TWI742884B - Optical inspection equipment with heating function - Google Patents
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Abstract
一種光學檢測設備,包含有一承載台、一位置對應於該承載台一開口的光接收裝置、一透明加熱板及一點測裝置,該透明加熱板係以其下表面朝向該光接收裝置地設置於該承載台及該光接收裝置二者其中之一,用以供一晶圓設置於該透明加熱板之上表面,該透明加熱板係能供光線通過其上、下表面且能通電而產生熱能以加熱該晶圓,該點測裝置包含有一座體,以及一自該座體朝向該透明加熱板之上表面凸伸而出之探針,用以點觸該晶圓之一發光晶片;藉此,該光學檢測設備可對尚未切割而仍為晶圓狀態之發光晶片進行發光效能檢測並同時對該發光晶片進行加熱。An optical detection equipment includes a bearing platform, a light receiving device at a position corresponding to an opening of the bearing platform, a transparent heating plate and a point measuring device. The transparent heating plate is arranged with its lower surface facing the light receiving device. One of the carrying table and the light receiving device is used for a wafer to be set on the upper surface of the transparent heating plate, and the transparent heating plate is capable of supplying light to pass through the upper and lower surfaces and being energized to generate heat energy To heat the wafer, the spot measuring device includes a base and a probe protruding from the base toward the upper surface of the transparent heating plate to touch a light-emitting chip of the wafer; Therefore, the optical inspection device can detect the luminous efficiency of the light-emitting chip that has not been cut but is still in the wafer state and heat the light-emitting chip at the same time.
Description
本發明係與用於檢測發光晶片之光學檢測設備有關,特別是關於一種具有加熱功能之光學檢測設備。The present invention relates to optical inspection equipment for detecting light-emitting wafers, in particular to an optical inspection equipment with heating function.
對於諸如發光二極體晶片、雷射晶片之類的發光晶片進行發光效能檢測時,通常係藉由一探針卡之探針點觸一受測晶片之導電接點而使該受測晶片發光,並同時藉由一光接收裝置(例如積分球)接收該受測晶片發出之光線進而量測其發光效能,此檢測過程亦可能是在晶圓製成而具有大量相連之晶片(亦即晶圓尚未被切割成大量分離之晶片)時進行。對於導電接點與發光部位分別位於朝向相反方向之二表面的發光晶片(例如覆晶式發光晶片)而言,在進行前述之發光效能檢測時,通常係以發光晶片之導電接點朝上、發光部位朝下之方式進行,亦即,探針係由晶圓之上表面的上方往下點觸晶片之導電接點,而光接收裝置則是在晶圓之下表面的下方接收晶片之發光部位向下發出之光線。For light-emitting chips such as light-emitting diode chips, laser chips, etc., for luminous efficacy testing, usually the probe of a probe card touches the conductive contacts of a tested chip to make the tested chip emit light. At the same time, a light receiving device (such as an integrating sphere) receives the light emitted by the tested chip to measure its luminous efficacy. This inspection process may also be performed when the wafer is made with a large number of connected chips (ie, crystals). When the circle has not been cut into a large number of separated wafers). For light-emitting chips (such as flip-chip light-emitting chips) where the conductive contacts and the light-emitting parts are located on two surfaces facing opposite directions, the aforementioned luminous efficiency test is usually performed with the conductive contacts of the light-emitting chip facing upwards, The light-emitting part faces downwards, that is, the probe touches the conductive contact of the chip from the top of the top surface of the wafer downwards, and the light receiving device receives the light from the chip below the bottom surface of the wafer The light emitted from the site downwards.
雖然目前市面上已有針對尚未切割而仍為晶圓狀態之發光晶片進行光學檢測的點測設備,但卻無法對受測晶片進行加熱,因此無法讓晶片在特定高溫條件下進行發光效能檢測。Although there are spot-testing equipment on the market for optical inspection of light-emitting wafers that have not been cut but are still in wafer state, they cannot heat the tested wafers, so the wafers cannot be tested for luminous efficacy under specific high-temperature conditions.
有鑑於上述缺失,本發明之主要目的在於提供一種具有加熱功能之光學檢測設備,係可對尚未切割而仍為晶圓狀態之發光晶片進行發光效能檢測並同時對該發光晶片進行加熱。In view of the above-mentioned deficiencies, the main purpose of the present invention is to provide an optical inspection device with heating function, which can detect the luminous efficiency of the light-emitting chip that has not been cut but is still in the wafer state and heat the light-emitting chip at the same time.
為達成上述目的,本發明所提供之具有加熱功能之光學檢測設備包含有一具有一開口之承載台、一位置對應於該承載台之開口的光接收裝置、一透明加熱板,以及一點測裝置,該透明加熱板具有一用以支撐一晶圓的上表面及一下表面,該透明加熱板係以其下表面朝向該光接收裝置地設置於該承載台及該光接收裝置二者其中之一,用以供光線通過其上表面及下表面且能通電而產生熱能以加熱該晶圓,該點測裝置包含有一座體,以及一自該座體朝向該透明加熱板之上表面凸伸而出之探針,用以點觸該晶圓之一發光晶片。In order to achieve the above objective, the optical inspection equipment with heating function provided by the present invention includes a carrying platform with an opening, a light receiving device with a position corresponding to the opening of the carrying platform, a transparent heating plate, and a one-point measuring device. The transparent heating plate has an upper surface and a lower surface for supporting a wafer, and the transparent heating plate is disposed on one of the carrier table and the light receiving device with its lower surface facing the light receiving device, Used to supply light to pass through its upper and lower surfaces and be energized to generate thermal energy to heat the wafer, the spot measuring device includes a base and a projecting from the base toward the upper surface of the transparent heating plate The probe is used to touch one of the light-emitting chips of the wafer.
藉此,諸如覆晶式晶片的發光晶片,由於其導電接點係朝上而供該探針點觸,且該發光晶片受探針點觸時係朝下發光,其光線可通過該透明加熱板(例如導電玻璃),以供設置於該透明加熱板下方的光接收裝置(例如積分球)接收該發光晶片發出之光線並檢測其發光效能,同時,該透明加熱板可對設於其上表面之晶圓(包含受測之發光晶片)進行加熱。Thereby, a light-emitting chip such as a flip-chip chip can be touched by the probe because its conductive contacts are facing upwards, and when the light-emitting chip is touched by the probe, the light-emitting chip emits light downwards, and its light can be heated by the transparent A plate (such as conductive glass) for a light receiving device (such as an integrating sphere) placed under the transparent heating plate to receive the light emitted by the light-emitting chip and detect its luminous efficacy. At the same time, the transparent heating plate can be placed on it The surface of the wafer (including the light-emitting chip under test) is heated.
較佳地,該光學檢測設備可包含有一溫度感測單元以及一溫度監控單元,該溫度感測單元係用以感測該透明加熱板及該晶圓二者至少其中之一的溫度,該溫度監控單元根據該溫度感測單元感測到的溫度回饋控制一供電至該透明加熱板之電源。更佳地,該光學檢測設備可更包含有一用以加熱該晶圓且與該溫度監控單元電性連接之輔助加熱件,該溫度監控單元根據該溫度感測單元感測到的溫度回饋控制該輔助加熱件。如此一來,該光學檢測設備即可讓發光晶片在特定高溫條件下進行發光效能檢測,例如可模擬該發光晶片實際使用時因發熱升溫而達到之溫度,藉以檢測該發光晶片之發光效能是否會在發熱升溫時衰退。Preferably, the optical detection device may include a temperature sensing unit and a temperature monitoring unit, the temperature sensing unit is used to sense the temperature of at least one of the transparent heating plate and the wafer, the temperature The monitoring unit controls a power supply to the transparent heating plate according to the temperature feedback sensed by the temperature sensing unit. More preferably, the optical inspection device may further include an auxiliary heating element for heating the wafer and electrically connected to the temperature monitoring unit, and the temperature monitoring unit controls the temperature based on the temperature feedback sensed by the temperature sensing unit. Auxiliary heating element. In this way, the optical inspection equipment can test the luminous efficacy of the light-emitting chip under specific high temperature conditions, for example, it can simulate the temperature reached by the heating and heating of the light-emitting chip in actual use, so as to detect whether the luminous efficiency of the light-emitting chip is Decay when the fever heats up.
有關本發明所提供之具有加熱功能之光學檢測設備的詳細構造、特點、組裝或使用方式,將於後續的實施方式詳細說明中予以描述。然而,在本發明領域中具有通常知識者應能瞭解,該等詳細說明以及實施本發明所列舉的特定實施例,僅係用於說明本發明,並非用以限制本發明之專利申請範圍。The detailed structure, characteristics, assembly or use of the optical detection device with heating function provided by the present invention will be described in the detailed description of the following implementation manners. However, those with ordinary knowledge in the field of the present invention should be able to understand that the detailed description and the specific embodiments listed for implementing the present invention are only used to illustrate the present invention, and are not intended to limit the scope of the patent application of the present invention.
申請人首先在此說明,在以下將要介紹之實施例以及申請專利範圍中,當述及一元件設置於另一元件上時,代表前述元件係直接設置在該另一元件上,或者前述元件係間接地設置在該另一元件上,亦即,二元件之間還設置有一個或多個其他元件。而述及一元件「直接」設置於另一元件上時,代表二元件之間並無設置任何其他元件。此外,在本發明之圖式中,各元件及構造為例示方便並非依據真實比例及數量繪製。在以下將要介紹之實施例以及圖式中,相同之參考號碼,表示相同或類似之元件或其結構特徵。The applicant first explains here that in the following embodiments and the scope of the patent application, when it is mentioned that one element is arranged on another element, it means that the aforementioned element is directly arranged on the other element, or the aforementioned element is It is arranged on the other element indirectly, that is, one or more other elements are also arranged between the two elements. When it is mentioned that one element is "directly" arranged on another element, it means that no other element is arranged between the two elements. In addition, in the drawings of the present invention, each element and structure are for illustrative purposes and are not drawn according to actual proportions and quantities. In the following embodiments and drawings, the same reference numbers indicate the same or similar elements or structural features.
請參閱圖1,本發明一第一較佳實施例所提供之具有加熱功能之光學檢測設備10包含有一承載台20、一透明加熱板30、一光接收裝置42、一點測裝置50、一溫度感測單元(包含一第一溫度感測器61及一第二溫度感測器62)、一與該溫度感測單元電性連接之溫度監控單元(包含一溫度監控裝置64),以及一與該透明加熱板30及該溫度監控單元電性連接之電源68。Please refer to FIG. 1, the
該光學檢測設備10係用以對一晶圓70所包含之多個發光晶片71(例如垂直式共振腔面射型雷射陣列(Vertical-Cavity Surface-Emitting Laser Array;簡稱VCSEL Array)晶片)進行發光效能檢測,該晶圓70具有數以千計甚至更多個相當微小之發光晶片71,且該等發光晶片71係尚未切割開而彼此相連,換言之,該光學檢測設備10係用以檢測尚未切割而仍為晶圓狀態之發光晶片71。圖1及圖2為本發明之光學檢測設備及該晶圓70之剖視示意圖,為了簡化圖式並便於說明,圖1及圖2中僅示意性地以該晶圓70之一區塊代表一該發光晶片71。The
本發明之光學檢測設備10可(但不限於)包含有一三軸驅動結構(圖中未示),以及受該三軸驅動結構驅動而位移之一水平移動結構12及一垂直移動結構13。詳而言之,該三軸驅動結構包含有一座體組件(圖中未示),以及設置於該座體組件之二水平驅動裝置(圖中未示)及一垂直驅動裝置(圖中未示),該水平移動結構12係能受該二水平驅動裝置驅動而沿二水平軸移動地設於該三軸驅動結構上,該垂直移動結構13係能受該垂直驅動裝置驅動而沿一垂直軸移動地設於該三軸驅動結構上且位於該水平移動結構12上方。前述之水平及垂直驅動裝置之構造係與習知線性驅動裝置相同,容申請人在此不詳加敘述。The
前述之水平移動結構12包含有一受前述之水平驅動裝置驅動而沿水平軸移動之基座(圖中未示)、能受一第一旋轉驅動裝置(圖中未示)驅動而旋轉地設置於該基座之前述承載台(wafer chuck)20,以及設置於該承載台20之前述透明加熱板30,該晶圓70係放置在該透明加熱板30上。前述之垂直移動結構13包含有一受前述之垂直驅動裝置驅動而沿垂直軸移動之基座(圖中未示),以及能受一第二旋轉驅動裝置(圖中未示)驅動而旋轉地設置於該基座之前述點測裝置50。前述之旋轉驅動裝置之構造係與習知旋轉驅動裝置相同,容申請人在此不詳加敘述。The aforementioned
由前述內容可得知,本實施例之承載台20連同透明加熱板30及晶圓70係能受前述之水平驅動裝置及第一旋轉驅動裝置驅動而沿水平軸水平位移及繞垂直軸旋轉,而本實施例之點測裝置50係能受前述之垂直驅動裝置及第二旋轉驅動裝置驅動而沿垂直軸垂直位移及繞垂直軸旋轉。然而,本發明之承載台20、透明加熱板30及點測裝置50的設置方式不限為本實施例所提供者,只要該點測裝置50能相對於該承載台20及透明加熱板30移動而靠近及遠離晶圓70即可。It can be seen from the foregoing that the carrying table 20, the
該承載台20具有一頂面21、一底面22,以及一貫穿該頂面21及該底面22之開口23。該透明加熱板30為一能導電之透明板體,例如可為一鍍有導電層(例如氧化銦錫(indium tin oxide;簡稱ITO))之導電玻璃,以供光線通過該透明加熱板30之上、下表面34、35。該透明加熱板30係以該下表面35朝向該開口23地設置於該承載台20之頂面21,並供該晶圓70設置於該上表面34,藉此,即使該晶圓70為一薄型晶圓,仍可受該透明加熱板30支撐而避免彎曲。此外,該透明加熱板30更設有複數真空孔道36,係用以連通於一真空源(圖中未示),藉以真空吸附該晶圓70,使得該晶圓70更穩固地設置於該透明加熱板30之上表面34。該晶圓70所包含之發光晶片71可為諸如覆晶式晶片(flip chip)之類的發光晶片(例如VCSEL晶片或雷射晶片等等),其導電接點(圖中未示)係朝上以供該點測裝置50點觸(詳述於下文),且該發光晶片71受該點測裝置50點觸時係朝下發光,其光線可穿過該透明加熱板30,使得透過該承載台20之開口23而與該透明加熱板30之下表面35相對之光接收裝置42(例如積分球)可接收該發光晶片71之光線,進而檢測其發光效能。再者,該透明加熱板30係電性連接於該電源68,藉以通電而產生熱能以加熱該晶圓70。換言之,本實施例之透明加熱板30兼具支撐晶圓70、吸附晶圓70、加熱晶圓70以及供晶片71光線穿透等功能。The
該點測裝置50可為習用之探針卡,包含有一座體53,以及至少一自該座體53朝向該透明加熱板30之上表面34凸伸而出之探針55,用以點觸該發光晶片71之導電接點(圖中未示)。藉此,該發光晶片71可透過該點測裝置50接收一位於該點測裝置50上方之測試機(圖中未示)輸出之檢測訊號而發光,進而供該光接收裝置42接收並檢測光線。由此可知,本發明之光學檢測設備係可對尚未切割而仍為晶圓狀態之發光晶片71進行發光效能檢測並同時對該發光晶片71進行加熱。The
在前述檢測發光晶片71的過程中,設置於該透明加熱板30的第一溫度感測器61可感測該透明加熱板30的溫度,並將感測訊號傳輸至該溫度監控裝置64,以供該溫度監控裝置64根據該第一溫度感測器61感測到的溫度回饋控制該電源68,進而控制該透明加熱板30加熱該發光晶片71之功率,以提供該發光晶片71進行檢測所需之環境溫度。In the aforementioned process of detecting the light-emitting
本發明之光學檢測設備可(但不限於)更包含有一與該溫度監控裝置64電性連接之輔助加熱件66,該輔助加熱件66可(但不限於)為一雷射加熱源,其發出之雷射光係透過該點測裝置50之一穿孔56而非接觸地加熱該晶圓70,甚至,該點測裝置50可於該穿孔56底端設有一反射鏡57,以將前述雷射光反射至受測之發光晶片71而直接對受測之發光晶片71加熱。此外,該第二溫度感測器62為一非接觸式溫度計,係用以透過該點測裝置50之另一穿孔58而非接觸地感測該晶圓70之溫度,甚至,該點測裝置50可於該穿孔58底端設有另一反射鏡59,以藉由該反射鏡59之反射作用而使該第二溫度感測器62感測受測之發光晶片71的溫度。藉此,該溫度監控裝置64可根據該第二溫度感測器62感測到的溫度回饋控制該輔助加熱件66,以利用該輔助加熱件66適當地補償該晶圓70或發光晶片71之溫度,如此可更加精準地控制該晶圓70或發光晶片71之溫度。The optical detection equipment of the present invention may (but is not limited to) further includes an
藉由該輔助加熱件66及/或該透明加熱板30配合溫度感測單元及溫度監控單元之作用,即可將該晶圓70或發光晶片71之溫度控制在特定之溫度,因此,本發明之光學檢測設備10可檢測該晶圓70之發光晶片71在特定溫度下的發光效能。舉例而言,微雷射晶片容易在發光時產生熱能而使其自身溫度提高,本發明之光學檢測設備10可模擬微雷射晶片實際使用並發熱時的溫度而在該溫度條件下檢測微雷射晶片,藉以淘汰在該溫度條件下會有發光效能衰退情況的晶片,如此可確保通過檢測之微雷射晶片實際使用的效能。更進一步而言,本發明以透明加熱板30加熱晶圓70,並透過量測晶圓70表面溫度(甚至直接量測受測之發光晶片71),再加上輔助加熱件66輔助溫度補償,如此不但可縮短量測時間,更可有效地控制溫度而縮減實際溫度與預定溫度之誤差。此外,晶圓70上各個發光晶片71之測試條件(例如溫度、下針量)的一致性高,可供準確判別接收光及電性。The
值得一提的是,本實施例之溫度監控單元係以同一溫度監控裝置64接收第一、二溫度感測器61、62之感測訊號並回饋控制該電源68及該輔助加熱件66,但亦可利用二溫度監控裝置分別接收第一、二溫度感測器61、62之感測訊號,並以該二溫度監控裝置分別回饋控制該電源68及該輔助加熱件66。此外,該溫度監控單元不限以透明加熱板30之溫度及晶圓70之溫度分別回饋控制該電源68及該輔助加熱件66,只要能有效地使受測之發光晶片71達到檢測所需之溫度即可。It is worth mentioning that the temperature monitoring unit of this embodiment uses the same
請參閱圖2,本發明一第二較佳實施例所提供之光學檢測設備10’係類同於前述之光學檢測設備10,其主要之差異在於透明加熱板之尺寸及設置方式。詳而言之,圖1之光學檢測設備10的透明加熱板30面積係大於晶圓70之面積,且該透明加熱板30係設置於承載台20之頂面21,並供晶圓70整體設於透明加熱板30之上表面34,以對整個晶圓70進行加熱。而圖2之光學檢測設備10’的透明加熱板30’面積係比晶圓70小得多,該透明加熱板30’係透過一支撐架44而設置於該光接收裝置42且位於該承載台20之開口23內,以供該晶圓70同時設於該承載台20之頂面21及該透明加熱板30’之上表面34,使得該晶圓70受到適當的支撐而可避免在點測時彎曲變形。透過該承載台20帶動該晶圓70水平位移,該透明加熱板30’可支撐於該晶圓70之任何位置,亦即可於每次檢測時支撐於受測之發光晶片71,並同時對受測之發光晶片71進行加熱。此外,圖2之光學檢測設備10’的第一溫度感測器61係透過該承載台20之開口23而非接觸地感測該透明加熱板30’之溫度。再者,圖2之光學檢測設備10’的溫度監控單元包含有二溫度監控裝置64、65,該二溫度監控裝置64、65分別接收第二及第一溫度感測器62、61之感測訊號,並分別回饋控制該輔助加熱件66及供電至透明加熱板30’之電源68。如此之光學檢測設備10’亦可達成前述光學檢測設備10之功效。更進一步而言,圖2之實施例的優點在於,透明加熱板30’可增設於原機台之光接收裝置42上,以針對特定範圍加熱量測,透明加熱板30’亦可設有真空孔道而透過真空方式固定受測之發光晶片71周邊,如此不但可針對點測區域做支撐與快速加熱並補償溫度,且此設置方式自由度高,可直接增設於原機台上,不受限於承載台20大小,且有利於切換受測之發光晶片71。Please refer to FIG. 2, the optical inspection device 10' provided by a second preferred embodiment of the present invention is similar to the aforementioned
最後,必須再次說明,本發明於前揭實施例中所揭露的構成元件,僅為舉例說明,並非用來限制本案之範圍,其他等效元件的替代或變化,亦應為本案之申請專利範圍所涵蓋。Finally, it must be explained again that the constituent elements disclosed in the previously disclosed embodiments of the present invention are only examples and are not intended to limit the scope of the case. Alternatives or changes to other equivalent elements should also be the scope of the patent application for this case. Covered.
10,10’:光學檢測設備
12:水平移動結構
13:垂直移動結構
20:承載台
21:頂面
22:底面
23:開口
30,30’:透明加熱板
34:上表面
35:下表面
36:真空孔道
42:光接收裝置
44:支撐架
50:點測裝置
53:座體
55:探針
56:穿孔
57:反射鏡
58:穿孔
59:反射鏡
61:第一溫度感測器
62:第二溫度感測器
64,65:溫度監控裝置
66:輔助加熱件
68:電源
70:晶圓
71:發光晶片10,10’: Optical inspection equipment
12: Horizontal mobile structure
13: Vertical movement structure
20: Bearing platform
21: top surface
22: Bottom
23: opening
30,30’: Transparent heating plate
34: upper surface
35: lower surface
36: Vacuum channel
42: Optical receiver
44: support frame
50: Point measuring device
53: Seat
55: Probe
56: Piercing
57: mirror
58: Piercing
59: Mirror
61: The first temperature sensor
62: The
圖1為本發明一第一較佳實施例所提供之具有加熱功能之光學檢測設備及一晶圓的剖視示意圖。 圖2為本發明一第二較佳實施例所提供之具有加熱功能之光學檢測設備及一晶圓的剖視示意圖。1 is a schematic cross-sectional view of an optical inspection device with heating function and a wafer provided by a first preferred embodiment of the present invention. 2 is a schematic cross-sectional view of an optical inspection device with heating function and a wafer provided by a second preferred embodiment of the present invention.
10:光學檢測設備10: Optical inspection equipment
12:水平移動結構12: Horizontal mobile structure
13:垂直移動結構13: Vertical movement structure
20:承載台20: Bearing platform
21:頂面21: top surface
22:底面22: Bottom
23:開口23: opening
30:透明加熱板30: Transparent heating plate
34:上表面34: upper surface
35:下表面35: lower surface
36:真空孔道36: Vacuum channel
42:光接收裝置42: Optical receiver
50:點測裝置50: Point measuring device
53:座體53: Seat
55:探針55: Probe
56:穿孔56: Piercing
57:反射鏡57: mirror
58:穿孔58: Piercing
59:反射鏡59: Mirror
61:第一溫度感測器61: The first temperature sensor
62:第二溫度感測器62: The second temperature sensor
64:溫度監控裝置64: Temperature monitoring device
66:輔助加熱件66: auxiliary heating element
68:電源68: Power
70:晶圓70: Wafer
71:發光晶片71: light-emitting chip
Claims (12)
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