TWI748166B - Electronic device and manufacturing method of the same - Google Patents

Electronic device and manufacturing method of the same Download PDF

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TWI748166B
TWI748166B TW108107174A TW108107174A TWI748166B TW I748166 B TWI748166 B TW I748166B TW 108107174 A TW108107174 A TW 108107174A TW 108107174 A TW108107174 A TW 108107174A TW I748166 B TWI748166 B TW I748166B
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thin film
connection pad
substrate
electrically connected
conductive
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TW108107174A
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Chinese (zh)
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TW202002107A (en
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李晉棠
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啟耀光電股份有限公司
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Priority to EP19181279.1A priority Critical patent/EP3588478B1/en
Priority to US16/449,929 priority patent/US10971529B2/en
Priority to JP2019122320A priority patent/JP7134923B2/en
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Publication of TWI748166B publication Critical patent/TWI748166B/en

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Abstract

An electronic device and manufacturing method of the same are disclosed. The manufacturing method includes: providing a substrate; forming a thin film circuit on the substrate, the thin film circuit comprises at least one thin film transistor and at least one conductive trace; forming at least one first connection pad on the substrate, the first connection pad is electrically connected with the thin film transistor through the conductive trace; disposing the substrate on a driving circuit board, the driving circuit board comprises at least one second connection pad. Wherein, the second connection pad is adjacent to the first connection pad and corresponding to the first connection pad; and forming a conductive member covered at least partial of the second connection pad and the first connection pad. Wherein, the second connection pad is electrically connected with the first connection pad through the conductive member.

Description

電子裝置及其製造方法Electronic device and manufacturing method thereof

本發明係關於一種電子裝置及其製造方法。The invention relates to an electronic device and a manufacturing method thereof.

傳統的光電裝置的製造中,都是在基材上製作多個薄膜電晶體而形成薄膜電晶體基板後,再利用薄膜電晶體驅動對應的光電元件。以有機發光二極體顯示裝置為例,這種以薄膜電晶體驅動有機發光二極體發光的作法,若有多種不同產品尺寸或功能時,必須針對每一種有機發光二極體裝置的產品尺寸或功能設計對應的薄膜製程,而且需使用昂貴的薄膜電晶體製程/光罩/基板/材料,十分不利於變化多樣的產品需求,應用上也相當沒有彈性。In the manufacture of traditional optoelectronic devices, multiple thin film transistors are fabricated on a substrate to form a thin film transistor substrate, and then the thin film transistors are used to drive the corresponding optoelectronic elements. Take the organic light-emitting diode display device as an example. This method of using thin-film transistors to drive the organic light-emitting diode to emit light, if there are multiple different product sizes or functions, must be tailored to the product size of each organic light-emitting diode device Or the thin-film process corresponding to the functional design, and the use of expensive thin-film transistor process/mask/substrate/materials is not conducive to the needs of diverse products, and the application is quite inflexible.

本發明的目的為提供一種電子裝置及其製造方法。本發明不需針對每一種產品尺寸與功能設計其製程,除了具有製程簡單而使成本較低外,更具有應用上的彈性而可適用於變化多樣的產品需求。The purpose of the present invention is to provide an electronic device and a manufacturing method thereof. The present invention does not need to design the manufacturing process for each product size and function. In addition to the simple manufacturing process and lower cost, the present invention is more flexible in application and can be applied to diverse product requirements.

為達上述目的,依據本發明之一種電子裝置的製造方法,包括:提供一基板,其中基板具有相對的一第一表面及一第二表面;形成一薄膜電路於基板的第一表面上,其中薄膜電路包含至少一薄膜電晶體與至少一導電線路;形成至少一第一連接墊於基板的第一表面上,其中第一連接墊通過導電線路與薄膜電晶體電性連接;藉由第二表面將基板設置於一驅動電路板上,其中驅動電路板包含至少一第二連接墊,第二連接墊鄰近第一連接墊,且與第一連接墊對應設置;以及形成一導電件覆蓋在至少部分的第二連接墊與第一連接墊上,其中第二連接墊通過導電件與第一連接墊電性連接。To achieve the above objective, a method of manufacturing an electronic device according to the present invention includes: providing a substrate, wherein the substrate has a first surface and a second surface opposite to each other; forming a thin film circuit on the first surface of the substrate, wherein The thin film circuit includes at least one thin film transistor and at least one conductive circuit; at least one first connection pad is formed on the first surface of the substrate, wherein the first connection pad is electrically connected to the thin film transistor through the conductive circuit; The substrate is disposed on a driving circuit board, wherein the driving circuit board includes at least one second connection pad, the second connection pad is adjacent to the first connection pad and is disposed corresponding to the first connection pad; and a conductive member is formed to cover at least part of the The second connection pad is electrically connected to the first connection pad, wherein the second connection pad is electrically connected to the first connection pad through the conductive member.

在一些實施例中,基板為一硬板或一軟板。In some embodiments, the substrate is a rigid board or a flexible board.

在一些實施例中,在將基板設置於一驅動電路板的步驟之前,更包括:移除剛性載板。In some embodiments, before the step of arranging the substrate on a driving circuit board, the method further includes: removing the rigid carrier board.

在一些實施例中,導電件係以噴印或塗佈方式覆蓋在至少部分的第二連接墊與第一連接墊上。In some embodiments, the conductive member is covered on at least part of the second connection pad and the first connection pad by spray printing or coating.

在一些實施例中,導電件的材料包含錫膏、銀膠、或異方性導電膠,或其組合。In some embodiments, the material of the conductive element includes solder paste, silver paste, or anisotropic conductive paste, or a combination thereof.

在一些實施例中,在形成一薄膜電路於基板的步驟之後,更包括:形成一保護層覆蓋在薄膜電路上。In some embodiments, after the step of forming a thin film circuit on the substrate, the method further includes: forming a protective layer to cover the thin film circuit.

在一些實施例中,製造方法更包括:設置一表面貼裝元件於驅動電路板上,其中驅動電路板更包含至少一第三連接墊,表面貼裝元件通過第二連接墊與薄膜電晶體電性連接,且通過第三連接墊與驅動電路板之電路電性連接。In some embodiments, the manufacturing method further includes: disposing a surface mount component on the drive circuit board, wherein the drive circuit board further includes at least one third connection pad, and the surface mount component is electrically connected to the thin film transistor through the second connection pad. It is electrically connected to the circuit of the driving circuit board through the third connection pad.

在一些實施例中,製造方法更包括:形成至少一第四連接墊於基板的第一表面上,其中第四連接墊通過導電線路與薄膜電晶體電性連接;及設置一表面貼裝元件於基板的第一表面上,其中表面貼裝元件通過第四連接墊與薄膜電晶體電性連接。In some embodiments, the manufacturing method further includes: forming at least one fourth connection pad on the first surface of the substrate, wherein the fourth connection pad is electrically connected to the thin film transistor through the conductive circuit; and disposing a surface mount component on the On the first surface of the substrate, the surface mount component is electrically connected to the thin film transistor through the fourth connection pad.

在一些實施例中,製造方法更包括:形成至少一第四連接墊於基板的第一表面上,其中第四連接墊通過導電線路與薄膜電晶體電性連接;及設置至少一功能晶片於基板的第一表面上,其中功能晶片通過第四連接墊與薄膜電晶體電性連接。In some embodiments, the manufacturing method further includes: forming at least one fourth connection pad on the first surface of the substrate, wherein the fourth connection pad is electrically connected to the thin film transistor through the conductive circuit; and disposing at least one functional chip on the substrate On the first surface, the functional chip is electrically connected to the thin film transistor through the fourth connection pad.

在一些實施例中,製造方法更包括:形成一保護層覆蓋在薄膜電路與功能晶片上。In some embodiments, the manufacturing method further includes: forming a protective layer to cover the thin film circuit and the functional wafer.

在一些實施例中,表面貼裝元件包含至少一發光二極體或微發光二極體。In some embodiments, the surface mount device includes at least one light emitting diode or micro light emitting diode.

在一些實施例中,功能晶片包含至少一發光二極體晶片或微發光二極體晶片。In some embodiments, the functional chip includes at least one light emitting diode chip or micro light emitting diode chip.

在一些實施例中,製造方法更包括:將多個基板陣列設置在驅動電路板;其中,各基板具有多個薄膜電路與多個第一連接墊,各薄膜電路與所對應的多個第一連接墊電性連接;驅動電路板具有多個第二連接墊;導電件為多個,各薄膜電路對應的其中一第一連接墊與驅動電路板的其中一第二連接墊通過其中一導電件而彼此電性連接;及使分別設於兩相鄰基板之兩個薄膜電路,通過兩個第一連接墊及其對應之第二連接墊、以及兩個導電件而彼此電性連接。In some embodiments, the manufacturing method further includes: arranging a plurality of substrate arrays on the driving circuit board; wherein each substrate has a plurality of thin film circuits and a plurality of first connection pads, and each thin film circuit is associated with a plurality of corresponding first connection pads. The connection pads are electrically connected; the driving circuit board has a plurality of second connection pads; there are a plurality of conductive members, and one of the first connection pads corresponding to each thin film circuit and one of the second connection pads of the driving circuit board pass through one of the conductive members And are electrically connected to each other; and the two thin film circuits respectively provided on two adjacent substrates are electrically connected to each other through two first connection pads and their corresponding second connection pads, and two conductive members.

在一些實施例中,製造方法更包括:將多個基板陣列設置在驅動電路板;其中,各基板具有多個薄膜電路與多個第一連接墊,各薄膜電路與所對應的多個第一連接墊電性連接;驅動電路板具有多個第二連接墊;導電件為多個,各薄膜電路對應的其中一第一連接墊與驅動電路板的其中一第二連接墊通過其中一導電件而彼此電性連接;及使分別設於兩相鄰基板之兩個薄膜電路,通過兩個第一連接墊及其對應之第二連接墊、以及一個導電件而彼此電性連接。In some embodiments, the manufacturing method further includes: arranging a plurality of substrate arrays on the driving circuit board; wherein each substrate has a plurality of thin film circuits and a plurality of first connection pads, and each thin film circuit is associated with a plurality of corresponding first connection pads. The connection pads are electrically connected; the driving circuit board has a plurality of second connection pads; there are a plurality of conductive members, and one of the first connection pads corresponding to each thin film circuit and one of the second connection pads of the driving circuit board pass through one of the conductive members And are electrically connected to each other; and the two thin film circuits respectively provided on two adjacent substrates are electrically connected to each other through two first connection pads and their corresponding second connection pads, and a conductive member.

為達上述目的,依據本發明之一種電子裝置,包括一基板、一薄膜電路、至少一第一連接墊、一驅動電路板以及一導電件。基板具有相對的一第一表面及一第二表面。薄膜電路設置於基板的第一表面上,薄膜電路包含至少一薄膜電晶體與至少一導電線路。第一連接墊設置於基板的第一表面上,第一連接墊通過導電線路與薄膜電晶體電性連接。驅動電路板包含至少一第二連接墊,其中基板藉由第二表面設置於驅動電路板上,且第二連接墊鄰近第一連接墊,並與第一連接墊對應設置。導電件覆蓋在至少部分的第二連接墊與第一連接墊上,且第二連接墊通過導電件與第一連接墊電性連接。To achieve the above objective, an electronic device according to the present invention includes a substrate, a thin film circuit, at least one first connection pad, a driving circuit board, and a conductive element. The substrate has a first surface and a second surface opposite to each other. The thin film circuit is arranged on the first surface of the substrate, and the thin film circuit includes at least one thin film transistor and at least one conductive circuit. The first connection pad is arranged on the first surface of the substrate, and the first connection pad is electrically connected to the thin film transistor through the conductive circuit. The driving circuit board includes at least one second connection pad, wherein the substrate is disposed on the driving circuit board through the second surface, and the second connection pad is adjacent to the first connection pad and is disposed corresponding to the first connection pad. The conductive member covers at least part of the second connection pad and the first connection pad, and the second connection pad is electrically connected to the first connection pad through the conductive member.

在一些實施例中,電子裝置更包括一保護層,其覆蓋在薄膜電路上。In some embodiments, the electronic device further includes a protective layer covering the thin film circuit.

在一些實施例中,電子裝置更包括一表面貼裝元件,其設置於驅動電路板上,驅動電路板更包含至少一第三連接墊,表面貼裝元件通過第二連接墊與薄膜電晶體電性連接,且通過第三連接墊與驅動電路板之電路電性連接。In some embodiments, the electronic device further includes a surface mount component disposed on the driving circuit board. The driving circuit board further includes at least one third connection pad. The surface mount component is electrically connected to the thin film transistor through the second connection pad. It is electrically connected to the circuit of the driving circuit board through the third connection pad.

在一些實施例中,電子裝置更包括至少一第四連接墊及一表面貼裝元件。第四連接墊設置於基板的第一表面上,第四連接墊通過導電線路與薄膜電晶體電性連接。表面貼裝元件設置於基板的第一表面上,表面貼裝元件通過第四連接墊與薄膜電晶體電性連接。In some embodiments, the electronic device further includes at least one fourth connection pad and a surface mount component. The fourth connection pad is arranged on the first surface of the substrate, and the fourth connection pad is electrically connected to the thin film transistor through the conductive circuit. The surface mount component is arranged on the first surface of the substrate, and the surface mount component is electrically connected to the thin film transistor through the fourth connection pad.

在一些實施例中,電子裝置更包括至少一第四連接墊及至少一功能晶片。第四連接墊設置於基板的第一表面上,第四連接墊通過導電線路與薄膜電晶體電性連接。功能晶片設置於基板的第一表面上,功能晶片通過第四連接墊與薄膜電晶體電性連接。In some embodiments, the electronic device further includes at least one fourth connection pad and at least one functional chip. The fourth connection pad is arranged on the first surface of the substrate, and the fourth connection pad is electrically connected to the thin film transistor through the conductive circuit. The functional chip is arranged on the first surface of the substrate, and the functional chip is electrically connected to the thin film transistor through the fourth connection pad.

在一些實施例中,電子裝置更包括一保護層,其覆蓋在薄膜電路與功能晶片上。In some embodiments, the electronic device further includes a protective layer covering the thin film circuit and the functional chip.

在一些實施例中,多個基板陣列設置於驅動電路板上;各基板具有多個薄膜電路與多個第一連接墊,各薄膜電路與所對應的多個第一連接墊電性連接;驅動電路板具有多個第二連接墊;導電件為多個,各薄膜電路對應的其中一第一連接墊與驅動電路板的其中一第二連接墊通過其中一導電件而彼此電性連接;其中,分別設於兩相鄰基板之兩個薄膜電路,通過兩個第一連接墊及其對應之第二連接墊、以及兩個導電件而彼此電性連接。In some embodiments, a plurality of substrate arrays are arranged on the driving circuit board; each substrate has a plurality of thin film circuits and a plurality of first connection pads, and each thin film circuit is electrically connected to a corresponding plurality of first connection pads; driving The circuit board has a plurality of second connection pads; there are a plurality of conductive members, and one of the first connection pads corresponding to each thin film circuit and one of the second connection pads of the driving circuit board are electrically connected to each other through one of the conductive members; wherein , The two thin film circuits respectively provided on two adjacent substrates are electrically connected to each other through two first connection pads and their corresponding second connection pads, and two conductive members.

在一些實施例中,多個基板陣列設置於驅動電路板上;各基板具有多個薄膜電路與多個第一連接墊,各薄膜電路與所對應的多個第一連接墊電性連接;驅動電路板具有多個第二連接墊;導電件為多個,各薄膜電路對應的其中一第一連接墊與驅動電路板的其中一第二連接墊通過其中一導電件而彼此電性連接;其中,分別設於兩相鄰基板之兩個薄膜電路,通過兩個第一連接墊及其對應之第二連接墊、以及一個導電件而彼此電性連接。In some embodiments, a plurality of substrate arrays are arranged on the driving circuit board; each substrate has a plurality of thin film circuits and a plurality of first connection pads, and each thin film circuit is electrically connected to a corresponding plurality of first connection pads; driving The circuit board has a plurality of second connection pads; there are a plurality of conductive members, and one of the first connection pads corresponding to each thin film circuit and one of the second connection pads of the driving circuit board are electrically connected to each other through one of the conductive members; wherein , The two thin film circuits respectively provided on two adjacent substrates are electrically connected to each other through two first connection pads and their corresponding second connection pads, and a conductive element.

承上所述,在本發明之電子裝置及其製造方法中,通過在基板上形成包含至少一薄膜電晶體與至少一導電線路的薄膜電路及至少一第一連接墊,並利用導電件覆蓋在驅動電路板的至少部分的第二連接墊與基板的第一連接墊上,使第二連接墊可通過導電件與第一連接墊電性連接的設計,使得本發明不需針對每一種產品尺寸與功能設計其製程,因此除了具有製程簡單而使成本較低外,更具有應用上的彈性而可適用於變化多樣的產品需求。As mentioned above, in the electronic device and the manufacturing method thereof of the present invention, a thin film circuit including at least one thin film transistor and at least one conductive circuit and at least one first connection pad are formed on a substrate, and the conductive member is used to cover the At least part of the second connection pad of the drive circuit board is connected to the first connection pad of the substrate, so that the second connection pad can be electrically connected to the first connection pad through the conductive member, so that the present invention does not need to be specific to each product size and Function design and its manufacturing process, so in addition to simple manufacturing process and lower cost, it is more flexible in application and can be adapted to the needs of diverse products.

以下將參照相關圖式,說明依本發明較佳實施例之電子裝置及其製造方法,其中相同的元件將以相同的參照符號加以說明。Hereinafter, the electronic device and the manufacturing method thereof according to the preferred embodiment of the present invention will be described with reference to related drawings, in which the same components will be described with the same reference signs.

圖1為本發明一實施例之一種電子裝置之製造方法的流程步驟示意圖。如圖1所示,本發明之電子裝置的製造方法可包括:提供一基板,其中基板具有相對的一第一表面及一第二表面(步驟S01);形成一薄膜電路於基板的第一表面上,其中薄膜電路包含至少一薄膜電晶體與至少一導電線路(步驟S02);形成至少一第一連接墊於基板的第一表面上,其中第一連接墊通過導電線路與薄膜電晶體電性連接(步驟S03);藉由第二表面將基板設置於一驅動電路板上,其中驅動電路板包含至少一第二連接墊,第二連接墊鄰近第一連接墊,且與第一連接墊對應設置(步驟S04);以及,形成一導電件覆蓋在至少部分的第二連接墊與第一連接墊上,其中第二連接墊通過導電件與第一連接墊電性連接(步驟S05)。FIG. 1 is a schematic diagram of the process steps of a manufacturing method of an electronic device according to an embodiment of the present invention. As shown in FIG. 1, the manufacturing method of the electronic device of the present invention may include: providing a substrate, wherein the substrate has a first surface and a second surface opposite to each other (step S01); forming a thin film circuit on the first surface of the substrate Above, wherein the thin film circuit includes at least one thin film transistor and at least one conductive circuit (step S02); at least one first connection pad is formed on the first surface of the substrate, wherein the first connection pad is electrically connected to the thin film transistor through the conductive circuit Connection (step S03); the substrate is placed on a driving circuit board by the second surface, wherein the driving circuit board includes at least one second connection pad, the second connection pad is adjacent to the first connection pad and corresponds to the first connection pad Setting (step S04); and forming a conductive member to cover at least part of the second connection pad and the first connection pad, wherein the second connection pad is electrically connected to the first connection pad through the conductive member (step S05).

在一些實施例中,基板可以是絕緣基板,或是導電基板再加上絕緣層。在一些實施例中,基板可為硬板或軟板。若基板是軟板時,為了使之後的元件可通過後續製程順利地形成在軟板上,並方便對此軟板進行操作,則需先將軟板形成在一剛性載板上,並在之後的步驟中再移除剛性載板。若基板是硬板時,則不需要此過程。In some embodiments, the substrate may be an insulating substrate, or a conductive substrate plus an insulating layer. In some embodiments, the substrate may be a rigid board or a soft board. If the substrate is a soft board, in order to make the subsequent components can be smoothly formed on the soft board through the subsequent process, and to facilitate the operation of the soft board, the soft board needs to be formed on a rigid carrier first, and then Remove the rigid carrier board in the step of. If the substrate is a rigid board, this process is not required.

請參照圖1並配合圖2A至圖2K,以說明上述每個步驟的詳細技術內容。其中,圖2A、圖2C、圖2D、圖2H、圖2I與圖2J分別顯示本發明一實施例之電子裝置的製造過程的佈局示意圖,圖2B顯示的是一實施例之基板的剖視示意圖,圖2E至圖2G則分別顯示圖2D中,沿2E-2E割面線、2F-2F割面線與2G-2G割面線的剖視示意圖,圖2H為一實施例之驅動電路板的佈局示意圖,圖2I為一實施例之表面貼裝元件的佈局示意圖,而圖2K顯示圖2J之實施例的電路示意圖。Please refer to FIG. 1 in conjunction with FIG. 2A to FIG. 2K to illustrate the detailed technical content of each step described above. 2A, FIG. 2C, FIG. 2D, FIG. 2H, FIG. 2I, and FIG. 2J respectively show a schematic layout of the manufacturing process of an electronic device according to an embodiment of the present invention, and FIG. 2B shows a schematic cross-sectional view of a substrate of an embodiment 2E to 2G respectively show the cross-sectional schematic diagrams along the 2E-2E, 2F-2F, and 2G-2G cut lines in Fig. 2D. Fig. 2H shows the driving circuit board of an embodiment. Schematic diagram of the layout, FIG. 2I is a schematic diagram of the layout of the surface mount component of an embodiment, and FIG. 2K shows a schematic diagram of the circuit of the embodiment of FIG. 2J.

首先,如圖2A所示,步驟S01為:提供一基板21,其中基板21具有相對之一第一表面S1與一第二表面S2。於此,第一表面S1可稱為基板21的上表面,第二表面S2可稱為下表面。基板21的材質可為玻璃、樹脂、金屬或陶瓷、或是複合材質。其中,樹脂材質具有可撓性,並可包含有機高分子材料,有機高分子材料的玻璃轉換溫度(Glass Transition Temperature, Tg)例如可介於攝氏250度至攝氏600度之間,較佳的溫度範圍例如可介於攝氏300度至攝氏500度之間。藉由如此高的玻璃轉換溫度,可於後續的製程中可直接在基板21上進行薄膜製程而形成薄膜電晶體及其他的元件或線路。前述的有機高分子材料可為熱塑性材料,例如為聚醯亞胺(PI)、聚乙烯(Polyethylene, PE)、聚氯乙烯(Polyvinylchloride, PVC)、聚苯乙烯(PS)、壓克力(丙烯,acrylic)、氟化聚合物(Fluoropolymer)、聚酯纖維(polyester)或尼龍(nylon)。First, as shown in FIG. 2A, step S01 is: providing a substrate 21, wherein the substrate 21 has a first surface S1 and a second surface S2 opposite to each other. Here, the first surface S1 may be referred to as the upper surface of the substrate 21, and the second surface S2 may be referred to as the lower surface. The material of the substrate 21 can be glass, resin, metal or ceramic, or a composite material. Among them, the resin material is flexible and can contain organic polymer materials. The glass transition temperature (Tg) of the organic polymer materials can be between 250 degrees Celsius and 600 degrees Celsius, for example, a preferred temperature The range may be between 300 degrees Celsius and 500 degrees Celsius, for example. With such a high glass transition temperature, the thin film process can be directly performed on the substrate 21 in the subsequent process to form thin film transistors and other components or circuits. The aforementioned organic polymer materials can be thermoplastic materials, such as polyimide (PI), polyethylene (PE), polyvinyl chloride (PVC), polystyrene (PS), acrylic (propylene , Acrylic, Fluoropolymer, polyester or nylon.

在一些實施例中,請參照圖2B所示,可例如先將軟性材料(例如PI)以塗佈(或膠合)方式形成在一剛性載板4上,經固化(熱固化或光固化)後即可形成基板21(軟板)。並且,在將基板21(軟板)設置在驅動電路板的步驟S04之前,再移除剛性載板4即可。剛性載板4例如但不限於為玻璃板、陶瓷板、金屬板、或石英板。In some embodiments, please refer to FIG. 2B. For example, a soft material (such as PI) may be formed on a rigid carrier 4 by coating (or gluing) first, and after curing (thermal curing or light curing) The substrate 21 (soft board) can then be formed. In addition, before the step S04 of placing the substrate 21 (soft board) on the driving circuit board, the rigid carrier board 4 may be removed. The rigid carrier 4 is, for example, but not limited to, a glass plate, a ceramic plate, a metal plate, or a quartz plate.

接著,請再參照圖2A所示,進行步驟S02:形成一薄膜電路22於基板21的第一表面S1上,其中薄膜電路22包含至少一薄膜電晶體與至少一導電線路222。本實施例是在基板21上形成二個薄膜電晶體221a、221b與多條導電線路222,且薄膜電晶體221a、221b通過導電線路222而彼此電性連接為例。於此,可例如利用薄膜製程在基板21上形成薄膜電路22及導電線路222。薄膜電晶體221a、221b與導電線路222可直接形成而設置於基板21上;或者,薄膜電晶體221a、221b與導電線路222也可間接形成於基板21上,例如兩者之間包含有緩衝層或絕緣層,並不限制。前述的薄膜製程可包含低溫多晶矽(LTPS)製程、非晶矽(a-Si)製程或金屬氧化物(如IGZO)半導體製程等,本發明也不限制。導電線路222的材料可使用金屬(例如鋁、銅、銀、鉬、鈦)或其合金所構成的單層或多層結構,而薄膜電晶體221a、221b的一部分,例如源極或汲極可與導電線路222使用相同的材料與製程製作,以節省成本。在一些實施例中,導電線路222可直接或間接透過其他導電層而與薄膜電晶體221a、221b電性連接;或者導電線路222也可為兩個薄膜電晶體221a、221b之間相互電連接的導線;或者,導電線路222也可為薄膜電晶體221a、221b與其他元件電連接之導線;又或者,兩條導電線路222之間可通過絕緣層隔開,避免短路,本發明亦不限定。前述的導電線路222為一統稱,只要在基板21上形成的薄膜電路22中存在著可以導電的膜層或線路皆可稱為導電線路222。在一些實施例中,導電線路222也可包含傳送掃描訊號的線路(掃描線)或傳送資料訊號的線路(資料線),視電子裝置的功能與用途而定。Next, referring to FIG. 2A again, proceed to step S02: forming a thin film circuit 22 on the first surface S1 of the substrate 21, wherein the thin film circuit 22 includes at least one thin film transistor and at least one conductive circuit 222. In this embodiment, two thin film transistors 221 a and 221 b and a plurality of conductive circuits 222 are formed on the substrate 21, and the thin film transistors 221 a and 221 b are electrically connected to each other through the conductive circuit 222 as an example. Here, the thin film circuit 22 and the conductive circuit 222 can be formed on the substrate 21 by, for example, a thin film process. The thin film transistors 221a, 221b and the conductive circuit 222 can be directly formed on the substrate 21; alternatively, the thin film transistors 221a, 221b and the conductive circuit 222 can also be formed on the substrate 21 indirectly, for example, a buffer layer is included between the two Or the insulating layer is not limited. The aforementioned thin film process may include a low temperature polysilicon (LTPS) process, an amorphous silicon (a-Si) process, or a metal oxide (such as IGZO) semiconductor process, etc., and the present invention is not limited. The material of the conductive circuit 222 can be a single-layer or multi-layer structure composed of metals (such as aluminum, copper, silver, molybdenum, titanium) or alloys thereof, and a part of the thin-film transistors 221a, 221b, such as the source or drain, can be combined with The conductive circuit 222 is made of the same material and process to save cost. In some embodiments, the conductive circuit 222 can be directly or indirectly electrically connected to the thin film transistors 221a, 221b through other conductive layers; or the conductive circuit 222 can also be electrically connected between two thin film transistors 221a, 221b. Or, the conductive circuit 222 can also be a wire that electrically connects the thin film transistors 221a, 221b and other components; or, the two conductive circuits 222 can be separated by an insulating layer to avoid short circuits, which is not limited by the present invention. The aforementioned conductive circuit 222 is a general term. As long as there is a conductive film or circuit in the thin film circuit 22 formed on the substrate 21, it can be referred to as the conductive circuit 222. In some embodiments, the conductive circuit 222 may also include a circuit for transmitting a scan signal (scan line) or a circuit for transmitting a data signal (data line), depending on the function and purpose of the electronic device.

接著,如圖2C所示,進行步驟S03:形成至少一第一連接墊23於基板21的第一表面S1上,其中第一連接墊23通過導電線路222與薄膜電晶體221a、221b電性連接。本實施例係在基板21的第一表面S1上形成四個第一連接墊23,這四個第一連接墊23位於基板21的邊緣,並分別覆蓋在部分的導電線路222上,使第一連接墊23可分別通過導電線路222與薄膜電晶體221a、221b電性連接為例。第一連接墊23的材料例如但不限於為銅、銀或金,或其組合,或其他適合的導電材料。在一些實施例中,為了製作較厚的第一連接墊23,可使用例如電鍍、印刷、或蒸鍍加剝離成型(Lift-off patterning)製程方式在導電線路222上製作第一連接墊23。在另一些實施例中,也可使用薄膜製程來製作第一連接墊23,並不限制。此外,第一連接墊23的製程(步驟S03)與薄膜電路22的製程(步驟S02)可以對調。換言之,可先進行薄膜電晶體221a、221b與導電線路222製程後,再進行第一連接墊23的製程,或者相反,本發明也不限制。Next, as shown in FIG. 2C, proceed to step S03: forming at least one first connection pad 23 on the first surface S1 of the substrate 21, wherein the first connection pad 23 is electrically connected to the thin film transistors 221a, 221b through the conductive line 222 . In this embodiment, four first connection pads 23 are formed on the first surface S1 of the substrate 21. The four first connection pads 23 are located on the edge of the substrate 21 and respectively cover part of the conductive lines 222, so that the first As an example, the connection pad 23 may be electrically connected to the thin film transistors 221a and 221b through the conductive circuit 222, respectively. The material of the first connection pad 23 is, for example, but not limited to, copper, silver, or gold, or a combination thereof, or other suitable conductive materials. In some embodiments, in order to make the first connecting pad 23 thicker, the first connecting pad 23 may be made on the conductive circuit 222 using a process such as electroplating, printing, or evaporation and lift-off patterning (Lift-off patterning). In other embodiments, a thin film process can also be used to make the first connection pad 23, which is not limited. In addition, the manufacturing process of the first connection pad 23 (step S03) and the manufacturing process of the thin film circuit 22 (step S02) can be reversed. In other words, the process of manufacturing the thin film transistors 221a, 221b and the conductive circuit 222 can be performed first, and then the process of manufacturing the first connection pad 23, or vice versa, and the present invention is not limited.

請參照圖2D所示,在形成薄膜電路22於基板21的步驟S02之後,本實施例的製造方法更可包括:形成一保護層24覆蓋在薄膜電路22上,以構成一薄膜電路基板2。於此,保護層24可利用樹脂轉注成型(Resin Transfer Molding)或是密封膠點膠或其他適當的方式覆蓋在薄膜電路22上,以保護水氣或異物免於進入薄膜電路22內而破壞其特性。在一些實施例中,可例如以LTPS製程製作薄膜電路22的同時也形成保護層24,以節省成本。在一些實施例中,也可在形成第一連接墊23的步驟S03之後再形成保護層24,本發明並不限制。2D, after the step S02 of forming the thin film circuit 22 on the substrate 21, the manufacturing method of this embodiment may further include: forming a protective layer 24 to cover the thin film circuit 22 to form a thin film circuit substrate 2. Here, the protective layer 24 can be covered on the film circuit 22 by resin transfer molding (Resin Transfer Molding) or sealant dispensing or other appropriate methods to protect moisture or foreign matter from entering the film circuit 22 and damaging it. characteristic. In some embodiments, the protective layer 24 can be formed at the same time as the thin film circuit 22 is fabricated by the LTPS process to save cost. In some embodiments, the protective layer 24 can also be formed after the step S03 of forming the first connection pad 23, which is not limited in the present invention.

本實施例的保護層24覆蓋部分的第一連接墊23,而第一連接墊23中未被保護層24覆蓋的部分可作為後續經由導電件與對應之第二連接墊進行電性連接之用。此外,在一些實施例中,第一連接墊23的周邊如果有保護層24,也可避免後續之導電件與相鄰之不同訊號的第一連接墊23因導電件之擴散作用所造成的短路。此外,在本實施例中,如圖2E至圖2G所示,除了在基板21上形成薄膜電晶體221a、221b、導電線路222、第一連接墊23與保護層24外,薄膜電路22更可包含其他的膜層,例如絕緣層27、28,及/或其他的緩衝膜層。The protective layer 24 of this embodiment covers part of the first connection pad 23, and the part of the first connection pad 23 that is not covered by the protective layer 24 can be used for subsequent electrical connection with the corresponding second connection pad via the conductive member . In addition, in some embodiments, if there is a protective layer 24 on the periphery of the first connection pad 23, the subsequent conductive member and the adjacent first connection pad 23 with different signals can also be prevented from being short-circuited due to the diffusion of the conductive member. . In addition, in this embodiment, as shown in FIGS. 2E to 2G, in addition to forming thin film transistors 221a, 221b, conductive lines 222, first connection pads 23, and protective layer 24 on the substrate 21, the thin film circuit 22 can be more It includes other film layers, such as insulating layers 27 and 28, and/or other buffer film layers.

之後,再進行步驟S04,如圖2D與圖2H所示,藉由第二表面S2將基板21設置於一驅動電路板3上,其中驅動電路板3包含至少一第二連接墊31,第二連接墊31鄰近第一連接墊23,且與第一連接墊23對應設置。驅動電路板3可為軟性電路板或硬性電路板,並不限制。於此,可將基板21的第二表面S2,亦即圖2D之薄膜電路基板2的下表面例如但不限於通過黏著膠或其他適當方式設置在圖2H的驅動電路板3上。如圖2H所示,本實施例的驅動電路板3包含有四個第二連接墊31,第二連接墊31的材料與製程可與第一連接墊23相同,也可不同。並且,在製作第二連接墊31的佈局位置時,需參考薄膜電路基板2的薄膜電路22與第一連接墊23的佈局位置,使薄膜電路基板2設置在驅動電路板3上時,可以使第二連接墊31分別鄰近對應的第一連接墊23(圖2J)。After that, proceed to step S04, as shown in FIG. 2D and FIG. 2H, the substrate 21 is disposed on a driving circuit board 3 by the second surface S2, wherein the driving circuit board 3 includes at least one second connection pad 31, and the second surface S2 The connection pad 31 is adjacent to the first connection pad 23 and is arranged corresponding to the first connection pad 23. The driving circuit board 3 can be a flexible circuit board or a rigid circuit board, and is not limited. Here, the second surface S2 of the substrate 21, that is, the lower surface of the thin film circuit substrate 2 in FIG. 2D, can be arranged on the driving circuit board 3 in FIG. 2H by means of adhesive or other suitable methods, for example but not limited to. As shown in FIG. 2H, the driving circuit board 3 of this embodiment includes four second connection pads 31, and the material and manufacturing process of the second connection pads 31 can be the same as or different from those of the first connection pads 23. In addition, when making the layout position of the second connection pad 31, it is necessary to refer to the layout position of the thin film circuit 22 of the thin film circuit board 2 and the first connection pad 23, so that when the thin film circuit board 2 is placed on the drive circuit board 3, The second connection pads 31 are respectively adjacent to the corresponding first connection pads 23 (FIG. 2J ).

請再參照圖2H所示,本實施例的驅動電路板3更可包含有兩條導電線路32,而三個第二連接墊31設置且部分覆蓋在這兩條導電線路32上,但是只有二個第二連接墊31分別通過一導電孔H(導電孔H內可填充導電材料,例如但不限於銅膠)與對應的導電線路32電性連接。在圖2H中,有一個第二連接墊31雖設置(部分覆蓋)在導電線路32上,但由於沒有導電孔,表示此第二連接墊31與其下面的兩條導電線路32並沒有電性連接(兩者可利用絕緣層隔開)。此外,本實施例之驅動電路板3更可包含至少一第三連接墊33,第三連接墊33設置且部分覆蓋在導電線路32上,但與導電線路32也沒有電連接。Please refer to FIG. 2H again, the driving circuit board 3 of this embodiment may further include two conductive circuits 32, and three second connection pads 31 are provided and partially cover the two conductive circuits 32, but there are only two conductive circuits 32. Each of the second connection pads 31 is electrically connected to the corresponding conductive circuit 32 through a conductive hole H (the conductive hole H can be filled with conductive material, such as but not limited to copper glue). In FIG. 2H, although a second connection pad 31 is provided (partially covered) on the conductive circuit 32, since there is no conductive hole, it means that the second connection pad 31 is not electrically connected to the two conductive circuits 32 underneath. (The two can be separated by an insulating layer). In addition, the driving circuit board 3 of this embodiment may further include at least one third connection pad 33. The third connection pad 33 is provided and partially covered on the conductive circuit 32, but is not electrically connected to the conductive circuit 32.

接著,進行步驟S05:形成一導電件11覆蓋在至少部分的第二連接墊31與第一連接墊23上,其中第二連接墊31通過導電件11與第一連接墊23電性連接。如圖2J所示,可例如以噴印或塗佈方式形成導電件11覆蓋在至少部分的第二連接墊31與第一連接墊23上,使兩者可電性連接。導電件11的材料可例如但不限於包含錫膏、銀膠、或異方性導電膠,或其組合,或其他適合的材料,並不限制。本實施例的導電件11的數量為4,並分別設置且部分覆蓋在第二連接墊31與第一連接墊23上,使第二連接墊31可通過導電件11而與對應的第一連接墊23電性連接。Next, proceed to step S05: forming a conductive member 11 to cover at least part of the second connection pad 31 and the first connection pad 23, wherein the second connection pad 31 is electrically connected to the first connection pad 23 through the conductive member 11. As shown in FIG. 2J, the conductive member 11 may be formed to cover at least part of the second connection pad 31 and the first connection pad 23 by spray printing or coating, so that the two can be electrically connected. The material of the conductive member 11 may include, but is not limited to, solder paste, silver glue, or anisotropic conductive glue, or a combination thereof, or other suitable materials, and is not limited. The number of conductive elements 11 in this embodiment is 4, which are respectively arranged and partially covered on the second connection pad 31 and the first connection pad 23, so that the second connection pad 31 can be connected to the corresponding first connection through the conductive element 11 The pad 23 is electrically connected.

另外,如圖2I與圖2J所示,本實施例之電子裝置1的製造方法更可包括:設置一表面貼裝元件12於驅動電路板3上。於此,表面貼裝元件12係使用表面貼裝技術(SMT)設置在驅動電路板3上。表面貼裝元件12可例如為雙電極元件,例如但不限於包含至少一發光二極體(LED)或微發光二極體(μLED)。在一些實施例中,例如可通過加熱方式熔化焊鍚,使表面貼裝元件12的電極可分別與驅動電路板3上的電極電連接。In addition, as shown in FIGS. 2I and 2J, the manufacturing method of the electronic device 1 of this embodiment may further include: disposing a surface mount component 12 on the driving circuit board 3. Here, the surface mount component 12 is installed on the driving circuit board 3 using surface mount technology (SMT). The surface mount device 12 may be, for example, a two-electrode device, such as but not limited to including at least one light emitting diode (LED) or micro light emitting diode (μLED). In some embodiments, for example, the solder can be melted by heating, so that the electrodes of the surface mount component 12 can be electrically connected to the electrodes on the driving circuit board 3 respectively.

請先參照圖2K所示,圖2K為圖2J之電子裝置1的電路示意圖,於此,圖2K係以2T1C的電路架構為例,不過,在不同的實施例,其也可為其它的電路架構,例如可為4T2C或5T1C,並不限定。Please refer to FIG. 2K first. FIG. 2K is a schematic diagram of the circuit of the electronic device 1 of FIG. The architecture, for example, can be 4T2C or 5T1C, and is not limited.

在圖2K中,薄膜電路22除了包括兩個薄膜電晶體221a、221b與多條導電線路222外,更可包括一電容C。薄膜電路22的元件連接關係可參照圖2K,在此不再多作說明。本實施例之多條導電線路222可包含掃描線SL、資料線DL、連接薄膜電晶體221a、221b的導線,以及分別連接薄膜電晶體221a、221b與第一連接墊23的導線。因此,當掃描線SL傳送的掃描訊號使薄膜電晶體221a導通時,資料訊號可通過資料線DL通過薄膜電晶體221a傳送至薄膜電晶體221b的閘極,使薄膜電晶體221b導通,使得電壓Vdd可通過薄膜電晶體221b傳送至發光二極體123,使發光二極體123可發光。In FIG. 2K, in addition to two thin film transistors 221a and 221b and a plurality of conductive circuits 222, the thin film circuit 22 may also include a capacitor C. The connection relationship of the components of the thin film circuit 22 can be referred to FIG. 2K, and no further description is provided here. The plurality of conductive lines 222 in this embodiment may include a scan line SL, a data line DL, wires connecting the thin film transistors 221a and 221b, and wires connecting the thin film transistors 221a and 221b and the first connection pad 23, respectively. Therefore, when the scan signal transmitted by the scan line SL turns on the thin film transistor 221a, the data signal can be transmitted to the gate of the thin film transistor 221b through the data line DL through the thin film transistor 221a, so that the thin film transistor 221b is turned on, so that the voltage Vdd It can be transmitted to the light emitting diode 123 through the thin film transistor 221b, so that the light emitting diode 123 can emit light.

承上,在本實施例中,如圖2J與圖2K所示,電子裝置1包括基板21、薄膜電路22、多個第一連接墊23、驅動電路板3及多個導電件11。基板21具有相對的第一表面S1及第二表面S2,薄膜電路22設置於基板21的第一表面S1上,並包含有薄膜電晶體221a、221b與導電線路222(為了圖面簡潔,圖2J未標示221a、221b與222)。第一連接墊23設置於基板21的第一表面S1上,且第一連接墊23通過導電線路222與薄膜電晶體221a、221b電性連接。驅動電路板3包含多個第二連接墊31,且基板21係藉由第二表面S2設置於驅動電路板3上,而各第二連接墊31鄰近對應的第一連接墊23,並與第一連接墊23對應設置。此外,導電件11覆蓋在至少部分的第二連接墊31與第一連接墊23上,使得第二連接墊31可通過導電件11與對應的第一連接墊23電性連接。In conclusion, in this embodiment, as shown in FIGS. 2J and 2K, the electronic device 1 includes a substrate 21, a thin film circuit 22, a plurality of first connection pads 23, a driving circuit board 3, and a plurality of conductive members 11. The substrate 21 has a first surface S1 and a second surface S2 opposed to each other. The thin film circuit 22 is disposed on the first surface S1 of the substrate 21, and includes thin film transistors 221a, 221b and conductive circuits 222 (for the sake of simplicity, Figure 2J 221a, 221b, and 222 are not marked). The first connection pad 23 is disposed on the first surface S1 of the substrate 21, and the first connection pad 23 is electrically connected to the thin film transistors 221a and 221b through the conductive circuit 222. The driving circuit board 3 includes a plurality of second connection pads 31, and the substrate 21 is disposed on the driving circuit board 3 through the second surface S2, and each second connection pad 31 is adjacent to the corresponding first connection pad 23 and is connected to the first connection pad. A connecting pad 23 is correspondingly arranged. In addition, the conductive member 11 covers at least part of the second connection pad 31 and the first connection pad 23 so that the second connection pad 31 can be electrically connected to the corresponding first connection pad 23 through the conductive member 11.

另外,電子裝置1更可包括表面貼裝元件12,表面貼裝元件12可包含一發光二極體123及兩個連接墊121、122。其中,表面貼裝元件12通過連接墊121、第二連接墊31與薄膜電晶體221b電性連接,且通過連接墊122、第三連接墊33與驅動電路板3電性連接。於此,第三連接墊33可電連接至電壓Vss,例如接地(0V),使得驅動電路板3的驅動電路可通過其導電線路32、第二連接墊31、導電件11、第一連接墊23、薄膜電路22之薄膜電晶體221a、221b與導電線路222,傳送對應的掃描訊號、資料訊號,並通過導電線路32、第二連接墊31、導電件11、第一連接墊23、第三連接墊33電連接至電壓Vdd或電壓Vss,藉此驅動表面貼裝元件12之發光二極體123發光。在一些實施例中,發光二極體123可發出例如紅光、或藍光、或綠光、或紫外光、或紅外光,或其他波長的光線。In addition, the electronic device 1 may further include a surface mount component 12, and the surface mount component 12 may include a light emitting diode 123 and two connection pads 121 and 122. The surface mount component 12 is electrically connected to the thin film transistor 221b through the connection pad 121 and the second connection pad 31, and is electrically connected to the driving circuit board 3 through the connection pad 122 and the third connection pad 33. Here, the third connection pad 33 can be electrically connected to the voltage Vss, such as ground (0V), so that the driving circuit of the driving circuit board 3 can pass through its conductive line 32, the second connection pad 31, the conductive member 11, and the first connection pad. 23. The thin film transistors 221a, 221b and the conductive circuit 222 of the thin film circuit 22 transmit corresponding scan signals and data signals, and pass through the conductive circuit 32, the second connection pad 31, the conductive member 11, the first connection pad 23, and the third The connection pad 33 is electrically connected to the voltage Vdd or the voltage Vss, thereby driving the light emitting diode 123 of the surface mount device 12 to emit light. In some embodiments, the light emitting diode 123 can emit, for example, red light, or blue light, or green light, or ultraviolet light, or infrared light, or light of other wavelengths.

請參照圖3A與圖3B所示,其分別為本發明不同實施例之薄膜電路基板2a、2b的佈局示意圖。Please refer to FIG. 3A and FIG. 3B, which are schematic diagrams of the layout of the thin film circuit substrates 2a, 2b according to different embodiments of the present invention, respectively.

如圖3A所示,本實施例的薄膜電路基板2a與前述實施例的薄膜電路基板2的製造過程及其元件組成與各元件的連接關係大致相同。不同之處在於,本實施例的薄膜電路基板2a的製造方法更可包括:形成至少一第四連接墊25於基板21的第一表面S1上,其中第四連接墊25係通過導電線路222與薄膜電晶體221b電性連接;以及,設置一表面貼裝元件12a於基板21的第一表面S1上,其中,表面貼裝元件12a通過第四連接墊25、導電線路222與薄膜電晶體221b電性連接,藉此,使薄膜電路22可驅動表面貼裝元件12a的發光二極體123發光。其中,與發光二極體123陰極連接的一第六連接墊35可通過導電線路222例如電連接至接地端。再一提的是,因為表面貼裝元件12需與基板21之第一表面S1上的第四連接墊25與第六連接墊35電性連接,因此,在基板21的第一表面S1上,表面貼裝元件12a的設置處並沒有覆蓋保護層24;或者,在不同的實施例中,也可在設置表面貼裝元件12a之後,再設置保護層24覆蓋在薄膜電路22與表面貼裝元件12a上,以保護薄膜電路22與表面貼裝元件12a,本發明並不限制。As shown in FIG. 3A, the manufacturing process of the thin film circuit substrate 2a of this embodiment and the thin film circuit substrate 2 of the previous embodiment and the component composition and the connection relationship of each component are substantially the same. The difference is that the manufacturing method of the thin film circuit substrate 2a of this embodiment may further include: forming at least one fourth connection pad 25 on the first surface S1 of the substrate 21, wherein the fourth connection pad 25 is connected to the first surface S1 of the substrate 21 through the conductive circuit 222. The thin film transistor 221b is electrically connected; and, a surface mount component 12a is arranged on the first surface S1 of the substrate 21, wherein the surface mount component 12a is electrically connected to the thin film transistor 221b through the fourth connection pad 25, the conductive circuit 222 and the thin film transistor 221b. By this, the thin film circuit 22 can drive the light emitting diode 123 of the surface mount device 12a to emit light. Wherein, a sixth connection pad 35 connected to the cathode of the light-emitting diode 123 may be electrically connected to the ground terminal through the conductive line 222, for example. It is also mentioned that because the surface mount component 12 needs to be electrically connected to the fourth connection pad 25 and the sixth connection pad 35 on the first surface S1 of the substrate 21, therefore, on the first surface S1 of the substrate 21, The place where the surface mount component 12a is installed is not covered with the protective layer 24; or, in different embodiments, after the surface mount component 12a is provided, a protective layer 24 can be provided to cover the film circuit 22 and the surface mount component On 12a, to protect the thin film circuit 22 and the surface mount component 12a, the present invention is not limited.

另外,如圖3B所示,本實施例的薄膜電路基板2b與前述實施例的薄膜電路基板2a的製造過程及其元件組成與各元件的連接關係大致相同。不同之處在於,前述之薄膜電路基板2a只有一個薄膜電路22,但本實施例的薄膜電路基板2b係以包括有三個並排配置且電連接的薄膜電路22為例。因應三個薄膜電路22的佈局,本實施例之第一連接墊23的數量為10。當然,驅動電路板的導電線路、第二連接墊與導電件(皆未繪示)也要對應薄膜電路基板2b的佈局而設置。此外,本實施例之表面貼裝元件12b包含有三個發光二極體123及四個連接墊121、122、124、125。其中,連接墊121設置在第四連接墊25上,並通過第四連接墊25與第一個薄膜電路22之薄膜電晶體221b電性連接,連接墊122設置在第六連接墊35上而與第六連接墊35電性連接(第六連接墊35可通過導電線路222與第一連接墊23例如電連接至接地端),連接墊124設置在另一第四連接墊25上,並通過第四連接墊25而與第二個薄膜電路22的薄膜電晶體221b電性連接,且連接墊125設置在第五連接墊34上,並通過第五連接墊34、導電線路222而與第三個薄膜電路22的薄膜電晶體221b電性連接。In addition, as shown in FIG. 3B, the manufacturing process of the thin-film circuit board 2b of this embodiment and the thin-film circuit board 2a of the previous embodiment and the component composition and the connection relationship of the components are substantially the same. The difference is that the aforementioned thin film circuit substrate 2a has only one thin film circuit 22, but the thin film circuit substrate 2b of this embodiment includes three thin film circuits 22 arranged side by side and electrically connected as an example. In accordance with the layout of the three thin film circuits 22, the number of the first connection pads 23 in this embodiment is ten. Of course, the conductive lines of the driving circuit board, the second connection pads and the conductive elements (none of which are shown) should also be arranged corresponding to the layout of the thin film circuit substrate 2b. In addition, the surface mount device 12b of this embodiment includes three light-emitting diodes 123 and four connection pads 121, 122, 124, and 125. Wherein, the connection pad 121 is arranged on the fourth connection pad 25, and is electrically connected to the thin film transistor 221b of the first thin film circuit 22 through the fourth connection pad 25, and the connection pad 122 is arranged on the sixth connection pad 35 to connect with The sixth connection pad 35 is electrically connected (the sixth connection pad 35 can be electrically connected to the first connection pad 23 through the conductive line 222, for example, to the ground terminal), and the connection pad 124 is disposed on the other fourth connection pad 25 and passes through the The four connection pads 25 are electrically connected to the thin film transistor 221b of the second thin film circuit 22, and the connection pad 125 is arranged on the fifth connection pad 34 and is connected to the third connection pad 34 and the conductive circuit 222. The thin film transistor 221b of the thin film circuit 22 is electrically connected.

在一些實施例中,表面貼裝元件12b可包含三個次像素,各次像素包含一個發光二極體123,且三個次像素中的三個發光二極體123可分別為紅色、藍色與綠色的LED,以形成全彩的一像素單元,藉此可構成全彩的LED顯示器。當然,在不同的實施例中,也可小於或大於3個薄膜電路22構成薄膜電路基板,並匹配對應的表面貼裝元件與驅動電路板,本發明並不限制。In some embodiments, the surface mount device 12b may include three sub-pixels, each sub-pixel includes one light-emitting diode 123, and the three light-emitting diodes 123 of the three sub-pixels may be red and blue respectively. And green LEDs to form a full-color pixel unit, which can form a full-color LED display. Of course, in different embodiments, less than or more than three thin film circuits 22 can also be used to form a thin film circuit substrate, and the corresponding surface mount components and driving circuit boards can be matched, and the present invention is not limited.

請參照圖4A至圖4C所示,其分別為本發明不同實施例之電子裝置1c、1d、1e的佈局示意圖。Please refer to FIGS. 4A to 4C, which are schematic layout diagrams of electronic devices 1c, 1d, and 1e according to different embodiments of the present invention, respectively.

如圖4A所示,本實施例的電子裝置1c與前述實施例的電子裝置1的製造過程及其元件組成與各元件的連接關係大致相同。不同之處在於,電子裝置1之薄膜電路基板2只有一個薄膜電路22,但本實施例的電子裝置1c之薄膜電路基板2c係以包括有三個並排配置且電連接的薄膜電路22為例。另外,驅動電路板3c的導電線路32亦對應三個薄膜電路22的佈局而設置。因應三個薄膜電路22的佈局,本實施例之第一連接墊23、第二連接墊31與導電件11的數量皆為11,且彼此對應設置。此外,本實施例之表面貼裝元件12c包含有三個發光二極體123及四個連接墊121、122、124、125。其中,連接墊121通過第二連接墊31而與第一個薄膜電路22之薄膜電晶體221b電性連接,連接墊122與第三連接墊33電性連接(第三連接墊33例如可連接至接地端),連接墊124通過另一第二連接墊31而與第二個薄膜電路22之薄膜電晶體221b電性連接,且連接墊125通過第五連接墊34、導電線路32、又一第二連接墊31而與第三個薄膜電路22之薄膜電晶體221b電性連接。因此,驅動電路板3c的驅動電路可通過導電線路32、第二連接墊31、導電件11、第一連接墊23、三個薄膜電路22之薄膜電晶體221a、221b與導電線路222,驅動表面貼裝元件12c對應的三個發光二極體123發光。As shown in FIG. 4A, the manufacturing process of the electronic device 1c of this embodiment and the electronic device 1 of the previous embodiment and the composition of the components and the connection relationship of the components are substantially the same. The difference is that the thin film circuit substrate 2 of the electronic device 1 has only one thin film circuit 22, but the thin film circuit substrate 2c of the electronic device 1c of this embodiment includes three thin film circuits 22 arranged side by side and electrically connected as an example. In addition, the conductive circuit 32 of the driving circuit board 3c is also arranged corresponding to the layout of the three thin film circuits 22. According to the layout of the three thin film circuits 22, the number of the first connection pad 23, the second connection pad 31 and the conductive element 11 in this embodiment are all 11, and they are arranged corresponding to each other. In addition, the surface mount device 12c of this embodiment includes three light-emitting diodes 123 and four connection pads 121, 122, 124, and 125. The connection pad 121 is electrically connected to the thin film transistor 221b of the first thin film circuit 22 through the second connection pad 31, and the connection pad 122 is electrically connected to the third connection pad 33 (the third connection pad 33 can be connected to Grounding terminal), the connection pad 124 is electrically connected to the thin film transistor 221b of the second thin film circuit 22 through another second connection pad 31, and the connection pad 125 is electrically connected to the thin film transistor 221b of the second thin film circuit 22 through the fifth connection pad 34, the conductive circuit 32, and the second The two connection pads 31 are electrically connected to the thin film transistor 221b of the third thin film circuit 22. Therefore, the driving circuit of the driving circuit board 3c can drive the surface through the conductive circuit 32, the second connection pad 31, the conductive member 11, the first connection pad 23, the thin film transistors 221a, 221b and the conductive circuit 222 of the three thin film circuits 22. The three light-emitting diodes 123 corresponding to the mounting element 12c emit light.

在一些實施例中,電子裝置1c的表面貼裝元件12c可包含三個次像素,三個次像素中的三個發光二極體123可分別為紅色、藍色與綠色的LED,以形成全彩的一像素單元,藉此可構成全彩的LED顯示器,且可通過驅動電路板3c驅動電子裝置1c顯示影像。當然,在不同的實施例中,也可小於或大於3個薄膜電路22構成薄膜電路基板,本發明並不限制。In some embodiments, the surface mount component 12c of the electronic device 1c may include three sub-pixels, and the three light-emitting diodes 123 in the three sub-pixels may be red, blue, and green LEDs, respectively, to form a whole A pixel unit of color can constitute a full-color LED display, and the electronic device 1c can be driven to display images through the driving circuit board 3c. Of course, in different embodiments, less than or more than three thin film circuits 22 can also form a thin film circuit substrate, and the present invention is not limited.

另外,如圖4B所示,本實施例的電子裝置1d與前述實施例的電子裝置1的製造過程及其元件組成與各元件的連接關係大致相同。不同之處在於,本實施例的電子裝置1d之薄膜電路基板2d除了包括薄膜電路22外,本實施例之製造方法更可包括:設置至少一功能晶片26於基板21的第一表面S1上,其中功能晶片26通過第四連接墊25與薄膜電晶體221b電性連接,藉此通過薄膜電路22驅動功能晶片26。於此,功能晶片26例如但不限於包含至少一發光二極體晶片或微發光二極體晶片,或其他功能的晶片,並例如以覆晶接合(flip chip)設置於基板21的第一表面S1上,以與薄膜電路22電性連接。在不同的實施例中,功能晶片26也可以打線接合(wire bonding)、共晶接合(eutectic bonding,例如Au-Sn)、異方性導電薄膜(Anisotropic Conductive Film, ACF)接合、異方性導電塗膠(anisotropic conductive paste, ACP)接合、錫球接合或超音波接合等方式設置於基板21的第一表面S1上,並不限制。因應薄膜電路基板2d的佈局,驅動電路板(未繪示)的導電線路亦對應薄膜電路基板2d的佈局而設置。此外,在設置功能晶片26之後,再形成保護層24覆蓋在薄膜電路22與功能晶片26上,以保護薄膜電路基板2d之薄膜電路22與功能晶片26免於異物或水氣的污染而破壞其特性。In addition, as shown in FIG. 4B, the manufacturing process of the electronic device 1d of this embodiment and the electronic device 1 of the foregoing embodiment and the composition of the components and the connection relationship of the components are substantially the same. The difference is that in addition to the thin film circuit substrate 2d of the electronic device 1d of this embodiment, the manufacturing method of this embodiment may further include: disposing at least one functional chip 26 on the first surface S1 of the substrate 21, The functional chip 26 is electrically connected to the thin film transistor 221 b through the fourth connection pad 25, thereby driving the functional chip 26 through the thin film circuit 22. Here, the functional chip 26 includes, for example, but not limited to, at least one light emitting diode chip, micro light emitting diode chip, or other functional chips, and is arranged on the first surface of the substrate 21 by, for example, a flip chip. On S1, it is electrically connected to the thin film circuit 22. In different embodiments, the functional chip 26 can also be wire bonding, eutectic bonding (such as Au-Sn), anisotropic conductive film (ACF) bonding, and anisotropic conductive film. The methods such as anisotropic conductive paste (ACP) bonding, solder ball bonding, or ultrasonic bonding are provided on the first surface S1 of the substrate 21, which are not limited. In accordance with the layout of the thin film circuit substrate 2d, the conductive lines of the driving circuit board (not shown) are also provided corresponding to the layout of the thin film circuit substrate 2d. In addition, after the functional chip 26 is set, a protective layer 24 is formed to cover the thin film circuit 22 and the functional chip 26 to protect the thin film circuit 22 and the functional chip 26 of the thin film circuit substrate 2d from contamination by foreign matter or moisture. characteristic.

另外,如圖4C所示,本實施例的電子裝置1e與前述實施例的電子裝置1d的製造過程及其元件組成與各元件的連接關係大致相同。不同之處在於,本實施例的電子裝置1e之薄膜電路基板2e係以包括有三個並排配置且電連接的薄膜電路22為例。另外,驅動電路板3e的導電線路32亦對應三個薄膜電路22的佈局而設置。因應三個薄膜電路22的佈局,本實施例之第一連接墊23、第二連接墊31與導電件11的數量皆為10,且彼此對應設置。此外,對應於薄膜電路22的數量,本實施例的功能晶片26的數量也是三個,且各功能晶片26分別通過第四連接墊25與對應的薄膜電路22之薄膜電晶體221b電性連接,以分別通過薄膜電路22之薄膜電晶體221b驅動對應的功能晶片26。因此,驅動電路板3e的驅動電路可分別通過導電線路32、第二連接墊31、導電件11、第一連接墊23、三個薄膜電路22之薄膜電晶體221a、221b與導電線路222,驅動對應的功能晶片26的發光二極體發光。In addition, as shown in FIG. 4C, the manufacturing process of the electronic device 1e of this embodiment and the electronic device 1d of the previous embodiment and the component composition and the connection relationship of the components are substantially the same. The difference is that the thin-film circuit substrate 2e of the electronic device 1e of this embodiment includes three thin-film circuits 22 arranged side by side and electrically connected as an example. In addition, the conductive circuit 32 of the driving circuit board 3e is also arranged corresponding to the layout of the three thin film circuits 22. According to the layout of the three thin film circuits 22, the number of the first connection pad 23, the second connection pad 31 and the conductive element 11 in this embodiment are all 10, and they are arranged corresponding to each other. In addition, corresponding to the number of thin film circuits 22, the number of functional chips 26 in this embodiment is also three, and each functional chip 26 is electrically connected to the thin film transistor 221b of the corresponding thin film circuit 22 through the fourth connection pad 25. The corresponding functional chips 26 are driven by the thin film transistors 221b of the thin film circuit 22 respectively. Therefore, the driving circuit of the driving circuit board 3e can be driven by the conductive circuit 32, the second connection pad 31, the conductive member 11, the first connection pad 23, the thin film transistors 221a, 221b and the conductive circuit 222 of the three thin film circuits 22, respectively. The light-emitting diode of the corresponding functional chip 26 emits light.

在一些實施例中,電子裝置1e的三個功能晶片26可包含三個次像素,三個次像素中的三個發光二極體晶片可分別為紅色、藍色與綠色的LED晶片,以形成全彩的一像素單元,藉此可構成全彩的LED顯示器。當然,在不同的實施例中,也可小於或大於3個薄膜電路22構成薄膜電路基板2e,以驅動對應的功能晶片26,本發明並不限制。In some embodiments, the three functional chips 26 of the electronic device 1e may include three sub-pixels, and the three light-emitting diode chips in the three sub-pixels may be red, blue, and green LED chips to form A full-color pixel unit can form a full-color LED display. Of course, in different embodiments, less than or more than three thin film circuits 22 can also form the thin film circuit substrate 2e to drive the corresponding functional chip 26, which is not limited by the present invention.

請參照圖5與圖6所示,其分別為本發明又一實施例之電子裝置1f、1g的佈局示意圖。Please refer to FIG. 5 and FIG. 6, which are schematic layout diagrams of electronic devices 1f and 1g according to another embodiment of the present invention, respectively.

如圖5所示,本實施例的電子裝置1f與前述實施例的電子裝置的製造過程及其元件組成與各元件的連接關係大致相同。不同之處在於,在本實施例的電子裝置1f中,係將多個具有薄膜電路22與第一連接墊23之基板21的薄膜電路基板2e陣列設置在驅動電路板3f上。其中,在圖5的水平方向(掃描線的延伸方向)上,是分別使設於兩相鄰基板21之兩個薄膜電路22,通過兩個第一連接墊23及其對應之第二連接墊31、以及兩個導電件11而彼此電性連接;在圖5的垂直方向(資料線的延伸方向)上,是分別使設於兩相鄰基板21之兩個薄膜電路22,通過兩個第一連接墊23及其對應之第二連接墊31、以及兩個導電件11而彼此電性連接。具體而言,兩個相鄰基板21各具有多個薄膜電路22與多個第一連接墊23,各個薄膜電路22與所對應的一個或多個第一連接墊23電性連接;驅動電路板3f具有多個第二連接墊31;本實施例的電子裝置1f則相應具有導電件11;其分別設於兩相鄰基板21的兩個薄膜電路22,在圖5的水平方向(掃描線的延伸方向)上可知,一個基板21上的薄膜電路22通過其中一個第一連接墊23,與另一個基板21上的薄膜電路22的一個第一連接墊23彼此對應,前述兩個第一連接墊23各自對應鄰近設置的兩個第二連接墊31,各個第一連接墊23通過一個導電件11可電性連接其對應的第二連接墊31;是以,兩相鄰基板21的兩相鄰薄膜電路22,可通過兩個第一連接墊23、兩個第二連接墊31、與兩個導電件11,達到電性連接。在此必須說明的是,本實施例僅示例,在驅動電路板3f上顯露出來的第二連接墊31,係採類似狗骨頭狀的連接墊,實施例中,狗骨頭狀連接墊的兩端可定義為兩個第二連接墊31,然而第二連接墊的形式並不僅止於此;例如,驅動電路板3f顯露的第二連接墊或可選擇為單一且形狀均一,在此情形下,兩相鄰基板21的兩相鄰薄膜電路22,將通過兩個第一連接墊23、一個第二連接墊、與兩個導電件11,達到電性連接;由此可知,本實施例、以及本案中的其他實施例,第二連接墊31的數量與構型應不受侷限。於此,與該些功能晶片26電性連接的該些薄膜電路22可形成一矩陣電路,並與驅動電路板3f電性連接,以藉由驅動電路板3f驅動矩陣電路中的該些功能晶片26。本實施例的多個薄膜電路基板2e是組成行與列排列的矩陣狀,以成為一個主動矩陣式(AM)電子裝置,例如但不限於為主動矩陣式LED顯示器、主動矩陣式Micro LED顯示器,或其他功能的主動矩陣式電子裝置。As shown in FIG. 5, the manufacturing process of the electronic device 1f of this embodiment and the electronic device of the previous embodiment and the component composition and the connection relationship of the components are substantially the same. The difference lies in that, in the electronic device 1f of this embodiment, a plurality of thin film circuit substrates 2e having a thin film circuit 22 and a substrate 21 of the first connection pad 23 are arrayed on the driving circuit board 3f. Among them, in the horizontal direction (the extension direction of the scan line) in FIG. 5, the two thin film circuits 22 provided on two adjacent substrates 21 respectively pass through two first connection pads 23 and their corresponding second connection pads. 31. And two conductive members 11 are electrically connected to each other; in the vertical direction (the extension direction of the data line) in FIG. A connection pad 23, its corresponding second connection pad 31, and two conductive members 11 are electrically connected to each other. Specifically, the two adjacent substrates 21 each have a plurality of thin film circuits 22 and a plurality of first connection pads 23, and each thin film circuit 22 is electrically connected to the corresponding one or more first connection pads 23; the drive circuit board 3f has a plurality of second connection pads 31; the electronic device 1f of this embodiment has conductive elements 11 correspondingly; which are respectively provided on two thin film circuits 22 of two adjacent substrates 21, in the horizontal direction (the scanning line of FIG. 5). It can be seen from the extension direction) that the thin film circuit 22 on one substrate 21 passes through one of the first connection pads 23, and corresponds to a first connection pad 23 of the thin film circuit 22 on the other substrate 21. The aforementioned two first connection pads 23 respectively correspond to two adjacently arranged second connection pads 31, each first connection pad 23 can be electrically connected to its corresponding second connection pad 31 through a conductive member 11; therefore, two adjacent substrates 21 are adjacent to each other. The thin film circuit 22 can be electrically connected through the two first connection pads 23, the two second connection pads 31, and the two conductive members 11. It must be noted here that this embodiment is only an example. The second connecting pad 31 exposed on the driving circuit board 3f adopts a dog-bone-shaped connecting pad. In the embodiment, both ends of the dog-bone-shaped connecting pad It can be defined as two second connection pads 31, but the form of the second connection pad does not stop there; for example, the second connection pad exposed by the driving circuit board 3f may be single and uniform in shape. In this case, Two adjacent thin-film circuits 22 of two adjacent substrates 21 will be electrically connected with two conductive members 11 through two first connection pads 23, one second connection pad, and In other embodiments in this case, the number and configuration of the second connection pads 31 should not be limited. Here, the thin film circuits 22 that are electrically connected to the functional chips 26 can form a matrix circuit and are electrically connected to the driving circuit board 3f to drive the functional chips in the matrix circuit by the driving circuit board 3f 26. The multiple thin film circuit substrates 2e of this embodiment are arranged in rows and columns to form an active matrix (AM) electronic device, such as but not limited to active matrix LED displays and active matrix Micro LED displays. Or other functional active matrix electronic devices.

在一些實施例中,可多個薄膜電路基板2e間隔設置於驅動電路板3f上(可依客戶端的需求,而排列成一直行、或一橫列、或行與列的矩陣狀,或是排列成多邊形或不規則狀),且兩相鄰薄膜電路22可通過之第一連接墊23通過導電件11、第二連接墊31(及導電線路32)而彼此電性連接。換句話說,廠商可自行設計所需的驅動電路板3f尺寸,再將對應之薄膜電路基板2e電性連接上去,即可完成電子裝置1f。因此,可依據其產品應用需求而拼接出想要的尺寸,應用彈性相當大。In some embodiments, a plurality of thin film circuit substrates 2e may be arranged on the driving circuit board 3f at intervals (according to the needs of the client, they may be arranged in a straight row, or a horizontal column, or a matrix of rows and columns, or arranged It is polygonal or irregular), and the first connection pad 23 through which two adjacent thin film circuits 22 can pass is electrically connected to each other through the conductive member 11, the second connection pad 31 (and the conductive circuit 32). In other words, the manufacturer can design the required size of the driving circuit board 3f by itself, and then electrically connect the corresponding thin film circuit board 2e to complete the electronic device 1f. Therefore, the desired size can be spliced according to the application requirements of the product, and the application flexibility is quite large.

另外,如圖6所示,本實施例的電子裝置1g與前述實施例的電子裝置1e的製造過程及其元件組成與各元件的連接關係大致相同。不同之處在於,在本實施例的電子裝置1g中,在圖6的水平方向(掃描線的延伸方向)上,是分別使設於兩相鄰基板21之兩個薄膜電路22,通過兩個第一連接墊23及其對應之第二連接墊31、以及一個導電件11’而彼此電性連接,以藉由驅動電路板3g驅動矩陣電路中的該些功能晶片26。具體而言,一個基板21上的薄膜電路22通過其中一個第一連接墊23,與另一個基板21上的薄膜電路22的一個第一連接墊23彼此對應,前述兩個第一連接墊23各自對應鄰近設置的兩個第二連接墊31,兩個第一連接墊23通過單一個導電件11’,同時電性連接其對應的兩個第二連接墊31。由於電子裝置1g只使用一個導電件11’覆蓋在相鄰的兩個第一連接墊23與一個第二連接墊31上,就可使兩相鄰薄膜電路22電性連接,因此,可以減少一次形成導電件11’的製程,而且,兩個薄膜電晶體基板2e的間距也可以降低,使得在相同解析度的情況下,電子裝置1g的尺寸與成本都可降低。In addition, as shown in FIG. 6, the manufacturing process of the electronic device 1g of the present embodiment and the electronic device 1e of the previous embodiment and the component composition and the connection relationship of the components are substantially the same. The difference is that in the electronic device 1g of this embodiment, in the horizontal direction (the extension direction of the scanning line) in FIG. 6, two thin film circuits 22 provided on two adjacent substrates 21 pass through two The first connection pad 23, the corresponding second connection pad 31, and a conductive member 11' are electrically connected to each other to drive the functional chips 26 in the matrix circuit by the driving circuit board 3g. Specifically, the thin film circuit 22 on one substrate 21 passes through one of the first connection pads 23, and corresponds to a first connection pad 23 of the thin film circuit 22 on the other substrate 21, and the aforementioned two first connection pads 23 each correspond to each other. Corresponding to the two adjacently disposed second connection pads 31, the two first connection pads 23 are electrically connected to the two corresponding second connection pads 31 through a single conductive member 11'. Since the electronic device 1g only uses one conductive member 11' to cover the two adjacent first connection pads 23 and one second connection pad 31, the two adjacent thin film circuits 22 can be electrically connected. Therefore, one time can be reduced. In the process of forming the conductive member 11', the distance between the two thin film transistor substrates 2e can also be reduced, so that the size and cost of the electronic device 1g can be reduced under the same resolution.

值得一提的是,圖5之電子裝置1f與圖6之電子裝置1g的設計概念也可應用於上述的實施例,即應用於圖2J、圖3A、圖3B、圖4A與圖4B的薄膜電路基板2、2a、2b、2c、2d中,具體技術內容可參照前述,在此不再多作說明。It is worth mentioning that the design concepts of the electronic device 1f of FIG. 5 and the electronic device 1g of FIG. 6 can also be applied to the above-mentioned embodiments, namely, applied to the films of FIGS. 2J, 3A, 3B, 4A, and 4B. For the specific technical content of the circuit substrates 2, 2a, 2b, 2c, and 2d, reference may be made to the foregoing, and no further description will be given here.

承上,在傳統薄膜電晶體驅動光電元件的作法,例如以薄膜電晶體基板上的薄膜電晶體驅動發光二極體發光時,需針對每一種產品的尺寸或功能進行設計而使用昂貴的薄膜電晶體製程、光罩、基板與材料,十分不利於變化多樣的產品需求。但本發明不需針對每一種產品的尺寸或功能進行設計而使用昂貴的薄膜電晶體製程、光罩、基板與材料,因此具有製程簡單而使成本較低的優點外,應用上也更具有彈性而可適用於變化多樣的產品需求。In conclusion, in the traditional method of driving optoelectronic components with thin film transistors, for example, when thin film transistors on a thin film transistor substrate drive light-emitting diodes to emit light, it is necessary to design for the size or function of each product and use expensive thin film transistors. The crystal manufacturing process, photomask, substrate and materials are very unfavorable to the diverse product demands. However, the present invention does not need to be designed for the size or function of each product and uses expensive thin film transistor manufacturing process, photomask, substrate and materials, so it has the advantages of simple manufacturing process and lower cost, and it is also more flexible in application. It can be applied to changing product requirements.

綜上所述,在本發明之電子裝置及其製造方法中,通過在基板上形成包含至少一薄膜電晶體與至少一導電線路的薄膜電路及至少一第一連接墊,並利用導電件覆蓋在驅動電路板的至少部分的第二連接墊與基板的第一連接墊上,使第二連接墊可通過導電件與第一連接墊電性連接的設計,使得本發明不需針對每一種產品尺寸與功能設計其製程,因此除了具有製程簡單而使成本較低外,更具有應用上的彈性而可適用於變化多樣的產品需求。In summary, in the electronic device and the manufacturing method thereof of the present invention, a thin film circuit including at least one thin film transistor and at least one conductive circuit and at least one first connection pad are formed on a substrate, and the conductive member is used to cover the At least part of the second connection pad of the drive circuit board is connected to the first connection pad of the substrate, so that the second connection pad can be electrically connected to the first connection pad through the conductive member, so that the present invention does not need to be specific to each product size and Function design and its manufacturing process, so in addition to simple manufacturing process and lower cost, it is more flexible in application and can be adapted to the needs of diverse products.

以上所述僅為舉例性,而非為限制性者。任何未脫離本發明之精神與範疇,而對其進行之等效修改或變更,均應包含於後附之申請專利範圍中。The above description is only illustrative, and not restrictive. Any equivalent modifications or alterations that do not depart from the spirit and scope of the present invention shall be included in the scope of the appended patent application.

1、1c~1g‧‧‧電子裝置 11、11’‧‧‧導電件 12、12a、12b、12c‧‧‧表面貼裝元件 121、122、124、125‧‧‧連接墊 123‧‧‧發光二極體 2、2a~2e‧‧‧薄膜電路基板 21‧‧‧基板 22‧‧‧薄膜電路 221a、221b‧‧‧薄膜電晶體 222、32‧‧‧導電線路 23‧‧‧第一連接墊 24‧‧‧保護層 25‧‧‧第四連接墊 26‧‧‧功能晶片 27、28‧‧‧絕緣層 3、3c~3g‧‧‧驅動電路板 31‧‧‧第二連接墊 33‧‧‧第三連接墊 34‧‧‧第五連接墊 35‧‧‧第六連接墊 4‧‧‧剛性載板 2E-2E、2F-2F、2G-2G‧‧‧割面線 C‧‧‧電容 DL‧‧‧資料線 H‧‧‧導電孔 S1‧‧‧第一表面 S2‧‧‧第二表面 S01至S05‧‧‧步驟 SL‧‧‧掃描線 Vdd、Vss‧‧‧電壓1. 1c~1g‧‧‧Electronic device 11, 11’‧‧‧Conducting parts 12, 12a, 12b, 12c‧‧‧Surface mount components 121, 122, 124, 125‧‧‧Connecting pad 123‧‧‧Light Emitting Diode 2. 2a~2e‧‧‧Thin film circuit board 21‧‧‧Substrate 22‧‧‧Thin Film Circuit 221a, 221b‧‧‧Thin Film Transistor 222、32‧‧‧Conductive circuit 23‧‧‧First connection pad 24‧‧‧Protection layer 25‧‧‧Fourth connecting pad 26‧‧‧Functional chip 27、28‧‧‧Insulation layer 3. 3c~3g‧‧‧Drive circuit board 31‧‧‧Second connection pad 33‧‧‧Third connection pad 34‧‧‧Fifth connecting pad 35‧‧‧The sixth connection pad 4‧‧‧Rigid carrier board 2E-2E, 2F-2F, 2G-2G‧‧‧Cutting thread C‧‧‧Capacitor DL‧‧‧Data line H‧‧‧Conductive hole S1‧‧‧First surface S2‧‧‧Second surface Steps S01 to S05‧‧‧ SL‧‧‧Scan line Vdd, Vss‧‧‧Voltage

圖1為本發明一實施例之一種電子裝置之製造方法的流程步驟示意圖。 圖2A、圖2C、圖2D分別顯示本發明一實施例之電子裝置的製造過程的佈局示意圖。 圖2B為本發明一實施例之基板的剖視示意圖。 圖2E至圖2G分別顯示圖2D中,沿2E-2E割面線、2F-2F割面線與2G-2G割面線的剖視示意圖。 圖2H為一實施例之驅動電路板的佈局示意圖。 圖2I為一實施例之表面貼裝元件的佈局示意圖。 圖2J為本發明一實施例之電子裝置的佈局示意圖。 圖2K顯示圖2J之實施例的電路示意圖。 圖3A與圖3B分別為本發明不同實施例之薄膜電路基板的佈局示意圖。 圖4A至圖4C分別為本發明不同實施例之電子裝置的佈局示意圖。 圖5與圖6分別為本發明又一實施例之電子裝置的佈局示意圖。FIG. 1 is a schematic diagram of the process steps of a manufacturing method of an electronic device according to an embodiment of the present invention. FIG. 2A, FIG. 2C, and FIG. 2D respectively show schematic layouts of the manufacturing process of an electronic device according to an embodiment of the present invention. 2B is a schematic cross-sectional view of a substrate according to an embodiment of the invention. Figures 2E to 2G respectively show schematic cross-sectional views of Figure 2D along the 2E-2E cutting line, 2F-2F cutting line, and 2G-2G cutting line. FIG. 2H is a schematic diagram of the layout of the driving circuit board according to an embodiment. FIG. 2I is a schematic diagram of the layout of surface mount components according to an embodiment. 2J is a schematic diagram of the layout of an electronic device according to an embodiment of the invention. Fig. 2K shows a schematic circuit diagram of the embodiment of Fig. 2J. 3A and 3B are respectively schematic diagrams of the layout of thin film circuit substrates according to different embodiments of the present invention. 4A to 4C are schematic diagrams of the layout of electronic devices according to different embodiments of the present invention. 5 and 6 are respectively schematic diagrams of the layout of an electronic device according to another embodiment of the present invention.

S01至S05‧‧‧步驟 Steps S01 to S05‧‧‧

Claims (24)

一種電子裝置的製造方法,包括:提供一基板,其中基板具有相對的一第一表面及一第二表面;形成一薄膜電路於該基板的該第一表面上,其中該薄膜電路包含至少一薄膜電晶體與至少一導電線路;形成至少一第一連接墊於該基板的該第一表面上,其中該第一連接墊通過該導電線路與該薄膜電晶體電性連接;藉由該第二表面將該基板設置於一驅動電路板上,其中該驅動電路板包含至少一第二連接墊,該第二連接墊鄰近該第一連接墊,且與該第一連接墊對應設置;以及形成一導電件覆蓋在至少部分的該第二連接墊與該第一連接墊上,其中該第二連接墊通過該導電件與該第一連接墊電性連接;其中,該基板為一軟板形成在一剛性載板上,且在將該基板設置於一驅動電路板的步驟之前,更包括:移除該剛性載板。 A method for manufacturing an electronic device includes: providing a substrate, wherein the substrate has a first surface and a second surface opposite to each other; forming a thin film circuit on the first surface of the substrate, wherein the thin film circuit includes at least one thin film Transistor and at least one conductive circuit; forming at least one first connection pad on the first surface of the substrate, wherein the first connection pad is electrically connected to the thin film transistor through the conductive circuit; by the second surface Disposing the substrate on a driving circuit board, wherein the driving circuit board includes at least one second connecting pad, the second connecting pad is adjacent to the first connecting pad and corresponding to the first connecting pad; and forming a conductive The member covers at least part of the second connection pad and the first connection pad, wherein the second connection pad is electrically connected to the first connection pad through the conductive member; wherein, the substrate is a flexible board formed with a rigid Before the step of disposing the substrate on a driving circuit board, the method further includes: removing the rigid carrier. 如申請專利範圍第1項所述的製造方法,其中該導電件係以噴印或塗佈方式覆蓋在至少部分的該第二連接墊與該第一連接墊上。 According to the manufacturing method described in item 1 of the scope of the patent application, the conductive member is covered on at least part of the second connection pad and the first connection pad by spray printing or coating. 如申請專利範圍第1項所述的製造方法,其中該導電件的材料包含錫膏、銀膠、或異方性導電膠,或其組合。 According to the manufacturing method described in item 1 of the scope of the patent application, the material of the conductive member includes solder paste, silver glue, or anisotropic conductive glue, or a combination thereof. 如申請專利範圍第1項所述的製造方法,其中在形成一薄膜電路於該基板的步驟之後,更包括:形成一保護層覆蓋在該薄膜電路上。 According to the manufacturing method described in item 1 of the scope of patent application, after the step of forming a thin film circuit on the substrate, it further comprises: forming a protective layer to cover the thin film circuit. 如申請專利範圍第1項所述的製造方法,更包括:設置一表面貼裝元件於該驅動電路板上,其中該驅動電路板更包含至少一第三連接墊,該表面貼裝元件通過該第二連接墊與該薄膜電晶體電性連接,且通過該第三連接墊與該驅動電路板之電路電性連接。 The manufacturing method described in item 1 of the scope of patent application further includes: disposing a surface mount component on the drive circuit board, wherein the drive circuit board further includes at least one third connection pad, and the surface mount component passes through the The second connection pad is electrically connected with the thin film transistor, and is electrically connected with the circuit of the driving circuit board through the third connection pad. 如申請專利範圍第1項所述的製造方法,更包括: 形成至少一第四連接墊於該基板的該第一表面上,其中該第四連接墊通過該導電線路與該薄膜電晶體電性連接;及設置一表面貼裝元件於該基板的該第一表面上,其中該表面貼裝元件通過該第四連接墊與該薄膜電晶體電性連接。 The manufacturing method described in item 1 of the scope of patent application further includes: Forming at least one fourth connection pad on the first surface of the substrate, wherein the fourth connection pad is electrically connected to the thin film transistor through the conductive circuit; and a surface mount component is disposed on the first surface of the substrate On the surface, the surface mount component is electrically connected to the thin film transistor through the fourth connection pad. 如申請專利範圍第1項所述的製造方法,更包括:形成至少一第四連接墊於該基板的該第一表面上,其中該第四連接墊通過該導電線路與該薄膜電晶體電性連接;及設置至少一功能晶片於該基板的該第一表面上,其中該功能晶片通過該第四連接墊與該薄膜電晶體電性連接。 The manufacturing method described in item 1 of the scope of patent application further includes: forming at least one fourth connection pad on the first surface of the substrate, wherein the fourth connection pad is electrically connected to the thin film transistor through the conductive circuit. Connecting; and arranging at least one functional chip on the first surface of the substrate, wherein the functional chip is electrically connected to the thin film transistor through the fourth connection pad. 如申請專利範圍第7項所述的製造方法,更包括:形成一保護層覆蓋在該薄膜電路與該功能晶片上。 The manufacturing method described in item 7 of the scope of patent application further includes: forming a protective layer to cover the thin film circuit and the functional chip. 如申請專利範圍第5項或第6項所述的製造方法,其中該表面貼裝元件包含至少一發光二極體或微發光二極體。 According to the manufacturing method described in item 5 or item 6 of the scope of patent application, the surface mount device includes at least one light emitting diode or micro light emitting diode. 如申請專利範圍第7項所述的製造方法,其中該功能晶片包含至少一發光二極體晶片或微發光二極體晶片。 According to the manufacturing method described in item 7 of the scope of patent application, the functional chip includes at least one light-emitting diode chip or micro-light-emitting diode chip. 如申請專利範圍第1項所述的製造方法,更包括:將多個該基板陣列設置在該驅動電路板;其中,各該基板具有多個該薄膜電路與多個該第一連接墊,各該薄膜電路與所對應的多個該第一連接墊電性連接;該驅動電路板具有多個該第二連接墊;該導電件為多個,各該薄膜電路對應的其中一該第一連接墊與該驅動電路板的其中一該第二連接墊通過其中一該導電件而彼此電性連接;及使分別設於兩相鄰該基板之兩個該薄膜電路,通過兩個該第一連接墊及其對應之該第二連接墊、以及兩個該導電件而彼此電性連接。 The manufacturing method described in item 1 of the scope of patent application further includes: arranging a plurality of the substrate arrays on the driving circuit board; wherein, each of the substrates has a plurality of the thin film circuits and a plurality of the first connection pads, each The thin film circuit is electrically connected to the corresponding plurality of the first connection pads; the driving circuit board has a plurality of the second connection pads; there are a plurality of the conductive members, and each of the thin film circuits corresponds to one of the first connections The pad and one of the second connection pads of the driving circuit board are electrically connected to each other through one of the conductive members; and the two thin film circuits respectively provided on two adjacent substrates are connected through two first connections The pad, the corresponding second connection pad, and the two conductive members are electrically connected to each other. 如申請專利範圍第1項所述的製造方法,更包括:多個該基板陣列設置在該驅動電路板;其中,各該基板具有多個該薄膜電路與多個該第一連接墊,各該薄膜電路與所對應的多個該第一連接墊電性連接;該驅動電路板具有多個該第二連接墊;該導電件為多個,各該薄膜電路對應的其 中一該第一連接墊與該驅動電路板的其中一該第二連接墊通過其中一該導電件而彼此電性連接;及使分別設於兩相鄰該基板之兩個該薄膜電路,通過兩個該第一連接墊及其對應之該第二連接墊、以及一個該導電件而彼此電性連接。 The manufacturing method described in item 1 of the scope of the patent application further includes: a plurality of the substrate arrays are arranged on the driving circuit board; wherein each of the substrates has a plurality of the thin film circuits and a plurality of the first connection pads, and each The thin film circuit is electrically connected to the corresponding plurality of the first connection pads; the driving circuit board has a plurality of the second connection pads; there are a plurality of the conductive members, and each of the thin film circuits corresponds to another One of the first connection pads and one of the second connection pads of the drive circuit board are electrically connected to each other through one of the conductive members; and the two thin film circuits respectively provided on two adjacent substrates pass through The two first connection pads, the corresponding second connection pad, and one conductive element are electrically connected to each other. 一種電子裝置,包括:一基板,具有相對的一第一表面及一第二表面;一薄膜電路,設置於該基板的該第一表面上,該薄膜電路包含至少一薄膜電晶體與至少一導電線路;至少一第一連接墊,設置於該基板的該第一表面上,該第一連接墊通過該導電線路與該薄膜電晶體電性連接;一驅動電路板,包含至少一第二連接墊,其中該基板藉由該第二表面設置於該驅動電路板上,且該第二連接墊鄰近該第一連接墊,並與該第一連接墊對應設置;以及一導電件,覆蓋在至少部分的該第二連接墊與該第一連接墊上,且該第二連接墊通過該導電件與該第一連接墊電性連接。 An electronic device includes: a substrate having a first surface and a second surface opposite to each other; a thin film circuit arranged on the first surface of the substrate, the thin film circuit including at least one thin film transistor and at least one conductive Circuit; at least one first connection pad, disposed on the first surface of the substrate, the first connection pad is electrically connected to the thin film transistor through the conductive circuit; a driving circuit board, including at least one second connection pad , Wherein the substrate is disposed on the driving circuit board through the second surface, and the second connection pad is adjacent to the first connection pad and is disposed corresponding to the first connection pad; and a conductive element covering at least part of the The second connection pad is on the first connection pad, and the second connection pad is electrically connected to the first connection pad through the conductive member. 如申請專利範圍第13項所述的電子裝置,其中該基板為一硬板或一軟板。 As for the electronic device described in item 13 of the scope of patent application, the substrate is a rigid board or a flexible board. 如申請專利範圍第13項所述的電子裝置,其中該導電件的材料包含錫膏、銀膠、或異方性導電膠,或其組合。 The electronic device according to item 13 of the scope of patent application, wherein the material of the conductive member includes solder paste, silver glue, or anisotropic conductive glue, or a combination thereof. 如申請專利範圍第13項所述的電子裝置,更包括:一保護層,覆蓋在該薄膜電路上。 The electronic device described in item 13 of the scope of the patent application further includes: a protective layer covering the thin film circuit. 如申請專利範圍第13項所述的電子裝置,更包括:一表面貼裝元件,設置於該驅動電路板上,該驅動電路板更包含至少一第三連接墊,該表面貼裝元件通過該第二連接墊與該薄膜電晶體電性連接,且通過該第三連接墊與該驅動電路板之電路電性連接。 The electronic device described in item 13 of the scope of patent application further includes: a surface mount component disposed on the drive circuit board, the drive circuit board further includes at least one third connection pad, and the surface mount component passes through the The second connection pad is electrically connected with the thin film transistor, and is electrically connected with the circuit of the driving circuit board through the third connection pad. 如申請專利範圍第13項所述的電子裝置,更包括:至少一第四連接墊,設置於該基板的該第一表面上,該第四連接墊通過該導電線路與該薄膜電晶體電性連接;及 一表面貼裝元件,設置於該基板的該第一表面上,該表面貼裝元件通過該第四連接墊與該薄膜電晶體電性連接。 The electronic device described in item 13 of the scope of patent application further includes: at least one fourth connection pad disposed on the first surface of the substrate, and the fourth connection pad is electrically connected to the thin film transistor through the conductive circuit. Connection; and A surface mount component is arranged on the first surface of the substrate, and the surface mount component is electrically connected to the thin film transistor through the fourth connection pad. 如申請專利範圍第13項所述的電子裝置,更包括:至少一第四連接墊,設置於該基板的該第一表面上,該第四連接墊通過該導電線路與該薄膜電晶體電性連接;及至少一功能晶片,設置於該基板的該第一表面上,該功能晶片通過該第四連接墊與該薄膜電晶體電性連接。 The electronic device described in item 13 of the scope of patent application further includes: at least one fourth connection pad disposed on the first surface of the substrate, and the fourth connection pad is electrically connected to the thin film transistor through the conductive circuit. Connection; and at least one functional chip disposed on the first surface of the substrate, and the functional chip is electrically connected to the thin film transistor through the fourth connection pad. 如申請專利範圍第19項所述的電子裝置,更包括:一保護層,覆蓋在該薄膜電路與該功能晶片上。 As described in item 19 of the scope of patent application, the electronic device further includes: a protective layer covering the thin film circuit and the functional chip. 如申請專利範圍第17項或第18項所述的電子裝置,其中該表面貼裝元件包含至少一發光二極體或微發光二極體。 The electronic device according to item 17 or item 18 of the scope of patent application, wherein the surface mount device includes at least one light emitting diode or micro light emitting diode. 如申請專利範圍第19項所述的電子裝置,其中該功能晶片包含至少一發光二極體晶片或微發光二極體晶片。 The electronic device according to item 19 of the scope of patent application, wherein the functional chip includes at least one light-emitting diode chip or micro-light-emitting diode chip. 如申請專利範圍第13項所述的電子裝置,其中,多個該基板陣列設置於該驅動電路板上;各該基板具有多個該薄膜電路與多個該第一連接墊,各該薄膜電路與所對應的多個該第一連接墊電性連接;該驅動電路板具有多個該第二連接墊;該導電件為多個,各該薄膜電路對應的其中一該第一連接墊與該驅動電路板的其中一該第二連接墊通過其中一該導電件而彼此電性連接;其中,分別設於兩相鄰該基板之兩個該薄膜電路,通過兩個該第一連接墊及其對應之該第二連接墊、以及兩個該導電件而彼此電性連接。 The electronic device according to item 13 of the scope of patent application, wherein a plurality of the substrate arrays are arranged on the driving circuit board; each of the substrates has a plurality of the thin film circuits and a plurality of the first connection pads, and each of the thin film circuits Are electrically connected to the corresponding plurality of the first connection pads; the driving circuit board has a plurality of the second connection pads; there are a plurality of the conductive elements, and one of the first connection pads corresponding to each of the thin film circuits is connected to the One of the second connection pads of the driving circuit board is electrically connected to each other through one of the conductive members; wherein, the two thin film circuits respectively provided on two adjacent substrates pass through the two first connection pads and The corresponding second connection pad and the two conductive members are electrically connected to each other. 如申請專利範圍第13項所述的電子裝置,其中,多個該基板陣列設置於該驅動電路板上;各該基板具有多個該薄膜電路與多個該第一連接墊,各該薄膜電路與所對應的多個該第一連接墊電性連接;該驅動電路板具有多個該第二連接墊;該導電件為多個,各該薄膜電路對應的其中一該第一連接墊與該驅動電路板的其中一該第二連接墊通過其中一該導電件而彼此電性連接;其中,分別設於兩相鄰該基板之兩個該薄膜電路,通過兩個該第一連接墊及其對應之該第二連接墊、以及一個該導電件而彼此電性連接。 The electronic device according to item 13 of the scope of patent application, wherein a plurality of the substrate arrays are arranged on the driving circuit board; each of the substrates has a plurality of the thin film circuits and a plurality of the first connection pads, and each of the thin film circuits Are electrically connected to the corresponding plurality of the first connection pads; the driving circuit board has a plurality of the second connection pads; there are a plurality of the conductive elements, and one of the first connection pads corresponding to each of the thin film circuits is connected to the One of the second connection pads of the driving circuit board is electrically connected to each other through one of the conductive members; wherein, the two thin film circuits respectively provided on two adjacent substrates pass through the two first connection pads and Corresponding to the second connection pad and one of the conductive elements are electrically connected to each other.
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