TWI741243B - Semiconductor devices and manufacturing methods thereof - Google Patents
Semiconductor devices and manufacturing methods thereof Download PDFInfo
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本說明書係關於一種半導體元件以及其製作方法,尤指關於具有複合矽基底的半導體元件以及其相關之製作方法。This specification is about a semiconductor device and its manufacturing method, especially a semiconductor device with a composite silicon substrate and its related manufacturing method.
氮化鎵(GaN)功率電晶體主要應用於功率電路中,當作開關使用,其具有耐高溫、高壓、高電流密度、以及高頻操作的特性。在製造GaN功率元件的過程中,需要在一基底上磊晶生長一些半導體層,而半導體層磊晶品質的優劣,會影響GaN功率元件的特性。舉例來說,當基底與所磊晶成長的半導體層之間存在晶格常數差異(lattice mismatch)時,容易導致應力產生,以及半導體層材料中錯位的出現,而錯位容易明顯地惡化半導體元件的電性表現。此外,當基底跟磊晶成長的半導體層彼此之間有熱膨脹係數差異時,也會在半導體層材料中產生應力。而且,如果基底具有良好的導熱係數,那半導體元件於操作過程中所產生的熱,就可以透過基底而迅速散熱,維持半導體元件的溫度不致過高。因此,在理想情況下,基底應當是跟其上將要磊晶成長的半導體層材料相同。當基底跟磊晶成長的半導體層具有相同材料時的情形,稱為同質磊晶(homoepitaxy)。Gallium nitride (GaN) power transistors are mainly used in power circuits as switches. They have the characteristics of high temperature resistance, high voltage, high current density, and high frequency operation. In the process of manufacturing GaN power devices, it is necessary to epitaxially grow some semiconductor layers on a substrate, and the quality of the epitaxial semiconductor layers will affect the characteristics of the GaN power devices. For example, when there is a lattice constant difference (lattice mismatch) between the substrate and the epitaxially grown semiconductor layer, it is easy to cause stress and the appearance of dislocations in the semiconductor layer material, and the dislocations easily deteriorate the semiconductor device significantly. Electrical performance. In addition, when there is a difference in thermal expansion coefficient between the substrate and the epitaxially grown semiconductor layer, stress will also be generated in the semiconductor layer material. Moreover, if the substrate has a good thermal conductivity, the heat generated during the operation of the semiconductor element can be quickly dissipated through the substrate, and the temperature of the semiconductor element is maintained not to be too high. Therefore, under ideal circumstances, the substrate should be the same material as the semiconductor layer on which the epitaxial growth will be made. When the substrate and the epitaxially grown semiconductor layer have the same material, it is called homoepitaxy.
現有技術中採用非GaN的基底來磊晶製造GaN元件。當基底跟磊晶成長的半導體層具有不相同材料時的情形,稱為異質磊晶(heteroepitaxy)。但是,晶格常數差異以及熱膨脹係數差異所導致的不良影響,不容易完全地消除。為了降低這些不想要的不良影響,已經開發了用於異質磊晶的半導體模板(semiconductor template)。這些半導體模板一般是多層的磊晶結構,目的是用來優化後續成長於其上的半導體結構的特性。舉例來說, GaN功率電晶體中的GaN半導體層可以透過半導體模板,磊晶形成於矽基底上。利用矽基底比較良好的導熱係數,降低GaN功率電晶體的操作溫度。儘管半導體模板可以改善後續磊晶成長的半導體層,抑制半導體模板和基底之間熱膨脹係數差異所產生的不良影響,仍為本發明領域技術人員持續研究開發的目標之一。In the prior art, non-GaN substrates are used to epitaxially manufacture GaN devices. When the substrate and the epitaxially grown semiconductor layer have different materials, it is called heteroepitaxy. However, it is not easy to completely eliminate the adverse effects caused by the difference in lattice constants and the difference in thermal expansion coefficient. In order to reduce these unwanted adverse effects, semiconductor templates for heteroepitaxial wafers have been developed. These semiconductor templates are generally multi-layer epitaxial structures, and the purpose is to optimize the characteristics of the semiconductor structures that are subsequently grown on them. For example, the GaN semiconductor layer in a GaN power transistor can be epitaxially formed on a silicon substrate through a semiconductor template. The relatively good thermal conductivity of the silicon substrate is used to reduce the operating temperature of the GaN power transistor. Although the semiconductor template can improve the subsequent epitaxial growth of the semiconductor layer and suppress the adverse effects caused by the difference in thermal expansion coefficient between the semiconductor template and the substrate, it is still one of the goals of continuous research and development by those skilled in the art.
此外,當GaN元件生成於矽基底上時,矽基底本身的導電特性,容易提供GaN元件的漏電流路徑,降低了GaN元件的崩潰電壓。In addition, when a GaN device is formed on a silicon substrate, the conductive properties of the silicon substrate can easily provide a leakage current path for the GaN device, which reduces the breakdown voltage of the GaN device.
本發明實施例提供一種半導體元件,包含有一複合矽基底以及一成核層。複合矽基底包含有一第一矽襯層以及一第二矽襯層,第二矽襯層設於第一矽襯層上。第二矽襯層的第二電阻值高於第一矽襯層的第一電阻值。第二矽襯層具有一圖案化表面,成核層形成於圖案化表面上,具有一上表面。且成核層包含有一第一元素,屬於第三族。The embodiment of the present invention provides a semiconductor device including a composite silicon substrate and a nucleation layer. The composite silicon substrate includes a first silicon liner layer and a second silicon liner layer, and the second silicon liner layer is disposed on the first silicon liner layer. The second resistance value of the second silicon liner layer is higher than the first resistance value of the first silicon liner layer. The second silicon liner layer has a patterned surface, and the nucleation layer is formed on the patterned surface and has an upper surface. And the nucleation layer contains a first element, which belongs to the third group.
本發明實施例提供一種一半導體元件的製造方法,包含有:提供一第一矽襯層,其具有一第一電阻值;形成一第二矽襯層於第一矽襯層上,其中,第二矽襯層包含有一第二電阻值,大於第一電阻值,且第二矽襯層包含有一圖案化表面;以及,形成一成核層於圖案化表面上,產生一上表面,其中,成核層包含有一第一元素,屬於第三族。An embodiment of the present invention provides a method for manufacturing a semiconductor device, including: providing a first silicon liner layer having a first resistance value; forming a second silicon liner layer on the first silicon liner layer, wherein the first silicon liner layer The second silicon liner layer includes a second resistance value greater than the first resistance value, and the second silicon liner layer includes a patterned surface; and a nucleation layer is formed on the patterned surface to produce an upper surface, wherein The core layer contains a first element, which belongs to the third group.
下文中,將參照圖示詳細地描述本發明之示例性實施例,已使得本發明領域技術人員能夠充分地理解本發明之精神。本發明並不限於以下之實施例,而是可以以其他形式實施。在本說明書中,有一些相同的符號,其表示具有相同或是類似之結構、功能、原理的元件,且為業界具有一般知識能力者可以依據本說明書之教導而推知。為說明書之簡潔度考量,相同之符號的元件將不再重述。Hereinafter, exemplary embodiments of the present invention will be described in detail with reference to the drawings, so that those skilled in the art of the present invention can fully understand the spirit of the present invention. The present invention is not limited to the following embodiments, but can be implemented in other forms. In this specification, there are some same symbols, which represent elements with the same or similar structure, function, and principle, and those with general knowledge in the industry can infer it based on the teaching of this specification. For the sake of simplicity in the description, the elements with the same symbols will not be repeated.
第1圖為本申請案一實施例中一種半導體元件10a的剖面圖。半導體元件10a包含一複合矽基底12a,於複合矽基底12a上依序形成有一成核層16、一緩衝結構18、一通道層20以及一阻障層22,一源極26、一閘極28、以及一汲極30形成於阻障層22上。FIG. 1 is a cross-sectional view of a
複合矽基底12a包含有堆疊而成的低阻值矽襯層12aa以及高阻值矽襯層12ab。相較於低阻值矽襯層12aa,高阻值矽襯層12ab具有較高的電阻值。在一實施例中,低阻值矽襯層12aa具有一平整表面Saa,而高阻值矽襯層12ab具有一圖案化表面Sab。The
成核層16形成於高阻值矽襯層12ab上,大致填平圖案化表面Sab。於一實施例中,成核層16具有實質平整的一上表面S16。The
於一實施例中,緩衝結構18由下而上,包含有緩衝層18a、夾層(interlayer)18b、以及緩衝層18c。在一個實施例中,夾層18b的薄膜電阻值(sheet resistance)大於緩衝層18a與18c的兩薄膜電阻值。在另一個實施例中,夾層18b的能帶間隙(band gap)大於緩衝層18a與18c的能帶間隙。In one embodiment, the
通道層20及阻障層22依序形成於緩衝結構18上。阻障層22之能帶間隙大於通道層20之能帶間隙。舉例來說,通道層20包含氮化銦鎵(Inx
Ga(1-x)
N),0≦x<1,阻障層22包含氮化鋁銦鎵(Aly
Inz
Ga(1-z)
N),0<y<1,0≦z<1。阻障層22與通道層20之間,因為形成自發性極化(spontaneous polarization),以及兩者不同的晶格常數形成壓電極化效應(piezoelectric polarization),在通道層20內靠近與阻障層22介面的地方,產生二維電子氣(two-dimensional electron gas;2DEG)24。源極26、閘極28、以及汲極30分別位於阻障層22上。源極26與汲極30,與阻障層22之間形成歐姆接觸,且電性上短路至二維電子氣24。閘極28與阻障層22之間形成具有整流效應的蕭基特接面(schottky contact)。於閘極28施以一負電壓可以空乏閘極28下方的二維電子氣24,關閉半導體元件10a。The
低阻值矽襯層12aa可用來增加複合矽基底12a的強度,避免在磊晶製程溫度變化的過程中,產生碎裂。The low-resistance silicon liner layer 12aa can be used to increase the strength of the
高能帶間隙的成核層16、以及緩衝結構18中具有高能帶間隙以及/或高阻值的夾層18b,可以降低半導體元件10a中的漏電流發生,提高半導體元件10a的崩潰電壓。高阻值矽襯層12ab可以進一步阻隔半導體元件10a中流到低阻值矽襯層12aa的漏電流,提高半導體元件10a的崩潰電壓。The high energy band
高阻值矽襯層12ab的圖案化表面Sab,可以降低氮化物半導體疊層(例如前述緩衝結構18、通道層20以及阻障層22等)與矽基底之間熱膨脹係數差異所產生的應力,避免其上方的半導體疊層中產生裂紋、基板翹曲或破片的情形,用來實現高厚度、高品質磊晶成長以及大尺寸基底成長。The patterned surface Sab of the high-resistance silicon liner layer 12ab can reduce the stress caused by the difference in thermal expansion coefficient between the nitride semiconductor stack (such as the
第2圖顯示一種製造方法,可以用來製造第1圖之半導體元件10a。Figure 2 shows a manufacturing method that can be used to manufacture the
第2圖中的步驟62提供了低阻值矽襯層12aa。步驟64形成高阻值矽襯層12ab於低阻值矽襯層12aa上,高阻值矽襯層12ab的電阻值高於低阻值矽襯層12aa的電阻值。舉例來說,高阻值矽襯層12ab的薄膜電阻值介於100至20000Ω-cm,而低阻值矽襯層12aa的薄膜電阻值介於0.001至10Ω-cm。
請參閱第3A圖與第3B圖,分別顯示兩種形成高阻值矽襯層12ab於低阻值矽襯層12aa上的方法。Please refer to FIG. 3A and FIG. 3B, which respectively show two methods of forming a high-resistance silicon liner layer 12ab on a low-resistance silicon liner layer 12aa.
第3A圖中,高阻值矽襯層12ab原本是獨立於低阻值矽襯層12aa之外。舉例來說,原本高阻值矽襯層12ab與低阻值矽襯層12aa是兩個分開來的晶圓(wafer)。在第3A圖中,透過一黏著層11,將高阻值矽襯層12ab固著於低阻值矽襯層12aa上。黏著層11包含金屬材料或絕緣材料等。金屬材料包含金、銅、銦、錫,其合金及/或其疊層。其中絕緣材料包含氧化物材料,例如氧化鋁(Al2
O3
)、氮化矽(SiNx
)、氧化矽(SiO2
)、氮化鋁(AlN)、二氧化鈦(TiO2
)、五氧化二鉭(Tantalum Pentoxide, Ta2
O5
)等材料或其組合。絕緣材料也可以是有機高分子透明膠材,例如聚醯亞胺(polyimide)、苯環丁烯類高分子(BCB)、全氟環丁基類高分子(PFCB)、環氧類樹脂(Epoxy)、壓克力類樹脂(Acrylic Resin)、聚脂類樹脂(PET)、聚碳酸酯類樹脂(PC)等材料或其組合。In FIG. 3A, the high-resistance silicon liner layer 12ab is originally independent of the low-resistance silicon liner layer 12aa. For example, originally the high-resistance silicon liner layer 12ab and the low-resistance silicon liner layer 12aa are two separate wafers. In FIG. 3A, the high-resistance silicon liner layer 12ab is fixed on the low-resistance silicon liner layer 12aa through an
另一實施例中,第3B圖顯示高阻值矽襯層12ab直接接觸低阻值矽襯層12aa,中間沒有黏著層。舉例來說,將高阻值矽襯層12ab與低阻值矽襯層12aa對接並壓合,經過高溫退火後,使高阻值矽襯層12ab與低阻值矽襯層12aa接合。於另一實施例中,對一矽基板進行摻雜及擴散製程,使得摻雜物擴散到矽基板內一深度,進而形成下方為低阻值矽襯層12aa且其上方為高阻值矽襯層12ab之複合矽基底12a。摻雜物可以包括但不限於硼、磷、碳、鍺、氮、砷、鎵或鋁。可藉由控制摻雜物在矽基板表面的表面濃度、擴散條件(像是加熱溫度和擴散時間)等,而使摻雜物擴散到矽基板內特定的深度。In another embodiment, FIG. 3B shows that the high-resistance silicon liner layer 12ab directly contacts the low-resistance silicon liner layer 12aa without an adhesive layer in between. For example, the high-resistance silicon lining layer 12ab and the low-resistance silicon lining layer 12aa are butted and pressed together, and after high-temperature annealing, the high-resistance silicon lining layer 12ab and the low-resistance silicon lining layer 12aa are joined. In another embodiment, a silicon substrate is doped and diffused so that the dopants are diffused to a depth in the silicon substrate to form a low-resistance silicon liner layer 12aa underneath and a high-resistance silicon liner above it. The
接著進行第2圖之步驟66圖案化高阻值矽襯層12ab,產生了圖案化表面Sab;參考第4A圖與第4B圖,其顯示高阻值矽襯層12ab被圖案化的過程。首先,高阻值矽襯層12ab上以塗佈的方式,形成一光阻層82。接著,以一微影製程,使光阻層82上形成一圖案,如同第4A圖所示。圖案可以是規則或是非規則。蝕刻製程可以將光阻層82上的圖案,轉印至高阻值矽襯層12ab,而產生了圖案化表面Sab。於一實施例中,經過圖案化後的高阻值矽襯層12ab,如同第4B圖所示,具有一圖案,包含規則排列的凸狀結構P與凹陷結構H。請參考第4B圖,於一實施例中,凹陷結構H並沒有穿過高阻值矽襯層12ab而曝露出低阻值矽襯層12aa,但本發明並不限於此。Next, proceed to step 66 of FIG. 2 to pattern the high-resistance silicon liner layer 12ab to produce a patterned surface Sab; refer to FIGS. 4A and 4B, which show the process of patterning the high-resistance silicon liner layer 12ab. First, a
舉例來說,低阻值矽襯層12aa的平整表面Saa的平均粗糙度(平均最大高度落差)小於高阻值矽襯層12ab的圖案化表面Sab的平均粗糙度。平整表面Saa的平均粗糙度小於1奈米,圖案化表面Sab的平均粗糙度介於0.1至100奈米。For example, the average roughness (average maximum height drop) of the flat surface Saa of the low-resistance silicon liner layer 12aa is less than the average roughness of the patterned surface Sab of the high-resistance silicon liner 12ab. The average roughness of the flat surface Saa is less than 1 nanometer, and the average roughness of the patterned surface Sab is between 0.1 and 100 nanometers.
接著執行第2圖之步驟68,形成成核層16於高阻值矽襯層12ab上,產生實質平整的上表面S16,如同第4C圖所示。舉例來說,上表面S16的平均粗糙度小於1奈米。在一實施例中,可以採用有機金屬化學氣相沉積(MOCVD, Metal Organic Chemical Vapor Deposition)或濺鍍(sputter)製程,在高阻值矽襯層12ab上沉積成核層16。在一實施例中,成核層16為一氮化鋁(AlN)層,其厚度大於500奈米。在一實施例中,厚度為500奈米以上的成核層16可以大致填平圖案化表面Sab。Then, step 68 of FIG. 2 is performed to form the
第2圖之步驟70選擇性地形成緩衝結構18於成核層16上,如同第4D圖所示。緩衝層18a、夾層18b、以及緩衝層18c依序磊晶形成於成核層16上。夾層18b可以是AlN或AlGaN、摻雜有碳及/或鐵的AlGaN、或是摻雜有碳及/或鐵的GaN。緩衝層18a與18b可以是AlGaN。緩衝層18a的Al含量,大於緩衝層18b的Al含量。儘管第4D圖中的緩衝結構18僅僅顯示一夾層18b,但是本發明並不限於此。另一個本發明實施例中的緩衝結構具有兩個以上的夾層,每個夾層上下被兩個緩衝層所夾著。
第2圖之步驟74形成通道層20、阻障層22及電極(源極26、閘極28及汲極30)於緩衝結構18上,如同第1圖所示。
第5A圖與第5B圖分別舉例顯示第4A圖之光阻層82的兩種實施例上視圖,分別具有規則圖案84a與84b。第5A圖中,光阻層82的規則圖案84a具有規則排列的正方形孔洞86。依據第5A圖之光阻層82所形成的高阻值矽襯層12ab,第4B圖中凸狀結構P會彼此相連,在一上視圖中,環繞一凹陷結構H,使凹陷結構H彼此隔離。第5B圖中,光阻層82的規則圖案84a具有規則排列的正方形柱88。依據第5B圖之光阻層82所形成的高阻值矽襯層12ab,第4B圖中的凹陷結構H會彼此相連,在一上視圖中,會環繞一凸狀結構P,使凸狀結構P彼此隔離。Figures 5A and 5B respectively illustrate top views of two embodiments of the
儘管第5A圖與第5B圖中的孔洞86與柱88都具有正方形的外觀,但本發明並不限於此。孔洞86與柱88可以具有任何的外觀,舉例來說,可以是三角形、五角形、多邊形、圓形、橢圓形等。藉由此光阻層82所形成的高阻值矽襯層12ab的凹陷結構H與凸狀結構P,由上視觀之,也呈三角形、五角形、多邊形、圓形、或橢圓形等。另一實施例中,孔洞86(或柱88)並非彼此相連。例如,孔洞86與柱88皆為長條狀且交錯排列。如此一來,藉由此光阻層82所形成的高阻值矽襯層12ab的凹陷結構H與凸狀結構P,由上視觀之,也呈交錯排列的長條狀。Although the
在一實施例中,凹陷結構H的深度及/或凸狀結構P的高度介於50-200nm。在一實施例中,高阻值矽襯層12ab之最大厚度小於低阻值矽襯層12ba之厚度。In one embodiment, the depth of the concave structure H and/or the height of the convex structure P is between 50-200 nm. In one embodiment, the maximum thickness of the high resistance silicon liner layer 12ab is smaller than the thickness of the low resistance silicon liner layer 12ba.
第1圖中的高阻值矽襯層12ab之圖案化表面Sab可以透過微影蝕刻製程產生,但本發明並不限於此。在另一個實施例中,不需要微影製程,就可以產生不規則的一圖案化表面。The patterned surface Sab of the high-resistance silicon liner layer 12ab in Figure 1 can be produced through a photolithography process, but the present invention is not limited to this. In another embodiment, an irregular patterned surface can be produced without the need for a lithography process.
第6圖舉例一種半導體元件10b的剖面圖。半導體元件10b包含複合矽基底12b。複合矽基底12b上有成核層16、緩衝結構18、通道層20、阻障層22及電極(源極26、閘極28及汲極30)。半導體元件10b與半導體元件10a彼此類似或是一樣的部分,可以透過先前針對半導體元件10a之解說而得知,不再累述。複合矽基底12b包含有堆疊的低阻值矽襯層12ba以及高阻值矽襯層12bb。跟第1圖之高阻值矽襯層12ab差異在於,第6圖中的高阻值矽襯層12bb的圖案化表面Sbb由非規則圖案所構成。Fig. 6 illustrates a cross-sectional view of a
第7A圖至第7D圖顯示第6圖中的半導體元件10b在一些製作過程的剖面圖。FIGS. 7A to 7D show cross-sectional views of the
第7A圖顯示在平整的高阻值矽襯層12bb上塗佈光阻層90。此時,光阻層90具有一平整表面。光阻層90之材料可為有機化合物材料,為一有機物層。FIG. 7A shows that the
在第7A圖的高阻值矽襯層12bb及低阻值矽襯層12ba,可以依據第3A圖之方式,以黏著層(圖未示)互相接合;或是可以依據第3B圖之方式,以壓合或摻雜物熱擴散之方式而形成。The high-resistance silicon liner layer 12bb and the low-resistance silicon liner layer 12ba in FIG. 7A can be bonded to each other by an adhesive layer (not shown) according to the method shown in FIG. 3A; or according to the method shown in FIG. 3B, It is formed by bonding or thermal diffusion of dopants.
接著,對高阻值矽襯層12bb進行圖案化步驟。於一實施例中,先對光阻層90進行一乾蝕刻製程,將第7A圖中的複合矽基底12b置入感應耦合電漿離子蝕刻機台(inductively coupled plasma reactive ion etcher,ICP etcher)中,對光阻層90表面進行碳化步驟。舉例來說,利用ICP製程中的粒子轟擊所產生的熱能,使光阻層90之表面焦化,藉以粗糙化光阻層90之表面,如同第7B圖所示。如此,光阻層90的粗糙表面將由非規則圖案所構成。Next, a patterning step is performed on the high-resistance silicon liner layer 12bb. In one embodiment, a dry etching process is first performed on the
接著,可以在同一個ICP機台中,持續粒子轟擊,同時蝕刻光阻層90以及高阻值矽襯層12bb,將光阻層90的粗糙表面至少部分地轉印到高阻值矽襯層12bb的表面,如同第7C圖所示。在此步驟的一實施例中,ICP轟擊對於光阻層90以及高阻值矽襯層12bb的蝕刻率比例RA,可以介於0.9-1.1。當RA等於1時,表示在ICP轟擊下,光阻層90的蝕刻率大約等於高阻值矽襯層12bb的蝕刻率。如此,可以忠實的把光阻層90之粗糙表面轉印到高阻值矽襯層12bb上,產生圖案化表面Sbb。此時,高阻值矽襯層12bb的圖案化表面Sbb也會是由非規則圖案所構成。Then, the
第7D圖形成成核層16於高阻值矽襯層12bb上,產生實質上平整的上表面S16。成核層16可以大致填平圖案化表面Sbb。In FIG. 7D, a
接續第7D圖之後,可以依照第2圖中的步驟70與74,製作第6圖中的半導體元件10b。半導體元件10b一樣具有高強度的複合矽基底12b以及高崩潰電壓,並可以降低半導體疊層與複合矽基底12b之間熱膨脹係數差異所產生的應力。Following the continuation of FIG. 7D, the
第1圖與第6圖中的低阻值矽襯層12aa與12ba,分別具有平整表面Saa與Sba,但本發明並不限於此。在本發明之一實施例中,複合矽基底中的低阻值矽襯層與高低阻值矽襯層都具有圖案化表面。The low-resistance silicon liner layers 12aa and 12ba in FIGS. 1 and 6 have flat surfaces Saa and Sba, respectively, but the invention is not limited to this. In an embodiment of the present invention, both the low-resistance silicon liner layer and the high- and low-resistance silicon liner layer in the composite silicon substrate have a patterned surface.
第8圖舉例一種半導體元件10c的剖面圖。半導體元件10c包含複合矽基底12c。複合矽基底12c上有成核層16、緩衝結構18、通道層20、阻障層22及電極(源極26、閘極28及汲極30)。半導體元件10c與半導體元件10a彼此類似或是一樣的部分,可以透過先前針對半導體元件10a之說明而得知,不再累述。複合矽基底12c包含低阻值矽襯層12ca以及高阻值矽襯層12cb。跟第1圖中低阻值矽襯層12aa之平整表面Saa不同處在於,第8圖中的低阻值矽襯層12ca有一圖案化表面Sca,且其上方的高阻值矽襯層12cb圖案化表面Sca順應於低阻值矽襯層12ca襯的圖案化表面Sca。Fig. 8 illustrates a cross-sectional view of a
第9A圖至第9D圖顯示第8圖中的半導體元件10c在一些製作過程的剖面圖。9A to 9D show cross-sectional views of the
第9A圖提供低阻值矽襯層12ca。第9B圖在低阻值矽襯層12ca上形成曝光顯影後的光阻層96。光阻層96具有圖案化表面。光阻層96的圖案化表面,經過蝕刻製程,轉印到低阻值矽襯層12ca,結果如同第9C圖所示。此時,低阻值矽襯層12ca具有一圖案化表面。Figure 9A provides a low-resistance silicon liner layer 12ca. In FIG. 9B, a
接著,對第9C圖之圖案化後的低阻值矽襯層12ca進行離子佈植或摻雜不純物後再經由擴散製程,使得離子或不純物自表面擴散到低阻值矽襯層12ca內一深度,進而形成低阻值矽襯層12ca上方接近表面處為為高阻值矽襯層12cb,上下方高低阻值矽襯層構成複合矽基底12c,如同第9D圖所示。於一實施例中,當高阻值離子或不純物為等向佈植、摻雜及擴散時,高阻值矽襯層12cb的圖案化表面Scb也會順應於低阻值矽襯層12ca的圖案化表面Sca。Next, the patterned low-resistance silicon liner layer 12ca in Figure 9C is ion-implanted or doped with impurities, and then through a diffusion process, the ions or impurities are diffused from the surface to a depth into the low-resistance silicon liner 12ca , And further forming a low-resistance silicon lining layer 12ca above and near the surface is a high-resistance silicon lining layer 12cb, and the upper and lower high- and low-resistance silicon lining layers constitute a
接續第9D圖之後,可以依照第2圖中的步驟68、70與74,產生第8圖中的半導體元件10c。半導體元件10c具有高強度的複合矽基底12c以及高崩潰電壓,並可以降低半導體疊層與複合矽基底12c之間熱膨脹係數差異所產生的應力。After continuation of FIG. 9D, steps 68, 70, and 74 in FIG. 2 can be followed to produce the
第8圖中的低阻值矽襯層12ca的圖案化表面Sca是由微影蝕刻所定義,但本發明不限於此。在本發明另一個實施例中,低阻值矽襯層的表面可以透過類似第7A、7B與7C圖之粗糙化高阻值矽襯層12bb之表面的方法,來加以粗糙化,產生一圖案化表面。之後再順應的形成一高阻值矽襯層於該低阻值矽襯層上。The patterned surface Sca of the low-resistance silicon liner layer 12ca in Figure 8 is defined by photolithography, but the invention is not limited to this. In another embodiment of the present invention, the surface of the low-resistance silicon liner layer can be roughened by a method similar to the roughening of the surface of the high-resistance silicon liner layer 12bb in Figures 7A, 7B, and 7C to produce a pattern化面。 The surface. Then, a high-resistance silicon liner layer is conformably formed on the low-resistance silicon liner layer.
以上所述僅為本發明之較佳實施例,凡依本發明申請專利範圍所做之均等變化與修飾,皆應屬本發明之涵蓋範圍。The foregoing descriptions are only preferred embodiments of the present invention, and all equivalent changes and modifications made in accordance with the scope of the patent application of the present invention shall fall within the scope of the present invention.
10a、10b、10c:半導體元件11:黏著層12a、12b、12c:複合矽基底12aa、12ba、12ca:低阻值矽襯層12ab、12bb、12cb:高阻值矽襯層16:成核層18:緩衝結構18a、18c:緩衝層18b:夾層20:通道層22:阻障層24:二維電子氣26:源極28:閘極30:汲極62、64、66、68、70、74:步驟82:光阻層84a、84b:規則圖案86:孔洞88:柱90、96:光阻層H:凹陷結構P:凸狀結構S16:上表面Saa、Sba、Sca:平整表面Sab、Sbb、Scb:圖案化表面10a, 10b, 10c: semiconductor element 11:
[第1圖]為本申請案一實施例之半導體元件10a的剖面圖。 [第2圖]為本申請案一實施例之半導體元件10a的製造方法。 [第3A圖與第3B圖]分別顯示形成高阻值矽襯層12ab於低阻值矽襯層12aa上的方法。 [第4A圖與第4B圖]顯示高阻值矽襯層12ab被圖案化的過程。 [第4C圖與第4D圖]分別顯示成核層16與緩衝結構18的形成。 [第5A圖與第5B圖]分別為第4A圖之光阻層82的兩種實施例之上視圖。 [第6圖]為本申請案一實施例之半導體元件10b的剖面圖。 [第7A圖至第7D圖]顯示第6圖中的半導體元件10b在一些製作過程的剖面圖。 [第8圖]為本申請案一實施例之半導體元件10c的剖面圖。 [第9A圖至第9D圖]顯示第8圖中的半導體元件10c在一些製作過程的剖面圖。[Figure 1] is a cross-sectional view of a
10a:半導體元件 10a: Semiconductor components
12a:複合矽基底 12a: Composite silicon substrate
12aa:低阻值矽襯層 12aa: low resistance silicon liner
12ab:高阻值矽襯層 12ab: high resistance silicon liner
16:成核層 16: Nucleation layer
18:緩衝結構 18: Buffer structure
18a、18c:緩衝層 18a, 18c: buffer layer
18b:夾層 18b: mezzanine
20:通道層 20: Channel layer
22:阻障層 22: barrier layer
24:二維電子氣 24: Two-dimensional electron gas
26:源極 26: Source
28:閘極 28: Gate
30:汲極 30: Dip pole
S16:上表面 S16: Upper surface
Saa:平整表面 Saa: flat surface
Sab:圖案化表面 Sab: patterned surface
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US20160233329A1 (en) * | 2013-10-15 | 2016-08-11 | Enkris Semiconductor, Inc. | Nitride power transistor and manufacturing method thereof |
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