TWI742997B - Soft-switching power converter - Google Patents
Soft-switching power converter Download PDFInfo
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- TWI742997B TWI742997B TW110104641A TW110104641A TWI742997B TW I742997 B TWI742997 B TW I742997B TW 110104641 A TW110104641 A TW 110104641A TW 110104641 A TW110104641 A TW 110104641A TW I742997 B TWI742997 B TW I742997B
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02B—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
- Y02B70/00—Technologies for an efficient end-user side electric power management and consumption
- Y02B70/10—Technologies improving the efficiency by using switched-mode power supplies [SMPS], i.e. efficient power electronics conversion e.g. power factor correction or reduction of losses in power supplies or efficient standby modes
Abstract
Description
本發明係有關一種柔切式電源轉換器,尤指一種具有電感耦合單元實現零電壓或零電流操作之柔切式電源轉換器。The present invention relates to a soft-cut power converter, in particular to a soft-cut power converter with an inductive coupling unit to achieve zero voltage or zero current operation.
請參見圖1與圖2所示,其係分別為現有降壓式直流-直流轉換器與現有升壓式直流-直流轉換器的電路圖。由於圖1與圖2所示的轉換器其拓撲簡單、調變方式容易,因而被廣泛地使用。惟,當其操作於連續導通模式(continuous conduction mode, CCM)時,開關元件於導通及截止均為硬切換(hard switching)。如圖3所示,其係為圖1所示的現有降壓式轉換器操作於連續導通模式之波形。當操作於連續導通模式下,在開關導通與開關截止時,都會有切換損失(switching loss),並且開關需要承受較高的切換應力(switching stress)。因此,為了改善這些問題,通常會透過使用柔切換(soft switching)電路,或者從操作模式上去做調整,例如從連續導通模式改變為不連續導通模式(discontinuous conduction mode, DCM),或如圖4所示,改變為臨界導通模式(critical conduction mode, CRM),以期在電流為零時再導通開關。Please refer to FIG. 1 and FIG. 2, which are circuit diagrams of an existing step-down DC-DC converter and an existing step-up DC-DC converter, respectively. Because the converter shown in Fig. 1 and Fig. 2 has simple topology and easy modulation method, it is widely used. However, when it is operated in a continuous conduction mode (CCM), the switching element is hard switching when it is turned on and off. As shown in FIG. 3, it is the waveform of the conventional step-down converter shown in FIG. 1 operating in the continuous conduction mode. When operating in continuous conduction mode, there will be switching loss when the switch is turned on and when the switch is turned off, and the switch needs to withstand higher switching stress. Therefore, in order to improve these problems, usually through the use of soft switching (soft switching) circuit, or make adjustments from the operating mode, such as changing from continuous conduction mode to discontinuous conduction mode (DCM), as shown in Figure 4. As shown, change to the critical conduction mode (CRM), in order to turn on the switch again when the current is zero.
操作於硬切換下,開關元件的切換損失及二極體的逆向恢復損失(reverse recovery loss)對效率影響甚大,開關也受制於此而無法提高切換頻率,使得功率密度無法提升。為解決此問題,使用臨界導通模式(如圖4所示),可改善開關在導通瞬間造成的切換損失,但缺點為開關切換頻率需要隨負載調整,控制較為困難,且較連續導通模式下輸入電流變化較大,對於前後級濾波器需求更高,開關的有效電流值及關斷的電流也較大,造成開關之電壓及電流應力都較高。然而,這樣的控制方式不適合較大功率的應用,換言之,若需要較大功率的應用,連續導通模式仍為較佳的選擇。Operating under hard switching, the switching loss of the switching element and the reverse recovery loss of the diode have a great impact on the efficiency. The switch is also restricted by this and cannot increase the switching frequency, so that the power density cannot be increased. To solve this problem, use the critical conduction mode (as shown in Figure 4), which can improve the switching loss caused by the switch at the moment of conduction, but the disadvantage is that the switching frequency needs to be adjusted with the load, and the control is more difficult, and it is more difficult to control than the input in continuous conduction mode. The current changes greatly, and the requirements for the front and rear filters are higher, and the effective current value of the switch and the turn-off current are also larger, resulting in higher voltage and current stress of the switch. However, this control method is not suitable for higher power applications. In other words, if higher power applications are required, the continuous conduction mode is still a better choice.
近年來,許多基於連續電流模式的柔切電路被提出。如圖5與圖6所示,係分別為現有零電壓切換之降壓式轉換器與升壓式轉換器的電路圖。其原理皆為利用外加電容Cs、電感Ls以及開關Ss,在於電感Ls上製造一電流源,在主開關導通前使其反向二極體導通,藉以達到零電壓切換,以期達成導通切換損失近乎為零的目的。惟,該些電路架構皆需額外增加開關、電感以及與電容,因此被動元件的增加對電路體積影響甚大,且提高電路複雜度與成本。In recent years, many soft-cut circuits based on continuous current mode have been proposed. As shown in FIG. 5 and FIG. 6, the circuit diagrams of the conventional buck converter and boost converter with zero voltage switching are respectively. The principle is to use an external capacitor Cs, an inductor Ls and a switch Ss to create a current source on the inductor Ls to turn on the reverse diode before the main switch is turned on, so as to achieve zero voltage switching, in order to achieve a turn-on switching loss close to For zero purpose. However, these circuit architectures require additional switches, inductors, and capacitors. Therefore, the increase of passive components has a great impact on the circuit volume and increases circuit complexity and cost.
為此,如何設計出一種柔切式電源轉換器,尤指一種具有電感耦合單元實現零電壓或零電流操作之柔切式電源轉換器,解決現有技術所存在的問題與技術瓶頸,乃為本案發明人所研究的重要課題。Therefore, how to design a soft-cut power converter, especially a soft-cut power converter with an inductive coupling unit to achieve zero-voltage or zero-current operation, to solve the problems and technical bottlenecks in the prior art, is this case An important subject studied by the inventor.
本發明之一目的在於提供一種柔切式電源轉換器,解決現有技術之問題。One purpose of the present invention is to provide a soft-cut power converter to solve the problems of the prior art.
為達成前揭目的,本發明所提出的柔切式電源轉換器包含主開關、釋能開關以及電感耦合單元。主開關為可控開關。釋能開關耦接主開關。電感耦合單元耦接主開關與釋能開關。電感耦合單元包含第一電感、第二電感以及輔助開關單元。第二電感耦合第一電感。輔助開關單元耦接第二電感以形成封閉迴路。其中,主開關與釋能開關交替地導通與關閉,在主開關導通前控制輔助開關單元開始導通,以提供至少一電流路徑。In order to achieve the aforementioned purpose, the soft-cut power converter proposed in the present invention includes a main switch, an energy release switch, and an inductive coupling unit. The main switch is a controllable switch. The release switch is coupled to the main switch. The inductive coupling unit is coupled to the main switch and the release switch. The inductive coupling unit includes a first inductor, a second inductor, and an auxiliary switch unit. The second inductance is coupled to the first inductance. The auxiliary switch unit is coupled to the second inductor to form a closed loop. Wherein, the main switch and the discharging switch are turned on and off alternately, and the auxiliary switch unit is controlled to be turned on before the main switch is turned on to provide at least one current path.
藉由所提出的電感耦合單元,僅需要在傳統電源轉換器的主電感上繞製耦合線圈或透過主電感的抽頭設計,再配合輔助開關單元即可達成零電壓或零電流的柔切功能,並且可大幅降低電路體積,提高效率、功率密度以及簡化開關之驅動電路設計。With the proposed inductive coupling unit, it is only necessary to wind the coupling coil on the main inductor of the traditional power converter or through the tap design of the main inductor, and cooperate with the auxiliary switch unit to achieve the zero voltage or zero current soft cut function. And can greatly reduce the circuit volume, improve efficiency, power density and simplify the design of the drive circuit of the switch.
本發明之另一目的在於提供一種柔切式電源轉換器,解決現有技術之問題。Another object of the present invention is to provide a soft-cut power converter to solve the problems of the prior art.
為達成前揭目的,本發明所提出的柔切式電源轉換器包含第一開關、第二開關以及電感耦合單元。第二開關耦接第一開關於共接節點。電感耦合單元具有第一端與第二端,第一端耦接共接節點。電感耦合單元包含第一電感、第二電感以及輔助開關單元。第二電感耦合第一電感。輔助開關單元耦接第二電感以形成封閉迴路。在一週期時間內,第一開關與第二開關交替地導通與關閉,在第一開關導通前控制輔助開關單元開始導通,以提供至少一電流路徑。In order to achieve the aforementioned purpose, the soft-cut power converter provided by the present invention includes a first switch, a second switch, and an inductive coupling unit. The second switch is coupled to the first switch at the common connection node. The inductive coupling unit has a first end and a second end, and the first end is coupled to the common node. The inductive coupling unit includes a first inductor, a second inductor, and an auxiliary switch unit. The second inductance is coupled to the first inductance. The auxiliary switch unit is coupled to the second inductor to form a closed loop. During a period of time, the first switch and the second switch are turned on and off alternately, and the auxiliary switch unit is controlled to be turned on before the first switch is turned on to provide at least one current path.
藉由所提出的電感耦合單元,僅需要在傳統電源轉換器的主電感上繞製耦合線圈或透過主電感的抽頭設計,再配合輔助開關單元即可達成零電壓或零電流的柔切功能,並且可大幅降低電路體積,提高效率、功率密度以及簡化開關之驅動電路設計。With the proposed inductive coupling unit, it is only necessary to wind the coupling coil on the main inductor of the traditional power converter or through the tap design of the main inductor, and cooperate with the auxiliary switch unit to achieve the zero voltage or zero current soft cut function. And can greatly reduce the circuit volume, improve efficiency, power density and simplify the design of the drive circuit of the switch.
為了能更進一步瞭解本發明為達成預定目的所採取之技術、手段及功效,請參閱以下有關本發明之詳細說明與附圖,相信本發明之目的、特徵與特點,當可由此得一深入且具體之瞭解,然而所附圖式僅提供參考與說明用,並非用來對本發明加以限制者。In order to have a better understanding of the technology, means and effects adopted by the present invention to achieve the intended purpose, please refer to the following detailed description and drawings of the present invention. I believe that the purpose, features and characteristics of the present invention can be obtained from this in depth and For specific understanding, however, the accompanying drawings are only provided for reference and illustration, and are not intended to limit the present invention.
茲有關本發明之技術內容及詳細說明,配合圖式說明如下。The technical content and detailed description of the present invention are described below in conjunction with the drawings.
本發明所提出柔切式電源轉換器的核心技術在於使用電感耦合單元實現零電壓或零電流操作之柔切式電源轉換器。所述電感耦合單元包含第一電感、第二電感以及輔助開關單元。其中,第二電感耦合第一電感,以及輔助開關單元耦接第二電感以形成封閉迴路。The core technology of the soft-cut power converter proposed in the present invention is to use an inductive coupling unit to achieve zero-voltage or zero-current operation of the soft-cut power converter. The inductive coupling unit includes a first inductor, a second inductor, and an auxiliary switch unit. Wherein, the second inductor is coupled to the first inductor, and the auxiliary switch unit is coupled to the second inductor to form a closed loop.
請參見圖7A與圖7B所示,其係分別為本發明電感耦合單元10之第一實施例的電路圖與對應圖7A的電路元件示意圖。在此實施例中,電感耦合單元10包含由主電感11(或以激磁電感Lm示意)與輔助電感12(或以漏電感Ls示意)構成的耦合電感以及輔助開關單元13。耦合電感可視為是耦合變壓器的原理,其係在主電感11(即由鐵心與繞設於其上的主線圈實現)上再繞設輔助線圈(即輔助電感12),達到耦合的效果。其中,主電感11與輔助電感12的線圈匝數比為1:N。再者,輔助開關單元13包含為可控開關的至少一輔助開關,提供至少一電流路徑(容後詳述)。Please refer to FIG. 7A and FIG. 7B, which are respectively the circuit diagram of the first embodiment of the
如圖7A所示實施例中,第一電感係為主電感11,其提供第一耦接端A與第二耦接端B,而第二電感係為輔助電感12,其提供耦接端C、D,其中第一電感的第一耦接端A與第二耦接端B可用以耦接傳統電源轉換器中用以連接電感的兩端點,以取代傳統電感。輔助開關單元13係耦接於輔助電感12的耦接端C、D之間以形成所述封閉迴路。藉此,在直流或交流電路的應用中,耦合電感透過漏電感取代外加的電感元件,電容元件共用電感器端點所接之電容,因此,此電路不須額外的電感器及電容器。故此,無額外被動元件可大幅降低電路體積,提高效率及功率密度,且此電路使用耦合方式,具電氣隔離之功能,進一步可以簡化輔助開關之驅動電路設計。In the embodiment shown in FIG. 7A, the first inductor is the
如圖7A所示的實施例,輔助開關單元13的選擇可視電源轉換器的類型或應用來選擇,若電感耦合單元10為雙向電流操作,例如應用於可雙向操作的電源轉換器,流過電感上的電流有兩種方向,則輔助開關單元13可包含為可控開關的兩輔助開關,包括第一電晶體開關SA
1與第二電晶體開關SA
2。在本實施例中,第一電晶體開關SA
1與第二電晶體開關SA
2可為絕緣柵雙極電晶體(IGBT)並聯二極體所組成,或為金氧半場效電晶體(MOSFET),然不以此為限。第二電晶體開關SA
2(的射極)串聯耦接第一電晶體開關SA
1(的射極)以形成串聯結構。串聯結構透過第二電晶體開關SA
2的集極耦接第二電感(本實施例為輔助電感12)的耦接端C,透過第一電晶體開關SA
1的集極耦接第二電感的耦接端D以形成封閉迴路。透過此封閉迴路,使得儲存在電感內的能量經由開關在內部續流,而不會傳遞至外部電路。
As shown in the embodiment shown in FIG. 7A, the selection of the
附帶一提,若電感耦合單元10為單向電流操作,例如應用於升壓或降壓式轉換器,流過電感上的電流僅為一個方向,則本實施例的輔助開關單元13(包含第一電晶體開關SA
1與第二電晶體開關SA
2)的其一可控開關亦可置換為二極體,即一者為可控開關的輔助開關,另一者為串聯輔助開關的輔助二極體,不影響電路動作,此時輔助開關單元13提供單一方向電流路徑的導通與關斷。若電感耦合單元10為雙向電流操作,則輔助開關單元13所使用的兩個輔助開關就必須皆為可控開關,以形成串聯結構,而在不同方向的電流操作中,提供雙向電流操作下電流相反的兩電流路徑,此時輔助開關單元13提供雙向電流路徑的導通與關斷。
Incidentally, if the
請參見圖8A與圖8B所示,其係分別為本發明電感耦合單元10之第二實施例的電路圖與對應圖8A的電路元件示意圖。相較於圖7A與圖7B所示的第一實施例,輔助電感12(即第二電感)的耦接端C與主電感11(即第一電感)的第二耦接端B共接,以形成第二實施例的架構。同樣地,輔助開關單元13耦接輔助電感12的耦接端C、D之間以形成所述封閉迴路。同樣地,以輔助開關單元13包含為可控開關的兩輔助開關,包括第一電晶體開關SA
1與第二電晶體開關SA
2係絕緣柵雙極電晶體(IGBT)並聯二極體為例,第二電晶體開關SA
2(的射極)串聯耦接第一電晶體開關SA
1(的射極)以形成串聯結構。串聯結構透過第二電晶體開關SA
2的集極耦接第二電感(本實施例為輔助電感12)的耦接端C,透過第一電晶體開關SA
1的集極耦接第二電感的耦接端D以形成封閉迴路。
Please refer to FIG. 8A and FIG. 8B, which are respectively the circuit diagram of the second embodiment of the
請參見圖9A與圖9B所示,其係分別為本發明電感耦合單元10之第三實施例的電路圖與對應圖9A的電路元件示意圖。在此實施例中,柔切電路包含主電感11與輔助開關單元13。具體地,主電感11的主線圈採以抽頭式的耦接(接線)方式,即主電感11提供第一耦接端A與第二耦接端B,其中主電感11的一部分提供第一電感,對應耦接端A、C,主電感11的另一部分提供第二電感,對應耦接端B、C,換言之,第一電感與第二電感串聯構成主電感11。因此,輔助開關單元13係耦接於主電感11的耦接端B、C之間以形成所述封閉迴路。同樣地,以輔助開關單元13包含為可控開關的兩輔助開關,包括第一電晶體開關SA
1與第二電晶體開關SA
2係絕緣柵雙極電晶體(IGBT)為例,第二電晶體開關SA
2(的射極)串聯耦接第一電晶體開關SA
1(的射極)以形成串聯結構。串聯結構透過第二電晶體開關SA
2的集極耦接主電感11的耦接端C,透過第一電晶體開關SA
1的集極耦接主電感11的耦接端B以形成封閉迴路。
Please refer to FIG. 9A and FIG. 9B, which are respectively a circuit diagram of a third embodiment of the
請參見圖10與圖11A所示,其係分別為降壓式轉換器使用圖7A所示的電感耦合單元的電路圖,以及對應圖10的零電壓切換控制的波形圖。同時,請參見圖12~圖16所示,其中,圖12係為圖11A的時間t0~時間t1的電流路徑示意圖,圖13A、圖13B係為圖11A的時間t1~時間t2的電流路徑示意圖,圖14係為圖11A的時間t2~時間t3的電流路徑示意圖,圖15A、圖15B係為圖11A的時間t3~時間t4的電流路徑示意圖,以及圖16係為圖11A的時間t4~時間t5的電流路徑示意圖。Please refer to FIG. 10 and FIG. 11A, which are respectively a circuit diagram of a step-down converter using the inductive coupling unit shown in FIG. 7A, and a waveform diagram corresponding to the zero voltage switching control of FIG. 10. At the same time, please refer to Figures 12 to 16, where Figure 12 is a schematic diagram of the current path from time t0 to time t1 in Figure 11A, and Figure 13A and Figure 13B are schematic diagrams of the current path from time t1 to time t2 in Figure 11A Figure 14 is a schematic diagram of the current path from time t2 to time t3 in Figure 11A, Figure 15A and Figure 15B are schematic diagrams of the current path from time t3 to time t4 in Figure 11A, and Figure 16 is a schematic diagram of the current path from time t4 to time in Figure 11A Schematic diagram of the current path of t5.
承前所述,由於電感耦合單元10應用於降壓式轉換器(buck converter),係為單向電流操作,意即電感電流為單方向,因此,所形成的柔切式電源轉換器係包含為可控開關的主開關S
1、釋能開關S
2(其可為同步整流開關或二極體)以及電感耦合單元10。為方便說明,輔助開關單元13係以兩可控開關(第一電晶體開關SA
1與第二電晶體開關SA
2)為例。但如前述,在降壓式轉換器的應用,第二電晶體開關SA
2可使用二極體取代,不影響電路操作。再者,若要使用本發明的零電壓切換控制,則釋能開關S
2必須要使用可控開關(同步整流開關);若要使用本發明的零電流切換控制,則釋能開關S
2可使用同步整流開關或者亦可使用二極體。附帶一提,本發明主開關與釋能開關的定義:若以切換式電源轉換器而言,會經由控制至少一個開關的導通來對電感進行儲能,此開關在本發明定義為主開關;而當主開關不導通時,電感續流經過的開關,在本發明定義為釋能開關,以圖10的降壓式轉換器為例(電容C
1為輸入而電容C
2為輸出),藉由控制主開關S
1導通以對電感儲能,而主開關S
1關閉時,電感經由釋能開關S
2續流。
As mentioned above, since the
如圖11A所示,其係為本發明操作於零電壓切換控制的示意圖,在時間t0~時間t1(對應圖12),主開關S 1為關斷(turned-off)的狀態,主電感11(或以激磁電感Lm示意)通過釋能開關S 2對輸出電容C 2釋放能量,因此,激磁電感電流i Lm逐漸減小。到達時間t1時,此時釋能開關S 2仍為導通的狀態下,電壓V gs3轉態為高電壓準位以控制第一電晶體開關SA 1(即輔助開關)導通,此時,如圖13A所示,輸出電容C 2透過線圈耦合對輔助電感(或以漏電感Ls示意)儲能。因此,漏電感電流i Ls開始增加。對應地,此時激磁電感電流i Lm持續地減小。因此,透過輔助開關(即第一電晶體開關SA 1)在釋能開關S 2關斷之前導通,使得封閉迴路的電流(即漏電感電流i Ls)上升。 As shown in FIG. 11A, which is a schematic diagram of the present invention operating in zero-voltage switching control, from time t0 to time t1 (corresponding to FIG. 12), the main switch S 1 is in the turned-off state, and the main inductor 11 (or magnetizing inductance Lm schematically) through a discharging switch S 2 release energy output capacitor C 2, and therefore, the magnetizing inductor current I Lm decreases. When the time t1 is reached, when the discharging switch S 2 is still on, the voltage V gs3 transitions to a high voltage level to control the first transistor switch SA 1 (that is, the auxiliary switch) to turn on. At this time, as shown in the figure As shown in 13A, the output capacitor C 2 stores energy to the auxiliary inductance (or indicated by the leakage inductance Ls) through the coil coupling. Therefore, the leakage inductance current i Ls starts to increase. Correspondingly, the magnetizing inductance current i Lm continues to decrease at this time. Therefore, the auxiliary switch (ie, the first transistor switch SA 1 ) is turned on before the discharging switch S 2 is turned off, so that the current of the closed loop (ie, the leakage inductance current i Ls ) rises.
當漏電感電流i Ls上升至大於激磁電感電流i Lm/N時,為方便說明,此處的匝數比N假設為1,如圖13B所示,釋能開關S 2的電流i S2會由負值轉為正值,意味著漏電感電流i Ls已增大至足以使電流i S2反向,並且能夠維持激磁電感電流i Lm的續流。如圖14所示,在時間t2時,即在漏電感電流i Ls大於漏電感電流i Ls到達一定程度時,如圖11A所示,釋能開關S 2關斷,因此,原來流向釋能開關S 2的電流i S2則流往主開關S 1的本體二極體,此時主開關S 1的跨壓V S1將會降至零,且漏電感電流i Ls因連接到輸入電壓的原因也會開始下降。因此,在時間t3時,將主開關S 1導通,則可達到零電壓切換,如圖15A、圖15B以及圖16所示。然後,主電感(即激磁電感Lm)轉換為儲能的操作,因此,激磁電感電流i Lm逐漸增大,而漏電感電流i Ls則持續地減少至零。 When the leakage inductance current i Ls rises to greater than the magnetizing inductance current i Lm /N, for the convenience of explanation, the turns ratio N here is assumed to be 1, as shown in Figure 13B, the current i S2 of the release switch S 2 will be changed by The negative value turns into a positive value, which means that the leakage inductance current i Ls has increased enough to reverse the current i S2 , and the freewheeling of the magnetizing inductance current i Lm can be maintained. As shown in Fig. 14, at time t2, that is, when the leakage inductance current i Ls is greater than the leakage inductance current i Ls to a certain extent, as shown in Fig. 11A , the discharging switch S 2 is turned off, so the original flow to the discharging switch S current i S2 2 is a main flow to the body diode switch S 1 when the main switch S cross voltage V S1 1 will fall to zero, and the leakage inductance current i Ls connected to the input voltage due to reasons Will start to decline. Thus, at time t3, the main switch S 1 is turned on, can achieve zero voltage switching, as shown in FIG. 15A, 15B and 16. Then, the main inductance (ie, the magnetizing inductance Lm) is converted to an energy storage operation. Therefore, the magnetizing inductance current i Lm gradually increases, and the leakage inductance current i Ls continuously decreases to zero.
附帶一提,漏電感電流i
Ls於時間t4減少到零,由於第二電晶體開關SA
2並未導通,且其並聯的二極體阻擋了反方向的電流,所以漏電感電流i
Ls不會改變電流方向,避免主開關S
1導通期間於封閉迴路產生非必要的電流。換言之,第二電晶體開關SA
2可僅用二極體取代,第一電晶體開關SA
1在主開關S
1尚未導通前先導通,藉此,輔助開關單元13提供一個單方向的電流路徑,使主開關S
1能零電壓導通。此外,操作於零電壓切換控制時,因電流i
S2會反向,所以釋能開關S
2必須要使用可控開關(同步整流開關),而不能使用二極體。
Incidentally, the leakage inductance current i Ls decreases to zero at time t4. Since the second transistor switch SA 2 is not turned on, and its parallel diode blocks the current in the opposite direction, the leakage inductance current i Ls will not changing the current direction, to avoid unnecessary current in the closed loop during the main switch S 1 is turned on. In other words, the second transistor switch SA 2 can be replaced by only a diode, and the first transistor switch SA 1 is turned on before the main switch S 1 is turned on, so that the
附帶一提,若以電感耦合單元10應用於升壓式轉換器(boost converter)為例,等同圖10的電容C
2為輸入而電容C
1為輸出,前述主開關S
1與釋能開關S
2的角色將互換,並且第一電晶體開關SA
1與第二電晶體開關SA
2的角色亦將互換,同樣可實現對主開關S
2(升壓應用時主開關為S
2)的零電壓切換。由於,本發明的電感耦合單元10可適用於不同電流方向的降壓式轉換器與升壓式轉換器,故此,電感耦合單元10亦可應用於雙向電流操作的電源轉換器,例如全橋換流器、半橋換流器、T型換流器…等各式轉換器的應用。因此,若應用於雙向電流操作的電源轉換器,則第一電晶體開關SA
1與第二電晶體開關SA
2皆須使用可控開關或設計為全橋電路架構(容後說明),以實現一者導通另一者關斷,提供雙向電流操作下電流相反的兩電流路徑。
Incidentally, if the
請參見圖10與11B所示,其係分別為降壓式轉換器使用圖7A所示的電感耦合單元的電路圖,以及對應圖10的零電流切換控制的波形圖。同時,請參見圖17~圖21所示,其中,圖17係為圖11B的時間t0~時間t1的電流路徑示意圖,圖18係為圖11B的時間t1~時間t2的電流路徑示意圖,圖19係為圖11B的時間t2~時間t3的電流路徑示意圖,圖20係為圖11B的時間t3~時間t4的電流路徑示意圖,以及圖21係為圖11B的時間t4~時間t5的電流路徑示意圖。Please refer to FIGS. 10 and 11B, which are respectively a circuit diagram of a step-down converter using the inductive coupling unit shown in FIG. 7A, and a waveform diagram corresponding to the zero-current switching control of FIG. 10. At the same time, please refer to Figure 17 to Figure 21, where Figure 17 is a schematic diagram of the current path from time t0 to time t1 in Figure 11B, and Figure 18 is a schematic diagram of the current path from time t1 to time t2 in Figure 11B, and Figure 19 It is a schematic diagram of the current path from time t2 to time t3 in FIG. 11B, FIG. 20 is a schematic diagram of the current path from time t3 to time t4 in FIG. 11B, and FIG. 21 is a schematic diagram of the current path from time t4 to time t5 in FIG. 11B.
與前述零電壓切換模式相比,零電流切換模式的差異主要在於在釋能開關S 2關斷後控制導通輔助開關單元13的輔助開關(在本實施例為第一電晶體開關SA 1)。如圖11B所示,在時間t0~時間t1(對應圖17),主開關S 1為關斷的狀態,因此主電感(即激磁電感Lm)為釋能操作,激磁電感電流i Lm逐漸減小,釋能開關S 2為同步整流開關。到達時間t1時,將釋能開關S 2關斷,然後將第一電晶體開關SA 1(即輔助開關)導通,此時,如圖18所示,輸出電容C 2透過線圈耦合對輔助電感(或以漏電感Ls示意)儲能,因此漏電感電流i Ls開始增加。為方便說明,此處的匝數比N假設為1,當增大的漏電感電流i Ls上升至與減小的激磁電感電流i Lm相同大小時(如圖11B所示的時間t2時),由於同步整流開關S 2已關斷(或者若以二極體取代同步整流開關S 2則其為逆偏截止),因此漏電感Ls將不再儲能,如圖19所示,此時激磁電感電流i Lm透過線圈耦合至輔助開關側飛輪(freewheeling)。 Compared with the aforementioned zero voltage switching mode, the difference of the zero current switching mode is mainly that the auxiliary switch of the auxiliary switch unit 13 (in this embodiment, the first transistor switch SA 1 ) is controlled to turn on after the discharging switch S 2 is turned off. As shown in Figure 11B, from time t0 to time t1 (corresponding to Figure 17), the main switch S 1 is in the off state, so the main inductor (ie, the magnetizing inductance Lm) is a release operation, and the magnetizing inductance current i Lm gradually decreases , The release switch S 2 is a synchronous rectifier switch. When the time t1 is reached, the discharging switch S 2 is turned off, and then the first transistor switch SA 1 (ie auxiliary switch) is turned on. At this time, as shown in Figure 18, the output capacitor C 2 is coupled to the auxiliary inductor ( Or as indicated by the leakage inductance Ls) energy storage, so the leakage inductance current i Ls starts to increase. For the convenience of description, the turns ratio N here is assumed to be 1. When the increased leakage inductance current i Ls rises to the same magnitude as the decreased magnetizing inductance current i Lm (at time t2 as shown in Fig. 11B), Since the synchronous rectifier switch S 2 has been turned off (or if the synchronous rectifier switch S 2 is replaced by a diode, it is reverse biased), the leakage inductance Ls will no longer store energy, as shown in Figure 19, at this time the magnetizing inductance The current i Lm is coupled to the freewheeling on the auxiliary switch side through the coil.
在時間t3時,如圖20所示,主開關S
1導通,主開關S
1的電流i
S1上升會受限於漏電感Ls的作用(箝制)使得電流上升速度很慢(即di/dt小),因此主開關S
1可以達到幾乎是零電流切換(ZCS)。附帶一提,由於零電流切換模式下,第一電晶體開關SA
1在釋能開關S
2關斷後才導通,所以沒有如同零電壓切換模式下電流i
S2反向的特性,因此,在零電流切換模式下,釋能開關S
2可為二極體,不影響電路動作,僅需於主開關S
1導通前先行導通第一電晶體開關SA
1即可達到相同效果。附帶一提,若以電感耦合單元10應用於升壓式轉換器(boost converter)為例,前述主開關S
1與釋能開關S
2的角色將互換,並且第一電晶體開關SA
1與第二電晶體開關SA
2的角色亦將互換,同樣可實現對主開關S
2的零電流切換。
At time t3, as shown in Figure 20, the main switch S 1 is turned on, and the rise of the current i S1 of the main switch S 1 will be limited by the effect of the leakage inductance Ls (clamping), making the current rise very slow (ie, di/dt is small) ), so the main switch S 1 can achieve almost zero current switching (ZCS). Incidentally, in the zero current switching mode, the first transistor switch SA 1 is turned on after the discharging switch S 2 is turned off, so there is no reverse characteristic of the current i S2 in the zero voltage switching mode. Therefore, at zero In the current switching mode, the energy-releasing switch S 2 can be a diode, which does not affect the circuit operation. It is only necessary to turn on the first transistor switch SA 1 before the main switch S 1 is turned on to achieve the same effect. Incidentally, if the
請參見圖22所示,其係為本發明輔助開關單元另一實施例的電路圖。相較於圖7A所示的輔助開關單元13係由第一電晶體開關SA
1與第二電晶體開關SA
2串聯耦接所組成,圖22所示的輔助開關單元13包含第一二極體D
1、第二二極體D
2、第三二極體D
3、第四二極體D
4以及電晶體開關SA。具體地,第二二極體D
2的陰極耦接第一二極體D
1的陽極於第一共接點,且第一共接點耦接輔助電感12的耦接端C。第四二極體D
4的陰極耦接第三二極體D
3的陽極於第二共接點,且第二共接點耦接輔助電感12的耦接端D。第一二極體D
1的陰極耦接第三二極體D
3的陰極於第三共接點;第二極體D
2的陽極耦接第四二極體D
4的陽極於第四共接點,藉此形成橋式電路結構,提供電流相反的兩電流路徑。在本實施例中,電晶體開關SA可為絕緣柵雙極電晶體(IGBT),然不以此為限制本發明。電晶體開關SA的第一端(例如集極)耦接第三共接點,電晶體開關SA的第二端(例如射極)耦接第四共接點。藉此,本實施例的輔助開關單元13耦接第二電感(本實施例為輔助電感12)以形成封閉迴路。並且,該實施例的輔助開關單元13可適用於單向電流操作或雙向電流操作的電源轉換器。
Please refer to FIG. 22, which is a circuit diagram of another embodiment of the auxiliary switch unit of the present invention. Compared with the
請參見圖23所示,其係為本發明輔助開關單元再另一實施例的電路圖。圖23所示的輔助開關單元13包含第一二極體D
1、第二二極體D
2、第一電晶體開關SA
1以及第二電晶體開關SA
2。具體地,第二二極體D
2的陰極耦接第一二極體D
1的陽極於第一共接點,且第一共接點耦接輔助電感12的耦接端C,藉此形成橋式電路結構,提供電流相反的兩電流路徑。在本實施例中,第一電晶體開關SA
1與第二電晶體開關SA
2可為絕緣柵雙極電晶體(IGBT),然不以此為限制本發明。第一電晶體開關SA
1的第一端(例如射極)耦接第二電晶體開關SA
2的第二端(例如集極)於第二共接點,且第二共接點耦接輔助電感12的耦接端D。第一電晶體開關SA
1的第二端(例如集極)耦接第一二極體D
1的陰極;第二電晶體開關SA
2的第一端(例如射極)耦接第二二極體D
2的陽極。藉此,本實施例的輔助開關單元13耦接第二電感(本實施例為輔助電感12)以形成封閉迴路。並且,該實施例的輔助開關單元13可適用於單向電流操作或雙向電流操作的電源轉換器。
Please refer to FIG. 23, which is a circuit diagram of yet another embodiment of the auxiliary switch unit of the present invention. The
綜上說明,本發明所揭露的電感耦合單元10不僅可為降壓式轉換器、升壓式轉換器所使用,亦可為全橋換流器所使用(如圖24所示)、為半橋換流器所使用(如圖25所示)、為T型換流器所使用(如圖26所示)、為多階換流器所使用(如圖27所示)、為單匯流排升壓式功率因數校正電路所使用(如圖28所示)、為雙匯流排升壓式功率因數校正電路所使用(如圖29所示)、為單匯流排圖騰柱功率因數校正電路所使用(如圖30所示)以及為雙匯流排無橋式功率因數校正電路所使用(如圖31所示)。惟,本發明所揭露的電感耦合單元10的應用不以上述電路、裝置為限制,舉凡需要使用電感性元件的電路拓樸作為零電壓和/或零電流切換,皆可使用本發明所揭露的電感耦合單元10。In summary, the
值得一提,以圖25所示的半橋換流器(半橋直流轉交流電源轉換器)為例,其具有第一開關S
1、第二開關S
2以及電感耦合單元10。第二開關S
2耦接第一開關S
1於共接節點。電感耦合單元10的第一端耦接共接節點。在一週期時間內,第一開關S
1與第二開關S
2交替地導通與關閉。其中,在正半週期時,所述半橋換流器原理及操作動作可類似圖10所示之實施例,即其具體操作可對應地參見圖10的說明書內容,在此不再加以贅述。在負半週期時,承前所述,第一開關S
1與第二開關S
2的角色將互換,並且輔助開關單元包含的第一電晶體開關SA
1與第二電晶體開關SA
2的角色亦將互換,同樣可實現零電壓或零電流操作之柔切。
It is worth mentioning that, taking the half-bridge converter (half-bridge DC-to-AC power converter) shown in FIG. 25 as an example, it has a first switch S 1 , a second switch S 2 and an
如圖26所示的T型換流器,其係為圖25所示的半橋換流器進一步包含第三開關S
3與第四開關S
4。第四開關S
4串聯第三開關S
3以形成串聯結構,且串聯結構構耦接於電感耦合單元10的第一端與第二端之間。同樣地,透過在一週期時間內,第一開關S
1與第二開關S
2交替地導通與關閉,以及對應地控制第一電晶體開關SA
1與第二電晶體開關SA
2的導通與關閉,同樣可實現零電壓或零電流操作之柔切。
The T-shaped converter shown in FIG. 26 is a half-bridge converter shown in FIG. 25 and further includes a third switch S 3 and a fourth switch S 4 . The fourth switch S 4 is connected in series with the third switch S 3 to form a series structure, and the series structure is coupled between the first terminal and the second terminal of the
綜上所述,本發明係具有以下之特徵與優點:In summary, the present invention has the following features and advantages:
1、本發明的電感耦合單元僅需要在主電感上繞製耦合線圈或透過主電感的抽頭設計,再配合輔助開關單元即可達成零電壓或零電流的柔切功能。1. The inductive coupling unit of the present invention only needs to wind the coupling coil on the main inductance or through the tap design of the main inductance, and cooperate with the auxiliary switch unit to achieve the soft cutting function of zero voltage or zero current.
2、在直流或交流電路的應用中,耦合電感透過漏電感取代外加的電感元件,電容元件共用電感器端點所接之電容,無額外被動元件可大幅降低電路體積,提高效率及功率密度,且此電路使用耦合方式,具電氣隔離之功能,進一步可以簡化開關之驅動電路設計。2. In the application of DC or AC circuits, the coupled inductor replaces the external inductance element through the leakage inductance, and the capacitive element shares the capacitor connected to the inductor terminal. Without additional passive components, the circuit volume can be greatly reduced, and the efficiency and power density can be improved. And this circuit uses a coupling method and has the function of electrical isolation, which can further simplify the design of the drive circuit of the switch.
3、本發明的電感耦合單元可彈性地配合所需電路拓樸之應用場合,實現柔切功能。3. The inductive coupling unit of the present invention can flexibly cooperate with the application of the required circuit topology to realize the soft cutting function.
以上所述,僅為本發明較佳具體實施例之詳細說明與圖式,惟本發明之特徵並不侷限於此,並非用以限制本發明,本發明之所有範圍應以下述之申請專利範圍為準,凡合於本發明申請專利範圍之精神與其類似變化之實施例,皆應包含於本發明之範疇中,任何熟悉該項技藝者在本發明之領域內,可輕易思及之變化或修飾皆可涵蓋在以下本案之專利範圍。The above are only detailed descriptions and drawings of the preferred embodiments of the present invention. However, the features of the present invention are not limited to these, and are not intended to limit the present invention. The full scope of the present invention should be covered by the following patent application scope As the standard, all embodiments that conform to the spirit of the patent application of the present invention and similar changes should be included in the scope of the present invention. Anyone familiar with the art in the field of the present invention can easily think of changes or Modifications can be covered in the following patent scope of this case.
10:電感耦合單元10: Inductive coupling unit
11:主電感11: main inductance
12:輔助電感12: auxiliary inductance
13:輔助開關單元13: Auxiliary switch unit
Lm:激磁電感Lm: Magnetizing inductance
Ls:漏電感Ls: Leakage inductance
A、B、C、D:耦接端A, B, C, D: coupling terminal
S 1:主開關S 1 : Main switch
S 2:釋能開關S 2 : Energy release switch
SA 1:第一電晶體開關SA 1 : The first transistor switch
SA 2:第二電晶體開關SA 2 : The second transistor switch
C 1、C 2:電容C 1 , C 2 : Capacitance
SA:電晶體開關SA: Transistor Switch
D 1:第一二極體D 1 : The first diode
D 2:第二二極體D 2 : The second diode
D 3:第三二極體D 3 : The third diode
D 4:第四二極體D 4 : The fourth diode
Cs:電容Cs: Capacitance
Ls:電感Ls: inductance
Ss:開關Ss: switch
i Lm:激磁電感電流 i Lm : Magnetizing inductance current
i Ls:漏電感電流i Ls : Leakage inductance current
i S1、i S2:電流i S1 , i S2 : current
圖1:係為現有降壓式直流-直流轉換器的電路圖。Figure 1: The circuit diagram of an existing step-down DC-DC converter.
圖2:係為現有升壓式直流-直流轉換器的電路圖。Figure 2: It is a circuit diagram of an existing step-up DC-DC converter.
圖3:係為現有降壓式轉換器操作於連續導通模式之波形。Figure 3: The waveform of the existing step-down converter operating in continuous conduction mode.
圖4:係為現有降壓式轉換器操作於臨界導通模式之波形。Figure 4: The waveform of the existing step-down converter operating in critical conduction mode.
圖5:係為現有零電壓切換之降壓式轉換器的電路圖。Figure 5: It is a circuit diagram of an existing zero-voltage switching step-down converter.
圖6:係為現有零電壓切換之升壓式轉換器的電路圖。Figure 6: It is the circuit diagram of the existing boost converter with zero voltage switching.
圖7A:係為本發明電感耦合單元之第一實施例的電路圖。Fig. 7A is a circuit diagram of the first embodiment of the inductive coupling unit of the present invention.
圖7B:係為對應圖7A的電路元件示意圖。Fig. 7B is a schematic diagram of the circuit element corresponding to Fig. 7A.
圖8A:係為本發明電感耦合單元之第二實施例的電路圖。Fig. 8A is a circuit diagram of the second embodiment of the inductive coupling unit of the present invention.
圖8B:係為對應圖8A的電路元件示意圖。Fig. 8B is a schematic diagram of the circuit element corresponding to Fig. 8A.
圖9A:係為本發明電感耦合單元之第三實施例的電路圖。Fig. 9A is a circuit diagram of the third embodiment of the inductive coupling unit of the present invention.
圖9B:係為對應圖9A的電路元件示意圖。Fig. 9B is a schematic diagram of the circuit element corresponding to Fig. 9A.
圖10:係為降壓式轉換器使用圖7A所示的電感耦合單元的電路圖。Figure 10: It is a circuit diagram of a step-down converter using the inductive coupling unit shown in Figure 7A.
圖11A:係為對應圖10的零電壓切換控制的波形圖。Fig. 11A is a waveform diagram corresponding to the zero voltage switching control of Fig. 10.
圖11B:係為對應圖10的零電流切換控制的波形圖。Fig. 11B is a waveform diagram corresponding to the zero current switching control of Fig. 10.
圖12:係為圖11A的時間t0~時間t1的電流路徑示意圖。Fig. 12 is a schematic diagram of the current path from time t0 to time t1 in Fig. 11A.
圖13A、圖13B:係為圖11A的時間t1~時間t2的電流路徑示意圖。Fig. 13A and Fig. 13B are schematic diagrams of the current path from time t1 to time t2 in Fig. 11A.
圖14:係為圖11A的時間t2~時間t3的電流路徑示意圖。Fig. 14 is a schematic diagram of the current path from time t2 to time t3 in Fig. 11A.
圖15A、圖15B:係為圖11A的時間t3~時間t4的電流路徑示意圖。Fig. 15A and Fig. 15B are schematic diagrams of the current path from time t3 to time t4 in Fig. 11A.
圖16:係為圖11A的時間t4~時間t5的電流路徑示意圖。Fig. 16: is a schematic diagram of the current path from time t4 to time t5 in Fig. 11A.
圖17:係為圖11B的時間t0~時間t1的電流路徑示意圖。Fig. 17 is a schematic diagram of the current path from time t0 to time t1 in Fig. 11B.
圖18:係為圖11B的時間t1~時間t2的電流路徑示意圖。Fig. 18 is a schematic diagram of the current path from time t1 to time t2 in Fig. 11B.
圖19:係為圖11B的時間t2~時間t3的電流路徑示意圖。Fig. 19 is a schematic diagram of the current path from time t2 to time t3 in Fig. 11B.
圖20:係為圖11B的時間t3~時間t4的電流路徑示意圖。Fig. 20 is a schematic diagram of the current path from time t3 to time t4 in Fig. 11B.
圖21:係為圖11B的時間t4~時間t5的電流路徑示意圖。Fig. 21 is a schematic diagram of the current path from time t4 to time t5 in Fig. 11B.
圖22:係為本發明輔助開關單元另一實施例的電路圖。Fig. 22 is a circuit diagram of another embodiment of the auxiliary switch unit of the present invention.
圖23:係為本發明輔助開關單元再另一實施例的電路圖。Fig. 23 is a circuit diagram of still another embodiment of the auxiliary switch unit of the present invention.
圖24:係為全橋換流器使用圖7A所示的電感耦合單元的電路圖。Figure 24: This is a circuit diagram of a full-bridge converter using the inductive coupling unit shown in Figure 7A.
圖25:係為半橋換流器使用圖7A所示的電感耦合單元的電路圖。Figure 25: It is a circuit diagram of a half-bridge converter using the inductive coupling unit shown in Figure 7A.
圖26:係為T型換流器使用圖7A所示的電感耦合單元的電路圖。Figure 26: It is a circuit diagram of a T-converter using the inductive coupling unit shown in Figure 7A.
圖27:係為多階換流器使用圖7A所示的電感耦合單元的電路圖。Figure 27: It is a circuit diagram of a multi-stage converter using the inductive coupling unit shown in Figure 7A.
圖28:係為單匯流排升壓式功率因數校正電路使用圖7A所示的電感耦合單元的電路圖。Fig. 28 is a circuit diagram of a single-bus-bar boost power factor correction circuit using the inductive coupling unit shown in Fig. 7A.
圖29:係為雙匯流排升壓式功率因數校正電路使用圖7A所示的電感耦合單元的電路圖。Fig. 29: It is a circuit diagram of a dual-bus-bar boost power factor correction circuit using the inductive coupling unit shown in Fig. 7A.
圖30:係為單匯流排圖騰柱功率因數校正電路使用圖7A所示的電感耦合單元的電路圖。Figure 30: It is a circuit diagram of a single-bus totem pole power factor correction circuit using the inductive coupling unit shown in Figure 7A.
圖31:係為雙匯流排無橋式功率因數校正電路使用圖7A所示的電感耦合單元的電路圖。Figure 31: It is a circuit diagram of a dual-bus bridgeless power factor correction circuit using the inductive coupling unit shown in Figure 7A.
10:電感耦合單元 10: Inductive coupling unit
11:第一電感、主電感 11: The first inductance, the main inductance
12:第二電感、輔助電感 12: The second inductance, auxiliary inductance
13:輔助開關單元 13: Auxiliary switch unit
Lm:激磁電感 Lm: Magnetizing inductance
Ls:漏電感 Ls: Leakage inductance
A、B、C、D:耦接端 A, B, C, D: coupling terminal
SA1:第一電晶體開關 SA 1 : The first transistor switch
SA2:第二電晶體開關 SA 2 : The second transistor switch
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Citations (5)
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CN101989818A (en) * | 2009-08-06 | 2011-03-23 | 台达电子工业股份有限公司 | Two-stage exchange type power switching circuit |
CN103199717A (en) * | 2012-01-09 | 2013-07-10 | 立锜科技股份有限公司 | Bridge rectifier applied to PFC power converter |
US20190267888A1 (en) * | 2018-02-26 | 2019-08-29 | Ford Global Technologies, Llc | Interleaved variable voltage converter |
TW201943173A (en) * | 2018-04-03 | 2019-11-01 | 群光電能科技股份有限公司 | Charging apparatus and adaptive frequency-dividing method of controlling the same |
TW202037053A (en) * | 2019-02-01 | 2020-10-01 | 群光電能科技股份有限公司 | Flyback power-converting device with zero-voltage switching and method for flyback converting power with zero-voltage switching |
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Publication number | Priority date | Publication date | Assignee | Title |
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CN101989818A (en) * | 2009-08-06 | 2011-03-23 | 台达电子工业股份有限公司 | Two-stage exchange type power switching circuit |
CN103199717A (en) * | 2012-01-09 | 2013-07-10 | 立锜科技股份有限公司 | Bridge rectifier applied to PFC power converter |
US20190267888A1 (en) * | 2018-02-26 | 2019-08-29 | Ford Global Technologies, Llc | Interleaved variable voltage converter |
TW201943173A (en) * | 2018-04-03 | 2019-11-01 | 群光電能科技股份有限公司 | Charging apparatus and adaptive frequency-dividing method of controlling the same |
TW202037053A (en) * | 2019-02-01 | 2020-10-01 | 群光電能科技股份有限公司 | Flyback power-converting device with zero-voltage switching and method for flyback converting power with zero-voltage switching |
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