TWI738145B - Optical sensor for distance measurement and manufacturing method thereof - Google Patents

Optical sensor for distance measurement and manufacturing method thereof Download PDF

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TWI738145B
TWI738145B TW108145181A TW108145181A TWI738145B TW I738145 B TWI738145 B TW I738145B TW 108145181 A TW108145181 A TW 108145181A TW 108145181 A TW108145181 A TW 108145181A TW I738145 B TWI738145 B TW I738145B
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encapsulation layer
light
substrate
tube
receiving tube
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TW202101048A (en
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何俊杰
黃建中
李硯霆
龍成海
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大陸商弘凱光電(深圳)有限公司
弘凱光電股份有限公司
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/02Details
    • H01L31/0203Containers; Encapsulations, e.g. encapsulation of photodiodes
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/12Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof structurally associated with, e.g. formed in or on a common substrate with, one or more electric light sources, e.g. electroluminescent light sources, and electrically or optically coupled thereto
    • H01L31/16Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof structurally associated with, e.g. formed in or on a common substrate with, one or more electric light sources, e.g. electroluminescent light sources, and electrically or optically coupled thereto the semiconductor device sensitive to radiation being controlled by the light source or sources
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/18Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

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  • Condensed Matter Physics & Semiconductors (AREA)
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Abstract

本發明適用於檢測技術領域,提供了一種距離測量的光感測器及其製作方法,該距離測量的光感測器包含基板;設置於基板上且與基板電連接的發射管和接收管;封裝於發射管上方的第一封裝層;封裝於接收管上方的第二封裝層;以及圍繞第一封裝層和第二封裝層的第三封裝層;第三封裝層的材質不同於基板的材質,第一封裝層包含第一本體和出光部,第三封裝層開設有與出光部對應的出光孔;第二封裝層包含第二本體和入光部,第三封裝層開設有與入光部對應的入光孔。本發明的距離測量的光感測器,透過兩次封裝成型,使得接收管和發射管被封裝爲一單元,占用空間小。並透過分別在第三封裝層對應出光部開設出光孔以及對應入光部開設入光孔,避免漏光以及干擾。The present invention is suitable for the field of detection technology, and provides a distance measuring light sensor and a manufacturing method thereof. The distance measuring light sensor includes a substrate; a transmitting tube and a receiving tube arranged on the substrate and electrically connected to the substrate; The first encapsulation layer encapsulated above the transmitting tube; the second encapsulation layer encapsulated above the receiving tube; and the third encapsulation layer surrounding the first encapsulation layer and the second encapsulation layer; the material of the third encapsulation layer is different from that of the substrate , The first encapsulation layer includes a first body and a light exit portion, the third encapsulation layer is provided with a light exit hole corresponding to the light exit portion; the second encapsulation layer includes a second body and a light entry portion, and the third encapsulation layer is provided with a light entry portion Corresponding light entrance hole. The optical sensor for distance measurement of the present invention is encapsulated and molded twice, so that the receiving tube and the transmitting tube are packaged as a unit, which occupies a small space. And by opening a light exit hole corresponding to the light exit part and a light entrance hole corresponding to the light entrance part of the third encapsulation layer, light leakage and interference are avoided.

Description

距離測量的光感測器及其製作方法Optical sensor for distance measurement and manufacturing method thereof

本發明涉及檢測技術領域,更具體地說,是涉及一種距離測量的光感測器及其製作方法。The present invention relates to the field of detection technology, and more specifically, to a light sensor for distance measurement and a manufacturing method thereof.

現有的LED(Light Emitting Diode,發光二極體)封裝技術産品主要由直插型或者表面貼裝型等方式組成,而且産品的封裝主要將單功能的産品進行封裝,例如只封裝紅外接收管或者紅外發射管,使用普遍的紅外射線,其相應速度慢,射程距離短,且單體式封裝的産品當應用至燈具等具體産品上時,會造成占用空間大,導致産品無法簡小化。The existing LED (Light Emitting Diode, light-emitting diode) packaging technology products are mainly composed of in-line or surface mount types, and the product packaging mainly encapsulates single-function products, such as only encapsulating infrared receivers or Infrared emission tubes use common infrared rays, their corresponding speed is slow, the range is short, and when a single-package product is applied to specific products such as lamps, it will occupy a large space and make the product unable to be simplified.

本發明的目的在於提供一種距離測量的光感測器,旨在解决現有的LED封裝技術産品單體式封裝使得整個産品占用面積大的技術問題。The purpose of the present invention is to provide a distance measuring light sensor, which aims to solve the technical problem that the existing LED packaging technology product single package makes the entire product occupy a large area.

爲實現上述目的,本發明採用的技術方案是:提供一種距離測量的光感測器,包含 基板; 發射管,設置於基板上,且與基板電連接; 接收管,設置於基板上,且與基板電連接; 第一封裝層,封裝於發射管上方; 第二封裝層,封裝於接收管上方;以及 第三封裝層,圍繞第一封裝層和第二封裝層,用於遮光,第三封裝層的材質不同於基板的材質; 第一封裝層包含第一本體以及設置於第一本體背離發射管一側的出光部,第三封裝層開設有與出光部對應的出光孔;第二封裝層包含第二本體以及設置於第二本體背離接收管一側的入光部,第三封裝層開設有與入光部對應的入光孔。In order to achieve the above objective, the technical solution adopted by the present invention is to provide a distance measurement optical sensor, including Substrate The launch tube is arranged on the substrate and is electrically connected to the substrate; The receiving tube is arranged on the substrate and is electrically connected to the substrate; The first encapsulation layer is encapsulated above the launch tube; The second encapsulation layer is encapsulated above the receiving tube; and The third encapsulation layer surrounds the first encapsulation layer and the second encapsulation layer for shading, and the material of the third encapsulation layer is different from the material of the substrate; The first encapsulation layer includes a first body and a light exit portion disposed on the side of the first body away from the emission tube. The third encapsulation layer is provided with a light exit hole corresponding to the light exit portion; the second encapsulation layer includes a second body and is disposed on the second body. The light incident part on the side of the main body away from the receiving tube, and the third encapsulation layer is provided with a light incident hole corresponding to the light incident part.

進一步地,出光部爲從第一本體背離發射管的方向凸起的第一凸起部,第一凸起部的縱截面形狀爲曲形或者矩形。Further, the light emitting portion is a first protrusion that protrudes from the first body in a direction away from the launch tube, and the longitudinal cross-sectional shape of the first protrusion is curved or rectangular.

進一步地,出光部爲第一本體背離發射管的第一平面部。Further, the light emitting part is a first plane part of the first body facing away from the launch tube.

進一步地,入光部爲從第二本體背離接收管的方向凸起的第二凸起部,第二凸起部的縱截面形狀爲曲形或者矩形。Further, the light incident portion is a second protrusion that protrudes from the second body away from the receiving tube, and the longitudinal cross-sectional shape of the second protrusion is curved or rectangular.

進一步地,入光部爲第二本體背離接收管的第二平面部。Further, the light incident part is a second plane part of the second body facing away from the receiving tube.

進一步地,出光孔或入光孔呈喇叭狀,呈喇叭狀的出光孔靠近基板的一端的端面直徑小於其遠離基板的一端的端面直徑;Further, the light exit hole or the light entrance hole is horn-shaped, and the diameter of the end face of the horn-shaped light exit hole near the substrate is smaller than the end face diameter of the end far away from the substrate;

呈喇叭狀的入光孔靠近基板的一端的端面直徑小於其遠離基板的一端的端面直徑。The diameter of the end face of the horn-shaped light entrance hole close to the substrate is smaller than the end face diameter of the end far away from the substrate.

進一步地,第三封裝層與第二本體設置有入光部的一側接觸。Further, the third encapsulation layer is in contact with the side of the second body where the light incident part is provided.

進一步地,第三封裝層的材質不同於第一封裝層的材質及第二封裝層的材質。Further, the material of the third encapsulation layer is different from the material of the first encapsulation layer and the material of the second encapsulation layer.

本發明還提供了一種距離測量的光感測器的製作方法,用於形成上述的距離測量的光感測器,包含以下步驟:The present invention also provides a method for manufacturing a distance measuring light sensor, which is used to form the above-mentioned distance measuring light sensor, including the following steps:

在基板上設置複數個發射管和複數個接收管,其中複數個發射管和複數個接收管各自呈複數行排列,呈複數行排列的發射管與呈複數行排列的接收管呈交錯狀排列,複數個發射管和複數個接收管分別與基板電性連接;A plurality of transmitting tubes and a plurality of receiving tubes are arranged on the substrate, wherein the plurality of transmitting tubes and the plurality of receiving tubes are arranged in plural rows, and the emitting tubes arranged in plural rows and the receiving tubes arranged in plural rows are arranged in a staggered manner. A plurality of transmitting tubes and a plurality of receiving tubes are respectively electrically connected to the substrate;

形成複數個設置在基板上且各自包覆發射管的第一封裝層,以及複數個設置在基板上且各自包覆接收管的第二封裝層,其中每一相鄰的第一封裝層與第二封裝層之間,每一相鄰的兩第一封裝層之間及每一相鄰的兩第二封裝層之間形成容置空間;A plurality of first encapsulation layers arranged on the substrate and each covering the transmitting tube, and a plurality of second encapsulation layers arranged on the substrate and each covering the receiving tube are formed, wherein each adjacent first encapsulation layer and the first encapsulation layer Between the two encapsulation layers, between each two adjacent first encapsulation layers and between each two adjacent second encapsulation layers form an accommodating space;

在容置空間內形成第三封裝層,其中第三封裝層圍繞第一封裝層及第二封裝層,且第三封裝層對應發射管的位置開設有供對應的發射管外露的出光孔,第三封裝層對應接收管的位置開設有供對應的接收管外露的入光孔;以及A third encapsulation layer is formed in the accommodating space, wherein the third encapsulation layer surrounds the first encapsulation layer and the second encapsulation layer, and the position of the third encapsulation layer corresponding to the emission tube is provided with a light exit hole for the corresponding emission tube to be exposed. The positions of the three encapsulation layers corresponding to the receiving tubes are provided with light incident holes for the corresponding receiving tubes to be exposed; and

對第三封裝層及基板進行切割,形成複數個距離測量的光感測器,各距離測量的光感測器均包含相鄰設置的一個發射管和一個接收管。The third packaging layer and the substrate are cut to form a plurality of distance measuring light sensors, and each distance measuring light sensor includes a transmitting tube and a receiving tube arranged adjacently.

進一步地,其中容置空間透過切割或模具形成,第一封裝層和所第二封裝層具有相同的材料。Further, the accommodating space is formed by cutting or moulding, and the first encapsulation layer and the second encapsulation layer have the same material.

與現有技術相比,本發明提供的距離測量的光感測器的有益效果在於:透過第一封裝層和第二封裝層分別封裝發射管和接收管,再將第三封裝層一次性封裝在第一封裝層和第二封裝層上,也即採用兩次封裝成型的製程技術,使得接收管和發射管被封裝爲一單元,使得産品封裝製程上更加簡潔,生産效率更快,相比於單體式封裝,單體式封裝的發射管以及接收管需要單獨安裝在應用産品上,安裝距離較大,本發明的封裝成型發射管和接收管應用於産品上時,可以使得發射管和接收管之間的安裝距離較近,從而使得整體占用空間小。Compared with the prior art, the optical sensor for distance measurement provided by the present invention has the beneficial effects that the transmitting tube and the receiving tube are respectively encapsulated through the first encapsulation layer and the second encapsulation layer, and then the third encapsulation layer is encapsulated in one time. On the first packaging layer and the second packaging layer, the process technology of two packaging molding is adopted, so that the receiving tube and the transmitting tube are packaged as a unit, which makes the product packaging process more concise and faster in production efficiency. Monolithic encapsulation, the monolithic encapsulated transmitting tube and receiving tube need to be separately installed on the application product, and the installation distance is relatively large. The installation distance between the pipes is relatively short, so that the overall space occupied is small.

並另外,透過分別在第三封裝層對應出光部的部位開設出光孔以及對應入光部的部位開設入光孔,在保證發射管出光和接收管收光的同時,也避免了整個感測器漏光以及被其他光線干擾的問題,較普遍的紅外線感測器,其發射管的光譜準確性更高,反應速度快、使用壽命以及發射距離較長。In addition, by opening the light exit hole in the third encapsulation layer corresponding to the light exit part and the light entrance hole in the part corresponding to the light entrance part, the light from the emitting tube and the receiving tube are guaranteed, and the entire sensor is also avoided. Light leakage and interference by other light are more common in infrared sensors. The emission tube has higher spectral accuracy, fast response speed, service life and longer emission distance.

爲了使本發明所要解决的技術問題、技術方案及有益效果更加清楚明白,以下結合附圖及實施例,對本發明進行進一步詳細說明。應當理解,此處所描述的具體實施例僅僅用以解釋本發明,並不用於限定本發明。In order to make the technical problems, technical solutions and beneficial effects to be solved by the present invention clearer, the following further describes the present invention in detail with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the present invention, but not used to limit the present invention.

需說明的是,當部件被稱爲「固定於」或「設置於」另一個部件,它可以直接或者間接位於該另一個部件上。當一個部件被稱爲「連接於」另一個部件,它可以是直接或者間接連接至該另一個部件上。術語「上」、「下」、「左」、「右」、「前」、「後」、「竪直」、「水平」、「頂」、「底」、「內」、「外」等指示的方位或位置爲基於附圖所示的方位或位置,僅是爲了便於描述,不能理解爲對本技術方案的限制。術語「第一」、「第二」僅用於便於描述目的,而不能理解爲指示或暗示相對重要性或者隱含指明技術特徵的數量。「多個」的含義是兩個或兩個以上,除非另有明確具體的限定。It should be noted that when a component is referred to as being "fixed on" or "installed on" another component, it can be directly or indirectly located on the other component. When a component is said to be "connected to" another component, it can be directly or indirectly connected to the other component. Terms "up", "down", "left", "right", "front", "back", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. The indicated orientation or position is based on the orientation or position shown in the drawings, which is only for ease of description and cannot be understood as a limitation of the technical solution. The terms "first" and "second" are only used for ease of description, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features. "Multiple" means two or more than two, unless otherwise clearly defined.

爲了說明本發明所述的技術方案,以下結合具體附圖及實施例進行詳細說明。In order to illustrate the technical solutions of the present invention, detailed descriptions are given below in conjunction with specific drawings and embodiments.

需說明的是,該距離測量的光感測器1可以應用於LED、手機通訊、消費電子等領域中,當然實際上,還可使用在其它合適的技術領域中。It should be noted that the optical sensor 1 for distance measurement can be used in the fields of LED, mobile phone communication, consumer electronics, etc., of course, in fact, it can also be used in other suitable technical fields.

請參閱第1圖及第2圖,本發明實施例提供了一種距離測量的光感測器1,其包含基板11、發射管12、接收管13、第一封裝層14、第二封裝層15以及第三封裝層16。其中,發射管12和接收管13都設置於基板11上,且均與基板11電連接。第一封裝層14封裝於發射管12上方,以便於發射管12發出的光線射出;第二封裝層15封裝於接收管13上方,以便於接收管13接收發射管12發出的光線;第三封裝層16圍繞第一封裝層14和第二封裝層15,用於遮光,可以實現整個感測器無漏光以及防止其他光束干擾。Referring to Figures 1 and 2, an embodiment of the present invention provides a distance measurement optical sensor 1, which includes a substrate 11, a transmitting tube 12, a receiving tube 13, a first encapsulation layer 14, and a second encapsulation layer 15. And the third encapsulation layer 16. Wherein, the transmitting tube 12 and the receiving tube 13 are both arranged on the substrate 11 and are electrically connected to the substrate 11. The first encapsulation layer 14 is encapsulated above the emission tube 12 to facilitate the emission of light emitted by the emission tube 12; the second encapsulation layer 15 is encapsulated above the receiving tube 13 so that the receiving tube 13 can receive the light emitted by the emission tube 12; and the third encapsulation The layer 16 surrounds the first encapsulation layer 14 and the second encapsulation layer 15 for light shielding, which can achieve no light leakage of the entire sensor and prevent interference from other light beams.

第三封裝層15的材質不同於基板11的材質,該基板11採用超薄的氮化鋁基板11材料,第三封裝層15採用黑膠層。爲方便發射管12出光以及接收管13收光,第一封裝層14包含第一本體140以及設置於第一本體140背離發射管12一側的出光部141,第三封裝層16開設有與出光部141對應的出光孔161,不至於第三封裝層16將光線全部遮住,不便於出光,第二封裝層15包含第二本體150以及設置於第二本體150背離接收管13一側的入光部151,第三封裝層16開設有與入光部151對應的入光孔162,不至於第三封裝層16將光線全部遮住,不便於收光。The material of the third encapsulation layer 15 is different from that of the substrate 11, the substrate 11 uses an ultra-thin aluminum nitride substrate 11 material, and the third encapsulation layer 15 uses a vinyl layer. In order to facilitate the emitting tube 12 to emit light and the receiving tube 13 to collect light, the first encapsulation layer 14 includes a first body 140 and a light emitting portion 141 disposed on the side of the first body 140 away from the emitting tube 12, and the third encapsulation layer 16 is provided with and emits light. The light exit hole 161 corresponding to the portion 141 does not completely block the light by the third encapsulation layer 16 and is inconvenient for light exit. The second encapsulation layer 15 includes a second body 150 and an entrance provided on the side of the second body 150 away from the receiving tube 13 The light portion 151 and the third encapsulation layer 16 are provided with a light incident hole 162 corresponding to the light incident portion 151, so that the third encapsulation layer 16 will not completely block the light, which is inconvenient for light collection.

在本實施例中,第一封裝層14和第二封裝層15爲一次封裝,主要是方便發射管12出光和接收管13收光,進一步透過第三封裝層16進行二次封裝,並透過分別在第三封裝層16對應出光部141的部位開設出光孔161以及對應入光部151的部位開設入光孔162,在保證發射管12出光和接收管13收光的同時,也避免了整個感測器漏光以及被其他光線干擾的問題。In this embodiment, the first encapsulation layer 14 and the second encapsulation layer 15 are primary encapsulation, mainly to facilitate the emitting tube 12 to emit light and the receiving tube 13 to receive light, and further pass through the third encapsulation layer 16 for secondary encapsulation, and respectively A light hole 161 is opened in the third encapsulation layer 16 at a position corresponding to the light exit portion 141 and a light entrance hole 162 is opened in a portion corresponding to the light entrance portion 151. While ensuring that the emitting tube 12 emits light and the receiving tube 13 receives light, it also avoids the overall feeling. The problem of light leakage from the detector and interference by other light.

顯然,本發明實施例中的距離測量的光感測器1,透過第一封裝層14和第二封裝層15分別封裝發射管12和接收管13,再將第三封裝層16一次性封裝在第一封裝層14和第二封裝層15上,也即採用兩次封裝成型的製程技術,使得接收管13和發射管12被封裝爲一單元,使得産品封裝製程上更加簡潔,生産效率更快,相比於單體式封裝,單體式封裝的發射管以及接收管需要單獨安裝在應用産品上,安裝距離較大,本發明的封裝成型發射管12和接收管13應用於産品上時,可以使得發射管12和接收管13之間的安裝距離較近,從而使得整體占用空間小;Obviously, the optical sensor 1 for distance measurement in the embodiment of the present invention encapsulates the transmitting tube 12 and the receiving tube 13 through the first encapsulation layer 14 and the second encapsulation layer 15 respectively, and then the third encapsulation layer 16 is encapsulated in one time. On the first encapsulation layer 14 and the second encapsulation layer 15, that is, the process technology of two encapsulation molding is adopted, so that the receiving tube 13 and the transmitting tube 12 are packaged as a unit, making the product packaging process more concise and faster in production efficiency Compared with the monolithic package, the monolithic packaged transmitter tube and the receiver tube need to be separately installed on the application product, and the installation distance is larger. When the packaged transmitter tube 12 and the receiver tube 13 of the present invention are applied to the product, The installation distance between the transmitting tube 12 and the receiving tube 13 can be made closer, so that the overall space occupied is small;

並另外透過分別在第三封裝層16對應出光部141的部位開設出光孔161以及對應入光部151的部位開設入光孔162,在保證發射管12出光和接收管13收光的同時,也避免了整個距離測量的光感測器1漏光以及被其他光線干擾的問題,由於不被其他光線所干擾,從而使得該距離測量的光感測器1較現有的紅外線感測器,其發射管12的光譜準確性更高,反應速度快、使用壽命以及發射距離較長。In addition, by opening the light exit hole 161 at the position corresponding to the light exit portion 141 of the third encapsulation layer 16 and the light entrance hole 162 at the position corresponding to the light entrance portion 151 respectively, while ensuring that the emitting tube 12 emits light and the receiving tube 13 receives light, it also This avoids the problem of light leakage and interference by other light from the light sensor 1 for distance measurement. Because it is not interfered by other light, the light sensor 1 for distance measurement is better than the existing infrared sensor and its transmitting tube 12 has higher spectral accuracy, fast response speed, longer service life and longer emission distance.

在具體應用中,接收管13爲紅外線接收管13,發射管12爲紅外線發射管12。In a specific application, the receiving tube 13 is an infrared receiving tube 13 and the transmitting tube 12 is an infrared emitting tube 12.

進一步結合第2圖至第4圖,在本實施例中,出光部141爲從第一本體140背離發射管12的方向凸起的第一凸起部1411。透過將出光部141設置爲第一凸起部1411,减小了光照面,使得出射光盡可能彙聚,並打到探測物上,從而被反射便於接收管13接收。In combination with FIGS. 2 to 4, in this embodiment, the light emitting portion 141 is a first protrusion 1411 protruding from the first body 140 away from the launch tube 12. By arranging the light emitting portion 141 as the first convex portion 1411, the irradiated surface is reduced, so that the emitted light is concentrated as much as possible and hits the detection object, so that it is reflected and is easily received by the receiving tube 13.

在本實施例中,第2圖至第4圖中的出光部141均從第一本體140背離發射管12的方向凸起,但是第2圖中的出光部141的最頂端低於第三封裝層16的上表面,第3圖中的出光部141的最頂端與第三封裝層16的上表面平齊;第4圖中的出光部141的最底端與第三封裝層16的上表面平齊。In this embodiment, the light-emitting portion 141 in Figures 2 to 4 all protrude from the first body 140 away from the transmitter tube 12, but the top of the light-emitting portion 141 in Figure 2 is lower than that of the third package. The upper surface of the layer 16, the top end of the light emitting portion 141 in Figure 3 is flush with the upper surface of the third encapsulation layer 16; the bottom end of the light emitting portion 141 in Figure 4 is flush with the upper surface of the third encapsulation layer 16 Flush.

在本實施例中,請參閱第2圖至第5圖,第一凸起部1411的縱截面形狀爲曲形或者矩形。較佳地,該第一凸起部1411的縱截面形狀爲半圓形,半圓形的第一凸起部1411更有利於出射光進行彙聚,從而彙聚發射至探測物上,並被反射至接收管13接收。In this embodiment, referring to FIGS. 2 to 5, the longitudinal cross-sectional shape of the first protrusion 1411 is curved or rectangular. Preferably, the longitudinal cross-sectional shape of the first protrusion 1411 is semicircular, and the semicircular first protrusion 1411 is more conducive to the convergence of the emitted light, so that it is concentrated and emitted to the detection object, and is reflected to The receiving tube 13 receives.

具體地,在本實施例中,第2圖至第5圖中的第一凸起部1411的形狀存在不同,第2圖及第5圖中的第一凸起部1411的縱截面形狀爲半圓形,第3圖中的第一凸起部1411的形狀爲矩形。Specifically, in this embodiment, the shape of the first protrusion 1411 in FIGS. 2 to 5 is different, and the longitudinal cross-sectional shape of the first protrusion 1411 in FIGS. 2 and 5 is half. It is circular, and the shape of the first protrusion 1411 in FIG. 3 is a rectangle.

在一個實施例中,請參閱第4圖,當該出光部141爲縱截面形狀爲曲形的第一凸起部1411時,該第一凸起部1411的最底端與第三封裝層16的上表面平齊,即該出光部141發出的光線直接出光。In one embodiment, please refer to FIG. 4, when the light-emitting portion 141 is a first convex portion 1411 with a curved longitudinal cross-sectional shape, the bottom end of the first convex portion 1411 and the third encapsulation layer 16 The upper surface of the light emitting device is flush, that is, the light emitted by the light emitting portion 141 directly emits light.

當然,在其他實施例中,請參閱第2圖、第3圖及第5圖,當該出光部141爲第一凸起部時,該第一凸起部1411的最頂端不高於第三封裝層16的上表面。Of course, in other embodiments, please refer to FIG. 2, FIG. 3, and FIG. 5. When the light emitting portion 141 is the first protrusion, the top end of the first protrusion 1411 is not higher than the third protrusion. The upper surface of the encapsulation layer 16.

在一個實施例中,請參閱第6圖,與上述出光部141存在區別,第6圖的出光部141爲第一本體140背離發射管12的一第一平面部1412,即該出光部141用於出光的一面爲平面。In one embodiment, please refer to FIG. 6, which is different from the above-mentioned light-emitting portion 141. The light-emitting portion 141 in FIG. The side that emits light is a flat surface.

在一個實施例中,請參閱第2圖及第3圖,爲便於接收管13接收光信號,入光部151爲從第二本體150背離接收管13的方向凸起的第二凸起部1511,且第二凸起部1511的最頂端不高於第三封裝層16的上表面,使得入射光經過該第二凸起部1511時,能夠將光線盡可能的收聚,使得光線盡可能被接收管13探測到,即使得接收管13盡可能地收光。In one embodiment, referring to Figures 2 and 3, in order to facilitate the receiving tube 13 to receive light signals, the light incident portion 151 is a second protrusion 1511 protruding in a direction away from the receiving tube 13 from the second body 150 , And the top end of the second protrusion 1511 is not higher than the upper surface of the third encapsulation layer 16, so that when the incident light passes through the second protrusion 1511, the light can be collected as much as possible, so that the light is as far as possible The receiving tube 13 detects it, that is, making the receiving tube 13 collect light as much as possible.

在本實施例中,該第二凸起部1511的縱截面形狀爲曲形或者矩形,第二凸起部1511的縱截面形狀爲曲形時,第二凸起部1511的最頂端低於第三封裝層16的上表面,第二凸起部1511的縱截面形狀爲矩形時,第二凸起部1511的最頂端齊平於第三封裝層16的上表面,較佳地,該第二凸起部1511的縱截面形狀爲半圓形。半圓形的第二凸起部1511便於入射光經過該第二凸起部1511時,盡可能地被收聚,便於接收管13接收光線,即便於該接收管13收光。In this embodiment, the longitudinal cross-sectional shape of the second protrusion 1511 is curved or rectangular, and when the longitudinal cross-sectional shape of the second protrusion 1511 is curved, the top end of the second protrusion 1511 is lower than the first protrusion 1511. On the upper surface of the third encapsulation layer 16, when the longitudinal cross-sectional shape of the second protrusion 1511 is rectangular, the top end of the second protrusion 1511 is flush with the upper surface of the third encapsulation layer 16. Preferably, the second protrusion 1511 is flush with the upper surface of the third encapsulation layer 16. The longitudinal cross-sectional shape of the protrusion 1511 is semicircular. The semicircular second protrusion 1511 facilitates the incident light to be collected as much as possible when passing through the second protrusion 1511, so that the receiving tube 13 can receive light even when the receiving tube 13 receives light.

在一個實施例中,請參閱第4圖至第6圖,與上述的入光部151存在區別,本實施例的入光部151爲第二本體150背離接收管13的一第二平面部1512,即該用於入光的一面爲平面。In one embodiment, referring to FIGS. 4 to 6, there is a difference from the light incident portion 151 described above. The light incident portion 151 of this embodiment is a second flat portion 1512 of the second body 150 facing away from the receiving tube 13 , That is, the side used to enter the light is a flat surface.

在一個實施例中,請參閱第2圖、第5圖及第6圖,爲了使得發射光盡可能地出射,即爲了避免出射的發射光照射在第三封裝層16上而被第三封裝層16所吸收。出光孔161的形狀呈喇叭狀,且呈喇叭狀的出光孔161靠近基板11的一端的端面直徑小於其遠離基板11的一端的端面直徑,即出光孔161遠離基板11的一端的開口較大。這樣使得盡可能多的光線可以發射出光,而不至於被第三封裝層16所遮擋。In one embodiment, please refer to Figures 2, 5, and 6, in order to make the emitted light exit as much as possible, that is, in order to prevent the emitted emitted light from irradiating the third encapsulation layer 16, the third encapsulation layer 16 absorbed. The shape of the light exit hole 161 is horn-shaped, and the diameter of the end face of the horn-shaped light exit hole 161 near the substrate 11 is smaller than the end face diameter of the end far away from the substrate 11, that is, the end of the light exit hole 161 away from the substrate 11 has a larger opening. In this way, as much light as possible can emit light without being blocked by the third encapsulation layer 16.

在一個實施例中,請參閱第2圖、第4圖、第5圖及第6圖,爲了使得入射光盡可能的照射進入光孔162而被接收管13所接收。入光孔162的形狀呈喇叭狀,且該喇叭狀的入光孔162靠近基板11的一端的端面直徑小於其遠離基板11的一端的端面直徑,即入光孔162遠離基板11的一端的開口較大。這樣使得盡可能多的光線可以透過該入光孔162入射,而不至於被第三封裝層16所遮擋。In one embodiment, please refer to FIG. 2, FIG. 4, FIG. 5 and FIG. 6, in order to make the incident light irradiate into the light hole 162 as much as possible and be received by the receiving tube 13. The shape of the light incident hole 162 is horn-shaped, and the diameter of the end face of the horn-shaped light incident hole 162 close to the substrate 11 is smaller than the end face diameter of the end far away from the substrate 11, that is, the opening of the end of the light incident hole 162 away from the substrate 11 Larger. In this way, as much light as possible can be incident through the light entrance hole 162 without being blocked by the third encapsulation layer 16.

當然,在其他實施例中,請參閱第3圖,出光孔161和入光孔162的形狀可以是其他形狀。具體地,該出光孔161爲圓柱孔,即該出光孔161的縱截面形狀爲矩形;該入光孔162爲圓柱孔,即該入光孔162的縱截面形狀爲矩形。Of course, in other embodiments, referring to FIG. 3, the shape of the light exit hole 161 and the light entrance hole 162 may be other shapes. Specifically, the light exit hole 161 is a cylindrical hole, that is, the longitudinal section shape of the light exit hole 161 is a rectangle; the light entrance hole 162 is a cylindrical hole, that is, the longitudinal section shape of the light entrance hole 162 is a rectangle.

在一個實施例中,具體參見第2圖至第6圖,第三封裝層16與第二本體150設置有入光部151的一側接觸,用於定義入光孔162的大小。In one embodiment, referring to FIGS. 2 to 6 for details, the third encapsulation layer 16 is in contact with the side of the second body 150 where the light incident portion 151 is provided, and is used to define the size of the light incident hole 162.

在一個實施例中,第三封裝層16的材質不同於第一封裝層14的材質及第二封裝層15的材質。具體地,第一封裝層14和第二封裝層15均爲透明封裝層,第三封裝層16爲黑膠層。In one embodiment, the material of the third encapsulation layer 16 is different from the material of the first encapsulation layer 14 and the material of the second encapsulation layer 15. Specifically, the first encapsulation layer 14 and the second encapsulation layer 15 are both transparent encapsulation layers, and the third encapsulation layer 16 is a vinyl layer.

在一個實施例中,請參閱第2圖,該基板11爲PCB板(Printed circuit board,印刷電路板),基板11的上方貼裝有發射管12和接收管13以及線路,發射管12透過第一引線171與基板11電性連接,接收管13透過第二引線172與基板11電性連接。In one embodiment, referring to Figure 2, the substrate 11 is a printed circuit board (Printed circuit board), and a transmitting tube 12, a receiving tube 13 and a circuit are attached to the top of the substrate 11, and the transmitting tube 12 passes through the first A lead 171 is electrically connected to the substrate 11, and the receiving tube 13 is electrically connected to the substrate 11 through a second lead 172.

在一個實施例中,進一步結合第8圖及第9圖,在基板11的底部連接有四個焊墊,每兩個焊墊之間連接有極性,該四個焊墊分別與外部電路形成電性連接。具體地,該四個焊墊分別爲第一焊墊181、第二焊墊182、第三焊墊183和第四焊墊184,第一焊墊181和第二焊墊182之間設有第一極性191,第三焊墊183和第四焊墊184之間設有第二極性192,第一極性191的方向朝向第一焊墊181,第二極性192的方向朝向第二焊墊182。In one embodiment, further combining Figures 8 and 9, four soldering pads are connected to the bottom of the substrate 11, and polarities are connected between each two soldering pads, and the four soldering pads respectively form an electrical connection with an external circuit. Sexual connection. Specifically, the four soldering pads are respectively a first soldering pad 181, a second soldering pad 182, a third soldering pad 183, and a fourth soldering pad 184. A first soldering pad 181 and a second soldering pad 182 are provided between the One polarity 191, a second polarity 192 is provided between the third solder pad 183 and the fourth solder pad 184, the direction of the first polarity 191 faces the first solder pad 181, and the direction of the second polarity 192 faces the second solder pad 182.

在本實施例中,進一步結合第1圖0及第1圖1,基板11的上方對應第一焊墊181設有第一連接焊墊185,對應第二焊墊182設有第二連接焊墊186,第一焊墊181與第一連接焊墊185導通,第二焊墊182與第二連接焊墊186導通。發射管12設置於第一連接焊墊185靠近第二連接焊墊186的一端,發射管12透過一根第一引線171與第二連接焊墊186導通,避免使用兩根第一引線171。具體地,將發射管12的負極與第一連接焊墊185焊接在一起,並使得發射管12的負極與第一連接焊墊185電性連接,並透過焊接的方式將發射管12的正極與第一引線171的一端焊接在一起,第一引線171的另一端與第二連接焊墊186焊接,從而使得發射管12的正極與第二連接焊墊186電性連接。In this embodiment, further combining FIG. 1 0 and FIG. 1, a first connection pad 185 is provided on the top of the substrate 11 corresponding to the first solder pad 181, and a second connection pad 185 is provided corresponding to the second solder pad 182. 186. The first solder pad 181 is connected to the first connection solder pad 185, and the second solder pad 182 is connected to the second connection solder pad 186. The launch tube 12 is disposed at one end of the first connection pad 185 close to the second connection pad 186. The launch tube 12 is connected to the second connection pad 186 through a first lead 171, avoiding the use of two first leads 171. Specifically, the negative electrode of the launch tube 12 and the first connection pad 185 are welded together, and the negative electrode of the launch tube 12 is electrically connected to the first connection pad 185, and the positive electrode of the launch tube 12 is connected to the first connection pad 185 by welding. One end of the first lead 171 is welded together, and the other end of the first lead 171 is welded to the second connection pad 186 so that the anode of the launch tube 12 is electrically connected to the second connection pad 186.

基板11的上方對應第三焊墊183設有第三連接焊墊187,對應第四焊墊184設有第四連接焊墊188,第三焊墊183與第三連接焊墊187導通,第四焊墊184與第四連接焊墊188導通。接收管13設置於第三連接焊墊187靠近第四連接焊墊188的一端,接收管13透過一根第二引線172與第四連接焊墊188導通,避免使用兩根第二引線172。具體地,將接收管13的負極與第三連接焊墊187焊接在一起,並使得接收管13的負極與第三連接焊墊187電性連接,隨後透過焊接的方式將接收管13的正極與第二引線172的一端焊接在一起,第二引線172的另一端與第四連接焊墊188焊接,從而使得接收管13的正極與第四連接焊墊188電性連接。The upper part of the substrate 11 is provided with a third connection pad 187 corresponding to the third solder pad 183, and a fourth connection pad 188 is provided corresponding to the fourth solder pad 184. The third solder pad 183 is electrically connected to the third connection pad 187. The bonding pad 184 is electrically connected to the fourth connection bonding pad 188. The receiving tube 13 is disposed at one end of the third connecting pad 187 close to the fourth connecting pad 188, and the receiving tube 13 is connected to the fourth connecting pad 188 through a second lead 172, avoiding the use of two second leads 172. Specifically, the negative electrode of the receiving tube 13 and the third connecting pad 187 are welded together, and the negative electrode of the receiving tube 13 is electrically connected to the third connecting pad 187, and then the positive electrode of the receiving tube 13 is connected to the third connecting pad 187 by welding. One end of the second lead 172 is welded together, and the other end of the second lead 172 is welded to the fourth connection pad 188, so that the positive electrode of the receiving tube 13 is electrically connected to the fourth connection pad 188.

在一個實施例中,進一步結合第1圖及第7圖,在第三封裝層16的一側還設有缺口163。具體地,該缺口163呈條狀,且該缺口163對應設置於負極的一側,便於區別該産品的正負極。In one embodiment, further combining with FIG. 1 and FIG. 7, a notch 163 is further provided on one side of the third encapsulation layer 16. Specifically, the notch 163 is strip-shaped, and the notch 163 is correspondingly disposed on one side of the negative electrode, so as to facilitate the distinction between the positive and negative electrodes of the product.

下面將對本實施例中的距離測量的光感測器1的製程進行詳細介紹:The manufacturing process of the optical sensor 1 for distance measurement in this embodiment will be described in detail below:

步驟1:首先準備一塊基板11,在基板11上設置複數個發射管12和複數個接收管13,其中,複數個發射管12和複數個接收管13各自呈複數行排列,呈複數行排列的發射管12和呈複數行排列的接收管13呈交錯狀排列,複數個發射管12和複數個接收管13分別與基板11電性連接。Step 1: First, prepare a substrate 11, and set a plurality of transmitting tubes 12 and a plurality of receiving tubes 13 on the substrate 11. Among them, the plurality of transmitting tubes 12 and the plurality of receiving tubes 13 are arranged in plural rows, respectively. The transmitting tubes 12 and the receiving tubes 13 arranged in a plurality of rows are arranged in a staggered manner, and the plurality of transmitting tubes 12 and the plurality of receiving tubes 13 are electrically connected to the substrate 11 respectively.

具體地,將發射管12的負極與第一連接焊墊185焊接在一起,並使得發射管12的負極與第一連接焊墊185電性連接,並透過焊接的方式將發射管12的正極與第一引線171的一端焊接在一起,第一引線171的另一端與第二連接焊墊186焊接,從而使得發射管12的正極與第二連接焊墊186電性連接。將接收管13的負極與第三連接焊墊187焊接在一起,並使得接收管13的負極與第三連接焊墊187電性連接,隨後透過焊接的方式將接收管13的正極與第二引線172的一端焊接在一起,第二引線172的另一端與第四連接焊墊188焊接,從而使得接收管13的正極與第四連接焊墊188電性連接。Specifically, the negative electrode of the launch tube 12 and the first connection pad 185 are welded together, and the negative electrode of the launch tube 12 is electrically connected to the first connection pad 185, and the positive electrode of the launch tube 12 is connected to the first connection pad 185 by welding. One end of the first lead 171 is welded together, and the other end of the first lead 171 is welded to the second connection pad 186 so that the anode of the launch tube 12 is electrically connected to the second connection pad 186. The negative electrode of the receiving tube 13 and the third connecting pad 187 are welded together, and the negative electrode of the receiving tube 13 is electrically connected to the third connecting pad 187, and then the positive electrode of the receiving tube 13 is connected to the second lead by welding. One end of the 172 is welded together, and the other end of the second lead 172 is welded to the fourth connection pad 188, so that the positive electrode of the receiving tube 13 is electrically connected to the fourth connection pad 188.

步驟2:形成複數個設置在基板11上且各自包裹發射管12的第一封裝層14,以及複數個設置在基板11上且各自包裹接收管13的第二封裝層15,其中,每一個相鄰的第一封裝層14與第二封裝層15之間,每一相鄰的兩第一封裝層14之間及每一相鄰的兩第二封裝層15之間形成容置空間;Step 2: Form a plurality of first encapsulation layers 14 arranged on the substrate 11 and respectively envelop the launch tube 12, and a plurality of second encapsulation layers 15 arranged on the substrate 11 and respectively envelop the receiving tube 13, wherein each phase An accommodating space is formed between the adjacent first encapsulation layer 14 and the second encapsulation layer 15, between each two adjacent first encapsulation layers 14 and between each two adjacent second encapsulation layers 15;

具體地,主要透過注射成型的方式分別在發射管12和接收管13上形成第一封裝層14和第二封裝層15;Specifically, the first packaging layer 14 and the second packaging layer 15 are respectively formed on the transmitting tube 12 and the receiving tube 13 mainly through injection molding;

步驟3:在該容置空間內形成第三封裝層16,其中,第三封裝層16圍繞第一封裝層14及第二封裝層15,且第三封裝層16對應發射管12的位置開設有供對應的發射管12外露的出光孔161,第三封裝層16對應接收管13的位置開設有供對應的接收管13外露的入光孔162;以及Step 3: A third encapsulation layer 16 is formed in the accommodating space, wherein the third encapsulation layer 16 surrounds the first encapsulation layer 14 and the second encapsulation layer 15, and the third encapsulation layer 16 is provided at a position corresponding to the launch tube 12 The light exit hole 161 for the corresponding emitting tube 12 to be exposed is provided, and the third encapsulation layer 16 is provided with a light entrance hole 162 for the corresponding receiving tube 13 to be exposed at a position corresponding to the receiving tube 13; and

步驟4:對第三封裝層16及基板11進行切割形成複數個距離測量的光感測器1,各距離測量的光感測器1均包含相鄰設置的一個發射管12和一個接收管13。Step 4: Cut the third encapsulation layer 16 and the substrate 11 to form a plurality of distance measuring light sensors 1. Each distance measuring light sensor 1 includes a transmitting tube 12 and a receiving tube 13 arranged adjacently .

具體地,透過二次注射成型的方式在第一封裝層14和第二封裝層15上注射第三封裝層16,並透過模具在第三封裝層16中對應發射管12和接收管13的位置開設相應的出光孔161和入光孔162;其中,出光孔161和入光孔162的形狀可以根據具體需求進行設計,例如,出光孔161和入光孔162的形狀均呈喇叭狀或者兩者的縱截面形狀均爲矩形。Specifically, the third encapsulation layer 16 is injected on the first encapsulation layer 14 and the second encapsulation layer 15 by means of secondary injection molding, and the third encapsulation layer 16 corresponds to the position of the transmitting tube 12 and the receiving tube 13 through a mold. Corresponding light exit holes 161 and light entrance holes 162 are opened; the shapes of the light exit holes 161 and the light entrance holes 162 can be designed according to specific requirements, for example, the shapes of the light exit holes 161 and the light entrance holes 162 are both horn-shaped or both The longitudinal cross-sectional shape is rectangular.

此外,出光部141對應出光孔161的位置設置,其形狀以及高度等可以根據具體需求進行設計,如在本實施例中,出光部141的縱截面形狀可以是矩形或者半圓形,可以凸起也可以是平面。入光部151的形狀以及高度等也可以根據具體需求進行設計,入光部151的縱截面形狀爲半圓形或者矩形,可以凸起也可以是平面。從而得到本實施例中的距離測量的光感測器1。In addition, the light-emitting portion 141 is set corresponding to the position of the light-emitting hole 161, and its shape and height can be designed according to specific requirements. For example, in this embodiment, the longitudinal cross-sectional shape of the light-emitting portion 141 may be rectangular or semicircular, and may be convex. It can also be flat. The shape and height of the light incident portion 151 can also be designed according to specific requirements. The longitudinal cross-sectional shape of the light incident portion 151 is semicircular or rectangular, and may be convex or flat. Thus, the optical sensor 1 for distance measurement in this embodiment is obtained.

採用上述多種不同射出成形(molding)成型製程技術方式,使發射光束更加聚光,接收光器件更加收光,也即第一封裝層14可以確保發射管12發射光束更加聚光,第二封裝層15可以確保接收管13接收光束更加收光。The above-mentioned multiple different injection molding (molding) molding process technology methods are used to make the emitted light beam more condensed, and the light receiving device collects more light, that is, the first encapsulation layer 14 can ensure that the emitted light beam of the emitting tube 12 is more condensed, and the second encapsulation layer 15 can ensure that the receiving tube 13 receives the light beam more.

在一個實施例中,上述的容置空間透過切割或模具形成,第一封裝層14和第二封裝層15具有相同的材料,如第一封裝層14和第二封裝層15均爲透明膠層。In one embodiment, the above-mentioned accommodating space is formed by cutting or moulding, and the first packaging layer 14 and the second packaging layer 15 have the same material. For example, the first packaging layer 14 and the second packaging layer 15 are both transparent adhesive layers. .

以上所述僅爲本發明的較佳實施例而已,並不用以限制本發明,凡在本發明的精神和原則之內所作的任何修改、等同替換和改進等,均應包含在本發明的申請專利範圍之內。The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modification, equivalent replacement and improvement made within the spirit and principle of the present invention shall be included in the application of the present invention. Within the scope of the patent.

其中,附圖中的符號如下: 1:距離測量的光感測器 11:基板 12:發射管 13:接收管 14:第一封裝層 140:第一本體 141:出光部 1411:第一凸起部 1412:第一平面部 15:第二封裝層 150:第二本體 151:入光部 1511:第二凸起部 1512:第二平面部 16:第三封裝層 161:出光孔 162:入光孔 163:缺口 171:第一引線 172:第二引線 181:第一焊墊 182:第二焊墊 183:第三焊墊 184:第四焊墊 185:第一連接焊墊 186:第二連接焊墊 187:第三連接焊墊 188:第四連接焊墊 191:第一極性 192:第二極性 A-A:方向Among them, the symbols in the drawings are as follows: 1: Light sensor for distance measurement 11: substrate 12: Launch tube 13: receiving tube 14: The first encapsulation layer 140: The first body 141: Light Emitting Department 1411: first protrusion 1412: The first plane 15: The second encapsulation layer 150: The second body 151: Light incident 1511: second protrusion 1512: The second plane 16: The third encapsulation layer 161: light hole 162: Light hole 163: Gap 171: first lead 172: second lead 181: The first pad 182: second pad 183: third pad 184: Fourth pad 185: The first connection pad 186: The second connection pad 187: third connection pad 188: Fourth connection pad 191: first polarity 192: second polarity A-A: Direction

爲了更清楚地說明本發明實施例中的技術方案,下面將對實施例或現有技術描述中所需要使用的附圖作簡單地介紹,顯而易見地,下面描述中的附圖僅僅是本發明的一些實施例,對於所屬技術領域具有通常知識者而言,在不付出創造性勞動的前提下,還可以根據這些附圖獲得其他的附圖。 第1圖是本發明實施例提供的距離測量的光感測器的主視結構示意圖; 第2圖是第1圖中沿A-A方向的剖視結構示意圖的第一種實施方式; 第3圖是第1圖中沿A-A方向的剖視結構示意圖的第二種實施方式; 第4圖是第1圖中沿A-A方向的剖視結構示意圖的第三種實施方式; 第5圖是第1圖中沿A-A方向的剖視結構示意圖的第四種實施方式; 第6圖是第1圖中沿A-A方向的剖視結構示意圖的第五種實施方式; 第7圖是第1圖中的距離測量的光感測器的側視結構示意圖; 第8圖是第1圖中的基板的仰視結構示意圖; 第9圖是第8圖中的基板的極性結構示意圖; 第10圖是第1圖中的發射管的內部線路圖; 第11圖是第1圖中的接收管的內部線路圖。In order to more clearly describe the technical solutions in the embodiments of the present invention, the following will briefly introduce the drawings that need to be used in the description of the embodiments or the prior art. Obviously, the drawings in the following description are only some of the present invention. In the embodiments, for those with ordinary knowledge in the technical field, other drawings may be obtained based on these drawings without creative work. Figure 1 is a schematic diagram of a front view of the optical sensor for distance measurement provided by an embodiment of the present invention; Figure 2 is a first embodiment of a schematic sectional view taken along the A-A direction in Figure 1; Figure 3 is a second embodiment of the schematic cross-sectional structure along the A-A direction in Figure 1; Figure 4 is a third embodiment of the schematic cross-sectional structure along the A-A direction in Figure 1; Figure 5 is a fourth embodiment of the schematic cross-sectional structure along the A-A direction in Figure 1; Figure 6 is a fifth embodiment of the schematic cross-sectional structure along the A-A direction in Figure 1; Figure 7 is a schematic side view of the optical sensor for distance measurement in Figure 1; Fig. 8 is a schematic bottom view of the structure of the substrate in Fig. 1; Figure 9 is a schematic diagram of the polar structure of the substrate in Figure 8; Figure 10 is the internal circuit diagram of the launch tube in Figure 1; Figure 11 is an internal circuit diagram of the receiving tube in Figure 1.

1:距離測量的光感測器 1: Light sensor for distance measurement

11:基板 11: substrate

12:發射管 12: Launch tube

13:接收管 13: receiving tube

14:第一封裝層 14: The first encapsulation layer

140:第一本體 140: The first body

141:出光部 141: Light Emitting Department

1411:第一凸起部 1411: first protrusion

15:第二封裝層 15: The second encapsulation layer

150:第二本體 150: The second body

151:入光部 151: Light incident

1511:第二凸起部 1511: second protrusion

16:第三封裝層 16: The third encapsulation layer

161:出光孔 161: light hole

162:入光孔 162: Light hole

171:第一引線 171: first lead

172:第二引線 172: second lead

Claims (10)

一種距離測量的光感測器,其包含:一基板;一發射管,設置於該基板上,且與該基板電連接;一接收管,設置於該基板上,且與該基板電連接;一第一封裝層,封裝於該發射管上方;一第二封裝層,封裝於該接收管上方;以及一第三封裝層,圍繞該第一封裝層和該第二封裝層,用於遮光,該第三封裝層的材質不同於該基板的材質;該第一封裝層包含一第一本體以及設置於該第一本體背離該發射管一側的一出光部,該第三封裝層開設有與該出光部對應的一出光孔;該第二封裝層包含一第二本體以及設置於該第二本體背離該接收管一側的一入光部,該第三封裝層開設有與該入光部對應的一入光孔,其中,該入光孔呈喇叭狀,呈喇叭狀的該入光孔靠近該基板的一端的端面直徑小於其遠離該基板的一端的端面直徑。 A photo sensor for distance measurement, comprising: a substrate; a transmitting tube arranged on the substrate and electrically connected to the substrate; a receiving tube arranged on the substrate and electrically connected to the substrate; A first encapsulation layer encapsulated above the transmitting tube; a second encapsulation layer encapsulated above the receiving tube; and a third encapsulation layer surrounding the first encapsulation layer and the second encapsulation layer for shading, the The material of the third encapsulation layer is different from the material of the substrate; the first encapsulation layer includes a first body and a light-emitting portion disposed on the side of the first body away from the emission tube, and the third encapsulation layer is provided with A light exit hole corresponding to the light exit part; the second encapsulation layer includes a second body and a light entrance part disposed on the side of the second body away from the receiving tube, and the third encapsulation layer is provided with a corresponding light entrance part A light entrance hole in the, wherein the light entrance hole is horn-shaped, and the diameter of the end surface of the horn-shaped light entrance hole close to the substrate is smaller than the end surface diameter of the end far away from the substrate. 一種距離測量的光感測器,其包含:一基板;一發射管,設置於該基板上,且與該基板電連接;一接收管,設置於該基板上,且與該基板電連接;一第一封裝層,封裝於該發射管上方;一第二封裝層,封裝於該接收管上方;以及 一第三封裝層,圍繞該第一封裝層和該第二封裝層,用於遮光,該第三封裝層的材質不同於該基板的材質;該第一封裝層包含一第一本體以及設置於該第一本體背離該發射管一側的一出光部,該第三封裝層開設有與該出光部對應的一出光孔;該第二封裝層包含一第二本體以及設置於該第二本體背離該接收管一側的一入光部,該第三封裝層開設有與該入光部對應的一入光孔,該出光部為從該第一本體背離該發射管的方向凸起的一第一凸起部,該第一凸起部的縱截面形狀為曲形或者矩形。 A photo sensor for distance measurement, comprising: a substrate; a transmitting tube arranged on the substrate and electrically connected to the substrate; a receiving tube arranged on the substrate and electrically connected to the substrate; A first encapsulation layer is encapsulated above the transmitting tube; a second encapsulation layer is encapsulated above the receiving tube; and A third encapsulation layer surrounds the first encapsulation layer and the second encapsulation layer for shading. The material of the third encapsulation layer is different from the material of the substrate; the first encapsulation layer includes a first body and is disposed on A light exit portion of the first body facing away from the emission tube, the third encapsulation layer is provided with a light exit hole corresponding to the light exit portion; the second encapsulation layer includes a second body and is disposed away from the second body A light incident portion on one side of the receiving tube, the third encapsulation layer is provided with a light incident hole corresponding to the light incident portion, and the light output portion is a first protruding portion from the first body away from the transmitting tube. A protrusion, the longitudinal cross-sectional shape of the first protrusion is curved or rectangular. 如申請專利範圍第1項所述之光感測器,其中,該出光部為該第一本體背離該發射管的一第一平面部。 According to the light sensor described in item 1 of the scope of patent application, the light emitting portion is a first plane portion of the first body facing away from the emitting tube. 如申請專利範圍第1項所述之光感測器,其中,該入光部為從該第二本體背離該接收管的方向凸起的一第二凸起部,該第二凸起部的縱截面形狀為曲形或者矩形。 The light sensor according to item 1 of the scope of patent application, wherein the light incident portion is a second protrusion that protrudes from the second body in a direction away from the receiving tube, and the second protrusion is The longitudinal cross-sectional shape is curved or rectangular. 如申請專利範圍第1項所述之光感測器,其中,該入光部為該第二本體背離該接收管的一第二平面部。 According to the light sensor described in item 1 of the scope of patent application, the light incident part is a second flat part of the second body facing away from the receiving tube. 如申請專利範圍第1項所述之光感測器,其中,該出光孔呈喇叭狀,呈喇叭狀的該出光孔靠近該基板的一端的端面直徑小於其遠離該基板的一端的端面直徑。 According to the light sensor described in claim 1, wherein the light exit hole is horn-shaped, and the end surface diameter of the horn-shaped light exit hole near the substrate is smaller than the end surface diameter of the end far away from the substrate. 如申請專利範圍第1項所述之光感測器,其中,該第三封裝層與該第二本體設置有該入光部的一側接觸。 According to the light sensor described in item 1 of the scope of patent application, the third encapsulation layer is in contact with the side of the second body where the light incident portion is provided. 如申請專利範圍第1項所述之光感測器,其中,該第三封裝層的材質不同於該第一封裝層的材質及該第二封裝層的材質。 According to the light sensor described in claim 1, wherein the material of the third encapsulation layer is different from the material of the first encapsulation layer and the material of the second encapsulation layer. 一種距離測量的光感測器的製作方法,其中,用於形成如申請專利範圍第1項到第8項中任一項所述之距離測量的光感測器,包含以下步驟:在該基板上設置複數個該發射管和複數個該接收管,其中複數個該發射管和複數個該接收管各自呈複數行排列,呈複數行排列的該發射管與呈複數行排列的該接收管呈交錯狀排列,複數個該發射管和複數個該接收管分別與該基板電性連接;形成複數個設置在該基板上且各自包覆該發射管的該第一封裝層,以及複數個設置在該基板上且各自包覆該接收管的該第二封裝層,其中每一相鄰的該第一封裝層與該第二封裝層之間,每一相鄰的兩該第一封裝層之間及每一相鄰的兩該第二封裝層之間形成一容置空間;在該容置空間內形成該第三封裝層,其中,該第三封裝層圍繞該第一封裝層及該第二封裝層,且該第三封裝層對應該發射管的位置開設有供對應的該發射管外露的該出光孔,該第三封裝層對應該接收管的位置開設有供對應的該接收管外露的該入光孔;以及對該第三封裝層及該基板進行切割,形成複數個該距離測量的光感測器,各該距離測量的光感測器均包含相鄰設置的一個該發射管和一個該接收管。 A method for manufacturing a distance measuring light sensor, wherein the light sensor for distance measuring as described in any one of items 1 to 8 of the scope of the patent application is formed, comprising the following steps: A plurality of the transmitting tubes and a plurality of the receiving tubes are arranged on the upper side, wherein the plurality of the transmitting tubes and the plurality of the receiving tubes are arranged in a plurality of rows, and the transmitting tubes arranged in a plurality of rows and the receiving tubes arranged in a plurality of rows are arranged in a plurality of rows. Arranged in a staggered manner, a plurality of the transmitting tubes and a plurality of the receiving tubes are respectively electrically connected to the substrate; a plurality of the first encapsulation layers arranged on the substrate and each covering the emitting tube are formed, and a plurality of the first encapsulation layers are arranged on the The substrate is covered with the second encapsulation layer of the receiving tube, and between each adjacent first encapsulation layer and the second encapsulation layer, and between each two adjacent first encapsulation layers An accommodating space is formed between each two adjacent second encapsulation layers; the third encapsulation layer is formed in the accommodating space, wherein the third encapsulation layer surrounds the first encapsulation layer and the second encapsulation layer The position of the third encapsulation layer corresponding to the emitting tube is provided with the light-exiting hole for the corresponding emitting tube to be exposed, and the position of the third encapsulating layer corresponding to the receiving tube is provided with the correspondingly exposed receiving tube The light entrance hole; and the third encapsulation layer and the substrate are cut to form a plurality of light sensors for measuring the distance, each of the light sensors for measuring the distance includes an adjacently disposed one of the emitting tube and One such receiving tube. 如申請專利範圍第9項所述之光感測器的製作方法,其中,其中該容置空間透過切割或模具形成,該第一封裝層和該第二封裝層具有相同的材料。 According to the manufacturing method of the light sensor described in claim 9, wherein the accommodating space is formed by cutting or moulding, and the first encapsulation layer and the second encapsulation layer have the same material.
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