TWI738531B - Paper packaging material structure - Google Patents
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- TWI738531B TWI738531B TW109134146A TW109134146A TWI738531B TW I738531 B TWI738531 B TW I738531B TW 109134146 A TW109134146 A TW 109134146A TW 109134146 A TW109134146 A TW 109134146A TW I738531 B TWI738531 B TW I738531B
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Abstract
一種紙質包裝材結構,包括三個多管式緩衝體及至少一連接板,該多管式緩衝體包括第一方管、U型管、第二方管,該U型管於開口兩側壁分別固定著該第一方管及該第二方管,該U型管彎曲處內的空間固定著插管,該插管剖面呈具有內凹缺角的長方型且四個壁面皆具有凹肋,該連接板連接著相鄰兩個該多管式緩衝體,使得一個該多管式緩衝體位於中間位置,其他兩個該多管式緩衝體與之垂直且固定於兩側,整體形成半框式U型包裝體。藉此結構能用於包裝重量重且大尺寸電子產品,具備極佳的緩衝避震效果,且能採用自動化機械生產製造,降低生產成本極具市場競爭力。 A paper packaging material structure includes three multi-tube buffer bodies and at least one connecting plate. The multi-tube buffer body includes a first square tube, a U-shaped tube, and a second square tube. The first square tube and the second square tube are fixed, and the space in the bend of the U-shaped tube is fixed with the insertion tube. , The connecting plate connects the two adjacent multi-tube buffer bodies, so that one of the multi-tube buffer bodies is located in the middle position, and the other two multi-tube buffer bodies are perpendicular to it and fixed on both sides, forming a half as a whole. Framed U-shaped packaging body. The structure can be used to pack heavy and large-size electronic products, has excellent cushioning and shock-absorbing effects, and can be manufactured by automated machinery, reducing production costs and being extremely competitive in the market.
Description
本發明是一種關於紙質包裝材結構,尤其指一種應用於包裝大尺寸重量重的電子產品,且具備良好緩衝避震效果的設計。The invention relates to a paper packaging material structure, in particular to a design that is applied to packaging large-size and heavy-weight electronic products and has a good cushioning and shock-absorbing effect.
環保意識抬頭,各種包裝緩衝材逐漸要求能回收或不污染環境。緩衝包裝又稱防震包裝,在各種包裝方法中佔有重要的地位。因為產品從生產出來到開始使用要經過一系列的運輸、保管、堆棧和裝卸,在過程中都會有力作用在產品之上,使產品發生機械性損壞。為了防止產品遭受損壞,就要設法減小外力的影響,所謂緩衝包裝就是指為減緩內裝物受到衝擊和振動,保護其免受損壞所採取的一定防護措施的包裝。Environmental awareness is rising, and various packaging cushioning materials are gradually required to be recycled or not pollute the environment. Cushion packaging, also known as shock-proof packaging, occupies an important position in various packaging methods. Because the product has to go through a series of transportation, storage, stacking and loading and unloading from the production to the beginning of use, it will be forcefully acted on the product in the process, causing the product to be mechanically damaged. In order to prevent the product from being damaged, it is necessary to try to reduce the influence of external forces. The so-called cushioning packaging refers to the packaging of certain protective measures taken to reduce the impact and vibration of the contents and protect it from damage.
紙質緩衝包裝材,所採用原料為紙材,符合現今環保要求。紙質緩衝包裝材針對不同產品的需求,所需的防護條件及緩衝強度也不同。目前電視尺寸主流市場為大尺寸,一般至少達42吋,50~65吋電視也是常態,此類大尺寸電視因重量重,相對地所需的紙質緩衝包裝材要求也更為嚴格。本發明人先前設計了紙質緩衝包裝材結構,雖然能達到自動化機械生產製造,且降低生產成本的需求,但並不能滿足承載大型電視且具有安全防護及緩衝避震的效果。為此本發明人思考如何設計一種能自動化生產製造的紙質緩衝包裝材,且能負擔大重量及大尺寸電視的緩衝避震要求,讓產品更具市場競爭力。Paper cushioning packaging material, the raw material used is paper, which meets the current environmental protection requirements. Paper cushioning packaging materials have different protection conditions and cushioning strengths according to the needs of different products. At present, the mainstream TV size market is large-size, generally at least 42 inches, and 50-65-inch TVs are also the norm. Due to the heavy weight of such large-size TVs, the requirements for paper buffer packaging materials are relatively strict. The inventor previously designed a paper cushioning packaging material structure. Although it can meet the requirements of automated mechanical production and reduce production costs, it cannot meet the requirements of carrying large TVs and has the effects of safety protection and shock absorption. For this reason, the inventor thinks about how to design a paper cushioning packaging material that can be automatically produced and manufactured, and can afford the cushioning and shock-absorbing requirements of large weight and large-size TVs, so that the product is more competitive in the market.
本發明之主要目的係提供一種具有負載重量重且緩衝效果的紙質包裝材結構,主要設計一多管式緩衝體,由三個中空管構成緩衝結構,包括一U型管及固定於兩側的第一方管及第二方管,之後至少一連接板連接兩個或多個多管式緩衝體,經彎折後固定就能形成一半框式U型包裝體,如此結構所能負載的重量更重且緩衝效果佳,也能藉由自動化機械生產製造,降低生產成本,符合本發明希望用於電視或大型物件的緩衝避震包裝。The main purpose of the present invention is to provide a paper packaging material structure with a heavy load and a buffer effect. It mainly designs a multi-tube buffer body. The buffer structure is composed of three hollow tubes, including a U-shaped tube and fixed on both sides. The first square tube and the second square tube, and then at least one connecting plate is connected to two or more multi-tube buffer bodies, which can be bent and fixed to form a half-frame U-shaped packaging body. This structure can load The weight is heavier and the cushioning effect is good, and it can also be manufactured by automated machinery to reduce production costs, which is in line with the present invention's hope for the cushioning and shock-absorbing packaging of TVs or large objects.
為達上述之目的,本發明為一種紙質包裝材結構,包括三個多管式緩衝體及至少一連接板,該多管式緩衝體包括第一方管、U型管、第二方管,該U型管是於開口兩側壁分別固定著該第一方管及該第二方管,該U型管彎曲處內的空間固定著插管,該插管剖面呈具有內凹缺角的長方型且四個壁面皆具有凹肋,該連接板連接著相鄰兩個該多管式緩衝體,使得一個該多管式緩衝體位於中間位置,其他兩個該多管式緩衝體與之垂直且固定於兩側,整體形成半框式U型包裝體。In order to achieve the above objective, the present invention is a paper packaging material structure comprising three multi-tube buffer bodies and at least one connecting plate. The multi-tube buffer body includes a first square tube, a U-shaped tube, and a second square tube. The U-shaped tube is fixed with the first square tube and the second square tube on the two side walls of the opening respectively. The space in the bend of the U-shaped tube is fixed with the insertion tube. Square shape and four wall surfaces have concave ribs, the connecting plate connects two adjacent multi-tube buffer bodies, so that one of the multi-tube buffer bodies is located in the middle position, and the other two multi-tube buffer bodies are connected with each other. It is vertical and fixed on both sides to form a half-frame U-shaped packaging body as a whole.
在本發明的較佳實施例中,該U型管於側壁形成至少一凹槽,該凹槽為弧形槽、V型槽、長型槽、梯型槽等其中一種。In a preferred embodiment of the present invention, at least one groove is formed on the side wall of the U-shaped tube, and the groove is one of arc-shaped grooves, V-shaped grooves, long grooves, and trapezoidal grooves.
在本發明的較佳實施例中,該第一方管的寛度相同或不同於該第二方管。In a preferred embodiment of the present invention, the width of the first square tube is the same or different from that of the second square tube.
在本發明的較佳實例中,進一步包括至少一補強體,該補強體包括第一框管及第二框管,該第一框管尺寸大於該第二框管,組裝時兩者交錯配置形成一中空的長方型體,該補強體位於兩個該多管式緩衝體垂直連接處的其中一個該U型管開口內。In a preferred embodiment of the present invention, it further includes at least one reinforcing body, the reinforcing body includes a first frame tube and a second frame tube, the first frame tube is larger in size than the second frame tube, and the two are arranged in a staggered configuration during assembly A hollow rectangular body, the reinforcing body is located in one of the U-shaped tube openings at the vertical connection of the two multi-tube buffer bodies.
綜合以上所述,本發明紙質包裝材結構具有下列幾項優點: 1. 本發明U型管內插置著形狀特殊的插管,插管剖面呈具有內凹缺角的長方型且各壁面具有凹肋,使得插管強度增加,另外插管與U型管彎曲區內壁面採大面積黏貼固定,使得整體結構更為牢固,耐震性及承重能力相對提升; 2. 本發明多管式緩衝體是由依序並排的第一方管、U型管及第二方管所構成,U型管作為中央主體結構,具有良好的耐重及避震效果,兩側緩衝效果則由第一方管及第二方管所負責,讓整體具備良好緩衝避震效果及強度; 3. 本發明結構能採用自動化機器生產製造,降低生產成本,提升產品競爭力; 4. 三個多管式緩衝體及連接板所形成的半框式U型包裝體,四周皆由中空結構所構成,當兩個半框式U型包裝體將電視包裝其中放置於包裝箱中,如同懸空方式將電視保護於中間位置,達到極佳的緩衝避震效果。 Based on the above, the paper packaging material structure of the present invention has the following advantages: 1. In the U-shaped tube of the present invention, a special-shaped cannula is inserted. The cross-section of the cannula is rectangular with recessed corners and each wall has concave ribs, which increases the strength of the cannula. In addition, the cannula and the U-shaped tube The wall surface in the curved area is fixed by a large area, which makes the overall structure stronger, and the seismic resistance and load-bearing capacity are relatively improved; 2. The multi-tube buffer body of the present invention is composed of a first square tube, a U-shaped tube, and a second square tube that are arranged side by side in sequence. The U-shaped tube is the central main structure and has good weight resistance and shock absorption effects. The effect is the responsibility of the first square tube and the second square tube, so that the whole has a good cushioning effect and strength; 3. The structure of the present invention can be manufactured using automated machines, reducing production costs and enhancing product competitiveness; 4. The half-frame U-shaped package formed by three multi-tube buffers and connecting plates is surrounded by a hollow structure. When the two half-frame U-shaped packages are placed in the packaging box , Like the way of suspending the TV to protect the TV in the middle position, to achieve an excellent cushioning effect.
如圖1及圖2所示,為本發明之立體圖及彎摺固定前的立體圖。本發明紙質包裝材結構包括至少三個多管式緩衝體1及至少一個連接板2。該連接板2連接於相鄰的兩個多管式緩衝體1,經彎摺固定後,會使得其中兩個多管式緩衝體1呈面對面配置,一個多管式緩衝體1位於中間位置,整體形成半框式U型包裝體A。其中直立與橫置的兩個多管式緩衝體1之間也可以利用膠帶或膠水黏固。As shown in Fig. 1 and Fig. 2, it is a perspective view of the present invention and a perspective view before bending and fixing. The paper packaging material structure of the present invention includes at least three
該連接板2用於黏貼於該多管式緩衝體1背面,當彎摺為半框U 式型包裝體A時,該連接板2則呈U型。但當半框U 式型包裝體A長度較長時,每一個該連接板2可選擇僅連接著相鄰兩個該多管式緩衝體1,彎摺後則呈L型。The connecting
如圖3及圖4所示,多管式緩衝體1包括U型管11、第一方管12及第二方管13。第一方管12及第二方管13是固定於U型管11開口110的兩側壁,藉此增加受力時的緩衝效果。在本實施例中第一方管12及第二方管13是以機械加工方式直接形成方管,不僅結構剛性較佳,且生產成本也能降低。第一方管12寛度尺寸可與第二方管13相同或不同,其尺寸分別是依欲包裝的物品(例如電視)為相對的尺寸,在本實施例中該第一方管12寛度小於第二方管13。As shown in FIGS. 3 and 4, the
U型管11為U型中空長管,於彎曲處內具有空間111,空間111內固定著插管14。U型管11是將裁切成預定尺寸的圓管紙材熱壓成型為一U型的管體,並於兩側壁形成至少一凹槽112。凹槽112可為弧形槽、V型槽、長型槽、梯型槽等其中一種,藉此增加U型管11的結構強度。The U-shaped
在本實施例中,插管14形狀作了改良,使之強度增加。插管14是將裁切成預定尺寸的小圓管紙材熱壓成斷面呈具有內凹缺角的長方管,四個壁面皆具有凹肋141,如此使得插管14強度提升。另外插管14管體尺寸及形狀是對應於U型管11彎曲處內空間111。組裝時將插管14插置於該空間111內,U型管11彎曲處內壁並與插管14外壁呈大面積的接觸並黏固,如此所構成的U型管11結構強度更佳,所能負載的重量也相對提升,且具有極佳的緩衝及避震效果。
In this embodiment, the shape of the
如圖2及圖5所示,本發明還包括一補強體15。補強體15是由一第一框管151及一第二框管152所構成。第一框管151尺寸大於第二框管152,組裝時兩者交錯配置形成一中空的長方型體,組裝時該補強體15是位於其中一U型管11的開口110內,且位置鄰近呈橫向設置的多管式緩衝體1。補強體15是用以增加組裝後角落的強度。
As shown in FIG. 2 and FIG. 5, the present invention also includes a reinforcing
如圖6所示,接著就本發明紙質包裝材結構生產及組裝的流程圖作一說明,請一併配合參閱圖1~4各構件的標示,其步驟包括:步驟601:提供多個預定形狀及尺寸的U型管11、第一方管12、第二方管13及插管14;步驟602:將插管14插置於U型管11彎曲處空間111內並黏固;步驟603:將U型管11開口110兩側壁分別黏固該第一方管12及第二方管13,藉此形成一多管式緩衝體1;步驟604:使用具有多道摺線的連接板2,將連接板2兩端分別黏貼於兩個相鄰的多管式緩衝體1;以及步驟605:沿摺線彎折連接板2,一個多管式緩衝體1位於中間位置,其他兩個多管式緩衝體1位於兩側且呈面對面配置,使整體形狀固定形成一半框式U型包裝體A。
As shown in Figure 6, the flow chart of the production and assembly of the paper packaging material structure of the present invention will be described. Please also refer to the markings of the components in Figures 1 to 4. The steps include: Step 601: Provide multiple predetermined shapes The
在上述步驟604中,所製成每個多管式緩衝體1的長度並不需要完全相同,可依設置需求使用不同尺寸,以配合不同的產品。In the
在上述步驟605中,經彎折後形成的半框式包裝體A,可利用膠帶或膠水黏固於相鄰的兩個多管式緩衝體1之間,進而固定整體的形狀。在上述製造方法中,可利用自動機器生產製造,降低生產成本,提高產品的產量。In the
如圖7所示,為本發明實際使用之示意圖。如圖所示可將兩個相對設置的半框式包裝體A放置於欲包裝的電子產品3兩側,在本實施例中該電子產品3為一大尺寸電視。利用多個多管式緩衝體1使該電子產品3周圍被包覆,電視主體由U型管11所承載,配合第一方管12及第二方管13補強,讓此結構放入紙箱中,電子產品3就如同懸空方式位於紙箱內,達到良好緩衝及避震效果。As shown in Fig. 7, it is a schematic diagram of actual use of the present invention. As shown in the figure, two oppositely arranged half-frame packaging bodies A can be placed on both sides of the
以上所述者僅為用以解釋本發明的較佳實施例,並非企圖據以對本發明做任何形式上的限制,是以,凡有在相同的發明精神下所作有關本發明的任何修飾或變更,皆仍應包括在本發明意圖保護的範疇。The above descriptions are only used to explain the preferred embodiments of the present invention, and are not intended to restrict the present invention in any form. Therefore, any modification or change related to the present invention is made under the same spirit of the invention. , Should still be included in the scope of the invention's intention to protect.
1:多管式緩衝體 11:U型管 110:開口 111:空間 112:凹槽 12:第一方管 13:第二方管 14:插管 141:凹肋 15:補強體 151:第一框管 152:第二框管 2:連接板 3:電子產品 A:半框式包裝體 1: Multi-tube buffer 11: U-shaped tube 110: opening 111: Space 112: Groove 12: The first party tube 13: The second square tube 14: Intubation 141: Concave Rib 15: Reinforcing body 151: The first frame tube 152: second frame tube 2: connecting board 3: electronic products A: Half-frame packaging
圖1為本發明紙質包裝材結構之立體圖;Figure 1 is a perspective view of the structure of the paper packaging material of the present invention;
圖2為本發明紙質包裝材結構尚未彎摺固定的立體圖;Figure 2 is a perspective view of the paper packaging material structure of the present invention that has not been bent and fixed;
圖3為本發明紙質包裝材結構之多管式 緩衝體的分解圖; Figure 3 is an exploded view of the buffer body as much paper packaging tube sheet structure invention;
圖4為本發明紙質包裝材結構之多管式緩衝體的俯視圖;4 is a top view of the multi-tube buffer body of the paper packaging material structure of the present invention;
圖5為本發明紙質包裝材結構之補強體安裝位置及分解圖;Figure 5 is an installation position and an exploded view of the reinforcing body of the paper packaging material structure of the present invention;
圖6為本發明紙質包裝材結構之組裝流程圖;Figure 6 is an assembly flow chart of the paper packaging material structure of the present invention;
圖7為本發明紙質包裝材結構應用於電視包裝之立體圖。Figure 7 is a perspective view of the paper packaging material structure of the present invention applied to TV packaging.
1:多管式緩衝體 1: Multi-tube buffer
11:U型管 11: U-shaped tube
110:開口 110: opening
12:第一方管 12: The first party tube
13:第二方管 13: The second square tube
14:插管 14: Intubation
2:連接板 2: connecting board
A:半框式U型包裝體 A: Half-frame U-shaped packaging body
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