TWI743930B - Water-cooling motor - Google Patents
Water-cooling motor Download PDFInfo
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- TWI743930B TWI743930B TW109126858A TW109126858A TWI743930B TW I743930 B TWI743930 B TW I743930B TW 109126858 A TW109126858 A TW 109126858A TW 109126858 A TW109126858 A TW 109126858A TW I743930 B TWI743930 B TW I743930B
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T10/00—Road transport of goods or passengers
- Y02T10/60—Other road transportation technologies with climate change mitigation effect
- Y02T10/64—Electric machine technologies in electromobility
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Abstract
Description
本發明與馬達有關,特別是指一種水冷式馬達。 The present invention relates to motors, and particularly refers to a water-cooled motor.
關於馬達,近來對馬達的輸出功率要求愈來愈高,例如用於各式電動車(包含:電動汽車、電動機車、電動自行車和電動輔助自行車等)的馬達即被要求高轉速和大扭力。 Regarding motors, the output power requirements of the motors have recently become higher and higher. For example, motors used in various electric vehicles (including: electric vehicles, electric vehicles, electric bicycles, and electric assisted bicycles, etc.) are required to have high rotation speed and large torque.
在提高輸出功率的同時,馬達也會相對產生更高且更多的熱,導致馬達本身甚至是馬達附近的各式零組件,都會因為來自馬達的高熱而故障或損壞。 While increasing the output power, the motor will also generate higher and more heat, causing the motor itself and even the various components near the motor to malfunction or damage due to the high heat from the motor.
現有雖已有針對馬達開發出來的散熱產品,但多為氣冷式散熱,氣冷式散熱已無法應付高功率輸出的馬達所產生的高熱。即使有用於馬達的水冷式散熱,惟卻仍有以下缺失:結構過於複雜以及成本偏高,甚至還有因為管路設計失當等原因所造成的體積過大而太過佔用空間的問題。 Although existing heat dissipation products have been developed for motors, most of them are air-cooled heat dissipation, and air-cooled heat dissipation can no longer cope with the high heat generated by motors with high power output. Even if there is water-cooled heat dissipation for the motor, there are still the following shortcomings: the structure is too complicated and the cost is too high, and there are even the problems of being too large and occupying too much space due to improper piping design and other reasons.
本發明的目的在於提供一種水冷式馬達。 The object of the present invention is to provide a water-cooled motor.
為了達成上述目的,本發明提供一種水冷式馬達,包括:一定子,開設有多數管路穿孔,該定子對應每一該管路穿孔具有一孔內壁;以及至少一水冷管,穿插於各該管路穿孔內,該水冷管具有一管外壁,該至少一水冷管的該管外壁貼接於各該孔內壁而導熱。 In order to achieve the above objective, the present invention provides a water-cooled motor, including: a stator with a plurality of pipeline perforations, the stator has an inner wall corresponding to each pipeline perforation; and at least one water-cooled tube inserted in each of the In the pipeline perforation, the water-cooled tube has an outer wall of the tube, and the outer wall of the tube of the at least one water-cooled tube is attached to the inner wall of each hole to conduct heat.
本發明還提供另一種水冷式馬達,連接有一泵送結構,該水冷式馬達包括:一定子,開設有多數管路穿孔,該定子對應每一該管路穿孔具有一孔內壁;以及至少一水冷管,穿插於各該管路穿孔內,該水冷管具有一管外壁,該至少一水冷管的該管外壁貼接於各該孔內壁而導熱,該水冷管的一輸入端則連接且連通於所述泵送結構。 The present invention also provides another water-cooled motor connected with a pumping structure. The water-cooled motor includes: a stator with a plurality of pipeline perforations, the stator has a hole inner wall corresponding to each pipeline perforation; and at least one A water-cooled pipe is inserted into each of the pipeline perforations, the water-cooled pipe has an outer wall of the pipe, the outer wall of the at least one water-cooled pipe is attached to the inner wall of each hole to conduct heat, and an input end of the water-cooled pipe is connected to and Connected to the pumping structure.
相較於先前技術,本發明具有以下功效:能將定子的熱以水冷的方式高效傳導至它處,因此具有足以應付高功率輸出的馬達所產生的高熱的效果。 Compared with the prior art, the present invention has the following effects: the heat of the stator can be efficiently transferred to other places in a water-cooled manner, so it has the effect of being able to cope with the high heat generated by a motor with a high power output.
100:馬達 100: Motor
1:定子 1: stator
11:環形鐵芯 11: Ring core
111,112:鐵芯面 111,112: core surface
113:中心開口 113: Center opening
114:卡掣凹部 114: Snap recess
115:管路穿孔 115: Pipeline perforation
1151:孔內壁 1151: Hole Inner Wall
12:磁極柱 12: Magnetic pole
2:水冷管 2: Water cooling pipe
2a:S形管路 2a: S-shaped pipe
2a1:縱段 2a1: longitudinal section
2a2:橫段 2a2: horizontal section
21:管外壁 21: Tube outer wall
23:輸入端 23: Input
24:跨接段 24: Jumper section
3:定子中心件 3: Stator center piece
31:外環 31: Outer ring
311:卡掣凸部 311: Snap Convex
32:定子軸套 32: Stator sleeve
321:端面 321: end face
322:第一定位穿孔 322: First positioning perforation
323:套孔 323: set hole
33:連接肋 33: connecting rib
4:轉子 4: Rotor
41:環體 41: ring body
42:蓋體 42: Lid
43:容置空間 43: accommodating space
5:轉子軸套 5: Rotor sleeve
51:端面 51: end face
52:第二定位穿孔 52: second positioning perforation
6:軸心 6: axis
7:殼體 7: Shell
900:泵送結構 900: Pumping structure
L:中心線 L: Centerline
圖1為本發明水冷式馬達中之定子和水冷管的立體組合圖。 Fig. 1 is a three-dimensional assembly diagram of the stator and the water-cooling tube in the water-cooled motor of the present invention.
圖2為本發明水冷式馬達中之定子和定子中心件的立體分解圖。 Fig. 2 is an exploded perspective view of the stator and the stator center piece in the water-cooled motor of the present invention.
圖3為本發明依據圖2於組合後的側視圖。 Fig. 3 is a side view of the present invention according to Fig. 2 after being assembled.
圖4為本發明水冷式馬達的立體分解圖。 Figure 4 is an exploded perspective view of the water-cooled motor of the present invention.
圖5為本發明依據圖4的立體組合圖。 FIG. 5 is a three-dimensional assembly diagram of the present invention according to FIG. 4.
圖6為本發明水冷式馬達於組合後於另一視角的立體圖,圖中顯示還與泵送結構連接。 Fig. 6 is a perspective view of the water-cooled motor of the present invention from another angle of view after being assembled, and the figure shows that it is also connected to the pumping structure.
有關本發明的詳細說明和技術內容,配合圖式說明如下,然而所附圖式僅提供參考與說明用,非用以限制本發明。 The detailed description and technical content of the present invention are described as follows in conjunction with the drawings. However, the drawings are only provided for reference and description, and are not intended to limit the present invention.
如圖4所示,本發明提供一種水冷式馬達,包括:一定子1、至少一水冷管2、一轉子4以及一軸心6,較佳還包括一定子中心件3、一轉子軸套5和見於圖6的一殼體7。本發明水冷式馬達(以下簡稱馬達)100將水冷結構主要設置於定子1,詳如下述。
As shown in FIG. 4, the present invention provides a water-cooled motor, which includes: a
如圖1至圖3所示,定子1包含一環形鐵芯11及多數磁極柱12。環形鐵芯11開設有一中心開口113(見圖2)且定義有彼此垂直的一軸向和一徑向(未標示符號),環形鐵芯11還定義有與所述軸向平行且位於環形鐵芯11中心的一中心線L(見圖1)。各磁極柱12則自環形鐵芯11的外周緣沿所述徑向凸伸,而且是從環形鐵芯11的中心朝環形鐵芯11的所述外周緣方向凸伸。
As shown in FIGS. 1 to 3, the
環形鐵芯11還開設有多數管路穿孔115,使環形鐵芯11對應每一管路穿孔115皆具有一孔內壁1151。詳細而言,環形鐵芯11具有彼此相對的二鐵芯面111、112,二鐵芯面111、112皆與中心線L彼此垂直,每一管路穿孔115皆為一直線穿孔且直線貫穿二鐵芯面111、112,必須說明的是,各管路穿孔115係依據環形鐵芯11的環形形狀而對應中心開口113以至少一圈環繞設置,而且是環繞設置於環形鐵芯11的外周緣與內周緣之間。
The
水冷管2可為單純能供水液流動的水管,也可為熱管,於本實施例中則以單純能供水液流動的水管為例進行說明。本發明並不限定水冷管2的數量,可為一根,也可為多數根,於本實施例中則以一根水冷管2為例進行說明,且水冷管2具有供水液進出的一輸入端(圖中未示)和一輸出端23(見於圖6)。
The water-cooling
水冷管2具有一管外壁21且穿插於各管路穿孔115內,使管外壁21貼接於各孔內壁1151而導熱。較佳而言,如圖1所示,水冷管2係連續來回彎繞地
穿插於各管路穿孔115內;詳細而言,水冷管2藉由連續來回彎繞而彎繞成彼此首尾相連的多數S形管路2a(見圖1)。
The water-cooling
每一S形管路2a包含皆未標示元件符號的三橫段2a2和二縱段2a1,三橫段2a2彼此間隔並排成三排,其中一縱段2a1跨接於第一排橫段2a2與第二排橫段2a2的一端之間,其中另一縱段2a1則跨接於第二排橫段2a2與第三排橫段2a2的另一端之間。其中,每一S形管路2a的三橫段2a2皆穿插於彼此並排的三個管路穿孔115內;每一S形管路2a的二縱段2a1則分別自二鐵芯面111、112裸露,且每一S形管路2a的二縱段2a1皆分別貼近或貼接於二鐵芯面111、112。
Each S-shaped
較佳而言,本發明馬達100還包括定子中心件3。定子中心件3設置於定子1的中心開口113內且與環形鐵芯11彼此卡掣。詳細而言,定子中心件3包含一外環31和一定子軸套32,外環31為一中空環,定子軸套32具有彼此相對的二端面321及一套孔323,且套孔323係由一端面321朝另一端面321方向貫穿定子軸套32;定子軸套32設置於外環31內,且定子軸套32與外環31之間以多數連接肋33同軸連接;定子軸套32還沿前述軸向或沿前述中心線L方向開設有至少二第一定位穿孔322,於本實施例中則以開設兩個第一定位穿孔322為例進行說明,水冷管2則穿插於二第一定位穿孔322內而定位於定子中心件3。
Preferably, the
如圖3和圖4所示,在多數管路穿孔115中與二第一定位穿孔322相對應的二管路穿孔115,水冷管2藉由此相對應的二管路穿孔115而穿出於環形鐵芯11的鐵芯面111後,還能進一步沿前述徑向延伸有二跨接段24而連接且連通於二第一定位穿孔322。
As shown in Figures 3 and 4, in the majority of
本發明並不限定定子中心件3與定子1之間彼此卡掣的結構,於本實施例中則以本段所述為例進行說明:外環31的環外緣凸設有一卡掣凸部311,環形鐵芯11的內周緣則凹設有一卡掣凹部114,卡掣凸部311對應卡掣凹部114卡
掣,使定子中心件3固定於定子1。當然,卡掣凸部311和卡掣凹部114也可對調設置。
The present invention does not limit the locking structure between the
藉此,定子1的熱即能藉由水冷管2而傳導給在水冷管2內流動的水液,使水液將熱帶往散熱結構(圖中未示)散熱,如此達到將定子1的熱以水冷的方式進行高效傳導並進行散熱的效果。
Thereby, the heat of the
如圖4至圖6所示,本發明馬達100還包括轉子4、轉子軸套5和軸心6。
As shown in FIGS. 4 to 6, the
轉子4包含一環體41和一蓋體42,環體41具有彼此連通且彼此相對的二通口(未標示元件符號),蓋體42封蓋於環體41的其中一通口而彼此組合成罩狀,並使轉子4具有一容置空間43。
The
轉子軸套5沿前述軸向設置於蓋體42且具有彼此相對的二端面51。轉子軸套5還沿前述軸向或沿前述中心線L方向開設有至少二第二定位穿孔52,於本實施例中則以開設兩個第二定位穿孔52為例進行說明,並使第二定位穿孔52直線貫穿轉子軸套5的二端面51。前述水冷管2的其中兩段則分別穿插於定子中心件3的二第一定位穿孔322內以及轉子軸套5的二第二定位穿孔52內,以分別定位於定子中心件3和轉子軸套5。
The
軸心6沿前述軸向或沿前述中心線L方向插接於轉子軸套5,前述定子1則以定子中心件3的套孔323套接於軸心6,使定子1連同定子中心件3共同容置於轉子4的容置空間43內。如圖5和圖6所示,軸心6設有外螺紋的兩端係分別凸出於定子中心件3位於馬達100左側的端面321以及凸出於轉子軸套5位於馬達100右側的端面51。
The
如圖6所示,本發明馬達100的水冷管2的輸入端23可連接於一泵送結構900,以將水液以泵送結構900經由輸入端23輸入水冷管2內循環流動。水冷
管2還可連接散熱結構,以對來自定子1的熱進行水冷式散熱。此外,本發明馬達100的左側和右側還可設置殼體,如圖6所示即在右側設置有殼體7。
As shown in FIG. 6, the
此外,值得說明的是,本發明馬達100藉由上述設計,除了可達成定子1的水冷式散熱效果,還可達成簡化結構和降低成本的效果,甚至還能因為水冷管2皆穿插於定子1、定子中心件3和轉子軸套5內以及因為各S形管路2a的二縱段2a1皆貼近或貼接於環形鐵芯11的二鐵芯面111、112,所以還具有縮小佔用空間的效果。
In addition, it is worth noting that through the above design, the
綜上所述,本發明水冷式馬達確可達到預期的使用目的,並解決先前技術的缺失,完全符合發明專利申請要件,爰依專利法提出申請,敬請詳查並賜准本案專利,以保障發明人之權利。 In summary, the water-cooled motor of the present invention can indeed achieve the intended use purpose and solve the shortcomings of the previous technology. It fully meets the requirements of an invention patent application. The application is filed in accordance with the patent law. Please check and grant the patent for this case in detail. Protect the rights of inventors.
以上所述者,僅為本發明之較佳可行實施例而已,非因此即侷限本發明之專利範圍,舉凡運用本發明說明書及圖式內容所為之等效結構變化,均理同包含於本發明之權利範圍內,合予陳明。 The above are only the preferred and feasible embodiments of the present invention, and are not limited to the scope of the present invention. Any equivalent structural changes made by using the description and drawings of the present invention are all included in the present invention. Within the scope of the rights, he shall be Chen Ming.
1:定子 1: stator
11:環形鐵芯 11: Ring core
111,112:鐵芯面 111,112: core surface
115:管路穿孔 115: Pipeline perforation
1151:孔內壁 1151: Hole Inner Wall
12:磁極柱 12: Magnetic pole
2:水冷管 2: Water cooling pipe
2a:S形管路 2a: S-shaped pipe
2a1:縱段 2a1: longitudinal section
2a2:橫段 2a2: horizontal section
21:管外壁 21: Tube outer wall
L:中心線 L: Centerline
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Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20060023425A1 (en) * | 2003-03-31 | 2006-02-02 | Sanyo Denki Co., Ltd. | Electronic component cooling apparatus |
TW201832451A (en) * | 2017-02-21 | 2018-09-01 | 國立臺灣大學 | Cooling structure for motor and method thereon |
CN108768076A (en) * | 2018-07-01 | 2018-11-06 | 浙江曹娥电机制造有限公司 | A kind of water-cooled machine |
CN208190363U (en) * | 2018-06-01 | 2018-12-04 | 河北乾顺节能科技有限公司 | Cooling outer rotor permanent-magnet motorized roller |
TWM603228U (en) * | 2020-08-07 | 2020-10-21 | 泓創綠能股份有限公司 | Water-cooling motor |
-
2020
- 2020-08-07 TW TW109126858A patent/TWI743930B/en active
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20060023425A1 (en) * | 2003-03-31 | 2006-02-02 | Sanyo Denki Co., Ltd. | Electronic component cooling apparatus |
TW201832451A (en) * | 2017-02-21 | 2018-09-01 | 國立臺灣大學 | Cooling structure for motor and method thereon |
CN208190363U (en) * | 2018-06-01 | 2018-12-04 | 河北乾顺节能科技有限公司 | Cooling outer rotor permanent-magnet motorized roller |
CN108768076A (en) * | 2018-07-01 | 2018-11-06 | 浙江曹娥电机制造有限公司 | A kind of water-cooled machine |
TWM603228U (en) * | 2020-08-07 | 2020-10-21 | 泓創綠能股份有限公司 | Water-cooling motor |
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