TWI740337B - Manufacturing equipment for bouncing bed and method for manufacturing bouncing bed - Google Patents
Manufacturing equipment for bouncing bed and method for manufacturing bouncing bed Download PDFInfo
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Abstract
Description
本發明係有關於一種彈跳床製造設備及彈跳床製造方法。The invention relates to a bouncing bed manufacturing equipment and a bouncing bed manufacturing method.
按,一般彈跳床在製造時,係以純人工方式將彈性布縫製在一環件,再將該環件裝設於彈跳床之架體,然而,此種製造方式不僅彈性布使用一段時間後容易與環件脫離,且在縫製過程中需要同時耗費多個人力,而導致彈跳床生產價格過高,且彈跳床之生產數量難以提升,而使消費者無法購買到價格較低且耐用度高之彈跳床,存在亟待改善之缺弊。According to the general bouncer’s manufacturing process, the elastic cloth is sewn into a ring by purely manual methods, and then the ring is installed on the frame of the bouncer. However, this manufacturing method is not only easy for the elastic cloth to be used for a period of time. The loops are detached, and multiple manpower is required in the sewing process, which causes the production price of the bounce bed to be too high, and the production quantity of the bounce bed is difficult to increase, so that consumers cannot buy the lower price and high durability bounce The bed has shortcomings that need to be improved urgently.
因此,有必要提供一種新穎且具有進步性之彈跳床製造設備及彈跳床製造方法,以解決上述之問題。Therefore, it is necessary to provide a novel and progressive bouncing bed manufacturing equipment and a bouncing bed manufacturing method to solve the above-mentioned problems.
本發明之主要目的在於提供一種彈跳床製造設備及彈跳床製造方法,可快速地自動化製造彈跳床,以取代傳統人力縫製彈跳床之製造過程,且該彈跳床具有較堅固之結構。The main purpose of the present invention is to provide a bouncing bed manufacturing equipment and a bouncing bed manufacturing method, which can quickly and automatically manufacture the bouncing bed to replace the traditional manual sewing bouncing bed manufacturing process, and the bouncing bed has a relatively strong structure.
為達成上述目的,本發明提供一種彈跳床製造設備,包括一架體、一轉動座、一承載台、複數固定件、一致動件、一驅動組件及至少一焊接裝置。該轉動座設有一可相對該架體轉動之軸承。該承載台組接於該軸承以與該軸承同動轉動。該等固定件可拆卸地設於該承載台且為環狀排列,該等固定件包括二夾件,該二夾件供選擇性地夾設一彈性布。該致動件繞設於該承載台並與該承載台同動。該驅動組件設有一轉動馬達,該轉動馬達之轉軸與該致動件相組接,以帶動該致動件轉動。該至少一焊接裝置可選擇性地將該固定件之該二夾件及該彈性布相焊接固定。To achieve the above objective, the present invention provides a bouncing bed manufacturing equipment, which includes a frame, a rotating base, a bearing platform, a plurality of fixed parts, an actuator, a driving assembly and at least one welding device. The rotating seat is provided with a bearing which can rotate relative to the frame body. The bearing platform is assembled with the bearing so as to rotate with the bearing. The fixing pieces are detachably arranged on the bearing platform and arranged in a ring shape. The fixing pieces include two clamping pieces, and the two clamping pieces are used for selectively clamping an elastic cloth. The actuating element is arranged around the bearing platform and moves simultaneously with the bearing platform. The driving assembly is provided with a rotating motor, and the rotating shaft of the rotating motor is assembled with the actuating member to drive the actuating member to rotate. The at least one welding device can selectively weld and fix the two clamping pieces of the fixing piece and the elastic cloth.
為達成上述目的,本發明另提供一種彈跳床製造方法,其使用一如上所述的彈跳床製造設備,另包括以下步驟:備一彈性布並將該彈性布置於該承載台,該等固定件之二夾件將該彈性布之周緣進行夾設;該驅動組件之轉動馬達藉由該致動件將該承載台轉動,使該焊接裝置對應於其中一該固定件,當該焊接裝置對應於一該固定件後即可將該固定件進行焊接,以使該固定件之二該夾件與該彈性布相焊接固定;待焊接完其中一該固定件後,該驅動組件之轉動馬達即繼續轉動,以使該焊接裝置與另一該固定件相對應,即可繼續焊接另一該固定件。In order to achieve the above objective, the present invention further provides a method for manufacturing a bounce bed, which uses a bounce bed manufacturing equipment as described above, and further includes the following steps: preparing an elastic cloth and arranging the elasticity on the bearing platform, and the fixing parts The second clamping piece clamps the periphery of the elastic cloth; the rotation motor of the drive assembly rotates the bearing table by the actuating piece, so that the welding device corresponds to one of the fixing pieces, when the welding device corresponds to After one of the fixing parts, the fixing part can be welded, so that the second of the fixing parts, the clamping part and the elastic cloth are welded and fixed; after one of the fixing parts is welded, the rotation motor of the driving assembly continues Rotate so that the welding device corresponds to the other fixing part, and then the welding of the other fixing part can be continued.
以下僅以實施例說明本發明可能之實施態樣,然並非用以限制本發明所欲保護之範疇,合先敘明。The following examples are only used to illustrate the possible implementation aspects of the present invention, but they are not intended to limit the scope of protection of the present invention, and are described first.
請參考圖1至16,其顯示本發明之一較佳實施例,本發明之彈跳床製造設備及彈跳床製造方法包括一架體1、一轉動座2、一承載台3、複數固定件4、一致動件5、一驅動組件6及至少一焊接裝置7。Please refer to Figures 1 to 16, which show a preferred embodiment of the present invention. The bounce bed manufacturing equipment and the bounce bed manufacturing method of the present invention include a
該轉動座2設有一可相對該架體1轉動之軸承21。The rotating
該承載台3組接於該軸承21以與該軸承21同動轉動。The
該等固定件4可拆卸地設於該承載台3且為環狀排列,該等固定件4包括二夾件41,該二夾件41供選擇性地夾設一彈性布9。The
該致動件5繞設於該承載台3並與該承載台3同動。The actuating
該驅動組件6設有一轉動馬達61,該轉動馬達61之轉軸與該致動件5相組接,以帶動該致動件5轉動,即可使該轉動馬達61之轉軸與該承載台3同動。該轉動馬達61之轉軸與該致動件5相組接之帶動方式相較於轉動該軸承21以帶動該承載台3之方式具有較小的扭力需求,因此可使用較小扭力之該轉動馬達61即可有效轉動該承載台3。The
該至少一焊接裝置7可選擇性地將該固定件4之該二夾件41及該彈性布9相焊接固定。於本實施例中係為一該焊接裝置7。The at least one
藉此,本發明另提供一種彈跳床製造方法,其使用一如上所述的彈跳床製造設備,另包括以下步驟:備該彈性布9並將該彈性布9置於該承載台3,該等固定件4之二夾件41將該彈性布9之周緣進行夾設;該驅動組件6之轉動馬達61藉由該致動件5將該承載台3轉動,使該焊接裝置7對應於其中一該固定件4,當該焊接裝置7對應於一該固定件4後即可將該固定件4進行焊接,以使該固定件4之二該夾件41與該彈性布9相焊接固定;待焊接完其中一該固定件4後,該驅動組件6之轉動馬達61即繼續轉動,以使該焊接裝置7與另一該固定件4相對應,即可繼續焊接另一該固定件4。待焊接完該等固定件4後,該彈性布9即與該等固定件4相固接,即可將該等固定件4連同該彈性布9自該承載台3拆卸,並裝設於彈跳床之床架。因此本發明可快速地自動化製造彈跳床,以取代傳統人力縫製彈跳床之製造過程,且該彈性布9與該等固定件4係為焊接方式,可具有較堅固之結構。Therefore, the present invention provides another method for manufacturing a bouncing bed, which uses a bouncing bed manufacturing equipment as described above, and further includes the following steps: preparing the
具體而言,該承載台3之外圍設有呈環狀配置之複數卡齒部31,該致動件5為一鏈條51,該鏈條51圍繞並嚙合於該等卡齒部31,該轉動馬達61之轉軸設有一主動齒輪62,該主動齒輪62嚙合於該鏈條51。於其它實施例中該致動件5亦可為驅動皮帶。Specifically, the outer periphery of the carrying
較佳地,該鏈條51繞過該主動齒輪62,使該主動齒輪62嚙合於該鏈條51之內側,該驅動組件6另包括二被動齒輪63,該主動齒輪62位於該二被動齒輪63之間,該主動齒輪62與該軸承21之徑向距離大於各該被動齒輪63與該軸承21之徑向距離,該二被動齒輪63分別嚙合於該鏈條51之外側。該二被動齒輪63可提高該鏈條51圍繞於該承載台3周圍之比例,以使該鏈條51可與更多該等卡齒部31相嚙合,而降低該鏈條51之單點受力。於本實施例中該驅動組件6另包括一第一升降裝置64及一第一移動裝置65,以將該轉動馬達61相對該承載台3進行升降及徑向移動,該第一移動裝置65可調整該鏈條51之張力,以防止該鏈條鬆脫。Preferably, the
進一步的說,該架體1之頂部設有一環狀之導面11,該承載台3沿該軸承21之轉動軸向延伸設有朝向該架體1之複數導柱32,各該導柱32之一端分別設有一滾動件321,該等導柱32之滾動件321分別抵頂於該導面11,以使該承載台3外圍可呈平穩的水平狀態,而不容易變形。Furthermore, the top of the
於本實施例中該架體1之中央設有一容置空間12,該轉動座2容置於該容置空間12,該轉動座2之底部徑向設有複數接腳22,該等接腳22與該架體1相固定,以使該轉動座2及該承載台3不會相對該架體1移動。In the present embodiment, the center of the
於本實施例中該承載台3包括一環型之基板33及複數支撐件34,該等支撐件34呈輻射狀排列且朝內之一端分別與該軸承21相組接,該等支撐件34朝外之一端分別與該基板33相組接,該等固定件4設於該基板33,其中該基板33由複數弧形板331所組成,任二該相鄰之弧形板331與一該支撐件34相組接。詳細的說,該承載台3包括複數輻板35,該等輻板35呈扇形並拼湊成圓板狀,任二該相鄰之輻板35與一該支撐件34遠離該基板33之一側相組接,該基板33之徑向尺寸大於該等輻板35所拼湊出之徑向尺寸,該等輻板35用於承載該彈性布9,以使該彈性布9平整地置放。其中該承載台3另包括一圓形之連接板36,該連接板36之外周緣與該等輻板35徑向朝內之一端相嵌接,該輻板35與該等支撐件34及該軸承21相固接。In this embodiment, the
較佳地,該承載台3另包括一環狀之連動件37,該連動件37圍繞於該轉動座2,該連動件37與該基板33遠離該等支撐件34之一側相組接。於本實施例中該連動件37之外圍設有呈環狀配置之該等卡齒部31,因此該鏈條51係帶動該連動件37後,該連動件37即可帶動該基板33轉動。另外該連動件37設有複數連接件371,該等連接件371沿該軸承21之轉動軸向延伸並徑向彎折地抵接於該基板33並相固設。Preferably, the
因此,上述該等基板33、該等支撐件34、該等輻板35、該等連接板36及該連動件37係以鎖固方式相固定,因此可拆卸後以方便進行搬運,以利降低販售時之物流配送成本。Therefore, the above-mentioned
請進一步配合參考圖13至15,其中該承載台3設有複數冶具38,於本實施例中該等冶具38係設於該基板33,該等冶具38呈環型排列,至少一銷件381穿設於該固定件4之二夾件41並插設於該冶具38,以避免焊接過程中損壞到該承載台3。Please further refer to FIGS. 13 to 15 in which the carrying
該固定件4之二夾件41分別包括一體連接之一夾部411及一定位部412,該至少一銷件381穿設於該二夾件41之定位部412,該二夾部411相面對之一面分別設有波浪結構,當該固定件4之二夾件41尚未相焊接時可具有較強之摩擦力夾固住該彈性布9。The two
另一較佳地,該驅動組件6設有複數感測器66,該等感測器66分別具有不同之相對高度(如圖5、6所示),該承載台3設有複數成環狀排列之待感測元件39(如圖7所示),該等待感測元件39之相對高度分別對應於一該感測器66,藉由一該待感測元件39配對一該感測器66,可根據不同之該感測器66感測到該待感測元件39即可準確地計算出該承載台3之轉動角度,以達到有效率地自動化控制,且無須將該等感測器66環狀排列於該承載台3周圍,因此可節省該等感測器66之佈線長度。Preferably, the
請進一步配合參考圖9至12,該焊接裝置7包括一焊接機台71,該焊接機台71設有一焊接頭711,該焊接頭711可選擇性地將該固定件4之二夾件41相焊接。該焊接裝置7另包括一第二升降裝置72,該第二升降裝置72可選擇性地將該焊接機台71沿該軸承21之轉動軸向進行升降。Please further refer to Figures 9 to 12, the
較佳地,該焊接裝置7包括一固定板73及一滑動板74,該焊接機台71固設於該滑動板74,該滑動板74可橫向該軸承21之轉動軸向相對該固定板73滑動,以供焊接不同徑向尺寸之該彈性布9,因此該等固定件4可依照不同尺寸之該彈性布9而改變排列出環形之大小,可順利地製造出不同尺寸之彈跳床。Preferably, the
詳細的說,該滑動板74設有一穿孔741,該固定板73設有一沿水平方向延伸之滑槽731,一升縮組件75位於該固定板73遠離該滑動板74之一側並設有一可伸縮之卡抵件751,該卡抵件751穿設於該滑槽731及該穿孔741,當該卡抵件751朝該固定板73之方向收縮時,該卡抵件751將該滑動板74朝該固定板73迫緊,藉此將該滑動板74與該固定板73相固定。In detail, the sliding
於本實施例中該穿孔741設有一階部742,該卡抵件751遠離該升縮組件75之一端之形狀配合該階部742,使該卡抵件751可為藏頭式地將該滑動板74與該固定板73相迫緊。In this embodiment, the through
要說明的是,如圖16所示,較佳地該焊接裝置7以超音波焊接方式將該固定件4與該彈性布9相焊接固定,該固定件4鄰近該焊接裝置7之該夾件41被該焊接裝置7成形出至少一圓形凹口413,以有效地將該二夾件41及該彈性布熔融焊接固定,於本實施例中係成形出二該圓形凹口413。It should be noted that, as shown in FIG. 16, it is preferable that the
綜上,本發明之彈跳床製造設備及彈跳床製造方法,可快速地自動化製造彈跳床,以取代傳統人力縫製彈跳床之製造過程,且該彈跳床具有較堅固之結構。In summary, the jumping bed manufacturing equipment and the jumping bed manufacturing method of the present invention can quickly and automatically manufacture the jumping bed to replace the traditional manual sewing manufacturing process of the jumping bed, and the jumping bed has a relatively strong structure.
1:架體 2:轉動座 3:承載台 4:固定件 5:致動件 6:驅動組件 7:焊接裝置 9:彈性布 11:導面 12:容置空間 21:軸承 22:接腳 31:卡齒部 32:導柱 33:基板 34:支撐件 35:輻板 36:連接板 37:連動件 38:冶具 39:待感測元件 321:滾動件 331:弧形板 371:連接件 381:銷件 41:夾件 411:夾部 412:定位部 413:圓形凹口 51:鏈條 61:轉動馬達 62:主動齒輪 63:被動齒輪 64:第一升降裝置 65:第一移動裝置 66:感測器 71:焊接機台 72:第二升降裝置 73:固定板 74:滑動板 75:升縮組件 711:焊接頭 731:滑槽 741:穿孔 742:階部 751:卡抵件1: frame 2: Rotating seat 3: Bearing platform 4: Fixed parts 5: Actuator 6: Drive components 7: Welding device 9: Elastic cloth 11: Guide surface 12: accommodating space 21: Bearing 22: Pin 31: Card tooth part 32: guide post 33: substrate 34: Support 35: spokes 36: connecting plate 37: Linkage 38: Fixture 39: Components to be sensed 321: Rolling Piece 331: curved board 371: Connector 381: Pin 41: Clip 411: Clip 412: Positioning Department 413: round notch 51: chain 61: Turn the motor 62: driving gear 63: passive gear 64: The first lifting device 65: The first mobile device 66: Sensor 71: Welding machine 72: The second lifting device 73: fixed plate 74: Sliding plate 75: Ups and downs 711: Welding head 731: Chute 741: perforation 742: stage 751: Card Payment
圖1為本發明一較佳實施例之立體圖。 圖2為本發明一較佳實施例之分解圖。 圖3為本發明一較佳實施例之局部拆解圖。 圖4為圖3之俯視圖。 圖5為本發明驅動組件之立體圖。 圖6為圖5之側視圖。 圖7為本發明一較佳實施例之側視圖。 圖8為本發明一較佳實施例之側視剖面圖。 圖9為圖8之局部放大圖。 圖10為本發明焊接裝置之局部分解圖。 圖11及圖12為本發明焊接裝置之側視操作圖。 圖13為本發明一較佳實施例之局部示意圖。 圖14為圖13之分解圖。 圖15為圖13之側視剖面圖。 圖16為本發明之焊接完成示意圖。Figure 1 is a perspective view of a preferred embodiment of the present invention. Figure 2 is an exploded view of a preferred embodiment of the present invention. Figure 3 is a partial disassembly diagram of a preferred embodiment of the present invention. Fig. 4 is a top view of Fig. 3. Figure 5 is a perspective view of the drive assembly of the present invention. Fig. 6 is a side view of Fig. 5; Figure 7 is a side view of a preferred embodiment of the present invention. Figure 8 is a side cross-sectional view of a preferred embodiment of the present invention. Fig. 9 is a partial enlarged view of Fig. 8. Figure 10 is a partial exploded view of the welding device of the present invention. Figures 11 and 12 are side views of the operation of the welding device of the present invention. Figure 13 is a partial schematic diagram of a preferred embodiment of the present invention. Fig. 14 is an exploded view of Fig. 13; Fig. 15 is a side sectional view of Fig. 13; Figure 16 is a schematic diagram of the completion of welding of the present invention.
1:架體1: frame
3:承載台3: Bearing platform
4:固定件4: Fixed parts
7:焊接裝置7: Welding device
33:基板33: substrate
Claims (21)
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US10330247B2 (en) * | 2015-06-29 | 2019-06-25 | Mario Del Mare Architect Inc. | Frame structure, and structure |
CN109941953A (en) * | 2019-04-10 | 2019-06-28 | 利辛县爱侣家俱加工有限公司 | A kind of bed mattress edge-enclosing frame automation clamping installing mechanism |
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EP0473445A1 (en) * | 1990-08-30 | 1992-03-04 | Watertramps International Limited | Trampolines |
US7220218B1 (en) * | 2005-12-19 | 2007-05-22 | Arthur Chu | Modified trampoline holder structure |
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