TWI740337B - Manufacturing equipment for bouncing bed and method for manufacturing bouncing bed - Google Patents

Manufacturing equipment for bouncing bed and method for manufacturing bouncing bed Download PDF

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TWI740337B
TWI740337B TW108148438A TW108148438A TWI740337B TW I740337 B TWI740337 B TW I740337B TW 108148438 A TW108148438 A TW 108148438A TW 108148438 A TW108148438 A TW 108148438A TW I740337 B TWI740337 B TW I740337B
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bearing
manufacturing equipment
equipment according
bearing platform
fixing
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TW108148438A
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TW202123994A (en
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朱品傑
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朱品傑
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Abstract

A manufacturing equipment for bouncing bed and a method for manufacturing bouncing bed are provided. The manufacturing equipment for bouncing bed includes a frame body, a rotating seat, a loading platform, a plurality of fixing member, a restricting member, a driving assembly and at least one welding device. The rotating seat has a bearing which is rotatable relative to the frame body. The loading platform is assembled to the bearing. The fixing mambers is detachably assembled to the loading platform. The restricting member is wound around the loading platform. The restricting member and the loading platform are being in a simultaneous movement relationship. The driving assembly is assembled to the restricting member.

Description

彈跳床製造設備及彈跳床製造方法Bounce bed manufacturing equipment and bounce bed manufacturing method

本發明係有關於一種彈跳床製造設備及彈跳床製造方法。The invention relates to a bouncing bed manufacturing equipment and a bouncing bed manufacturing method.

按,一般彈跳床在製造時,係以純人工方式將彈性布縫製在一環件,再將該環件裝設於彈跳床之架體,然而,此種製造方式不僅彈性布使用一段時間後容易與環件脫離,且在縫製過程中需要同時耗費多個人力,而導致彈跳床生產價格過高,且彈跳床之生產數量難以提升,而使消費者無法購買到價格較低且耐用度高之彈跳床,存在亟待改善之缺弊。According to the general bouncer’s manufacturing process, the elastic cloth is sewn into a ring by purely manual methods, and then the ring is installed on the frame of the bouncer. However, this manufacturing method is not only easy for the elastic cloth to be used for a period of time. The loops are detached, and multiple manpower is required in the sewing process, which causes the production price of the bounce bed to be too high, and the production quantity of the bounce bed is difficult to increase, so that consumers cannot buy the lower price and high durability bounce The bed has shortcomings that need to be improved urgently.

因此,有必要提供一種新穎且具有進步性之彈跳床製造設備及彈跳床製造方法,以解決上述之問題。Therefore, it is necessary to provide a novel and progressive bouncing bed manufacturing equipment and a bouncing bed manufacturing method to solve the above-mentioned problems.

本發明之主要目的在於提供一種彈跳床製造設備及彈跳床製造方法,可快速地自動化製造彈跳床,以取代傳統人力縫製彈跳床之製造過程,且該彈跳床具有較堅固之結構。The main purpose of the present invention is to provide a bouncing bed manufacturing equipment and a bouncing bed manufacturing method, which can quickly and automatically manufacture the bouncing bed to replace the traditional manual sewing bouncing bed manufacturing process, and the bouncing bed has a relatively strong structure.

為達成上述目的,本發明提供一種彈跳床製造設備,包括一架體、一轉動座、一承載台、複數固定件、一致動件、一驅動組件及至少一焊接裝置。該轉動座設有一可相對該架體轉動之軸承。該承載台組接於該軸承以與該軸承同動轉動。該等固定件可拆卸地設於該承載台且為環狀排列,該等固定件包括二夾件,該二夾件供選擇性地夾設一彈性布。該致動件繞設於該承載台並與該承載台同動。該驅動組件設有一轉動馬達,該轉動馬達之轉軸與該致動件相組接,以帶動該致動件轉動。該至少一焊接裝置可選擇性地將該固定件之該二夾件及該彈性布相焊接固定。To achieve the above objective, the present invention provides a bouncing bed manufacturing equipment, which includes a frame, a rotating base, a bearing platform, a plurality of fixed parts, an actuator, a driving assembly and at least one welding device. The rotating seat is provided with a bearing which can rotate relative to the frame body. The bearing platform is assembled with the bearing so as to rotate with the bearing. The fixing pieces are detachably arranged on the bearing platform and arranged in a ring shape. The fixing pieces include two clamping pieces, and the two clamping pieces are used for selectively clamping an elastic cloth. The actuating element is arranged around the bearing platform and moves simultaneously with the bearing platform. The driving assembly is provided with a rotating motor, and the rotating shaft of the rotating motor is assembled with the actuating member to drive the actuating member to rotate. The at least one welding device can selectively weld and fix the two clamping pieces of the fixing piece and the elastic cloth.

為達成上述目的,本發明另提供一種彈跳床製造方法,其使用一如上所述的彈跳床製造設備,另包括以下步驟:備一彈性布並將該彈性布置於該承載台,該等固定件之二夾件將該彈性布之周緣進行夾設;該驅動組件之轉動馬達藉由該致動件將該承載台轉動,使該焊接裝置對應於其中一該固定件,當該焊接裝置對應於一該固定件後即可將該固定件進行焊接,以使該固定件之二該夾件與該彈性布相焊接固定;待焊接完其中一該固定件後,該驅動組件之轉動馬達即繼續轉動,以使該焊接裝置與另一該固定件相對應,即可繼續焊接另一該固定件。In order to achieve the above objective, the present invention further provides a method for manufacturing a bounce bed, which uses a bounce bed manufacturing equipment as described above, and further includes the following steps: preparing an elastic cloth and arranging the elasticity on the bearing platform, and the fixing parts The second clamping piece clamps the periphery of the elastic cloth; the rotation motor of the drive assembly rotates the bearing table by the actuating piece, so that the welding device corresponds to one of the fixing pieces, when the welding device corresponds to After one of the fixing parts, the fixing part can be welded, so that the second of the fixing parts, the clamping part and the elastic cloth are welded and fixed; after one of the fixing parts is welded, the rotation motor of the driving assembly continues Rotate so that the welding device corresponds to the other fixing part, and then the welding of the other fixing part can be continued.

以下僅以實施例說明本發明可能之實施態樣,然並非用以限制本發明所欲保護之範疇,合先敘明。The following examples are only used to illustrate the possible implementation aspects of the present invention, but they are not intended to limit the scope of protection of the present invention, and are described first.

請參考圖1至16,其顯示本發明之一較佳實施例,本發明之彈跳床製造設備及彈跳床製造方法包括一架體1、一轉動座2、一承載台3、複數固定件4、一致動件5、一驅動組件6及至少一焊接裝置7。Please refer to Figures 1 to 16, which show a preferred embodiment of the present invention. The bounce bed manufacturing equipment and the bounce bed manufacturing method of the present invention include a frame body 1, a rotating seat 2, a bearing platform 3, and a plurality of fixing members 4 , Actuating member 5, a driving assembly 6 and at least one welding device 7.

該轉動座2設有一可相對該架體1轉動之軸承21。The rotating base 2 is provided with a bearing 21 which can rotate relative to the frame body 1.

該承載台3組接於該軸承21以與該軸承21同動轉動。The bearing platform 3 is assembled to the bearing 21 to rotate with the bearing 21.

該等固定件4可拆卸地設於該承載台3且為環狀排列,該等固定件4包括二夾件41,該二夾件41供選擇性地夾設一彈性布9。The fixing members 4 are detachably arranged on the carrying platform 3 and arranged in a ring shape. The fixing members 4 include two clamping members 41 for selectively clamping an elastic cloth 9.

該致動件5繞設於該承載台3並與該承載台3同動。The actuating member 5 is arranged around the carrying platform 3 and moves simultaneously with the carrying platform 3.

該驅動組件6設有一轉動馬達61,該轉動馬達61之轉軸與該致動件5相組接,以帶動該致動件5轉動,即可使該轉動馬達61之轉軸與該承載台3同動。該轉動馬達61之轉軸與該致動件5相組接之帶動方式相較於轉動該軸承21以帶動該承載台3之方式具有較小的扭力需求,因此可使用較小扭力之該轉動馬達61即可有效轉動該承載台3。The driving assembly 6 is provided with a rotating motor 61, and the rotating shaft of the rotating motor 61 is assembled with the actuating member 5 to drive the actuating member 5 to rotate, so that the rotating shaft of the rotating motor 61 is the same as the bearing platform 3 move. Compared with the way of rotating the bearing 21 to drive the bearing table 3, the driving mode of the rotating shaft of the rotating motor 61 and the actuating member 5 has a smaller torque requirement, so the rotating motor with a smaller torque can be used 61 can effectively rotate the carrying platform 3.

該至少一焊接裝置7可選擇性地將該固定件4之該二夾件41及該彈性布9相焊接固定。於本實施例中係為一該焊接裝置7。The at least one welding device 7 can selectively weld and fix the two clamping members 41 of the fixing member 4 and the elastic cloth 9. In this embodiment, it is the welding device 7.

藉此,本發明另提供一種彈跳床製造方法,其使用一如上所述的彈跳床製造設備,另包括以下步驟:備該彈性布9並將該彈性布9置於該承載台3,該等固定件4之二夾件41將該彈性布9之周緣進行夾設;該驅動組件6之轉動馬達61藉由該致動件5將該承載台3轉動,使該焊接裝置7對應於其中一該固定件4,當該焊接裝置7對應於一該固定件4後即可將該固定件4進行焊接,以使該固定件4之二該夾件41與該彈性布9相焊接固定;待焊接完其中一該固定件4後,該驅動組件6之轉動馬達61即繼續轉動,以使該焊接裝置7與另一該固定件4相對應,即可繼續焊接另一該固定件4。待焊接完該等固定件4後,該彈性布9即與該等固定件4相固接,即可將該等固定件4連同該彈性布9自該承載台3拆卸,並裝設於彈跳床之床架。因此本發明可快速地自動化製造彈跳床,以取代傳統人力縫製彈跳床之製造過程,且該彈性布9與該等固定件4係為焊接方式,可具有較堅固之結構。Therefore, the present invention provides another method for manufacturing a bouncing bed, which uses a bouncing bed manufacturing equipment as described above, and further includes the following steps: preparing the elastic cloth 9 and placing the elastic cloth 9 on the bearing platform 3, and The two clamping members 41 of the fixing member 4 clamp the periphery of the elastic cloth 9; the rotation motor 61 of the driving assembly 6 rotates the carrying platform 3 by the actuating member 5, so that the welding device 7 corresponds to one of them For the fixing member 4, when the welding device 7 corresponds to a fixing member 4, the fixing member 4 can be welded, so that the second of the fixing members 4, the clamping member 41 and the elastic cloth 9 are welded and fixed; After welding one of the fixing parts 4, the rotation motor 61 of the driving assembly 6 continues to rotate, so that the welding device 7 corresponds to the other fixing part 4, and then the other fixing part 4 can be welded. After the fixing parts 4 are welded, the elastic cloth 9 is fixed to the fixing parts 4, and the fixing parts 4 together with the elastic cloth 9 can be disassembled from the bearing platform 3 and installed on the bouncer. The bed frame. Therefore, the present invention can quickly and automatically manufacture a bounce bed to replace the traditional manual sewing bounce bed manufacturing process, and the elastic cloth 9 and the fixing parts 4 are welded, which can have a stronger structure.

具體而言,該承載台3之外圍設有呈環狀配置之複數卡齒部31,該致動件5為一鏈條51,該鏈條51圍繞並嚙合於該等卡齒部31,該轉動馬達61之轉軸設有一主動齒輪62,該主動齒輪62嚙合於該鏈條51。於其它實施例中該致動件5亦可為驅動皮帶。Specifically, the outer periphery of the carrying platform 3 is provided with a plurality of locking tooth portions 31 arranged in a ring shape, and the actuating member 5 is a chain 51 that surrounds and engages the locking tooth portions 31, and the rotation motor The rotating shaft of 61 is provided with a driving gear 62, and the driving gear 62 is meshed with the chain 51. In other embodiments, the actuating member 5 can also be a driving belt.

較佳地,該鏈條51繞過該主動齒輪62,使該主動齒輪62嚙合於該鏈條51之內側,該驅動組件6另包括二被動齒輪63,該主動齒輪62位於該二被動齒輪63之間,該主動齒輪62與該軸承21之徑向距離大於各該被動齒輪63與該軸承21之徑向距離,該二被動齒輪63分別嚙合於該鏈條51之外側。該二被動齒輪63可提高該鏈條51圍繞於該承載台3周圍之比例,以使該鏈條51可與更多該等卡齒部31相嚙合,而降低該鏈條51之單點受力。於本實施例中該驅動組件6另包括一第一升降裝置64及一第一移動裝置65,以將該轉動馬達61相對該承載台3進行升降及徑向移動,該第一移動裝置65可調整該鏈條51之張力,以防止該鏈條鬆脫。Preferably, the chain 51 bypasses the driving gear 62 so that the driving gear 62 meshes with the inner side of the chain 51. The driving assembly 6 further includes two driven gears 63, and the driving gear 62 is located between the two driven gears 63 The radial distance between the driving gear 62 and the bearing 21 is greater than the radial distance between each of the driven gears 63 and the bearing 21, and the two driven gears 63 mesh with the outer side of the chain 51, respectively. The two driven gears 63 can increase the proportion of the chain 51 surrounding the carrying platform 3 so that the chain 51 can mesh with more of the toothing portions 31 and reduce the single-point force of the chain 51. In this embodiment, the driving assembly 6 further includes a first lifting device 64 and a first moving device 65, so that the rotating motor 61 can be lifted and moved radially relative to the bearing platform 3. The first moving device 65 can Adjust the tension of the chain 51 to prevent the chain from loosening.

進一步的說,該架體1之頂部設有一環狀之導面11,該承載台3沿該軸承21之轉動軸向延伸設有朝向該架體1之複數導柱32,各該導柱32之一端分別設有一滾動件321,該等導柱32之滾動件321分別抵頂於該導面11,以使該承載台3外圍可呈平穩的水平狀態,而不容易變形。Furthermore, the top of the frame body 1 is provided with a ring-shaped guide surface 11, the bearing platform 3 extends along the axis of rotation of the bearing 21 and is provided with a plurality of guide posts 32 facing the frame body 1, each of the guide posts 32 One end is respectively provided with a rolling element 321, and the rolling elements 321 of the guide posts 32 respectively abut against the guide surface 11, so that the periphery of the carrying platform 3 can be in a stable and horizontal state without being easily deformed.

於本實施例中該架體1之中央設有一容置空間12,該轉動座2容置於該容置空間12,該轉動座2之底部徑向設有複數接腳22,該等接腳22與該架體1相固定,以使該轉動座2及該承載台3不會相對該架體1移動。In the present embodiment, the center of the frame 1 is provided with an accommodating space 12, the rotating seat 2 is accommodated in the accommodating space 12, and the bottom of the rotating seat 2 is radially provided with a plurality of pins 22, the pins 22 is fixed to the frame 1 so that the rotating base 2 and the carrying platform 3 will not move relative to the frame 1.

於本實施例中該承載台3包括一環型之基板33及複數支撐件34,該等支撐件34呈輻射狀排列且朝內之一端分別與該軸承21相組接,該等支撐件34朝外之一端分別與該基板33相組接,該等固定件4設於該基板33,其中該基板33由複數弧形板331所組成,任二該相鄰之弧形板331與一該支撐件34相組接。詳細的說,該承載台3包括複數輻板35,該等輻板35呈扇形並拼湊成圓板狀,任二該相鄰之輻板35與一該支撐件34遠離該基板33之一側相組接,該基板33之徑向尺寸大於該等輻板35所拼湊出之徑向尺寸,該等輻板35用於承載該彈性布9,以使該彈性布9平整地置放。其中該承載台3另包括一圓形之連接板36,該連接板36之外周緣與該等輻板35徑向朝內之一端相嵌接,該輻板35與該等支撐件34及該軸承21相固接。In this embodiment, the carrying platform 3 includes a ring-shaped base plate 33 and a plurality of supporting members 34. The supporting members 34 are arranged in a radial pattern and one end facing inward is respectively assembled with the bearing 21, and the supporting members 34 face The outer ends are respectively assembled with the base plate 33. The fixing members 4 are arranged on the base plate 33, wherein the base plate 33 is composed of a plurality of arc-shaped plates 331, and any two adjacent arc-shaped plates 331 and a support Pieces of 34 phases are connected. In detail, the carrying platform 3 includes a plurality of spokes 35. The spokes 35 are fan-shaped and pieced together to form a circular plate. Any two adjacent spokes 35 and a supporting member 34 are far away from the substrate 33. In combination, the radial size of the substrate 33 is larger than the radial size of the webs 35, which are used to carry the elastic cloth 9 so that the elastic cloth 9 is placed flat. The bearing platform 3 further includes a circular connecting plate 36. The outer periphery of the connecting plate 36 is embedded with the radially inward end of the spokes 35. The spokes 35 are connected to the supporting members 34 and the The bearing 21 is fixedly connected.

較佳地,該承載台3另包括一環狀之連動件37,該連動件37圍繞於該轉動座2,該連動件37與該基板33遠離該等支撐件34之一側相組接。於本實施例中該連動件37之外圍設有呈環狀配置之該等卡齒部31,因此該鏈條51係帶動該連動件37後,該連動件37即可帶動該基板33轉動。另外該連動件37設有複數連接件371,該等連接件371沿該軸承21之轉動軸向延伸並徑向彎折地抵接於該基板33並相固設。Preferably, the carrying platform 3 further includes an annular link 37 surrounding the rotating base 2, and the link 37 is assembled with a side of the base plate 33 away from the supporting members 34. In this embodiment, the connecting member 37 is provided with the tooth portions 31 arranged in a ring shape on the periphery. Therefore, after the chain 51 drives the connecting member 37, the connecting member 37 can drive the base plate 33 to rotate. In addition, the linkage member 37 is provided with a plurality of connecting members 371. The connecting members 371 extend along the rotation axis of the bearing 21 and abut against the base plate 33 in a radial direction and are fixed to each other.

因此,上述該等基板33、該等支撐件34、該等輻板35、該等連接板36及該連動件37係以鎖固方式相固定,因此可拆卸後以方便進行搬運,以利降低販售時之物流配送成本。Therefore, the above-mentioned base plates 33, the supporting members 34, the spokes 35, the connecting plates 36, and the linkage member 37 are fixed in a locking manner, so they can be disassembled for convenient transportation and lowering. Logistics and distribution costs at the time of sale.

請進一步配合參考圖13至15,其中該承載台3設有複數冶具38,於本實施例中該等冶具38係設於該基板33,該等冶具38呈環型排列,至少一銷件381穿設於該固定件4之二夾件41並插設於該冶具38,以避免焊接過程中損壞到該承載台3。Please further refer to FIGS. 13 to 15 in which the carrying platform 3 is provided with a plurality of jigs 38. In this embodiment, the jigs 38 are arranged on the base plate 33. The jigs 38 are arranged in a ring shape, and at least one pin 381 The two clamping pieces 41 penetrated through the fixing piece 4 and inserted into the smelting tool 38 to avoid damage to the bearing platform 3 during the welding process.

該固定件4之二夾件41分別包括一體連接之一夾部411及一定位部412,該至少一銷件381穿設於該二夾件41之定位部412,該二夾部411相面對之一面分別設有波浪結構,當該固定件4之二夾件41尚未相焊接時可具有較強之摩擦力夾固住該彈性布9。The two clamping members 41 of the fixing member 4 respectively include a clamping portion 411 and a positioning portion 412 integrally connected with each other. The at least one pin 381 penetrates through the positioning portion 412 of the two clamping members 41, and the two clamping portions 411 face each other. A wave structure is provided on one side respectively, and the elastic cloth 9 can be clamped with strong friction force when the two clamping members 41 of the fixing member 4 are not yet welded.

另一較佳地,該驅動組件6設有複數感測器66,該等感測器66分別具有不同之相對高度(如圖5、6所示),該承載台3設有複數成環狀排列之待感測元件39(如圖7所示),該等待感測元件39之相對高度分別對應於一該感測器66,藉由一該待感測元件39配對一該感測器66,可根據不同之該感測器66感測到該待感測元件39即可準確地計算出該承載台3之轉動角度,以達到有效率地自動化控制,且無須將該等感測器66環狀排列於該承載台3周圍,因此可節省該等感測器66之佈線長度。Preferably, the driving assembly 6 is provided with a plurality of sensors 66, and the sensors 66 respectively have different relative heights (as shown in FIGS. 5 and 6), and the bearing platform 3 is provided with a plurality of loops. The arrayed elements 39 to be sensed (as shown in FIG. 7), the relative heights of the elements 39 to be sensed correspond to a sensor 66 respectively, and a sensor 66 is matched by a element to be sensed 39 , The rotation angle of the carrying platform 3 can be accurately calculated according to the different sensors 66 sensed by the component 39 to be sensed, so as to achieve efficient automatic control without the need for the sensors 66 They are arranged in a ring around the carrying platform 3, so the wiring length of the sensors 66 can be saved.

請進一步配合參考圖9至12,該焊接裝置7包括一焊接機台71,該焊接機台71設有一焊接頭711,該焊接頭711可選擇性地將該固定件4之二夾件41相焊接。該焊接裝置7另包括一第二升降裝置72,該第二升降裝置72可選擇性地將該焊接機台71沿該軸承21之轉動軸向進行升降。Please further refer to Figures 9 to 12, the welding device 7 includes a welding machine 71, the welding machine 71 is provided with a welding head 711, the welding head 711 can selectively connect the two clamping parts 41 of the fixing member 4 welding. The welding device 7 further includes a second lifting device 72, and the second lifting device 72 can selectively lift the welding machine 71 along the axis of rotation of the bearing 21.

較佳地,該焊接裝置7包括一固定板73及一滑動板74,該焊接機台71固設於該滑動板74,該滑動板74可橫向該軸承21之轉動軸向相對該固定板73滑動,以供焊接不同徑向尺寸之該彈性布9,因此該等固定件4可依照不同尺寸之該彈性布9而改變排列出環形之大小,可順利地製造出不同尺寸之彈跳床。Preferably, the welding device 7 includes a fixed plate 73 and a sliding plate 74. The welding machine 71 is fixed on the sliding plate 74, and the sliding plate 74 can be opposite to the fixed plate 73 transversely to the rotation axis of the bearing 21. Sliding for welding the elastic cloth 9 of different radial sizes, so the fixing members 4 can be arranged in a ring size according to the elastic cloth 9 of different sizes, and bounce beds of different sizes can be manufactured smoothly.

詳細的說,該滑動板74設有一穿孔741,該固定板73設有一沿水平方向延伸之滑槽731,一升縮組件75位於該固定板73遠離該滑動板74之一側並設有一可伸縮之卡抵件751,該卡抵件751穿設於該滑槽731及該穿孔741,當該卡抵件751朝該固定板73之方向收縮時,該卡抵件751將該滑動板74朝該固定板73迫緊,藉此將該滑動板74與該固定板73相固定。In detail, the sliding plate 74 is provided with a perforation 741, the fixed plate 73 is provided with a sliding groove 731 extending in the horizontal direction, and an elevating and shrinking assembly 75 is located on the side of the fixed plate 73 away from the sliding plate 74 and is provided with a The retractable engaging member 751 passes through the sliding groove 731 and the through hole 741. When the engaging member 751 contracts in the direction of the fixing plate 73, the engaging member 751 moves the sliding plate 74 Press tightly toward the fixing plate 73, thereby fixing the sliding plate 74 and the fixing plate 73.

於本實施例中該穿孔741設有一階部742,該卡抵件751遠離該升縮組件75之一端之形狀配合該階部742,使該卡抵件751可為藏頭式地將該滑動板74與該固定板73相迫緊。In this embodiment, the through hole 741 is provided with a step portion 742, and the shape of the end of the engaging member 751 away from the elevating and shrinking component 75 is matched with the step portion 742, so that the engaging member 751 can be concealed to slide the The plate 74 is tightly pressed with the fixing plate 73.

要說明的是,如圖16所示,較佳地該焊接裝置7以超音波焊接方式將該固定件4與該彈性布9相焊接固定,該固定件4鄰近該焊接裝置7之該夾件41被該焊接裝置7成形出至少一圓形凹口413,以有效地將該二夾件41及該彈性布熔融焊接固定,於本實施例中係成形出二該圓形凹口413。It should be noted that, as shown in FIG. 16, it is preferable that the welding device 7 welds and fixes the fixing member 4 and the elastic cloth 9 by ultrasonic welding, and the fixing member 4 is adjacent to the clamping member of the welding device 7. At least one circular notch 413 is formed by the welding device 7 to effectively melt and weld the two clamping members 41 and the elastic cloth. In this embodiment, two circular notches 413 are formed.

綜上,本發明之彈跳床製造設備及彈跳床製造方法,可快速地自動化製造彈跳床,以取代傳統人力縫製彈跳床之製造過程,且該彈跳床具有較堅固之結構。In summary, the jumping bed manufacturing equipment and the jumping bed manufacturing method of the present invention can quickly and automatically manufacture the jumping bed to replace the traditional manual sewing manufacturing process of the jumping bed, and the jumping bed has a relatively strong structure.

1:架體 2:轉動座 3:承載台 4:固定件 5:致動件 6:驅動組件 7:焊接裝置 9:彈性布 11:導面 12:容置空間 21:軸承 22:接腳 31:卡齒部 32:導柱 33:基板 34:支撐件 35:輻板 36:連接板 37:連動件 38:冶具 39:待感測元件 321:滾動件 331:弧形板 371:連接件 381:銷件 41:夾件 411:夾部 412:定位部 413:圓形凹口 51:鏈條 61:轉動馬達 62:主動齒輪 63:被動齒輪 64:第一升降裝置 65:第一移動裝置 66:感測器 71:焊接機台 72:第二升降裝置 73:固定板 74:滑動板 75:升縮組件 711:焊接頭 731:滑槽 741:穿孔 742:階部 751:卡抵件1: frame 2: Rotating seat 3: Bearing platform 4: Fixed parts 5: Actuator 6: Drive components 7: Welding device 9: Elastic cloth 11: Guide surface 12: accommodating space 21: Bearing 22: Pin 31: Card tooth part 32: guide post 33: substrate 34: Support 35: spokes 36: connecting plate 37: Linkage 38: Fixture 39: Components to be sensed 321: Rolling Piece 331: curved board 371: Connector 381: Pin 41: Clip 411: Clip 412: Positioning Department 413: round notch 51: chain 61: Turn the motor 62: driving gear 63: passive gear 64: The first lifting device 65: The first mobile device 66: Sensor 71: Welding machine 72: The second lifting device 73: fixed plate 74: Sliding plate 75: Ups and downs 711: Welding head 731: Chute 741: perforation 742: stage 751: Card Payment

圖1為本發明一較佳實施例之立體圖。 圖2為本發明一較佳實施例之分解圖。 圖3為本發明一較佳實施例之局部拆解圖。 圖4為圖3之俯視圖。 圖5為本發明驅動組件之立體圖。 圖6為圖5之側視圖。 圖7為本發明一較佳實施例之側視圖。 圖8為本發明一較佳實施例之側視剖面圖。 圖9為圖8之局部放大圖。 圖10為本發明焊接裝置之局部分解圖。 圖11及圖12為本發明焊接裝置之側視操作圖。 圖13為本發明一較佳實施例之局部示意圖。 圖14為圖13之分解圖。 圖15為圖13之側視剖面圖。 圖16為本發明之焊接完成示意圖。Figure 1 is a perspective view of a preferred embodiment of the present invention. Figure 2 is an exploded view of a preferred embodiment of the present invention. Figure 3 is a partial disassembly diagram of a preferred embodiment of the present invention. Fig. 4 is a top view of Fig. 3. Figure 5 is a perspective view of the drive assembly of the present invention. Fig. 6 is a side view of Fig. 5; Figure 7 is a side view of a preferred embodiment of the present invention. Figure 8 is a side cross-sectional view of a preferred embodiment of the present invention. Fig. 9 is a partial enlarged view of Fig. 8. Figure 10 is a partial exploded view of the welding device of the present invention. Figures 11 and 12 are side views of the operation of the welding device of the present invention. Figure 13 is a partial schematic diagram of a preferred embodiment of the present invention. Fig. 14 is an exploded view of Fig. 13; Fig. 15 is a side sectional view of Fig. 13; Figure 16 is a schematic diagram of the completion of welding of the present invention.

1:架體1: frame

3:承載台3: Bearing platform

4:固定件4: Fixed parts

7:焊接裝置7: Welding device

33:基板33: substrate

Claims (21)

一種彈跳床製造設備,包括: 一架體; 一轉動座,設有一可相對該架體轉動之軸承; 一承載台,組接於該軸承以與該軸承同動轉動; 複數固定件,可拆卸地設於該承載台且為環狀排列,該等固定件包括二夾件,該二夾件供選擇性地夾設一彈性布; 一致動件,繞設於該承載台並與該承載台同動; 一驅動組件,設有一轉動馬達,該轉動馬達之轉軸與該致動件相組接,以帶動該致動件轉動; 至少一焊接裝置,該至少一焊接裝置可選擇性地將該固定件之該二夾件及該彈性布相焊接固定。A bouncing bed manufacturing equipment, including: A frame A rotating seat with a bearing that can rotate relative to the frame; A bearing platform, assembled to the bearing to rotate with the bearing; A plurality of fixing pieces are detachably arranged on the bearing platform and arranged in a ring shape, and the fixing pieces include two clamping pieces, and the two clamping pieces are used for selectively clamping an elastic cloth; The actuating member is arranged around the bearing platform and moves simultaneously with the bearing platform; A driving assembly is provided with a rotating motor, and the rotating shaft of the rotating motor is assembled with the actuating member to drive the actuating member to rotate; At least one welding device, the at least one welding device can selectively weld and fix the two clamping pieces of the fixing piece and the elastic cloth. 如請求項1所述的彈跳床製造設備,其中該承載台之外圍設有呈環狀配置之複數卡齒部,該致動件為一鏈條,該鏈條圍繞並嚙合於該等卡齒部,該轉動馬達之轉軸設有一主動齒輪,該主動齒輪嚙合於該鏈條。The bounce bed manufacturing equipment according to claim 1, wherein a plurality of locking tooth portions in a circular configuration are provided on the periphery of the bearing platform, the actuating member is a chain, and the chain surrounds and engages the locking tooth portions, The rotating shaft of the rotating motor is provided with a driving gear, and the driving gear is meshed with the chain. 如請求項2所述的彈跳床製造設備,其中該鏈條繞過該主動齒輪,使該主動齒輪嚙合於該鏈條之內側,該驅動組件另包括二被動齒輪,該主動齒輪位於該二被動齒輪之間,該主動齒輪與該軸承之徑向距離大於各該被動齒輪與該軸承之徑向距離,該二被動齒輪分別嚙合於該鏈條之外側。The bounce bed manufacturing equipment according to claim 2, wherein the chain bypasses the driving gear so that the driving gear meshes with the inner side of the chain, and the driving assembly further includes two driven gears, and the driving gear is located between the two driven gears. Meanwhile, the radial distance between the driving gear and the bearing is greater than the radial distance between each driven gear and the bearing, and the two driven gears respectively mesh with the outer side of the chain. 如請求項3所述的彈跳床製造設備,其中該驅動組件另包括一第一升降裝置及一第一移動裝置,以將該轉動馬達相對該承載台進行升降及徑向移動。The bounce bed manufacturing equipment according to claim 3, wherein the driving assembly further includes a first lifting device and a first moving device, so as to lift and move the rotating motor relative to the bearing platform and radially move. 如請求項1所述的彈跳床製造設備,其中該架體之頂部設有一環狀之導面,該承載台沿該軸承之轉動軸向延伸設有朝向該架體之複數導柱,各該導柱之一端分別設有一滾動件,該等導柱之滾動件分別抵頂於該導面。The bounce bed manufacturing equipment according to claim 1, wherein the top of the frame is provided with a ring-shaped guide surface, the bearing platform extends along the axis of rotation of the bearing and is provided with a plurality of guide posts facing the frame, each One end of the guide post is respectively provided with a rolling element, and the rolling elements of the guide posts respectively abut against the guide surface. 如請求項5所述的彈跳床製造設備,其中該架體之中央設有一容置空間,該轉動座容置於該容置空間,該轉動座之底部徑向設有複數接腳,該等接腳與該架體相固定。The bounce bed manufacturing equipment according to claim 5, wherein the center of the frame body is provided with an accommodating space, the rotating seat is accommodated in the accommodating space, the bottom of the rotating seat is radially provided with a plurality of pins, the The pins are fixed to the frame body. 如請求項1所述的彈跳床製造設備,其中該承載台包括一環型之基板及複數支撐件,該等支撐件呈輻射狀排列且朝內之一端分別與該軸承相組接,該等支撐件朝外之一端分別與該基板相組接,該等固定件設於該基板。The bounce bed manufacturing equipment according to claim 1, wherein the bearing platform includes a ring-shaped base plate and a plurality of support members, and the support members are arranged in a radial shape and one end facing inward is respectively assembled with the bearing, and the supports One end of the parts facing outward is respectively assembled with the base plate, and the fixing parts are arranged on the base plate. 如請求項7所述的彈跳床製造設備,其中該基板由複數弧形板所組成,任二該相鄰之弧形板與一該支撐件相組接。The bounce bed manufacturing equipment according to claim 7, wherein the base plate is composed of a plurality of arc-shaped plates, and any two adjacent arc-shaped plates are assembled with a support member. 如請求項7所述的彈跳床製造設備,其中該承載台包括複數輻板,該等輻板呈扇形並拼湊成圓板狀,任二該相鄰之輻板與一該支撐件遠離該基板之一側相組接,該基板之徑向尺寸大於該等輻板所拼湊出之徑向尺寸。The bouncing bed manufacturing equipment according to claim 7, wherein the bearing platform includes a plurality of spokes, the spokes are fan-shaped and pieced together into a circular plate, and any two adjacent spokes and one of the support members are far away from the substrate One side is assembled, and the radial size of the substrate is larger than the radial size of the webs. 如請求項9所述的彈跳床製造設備,其中該承載台另包括一圓形之連接板,該連接板之外周緣與該等輻板徑向朝內之一端相嵌接,該輻板與該等支撐件及該軸承相固接。The bouncing bed manufacturing equipment according to claim 9, wherein the bearing platform further includes a circular connecting plate, the outer periphery of the connecting plate is embedded with one end of the spokes radially inward, and the spokes and The supporting parts and the bearing are fixedly connected. 如請求項9所述的彈跳床製造設備,其中該承載台另包括一環狀之連動件,該連動件圍繞於該轉動座,該連動件與該基板遠離該等支撐件之一側相組接,該連動件之外圍設有呈環狀配置之複數卡齒部,該致動件為一鏈條,該鏈條圍繞並嚙合於該等卡齒部,該轉動馬達之轉軸設有一主動齒輪,該主動齒輪嚙合於該鏈條。The bounce bed manufacturing equipment according to claim 9, wherein the bearing platform further includes a ring-shaped linkage member, the linkage member surrounds the rotating seat, and the linkage member is assembled with a side of the base plate away from the support members Connectedly, a plurality of locking tooth portions arranged in a ring shape are arranged on the periphery of the linkage member, the actuating member is a chain, and the chain surrounds and meshes with the locking tooth portions, the rotating shaft of the rotating motor is provided with a driving gear, the The driving gear meshes with the chain. 如請求項11所述的彈跳床製造設備,其中該連動件設有複數連接件,該等連接件沿該軸承之轉動軸向延伸並徑向彎折地抵接於該基板並相固設。The bounce bed manufacturing equipment according to claim 11, wherein the linkage member is provided with a plurality of connecting members, and the connecting members extend along the rotation axis of the bearing and abut against the base plate in a radial direction and are fixed to each other. 如請求項1所述的彈跳床製造設備,其中該承載台設有複數冶具,該等冶具呈環型排列,至少一銷件穿設於該固定件之二夾件並插設於該冶具。The bounce bed manufacturing equipment according to claim 1, wherein the bearing platform is provided with a plurality of jigs, the jigs are arranged in a ring shape, and at least one pin is inserted through the two clamps of the fixing member and inserted into the jig. 如請求項1所述的彈跳床製造設備,其中該驅動組件設有複數感測器,該等感測器分別具有不同之相對高度,該承載台設有複數成環狀排列之待感測元件,該等待感測元件之相對高度分別對應於一該感測器。The bouncing bed manufacturing equipment according to claim 1, wherein the driving assembly is provided with a plurality of sensors, and the sensors have different relative heights, and the bearing platform is provided with a plurality of elements to be sensed arranged in a ring , The relative height of the waiting sensing element corresponds to a sensor respectively. 如請求項1所述的彈跳床製造設備,其中該焊接裝置包括一焊接機台,該焊接機台設有一焊接頭,該焊接頭可選擇性地將該固定件之二夾件相焊接。The bounce bed manufacturing equipment according to claim 1, wherein the welding device includes a welding machine, the welding machine is provided with a welding head, and the welding head can selectively weld the two clamps of the fixing member. 如請求項15所述的彈跳床製造設備,其中該焊接裝置另包括一第二升降裝置,該第二升降裝置可選擇性地將該焊接機台沿該軸承之轉動軸向進行升降。The bounce bed manufacturing equipment according to claim 15, wherein the welding device further includes a second lifting device, and the second lifting device can selectively lift the welding machine table along the axis of rotation of the bearing. 如請求項15所述的彈跳床製造設備,其中該焊接裝置包括一固定板及一滑動板,該焊接機台固設於該滑動板,該滑動板可橫向該軸承之轉動軸向相對該固定板滑動。The bounce bed manufacturing equipment according to claim 15, wherein the welding device includes a fixed plate and a sliding plate, the welding machine is fixed to the sliding plate, and the sliding plate can be transverse to the rotation axis of the bearing relative to the fixed The board slides. 如請求項17所述的彈跳床製造設備,其中該滑動板設有一穿孔,該固定板設有一沿水平方向延伸之滑槽,一升縮組件位於該固定板遠離該滑動板之一側並設有一可伸縮之卡抵件,該卡抵件穿設於該滑槽及該穿孔,當該卡抵件朝該固定板之方向收縮時,該卡抵件將該滑動板朝該固定板迫緊。The bounce bed manufacturing equipment according to claim 17, wherein the sliding plate is provided with a perforation, the fixed plate is provided with a chute extending in a horizontal direction, and an elevating and shrinking component is located on a side of the fixed plate away from the sliding plate and is arranged There is a retractable engaging member, the engaging member penetrates through the sliding groove and the perforation, when the engaging member contracts in the direction of the fixed plate, the engaging member presses the sliding plate toward the fixed plate . 如請求項18所述的彈跳床製造設備,其中該承載台之外圍設有呈環狀配置之複數卡齒部,該致動件為一鏈條,該鏈條圍繞並嚙合於該等卡齒部,該轉動馬達之轉軸設有一主動齒輪,該主動齒輪嚙合於該鏈條;該鏈條繞過該主動齒輪,使該主動齒輪嚙合於該鏈條之內側,該驅動組件另包括二被動齒輪,該主動齒輪位於該二被動齒輪之間,該主動齒輪與該軸承之徑向距離大於各該被動齒輪與該軸承之徑向距離,該二被動齒輪分別嚙合於該鏈條之外側;該驅動組件另包括一第一升降裝置及一第一移動裝置,以將該轉動馬達相對該承載台進行升降及徑向移動;該架體之頂部設有一環狀之導面,該承載台沿該軸承之轉動軸向延伸設有朝向該架體之複數導柱,各該導柱之一端分別設有一滾動件,該等導柱之滾動件分別抵頂於該導面;該架體之中央設有一容置空間,該轉動座容置於該容置空間,該轉動座之底部徑向設有複數接腳,該等接腳與該架體相固定;該承載台包括一環型之基板及複數支撐件,該等支撐件呈輻射狀排列且朝內之一端分別與該軸承相組接,該等支撐件朝外之一端分別與該基板相組接,該等固定件設於該基板;該基板由複數弧形板所組成,任二該相鄰之弧形板與一該支撐件相組接;該承載台包括複數輻板,該等輻板呈扇形並拼湊成圓板狀,任二該相鄰之輻板與一該支撐件遠離該基板之一側相組接,該基板之徑向尺寸大於該等輻板所拼湊出之徑向尺寸;該承載台另包括一圓形之連接板,該連接板之外周緣與該等輻板徑向朝內之一端相嵌接,該輻板與該等支撐件及該軸承相固接;該承載台另包括一環狀之連動件,該連動件圍繞於該轉動座,該連動件與該基板遠離該等支撐件之一側相組接,該連動件之外圍設有呈環狀配置之複數卡齒部,該鏈條圍繞並嚙合於該等卡齒部,該轉動馬達之轉軸設有一主動齒輪,該主動齒輪嚙合於該鏈條;該連動件設有複數連接件,該等連接件沿該軸承之轉動軸向延伸並徑向彎折地抵接於該基板並相固設;該承載台設有複數冶具,該等冶具呈環型排列,至少一銷件穿設於該固定件之二夾件並插設於該冶具;該驅動組件設有複數感測器,該等感測器分別具有不同之相對高度,該承載台設有複數成環狀排列之待感測元件,該等待感測元件之相對高度分別對應於一該感測器;該焊接裝置另包括一第二升降裝置,該第二升降裝置可選擇性地將該焊接機台沿該軸承之轉動軸向進行升降;該固定件之二夾件分別包括一體連接之一夾部及一定位部,該至少一銷件穿設於該二夾件之定位部,該二夾部相面對之一面分別設有波浪結構,該穿孔設有一階部,該卡抵件遠離該升縮組件之一端之形狀配合該階部。The bounce bed manufacturing equipment according to claim 18, wherein a plurality of locking tooth portions arranged in a ring shape are provided on the periphery of the bearing platform, the actuating member is a chain, and the chain surrounds and engages the locking tooth portions, The rotating shaft of the rotating motor is provided with a driving gear, the driving gear is meshed with the chain; the chain bypasses the driving gear, so that the driving gear is meshed with the inner side of the chain, the driving assembly further includes two driven gears, the driving gear is located Between the two driven gears, the radial distance between the driving gear and the bearing is greater than the radial distance between each driven gear and the bearing, and the two driven gears respectively mesh with the outer side of the chain; the drive assembly further includes a first Lifting device and a first moving device to lift and move the rotating motor relative to the bearing platform and radially move; the top of the frame is provided with an annular guide surface, and the bearing platform extends along the axis of rotation of the bearing There are a plurality of guide posts facing the frame body, one end of each guide post is respectively provided with a rolling element, and the rolling elements of the guide posts respectively abut against the guide surface; the center of the frame body is provided with an accommodation space, and the rotation The seat is accommodated in the accommodating space, and the bottom of the rotating seat is radially provided with a plurality of pins, and the pins are fixed to the frame; the bearing platform includes a ring-shaped base plate and a plurality of support members, the support members They are arranged radially and are respectively assembled with the bearing at one end facing inward, and the supporting parts are assembled with the base plate at one end facing outwards respectively, and the fixing parts are arranged on the base plate; the base plate is formed by a plurality of arc-shaped plates. Any two adjacent arc-shaped plates are assembled with a support; the bearing platform includes a plurality of spokes, the spokes are fan-shaped and pieced together into a circular plate, any two of the adjacent spokes and One side of the support member away from the base plate is assembled and connected, and the radial dimension of the base plate is larger than the radial dimension of the webs; The rim is embedded with the radially inward end of the spokes, and the spokes are fixedly connected with the supporting parts and the bearing; the bearing platform further includes a ring-shaped linkage member, and the linkage member rotates around the Seat, the linkage member is assembled with the base plate on a side away from the support members, and the outer periphery of the linkage member is provided with a plurality of teeth portions arranged in a ring shape, and the chain surrounds and engages with the teeth portions, the The rotating shaft of the rotating motor is provided with a driving gear, the driving gear is meshed with the chain; the linkage is provided with a plurality of connecting pieces, the connecting pieces extend along the axis of rotation of the bearing and radially bend and abut against the base plate and Phase fixed installation; the bearing platform is provided with a plurality of smelting tools, the smelting tools are arranged in a ring shape, at least one pin is inserted through the two clamps of the fixing part and inserted into the smelting tool; the driving assembly is provided with a plurality of sensors The sensors have different relative heights, the carrier is provided with a plurality of elements to be sensed arranged in a ring, and the relative heights of the elements to be sensed respectively correspond to a sensor; the welding device is further It includes a second lifting device that can selectively lift the welding machine along the axis of rotation of the bearing; the two clamping pieces of the fixing piece each include a clamping portion and a positioning portion that are integrally connected , The at least one pin passes through the positioning part of the two clamping parts, and one of the two clamping parts is respectively provided with In a wave structure, the perforation is provided with a stepped portion, and the shape of an end of the retaining member away from the up-and-down component matches the stepped portion. 一種彈跳床製造方法,其使用一如請求項1至19其中任一項所述的彈跳床製造設備,另包括以下步驟: 備一彈性布並將該彈性布置於該承載台,該等固定件之二夾件將該彈性布之周緣進行夾設; 該驅動組件之轉動馬達藉由該致動件將該承載台轉動,使該焊接裝置對應於其中一該固定件,當該焊接裝置對應於一該固定件後即可將該固定件進行焊接,以使該固定件之二該夾件與該彈性布相焊接固定; 待焊接完其中一該固定件後,該驅動組件之轉動馬達即繼續轉動,以使該焊接裝置與另一該固定件相對應,即可繼續焊接另一該固定件。A method for manufacturing a bouncing bed, which uses the bouncing bed manufacturing equipment according to any one of claims 1 to 19, and further includes the following steps: Prepare an elastic cloth and arrange the elasticity on the bearing platform, and clamp the periphery of the elastic cloth by the two clamping pieces of the fixing parts; The rotation motor of the driving assembly rotates the bearing table by the actuating member, so that the welding device corresponds to one of the fixing members. When the welding device corresponds to one of the fixing members, the fixing member can be welded. So that the second of the fixing parts, the clamping part and the elastic cloth are welded and fixed; After one of the fixing parts is welded, the rotation motor of the driving assembly continues to rotate, so that the welding device corresponds to the other fixing part, and then the other fixing part can be welded. 如請求項20所述的彈跳床製造方法,其中該焊接裝置以超音波焊接方式將該固定件與該彈性布相焊接固定,該固定件鄰近該焊接裝置之該夾件被該焊接裝置成形出至少一圓形凹口。The method for manufacturing a bounce bed according to claim 20, wherein the welding device uses ultrasonic welding to weld and fix the fixing member and the elastic cloth, and the clamping member of the fixing member adjacent to the welding device is formed by the welding device At least one circular notch.
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