TWI494537B - A pattern measuring method, a device condition setting method of a charged particle beam device, and a charged particle beam device - Google Patents
A pattern measuring method, a device condition setting method of a charged particle beam device, and a charged particle beam device Download PDFInfo
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01J—ELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
- H01J37/00—Discharge tubes with provision for introducing objects or material to be exposed to the discharge, e.g. for the purpose of examination or processing thereof
- H01J37/26—Electron or ion microscopes; Electron or ion diffraction tubes
- H01J37/28—Electron or ion microscopes; Electron or ion diffraction tubes with scanning beams
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B15/00—Measuring arrangements characterised by the use of electromagnetic waves or particle radiation, e.g. by the use of microwaves, X-rays, gamma rays or electrons
- G01B15/04—Measuring arrangements characterised by the use of electromagnetic waves or particle radiation, e.g. by the use of microwaves, X-rays, gamma rays or electrons for measuring contours or curvatures
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B15/00—Measuring arrangements characterised by the use of electromagnetic waves or particle radiation, e.g. by the use of microwaves, X-rays, gamma rays or electrons
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- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L22/00—Testing or measuring during manufacture or treatment; Reliability measurements, i.e. testing of parts without further processing to modify the parts as such; Structural arrangements therefor
- H01L22/10—Measuring as part of the manufacturing process
- H01L22/12—Measuring as part of the manufacturing process for structural parameters, e.g. thickness, line width, refractive index, temperature, warp, bond strength, defects, optical inspection, electrical measurement of structural dimensions, metallurgic measurement of diffusions
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- H—ELECTRICITY
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- H01J—ELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
- H01J2237/00—Discharge tubes exposing object to beam, e.g. for analysis treatment, etching, imaging
- H01J2237/26—Electron or ion microscopes
- H01J2237/28—Scanning microscopes
- H01J2237/2813—Scanning microscopes characterised by the application
- H01J2237/2814—Measurement of surface topography
- H01J2237/2816—Length
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01J—ELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
- H01J2237/00—Discharge tubes exposing object to beam, e.g. for analysis treatment, etching, imaging
- H01J2237/26—Electron or ion microscopes
- H01J2237/28—Scanning microscopes
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- H01J2237/2817—Pattern inspection
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Description
本發明,係有關於圖案測定方法及帶電粒子束裝置,尤其有關於適合於測定在自組裝光刻中所使用的高分子化合物之圖案測定方法、及帶電粒子束裝置。The present invention relates to a method for measuring a pattern and a charged particle beam device, and more particularly to a method for measuring a pattern suitable for measuring a polymer compound used in self-assembly lithography, and a charged particle beam device.
近幾年的半導體裝置係為了生成微細化圖案,正檢討使用了Directed Self-Assembly(DSA)法之蝕刻用遮罩圖案的形成。在DSA法中,係利用將2種類之聚合物作連結或混合之複合聚合物材料的自對準特性。在專利文獻1中係說明:利用掃描電子顯微鏡對藉DSA技術而形成之圖案作觀察之例和進行圖案之尺寸測定之例。In order to generate a fine pattern, the semiconductor device in recent years is reviewing the formation of a mask pattern for etching using the Directed Self-Assembly (DSA) method. In the DSA method, the self-alignment properties of a composite polymer material in which two types of polymers are joined or mixed are utilized. Patent Document 1 describes an example in which a pattern formed by a DSA technique is observed by a scanning electron microscope, and an example in which a pattern is measured.
以掃描電子顯微鏡(Scanning Electron Microscope:SEM)為代表之可對微細的圖案作測定和檢查之帶電粒子束裝置,係預料為在DSA技術之發展中亦擔負重要的角色者。專利文獻2、3中係說明了:使樣品帶電,將樣品之特徵作表露化之下對樣品作觀察之手法。A charged particle beam device capable of measuring and inspecting a fine pattern represented by a scanning electron microscope (SEM) is expected to play an important role in the development of DSA technology. Patent Documents 2 and 3 describe a method of charging a sample and observing the sample under the characteristics of the sample.
此外,在專利文獻4中,係揭露了:在進行藉電子顯 微鏡之圖案測定的情況下,對於複數之影像資料作積算而形成影像,同時對於成為該積算對象之框的個數基於是否可作圖案識別的判斷,而自動作決定之手法。Further, in Patent Document 4, it is revealed that the electronic display is performed. In the case of the pattern measurement of the micromirror, the image is formed by integrating the plurality of pieces of image data, and the method of automatically determining the number of frames to be the object of integration is determined based on whether or not the pattern can be recognized.
[專利文獻1]日本發明專利公開2010-269304號公報(對應美國發明專利USP8,114,306)[Patent Document 1] Japanese Patent Laid-Open Publication No. 2010-269304 (corresponding to US Patent No. 8,114,306)
[專利文獻2]日本發明專利公開平10-313027號公報(對應美國發明專利USP6,091,249)[Patent Document 2] Japanese Laid-Open Patent Publication No. Hei 10-313027 (corresponding to U.S. Patent No. 6,091,249)
[專利文獻3]日本發明專利公開2006-234789號公報(對應美國發明專利USP7,683,319)[Patent Document 3] Japanese Patent Laid-Open Publication No. 2006-234789 (corresponding to US Patent No. 7,683,319)
[專利文獻4]日本發明專利公開2010-092949號公報(對應美國發明專利公開公報US2011/0194778)[Patent Document 4] Japanese Patent Laid-Open Publication No. 2010-092949 (corresponding to U.S. Patent Publication No. US2011/0194778)
DSA技術,係以在藉一般的光刻法而形成之微細圖案間填充了複數種之聚合物作化學結合的高分子化合物的方式塗布於晶圓上,藉熱處理而使聚合物作相分離從而進行圖案形成之技術。雖為可進行超過光學鄰近效應(Optical Proximity Effect)所造成之縮小曝光的極限之微細的圖案化之技術,但熱處理後之高分子化合物係表面為平坦的,故主要對於因邊緣效應而產生之二次電子作檢測之掃描電 子顯微鏡的情況下,存在無法充分獲得對比度的情況。在專利文獻1中,已揭露有關於利用電子顯微鏡而對於藉DSA技術而形成之圖案作觀察,但並未敘述如何將對比度作提升之具體的手法。此外,在專利文獻2、3中未揭露有關於將藉DSA技術而形成之圖案當作觀察對象。The DSA technique is applied to a wafer by filling a plurality of polymers into a chemically bonded polymer compound between fine patterns formed by a general photolithography method, and the polymer is phase-separated by heat treatment. The technique of patterning is performed. Although it is a technique capable of performing fine patterning beyond the limit of exposure reduction caused by the Optical Proximity Effect, the surface of the polymer compound after heat treatment is flat, so it is mainly caused by edge effects. Secondary electron detection In the case of a submicroscope, there is a case where the contrast cannot be sufficiently obtained. Patent Document 1 discloses an observation of a pattern formed by a DSA technique using an electron microscope, but does not describe a specific method of how to enhance contrast. Further, in Patent Documents 2 and 3, it is not disclosed that a pattern formed by the DSA technique is regarded as an observation target.
在以下,說明有關於第1目的為以下的圖案測定方法、及帶電粒子束裝置:對於藉DSA技術而形成之圖案,使用高對比度影像、或信號而高準確度作測定、或檢查。Hereinafter, the first object is a pattern measurement method and a charged particle beam apparatus for measuring a pattern formed by a DSA technique using a high-contrast image or a signal with high accuracy for measurement or inspection.
此外,若在基板上於藉光學光刻與蝕刻而形成之成為導引的孔圖案將塊狀共聚高分子和摻合之聚合物作塗布而作退火則誘導組裝現象造成聚合物會圓筒狀分離。之後,藉顯影而除掉其中一個聚合物,歷經蝕刻程序而完成孔的圖案化。In addition, if the block copolymerized polymer and the blended polymer are coated on the substrate and patterned by a hole pattern formed by optical photolithography and etching, the assembly phenomenon is induced to cause the polymer to be cylindrical. Separation. Thereafter, one of the polymers is removed by development, and the patterning of the holes is completed by an etching process.
另一方面,在對於因退火而分離之圖案利用電子顯微鏡等而作測定之情況下,在塊狀共聚高分子和摻合之聚合物所造成之誘導組裝後的狀態下幾乎無圖案之凹凸而難以對於可計測之圖案邊緣作檢測亦或計測。此外,亦難以設定適當的計測範圍和照射時間。尤其,在半導體製程中,在對於圖案之完成結果作評估之帶電粒子束裝置方面,係有必要預先將裝置條件作決定。在專利文獻1中並無具體說明如何決定如此的裝置條件。此外,專利文獻4中雖揭露自動對於成為積算對象之影像資料的框數作決定之手法,但並無揭露在對於幾乎無凹凸之圖案作測定時應如何 對於裝置條件作設定的具體之解決手段。On the other hand, in the case where the pattern separated by annealing is measured by an electron microscope or the like, there is almost no unevenness of the pattern in the state after the assembly of the bulk copolymer and the blended polymer. It is difficult to detect or measure the edge of the pattern that can be measured. In addition, it is also difficult to set an appropriate measurement range and irradiation time. In particular, in the semiconductor manufacturing process, it is necessary to determine the device conditions in advance in terms of the charged particle beam device for evaluating the result of the pattern completion. Patent Document 1 does not specifically describe how to determine such device conditions. Further, Patent Document 4 discloses a method of automatically determining the number of frames of image data to be integrated, but does not disclose how to measure a pattern having almost no unevenness. A specific solution to the setting of device conditions.
另一方面,發明人們,係確認了:特定之聚合物會因帶電粒子束之照射而收縮之現象。通常,分離之複數的聚合物之中,因射束之照射而收縮之聚合物,係藉顯影而被除去的聚合物,故只要適當對於射束條件作設定,即不會使樣品蒙受實質上的損傷,將帶有凹凸之圖案當作對象之高準確度的測定變成可能的。On the other hand, the inventors confirmed that a specific polymer shrinks due to irradiation of a charged particle beam. In general, among the separated polymers, the polymer which is contracted by the irradiation of the beam is a polymer which is removed by development. Therefore, if the beam conditions are appropriately set, the sample is not substantially absorbed. The damage is made possible by measuring the high accuracy of the object with the uneven pattern.
在以下,說明有關於第2目的為以下的帶電粒子束裝置的裝置條件設定方法、及帶電粒子束裝置:即使為如DSA圖案之無凹凸,藉利用了邊緣效應之帶電粒子束的掃描之測定和檢查為困難的圖案,仍進行基於適當的裝置條件設定之高準確度的圖案測定和檢查。In the following, the device condition setting method for the charged particle beam device according to the second object and the charged particle beam device are described. Even if the DSA pattern has no unevenness, the scanning of the charged particle beam using the edge effect is measured. And checking for difficult patterns, high-accuracy pattern measurement and inspection based on appropriate device condition settings are still performed.
作為供以達成上述第1目的所用的一態樣而在以下,提議一種圖案測定方法或實現該測定之帶電粒子束裝置,基於在將帶電粒子照射於使用於自組裝光刻技術中之高分子化合物而將形成該高分子化合物之複數的聚合物之中的特定聚合物相對於其他聚合物予以大幅收縮之後或與收縮同時在包含該其他聚合物之區域藉帶電粒子束之掃描而得之信號,而進行前述其他聚合物之複數的邊緣到邊緣間之尺寸測定。As a mode for achieving the above first object, a pattern measuring method or a charged particle beam device for realizing the measurement is proposed, based on irradiating charged particles to a polymer used in self-assembly lithography. a compound obtained by substantially scanning a specific polymer among a plurality of polymers forming the polymer compound, or a signal obtained by scanning a charged particle beam in a region containing the other polymer at the same time as shrinking The edge-to-edge sizing of the plural of the foregoing other polymers is carried out.
再者,作為供以達成上述第2目的所用的一態樣,提議一種帶電粒子束裝置之裝置條件設定方法,對於一掃描 條件作設定,該掃描條件係在基於對於使用於自組裝光刻技術中之高分子化合物以帶電粒子束作掃描從而得到之帶電粒子而形成影像時之帶電粒子束的掃描條件,對於前述高分子化合物以帶電粒子束作掃描,及進行基於該掃描而得之影像的評估,並重複前述帶電粒子束之掃描與影像之評估,直到該評估之結果符合既定之條件為止,且將前述影像符合該既定之條件時之掃描條件,設定作為積算用影像取得用之掃描前的前述帶電粒子束之掃描條件。Furthermore, as an aspect for achieving the above second object, a device condition setting method for a charged particle beam device is proposed for a scan The scanning condition is a scanning condition of a charged particle beam when an image is formed based on charged particles obtained by scanning a charged particle beam with a polymer compound used in a self-assembly lithography technique, The compound is scanned by the charged particle beam, and the image obtained based on the scanning is evaluated, and the scanning and image evaluation of the charged particle beam is repeated until the result of the evaluation conforms to the predetermined condition, and the image is conformed to the image. The scanning conditions of the charged particle beam before scanning for the integrated image acquisition are set as the scanning conditions at the predetermined conditions.
此外,提議一種帶電粒子束裝置,具備以從帶電粒子源所放出之帶電粒子束作掃描之掃描偏向器、對於藉對於樣品之前述帶電粒子束的掃描而得之帶電粒子作檢測之檢測器、及將該檢測器之輸出作積算而形成影像之控制裝置,該控制裝置,係對於基於前述帶電粒子束之掃描而得之影像作評估,並重複前述帶電粒子束之掃描與影像之評估,直到該評估結果符合既定之條件為止,且將前述評估結果符合前述既定之條件時的前述帶電粒子束之掃描條件,設定作為積算用影像取得用之掃描前的前述帶電粒子束之掃描條件。Further, a charged particle beam device is proposed, comprising a scanning deflector for scanning a charged particle beam emitted from a charged particle source, and a detector for detecting charged particles obtained by scanning the charged particle beam of the sample, And a control device for integrating the output of the detector to form an image, wherein the control device evaluates the image obtained by scanning the charged particle beam, and repeats the scanning and image evaluation of the charged particle beam until The evaluation result is in accordance with the predetermined condition, and the scanning condition of the charged particle beam when the evaluation result is satisfied with the predetermined condition is set as the scanning condition of the charged particle beam before scanning for the integrated image acquisition.
上述照射條件係例如用於供以進行測定和檢查之使用於影像形成的影像信號取得前之特定聚合物的收縮者,在進行特定聚合物之收縮後,執行用於測定和檢查之射束掃描,或影像取得。The above irradiation conditions are, for example, a shrinkage of a specific polymer used for image signal formation for measurement and inspection, and after performing shrinkage of a specific polymer, performing beam scanning for measurement and inspection. , or image acquisition.
依照上述第1構成,即使為表面平坦的複數之聚合物作結合的高分子化合物,使用了高對比度信號之高準確度的測定仍成為可能。According to the first configuration described above, even if a polymer compound having a plurality of flat surfaces is used as a polymer compound, high-contrast measurement using a high-contrast signal is possible.
此外,依照上述第2構成,即使為如DSA圖案之無凹凸,藉利用了邊緣效應之帶電粒子束的掃描之測定和檢查為困難的圖案,基於適當的裝置條件設定之高準確度的圖案之測定和檢查仍成為可能。Further, according to the second configuration described above, even if there is no unevenness in the DSA pattern, the measurement and inspection of the scanning of the charged particle beam using the edge effect are difficult patterns, and the high-accuracy pattern set based on appropriate device conditions is used. Measurement and inspection are still possible.
101‧‧‧矽晶圓101‧‧‧矽 wafer
102‧‧‧導引圖案102‧‧‧ Guide pattern
110‧‧‧複合聚合物材料110‧‧‧Composite polymer materials
111‧‧‧聚合物111‧‧‧ polymer
112‧‧‧聚合物112‧‧‧ polymer
201‧‧‧電子源201‧‧‧Electronic source
202‧‧‧引出電極202‧‧‧Extraction electrode
203‧‧‧聚焦透鏡203‧‧‧focus lens
204‧‧‧阻斷器204‧‧‧Blocker
205‧‧‧法拉第杯205‧‧Faraday Cup
206‧‧‧透鏡內檢測器206‧‧‧In-lens detector
207‧‧‧偏向器207‧‧‧ deflector
208‧‧‧接物鏡208‧‧‧ Sight objective
209‧‧‧斜向檢測器209‧‧‧ oblique detector
210‧‧‧觀察樣品210‧‧‧ observation samples
211‧‧‧樣品台211‧‧‧Sample table
[圖1]繪示藉DSA法而作成之圖案的一例之圖。FIG. 1 is a view showing an example of a pattern created by the DSA method.
[圖2]繪示掃描電子顯微鏡的概要之圖。FIG. 2 is a diagram showing an outline of a scanning electron microscope.
[圖3]繪示DSA圖案之剖面與SEM影像的關係之圖。FIG. 3 is a diagram showing the relationship between the cross section of the DSA pattern and the SEM image.
[圖4]繪示DSA圖案之剖面與基於斜向檢測器之輸出而形成之SEM影像的關係之圖。FIG. 4 is a diagram showing the relationship between the cross section of the DSA pattern and the SEM image formed based on the output of the oblique detector.
[圖5]繪示4個斜向檢測器之圖。[Fig. 5] A diagram showing four oblique detectors.
[圖6]繪示由分割成4元件之檢測元件所成的斜向檢測器之圖。Fig. 6 is a view showing an oblique detector formed by a detecting element divided into four elements.
[圖7]繪示具備加工用電子源之掃描電子顯微鏡的一例之圖。FIG. 7 is a view showing an example of a scanning electron microscope including a processing electron source.
[圖8]繪示面狀電子源的一例之圖。FIG. 8 is a view showing an example of a planar electron source.
[圖9]繪示面狀電子源的配置例之圖。FIG. 9 is a view showing an arrangement example of a planar electron source.
[圖10]繪示面狀電子源的配置例之圖。FIG. 10 is a view showing an arrangement example of a planar electron source.
[圖11]繪示面狀電子源的配置例之圖。Fig. 11 is a view showing an arrangement example of a planar electron source.
[圖12]繪示具備面狀電子源之掃描電子顯微鏡的一例之圖。FIG. 12 is a view showing an example of a scanning electron microscope including a planar electron source.
[圖13]繪示照射了加工用射束時之電子的軌道之圖。Fig. 13 is a view showing the orbit of electrons when the processing beam is irradiated.
[圖14]繪示從DSA圖案之加工至DSA圖案之測定為止的程序之流程圖。Fig. 14 is a flow chart showing the procedure from the processing of the DSA pattern to the measurement of the DSA pattern.
[圖15]繪示供以進行預備照射條件的設定所用之GUI畫面的一例之圖。FIG. 15 is a view showing an example of a GUI screen for setting the preliminary irradiation conditions.
[圖16]繪示將對應於按預備照射目的而設之圖案的種類之預備照射條件作記憶的表例之圖。Fig. 16 is a view showing an example of a table in which preliminary irradiation conditions corresponding to the types of patterns provided for the purpose of preliminary irradiation are memorized.
[圖17]繪示包含掃描電子顯微鏡之圖案尺寸測定系統的一例之圖。Fig. 17 is a view showing an example of a pattern size measuring system including a scanning electron microscope.
[圖18]繪示掃描型電子顯微鏡的概略之圖。Fig. 18 is a schematic view showing a scanning electron microscope.
[圖19]繪示附導引圖案之DSA孔圖案影像的一例之圖。FIG. 19 is a view showing an example of a DSA hole pattern image with a guide pattern. FIG.
[圖20]繪示在照射了電子束之情況下導引圖案與DSA孔圖案被映像化的樣子之框影像。FIG. 20 is a block diagram showing a state in which a guide pattern and a DSA hole pattern are imaged in the case where an electron beam is irradiated.
[圖21]繪示前後之框影像的差分影像之圖。[Fig. 21] A diagram showing a difference image of the frame images before and after.
[圖22]對於從圖20之框影像群所求得之評估值作繪圖之圖表。[Fig. 22] A graph for plotting the evaluation values obtained from the frame image group of Fig. 20.
[圖23]對於從圖21之差分影像群所求得之評估值作繪圖之圖表。[Fig. 23] A graph for plotting the evaluation values obtained from the differential image group of Fig. 21.
[圖24]繪示使用了積算影像的測定程序之流程圖。FIG. 24 is a flow chart showing a measurement procedure using integrated images.
[圖25]繪示對於差分影像作積算的影像例之圖。FIG. 25 is a diagram showing an example of an image integrated for a difference image.
[圖26]說明對於使用了模版之孔圖案中心作檢測的手法之圖。[Fig. 26] A diagram illustrating a technique for detecting the center of a hole pattern using a stencil.
[圖27]說明導引圖案的檢測法之圖。Fig. 27 is a view for explaining a detection method of a guide pattern.
[圖28]繪示供以輸入計測參數所用之GUI畫面的一例之圖。FIG. 28 is a diagram showing an example of a GUI screen for inputting measurement parameters.
圖1,係示意性繪示藉DSA法之微細圖案者。圖1(a),係繪示成為圖案生成的基板之矽晶圓101。在圖1(b)中,在101之上藉光刻技術而生成比期望的微細圖案之重複間距還寬的寬間距圖案102。之後,在圖1(c)中將複合聚合物材料110作塗布。藉適當之熱處理(退火),110係將圖案102作為導引而往特定方向作自對準。110係以2種類之不同的聚合物111與聚合物112之重複而構成。在圖1(d),藉選擇性將其中一個聚合物(例如112)作除去,可生成間距比導引圖案102窄之窄間距圖案103。Figure 1 is a schematic representation of a micropattern by the DSA method. Fig. 1(a) shows a germanium wafer 101 which is a substrate on which a pattern is formed. In FIG. 1(b), a lithographic technique is employed over 101 to create a wide pitch pattern 102 that is wider than the desired fine pattern repeat pitch. Thereafter, the composite polymer material 110 is coated in FIG. 1(c). With proper heat treatment (annealing), the 110 series uses the pattern 102 as a guide to self-align in a particular direction. The 110 system is composed of two types of polymers 111 and 112 overlapping each other. In Fig. 1(d), by selectively removing one of the polymers (e.g., 112), a narrow pitch pattern 103 having a pitch narrower than the guide pattern 102 can be formed.
對於在熱處理後、蝕刻前相分離是否適當進行作判定,係對於早期得知是否選擇了適當的高分子材料,退火之條件是否為適當的等方面為重要的,但如圖1(c)所例示,儘管在高分子材料內含有複數之聚合物,但表面仍為平坦的,故在掃描電子顯微鏡方面無法獲得高對比度之影像。發明人們係基於如上述之狀況,而新發現:進行DSA圖案之檢查/計測的SEM應具備之構成的一個,係 供於對比度強調所用的表面處理。在圖案之測定和檢查中,盡早檢知圖案的不良對於減低時間/經濟成本為重要的,不經過圖1(d)之步驟而在圖1(c)之階段作實施較佳。在此狀態下,係在聚合物111與聚合物112無高低差,通常的SEM觀察係難的。再者,在聚合物111與聚合物112之質量密度亦無大的差別,亦無法獲得利用了質量密度之差的對比度。此外,聚合物111與聚合物112之電氣特性皆為絕緣體之情況多,亦無法獲得利用了帶電電位差之電位對比度。It is important to judge whether or not the phase separation is properly performed after the heat treatment and before the etching, and it is important to know whether or not an appropriate polymer material is selected in the early stage, and whether the annealing conditions are appropriate, etc., but as shown in Fig. 1(c) For example, although a polymer is contained in a polymer material, the surface is still flat, so that a high contrast image cannot be obtained by a scanning electron microscope. The inventors have based on the above-mentioned situation, and have newly discovered that one of the components of the SEM for performing inspection/measurement of the DSA pattern is For the surface treatment used for contrast emphasis. In the measurement and inspection of the pattern, it is important to detect the pattern defect as early as possible to reduce the time/economic cost, and it is preferably carried out at the stage of Fig. 1(c) without going through the steps of Fig. 1(d). In this state, there is no difference in height between the polymer 111 and the polymer 112, and normal SEM observation is difficult. Further, there is no significant difference in the mass density of the polymer 111 and the polymer 112, and the contrast using the difference in mass density cannot be obtained. Further, the electrical properties of the polymer 111 and the polymer 112 are both in the case of an insulator, and the potential contrast using the charged potential difference cannot be obtained.
在以下作說明之實施例中,係提供一種方法及其裝置,為了對於藉DSA法而生成之窄間距圖案作觀察,而在預先將帶電粒子束照射於被觀測區域之後進行觀察。預先對於被觀測區域照射帶電粒子束,使得可使一對的聚合物(圖1之111與112)之其中一方體積減少。藉此方法,變得可在聚合物表面形成依照圖案形狀之階差,可實施高準確度之計測/檢查。此外,將預先照射於被觀測區域之帶電粒子束係與使用於之後的觀察之帶電粒子束相同者當作一個特徵。In the embodiments described below, a method and apparatus are provided for observing a narrow-pitch pattern generated by the DSA method while irradiating the charged particle beam to the observed region in advance. The charged particle beam is irradiated to the observed region in advance so that one of the pair of polymers (111 and 112 in Fig. 1) can be reduced in volume. By this means, it becomes possible to form a step in accordance with the shape of the pattern on the surface of the polymer, and high-accuracy measurement/inspection can be performed. Further, the charged particle beam system irradiated in advance to the observed region is treated as the same as the charged particle beam used for the subsequent observation.
使用圖式而說明使基於高對比度信號之DSA圖案的高對比度信號測定變成可能之掃描電子顯微鏡的一例。圖2,係繪示了掃描電子顯微鏡(SEM)之示意圖。電子源201係藉控制電源231,相對於樣品而保持為負電位。引 出電極202,係藉重疊於前述控制電源231之正電壓電源232,設定為比電子源201還正電位,將電子束220引出。電子束220係經過聚焦透鏡203與接物鏡208而照射於觀察樣品210上。在觀察樣品210上之電子束220的直徑,係適當受控於透鏡控制電路233及238。此外,電子束220之電流量,係藉法拉第杯205而作檢知,以電流計測手段235作計測。電子束220係透過藉偏向控制電路237而動作之偏向器207而對於觀察視野作掃描。在使電子束220從樣品210退避時,係使用阻斷器電源234而使阻斷器204動作。從樣品210所產生之信號電子,係藉設置於比接物鏡208靠近電子源201側之透鏡內檢測器206、或設置於特定方向之斜向檢測器209而作檢測。透鏡內檢測器係高效率對於從樣品往各方向射出之低速的信號電子作檢測,從而賦予適合於將表面階差之邊緣部作強調的邊緣對比度影像之取得的檢測器。另一方面,斜向檢測器209,係適合於對於往樣品之特定方向射出之高能量的信號電子作檢測。An example of a scanning electron microscope in which high-contrast signal measurement based on a DSA pattern of a high contrast signal is made possible will be described using a drawing. Figure 2 is a schematic diagram showing a scanning electron microscope (SEM). The electron source 201 is held at a negative potential with respect to the sample by the control power source 231. lead The output electrode 202 is set to a positive potential higher than the electron source 201 by a positive voltage source 232 superposed on the control power source 231, and the electron beam 220 is taken out. The electron beam 220 is irradiated onto the observation sample 210 via the focus lens 203 and the objective lens 208. The diameter of the electron beam 220 on the sample 210 is suitably controlled by the lens control circuits 233 and 238. Further, the amount of current of the electron beam 220 is detected by the Faraday cup 205, and is measured by the current measuring means 235. The electron beam 220 scans the observation field through the deflector 207 that operates by biasing the control circuit 237. When the electron beam 220 is retracted from the sample 210, the blocker power supply 234 is used to operate the blocker 204. The signal electrons generated from the sample 210 are detected by an in-lens detector 206 disposed closer to the electron source 201 than the objective lens 208 or an oblique detector 209 disposed in a specific direction. The in-lens detector is a high-efficiency detector for detecting low-speed signal electrons emitted from the sample in all directions, thereby providing an edge-contrast image suitable for emphasizing the edge portion of the surface step. On the other hand, the oblique detector 209 is adapted to detect high-energy signal electrons that are emitted in a particular direction of the sample.
在對於以DSA法而作成之圖案作觀察時,使觀察樣品210載置於樣品台211,搬送往接物鏡208之下。預先將觀察部位以電子束220作掃描,使其中一個聚合物體積減少而形成表面階差。將此程序稱作加工用照射。在此基礎之上,再度以電子束220對於觀察部位作掃描,將透鏡內檢測器206之信號以信號處理裝置236作影像化而取得顯微鏡影像。此情況下,只要加工用照射為充分的,則在 藉DSA法之圖案的邊緣部會形成階差,在所得之顯微鏡影像係在二種類之聚合物的邊界顯現明確的邊緣對比度。藉利用此邊緣線,可實施:被觀察樣品上之圖案尺寸的高準確度計測、或被觀察樣品上之圖案形狀的缺陷檢查。When observing the pattern created by the DSA method, the observation sample 210 is placed on the sample stage 211 and transported under the objective lens 208. The observed portion is scanned in advance by electron beam 220 to reduce the volume of one of the polymers to form a surface step. This procedure is referred to as processing illumination. On the basis of this, the electron beam 220 is again scanned for the observation portion, and the signal of the in-the-lens detector 206 is imaged by the signal processing device 236 to obtain a microscope image. In this case, as long as the processing illumination is sufficient, then The edge portion of the pattern by the DSA method forms a step, and the resulting microscope image shows a clear edge contrast at the boundary of the two types of polymer. By using this edge line, it is possible to perform a high-accuracy measurement of the pattern size on the observed sample or a defect inspection of the pattern shape on the observed sample.
依照以下構成,變得可迅速進行DSA圖案之高準確度的評估:基於在將帶電粒子照射於使用於自組裝光刻技術中之高分子化合物而將形成該高分子化合物之複數的聚合物之中的特定聚合物相對於其他聚合物予以大幅收縮之後在包含該其他聚合物之區域藉帶電粒子束之掃描而得之信號,而進行前述其他聚合物之複數的邊緣到邊緣間之尺寸測定。According to the following configuration, it is possible to quickly perform high-accuracy evaluation of the DSA pattern based on a plurality of polymers which will form the polymer compound by irradiating the charged particles to the polymer compound used in the self-assembly lithography technique. The specific polymer in the medium is substantially shrunk relative to the other polymer, and then the signal obtained by scanning the charged particle beam in the region containing the other polymer is subjected to the edge-to-edge size measurement of the plural of the other polymers.
圖17,係繪示包含SEM1701之圖案測定系統的一例之圖,該系統係主要由對於SEM1701、SEM1701進行控制之控制裝置1702、供以對於控制裝置1702設定期望之裝置條件所用的光學條件設定裝置1703及供以對於藉SEM之測定條件作設定所用的設定裝置1704而成。在設於設定裝置1704之顯示裝置,係可顯示如例示於圖15之GUI(Graphical User Interface)畫面。在例示於圖15之GUI畫面,係設有:供以將圖案(Pattern)之種類作輸入所用的輸入視窗1501、供以輸入為了測定而進行的射束掃描之前的射束照射條件所用的輸入窗口1502。本實施例之情況下,可從電位對比度(Voltage Contrast)、接觸孔觀察(Contact Hole(C/H)Observation)、使上述的其中一個聚合物之體積減少而將另一個聚合物的邊緣作強調 之邊緣強調(Edge Enhancement)的3個選擇預備掃描(Pre-Scan)模式。Fig. 17 is a view showing an example of a pattern measuring system including SEM 1701, which is mainly composed of a control device 1702 for controlling SEM 1701 and SEM 1701, and an optical condition setting device for setting desired device conditions for control device 1702. 1703 and a setting device 1704 for setting the measurement conditions by the SEM. The display device provided in the setting device 1704 can display a GUI (Graphical User Interface) screen as illustrated in FIG. The GUI screen illustrated in Fig. 15 is provided with an input window 1501 for inputting a type of pattern, and an input for inputting a beam irradiation condition before beam scanning for measurement. Window 1502. In the case of the present embodiment, the edge of the other polymer can be emphasized by reducing the volume of one of the above polymers from the potential contrast (Contact Contrast) and the contact hole (C/H) observation. Edge Enhancement's 3 Select Pre-Scan modes.
在電位對比度模式之預備掃描,係進行依照供以使含於視野內之元件帶電所用的射束條件之射束掃描(第1掃描模式)。在接觸孔觀察模式之預備掃描,係進行為了使樣品表面之抗蝕層帶正電而進行的射束掃描(第2掃描模式)。然後,在邊緣強調模式之預備掃描,係進行為了使1個聚合物縮小而進行的掃描(第3掃描模式)。The preliminary scanning in the potential contrast mode performs beam scanning (first scanning mode) in accordance with the beam conditions for charging the elements included in the field of view. The preliminary scanning in the contact hole observation mode performs beam scanning (second scanning mode) for positively charging the resist layer on the sample surface. Then, in the preliminary scanning of the edge emphasis mode, scanning is performed in order to reduce one polymer (third scanning mode).
此3個掃描模式之中,僅第3掃描模式成為不將使樣品帶電當作目的之掃描模式。說明有關於在本實施例中係設置了供以設定如此之DSA圖案測定用的預備照射條件所用的視窗之GUI畫面。Among the three scanning modes, only the third scanning mode is a scanning mode in which the sample is not charged. In the present embodiment, a GUI screen for providing a window for setting the preliminary irradiation conditions for measuring such a DSA pattern is provided.
如上般預備掃描係存在各種的種類,射束條件亦不同,故以如例示於圖16之方式作成如下則會使預備掃描條件之選擇變容易:按掃描模式,先準備記憶了圖案的每個種類之射束條件的資料庫,基於圖案之種類與掃描模式之選擇,而將射束條件予以讀出。此外,準備如此之資料庫,作成更新對於未知之樣品作測定時之條件,即變得可容易對於過去之設定條件作設定。亦可作成:在例示於圖15之GUI畫面進行預備掃描時之視野的大小(FOV(Field Of View))、照射時間(Exposure Time)、射束電流(Beam Current)、到達樣品之射束的到達能量(Landing Energy)、及框(Frame)數的選擇、圖案之種類、及預備掃描模式之選擇,更新如例示於圖16之資料 庫。As described above, there are various types of preparatory scanning systems, and the beam conditions are different. Therefore, the following is made as shown in FIG. 16 to make the selection of the preliminary scanning conditions easier: in the scanning mode, each of the patterns is prepared. The database of the beam conditions of the type is read based on the type of pattern and the scanning mode. In addition, the preparation of such a database is made to update the conditions for the measurement of an unknown sample, that is, it becomes easy to set the past setting conditions. It is also possible to create a field of view (FOV (Field Of View)), an exposure time (Exposure Time), a beam current (Beam Current), and a beam reaching the sample when performing preliminary scanning on the GUI screen illustrated in FIG. 15 . The selection of the Landing Energy, the number of frames, the type of pattern, and the selection of the preliminary scanning mode are updated as shown in Figure 16. Library.
資料庫,係登錄於內置於光學條件設定裝置1703之記憶體1705,藉設定裝置1704之設定從而設定作為SEM1701之光學條件。在設於光學條件設定裝置1703內之運算處理部1706,係含有:對於測定用的射束條件作設定之光學條件設定部1707;基於登錄於記憶體1705之資料庫、或在設定裝置1704所設定之設定條件,而對於預備掃描條件作設定之預備照射條件設定部1708;求出後述之使預備照射停止的條件之亮度條件抽出部1709;及基於為了測定而進行的射束掃描,而形成分布波形,對於圖案之尺寸作測定之圖案測定部1710。The database is registered in the memory 1705 built in the optical condition setting device 1703, and the optical condition of the SEM 1701 is set by setting the setting device 1704. The arithmetic processing unit 1706 provided in the optical condition setting device 1703 includes an optical condition setting unit 1707 for setting beam conditions for measurement, a database registered in the memory 1705, or a setting device 1704. The preliminary irradiation condition setting unit 1708 that sets the pre-scanning conditions, the brightness condition extraction unit 1709 that sets the conditions for stopping the preliminary irradiation, which will be described later, and the beam scanning for measurement, are formed. The distribution waveform is a pattern measuring unit 1710 that measures the size of the pattern.
依照如以上之構成,即變得可高準確度進行使用了基於加工而表露化之邊緣的測定。According to the above configuration, it is possible to perform measurement using the edge which is revealed by the processing with high accuracy.
圖3,係繪示DSA圖案之剖面與SEM影像的關係之圖。在圖3a中,係加工用照射實施前之DSA圖案與SEM像。對應於在2種類之聚合物301與302之間無表面階差,不附SEM像之對比度。圖3b,係藉射束照射,而使聚合物302體積縮小之情況。從未體積縮小之聚合物301的側壁產生多的信號電子,在聚合物301與聚合物302的邊界形成明確的強信號區域(白色帶)303。藉此,變得可作DSA圖案之計測/檢查。圖3c,係繪示:使用了本發明之方法,但體積縮小為不充分的情況。此情況下,來自聚合物301之側壁的信號電子量不充分,白色帶304亦弱。更具體而言,從圖3之圖案的放大圖亦得知:相較於 第一端之與未填充聚合物302之部分接觸的邊緣305,比起實施了充分的加工之圖案邊緣的白色帶303,加工不充分的圖案邊緣304之信號為弱的。Figure 3 is a graph showing the relationship between the cross section of the DSA pattern and the SEM image. In Fig. 3a, the DSA pattern and the SEM image before the irradiation of the processing are performed. There is no surface step difference between the two types of polymers 301 and 302, and the contrast of the SEM image is not attached. Fig. 3b shows the case where the volume of the polymer 302 is reduced by irradiation with a beam. A large number of signal electrons are generated from the sidewall of the unreduced polymer 301, and a clear strong signal region (white band) 303 is formed at the boundary of the polymer 301 and the polymer 302. Thereby, it becomes possible to perform measurement/inspection of the DSA pattern. Fig. 3c shows the use of the method of the present invention, but the volume is reduced to an insufficient condition. In this case, the amount of signal electrons from the side wall of the polymer 301 is insufficient, and the white strip 304 is also weak. More specifically, it is also known from the enlarged view of the pattern of FIG. 3: compared to The edge 305 of the first end that is in contact with the portion of the unfilled polymer 302 is weaker than the white strip 303 that is subjected to a sufficiently processed pattern edge.
尤其未知的樣品之情況下,要確保充分的計測準確度,則較佳為採用對於加工用照射是否為充分作判定之方法。In the case of a particularly unknown sample, in order to ensure sufficient measurement accuracy, it is preferable to use a method for determining whether or not the irradiation for processing is sufficient.
圖14係繪示從加工至測定為止的程序的流程圖。以下之處理,係基於藉光學條件設定裝置1703而設定之設定條件,而控制裝置1702對於SEM1701進行控制從而執行。首先,進行為了加工與為了確認是否適當進行加工而進行的射束掃描(步驟1401),形成加工狀態監視用之分布(步驟1402)。此時對於邊緣部之亮度作監視,判定峰頂與峰底之亮度差(步驟1403)。此時在該值不足既定值之情況下係返回步驟1401,為既定值以上之情況下,係進行尺寸測定用之射束掃描(步驟1404)。基於在此步驟1404之射束掃描的結果所得之帶電粒子而形成分布(步驟1405),執行使用了所形成之分布的圖案之尺寸測定(步驟1406)。Fig. 14 is a flow chart showing the procedure from processing to measurement. The following processing is based on the setting conditions set by the optical condition setting device 1703, and the control device 1702 controls the SEM 1701 to execute. First, beam scanning is performed for processing and checking for proper processing (step 1401), and a distribution for monitoring the processing state is formed (step 1402). At this time, the brightness of the edge portion is monitored, and the difference in luminance between the peak top and the peak bottom is determined (step 1403). At this time, if the value is less than the predetermined value, the process returns to step 1401. If the value is equal to or greater than the predetermined value, the beam scanning for dimension measurement is performed (step 1404). A distribution is formed based on the charged particles obtained as a result of the beam scanning at this step 1404 (step 1405), and sizing of the pattern using the formed distribution is performed (step 1406).
與某特定之元件選擇性帶電之情況等不同,隨著預備照射繼續下去,邊緣與其以外的部分之亮度信號會相對上變不同,故藉對於邊緣部分與其以外的部分之相對上的不同之轉變作評估,變得可求出適當的加工終點。此外,亦可作成:亮度資訊並非頂峰之高度的比較,而是例如對於峰寬之變化作評估。另外,作成在為了尺寸測定而形成之 分布中不包含加工監視用之分布信號,使得可進行高準確度之尺寸測定。Unlike the case where a particular component is selectively charged, as the preliminary illumination continues, the luminance signals of the edges and the other portions become relatively different, so the relative transition between the edge portion and the other portions is different. As an evaluation, it becomes possible to find an appropriate processing end point. In addition, it is also possible to make a comparison that the brightness information is not the height of the peak, but for example, the change in the peak width. In addition, it is formed to be formed for dimensional measurement. The distribution signal for processing monitoring is not included in the distribution, making it possible to perform high-accuracy dimensional measurements.
另外,如後所述,同時進行為了加工監視而進行之帶電粒子檢測、及為了圖案尺寸測定而進行之帶電粒子檢測的情況下,係亦可作成在測定用之分布形成時選擇性使用加工結束後之信號,亦可作成在加工結束後接收檢測器之輸出信號。Further, as described later, when charged particle detection for processing monitoring and detection of charged particles for pattern size measurement are performed at the same time, it is also possible to selectively use the processing when the distribution for measurement is formed. The subsequent signal can also be used to receive the output signal of the detector after processing.
圖4,係繪示基於對於與圖3相同之觀察對象藉相對於射束光軸作斜向配置之斜向檢測器209作檢測之帶電粒子而形成的影像之圖。在藉斜向檢測器209之影像,係使其法線方向朝向檢測器方向之樣品傾斜面係影像化為亮的,使其法線方向朝向與檢測器係相反方向的樣品面係影像化為暗的。換言之具有面向檢測器側之剖面的邊緣係變亮,具有背向檢測器側之剖面的邊緣係變暗。Fig. 4 is a view showing an image formed based on charged particles detected by the oblique detector 209 which is obliquely arranged with respect to the beam optical axis, for the same observation object as Fig. 3. The image of the oblique detector 209 is imaged by the inclined surface of the sample whose normal direction is toward the detector, so that the normal direction of the sample facing the detector is imaged as dark. In other words, the edge having the cross section facing the detector side is brightened, and the edge having the cross section facing away from the detector side is darkened.
圖4a係加工用射束照射實施前之DSA圖案的SEM像。在2種類之聚合物401與402之間無表面階差,使得即使為基於斜向檢測器之檢測的SEM像仍不附對比度。圖4b及圖4c係進行藉射束照射之加工從而使聚合物402體積縮小之情況下的SEM影像。Fig. 4a is an SEM image of the DSA pattern before the irradiation of the processing beam. There is no surface step difference between the two types of polymers 401 and 402, so that even the SEM image based on the detection by the oblique detector does not have contrast. 4b and 4c are SEM images in the case where the processing by the beam irradiation is performed to reduce the volume of the polymer 402.
體積不縮小之聚合物401的側壁之中面向斜向檢測器之方向的側壁部分和聚合物402的一部分係影像化為亮的,背向之側壁及聚合物402之一部分係影像化為暗的。另外,在圖4係將聚合物上部之亮度403、充分進行加工時之面對檢測器側的剖面部分之亮度404、充分進行加工 時之面對與檢測器側為相反方向的剖面部分之亮度405、未充分進行加工時之面對檢測器側的剖面部分之亮度406、及未充分進行加工時之面對與檢測器側為相反方向的剖面部分之亮度407,以不同之顯示形態作表現。The sidewall portion of the sidewall of the polymer 401 whose volume is not reduced, facing the oblique detector, and a portion of the polymer 402 are imaged to be bright, and the sidewalls of the back side and a portion of the polymer 402 are imaged to be dark. . In addition, in FIG. 4, the brightness 404 of the upper portion of the polymer and the brightness 404 of the cross-sectional portion facing the detector side when the processing is sufficiently performed are sufficiently processed. The brightness 405 of the cross-sectional portion facing the detector side in the opposite direction, the brightness 406 of the cross-sectional portion facing the detector side when the processing is not sufficiently performed, and the face and detector side when the processing is not sufficiently performed are The brightness 407 of the cross-sectional portion in the opposite direction is expressed in a different display form.
此亮的部分與暗的部分之亮度差越大則表面階差越深,亮度差越小則表面階差越淺,故可使用斜向檢測器之影像,而對於加工用照射是否充分作判斷。更具體而言,考慮作成:藉控制裝置,基於配置於特定方向之斜向檢測器的信號輸出,而形成以亮度作為橫軸、檢測數作為縱軸之直方圖,在具有既定的亮度之直方圖內的2個頂峰之亮度差成為既定值以上時,判斷為加工已結束。此外,面向檢測器側之剖面隨著加工繼續下去而變亮,故亦可作成:在檢測器側之邊緣部分的亮度成為既定值以上時,判定為加工已結束。但是,邊緣部分之亮度亦因剖面之形狀和聚合物之材質而異,故基於暗的部分與明的部分之亮度的相對比而進行判定的這個手法可較高準確度進行加工結束檢測。The greater the difference in brightness between the bright portion and the dark portion, the deeper the surface step difference, and the smaller the difference in luminance, the shallower the surface step difference, so that the image of the oblique detector can be used, and whether the irradiation for processing is sufficient is judged. . More specifically, it is conceivable that the borrowing control device forms a histogram having the luminance as the horizontal axis and the detection number as the vertical axis based on the signal output of the oblique detector disposed in the specific direction, and has a histogram having a predetermined luminance. When the luminance difference between the two peaks in the graph is equal to or greater than a predetermined value, it is determined that the processing has ended. Further, since the cross section facing the detector side is brightened as the processing continues, it is also possible to determine that the processing is completed when the brightness of the edge portion on the detector side is equal to or higher than a predetermined value. However, since the brightness of the edge portion varies depending on the shape of the cross section and the material of the polymer, the method of determining the relative ratio of the brightness of the dark portion to the bright portion can perform the processing end detection with higher accuracy.
藉高準確度進行加工結束檢測,變得可無測定之長時間化和進行過剩之射束照射的情形,實現高準確度的測定。此外,藉分別設置測定用之檢測器與加工監視用之檢測器,變得可在加工後,立即轉移至測定。By performing the end-of-process detection with high accuracy, it is possible to achieve high-accuracy measurement without the long-term measurement and the excessive beam irradiation. Further, by separately providing a detector for measurement and a detector for processing monitoring, it is possible to immediately shift to measurement after processing.
在上述之加工量判定中,設想圖案之側壁方向與斜向檢測器之方位未必一致之情況。作為斜向檢測器,亦可設置對應於不同方位的複數個斜向檢測器。圖5,係在4方 位配置獨立的斜向檢測器之例。因電子束220從樣品210產生之信號電子501a,501b,501c,501d,係依其出射方向而分別以斜向檢測器502a,502b,502c,502d作檢測。或者,使用分別將具有單一檢測面之檢測器分割成複數個的檢測元件(半導體檢測器、多通道板、雪崩型光電二極管、CCD)亦可。圖6,係配置了分割成4元件之檢測元件的斜向檢測器之例。信號電子,係依其出射方向而以元件601a,601b,601c,601d中之任一者作檢測。In the above-described processing amount determination, it is assumed that the direction of the side wall of the pattern does not necessarily coincide with the orientation of the oblique detector. As the oblique detector, a plurality of oblique detectors corresponding to different orientations may also be provided. Figure 5, is in 4 squares An example of a stand-alone diagonal detector. The signal electrons 501a, 501b, 501c, 501d generated by the electron beam 220 from the sample 210 are detected by the oblique detectors 502a, 502b, 502c, 502d according to their emission directions, respectively. Alternatively, a detection element (semiconductor detector, multi-channel plate, avalanche type photodiode, CCD) in which a detector having a single detection surface is divided into a plurality of detectors may be used. Fig. 6 is an example of an oblique detector in which a detecting element divided into four elements is arranged. The signal electrons are detected by any of the elements 601a, 601b, 601c, 601d depending on their exit direction.
再者,為了更高效進行加工用照射,可使用透鏡控制電路233或238變更成具有與觀察時之電子束不同的樣品上之直徑,此外,亦可利用控制電源231而以與觀察時之電子束不同的能量作照射。同樣地,電流量、掃描速度、掃描區域等,亦可為了高效進行加工,而作與觀察時不同的設定。Further, in order to perform processing irradiation more efficiently, the lens control circuit 233 or 238 may be changed to have a diameter on a sample different from the electron beam at the time of observation, and the control power source 231 may be used to control the electrons at the time of observation. The beam is irradiated with different energies. Similarly, the amount of current, the scanning speed, the scanning area, and the like can be set differently for observation in order to perform processing efficiently.
在目前為止的說明中,係主要說明有關於使用測定用射束、或將測定用射束之射束條件作改變之射束,而進行測定前之加工,但在以下,說明有關於:將與測定用射束的射束源不同之射束源設於帶電粒子束裝置內,使用該不同的射束源而進行加工之例。In the above description, the processing before the measurement is performed using the beam for measurement or the beam condition of the measurement beam, but the following description will be given: A beam source different from the beam source of the measurement beam is provided in the charged particle beam device, and processing is performed using the different beam source.
在本實施例中,係說明有關於:將應從相對於樣品面而垂直之方向照射加工用射束之加工用射束源沿著樣品面而平行形成之例。要將加工用之射束源設於帶電粒子束裝 置內,則需要配置於從測定用之射束源所放出之射束軌道以外的位置。例如,將加工用之射束源配置於相對於測定用之射束的射束軌道傾斜的位置之情況下,由於變成射束從相對於樣品表面傾斜的方向被照射,故聚合物被不均勻除去,存在產生檢查/計測之誤差的可能性。In the present embodiment, an example is described in which a processing beam source that should be irradiated with a processing beam from a direction perpendicular to the sample surface is formed in parallel along the sample surface. To set the beam source for processing to the charged particle beam In the case of the inside, it is necessary to arrange it at a position other than the beam trajectory emitted from the beam source for measurement. For example, when the beam source for processing is disposed at a position inclined with respect to the beam trajectory of the beam for measurement, since the beam is irradiated from a direction inclined with respect to the surface of the sample, the polymer is uneven. Except, there is a possibility of generating an error in inspection/measurement.
此外,為了相對於觀察部位垂直以射束作照射,亦可考慮將從斜向所導入之射束藉偏向器而予以彎曲而導向觀察部位,但彎曲用的偏向器,一般會使觀察用電子束產生像差,故同時實施表面處理與觀察之情況下,引起分辨度之劣化。分辨度之劣化,存在使窄間距圖案計測的測定準確度降低的可能性。Further, in order to illuminate the beam perpendicularly to the observation portion, it is also conceivable that the beam introduced from the oblique direction is bent by the deflector to be guided to the observation portion, but the deflector for bending generally causes the observation electron. When the beam is subjected to aberration, the surface treatment and observation are simultaneously performed, causing deterioration in resolution. The deterioration of the resolution has a possibility that the measurement accuracy of the narrow-pitch pattern measurement is lowered.
此外,打算設置泛射式電子槍等其他的電子源時,則亦存在真空腔室變大型化之可能性。Further, when it is intended to provide another electron source such as a floodlight type electron gun, there is a possibility that the vacuum chamber is enlarged.
在本實施例中,係主要對於使用於觀察之第一帶電粒子束、及預先照射於被觀測區域之第二帶電粒子束為不相同之構成作說明。此外,亦一併說明有關於同時實施將藉前述第一帶電粒子束之觀察與前述第二帶電粒子束的照射之例。再另外,亦有說明關於:前述第一帶電粒子束的發射源(第一帶電粒子束源),係使其粒子束光軸與前述第二帶電粒子束的發射源(第二帶電粒子束源)為相同之例。In the present embodiment, a configuration in which the first charged particle beam used for observation and the second charged particle beam previously irradiated to the observed region are different will be described. Further, an example in which the observation by the first charged particle beam and the irradiation of the second charged particle beam are simultaneously performed will be described together. Furthermore, it is also described that the emission source (first charged particle beam source) of the first charged particle beam is an emission source of the particle beam optical axis and the second charged particle beam (second charged particle beam source) ) is the same example.
藉使光軸為相同,變得可對於窄間距圖案無偏向以帶電粒子作照射而加工,且可不移動樣品而實施加工與觀察,故可使真空腔室小型化。此外,從加工用射束之發射 源所放出之射束,係相對於樣品面為垂直的,加工用之射束與測定用之射束係成為同軸,故變得可進行藉偏向器之偏向的無分辨度降低之加工、測定。By making the optical axes the same, it is possible to process the charged particles with no deviation to the narrow pitch pattern, and it is possible to perform processing and observation without moving the sample, so that the vacuum chamber can be miniaturized. In addition, the emission from the processing beam The beam emitted from the source is perpendicular to the sample surface, and the beam for processing is coaxial with the beam system for measurement. Therefore, it is possible to perform processing and measurement without loss of resolution by deflection of the deflector. .
依照本實施例,即可提供一種帶電粒子束裝置,即使為藉DSA法而形成之無表面階差且在質量密度方面差異為少的分子聚合物之排列,仍能以高的辨識性對於分子邊界作識別。此外,可在維持了分辨度之下,短時間高效率均質使聚合物體積減少,微細圖案的高準確度之檢查/計測成為可能。According to the present embodiment, it is possible to provide a charged particle beam device capable of high molecular recognition even for the arrangement of molecular polymers formed by the DSA method without surface steps and having little difference in mass density. The boundary is identified. Further, under the maintenance of the resolution, the high-efficiency homogenization in a short time makes the volume of the polymer decrease, and the inspection/measurement of the high accuracy of the fine pattern becomes possible.
以下使用圖式,而說明本實施例之具體例。圖7,係繪示了掃描電子顯微鏡(SEM)之示意圖。電子源701係藉控制電源731,相對於樣品而保持為負電位。引出電極702,係藉重疊於前述控制電源731之正電壓電源732,設定為比電子源701還正電位,將電子束720引出。電子束720係經過聚焦透鏡703與接物鏡708而照射於觀察樣品710上。在觀察樣品710上之電子束720的直徑,係適當受控於透鏡控制電路733及738。此外,電子束720之電流量,係藉法拉第杯705而作檢知,以電流計測手段735作計測。電子束720係透過藉偏向控制電路737而動作之偏向器707而對於觀察視野作掃描。在使電子束720從樣品710退避時,係使用阻斷器電源734而使阻斷器704動作。從樣品710所產生之信號電子,係藉檢測器706而作檢知,以信號處理裝置736作影像化而取得顯微鏡影像。Specific examples of the embodiment will be described below using the drawings. Figure 7 is a schematic diagram showing a scanning electron microscope (SEM). The electron source 701 is held at a negative potential with respect to the sample by the control power source 731. The extraction electrode 702 is set to have a positive potential than the electron source 701 by a positive voltage source 732 that is superposed on the control power source 731, and the electron beam 720 is taken out. The electron beam 720 is irradiated onto the observation sample 710 via the focus lens 703 and the objective lens 708. The diameter of the electron beam 720 on the sample 710 is suitably controlled by the lens control circuits 733 and 738. Further, the amount of current of the electron beam 720 is detected by the Faraday cup 705, and is measured by the current measuring means 735. The electron beam 720 scans the observation field through the deflector 707 that operates by biasing the control circuit 737. When the electron beam 720 is retracted from the sample 710, the blocker 704 is operated using the blocker power supply 734. The signal electrons generated from the sample 710 are detected by the detector 706, and are imaged by the signal processing device 736 to obtain a microscope image.
在樣品710與接物鏡708之間,係配置了面狀電子源709,其動作受控於控制電源739。面狀電子源,係主要當作對於DSA圖案進行加工用照射者。面狀電子源709係與觀察用之電子源701共有光軸。圖8係繪示同軸配置之面狀原子源709的具體的形態。Between the sample 710 and the objective 708, a planar electron source 709 is disposed, the action of which is controlled by the control power source 739. The planar electron source is mainly used as an illuminator for processing DSA patterns. The planar electron source 709 has an optical axis shared with the electron source 701 for observation. FIG. 8 is a view showing a specific form of the planar atomic source 709 in a coaxial arrangement.
面狀電子源709係形成圓盤形狀為在中央具有孔之圓環型。尤其以中央之孔與電子束720具有共通的軸之情況,視為二個電子源709與701被同軸配置。樣品710之觀察部位附近可作均等加工即可,故面狀電子源709之外徑部係圓形以外仍不會損害本發明之特徵。如圖8所示,面狀電子源709係由發射面802與引出面803所成。控制電源739,係由高壓電源805及高壓電源806所成,該高壓電源805係對於面狀電子源709之加速電壓作規定,該高壓電源806係對於引出面803與發射面802之間的電位差作規定,將電子束作引出。The planar electron source 709 is formed into a circular disk shape having a disk shape with a hole in the center. In particular, in the case where the central hole and the electron beam 720 have a common axis, it is considered that the two electron sources 709 and 701 are coaxially arranged. The vicinity of the observation site of the sample 710 can be equally processed, so that the outer diameter portion of the planar electron source 709 is rounded and does not impair the features of the present invention. As shown in FIG. 8, the planar electron source 709 is formed by the emission surface 802 and the extraction surface 803. The control power supply 739 is formed by a high voltage power supply 805 that regulates the acceleration voltage of the planar electron source 709, and a high voltage power supply 806 that is a potential difference between the extraction surface 803 and the emission surface 802. It is stipulated that the electron beam is taken out.
在圖7之構成,係從樣品所產生之信號電子的大部分由面狀電子源709遮蔽,到達檢測器706之電子的數量係些微的。此情況下,如圖9所示,亦可於面狀電子源709之外側設置斜向檢測器901。尤其,如在第一實施例所述,藉斜向檢測器之觀察圖案的邊緣部檢測為重要的,故可將此斜向檢測器901當作主要的檢測器。In the configuration of Fig. 7, most of the signal electrons generated from the sample are shielded by the planar electron source 709, and the number of electrons reaching the detector 706 is slightly small. In this case, as shown in FIG. 9, the oblique detector 901 may be provided on the outer side of the planar electron source 709. In particular, as described in the first embodiment, it is important to detect the edge portion of the observation pattern by the oblique detector, so that the oblique detector 901 can be regarded as the main detector.
或者,如圖10所示,亦可將面狀電子源709設置於比接物鏡708及檢測器706靠近電子源701側。藉本構成,可實現信號電子1001之高效的檢測。此情況下,面 上電子源709將樣品710估計在內之角度變狹,存在照射電子量減少之可能性。需要藉接物鏡708或另外附加之透鏡而高效將來自面狀電子源709之照射電流的導引至樣品710。Alternatively, as shown in FIG. 10, the planar electron source 709 may be disposed closer to the electron source 701 than the objective lens 708 and the detector 706. With this configuration, efficient detection of the signal electrons 1001 can be achieved. In this case, face The upper electron source 709 narrows the angle at which the sample 710 is estimated, and there is a possibility that the amount of irradiated electrons decreases. The illumination current from the planar electron source 709 is preferably directed to the sample 710 by borrowing the objective lens 708 or an additional lens.
或者,如圖11所示,以使面狀電子源709之配置高度成為與信號電子1101之聚焦點1102相同的方式作配置之構成亦為可能的。聚焦點1102非常小,可通過面狀電子源709之中央的孔。藉此方法,變得可使面狀電子源709比檢測器709靠往樣品708側而作配置,可高效將照射電流導引至樣品710。Alternatively, as shown in FIG. 11, it is also possible to configure the planar electron source 709 to have the same height as the focus point 1102 of the signal electron 1101. Focusing point 1102 is very small and can pass through a hole in the center of planar electron source 709. By this means, the planar electron source 709 can be placed closer to the sample 708 side than the detector 709, and the irradiation current can be efficiently guided to the sample 710.
再者,使用圖式說明有關於其他實施例。圖12,係繪示了掃描電子顯微鏡(SEM)之示意圖。電子源1201係藉控制電源1231,相對於觀察樣品1211而保持為負電位。使相對於前述樣品1211之前述電子源1201的電位為VP(<0)。引出電極1202,係藉重疊於前述控制電源1231之正電壓電源1232,設定為比電子源1201還正電位VP1,將電子束1220引出。電子束1220係經過聚焦透鏡1203與接物鏡1208而照射於前述樣品1211上。在觀察樣品1211上之電子束1220的直徑,係適當受控於透鏡控制電路1233及1238。此外,電子束1220之電流量,係藉法拉第杯1205而作檢知,以電流計測手段1235作計測。電子束1220係透過藉偏向控制電路1237而動作之偏 向器1207而對於觀察視野作掃描。在使電子束1220從樣品1211退避時,係使用阻斷器電源1234而使阻斷器1204動作。Furthermore, other embodiments are described using the drawings. Figure 12 is a schematic diagram showing a scanning electron microscope (SEM). The electron source 1201 is held at a negative potential with respect to the observation sample 1211 by the control power source 1231. The potential of the aforementioned electron source 1201 with respect to the aforementioned sample 1211 was made VP (<0). The extraction electrode 1202 is set to be a positive potential VP1 further than the electron source 1201 by a positive voltage source 1232 superposed on the control power source 1231, and the electron beam 1220 is taken out. The electron beam 1220 is irradiated onto the aforementioned sample 1211 via the focusing lens 1203 and the objective lens 1208. The diameter of the electron beam 1220 on the sample 1211 is suitably controlled by the lens control circuits 1233 and 1238. Further, the amount of current of the electron beam 1220 is detected by the Faraday cup 1205, and is measured by the current measuring means 1235. The electron beam 1220 is biased by the biasing control circuit 1237. The viewer 1207 scans for the field of view. When the electron beam 1220 is retracted from the sample 1211, the blocker power supply 1234 is used to operate the blocker 1204.
從樣品1211所產生之信號電子,係藉設置於比接物鏡1208靠近電子源1201側之透鏡內檢測器1206、或設置於特定方向之斜向檢測器1214而作檢測,以信號處理裝置1236或1244作影像化而取得顯微鏡影像。在前述斜向檢測器1214與前述樣品1211之間,係配置了能量濾波器1213。能量濾波器1213之臨界電壓,係受控於高壓電源1243。The signal electrons generated from the sample 1211 are detected by an in-the-lens detector 1206 disposed closer to the electron source 1201 than the objective lens 1208, or an oblique detector 1214 disposed in a specific direction, to the signal processing device 1236 or 1244 was used for visualization to obtain a microscope image. An energy filter 1213 is disposed between the oblique detector 1214 and the sample 1211 described above. The threshold voltage of the energy filter 1213 is controlled by the high voltage power supply 1243.
在樣品1211與接物鏡1208之間,係配置了面狀電子源1209。面狀電子源1209之電位,係受控於控制電源1239。使相對於前述樣品1211之面狀電子源1209的電位為VF。另外面狀電子源1209係具有網狀之引出面1210。此引出面1210,係藉重疊於控制電源1239之高壓電源1240,相對於面狀電子源1209之引出面1210的電位VF1受控。從面狀電子源1209照射至樣品1211之電子束,係主要當作對於DSA圖案進行加工用照射。不進行從面狀電子源1209照射至樣品1211時,原則上亦可在前述面狀電子源1209與前述樣品1211之間設置阻斷器。然而,照射面積大,在藉阻斷器之電子束偏向方面會伴隨困難,故使用:使前述電位差VF變非常小或作成正值而使到達樣品之電子數減低之方法、或使前述電子源VF1非常小或作成負值而使從面狀電子源1209所放出之電子 數減低的方法。A planar electron source 1209 is disposed between the sample 1211 and the objective lens 1208. The potential of the planar electron source 1209 is controlled by the control power source 1239. The potential of the planar electron source 1209 with respect to the aforementioned sample 1211 was made VF. Further, the planar electron source 1209 has a mesh-shaped lead-out surface 1210. The lead-out surface 1210 is controlled by the high-voltage power source 1240 superimposed on the control power source 1239 with respect to the potential VF1 of the lead-out surface 1210 of the planar electron source 1209. The electron beam irradiated from the planar electron source 1209 to the sample 1211 is mainly used as a processing irradiation for the DSA pattern. When the irradiation from the planar electron source 1209 to the sample 1211 is not performed, a stopper may be provided between the planar electron source 1209 and the sample 1211 in principle. However, since the irradiation area is large and there is a problem in that the electron beam is deflected by the stopper, a method of making the potential difference VF very small or a positive value is used to reduce the number of electrons reaching the sample, or to use the electron source. VF1 is very small or negatively generated to cause electrons emitted from the planar electron source 1209 The method of reducing the number.
以下使用圖13,而敘述有關於:將藉面狀電子源1209之加工用的電子束照射、及SEM影像的取得同時進行之方法。圖13,係詳細繪示在圖12所示之面狀電子源與斜向檢測器者。另外,不需一定使用斜向檢測器,亦可藉透鏡內檢測器1206之類似的構成從而實施。Referring to Fig. 13, there will be described a method in which electron beam irradiation for processing by surface electron source 1209 and acquisition of SEM image are simultaneously performed. Figure 13 is a detailed view of the planar electron source and oblique detector shown in Figure 12. In addition, it is not necessary to use an oblique detector, and it can be implemented by a similar configuration of the in-lens detector 1206.
將加工用照射與SEM影像之取得同時進行之情況下,不僅電子束1220,為了加工而作照射之電子束1303亦從樣品1211予以產生信號電子1304。SEM影像之空間分辨度,係取決於電子束1220之樣品1211上的直徑。加工用的電子束1303之空間範圍,係充分大於電子束1220之直徑,故加工用的電子束1303予以產生之信號電子無法賦予高的空間分辨度,同時檢測藉兩電子束而予以產生之信號電子時SEM影像之分辨度會劣化。為了避開此問題,將電子源1201之電位VP設定為比面狀電子源1209之電位VF還負電位(作成VP<VF)。When the processing irradiation and the SEM image are simultaneously performed, not only the electron beam 1220 but also the electron beam 1303 irradiated for processing generates the signal electrons 1304 from the sample 1211. The spatial resolution of the SEM image is dependent on the diameter of the sample 1211 of the electron beam 1220. Since the spatial range of the electron beam 1303 for processing is sufficiently larger than the diameter of the electron beam 1220, the signal electrons generated by the processing electron beam 1303 cannot give high spatial resolution, and the signal generated by the two electron beams is detected. The resolution of the SEM image deteriorates when electrons are used. In order to avoid this problem, the potential VP of the electron source 1201 is set to be lower than the potential VF of the planar electron source 1209 (made VP < VF).
藉此,觀察用的電子束1220入射於樣品1211時具有之動能,係大於加工用的電子束1303入射於樣品1211時具有之動能。因此,藉觀察用的電子束1220而產生之信號電子的最大能量EP,係必定大於藉加工用的電子束1303而產生之信號電子的最大能量EF(EP>EF)。Thereby, the kinetic energy of the electron beam 1220 for observation when it is incident on the sample 1211 is greater than the kinetic energy of the electron beam 1303 for processing when it is incident on the sample 1211. Therefore, the maximum energy EP of the signal electrons generated by the observation electron beam 1220 must be greater than the maximum energy EF (EP>EF) of the signal electrons generated by the electron beam 1303 for processing.
接著將前述能量濾波器1213之臨界電壓Eth,先以成為EP>Eth>EF的方式作選擇,由斜向檢測器1214所檢測之濾波後的信號電子1305,係成為僅由藉觀察用的電 子束1220而予以產生之電子所構成。藉以上的方法,可在不使像質劣化之情況下,高效率同時實施加工與觀察。Next, the threshold voltage Eth of the energy filter 1213 is first selected so that EP>Eth>EF, and the filtered signal electron 1305 detected by the oblique detector 1214 is used only for observation. The sub-beam 1220 is composed of electrons generated. According to the above method, processing and observation can be simultaneously performed with high efficiency without deteriorating the image quality.
以下說明之實施例,係主要有關於:對於樣品圖案以帶電粒子束作掃描,而進行樣品之檢查和測定的帶電粒子束裝置。觀察之樣品圖案係塊狀共聚高分子及摻合之聚合物藉誘導組裝而形成於導引圖案之接觸孔和導孔圖案。The embodiments described below mainly relate to a charged particle beam apparatus which performs scanning and scanning of a sample with a charged particle beam to perform inspection and measurement of a sample. The sample pattern observed was a contact hole and a via pattern formed by the block copolymer copolymer and the blended polymer formed by the induction assembly.
在一般的半導體裝置係將電路圖案涉及複數層而形成。為了將該等各層之電路圖案作連接而形成導孔和接觸孔。導孔和接觸孔係使用於下層之電晶體與電路配線、其他的元件與電路配線、配線彼此等各種之連接。在歷來之製造導孔圖案和接觸孔的程序係以取決於設計資料之位置及尺寸而依序實施光刻與蝕刻之方法為一般的。在最新的沉浸式光刻與乾式刻蝕雖約30nm前後之導孔圖案的形成為可能的但要對於22nm節點之後的導孔圖案作解析則使用歷來之光學式光刻已變困難。對於如此之半導體裝置圖案的微細化之根本上的問題已進行2重曝光和超解析技術、EUV曝光和電子束曝光等各式的搭配但現階段在製造成本和技術水平方面並未全面符合量產之要求。In a general semiconductor device, a circuit pattern is formed by a plurality of layers. Lead holes and contact holes are formed in order to connect the circuit patterns of the layers. The via holes and the contact holes are used for connection between a lower layer transistor and circuit wiring, other components and circuit wiring, and wiring. Conventional methods for fabricating via patterns and contact holes have been conventionally performed by photolithography and etching depending on the position and size of the design data. In the latest immersion lithography and dry etching, it is possible to form a via pattern before and after about 30 nm, but it has become difficult to use conventional optical lithography for the analysis of the via pattern after the 22 nm node. The fundamental problem of the miniaturization of such semiconductor device patterns has been the combination of two-exposure and super-resolution techniques, EUV exposure and electron beam exposure, but at this stage, there is no comprehensive compliance in terms of manufacturing cost and technical level. Production requirements.
使用了藉塊狀共聚高分子和摻合之聚合物之誘導組裝的圖案化技術可在不使用高價的曝光裝置之情況下形成微細的圖案。尤其在使用了成為導引之孔圖案的DSA孔之形成中已變得可一邊對於圖案之位置作控制一邊生成微細 的孔圖案。A patterning technique using induced assembly of a bulk copolymer and a blended polymer can be used to form a fine pattern without using an expensive exposure apparatus. In particular, in the formation of a DSA hole using a hole pattern to be guided, it has become possible to generate fineness while controlling the position of the pattern. Hole pattern.
若在基板上於藉光學光刻與蝕刻而形成之成為導引的孔圖案將塊狀共聚高分子和摻合之聚合物作塗布而作退火則誘導組裝現象造成聚合物會圓筒狀分離。之後,藉顯影而除掉其中一個聚合物,歷經蝕刻程序而完成孔的圖案化。If the block copolymerized polymer and the blended polymer are coated and annealed on the substrate by a pattern of holes formed by optical photolithography and etching, the assembly phenomenon is induced to cause the polymer to be cylindrically separated. Thereafter, one of the polymers is removed by development, and the patterning of the holes is completed by an etching process.
在誘導組裝後之狀態下代替顯影而以帶電粒子束作照射從而以易對於帶電粒子束產生反應之聚合物成分(例如PMMA等)藉收縮現象作圖案化。透過以此方式在顯影前以帶電粒子束作照射之檢查裝置亦可獲得局部分離之DSA圖案影像。In the state after the induction of assembly, instead of development, the charged particle beam is irradiated to pattern the shrinkage phenomenon by a polymer component (for example, PMMA or the like) which is liable to react with the charged particle beam. A partially separated DSA pattern image can also be obtained by an inspection apparatus that irradiates a charged particle beam before development in this manner.
可從以此方式所得之影像對於DSA孔之徑和形成為導引圖案之DSA孔的位置偏差等作計測而進行評估。The image obtained in this manner can be evaluated by measuring the diameter of the DSA hole and the positional deviation of the DSA hole formed as a guide pattern.
若評估結果無問題則實施顯影程序,經過蝕刻程序而形成孔圖案。若評估結果不佳則實施重新加工或變更之前的程序之製造裝置的條件而再度形成圖案。將以此方式透過藉帶電粒子束之微細的孔圖案之計測和評估而得到之資訊反饋至製造裝置使得可謀求半導體程序之良率和品質的提升。If there is no problem with the evaluation result, the development process is carried out, and a hole pattern is formed through an etching process. If the evaluation result is not good, the conditions of the manufacturing apparatus of the program before reworking or changing are performed and the pattern is re-formed. In this way, the information obtained by the measurement and evaluation of the fine hole pattern of the charged particle beam is fed back to the manufacturing apparatus, so that the yield and quality of the semiconductor program can be improved.
在測長SEM等之使用於半導體程序的檢查之帶電粒子束裝置中係為了自動運轉而需要事先決定掃描框數等。在DSA程序之圖案方面係以電子束作照射從而變成可觀察圖案邊緣但收縮現象等之帶電粒子束與聚合物成分之相互作用一般並不穩定,故難以一意對於積算框數作決定。 為此變得難以藉使用了已登錄之模版的模版匹配等而對於圖案位置作檢測。In the charged particle beam apparatus used for inspection of a semiconductor program, such as a length measuring SEM, it is necessary to determine the number of scanning frames or the like in advance in order to perform automatic operation. In the pattern of the DSA program, the electron beam is irradiated to become an edge of the observable pattern, but the interaction between the charged particle beam and the polymer component is generally unstable, so that it is difficult to determine the number of integrated frames. For this reason, it has become difficult to detect the position of the pattern by using the template matching or the like of the registered template.
在本方式中帶電粒子束裝置之特性上、訊噪比係低的,難以藉少的加算信號而將信號與雜訊作分離而對於圖案邊緣作檢測。In the present embodiment, the characteristics of the charged particle beam device and the low signal-to-noise ratio are low, and it is difficult to separate the signal from the noise by using a small addition signal to detect the edge of the pattern.
在DSA程序方面係如前所述若不以帶電粒子束作照射固定時間則影像不會穩定,故難以決定最適合的影像取得前之電子束照射時間。As far as the DSA procedure is concerned, the image is not stabilized unless the charged particle beam is irradiated for a fixed period of time. Therefore, it is difficult to determine the electron beam irradiation time before the most suitable image acquisition.
在使用已登錄之模版而作圖案檢測之情況下由於在DSA程序所觀察之圖案易因帶電粒子束的照射而變化故存在造成位置偏差之可能性。In the case of pattern detection using a registered template, since the pattern observed in the DSA program is liable to change due to irradiation of the charged particle beam, there is a possibility of causing positional deviation.
要求在DSA程序中對於形成為導引圖案之DSA圖案的位置偏差作計測而進行監視。It is required to monitor the positional deviation of the DSA pattern formed as the guide pattern in the DSA program.
在以下之實施例中,係說明有關於:在藉塊狀共聚高分子和摻合之聚合物的誘導組裝後之狀態下以帶電粒子束作掃描,基於從放出自掃描部分之帶電粒子所得之資訊與評估基準而對於圖案位置作識別、計測之掃描電子顯微鏡。此外,亦說明有關於以下手法:以電子束作照射從而捕捉來自DSA程序之圖案的信號和影像的變化而基於評估值對於積算框數等之條件作決定。In the following examples, it is explained that the charged particle beam is scanned in a state after the induced assembly of the bulk copolymer and the blended polymer, based on the charged particles from the self-scanning portion. Scanning electron microscope for identifying and measuring pattern positions based on information and evaluation criteria. In addition, the following method is also described: the electron beam is irradiated to capture the change of the signal and the image from the pattern of the DSA program, and the condition is determined based on the evaluation value for the number of integrated frames and the like.
亦說明有關於下例:將評估值與信號強度和影像之亮度變化、邊緣銳利度和邊緣連續性適當作組合而使用從而對於計測範圍和圖案位置作檢測。It also describes the following example: the evaluation value is combined with the signal intensity and brightness variation of the image, edge sharpness and edge continuity to detect the measurement range and the pattern position.
亦說明有關於下例:為了將圖案邊緣信號與雜訊作分 離之目的而從DSA圖案帶電粒子束照射初期階段之影像預先對於分散值等之雜訊等級作計測,作為評估基準而使用。It also explains the following example: in order to divide the pattern edge signal and noise The image from the initial stage of the DSA pattern charged particle beam irradiation is measured in advance for the noise level such as the dispersion value, and is used as an evaluation standard.
亦說明有關於下例:對於導引圖案之邊緣和DSA圖案之亮度穩定之時間在捕捉來自DSA程序之圖案的信號和影像之變化後作決定。It also illustrates the following example: The timing of the brightness of the edge of the guide pattern and the DSA pattern is determined after capturing changes in the signal and image from the pattern of the DSA program.
亦說明有關於下例:在將模版作登錄而進行圖案檢測之情況下亦不使用DSA程序之不穩定的圖案信號,而將從蝕刻後之導引圖案影像和設計資料所生成之虛擬影像作為模版而進行登錄,使用於圖案檢測。It also explains the following example: In the case of pattern detection by registering the template, the unstable pattern signal of the DSA program is not used, and the virtual image generated from the guided pattern image and the design data after the etching is used as Login with the template for pattern detection.
依照上述構成,變得可在藉塊狀共聚高分子和摻合之聚合物的誘導組裝後之狀態下對於圖案位置作識別、計測。在本方式中計測範圍係自動作設定。According to the above configuration, it is possible to recognize and measure the pattern position in a state in which the block copolymer polymer and the blended polymer are induced and assembled. In this mode, the measurement range is automatically set.
在帶電粒子束裝置的自動運轉時對於DSA程序之圖案作攝像時,可決定適當之框數和預分配時間。此外,藉使用複數之評估值變得可進行穩定之圖案位置檢測和計測。再者從DSA圖案帶電粒子束照射初期階段之影像事先對於雜訊等級作計測而將圖案邊緣信號與雜訊作分離使得可減少圖案之誤檢測。When the pattern of the DSA program is imaged during the automatic operation of the charged particle beam device, the appropriate number of frames and the pre-allocation time can be determined. In addition, stable pattern position detection and measurement can be performed by using the evaluation value of the complex number. Furthermore, the image from the initial stage of the DSA pattern charged particle beam irradiation is previously measured for the noise level to separate the pattern edge signal from the noise, so that the erroneous detection of the pattern can be reduced.
登錄模版而作自動運轉之情況下,係將從蝕刻後之導引圖案影像和設計資料所生成之虛擬影像作為模版而進行登錄,使用於圖案檢測使得可進行穩定之圖案檢測。When the template is registered for automatic operation, the virtual image generated from the etched guide pattern image and the design data is registered as a template, and the pattern detection is used to enable stable pattern detection.
圖18係掃描型電子顯微鏡之構成概要的方塊圖。整體控制部1825係基於從使用者介面1828藉作業員而輸入 之電子的加速電壓、晶圓111之資訊、觀察位置資訊等,透過電子光學系統控制裝置1826、工作台控制裝置1827,而進行裝置整體之控制。晶圓1811係透過未圖示之樣品搬送裝置,而通過樣品交換室而固定於在後樣品室1813之工作台1812上。Fig. 18 is a block diagram showing an outline of a configuration of a scanning electron microscope. The overall control unit 1825 is based on input from the user interface 1828 by the operator. The acceleration voltage of the electrons, the information of the wafer 111, the observation position information, and the like are transmitted through the electro-optical system control device 1826 and the table control device 1827 to control the entire device. The wafer 1811 is passed through a sample transfer device (not shown) and is fixed to the stage 1812 of the rear sample chamber 1813 through the sample exchange chamber.
電子光學系統控制裝置1826係遵照來自整體控制部1825之命令而對於高電壓控制裝置1815、第一聚焦透鏡控制部1816、第二聚焦透鏡控制部1817、二次電子信號放大器1818、校準控制部1819、偏向信號控制部1822、接物鏡控制部1821作控制。The electro-optical system control device 1826 is for the high voltage control device 1815, the first focus lens control portion 1816, the second focus lens control portion 1817, the secondary electronic signal amplifier 1818, and the calibration control portion 1819 in accordance with commands from the overall control portion 1825. The deflection signal control unit 1822 and the objective lens control unit 1821 perform control.
藉引出電極1802從電子源1801引出之一次電子束1803係藉第一聚焦透鏡1804、第二聚焦透鏡1806、接物鏡1810而收束並照射於樣品1811上。途中電子束係通過光圈1805,藉校準線圈1808而調整其軌道,此外,透過偏向信號放大器1820而藉從偏向信號控制部1822接收信號之偏向線圈1809對於樣品上作二維掃描。起因於對於晶圓1811之一次電子束1803的照射,從樣品1811所放出之二次電子1814係藉二次電子檢測器1807而作捕捉,透過二次電子信號放大器1818而作為二次電子影像顯示裝置1824之亮度信號而使用。二次電子影像顯示裝置1824之偏向信號、及偏向線圈之偏向信號係同步,故在二次電子影像顯示裝置1824上係忠實重現晶圓1811上之圖案形狀。The primary electron beam 1803 drawn from the electron source 1801 by the extraction electrode 1802 is bundled by the first focus lens 1804, the second focus lens 1806, and the objective lens 1810, and is irradiated onto the sample 1811. The in-transit electron beam passes through the aperture 1805, and the track is adjusted by the calibration coil 1808. Further, the deflection coil 1808 receives the signal from the deflection signal control unit 1822 through the deflection signal amplifier 1820 for two-dimensional scanning on the sample. Due to the irradiation of the primary electron beam 1803 of the wafer 1811, the secondary electrons 1814 discharged from the sample 1811 are captured by the secondary electron detector 1807 and transmitted through the secondary electronic signal amplifier 1818 as a secondary electronic image display. The brightness signal of device 1824 is used. The deflection signal of the secondary electronic image display device 1824 and the deflection signal of the deflection coil are synchronized, so that the pattern shape on the wafer 1811 is faithfully reproduced on the secondary electronic image display device 1824.
此外,為了作成使用於圖案之尺寸計測的影像,對於 從二次電子信號放大器1818所輸出之信號在影像處理處理器1823內作AD轉換,作成數位影像資料。另外從數位影像資料作成二次電子分布。在本實施例中係使用如影像處理處理器1823之運算裝置,而進行如後述的成為積算對象之影像資料的選擇。此外,亦有包含運算裝置和控制部而單稱作控制裝置之情況。In addition, in order to create an image for measurement of the size of the pattern, The signal output from the secondary electronic signal amplifier 1818 is AD-converted in the image processing processor 1823 to produce digital image data. In addition, secondary electron distribution is made from digital image data. In the present embodiment, the arithmetic unit such as the image processing processor 1823 is used to select the image data to be integrated as will be described later. Further, there is a case where the arithmetic unit and the control unit are included and the control unit is simply referred to.
對於從所作成之二次電子分布作計測之範圍,作手動選擇,或基於一定的演算法而作自動選擇,將選擇範圍之像素數算出。從藉一次電子束1803而掃描之觀察區域的實際尺寸與對應於該觀察區域之像素數對於在樣品上之實際尺寸作計測。The range of measurement from the secondary electron distribution is manually selected, or automatically selected based on a certain algorithm, and the number of pixels in the selected range is calculated. The actual size of the observation area scanned from the electron beam 1803 and the number of pixels corresponding to the observation area are measured for the actual size on the sample.
另外,在以上的說明係在帶電粒子束裝置之一例方面,舉使用電子束之掃描型電子顯微鏡作為例子而作說明,但不限於此,亦可例如為使用離子束之離子束照射裝置。In the above description, an example of a charged particle beam device is used as an example of a scanning electron microscope using an electron beam. However, the present invention is not limited thereto, and may be, for example, an ion beam irradiation device using an ion beam.
於圖19繪示使用於附導引圖案之DSA孔圖案計測的代表性之圖案影像的示意圖1900。在DSA孔圖案影像之示意圖1900有4個附導引圖案之DSA孔圖案(1901,1902,1903,1904)。作為導引之孔圖案(1911,1912,1913,1914)一般係透過藉歷來之光學式的曝光裝置之光刻程序與蝕刻程序而形成。通常DSA孔圖案(1921,1922,1923,1924)係在塗布塊狀共聚高分子和摻合之聚合物後,聚合物在退火程序分離從而作誘導組裝。之後,藉顯影除掉1個聚合物經過蝕刻程序而完成圖案化。 然而代替誘導組裝後之顯影而以電子束作照射使得容易與電子束產生反應之聚合物(例如PMMA等)會收縮現象亦可見到DSA孔之邊緣。透過以此方式在顯影前以電子束作照射之檢查裝置亦可獲得局部(僅檢查點)分離之DSA圖案影像。另外,在以下雖係記載有關於塊狀共聚高分子但關於所摻合之聚合物亦為同樣的。A schematic diagram 1900 of a representative pattern image for use in a DSA aperture pattern with a guide pattern is shown in FIG. The schematic 1900 of the DSA hole pattern image has four DSA hole patterns (1901, 1902, 1903, 1904) with guiding patterns. The pattern of holes (1911, 1912, 1913, 1914) as guide holes is generally formed by a photolithography process and an etching process of the optical exposure device. Typically, the DSA hole pattern (1921, 1922, 1923, 1924) is after coating the bulk copolymer and the blended polymer, and the polymer is separated in an annealing procedure for induction assembly. Thereafter, one polymer is removed by development to perform patterning by an etching process. However, instead of inducing development after assembly, irradiation with an electron beam allows a polymer which is easily reacted with an electron beam (for example, PMMA or the like) to contract, and the edge of the DSA hole can also be seen. A partial (checkpoint only) separated DSA pattern image can also be obtained by an inspection apparatus that irradiates with an electron beam before development in this manner. In addition, although a block type copolymer polymer is described below, the same is also true about the polymer to be blended.
圖20係在對於塗布了塊狀共聚高分子之DSA孔圖案以電子束作照射之情況下對於DSA孔被映像化之樣子繪示每個框之影像的示意圖。繪示從電子束照射前之影像2000導引圖案與DSA孔圖案緩慢顯現之樣子(2000,2010,2020,2030,2040,2050)。在緊接著以電子束作照射之後的影像2000係幾乎無法對於導引圖案亦無法對於DSA孔作觀察。在已充分以電子束作照射之影像2050係變得可清楚對於導引圖案孔之邊緣2052與塊狀共聚高分子分離之後的DSA孔圖案之底部2053作觀察。此時雖繪示每個孔圖案之框影像的圖但線圖案之情況亦可為每1個直線掃描的信號分布。另外亦可隔數個對於框作算述平均之影像而作使用。Figure 20 is a schematic diagram showing the image of each frame for the DSA holes to be imaged in the case where the DSA hole pattern coated with the bulk copolymer is irradiated with an electron beam. The image 2000 guide pattern and the DSA hole pattern appearing from the electron beam irradiation are slowly displayed (2000, 2010, 2020, 2030, 2040, 2050). The image 2000 after the irradiation with the electron beam is almost impossible to observe the DSA hole for the guide pattern. The image 2050 which has been sufficiently irradiated with an electron beam becomes clear to the bottom 2053 of the DSA hole pattern after the edge 2052 of the guide pattern hole is separated from the bulk copolymer. In this case, although the image of the frame image of each hole pattern is shown, the case of the line pattern may be a signal distribution for each line scan. In addition, it is also possible to use a plurality of images for the frame to calculate the average.
圖21係在圖20所說明之每個框的影像中,對於前後之影像的差分作計算之影像。差分影像2110係從框影像2110減去2100而求得之影像,同樣地差分影像2120係從框影像2120減去2110,差分影像2130係從框影像2130減去2120而求得。差分影像2150雖係從框影像2050減去框影像2040而求得但其亮度值係變成接近0之 值。此係表示框影像2050與框影像2040幾乎無變化。在本發明專利中係掌握此變化而對於框數和導引圖案位置及DSA圖案位置作檢測。以此方式進行在對於相同對象物之射束掃描的過程中所抽出之複數的影像間之比較,使得可進行適當的裝置條件之選擇。藉不同框數而得之複數的影像,係基本上為相同對象物,可說是變成進行自相關評估。例如,預先準備參照影像,相較於基於與該參照影像之比較而對於裝置條件作選擇之情況等,變得可進行高準確度之評估。Fig. 21 is an image obtained by calculating the difference between the front and rear images in the image of each frame illustrated in Fig. 20. The difference image 2110 is an image obtained by subtracting 2100 from the frame image 2110. Similarly, the difference image 2120 is subtracted from the frame image 2120 by 2110, and the difference image 2130 is obtained by subtracting 2120 from the frame image 2130. The difference image 2150 is obtained by subtracting the frame image 2040 from the frame image 2050, but its luminance value becomes close to zero. value. This means that the frame image 2050 and the frame image 2040 have almost no change. This variation is mastered in the present invention for detecting the number of frames and the position of the guide pattern and the position of the DSA pattern. The comparison between the plurality of images extracted during beam scanning for the same object in this manner allows for the selection of appropriate device conditions. The images of the plural numbers obtained by different frame numbers are basically the same object, and it can be said that the self-correlation evaluation is performed. For example, the reference image is prepared in advance, and it is possible to perform high-accuracy evaluation as compared with the case where the device condition is selected based on comparison with the reference image.
圖22係對於從圖20之框影像所求得之評估值(例如像素分散)作繪圖之圖2200。繪圖點2210係圖20之影像2000的評估值,繪圖點2211係影像2010的評估值。以下,同樣地繪圖點2212係影像2020之評估值,繪圖點2213係影像2030的評估值,繪圖點2214係影像2040的評估值,繪圖點2215係影像2050的評估值。評估值隨著以電子束作照射而圖案緩慢變鮮明而變大(2211,2212),充分照射了電子束時得知評估值之變化係飽和的(2213,2214,2215)樣子。Figure 22 is a diagram 2200 for plotting the evaluation values (e.g., pixel dispersion) obtained from the frame image of Figure 20. The plot point 2210 is the evaluation value of the image 2000 of FIG. 20, and the plot point 2211 is the evaluation value of the image 2010. Hereinafter, the evaluation point of the image 222020 is plotted in the same manner, the drawing point 2213 is the evaluation value of the image 2030, the drawing point 2214 is the evaluation value of the image 2040, and the drawing point 2215 is the evaluation value of the image 2050. The evaluation value becomes larger as the pattern is gradually brightened by the irradiation with the electron beam (2211, 2212), and when the electron beam is sufficiently irradiated, it is known that the change in the evaluation value is saturated (2213, 2214, 2215).
將對於從圖21之差分影像所求得之評估值(例如亮度積算值)作繪圖者繪示於圖23。繪圖點2310係圖21之影像2110的評估值,繪圖點2311係影像2120的評估值。以下,繪圖點2312係影像2130的評估值,繪圖點2313係影像2140的評估值,繪圖點2314係影像2150的評估值。緊接著開始以電子束作照射之後係影像之變化為 大的故繪圖點2310和繪圖點2311之評估值係成為大的值。得知:在影像之變化飽和的後半(繪圖點2312、繪圖點2313、繪圖點2314)係緩慢收束成一定的評估值。The evaluation value (for example, the luminance integrated value) obtained from the difference image of Fig. 21 is plotted in Fig. 23. The plot point 2310 is the evaluation value of the image 2110 of FIG. 21, and the plot point 2311 is the evaluation value of the image 2120. Hereinafter, the plot point 2312 is an evaluation value of the image 2130, the plot point 2313 is an evaluation value of the image 2140, and the plot point 2314 is an evaluation value of the image 2150. Immediately after the start of the electron beam irradiation, the change of the image is The evaluation values of the large plot point 2310 and the plot point 2311 become large values. It is known that the second half of the saturation of the image (plot point 2312, plot point 2313, plot point 2314) is slowly converged into a certain evaluation value.
於圖24繪示如以上之利用對於藉電子束的照射之塊狀共聚高分子分離下去的樣子進行掌握的評估值而對於導引圖案與DSA孔圖案之位置作檢測的程序。The procedure for detecting the position of the guide pattern and the DSA hole pattern by using the evaluation value grasped by the separation of the bulk copolymerized polymer by the irradiation of the electron beam is shown in FIG.
將工作台1812作驅動而將視野移動至計測圖案存在的晶圓上之位置(S2401)。在對於倍率等之攝像條件作設定後(S2402)、一邊以電子束作掃描(S2403)一邊取得影像(S2404)。所取得之影像係轉送至影像處理處理器1823,在影像處理處理器1823計算關於各影像之評估值(S2405)。評估值係例如使用影像分散值和微分影像之像素值的總和等。成為對象之區域可為全像素值,亦可選擇性使用對於圖案作識別後之邊緣部的像素值而作計算。The stage 1812 is driven to move the field of view to a position on the wafer where the measurement pattern exists (S2401). After setting the imaging conditions such as the magnification (S2402), the image is acquired while scanning with the electron beam (S2403) (S2404). The acquired image is transferred to the image processing processor 1823, and the image processing processor 1823 calculates an evaluation value for each image (S2405). The evaluation value is, for example, the sum of the image dispersion value and the pixel value of the differential image, and the like. The area to be the object may be a full pixel value, or may be calculated by selectively using the pixel value of the edge portion after the pattern is recognized.
遵照與對於各影像之評估值預先決定之臨界值相關的條件而重複作掃描、影像取得、評估值之計算(S2406)。評估值與臨界值對比下符合判定條件之情況下,作成積算影像(S2407)。圖22之情況下,輸出對於與成為臨界值2240以上之框數的區間2250的評估值2213,2214,2215相關的框影像2030,2040,2050作算述平均之影像。The scanning, image acquisition, and evaluation value calculation are repeated in accordance with the conditions related to the threshold value predetermined for the evaluation value of each image (S2406). When the evaluation value and the critical value are in accordance with the determination condition, an integrated image is created (S2407). In the case of FIG. 22, the frame images 2030, 2040, and 2050 related to the evaluation values 2213, 2214, and 2215 of the section 2250 which becomes the frame number of the threshold value 2240 or more are outputted as an average image.
使用從圖23之差分影像所求得之評估值的情況下,輸出對於在成為臨界值2340以下的框數2330之後的區間 2350所含的框影像2030,2040,2050作算述平均之影像。When the evaluation value obtained from the difference image of FIG. 23 is used, the interval after the number of frames 2330 which becomes the critical value 2340 or less is output. The frame images 2030, 2040, and 2050 included in the 2350 are used to calculate the average image.
亦即,在圖24之例方面,係至收縮量成為既定的值以下為止的框數為用於使特定聚合物作收縮、及監視其經過者,藉其之後的框而得之信號成為供以形成測定用影像所用的積算對象。使如此之條件在設置於控制裝置內等之記憶媒體,與DSA圖案之種類賦予關聯而預先予以記憶,使得可在往後讀出對應於對象圖案之適當的裝置條件。In other words, in the example of Fig. 24, the number of frames until the contraction amount is equal to or less than a predetermined value is used for shrinking a specific polymer and monitoring the passer, and the signal obtained by the subsequent frame becomes a supply. The integrated object used to form the image for measurement. Such a condition is stored in advance in the memory medium provided in the control device or the like in association with the type of the DSA pattern, so that appropriate device conditions corresponding to the target pattern can be read later.
以下說明對於導引圖案中心及DSA孔圖案中心作檢測之方法。首先在圖22中,作成對於對應於與成為臨界值2240以下之框數的區間2260或圖23之成為臨界值2340以上的框區間2360相關的圖23之評估值2310,2311,2312的差分影像作積算之如圖25的影像2500。導引圖案部之邊緣2502及如DSA孔圖案部2503藉電子束照射之亮度值的變化為大的部分作為圖案邊緣而亮度變高。The method for detecting the center of the guide pattern and the center of the DSA hole pattern will be described below. First, in FIG. 22, a difference image of the evaluation values 2310, 2311, 2312 of FIG. 23 corresponding to the section 2260 which is the number of frames of the threshold value 2240 or less or the frame section 2360 which becomes the threshold value 2340 or more of FIG. 23 is created. The image 2500 of Fig. 25 is calculated. The edge 2502 of the guide pattern portion and the portion of the DSA hole pattern portion 2503 whose luminance value is changed by the electron beam irradiation are large as the pattern edge, and the luminance becomes high.
從差分影像的累積加算影像2500對於孔圖案的中心位置作檢測(S2408)。在中心位置的檢測係可藉二進位大型物件抽出後的重心和廣義霍夫變換而分別對於導引圖案之邊緣與DSA圖案之邊緣作檢測(S2409)(S2410)。亦可藉對於二進位大型物件作解析而將邊緣的連續性作為評估值。亦可:從影像的空間微分將微分強度算出,而將邊緣位置之微分強度的變異性當作評估值。將邊緣之連續性、微分強度之變異性當作評估值而使用之 方法亦可應用於線圖案。另外依照廣義霍夫變換即可將霍夫空間之累積值當作評估值而使用。The cumulative addition image 2500 from the difference image is detected for the center position of the hole pattern (S2408). The detection at the center position can detect the edge of the guide pattern and the edge of the DSA pattern by the center of gravity and the generalized Hough transform after the large-sized object is extracted (S2409) (S2410). The continuity of the edge can also be used as an evaluation value by analyzing the large-sized object of the binary. Alternatively, the differential intensity is calculated from the spatial differentiation of the image, and the variability of the differential intensity at the edge position is taken as the evaluation value. Use the continuity of the edge and the variability of the differential intensity as the evaluation value. The method can also be applied to line patterns. In addition, the cumulative value of the Hough space can be used as an evaluation value according to the generalized Hough transform.
在對於孔圖案中心作檢測之別的方法方面,係亦可藉與預先登錄之圖案的模版之匹配等而對於孔圖案的中心位置作檢測。此情況下,預先登錄之影像係將如充分以電子束作照射後之影像2050的影像當作模版而使用。In the method of detecting the center of the hole pattern, the center position of the hole pattern can also be detected by matching with a template of a pattern registered in advance. In this case, the image registered in advance is used as a template as an image of the image 2050 sufficiently irradiated with the electron beam.
在圖22所說明之評估值雖係像素分散但在執行模版匹配之情況下意可將相關值當作評估值而使用。The evaluation values illustrated in Fig. 22 are used in the case where the pixels are dispersed but the correlation value is intended to be used as an evaluation value in the case of performing template matching.
在對於使用了模版之孔圖案中心作檢測之別的方法方面亦可對於如圖26所示之模版使用從設計資料所生成之邊緣輪廓線2601和聚合物塗布前之導引圖案的影像2602。使用設計資料之情況下由於成為僅圖案之邊緣資訊故與積算之差分影像2600實施匹配而對於中心位置作檢測。使用聚合物塗布前之導引圖案影像的情況下亦將應用了索貝爾濾波器等之微分濾波器的邊緣強調影像2603當作模版而使用並與差分影像2500實施匹配而對於中心位置作檢測。對於中心位置作檢測之後,配置測長游標(S2411),執行測長(S2412)。如圖20所示在影像內含有複數之圖案的情況下係對於所有的圖案實施(S2409)~(S2412)。藉預先登錄中心位置與測長游標之位置關係,變得可對於成為測長對象的孔之邊緣部分正確設定測長框。In the method for detecting the center of the hole pattern using the stencil, the edge contour 2601 generated from the design material and the image 2602 of the guide pattern before the polymer coating may be used for the stencil shown in FIG. When the design data is used, since it is the edge information of only the pattern, it is matched with the integrated difference image 2600 to detect the center position. In the case of using the guide pattern image before the polymer coating, the edge-emphasized image 2603 to which the differential filter of the Sobel filter or the like is applied is used as a template and matched with the difference image 2500 to detect the center position. After the center position is detected, the length measuring cursor (S2411) is configured, and the length measuring is performed (S2412). As shown in FIG. 20, when a plurality of patterns are included in the image, (S2409) to (S2412) are performed for all the patterns. By pre-registering the positional relationship between the center position and the length measuring cursor, it becomes possible to correctly set the length measuring frame for the edge portion of the hole to be the length measuring object.
亦可:在圖24之流程中預先將攝像條件作記憶,在自動運轉時重現而執行掃描。此情況下,亦可將從自成為 圖22之臨界值2240以下的框數2230或圖23之臨界值2340以上的框區間630作預分配之框數和框數所換算之時間當作攝像條件。Alternatively, the imaging conditions may be memorized in advance in the flow of FIG. 24, and the scanning may be performed while reproducing during the automatic operation. In this case, it will also become The frame number 2230 of the threshold value 2240 or less in FIG. 22 or the frame section 630 of the threshold value 2340 or more of FIG. 23 is converted into the number of frames and the number of frames converted as the imaging conditions.
於圖27繪示有關於DSA圖案之邊緣強調為弱而檢測為困難之情況。首先,僅對於導引圖案(2702)作邊緣檢測並求出導引圖案之重心(2704),將該重心當作基準而放射狀對於DSA圖案之邊緣作檢測(圖27)。使角度方向為橫軸並使半徑方向為縱軸而繪圖時成為如2705,對於此波的起伏作檢測即可對於邊緣之變異性作評估。邊緣不穩定之情況下,如2705所示邊緣位置的變異性為大的,但如2706,2708邊緣逐漸穩定時邊緣之變化變緩(2707,2709)。以此方式對於邊緣之變異性作監視,可在圖案逐漸穩定之後開始影像積算。FIG. 27 shows a case where the edge of the DSA pattern is emphasized to be weak and detected as difficult. First, only the guide pattern (2702) is edge-detected and the center of gravity of the guide pattern is obtained (2704), and the center of gravity is used as a reference to radially detect the edge of the DSA pattern (Fig. 27). When the angle direction is the horizontal axis and the radial direction is the vertical axis and the drawing is as 2705, the undulation of the edge can be evaluated by detecting the fluctuation of the wave. In the case of unstable edges, the variability of the edge position is large as shown by 2705, but as the edges of 2706 and 2708 are gradually stabilized, the edge changes are slow (2707, 2709). By monitoring the variability of the edges in this way, the image integration can be started after the pattern is gradually stabilized.
關於目前為止所說明之DSA圖案的計測,於圖28繪示對於計測所需的參數作設定的使用者介面之例。評估值臨界值,係當作在圖22(2230)、圖23(2330)對於積算開始個數作設定之臨界值而作設定。執行自動判定之情況下在自動(2802)作勾選,要以手動作設定係設定其臨界值(2803)。框數係設定在圖22(2250)、圖23(2350)之計測影像的積算框數。自動執行之情況下,係設定自動(2805),手動執行之情況下係設定手動(2806)。在圖案資訊(2807),係設定:導引圖案(2808)、DSA圖案(2809)之最小容許尺寸、最大容許尺寸、導引圖案與DSA圖案之重心偏差容許值 (2810)。此等值為容許值範圍外之情況係當作計測錯誤即可即時對於圖案尺寸、偏差量作監視。With regard to the measurement of the DSA pattern described so far, an example of a user interface for setting parameters required for measurement is shown in FIG. The evaluation value threshold value is set as a threshold value for setting the number of integrated calculations in Fig. 22 (2230) and Fig. 23 (2330). In the case of automatic determination, the automatic (2802) is checked, and the threshold value (2803) is set by the hand movement setting system. The number of frames is the number of integrated frames of the measurement images set in FIG. 22 (2250) and FIG. 23 (2350). In the case of automatic execution, the setting is automatic (2805), and in the case of manual execution, manual setting (2806) is performed. In the pattern information (2807), the minimum allowable size of the guide pattern (2808), the DSA pattern (2809), the maximum allowable size, the tolerance of the center of gravity deviation of the guide pattern and the DSA pattern are set. (2810). If the values are outside the allowable range, the pattern size and the amount of deviation can be monitored immediately as a measurement error.
101‧‧‧矽晶圓101‧‧‧矽 wafer
102‧‧‧導引圖案102‧‧‧ Guide pattern
110‧‧‧複合聚合物材料110‧‧‧Composite polymer materials
111‧‧‧聚合物111‧‧‧ polymer
112‧‧‧聚合物112‧‧‧ polymer
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