TWI746310B - Electronic package and manufacturing method thereof - Google Patents
Electronic package and manufacturing method thereof Download PDFInfo
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- TWI746310B TWI746310B TW109143884A TW109143884A TWI746310B TW I746310 B TWI746310 B TW I746310B TW 109143884 A TW109143884 A TW 109143884A TW 109143884 A TW109143884 A TW 109143884A TW I746310 B TWI746310 B TW I746310B
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- 239000011247 coating layer Substances 0.000 claims description 47
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Images
Classifications
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- H01L23/00—Details of semiconductor or other solid state devices
- H01L23/28—Encapsulations, e.g. encapsulating layers, coatings, e.g. for protection
- H01L23/31—Encapsulations, e.g. encapsulating layers, coatings, e.g. for protection characterised by the arrangement or shape
- H01L23/3107—Encapsulations, e.g. encapsulating layers, coatings, e.g. for protection characterised by the arrangement or shape the device being completely enclosed
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- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/02—Manufacture or treatment of semiconductor devices or of parts thereof
- H01L21/04—Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer
- H01L21/50—Assembly of semiconductor devices using processes or apparatus not provided for in a single one of the subgroups H01L21/06 - H01L21/326, e.g. sealing of a cap to a base of a container
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- H01L21/02—Manufacture or treatment of semiconductor devices or of parts thereof
- H01L21/04—Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer
- H01L21/50—Assembly of semiconductor devices using processes or apparatus not provided for in a single one of the subgroups H01L21/06 - H01L21/326, e.g. sealing of a cap to a base of a container
- H01L21/56—Encapsulations, e.g. encapsulation layers, coatings
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- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/02—Manufacture or treatment of semiconductor devices or of parts thereof
- H01L21/04—Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer
- H01L21/50—Assembly of semiconductor devices using processes or apparatus not provided for in a single one of the subgroups H01L21/06 - H01L21/326, e.g. sealing of a cap to a base of a container
- H01L21/56—Encapsulations, e.g. encapsulation layers, coatings
- H01L21/568—Temporary substrate used as encapsulation process aid
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- H01L24/01—Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
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- H01L24/11—Manufacturing methods
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
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- H01L24/01—Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
- H01L24/10—Bump connectors ; Manufacturing methods related thereto
- H01L24/12—Structure, shape, material or disposition of the bump connectors prior to the connecting process
- H01L24/14—Structure, shape, material or disposition of the bump connectors prior to the connecting process of a plurality of bump connectors
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- H01L2224/01—Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
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- H—ELECTRICITY
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- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
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- H01L2224/10—Bump connectors; Manufacturing methods related thereto
- H01L2224/12—Structure, shape, material or disposition of the bump connectors prior to the connecting process
- H01L2224/14—Structure, shape, material or disposition of the bump connectors prior to the connecting process of a plurality of bump connectors
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- H—ELECTRICITY
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- H01L2224/01—Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
- H01L2224/10—Bump connectors; Manufacturing methods related thereto
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- H01L2224/16225—Disposition the bump connector connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked the item being non-metallic, e.g. insulating substrate with or without metallisation
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- H01L2224/26—Layer connectors, e.g. plate connectors, solder or adhesive layers; Manufacturing methods related thereto
- H01L2224/31—Structure, shape, material or disposition of the layer connectors after the connecting process
- H01L2224/32—Structure, shape, material or disposition of the layer connectors after the connecting process of an individual layer connector
- H01L2224/321—Disposition
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- H01L2224/32225—Disposition the layer connector connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked the item being non-metallic, e.g. insulating substrate with or without metallisation
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2224/00—Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
- H01L2224/73—Means for bonding being of different types provided for in two or more of groups H01L2224/10, H01L2224/18, H01L2224/26, H01L2224/34, H01L2224/42, H01L2224/50, H01L2224/63, H01L2224/71
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- Engineering & Computer Science (AREA)
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- Physics & Mathematics (AREA)
- Condensed Matter Physics & Semiconductors (AREA)
- General Physics & Mathematics (AREA)
- Manufacturing & Machinery (AREA)
- Printing Elements For Providing Electric Connections Between Printed Circuits (AREA)
- Internal Circuitry In Semiconductor Integrated Circuit Devices (AREA)
- Structures Or Materials For Encapsulating Or Coating Semiconductor Devices Or Solid State Devices (AREA)
Abstract
Description
本發明係有關一種半導體裝置,尤指一種電子封裝件及其製法。 The present invention relates to a semiconductor device, in particular to an electronic package and its manufacturing method.
隨著電子產業的蓬勃發展,電子產品也逐漸邁向多功能、高性能的趨勢。例如,集成穩壓器(IVR)嵌入高性能處理器中,以提高效率,如開關頻率、降低功耗,且可提高可靠性,甚至降低製作成本。此外,目前應用於晶片封裝領域之技術,包含有例如晶片尺寸構裝(Chip Scale Package,簡稱CSP)、晶片直接貼附封裝(Direct Chip Attached,簡稱DCA)或多晶片模組封裝(Multi-Chip Module,簡稱MCM)等覆晶型態的封裝模組。 With the vigorous development of the electronics industry, electronic products are gradually moving towards the trend of multi-function and high performance. For example, an integrated voltage regulator (IVR) is embedded in a high-performance processor to improve efficiency, such as switching frequency, reduce power consumption, and improve reliability and even reduce production costs. In addition, the technologies currently applied in the field of chip packaging include, for example, Chip Scale Package (CSP), Direct Chip Attached (DCA), or Multi-Chip Module Packaging (Multi-Chip). Module, MCM for short) and other flip-chip packaged modules.
此外,目前封裝結構隨著終端產品之電性功能越加發達,故接置於矽中介板(Through Silicon interposer,簡稱TSI)上之半導體晶片越來越多,使該矽中介板的結合面積亦會越來越大,因而該矽中介板之導電矽穿孔(Through-silicon via,簡稱TSV)之佈設數量亦會增多,導致於製程上會產生多種製程上之缺失,造成該封裝結構之良率下降。 In addition, as the electrical functions of the terminal products are becoming more advanced in the current package structure, more and more semiconductor chips are placed on the Through Silicon Interposer (TSI), so that the bonding area of the silicon interposer is also increasing. It will become larger and larger, so the number of through-silicon vias (TSV) of the silicon interposer will also increase, resulting in a variety of process defects in the manufacturing process, resulting in the yield rate of the package structure decline.
業界遂將單一矽中介板切割成多個較小之矽中介塊,以降低製程難度。 The industry then cuts a single silicon interposer into multiple smaller silicon interposers to reduce the difficulty of the manufacturing process.
圖1A至圖1D係為習知半導體封裝結構1之製法之剖面示意圖。
FIGS. 1A to 1D are schematic cross-sectional views of the manufacturing method of the conventional
如圖1A所示,先於一承載板9之離型層90上設置半導體元件10,如邏輯晶片(Logic die),再於該半導體元件10上形成一線路部18,且該線路部18係包括複數絕緣層180及複數線路重佈層(Redistribution layer,簡稱RDL)181,並於該線路重佈層181上形成複數銅凸塊19。接著,於該線路部18上形成一導電晶種層(seed layer)130,以藉由該導電晶種層(seed layer)130將複數銅柱13電鍍形成於該線路重佈層181上。
As shown in FIG. 1A, a
如圖1B所示,移除未為該銅柱13所覆蓋之導電晶種層130,再將複數具有導電穿孔110之矽中介塊11藉由導電體12與底膠14固設於該線路部18上,並使該導電穿孔110藉由該導電體12電性連接該銅凸塊19。接著,以包覆層15包覆該些矽中介塊11、底膠14與該些銅柱13。
As shown in FIG. 1B, the
如圖1C所示,進行整平製程,以藉由研磨方式,移除該銅柱13之部分材質、該矽中介塊11之部分材質與該包覆層15之部分材質,使該銅柱13之端面及該導電穿孔110之端面外露於該包覆層15之表面15a。
As shown in FIG. 1C, a leveling process is performed to remove part of the material of the
如圖1D所示,形成一線路結構16於該包覆層15之表面15a上,且該線路結構16電性連接該些銅柱13與該矽中介塊11之導電穿孔110。之後,移除該承載板9及其上之離型層90,以外露該半導體元件10,再進行切單製程。
As shown in FIG. 1D, a
前述製程中,主要係以較大尺寸之銅柱13取代傳統TSV,以減少製作製程難度高之導電穿孔110,亦即,只需製作少量矽中介塊11,而無需製作大面積之傳統TSI,因而有利於降低終端產品之生產成本。
In the aforementioned manufacturing process, the traditional TSV is mainly replaced by a larger-sized
於後續製程中,該半導體封裝結構1可於該線路結構16上形成複數銲球17,以接置於一封裝基板(圖略)或電路板(圖略)上。
In the subsequent manufacturing process, the
惟,習知半導體封裝結構1之製法中,需藉由該導電晶種層130將較大尺寸之銅柱13電鍍於該線路部18上,故於電鍍過程中,如圖1A所示,製作該銅柱13之底部銅材會經由該導電晶種層130滲鍍至鄰近該銅柱13的銅凸塊19,導致當移除該銅柱13以外之導電晶種層130後,部分銅材會連通該銅柱13與該銅凸塊19,因而造成短路發生。
However, in the conventional manufacturing method of the
再者,於進行整平製程時,如圖1C所示,因同時研磨該銅柱13之部分材質與該矽中介塊11之部分材質,故於研磨過程中,較大端面面積之銅柱13之銅離子(或銅顆粒)會隨研磨器具遷移(migration)至該導電穿孔110之端面,導致於形成該線路結構16後,部分銅離子(或銅顆粒)會導通該銅柱13與該導電穿孔110,因而造成短路或漏電等問題。
Furthermore, during the leveling process, as shown in FIG. 1C, since part of the material of the
因此,如何克服上述習知技術之種種問題,實已成為目前業界亟待克服之難題。 Therefore, how to overcome the various problems of the above-mentioned conventional technology has actually become a problem that the industry urgently needs to overcome.
鑑於上述習知技術之種種缺失,本發明係提供一種電子封裝件,係包括:一包覆層;至少一電子中介塊,係嵌埋於該包覆層中且具有複數導電穿孔;複數導電柱,係嵌埋於該包覆層中且於端處具有導電塊體,其中,該導電塊體之寬度係小於該導電柱之寬度;以及至少一電子元件,係設於該包覆層及該導電塊體上且電性連接該導電柱與該導電穿孔。 In view of the various deficiencies of the aforementioned conventional technologies, the present invention provides an electronic package including: a coating layer; at least one electronic intermediary block embedded in the coating layer and having a plurality of conductive through holes; a plurality of conductive pillars , Is embedded in the cladding layer and has a conductive block at the end, wherein the width of the conductive block is smaller than the width of the conductive column; and at least one electronic component is disposed on the cladding layer and the The conductive block is electrically connected to the conductive pillar and the conductive through hole.
本發明亦提供一種電子封裝件之製法,係包括:提供至少一電子元件及一具有複數導電柱之承載板,其中,該導電柱於端處具有導電塊體,且該導電塊體之寬度係小於該導電柱之寬度;將至少一電子中介塊結合於該電 子元件上,以形成電子結構,其中,該中介板係具有複數電性連接該電子元件之導電穿孔;將該電子結構藉由該複數導電柱堆疊於該承載板上,以令該複數導電柱支撐該電子元件,且令該電子元件電性連接該導電塊體與該導電穿孔,其中,該電子中介塊係位於該電子元件與該承載板之間;形成包覆層於該承載板與該電子元件之間,以令該包覆層包覆該電子中介塊與該複數導電柱;以及移除該承載板。 The present invention also provides a method for manufacturing an electronic package, which includes: providing at least one electronic component and a carrier board with a plurality of conductive pillars, wherein the conductive pillar has a conductive block at its end, and the width of the conductive block is Less than the width of the conductive pillar; at least one electronic intermediary block is combined with the electrical On the sub-element to form an electronic structure, wherein the intermediate board has a plurality of conductive through holes electrically connected to the electronic element; Support the electronic component, and make the electronic component electrically connect the conductive block and the conductive through hole, wherein the electronic intermediary block is located between the electronic component and the carrier board; a coating layer is formed between the carrier board and the carrier board Between the electronic components, the coating layer covers the electronic intermediary block and the plurality of conductive pillars; and the carrier board is removed.
前述之電子封裝件及其製法中,該包覆層之表面係齊平該電子中介塊之表面。 In the aforementioned electronic package and its manufacturing method, the surface of the coating layer is flush with the surface of the electronic intermediary block.
前述之電子封裝件及其製法中,該包覆層之表面係齊平該導電柱之端面。 In the aforementioned electronic package and its manufacturing method, the surface of the coating layer is flush with the end surface of the conductive pillar.
前述之電子封裝件及其製法中,該導電穿孔係外露於該包覆層之表面。 In the aforementioned electronic package and its manufacturing method, the conductive through hole is exposed on the surface of the coating layer.
前述之電子封裝件及其製法中,該導電柱之端面係外露於該包覆層之表面。 In the aforementioned electronic package and its manufacturing method, the end surface of the conductive pillar is exposed on the surface of the coating layer.
前述之電子封裝件及其製法中,該電子元件藉由線路部電性連接該導電塊體與該導電穿孔。 In the aforementioned electronic package and its manufacturing method, the electronic component is electrically connected to the conductive block and the conductive through hole through a circuit portion.
前述之電子封裝件及其製法中,該電子元件係具有複數導電凸塊,以令該複數導電凸塊電性連接該導電穿孔及/或該導電塊體。 In the aforementioned electronic package and its manufacturing method, the electronic component has a plurality of conductive bumps, so that the plurality of conductive bumps are electrically connected to the conductive through hole and/or the conductive block.
前述之電子封裝件及其製法中,該電子元件係藉由導電體電性連接該導電穿孔,且該導電體未連接該導電塊體。 In the aforementioned electronic package and its manufacturing method, the electronic component is electrically connected to the conductive through hole by a conductor, and the conductor is not connected to the conductive block.
前述之電子封裝件及其製法中,復包括形成線路結構於該包覆層上,且該線路結構電性連接該導電柱與該導電穿孔。 The aforementioned electronic package and its manufacturing method further include forming a circuit structure on the coating layer, and the circuit structure is electrically connected to the conductive pillar and the conductive through hole.
前述之電子封裝件及其製法中,復包括形成於該包覆層上之複數導電元件,且該複數導電元件係電性連接該導電柱與該導電穿孔。 The aforementioned electronic package and its manufacturing method further include a plurality of conductive elements formed on the coating layer, and the plurality of conductive elements are electrically connected to the conductive pillar and the conductive through hole.
由上可知,本發明之電子封裝件及其製法中,主要藉由將該導電柱製作於該承載板上,而於該電子元件上無需電鍍該導電柱,以於製作該導電柱之過程中,製作該導電柱之金屬材不會滲鍍至該電子元件上,因而於製作完成該導電柱後,該導電柱之金屬材不會連通該導電柱與該電子元件,故相較於習知技術,本發明之電子結構堆疊於該承載板上後,該導電柱不會電性導通該電子中介塊之導電穿孔,因而不會造成短路發生。 It can be seen from the above that in the electronic package and the manufacturing method of the present invention, the conductive pillar is mainly fabricated on the carrier board, and the conductive pillar is not electroplated on the electronic component, so that the conductive pillar is manufactured in the process of manufacturing the conductive pillar. , The metal material used to make the conductive post will not be infiltrated on the electronic component, so after the conductive post is manufactured, the metal material of the conductive post will not connect the conductive post and the electronic component, so it is compared with the conventional Technology. After the electronic structure of the present invention is stacked on the carrier board, the conductive pillars will not electrically conduct the conductive through holes of the electronic intermediate block, and thus will not cause a short circuit.
再者,本發明之製法中係採用堆疊方式結合該電子結構與該導電柱,以將該包覆層填入該承載板與該電子元件之間,即可包覆該電子中介塊與該些導電柱,因而於移除該承載板後,該包覆層之表面已齊平該導電柱之端面與該電子中介塊及導電穿孔之端面,故相較於習知技術,本發明之製法於形成該包覆層之後,無需針對該包覆層進行整平製程,因而較大端面面積之導電柱之銅離子(或銅顆粒)不會遷移至該導電穿孔之端面,進而能避免於形成該線路結構後,該導電柱之銅離子(或銅顆粒)導通該導電柱與該導電穿孔之問題,以有效避免短路或漏電等問題。 Furthermore, in the manufacturing method of the present invention, the electronic structure and the conductive pillar are combined in a stacking manner, so that the coating layer is filled between the carrier board and the electronic component, and then the electronic intermediary block and the electronic components are covered. Conductive pillars, so after removing the carrier board, the surface of the coating layer is flush with the end faces of the conductive pillars and the end faces of the electronic interposer and the conductive through holes. Therefore, compared with the conventional technology, the manufacturing method of the present invention is After the coating layer is formed, there is no need to perform a leveling process for the coating layer. Therefore, the copper ions (or copper particles) of the conductive pillars with a larger end surface area will not migrate to the end surface of the conductive through hole, thereby avoiding the formation of the After the circuit structure, the copper ions (or copper particles) of the conductive pillar conduct the conductive pillar and the conductive through hole, so as to effectively avoid problems such as short circuit or leakage.
1:半導體封裝結構 1: Semiconductor package structure
10:半導體元件 10: Semiconductor components
11:矽中介塊 11: Silicon Intermediary Block
110,210:導電穿孔 110,210: Conductive perforation
12,22:導電體 12, 22: Conductor
13:銅柱 13: Copper pillar
130:導電晶種層 130: conductive seed layer
14:底膠 14: primer
15,25:包覆層 15,25: cladding
15a:表面 15a: surface
16,26:線路結構 16,26: Line structure
17:銲球 17: Solder ball
18,28:線路部 18, 28: Line Department
180:絕緣層 180: insulating layer
181,261:線路重佈層 181,261: Line re-layout
19:銅凸塊 19: Copper bump
2,2’:電子封裝件 2,2’: Electronic package
2a:整版面晶圓體 2a: Full-page wafer body
2b:電子結構 2b: Electronic structure
20:電子元件 20: Electronic components
20a:作用面 20a: Action surface
20b:非作用面 20b: Inactive surface
200:電極墊 200: Electrode pad
21:電子中介塊 21: Electronic Intermediary Block
21a:第一側 21a: first side
21b:第二側 21b: second side
210a:墊部 210a: Cushion
23:導電柱 23: Conductive column
23b:端面 23b: end face
230:導電塊體 230: conductive block
24:結合層 24: Bonding layer
25a:第一表面 25a: first surface
25b:第二表面 25b: second surface
260:介電層 260: Dielectric layer
27:導電元件 27: Conductive element
28a:線路層 28a: circuit layer
28b:鈍化層 28b: Passivation layer
28c:絕緣膜 28c: insulating film
280,280’:開孔 280,280’: Opening
29,29’:導電凸塊 29, 29’: conductive bump
8:佈線板件 8: Wiring board
9,9’:承載板 9,9’: Carrier plate
90,90’:離型層 90,90’: Release layer
91’:黏著層 91’: Adhesive layer
d1,d2:寬度 d1, d2: width
L,S:切割路徑 L, S: cutting path
圖1A至圖1D係為習知半導體封裝結構之製法之剖視示意圖。 1A to 1D are schematic cross-sectional views of a conventional method of manufacturing a semiconductor package structure.
圖2A至圖2G係為本發明之電子封裝件之製法之剖視示意圖。 2A to 2G are schematic cross-sectional views of the manufacturing method of the electronic package of the present invention.
圖2A’係為對應圖2A之其它實施例之剖視示意圖。 Fig. 2A' is a schematic cross-sectional view of another embodiment corresponding to Fig. 2A.
圖2H係為圖2G之後續製程之剖視示意圖。 Fig. 2H is a schematic cross-sectional view of the subsequent manufacturing process of Fig. 2G.
圖2H'係為圖2H之另一實施例之剖視示意圖。 FIG. 2H' is a schematic cross-sectional view of another embodiment of FIG. 2H.
以下藉由特定的具體實施例說明本發明之實施方式,熟悉此技藝之人士可由本說明書所揭示之內容輕易地瞭解本發明之其他優點及功效。 The following specific examples illustrate the implementation of the present invention. Those familiar with the art can easily understand the other advantages and effects of the present invention from the contents disclosed in this specification.
須知,本說明書所附圖式所繪示之結構、比例、大小等,均僅用以配合說明書所揭示之內容,以供熟悉此技藝之人士之瞭解與閱讀,並非用以限定本發明可實施之限定條件,故不具技術上之實質意義,任何結構之修飾、比例關係之改變或大小之調整,在不影響本發明所能產生之功效及所能達成之目的下,均應仍落在本發明所揭示之技術內容得能涵蓋之範圍內。同時,本說明書中所引用之如「上」、「第一」、「第二」、「一」等之用語,亦僅為便於敘述之明瞭,而非用以限定本發明可實施之範圍,其相對關係之改變或調整,在無實質變更技術內容下,當亦視為本發明可實施之範疇。 It should be noted that the structure, ratio, size, etc. shown in the drawings in this manual are only used to match the content disclosed in the manual for the understanding and reading of those who are familiar with the art, and are not intended to limit the implementation of the present invention. Therefore, it does not have any technical significance. Any structural modification, proportional relationship change or size adjustment should still fall within the original The technical content disclosed by the invention can be covered. At the same time, the terms such as "above", "first", "second", "one", etc. cited in this specification are only for ease of description, and are not used to limit the scope of the present invention. The change or adjustment of the relative relationship shall be regarded as the scope of the implementation of the present invention without substantial changes to the technical content.
圖2A至圖2G係為本發明之電子封裝件2之製法之第一實施例的剖面示意圖。
2A to 2G are schematic cross-sectional views of the first embodiment of the manufacturing method of the
如圖2A所示,提供一整版面晶圓體2a,其包含複數陣列排列之電子元件20,且單一該電子元件20具有複數導電凸塊29。
As shown in FIG. 2A, a full-
於本實施例中,該電子元件20係為主動元件、被動元件或其二者組合等,其中,該主動元件係例如半導體晶片,且該被動元件係例如電阻、電容及電感。例如,該電子元件20係為半導體晶片,如邏輯(logic)晶片,其具有相對之作用面20a與非作用面20b,且其作用面20a上具有複數電極墊200。
In this embodiment, the
再者,該電子元件20可於該作用面20a上形成線路部28,該線路部28係包含有複數鈍化層28b及設於該鈍化層28b上並電性連接各該電極墊200之複數線路層28a,最外側之鈍化層28b具有複數外露部分該線路層28a之開孔280,280’,以令該導電凸塊29設於其中一部分開孔280中之線路層28a上,使該導
電凸塊29電性連接該電極墊200。或者,如圖2A’所示,可省略該線路部28之配置,使該導電凸塊29,29’直接設於所有該電極墊200上,並以絕緣膜28c包覆該些導電凸塊29,29’以保護該些導電凸塊29,29’。
Furthermore, the
又,該導電凸塊29,29'係為如導電線路、銲球之圓球狀、或如銅柱、銲錫凸塊等金屬材之柱狀、或銲線機製作之釘狀(stud)導電件,但不限於上述,其材質可為銲接金屬,如鈦/銅、銅、金、奈米雙晶銅(Nano twin Cu)或其它材料等。
In addition, the
如圖2B所示,接續圖2A之製程,將至少一電子中介塊21設於該電子元件20之導電凸塊29上,且該電子中介塊21具有相對之第一側21a與第二側21b。
As shown in FIG. 2B, following the process of FIG. 2A, at least one electronic
於本實施例中,該電子中介塊21係為矽中介板(Through Silicon interposer,簡稱TSI)結構,其具有複數外露於該第一側21a與第二側21b之導電穿孔210,如導電矽穿孔(Through-silicon via,簡稱TSV)。例如,該導電穿孔210於第一側21a之端處具有墊部210a,以藉由複數導電體22結合至該些導電凸塊29上而電性連接該電子元件20,其中,該墊部210a係為銲接金屬,如銅、金、鎳或其它材料。進一步,可依需求以如底膠之結合層24包覆該些導電體22。
In this embodiment, the
再者,該導電穿孔210之另一端面係外露於該第二側21b。例如,藉由整平製程,如研磨方式,使該電子中介塊21之第二側21b之表面齊平該導電穿孔210之另一端面。
Furthermore, the other end surface of the conductive through
又,該導電體22係為銲接金屬,如鈦/銅、銅、金、鎳、錫銀(SnAg)或其它銲錫材料,以銲接該墊部210a與該導電凸塊29。例如,該導電體22可先形成於該電子中介塊21於第一側21a之墊部210a上;或者,該導電體22亦可先形成於該導電凸塊29上,如圖2A’所示,再將該電子中介塊21以該導電穿孔210之墊部210a結合該導電體22。進一步,若該導電體22先形成於該導電凸塊29上時,該導
電體22僅形成於部分導電凸塊29上而未形成於全部導電凸塊29,29’上,如圖2A’所示。
In addition, the
另外,該導電體22並未形成於該電子元件20上之另一部分開孔280’處,如圖2B所示。
In addition, the
如圖2C所示,沿如圖2B所示之切割路徑L進行切單製程,以獲取複數電子結構2b。
As shown in FIG. 2C, the singulation process is performed along the cutting path L shown in FIG. 2B to obtain a complex
如圖2D至2E所示,將該電子結構2b設於一具有複數導電柱23之承載板9’上,其中,該複數導電柱23係用以支撐該電子元件20,以令該電子結構2b藉由該些導電柱23堆疊於該承載板9’上,並使該電子元件20電性連接該些導電柱23,且該電子中介塊21位於該電子元件20與該承載板9'之間。接著,形成一包覆層25於該承載板9’與該電子元件20之作用面20a之間,以令該包覆層25包覆該電子中介塊21、結合層24與該些導電柱23,其中,該包覆層25係具有相對之第一表面25a與第二表面25b,且其以第一表面25a結合至該電子元件20之作用面20a(或該線路部28)上。
As shown in FIGS. 2D to 2E, the
於本實施例中,該導電柱23係以如電鍍、蝕刻、沉積等方式於該承載板9’上進行圖案化製程所製而成之如鈦/銅、銅或其它金屬材之金屬柱或銲錫柱,且該承載板9’係例如為半導體材質(如矽或玻璃)之板體,其上以塗佈方式依序形成有一離型層90’與一黏著層91’,以供配置該些導電柱23與該電子中介塊21。
In this embodiment, the
再者,該導電柱23係接置於該電子元件20之作用面20a上。例如,該導電柱23插入該電子元件20之另一部分開孔280’中,以電性連接該線路部28之線路層28a,且該導電柱23於頂端處可形成有一對應該開孔280’之導電塊體230,以令該導電柱23藉由該導電塊體230補足該開孔280’中之作為導電凸塊29之空間,其中,該導電塊體230係為銲接金屬,如銅、奈米雙晶銅或其它材料。應可
理解地,若接續圖2A’之製程,該導電柱23之導電塊體230可補足作為該導電體22之空間。
Furthermore, the
又,該導電塊體230之寬度d2係小於該導電柱23之寬度d1,且該導電塊體230與該導電柱23可分開製作或一體成形製作。例如,該導電塊體230與該導電柱23之材質可相同(如銅材)或不相同。
In addition, the width d2 of the
另外,該包覆層25係為絕緣材,如環氧樹脂之封裝膠體,其可用填充或模封(molding)之方式形成於該承載板9’與該電子元件20之作用面20a之間。
In addition, the
如圖2F所示,移除該承載板9’及其上之離型層90’與黏著層91’,以外露該包覆層25之第二表面25b,使該電子中介塊21之第二側21b與導電穿孔210及導電柱23外露於該包覆層25之第二表面25b。
As shown in FIG. 2F, the carrier board 9'and the release layer 90' and the
於本實施例中,該包覆層25之第二表面25b齊平該導電柱23之端面23b與該電子中介塊21之第二側21b及導電穿孔210之端面。
In this embodiment, the
如圖2G所示,形成一線路結構26於該包覆層25之第二表面25b上,且令該線路結構26電性連接該些導電柱23與該電子中介塊21之導電穿孔210。之後,沿如圖2F所示之切割路徑S進行切單製程,以獲取該電子封裝件2。
As shown in FIG. 2G, a
於本實施例中,該線路結構26係包括複數介電層260及設於該複數介電層260上之複數線路重佈層(RDL)261,且最外層之介電層260可作為防銲層,以令最外層之線路重佈層261部分外露出該防銲層。或者,該線路結構26亦可僅包括單一介電層260及單一線路重佈層261。
In this embodiment, the
再者,形成該線路重佈層261之材質係為銅,且形成該介電層260之材質係為如聚對二唑苯(PBO)、聚醯亞胺(PI)、預浸材(PP)或其它等之介電材。
Furthermore, the material for forming the
如圖2H所示,於最外層之線路重佈層261上形成複數如銲球之導電元件27,以令該複數導電元件27電性連接該導電柱23及/或該導電穿孔210。
As shown in FIG. 2H, a plurality of
於本實施例中,該線路結構26係為扇入(fan-in)型配置,使該些導電元件27之佈設範圍不會超過該電子元件20之作用面20a之面積。
In this embodiment, the
再者,於後續製程中,可藉由該些導電元件27接置於一佈線板件8上側,如有機材板體(如具有核心層與線路部之封裝基板(substrate)或具有線路部之無核心層式(coreless)封裝基板)或無機材板體(如矽板材),且該佈線板件8下側可接置於一如電路板之電子裝置(圖未示)上。
Furthermore, in the subsequent manufacturing process, the
又,若接續圖2A'所示之製程,將獲取如圖2H'所示之電子封裝件2'。 Furthermore, if the process shown in FIG. 2A' is continued, the electronic package 2'shown in FIG. 2H' will be obtained.
因此,本發明之製法,主要藉由將該些導電柱23製作於該承載板9'上,而於該電子元件20上無需電鍍該些大尺寸銅柱之導電柱23,即該導電柱23與該電子結構2b分開製作,以於製作該導電柱23之過程中,如圖2D所示,製作該導電柱23之金屬材不會滲鍍至該電子元件20上的導電凸塊29,因而於製作完成該導電柱23後,該導電柱23之金屬材不會連通該導電柱23與該電子元件20用以對接該導電穿孔210之導電凸塊29,故相較於習知技術,本發明之電子結構2b堆疊於該承載板9'上後,如圖2E所示,單一該導電柱23會導接其所對應之電極墊200,而不會直接電性導接該電子中介塊21之導電穿孔210(或該導電體22),因而不會造成短路發生。
Therefore, in the manufacturing method of the present invention, the
再者,本發明之製法中係採用堆疊方式結合該電子結構2b與該導電柱23,如圖2D所示,以將該包覆層25填入該承載板9'與該電子元件20之間,如圖2E所示,即可包覆該電子中介塊21與該些導電柱23,因而於移除該承載板9'後,該包覆層25之第二表面25b已齊平該導電柱23之端面23b與該電子中介塊21之第二側21b及導電穿孔210之端面,故相較於習知技術,本發明之製法於形成該包覆
層25之後,無需針對該包覆層25進行整平製程,如圖2F所示,因而較大端面23b面積之導電柱23之銅離子(或銅顆粒)不會遷移(migration)至該導電穿孔210之端面,進而能避免於形成該線路結構26後,該導電柱23之銅離子(或銅顆粒)導通該導電柱23與該導電穿孔210之問題,以有效避免短路或漏電等問題。
Furthermore, in the manufacturing method of the present invention, the
本發明復提供一種電子封裝件2,2’,係包括:一包覆層25、一電子元件20、複數導電柱23以及至少一電子中介塊21。
The present invention further provides an
所述之包覆層25係具有相對之第一表面25a與第二表面25b。
The
所述之電子中介塊21係嵌埋於該包覆層25中且具有複數導電穿孔210。
The electronic
所述之導電柱23係形成於該包覆層25中且於端處具有一導電塊體230,其中,該導電塊體230之寬度d2係小於該導電柱23之寬度d1。
The
所述之電子元件20係設於該包覆層25之第一表面25a及該導電塊體230上且電性連接該導電柱23與該導電穿孔210。
The
於一實施例中,該包覆層25之第二表面25b係齊平該電子中介塊21之第二側21b之表面。
In one embodiment, the
於一實施例中,該包覆層25之第二表面25b係齊平該導電柱23之端面23b。
In one embodiment, the
於一實施例中,該導電穿孔210係外露於該包覆層25之第二表面25b。
In one embodiment, the conductive through
於一實施例中,該導電柱23之端面23b係外露於該包覆層25之第二表面25b。
In one embodiment, the
於一實施例中,該電子元件20藉由一線路部28電性連接該導電塊體230與該導電穿孔210。
In one embodiment, the
於一實施例中,該電子元件20係具有複數導電凸塊29,29’,以令該複數導電凸塊29,29’電性連接該導電穿孔210及/或該導電塊體230。
In one embodiment, the
於一實施例中,該電子元件20係藉由導電體22電性連接該導電穿孔210,且該導電體22未接觸該導電塊體230。
In one embodiment, the
於一實施例中,所述之電子封裝件2,2’復包括一線路結構26,其形成於該包覆層25之第二表面25b上且電性連接該導電柱23與該導電穿孔210。
In one embodiment, the
於一實施例中,所述之電子封裝件2,2’復包括複數導電元件27,其形成於該包覆層25之第二表面25b上,且該複數導電元件27係直接電性連接(或藉由該線路結構26間接電性連接)該導電柱23與該導電穿孔210。
In one embodiment, the
綜上所述,本發明之電子封裝件及其製法,係藉由將該導電柱製作於該承載板上,而於該電子元件上無需電鍍該導電柱,以於製作該導電柱之過程中,製作該導電柱之金屬材不會滲鍍至該電子元件上,因而於製作完成該導電柱後,該導電柱之金屬材不會連通該導電柱與該電子元件,故本發明之電子結構堆疊於該承載板上後,該導電柱不會直接電性導通該電子中介塊之導電穿孔,因而不會造成短路發生。 In summary, the electronic package of the present invention and its manufacturing method are manufactured by fabricating the conductive post on the carrier board without electroplating the conductive post on the electronic component, so that the conductive post is manufactured in the process , The metal material used to make the conductive post will not be infiltrated onto the electronic component, so after the conductive post is manufactured, the metal material of the conductive post will not connect the conductive post and the electronic component, so the electronic structure of the present invention After being stacked on the carrier board, the conductive pillars will not directly electrically conduct the conductive through holes of the electronic intermediary block, and thus will not cause a short circuit.
再者,本發明之製法中係採用堆疊方式結合該電子結構與該導電柱,以將該包覆層填入該承載板與該電子元件之間,即可包覆該電子中介塊與該些導電柱,因而於移除該承載板後,該包覆層之表面已齊平該導電柱之端面與該電子中介塊及導電穿孔之端面,故本發明之製法於形成該包覆層之後,無需針對該包覆層進行整平製程,因而較大端面面積之導電柱之銅離子(或銅顆粒)不會遷移至該導電穿孔之端面,進而能避免於形成該線路結構後,該導電柱之銅離子(或銅顆粒)導通該導電柱與該導電穿孔之問題,以有效避免短路或漏電等問題。 Furthermore, in the manufacturing method of the present invention, the electronic structure and the conductive pillar are combined in a stacking manner, so that the coating layer is filled between the carrier board and the electronic component, and then the electronic intermediary block and the electronic components are covered. Conductive pillars, so after removing the carrier board, the surface of the coating layer is flush with the end surfaces of the conductive pillars and the end surfaces of the electronic interposer and conductive through holes. Therefore, the manufacturing method of the present invention is after the coating layer is formed. There is no need to perform a leveling process for the cladding layer, so the copper ions (or copper particles) of the conductive column with a larger end surface area will not migrate to the end surface of the conductive through hole, which can avoid the conductive column after the circuit structure is formed. The copper ions (or copper particles) are connected to the conductive pillar and the conductive through hole, so as to effectively avoid problems such as short circuit or leakage.
上述實施例係用以例示性說明本發明之原理及其功效,而非用於限制本發明。任何熟習此項技藝之人士均可在不違背本發明之精神及範疇下,對上述實施例進行修改。因此本發明之權利保護範圍,應如後述之申請專利範圍所列。 The above-mentioned embodiments are used to exemplify the principles and effects of the present invention, but not to limit the present invention. Anyone familiar with this technique can modify the above-mentioned embodiments without departing from the spirit and scope of the present invention. Therefore, the scope of protection of the rights of the present invention should be listed in the scope of patent application described later.
2:電子封裝件 2: Electronic package
20:電子元件 20: Electronic components
21:電子中介塊 21: Electronic Intermediary Block
210:導電穿孔 210: Conductive perforation
210a:墊部 210a: Cushion
22:導電體 22: Conductor
23:導電柱 23: Conductive column
230:導電塊體 230: conductive block
25:包覆層 25: Cladding
25a:第一表面 25a: first surface
25b:第二表面 25b: second surface
26:線路結構 26: Line structure
260:介電層 260: Dielectric layer
261:線路重佈層 261: Line re-layout
28:線路部 28: Line Department
29:導電凸塊 29: conductive bump
Claims (18)
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