TWI747101B - Process monitoring - Google Patents
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Abstract
Description
本專利申請案請求於2018年12月12日提出申請的美國申請第62/778,746號和於2019年5月7日提出申請的美國申請第16/405,920號的權益,藉由引用這兩個申請的全文將它們的內容併入在此。This patent application requests the benefits of U.S. Application No. 62/778,746 filed on December 12, 2018 and U.S. Application No. 16/405,920 filed on May 7, 2019, by citing these two applications The full text of this article incorporates their content here.
本說明書係關於製程監測。This manual is about process monitoring.
可以在也被稱為裸晶片的晶片襯底上形成奈米級外來材料顆粒。這些顆粒是製造製程的不想要的副產物並被認為是缺陷。Nano-scale foreign material particles can be formed on a wafer substrate, also called a bare wafer. These particles are unwanted by-products of the manufacturing process and are considered defects.
這些缺陷的組成可能影響這些缺陷的嚴重性。The composition of these defects may affect the severity of these defects.
越來越需要提供一種有效、快速且可靠的方式來決定外來材料顆粒的材料元素。There is an increasing need to provide an effective, fast and reliable way to determine the material elements of foreign material particles.
可以提供一種決定缺陷的缺陷材料元素的方法,該方法可以包括以下步驟:藉由帶電粒子束系統並藉由應用光譜製程來獲取該缺陷的一部分的電磁發射光譜;藉由該帶電粒子束系統獲取可包括該缺陷的區域的背散射電子(BSE)圖像;和決定缺陷材料元素;其中該決定缺陷材料元素的步驟可以包括:(a)決定在該電磁發射光譜中是否存在模糊性,和(b)當可以決定存在該模糊性時,基於該BSE圖像來解析該模糊性。A method for determining defect material elements of a defect can be provided. The method can include the following steps: obtaining the electromagnetic emission spectrum of a part of the defect by a charged particle beam system and by applying a spectroscopic process; obtaining the electromagnetic emission spectrum of a part of the defect by the charged particle beam system The backscattered electron (BSE) image of the area of the defect may be included; and determining the defective material element; wherein the step of determining the defective material element may include: (a) determining whether there is ambiguity in the electromagnetic emission spectrum, and ( b) When it can be determined that the blurriness exists, analyze the blurriness based on the BSE image.
該模糊性的該解析可以包括從潛在材料元素中選擇該缺陷材料元素,該潛在材料元素呈現出可以由可小於該光譜製程的解析度的能量差彼此間隔開的峰。The resolution of the ambiguity may include selecting the defective material element from potential material elements that exhibit peaks that can be separated from each other by an energy difference that may be less than the resolution of the spectroscopic process.
該潛在材料元素可以包括有機材料元素和較重材料元素。The potential material elements may include organic material elements and heavier material elements.
該模糊性的該解析可以包括基於該缺陷的一或多個BSE圖像圖元的強度來選擇該缺陷材料元素。The analysis of the ambiguity may include selecting the defective material element based on the intensity of one or more BSE image primitives of the defect.
該區域可以包括該缺陷和環繞該缺陷的背景材料;其中該方法可以包括決定該背景材料的背景材料元素。The area may include the defect and the background material surrounding the defect; wherein the method may include determining the background material element of the background material.
該決定缺陷材料元素的步驟可以至少部分地基於該背景材料元素。The step of determining the defective material element may be based at least in part on the background material element.
該背景材料元素具有可屬於背景原子量類別的原子量,並且其中該決定缺陷材料元素的步驟可以包括:基於(a)該背景材料的一或多個BSE圖像圖元的強度參數和(b)該缺陷的一或多個BSE圖像圖元的強度參數之間的關係來決定該缺陷材料元素的原子量類別。The background material element has an atomic weight that can belong to the background atomic weight category, and the step of determining the defective material element may include: (a) intensity parameters of one or more BSE image primitives based on the background material and (b) the The relationship between the intensity parameters of one or more BSE image primitives of the defect determines the atomic weight category of the defective material element.
該方法可以包括將該缺陷材料元素的該原子量類別分類為以下中的類別:(a)比該背景材料輕類別;(b)該背景原子量類別;和(d)比該背景材料重類別中的至少一個類別。The method may include classifying the atomic weight category of the defective material element into the following categories: (a) lighter than the background material; (b) the background atomic weight category; and (d) heavier than the background material. At least one category.
該背景材料可以是矽,其中該決定缺陷材料元素的步驟可以包括將該缺陷材料元素分類為以下中的類別:(a)元素週期表的第二週期;(b)該元素週期表的第三週期;(c)該元素週期表的第四週期;和(d)該元素週期表的第六週期。The background material may be silicon, and the step of determining the defective material element may include classifying the defective material element into the following categories: (a) the second period of the periodic table; (b) the third period of the periodic table Period; (c) the fourth period of the periodic table of the elements; and (d) the sixth period of the periodic table of the elements.
該方法可以包括:決定在該電磁發射光譜中是否存在該模糊性;和僅當在該電磁發射光譜中存在該模糊性時才獲取該BSE圖像。The method may include: deciding whether the ambiguity exists in the electromagnetic emission spectrum; and acquiring the BSE image only when the ambiguity exists in the electromagnetic emission spectrum.
該獲取該BSE圖像的步驟可以包括:用具有入射能量的電子照射該區域;和基本上僅從具有可高於能量閾值的能量的BSE電子產生該BSE圖像。The step of acquiring the BSE image may include: irradiating the area with electrons having incident energy; and generating the BSE image substantially only from BSE electrons having an energy that may be higher than an energy threshold.
該獲取該BSE圖像的步驟可以包括拒絕源自可定位在距該區域的表面的一定深度下方的位置的BSE電子。The step of acquiring the BSE image may include rejecting BSE electrons originating from a position that can be located below a certain depth from the surface of the area.
可以提供一種電腦可讀取媒體,該電腦可讀取媒體可以是非暫態的並可以儲存指令,該等指令在由電腦化系統執行時致使該電腦化系統執行製程,該製程可以包括:藉由帶電粒子束系統並藉由應用光譜製程來獲取該缺陷的一部分的電磁發射光譜;藉由該帶電粒子束系統獲取可包括該缺陷的區域的背散射電子(BSE)圖像;和決定缺陷材料元素;其中該決定缺陷材料元素的步驟可以包括:(a)決定在該電磁發射光譜中是否存在模糊性,和(b)當可以決定存在該模糊性時,基於該BSE圖像來解析該模糊性。A computer-readable medium can be provided. The computer-readable medium can be non-transitory and can store instructions that, when executed by a computerized system, cause the computerized system to execute a process, and the process may include: The charged particle beam system obtains the electromagnetic emission spectrum of a part of the defect by applying a spectroscopic process; the backscattered electron (BSE) image of the area that can include the defect is obtained by the charged particle beam system; and the defect material element is determined ; Wherein the step of determining the defective material element may include: (a) determining whether there is ambiguity in the electromagnetic emission spectrum, and (b) when it can be determined that the ambiguity exists, analyzing the ambiguity based on the BSE image .
可以提供一種帶電粒子束系統,該帶電粒子束系統可以包括帶電粒子光學裝置和處理器,其中該帶電粒子光學裝置可以被配置為(i)藉由應用光譜製程來獲取缺陷的一部分的電磁發射光譜;(ii)獲取可包括該缺陷的區域的背散射電子(BSE)圖像;並且其中處理電路可以被配置為藉由以下方式決定缺陷材料元素:(a)決定在該電磁發射光譜中是否存在模糊性;和(b)當可以決定存在該模糊性時,基於該BSE圖像來解析該模糊性。A charged particle beam system may be provided. The charged particle beam system may include a charged particle optical device and a processor, wherein the charged particle optical device may be configured to (i) obtain an electromagnetic emission spectrum of a part of a defect by applying a spectroscopic process (Ii) Obtain a backscattered electron (BSE) image of the area that can include the defect; and the processing circuit can be configured to determine the defective material element by the following method: (a) Determine whether there is in the electromagnetic emission spectrum Fuzziness; and (b) when it can be determined that the fuzziness exists, analyze the fuzziness based on the BSE image.
在以下詳述中,闡述了許多具體細節,以便提供對本發明的透徹理解。然而,本領域的技藝人士將理解,本發明可以在沒有這些具體細節的情況下實踐。在其他情況下,未詳細地描述所熟知的方法、程序和部件,以免模糊本發明。In the following detailed description, many specific details are set forth in order to provide a thorough understanding of the present invention. However, those skilled in the art will understand that the present invention can be practiced without these specific details. In other cases, well-known methods, procedures and components are not described in detail so as not to obscure the present invention.
在本說明書的結論部分中特別地指出並明確地要求保護被視為本發明的主題。然而,就組織和操作方法兩者而言,本發明連同本發明的目標、特徵和優點可以在結合所附圖式閱讀時參考以下詳述來最佳地理解。In the concluding part of this specification, it is specifically pointed out and clearly claimed as the subject of the present invention. However, in terms of both the organization and the method of operation, the present invention together with the objectives, features and advantages of the present invention can be best understood with reference to the following detailed description when reading in conjunction with the accompanying drawings.
將瞭解,為了簡潔地和清晰地圖示,附圖中所示的元件不一定按比例繪製。例如,為了清晰起見,一些元件的尺寸可以相對於其他元件被誇大。另外,被認為適當的是,元件符號在附圖中可以重複以指示對應或相似元件。It will be appreciated that in order to illustrate concisely and clearly, the elements shown in the drawings are not necessarily drawn to scale. For example, the size of some elements may be exaggerated relative to other elements for clarity. In addition, it is deemed appropriate that element symbols may be repeated in the drawings to indicate corresponding or similar elements.
由於本發明的所示的實施方式大部分都可以使用本領域的技藝人士已知的電子部件和電路來實現,因此,為了理解和瞭解本發明的基本概念並為了避免本發明的教導的混亂或歧義,除考慮到必需闡明的細節之外的其它細節不作更多說明。Since most of the illustrated embodiments of the present invention can be implemented by using electronic components and circuits known to those skilled in the art, in order to understand and understand the basic concept of the present invention and to avoid confusion or confusion in the teaching of the present invention. Ambiguity, in addition to considering the details that must be clarified, no more details will be given.
在本說明書中對方法的任何提及都應當加以必要變更以適用於能夠執行該方法的系統並都應當加以必要變更以適用於非暫態的並儲存用於執行該方法的指令的電腦可讀取媒體。Any reference to the method in this manual should be changed as necessary to be applicable to the system capable of executing the method and should be changed as necessary to be applicable to non-transitory computer-readable instructions that store the instructions for executing the method. Take the media.
在本說明書中對系統的任何提及都應當加以必要變更以適用於可由系統執行的方法並都應當加以必要變更以適用於非暫態的並儲存可由系統執行的指令的電腦可讀取媒體。Any reference to the system in this manual should be changed as necessary to apply to the method that can be executed by the system and should be changed as necessary to apply to the computer-readable medium that is non-transitory and stores instructions that can be executed by the system.
在本說明書中對非暫態電腦可讀取媒體的任何引用都應當加以必要變更以適用於在執行儲存在電腦可讀取媒體中的指令時可應用的方法並都應當加以必要變更以適用於被配置為執行儲存在電腦可讀取媒體中的指令的系統。Any references to non-transitory computer-readable media in this manual should be changed as necessary to apply to the method that can be applied when executing the instructions stored in the computer-readable media and should be changed as necessary to apply A system configured to execute instructions stored in a computer readable medium.
模糊性解析:Fuzziness analysis:
可以提供用於製程監控的系統、方法和電腦可讀取媒體。It can provide systems, methods and computer-readable media for process monitoring.
外來材料顆粒(以下稱為缺陷)可以由一或多個缺陷材料元素製成。缺陷材料元素是屬於缺陷的材料元素。Foreign material particles (hereinafter referred to as defects) may be made of one or more defective material elements. Defective material elements are material elements that belong to defects.
缺陷的一部分的電磁發射光譜可以藉由應用光譜製程來產生。The electromagnetic emission spectrum of a part of the defect can be generated by applying a spectroscopic process.
電磁發射光譜可以提供對一或多個缺陷材料元素的指示。Electromagnetic emission spectroscopy can provide an indication of one or more defective material elements.
然而,光譜製程可能具有一定解析度。因此,在電磁發射光譜中可能存在模糊性。當在峰之間的能量差(與不同材料元素相關聯)小於光譜製程的解析度時,就會存在這種模糊性。However, the spectroscopy process may have a certain resolution. Therefore, there may be ambiguities in the electromagnetic emission spectrum. This ambiguity exists when the energy difference between the peaks (associated with different material elements) is less than the resolution of the spectroscopy process.
例如,光譜製程的解析度可能為約80到90電子伏特,並且光譜製程無法區分一組較輕材料元素和一組較重材料元素的成員,諸如:For example, the resolution of the spectroscopy process may be about 80 to 90 electron volts, and the spectroscopy process cannot distinguish between a group of lighter material elements and a group of heavier material elements, such as:
a. 較輕材料元素矽(Si)和較重元素鉭(Ta)或鎢(W)中的任一種。a. Either the lighter material element silicon (Si) and the heavier element tantalum (Ta) or tungsten (W).
b. 較輕材料元素氮(N)和較重元素鈦(Ti)。b. Lighter material element nitrogen (N) and heavier element titanium (Ti).
c. 較輕材料元素氧(O)和較重元素釩(V)或鉻(Cr)中的任一種。c. Any one of the lighter material element oxygen (O) and the heavier element vanadium (V) or chromium (Cr).
d. 較輕材料元素氟(F)和較重元素鐵(Fe)。d. Lighter material element fluorine (F) and heavier element iron (Fe).
e. 較輕材料元素鈉(Na)和較重元素鋅(Zn)。e. Lighter material element sodium (Na) and heavier element zinc (Zn).
f. 較輕材料元素磷(P)和較重元素鋯(Zr)。f. Lighter material element phosphorus (P) and heavier element zirconium (Zr).
較輕材料元素可以是非金屬的,而較重材料元素可以是金屬的,但是這不是必須的。例如,鍺相當重,但是不是金屬。The lighter material elements may be non-metallic, and the heavier material elements may be metallic, but this is not required. For example, germanium is quite heavy, but it is not a metal.
表1中表明了這些模糊性的示例。在表1中,每個行包括一組材料元素,這些材料元素呈現出彼此相距小於光譜製程的解析度的能量差的能量峰。應當注意,當施加其他著陸能量(landing energy)時,可能出現其他模糊性。
表1Table 1
已經發現,背散射電子(BSE)圖像可以説明解析模糊性,並且決定在電磁發射光譜中出現哪個缺陷材料元素。該決定可以指出確切材料元素,或可以提供對多種類型的材料元素中的一種的粗略分類。It has been found that backscattered electron (BSE) images can account for analytical ambiguities and determine which defective material element appears in the electromagnetic emission spectrum. The decision may indicate the exact material element, or it may provide a rough classification of one of multiple types of material elements.
參照表1,對於上述組之每一者組,該組的上述較輕材料元素中的任一種的BSE圖像圖元的強度(例如,灰階)基本上不同(例如,相差至少10%、20%、30%或類似量)於該組的上述較重材料元素的BSE圖像圖元的強度。Referring to Table 1, for each of the above groups, the intensity (for example, gray scale) of the BSE image primitives of any one of the above lighter material elements in the group is basically different (for example, the difference is at least 10%, 20%, 30% or similar amount) in the group of the above-mentioned heavier material elements of the BSE image primitives.
參照表1的第一行,Si的BSE圖像圖元的強度基本上不同於Ta或W的BSE圖像圖元的強度。Referring to the first row of Table 1, the intensity of the BSE image element of Si is basically different from the intensity of the BSE image element of Ta or W.
這些強度差可以單獨地或與可從BSE圖像和電磁發射光譜中獲取的其他資訊一起用於解析模糊性。These intensity differences can be used alone or together with other information that can be obtained from BSE images and electromagnetic emission spectra to resolve ambiguities.
附加資訊可以與可環繞缺陷的背景材料有關。可以從缺陷的一部分的電磁輻射光譜中辨識背景材料的材料元素,因為預期的是,BSE圖像的BSE電子中的至少一些是從可定位在缺陷下方的背景材料中提取。The additional information may be related to background material that can surround the defect. The material elements of the background material can be identified from the electromagnetic radiation spectrum of a part of the defect, because it is expected that at least some of the BSE electrons of the BSE image are extracted from the background material that can be positioned under the defect.
通常,預先知道背景材料。但是,即使事先並不知道,也可以從電磁發射光譜中獲知背景材料。而且,背景材料的BSE圖像圖元與缺陷的BSE圖像圖元之間的關係可以用於決定缺陷材料元素的原子量與背景材料元素的原子量之間的關係。Usually, the background material is known in advance. However, even if you don't know it in advance, you can get the background material from the electromagnetic emission spectrum. Moreover, the relationship between the BSE image primitives of the background material and the defective BSE image primitives can be used to determine the relationship between the atomic weight of the defective material element and the atomic weight of the background material element.
例如,如果電磁發射光譜表明背景材料是鋁(Al),並且缺陷的BSE圖像圖元比背景材料的BSE圖像圖元亮得多(更強強度),那麼缺陷包括比鋁重的元素。如果缺陷比背景Si亮,並且缺陷在電磁光譜中包含Si或Ta或W的峰,那麼缺陷包含Ta或W。For example, if the electromagnetic emission spectrum indicates that the background material is aluminum (Al), and the BSE image element of the defect is much brighter (stronger intensity) than the BSE image element of the background material, then the defect includes an element heavier than aluminum. If the defect is brighter than the background Si, and the defect contains a peak of Si or Ta or W in the electromagnetic spectrum, the defect contains Ta or W.
例如,如果電磁發射光譜表明背景材料不是鋁(Al),而背景材料是Si,並且如果缺陷的BSE圖像圖元比背景材料的BSE圖像圖元亮得多(更強強度),那麼缺陷包括比鋁重的元素。因此,如果電磁光譜包括F或Fe,那麼缺陷包含Fe。For example, if the electromagnetic emission spectrum indicates that the background material is not aluminum (Al) and the background material is Si, and if the BSE image element of the defect is much brighter (stronger intensity) than the BSE image element of the background material, then the defect Includes elements heavier than aluminum. Therefore, if the electromagnetic spectrum includes F or Fe, the defect includes Fe.
下面的文字說明了各種方法。為了簡化說明,每種方法都參考單個缺陷材料元素並至多是針對單個模糊性進行說明。The following text explains the various methods. In order to simplify the description, each method refers to a single defective material element and at most describes a single ambiguity.
應當注意,每種方法都可以應用於多個缺陷材料元素之每一者缺陷材料元素並可以解析多個模糊性。It should be noted that each method can be applied to each of multiple defective material elements and can resolve multiple ambiguities.
例如,電磁發射光譜可以包括多個模糊性,並且每種方法可以解析每個模糊性。For example, the electromagnetic emission spectrum can include multiple ambiguities, and each method can resolve each ambiguity.
圖1圖示了用於決定缺陷材料元素的方法100的示例。方法100可以由諸如處理電路的處理邏輯執行,該處理邏輯可以包括一或多個圖形處理單元、一或多個中央處理單元(CPU)、一或多個影像處理器及/或一或多個其他積體電路(諸如專用積體電路(ASIC)、現場可程式設計閘陣列(FPGA)、全定制積體電路等)、或此類積體電路的組合。Figure 1 illustrates an example of a
方法100可以在步驟110處藉由以下方式開始:藉由帶電粒子束系統並藉由應用光譜製程來獲取缺陷的一部分的電磁發射光譜。帶電粒子束系統是藉由用一或多個帶電粒子束照射物件來獲取有關物件的資訊並收集從物件發射的粒子及/或光子的系統。可以藉由帶電粒子束系統的處理電路、藉由位於工具外的一或多個處理電路、或藉由這兩者的組合來完成對偵測到的粒子的分析。The
步驟110可以包括用一或多個電子束照射缺陷的一部分並收集諸如X射線的帶電粒子。X射線可以在能量色散光譜(EDX)期間收集。Step 110 may include irradiating a part of the defect with one or more electron beams and collecting charged particles such as X-rays. X-rays can be collected during energy dispersive spectroscopy (EDX).
接在步驟110之後的可以是藉由帶電粒子束系統獲取包括缺陷的區域的背散射電子(BSE)圖像的步驟120。The step 110 may be followed by a step 120 of acquiring a backscattered electron (BSE) image of the area including the defect by a charged particle beam system.
接在步驟120之後的可以是藉由光譜製程決定缺陷材料元素的步驟130。步驟120基於步驟110(使用EDX)和120的結果。The step 120 may be followed by a step 130 of determining the defective material element through a spectroscopic process. Step 120 is based on the results of steps 110 (using EDX) and 120.
步驟130可以包括步驟132和140。Step 130 may include steps 132 and 140.
步驟132可以包括決定在電磁發射光譜中是否存在模糊性,即,在峰之間的能量差(與不同材料元素相關聯)是否小於光譜製程的解析度(是否存在重疊電磁發射讀數)。Step 132 may include determining whether there is ambiguity in the electromagnetic emission spectrum, that is, whether the energy difference between peaks (associated with different material elements) is less than the resolution of the spectroscopy process (whether there are overlapping electromagnetic emission readings).
如果答案為是,那麼跳至基於BSE圖像來解析模糊性的步驟140:由BSE圖像提供的資訊用於區分具有重疊電磁輻射讀數的材料。步驟140的結果是無模糊性電磁發射光譜。If the answer is yes, then skip to step 140 of analyzing the ambiguity based on the BSE image: the information provided by the BSE image is used to distinguish materials with overlapping electromagnetic radiation readings. The result of step 140 is an unambiguous electromagnetic emission spectrum.
如果答案是否,那麼結束步驟130。If the answer is no, then step 130 ends.
步驟140可以包括從潛在材料元素中選擇缺陷材料元素,潛在材料元素呈現出以小於光譜製程的解析度的能量差彼此間隔開的峰。可以查看具有已知重疊電磁輻射讀數的材料。表1的每一行都是此類潛在材料元素的示例。Step 140 may include selecting defective material elements from potential material elements, the potential material elements exhibiting peaks spaced apart from each other by an energy difference smaller than the resolution of the spectral process. You can view materials with known overlapping electromagnetic radiation readings. Each row of Table 1 is an example of such potential material elements.
例如,步驟140可以包括:(i)從F和Fe中或(ii)從P和Zr中或(iii)從N和Ti中或(iv)從O和V或Cr中選擇材料元素。For example, step 140 may include: (i) selecting a material element from F and Fe or (ii) from P and Zr or (iii) from N and Ti or (iv) from O and V or Cr.
步驟140可以包括基於缺陷的一或多個BSE圖像圖元的強度來選擇缺陷材料元素。Step 140 may include selecting defective material elements based on the intensities of the defective one or more BSE image primitives.
步驟140可以至少部分地基於背景材料元素。該區域(在步驟120期間被成像)可以包括缺陷和環繞該缺陷的背景材料。步驟140可以包括決定背景材料的背景材料元素。Step 140 may be based at least in part on background material elements. The area (imaged during step 120) may include the defect and background material surrounding the defect. Step 140 may include determining the background material element of the background material.
背景材料元素具有屬於背景原子量類別(元素週期表的週期)的原子量。步驟140可以包括:基於(a)背景材料的一或多個BSE圖像圖元的強度參數與(b)缺陷的一或多個BSE圖像圖元的強度參數之間的關係,來決定缺陷材料元素的原子量類別。The background material element has an atomic weight belonging to the background atomic weight category (period of the periodic table of elements). Step 140 may include: determining the defect based on (a) the relationship between the intensity parameter of one or more BSE image primitives of the background material and (b) the intensity parameter of the defective one or more BSE image primitives The atomic weight category of the material element.
較亮BSE圖像圖元指示原子量較高,而較暗BSE圖元指示原子量較低。Brighter BSE image primitives indicate higher atomic weight, while darker BSE primitives indicate lower atomic weight.
步驟140可以包括將缺陷材料元素的原子量類別分類為以下中的類別:(a)比背景材料輕類別;(b)背景原子量類別;及(d)比背景材料重類別中的至少一個類別。Step 140 may include classifying the atomic weight category of the defective material element into at least one of the following categories: (a) lighter than the background material; (b) background atomic weight; and (d) heavier than the background material.
例如,可以將缺陷材料元素分類(根據BSE圖像圖元的強度)為以下類別:For example, the defective material elements can be classified (according to the intensity of BSE image primitives) into the following categories:
•元素週期表的第二週期(例如,N、O或F)。• The second period of the periodic table (for example, N, O, or F).
•元素週期表的第三週期(例如,Si、P或Na)。• The third period of the periodic table (for example, Si, P, or Na).
•元素週期表的第四週期(例如,Ti、V、Cr、Fe或Zn)。• The fourth period of the periodic table (for example, Ti, V, Cr, Fe, or Zn).
•週期表的第五週期(例如,Zr)。• The fifth period of the periodic table (for example, Zr).
•元素週期表的第六週期(例如,Ta或W)。• The sixth period of the periodic table (for example, Ta or W).
又例如,可以將缺陷材料元素分類(根據BSE圖像圖元的強度)為以下類別:For another example, the defective material elements can be classified (according to the intensity of BSE image primitives) into the following categories:
•比襯底輕,例如元素週期表的第二週期(例如,N、O或F)。• Lighter than the substrate, such as the second period of the periodic table (for example, N, O, or F).
•與襯底相同的類別,例如元素週期表的第三週期(例如,Si、P或Na)。• The same category as the substrate, such as the third period of the periodic table (for example, Si, P, or Na).
•比襯底重類別,例如元素週期表的第四週期、第五週期或第六週期(例如,Ti、V、Cr、Fe或Zn、Zr、Ta或W)。• Heavier than the substrate, such as the fourth, fifth or sixth period of the periodic table (e.g. Ti, V, Cr, Fe or Zn, Zr, Ta or W).
步驟130的結果可以是決定一或多個缺陷材料元素。該決定可以被提供為缺陷的一部分的清楚電磁發射光譜。The result of step 130 may be to determine one or more defective material elements. This decision can be provided as a clear electromagnetic emission spectrum of part of the defect.
接在步驟130之後的可以是回應於步驟130的結果的步驟150。例如,步驟150可以包括產生及/或發送有關缺陷的一或多個材料元素的警報或指示、儲存無模糊性電磁發射光譜、儲存警報或指示、執行具有不同參數的另一個光譜製程及/或獲取另一個BSE圖像和類似步驟。例如,另一個光譜製程可能以較高著陸電壓執行,以便查看在先前光譜製程反覆運算中很難看到的材料元素。例如,步驟120可能涉及施加相對低的kV EDX,以便保持小相互作用量和高靈敏度。但是一些元素、特別是Ti,在低kV(在400V附近的重疊峰)要看到是有挑戰性的。因此,在步驟120-140在3kV下找到N或Ti的情況下,以更高kV(約6kV)執行另一個EDX製程,其中存在附加Ti峰(4.5kV)。如果存在4.5kV峰,那麼就是Ti。如果找不到,那麼就是N。Following step 130 may be step 150 in response to the result of step 130. For example, step 150 may include generating and/or sending an alarm or indication of one or more material elements related to the defect, storing an unambiguous electromagnetic emission spectrum, storing an alarm or indication, executing another spectral process with different parameters, and/or Get another BSE image and similar steps. For example, another spectroscopy process may be performed with a higher landing voltage in order to view material elements that were difficult to see in the iterations of the previous spectroscopy process. For example, step 120 may involve applying a relatively low kV EDX in order to maintain a small amount of interaction and high sensitivity. But some elements, especially Ti, are challenging to see at low kV (overlapping peaks around 400V). Therefore, in the case where N or Ti is found in steps 120-140 at 3 kV, another EDX process is performed at a higher kV (about 6 kV), where there is an additional Ti peak (4.5 kV). If there is a 4.5kV peak, then it is Ti. If it cannot be found, then it is N.
例如,假設存在具有較重材料元素的缺陷比存在較輕材料的缺陷更有問題。在此假設下,相關於由較輕缺陷材料元素觸發的回應,存在較重缺陷材料元素可能觸發更衝擊性的回應。For example, suppose the presence of defects with heavier material elements is more problematic than the presence of defects with lighter materials. Under this assumption, with regard to the response triggered by lighter defective material elements, the presence of heavier defective material elements may trigger a more impactful response.
該回應可以包括:使晶片不合格,儘管有缺陷也決定晶片或裸片合格,重新評估製造製程和類似結果。The response may include: failing the wafer, determining that the wafer or die is qualified despite the defect, re-evaluating the manufacturing process and similar results.
圖2圖示了用於決定缺陷材料元素的方法102。Figure 2 illustrates a method 102 for determining defective material elements.
方法102可以在步驟112處藉由以下方式開始:藉由帶電粒子束系統並藉由應用光譜製程來獲取缺陷的一部分的電磁發射光譜。The method 102 can be started at step 112 by the following method: obtaining the electromagnetic emission spectrum of a part of the defect by using a charged particle beam system and by applying a spectroscopic process.
步驟112可以包括用一或多個帶電電子束照射缺陷的一部分並收集諸如X射線的帶電粒子。X射線可以在能量色散光譜(EDX)期間收集。Step 112 may include irradiating a portion of the defect with one or more charged electron beams and collecting charged particles such as X-rays. X-rays can be collected during energy dispersive spectroscopy (EDX).
為了簡化說明,假定步驟112涉及應用EDX製程。To simplify the description, it is assumed that step 112 involves applying an EDX process.
接在步驟112之後的可以是決定在電磁發射光譜中是否存在模糊性的步驟115。Step 112 may be followed by step 115 of determining whether there is ambiguity in the electromagnetic emission spectrum.
如果沒有模糊性,那麼接在步驟115之後的可以是步驟152。If there is no ambiguity, then step 115 can be followed by step 152.
如果存在模糊性(或不止一個模糊性),那麼接在步驟115之後的是藉由帶電粒子束系統獲取包括缺陷的區域的BSE圖像的步驟122。If there is ambiguity (or more than one ambiguity), then step 115 is followed by step 122 of acquiring a BSE image of the area including the defect by the charged particle beam system.
接在步驟122之後的可以是基於BSE圖像來解析模糊性的步驟142。Step 122 may be followed by step 142 of analyzing the blurriness based on the BSE image.
接在步驟142之後的可以是響應於112和142中的至少一個步驟的結果的步驟152。Following step 142 may be step 152 responsive to the result of at least one of steps 112 and 142.
在方法102中,僅回應於決定在電磁發射光譜中存在模糊性(在步驟115中)而獲取BSE圖像(在步驟122中)。方法110不同於方法112,因為在決定在電磁發射光譜中是否存在模糊性之前(步驟132),就獲取了BSE圖像(步驟120)。在方法112中,可以獲取較少BSE圖像,這樣比較在方法110中獲取的BSE圖像的數量,因此方法112的總持續時間可能比方法110的持續時間短。In the method 102, the BSE image is acquired (in step 122) only in response to determining that there is ambiguity in the electromagnetic emission spectrum (in step 115). The method 110 is different from the method 112 because the BSE image is acquired (step 120) before deciding whether there is ambiguity in the electromagnetic emission spectrum (step 132). In the method 112, fewer BSE images can be acquired, so as to compare the number of BSE images acquired in the method 110, so the total duration of the method 112 may be shorter than the duration of the method 110.
圖3圖示了根據方法110或112藉由帶電粒子束獲取的各種缺陷的BSE圖像202-208的示例。圖像中顯示的缺陷包括多種缺陷材料元素。FIG. 3 illustrates examples of BSE images 202-208 of various defects acquired by charged particle beams according to the method 110 or 112. The defects shown in the image include a variety of defective material elements.
BSE圖像202圖示了包括多種缺陷材料元素的缺陷210。BSE圖像204圖示了缺陷的邊緣。BSE圖像206圖示了包括缺陷210的區域,該缺陷被矽背景材料216環繞。缺陷210包括較重材料元素214和較輕材料元素212。在其他示例中,可用不同顏色指示不同缺陷材料元素。The
應當注意,上述任一種方法都可以被修改,並且可以在不檢查是否存在模糊性的情況下執行一或多個BSE圖像的獲取。It should be noted that any of the above methods can be modified, and the acquisition of one or more BSE images can be performed without checking whether there is ambiguity.
應當注意,上述任一種方法都可以包括或可以不包括:產生考慮到已解析的模糊性(如果存在這種情況)的經修正的EDX光譜。It should be noted that any of the above methods may or may not include generating a corrected EDX spectrum that takes into account the resolved ambiguity (if this is the case).
表面資訊:Surface information:
包括缺陷的區域的BSE圖像的獲取包括用具有著陸能量的變化粒子束照射該區域,從而致使BSE電子從樣品發射出,並且藉由BSE偵測器偵測BSE電子中的至少一些。The acquisition of the BSE image of the area including the defect includes irradiating the area with a varying particle beam with landing energy, thereby causing BSE electrons to be emitted from the sample, and detecting at least some of the BSE electrons by the BSE detector.
從樣品發射的BSE電子可以源自該區域的表面,也可以源自樣品內的不同深度。The BSE electrons emitted from the sample can originate from the surface of the region or from different depths within the sample.
例如,在幾千伏的著陸能量下,形成BSE圖像的BSE電子中的大多數被發射到遠低於諸如外來顆粒之類的非掩埋缺陷的位置。For example, at a landing energy of several kilovolts, most of the BSE electrons forming the BSE image are emitted to a position much lower than non-buried defects such as foreign particles.
如果缺陷不是掩埋缺陷,或至少大部分都定位在樣品表面上方,那麼可以有益的是,收集從表面發射(並可能達到深度閾值)的BSE電子,同時拒絕(不偵測)從超過深度閾值的深度發射的BSE電子。If the defect is not a buried defect, or at least most of it is located above the sample surface, then it can be beneficial to collect BSE electrons that are emitted from the surface (and possibly reach the depth threshold), while rejecting (not detecting) those that exceed the depth threshold. Deep emission of BSE electrons.
這可以使用低損耗BSE成像來執行。低損耗BSE光譜包括,使用能量濾波並拒絕能量低於能量閾值的BSE電子。能量閾值可以被設定為基本上等於入射能量。例如,能量閾值可以等於入射能量的60%-99%。因此,對於2kV的著陸能量,能量閾值可以在1.5kV與1.95kV之間。可以應用其他能量閾值。This can be performed using low loss BSE imaging. Low-loss BSE spectroscopy involves using energy filtering and rejecting BSE electrons with energy below the energy threshold. The energy threshold can be set to be substantially equal to the incident energy. For example, the energy threshold can be equal to 60%-99% of the incident energy. Therefore, for a landing energy of 2kV, the energy threshold can be between 1.5kV and 1.95kV. Other energy thresholds can be applied.
這將導致BSE圖像大部分由能量高於能量閾值的BSE電子形成。This will cause the BSE image to be mostly formed by BSE electrons with energy above the energy threshold.
能量濾波減少到達BSE濾波器的BSE電子的數量,不過它更好地表示缺陷的材料元素而不是襯底的材料。對於小於100 nm的缺陷可能尤其如此。Energy filtering reduces the number of BSE electrons that reach the BSE filter, but it better represents the material element of the defect rather than the material of the substrate. This may be especially true for defects smaller than 100 nm.
因此,方法100和102中的任一個的步驟120可以包括獲取低損耗BSE圖像。Therefore, step 120 of either of the
圖4的BSE圖像300、302、304、306、308和310圖示了包括缺陷312的區域的BSE圖像。在應用不同能量濾波器時,獲取BSE圖像302、304、306、308和310。使用2kV的射束著陸能量和在1.5kV至1.8kV之間的能量濾波器來獲取BSE圖像308和310。可以看出,BSE圖像300大部分由從在缺陷312下方的背景材料發射的BSE電子形成,因為缺陷312的BSE圖像圖元的強度非常地類似於背景材料316的BSE圖像圖元。The
另一方面,BSE圖像308和310清楚地示出缺陷312包括高阻抗(高Z)缺陷材料元素316和低Z缺陷材料元素318,兩者都完全地與背景材料區分開。On the other hand, the
圖5圖示了物件440和帶電粒子束系統400。FIG. 5 illustrates the
帶電粒子束系統400可以包括帶電粒子光學裝置和處理器。帶電粒子束系統400可以被配置為執行方法100和102中的至少一種方法。The charged
在圖5中,圖示帶電粒子光學裝置包括用於偵測X射線粒子426和帶電粒子列402的EDS偵測器414。In FIG. 5, the illustrated charged particle optical device includes an
帶電粒子列402包括用於輸出帶電粒子束420的射束源404、用於偵測BSE電子422的BSE偵測器408、以及用於在BSE電子到達BSE偵測器408之前對其進行濾波的能量濾波器410。圖5還圖示了用於偵測二次電子424的二次電子偵測器406。The charged
帶電粒子光學裝置被配置為:(i)藉由應用光譜製程(用帶電粒子束420照射物件並藉由EDS偵測器414偵測X射線粒子)來獲取缺陷的一部分的電磁發射光譜;及(ii)獲取包括缺陷的區域的背散射電子(BSE)圖像。The charged particle optical device is configured to: (i) obtain the electromagnetic emission spectrum of a part of the defect by applying a spectroscopic process (irradiating the object with a charged
處理電路412可以被配置為藉由以下方式來決定缺陷材料元素:(a)決定在電磁發射光譜中是否存在模糊性;及(b)當決定存在模糊性時,基於BSE圖像來解析模糊性。The
應當注意,帶電粒子束系統400可以具有其他配置。例如,代替EDS偵測器或除此之外,帶電粒子束系統400可以包括AES偵測器,可以存在多個BSE偵測器,在列與EDS偵測器之間可以存在任何空間關係,可以將BSE偵測器定位在其他地方,照射角度可以不垂直於物件,帶電粒子束系統400可以沒有二次電子偵測器,可以以圖5中未示出的方式偏轉及/或操縱射束中的任一個,可能存在附加光學元件,諸如聚光透鏡或任何其他光學透鏡或元件。It should be noted that the charged
圖5還圖示了缺陷444和在缺陷444下方的可從中發射BSE電子的區域442。FIG. 5 also illustrates the
在前述說明中,已經參考本發明的實施方式的具體示例來描述本發明。然而,將清楚,可以在不脫離如所附申請專利範圍中闡述的本發明的更廣泛的精神和範圍的情況下在其中做出各種修改和改變。In the foregoing description, the present invention has been described with reference to specific examples of embodiments of the present invention. However, it will be clear that various modifications and changes can be made therein without departing from the broader spirit and scope of the present invention as set forth in the scope of the appended application.
此外,說明書和申請專利範圍中的術語「前部」、「背部」、「頂部」、「底部」、「在……上方」、「在……下方」和類似術語(若有的話)用於描述性目的,而不一定用於描述永久相對位置。將理解,如此使用的術語在適當情況下是可互換的,使得本文所述的本發明的實施方式例如能夠以除本文所示或以其他方式描述的取向之外的其他取向進行操作。In addition, the terms "front", "back", "top", "bottom", "above", "below" and similar terms (if any) in the specification and the scope of the patent application are used For descriptive purposes, it is not necessarily used to describe permanent relative positions. It will be understood that the terms so used are interchangeable under appropriate circumstances such that the embodiments of the invention described herein are, for example, capable of operating in orientations other than those shown or otherwise described herein.
如本文所討論的連接可以是適於例如是經由中間裝置從相應節點、單元或裝置或向相應節點、單元或裝置傳送信號的任何類型的連接。因此,除非另有暗示或表述,否則連接可以例如是直接連接或間接連接。連接可以參考作為單個連接、多個連接、單向連接或雙向連接來說明或描述。然而,不同實施方式可以改變連接的實現方式。例如,可以使用單獨單向連接而不是雙向連接,反之亦然。而且,多個連接可以用串列地或以時間多工的方式傳送多個信號的單個連接替代。同樣,承載多個信號的單個連接可以被分離成承載這些信號的子集的各種不同連接。因此,存在用於傳送信號的許多選項。The connection as discussed herein may be any type of connection suitable for transmitting signals from or to the corresponding node, unit or device, for example, via an intermediate device. Therefore, unless implied or stated otherwise, the connection may be, for example, a direct connection or an indirect connection. Connections can be explained or described with reference to being a single connection, multiple connections, one-way connections, or two-way connections. However, different implementations can change the implementation of the connection. For example, a separate one-way connection can be used instead of a two-way connection, and vice versa. Moreover, multiple connections can be replaced with a single connection that transmits multiple signals serially or in a time-multiplexed manner. Likewise, a single connection that carries multiple signals can be separated into various connections that carry a subset of these signals. Therefore, there are many options for transmitting signals.
實現相同功能性的部件的任何佈置有效地「關聯」,使得實現所期望的功能性。因此,本文組合以實現特定功能性的任何兩個部件都可以被視為彼此「關聯」,使得實現所期望的功能性,不管架構或中間部件如何。同樣,如此關聯的任何兩個部件也可以被視為彼此「可操作地連接」或「可操作地耦接」以實現所期望的功能性。Any arrangement of components that achieve the same functionality is effectively "associated" so that the desired functionality is achieved. Therefore, any two components combined herein to achieve a specific functionality can be regarded as "associated" with each other, so that the desired functionality is achieved, regardless of the architecture or intermediate components. Likewise, any two components so associated can also be regarded as being "operably connected" or "operably coupled" to each other to achieve the desired functionality.
此外,本領域的技藝人士將認識到,在上述操作之間的邊界僅是說明性的。多個操作可以被組合成單個操作,單個操作可以分佈在附加操作中,並且操作可以至少部分地時間上重疊地執行。此外,另選的實施方式可以包括特定操作的多個實例,並且在各種其他實施方式中,操作次序可以更改。In addition, those skilled in the art will recognize that the boundaries between the operations described above are only illustrative. Multiple operations can be combined into a single operation, a single operation can be distributed in additional operations, and the operations can be performed at least partially overlapping in time. In addition, alternative embodiments may include multiple instances of specific operations, and in various other embodiments, the order of operations may be changed.
而且,例如,在一個實施方式中,所示的示例可以被實現為位於單個積體電路上或同一個裝置內的電路。另選地,示例可以被實現為以合適的方式彼此互連的任何數量的單獨積體電路或單獨裝置。Also, for example, in one embodiment, the illustrated example may be implemented as a circuit located on a single integrated circuit or within the same device. Alternatively, the examples may be implemented as any number of separate integrated circuits or separate devices interconnected with each other in a suitable manner.
然而,其他修改、變化和替代也是可能的。因此,本說明書和附圖被視為是說明性意義的而不是限制性意義的。However, other modifications, changes and substitutions are also possible. Therefore, the specification and the drawings are regarded as illustrative rather than restrictive.
在請求項中,放置在括弧中的任何元件符號都不得被理解為限制請求項。字詞「包括」不排除請求項中列出的那些之外的其他要素或步驟的存在。此外,如本文所使用的術語「一個」或「一種」被限定為一個或多於一個。另外,在請求項中使用諸如「至少一個」和「一或多個」的介紹性短語不應當被理解為暗示由不定冠詞「一個」或「一種」引入另一個請求項要素將包含此類引入的請求項要素的任何特定請求項限制為僅包含一個此類要素的發明,即使相同請求項包括介紹性短語「一或多個」或「至少一個」和不定冠詞(諸如「一個」或「一種」)也是如此。對於定冠詞的使用來說也是如此。除非另有說明,否則諸如「第一」和「第二」的術語用於任意地區分此類術語描述的要素。因此,這些術語不一定旨在指示此類要素的時間或其他優先次序。某些措施在互不相同的請求項中陳述這一事實,不表示無法有利地使用這些措施的組合。In the request item, any component symbols placed in parentheses shall not be construed as a restriction request item. The word "include" does not exclude the existence of elements or steps other than those listed in the request. In addition, the term "a" or "an" as used herein is limited to one or more than one. In addition, the use of introductory phrases such as "at least one" and "one or more" in a claim should not be construed as implying that the introduction of another claim element by the indefinite article "a" or "a" will include such Any particular claim element of the introduced claim element is restricted to an invention containing only one such element, even if the same claim includes the introductory phrase "one or more" or "at least one" and indefinite articles (such as "one" or "One") is the same. The same is true for the use of definite articles. Unless otherwise stated, terms such as "first" and "second" are used to arbitrarily distinguish the elements described by such terms. Therefore, these terms are not necessarily intended to indicate the timing or other priorities of such elements. The fact that certain measures are stated in mutually different claims does not mean that a combination of these measures cannot be used to advantage.
雖然本文已經闡明和描述了本發明的某些特徵,但是本領域的一般技藝人士現在將想到許多修改、替換、改變和等效形式。因此,將理解,所附申請專利範圍旨在覆蓋落入本發明的真實精神內的所有此類修改和改變。Although certain features of the present invention have been illustrated and described herein, those of ordinary skill in the art will now think of many modifications, substitutions, changes, and equivalent forms. Therefore, it will be understood that the scope of the appended patent application is intended to cover all such modifications and changes that fall within the true spirit of the present invention.
100:方法 110:步驟 112:步驟 115:步驟 120:步驟 122:步驟 130:步驟 132:步驟 140:步驟 150:步驟 152:步驟 202:BSE圖像 204:BSE圖像 206:BSE圖像 210:缺陷 212:較輕材料元素 216:矽背景材料 300:BSE圖像 302:BSE圖像 304:BSE圖像 306:BSE圖像 308:BSE圖像 310:BSE圖像 312:缺陷 316:背景材料 318:低Z缺陷材料元素 400:帶電粒子束系統 402:帶電粒子列 404:射束源 406:二次電子偵測器 408:BSE偵測器 410:能量濾波器 412:處理電路 414:EDS偵測器 420:帶電粒子束 422:BSE電子 424:二次電子 426:X射線粒子 440:物件 442:區域 444:缺陷100: method 110: Step 112: Step 115: steps 120: Step 122: Step 130: steps 132: Step 140: Step 150: step 152: Step 202: BSE image 204: BSE image 206: BSE image 210: defect 212: Lighter material elements 216: Silicon background material 300: BSE image 302: BSE image 304: BSE image 306: BSE image 308: BSE image 310: BSE image 312: Defect 316: background material 318: Low Z defect material element 400: Charged particle beam system 402: Charged Particle Column 404: beam source 406: Secondary Electron Detector 408: BSE detector 410: Energy Filter 412: Processing Circuit 414: EDS detector 420: Charged Particle Beam 422: BSE Electronics 424: Secondary Electron 426: X-ray particles 440: Object 442: area 444: defect
在本說明書的結論部分中特別地指出並明確地要求保護被視為本案的主題。然而,就組織和操作方法兩者而言,本發明連同本發明的目標、特徵和優點可以在結合所附圖式閱讀時參考以下具體的描述來最佳地理解,在附圖中:In the conclusion part of this specification, it is specifically pointed out and clearly claimed as the subject matter of this case. However, in terms of both organization and method of operation, the present invention together with the objectives, features and advantages of the present invention can be best understood with reference to the following specific descriptions when reading in conjunction with the accompanying drawings, in the accompanying drawings:
圖1圖示了用於決定缺陷材料元素的方法的示例;Figure 1 illustrates an example of a method for determining defective material elements;
圖2圖示了用於決定缺陷材料元素的方法的示例;Figure 2 illustrates an example of a method for determining defective material elements;
圖3圖示了包括多種缺陷材料元素的缺陷的各種圖像的示例;FIG. 3 illustrates examples of various images of defects including multiple defective material elements;
圖4圖示了各種BSE(背散射電子)圖像的示例;及Figure 4 illustrates various examples of BSE (Backscattered Electron) images; and
圖5圖示了帶電粒子束系統的示例。Figure 5 illustrates an example of a charged particle beam system.
國內寄存資訊(請依寄存機構、日期、號碼順序註記) 無 國外寄存資訊(請依寄存國家、機構、日期、號碼順序註記) 無Domestic deposit information (please note in the order of deposit institution, date and number) none Foreign hosting information (please note in the order of hosting country, institution, date, and number) none
100:方法 100: method
110:步驟 110: Step
112:步驟 112: Step
115:步驟 115: steps
120:步驟 120: Step
122:步驟 122: Step
130:步驟 130: steps
132:步驟 132: Step
140:步驟 140: Step
150:步驟 150: step
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