TWI738145B - Optical sensor for distance measurement and manufacturing method thereof - Google Patents
Optical sensor for distance measurement and manufacturing method thereof Download PDFInfo
- Publication number
- TWI738145B TWI738145B TW108145181A TW108145181A TWI738145B TW I738145 B TWI738145 B TW I738145B TW 108145181 A TW108145181 A TW 108145181A TW 108145181 A TW108145181 A TW 108145181A TW I738145 B TWI738145 B TW I738145B
- Authority
- TW
- Taiwan
- Prior art keywords
- encapsulation layer
- light
- substrate
- tube
- receiving tube
- Prior art date
Links
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 9
- 230000003287 optical effect Effects 0.000 title abstract description 11
- 238000000691 measurement method Methods 0.000 title 1
- 238000005538 encapsulation Methods 0.000 claims abstract description 159
- 239000000758 substrate Substances 0.000 claims abstract description 68
- 239000000463 material Substances 0.000 claims abstract description 21
- 238000005259 measurement Methods 0.000 claims abstract description 17
- 238000000465 moulding Methods 0.000 claims description 7
- 238000000034 method Methods 0.000 claims description 6
- 238000005520 cutting process Methods 0.000 claims description 3
- 238000005516 engineering process Methods 0.000 abstract description 5
- 238000001514 detection method Methods 0.000 abstract description 4
- 239000010410 layer Substances 0.000 description 117
- 229910000679 solder Inorganic materials 0.000 description 13
- 238000004806 packaging method and process Methods 0.000 description 11
- 238000005476 soldering Methods 0.000 description 10
- 239000000243 solution Substances 0.000 description 5
- 238000010586 diagram Methods 0.000 description 4
- 238000009434 installation Methods 0.000 description 4
- 238000003466 welding Methods 0.000 description 4
- 238000001746 injection moulding Methods 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000012858 packaging process Methods 0.000 description 2
- 238000012536 packaging technology Methods 0.000 description 2
- 230000003595 spectral effect Effects 0.000 description 2
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 2
- 229920002554 vinyl polymer Polymers 0.000 description 2
- 239000012790 adhesive layer Substances 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- PMHQVHHXPFUNSP-UHFFFAOYSA-M copper(1+);methylsulfanylmethane;bromide Chemical compound Br[Cu].CSC PMHQVHHXPFUNSP-UHFFFAOYSA-M 0.000 description 1
- 230000001678 irradiating effect Effects 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000001568 sexual effect Effects 0.000 description 1
Images
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L31/02—Details
- H01L31/0203—Containers; Encapsulations, e.g. encapsulation of photodiodes
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L31/12—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof structurally associated with, e.g. formed in or on a common substrate with, one or more electric light sources, e.g. electroluminescent light sources, and electrically or optically coupled thereto
- H01L31/16—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof structurally associated with, e.g. formed in or on a common substrate with, one or more electric light sources, e.g. electroluminescent light sources, and electrically or optically coupled thereto the semiconductor device sensitive to radiation being controlled by the light source or sources
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L31/18—Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
Landscapes
- Engineering & Computer Science (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Physics & Mathematics (AREA)
- Condensed Matter Physics & Semiconductors (AREA)
- Electromagnetism (AREA)
- General Physics & Mathematics (AREA)
- Computer Hardware Design (AREA)
- Power Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Optical Radar Systems And Details Thereof (AREA)
- Investigating Or Analysing Materials By Optical Means (AREA)
Abstract
本發明適用於檢測技術領域,提供了一種距離測量的光感測器及其製作方法,該距離測量的光感測器包含基板;設置於基板上且與基板電連接的發射管和接收管;封裝於發射管上方的第一封裝層;封裝於接收管上方的第二封裝層;以及圍繞第一封裝層和第二封裝層的第三封裝層;第三封裝層的材質不同於基板的材質,第一封裝層包含第一本體和出光部,第三封裝層開設有與出光部對應的出光孔;第二封裝層包含第二本體和入光部,第三封裝層開設有與入光部對應的入光孔。本發明的距離測量的光感測器,透過兩次封裝成型,使得接收管和發射管被封裝爲一單元,占用空間小。並透過分別在第三封裝層對應出光部開設出光孔以及對應入光部開設入光孔,避免漏光以及干擾。The present invention is suitable for the field of detection technology, and provides a distance measuring light sensor and a manufacturing method thereof. The distance measuring light sensor includes a substrate; a transmitting tube and a receiving tube arranged on the substrate and electrically connected to the substrate; The first encapsulation layer encapsulated above the transmitting tube; the second encapsulation layer encapsulated above the receiving tube; and the third encapsulation layer surrounding the first encapsulation layer and the second encapsulation layer; the material of the third encapsulation layer is different from that of the substrate , The first encapsulation layer includes a first body and a light exit portion, the third encapsulation layer is provided with a light exit hole corresponding to the light exit portion; the second encapsulation layer includes a second body and a light entry portion, and the third encapsulation layer is provided with a light entry portion Corresponding light entrance hole. The optical sensor for distance measurement of the present invention is encapsulated and molded twice, so that the receiving tube and the transmitting tube are packaged as a unit, which occupies a small space. And by opening a light exit hole corresponding to the light exit part and a light entrance hole corresponding to the light entrance part of the third encapsulation layer, light leakage and interference are avoided.
Description
本發明涉及檢測技術領域,更具體地說,是涉及一種距離測量的光感測器及其製作方法。The present invention relates to the field of detection technology, and more specifically, to a light sensor for distance measurement and a manufacturing method thereof.
現有的LED(Light Emitting Diode,發光二極體)封裝技術産品主要由直插型或者表面貼裝型等方式組成,而且産品的封裝主要將單功能的産品進行封裝,例如只封裝紅外接收管或者紅外發射管,使用普遍的紅外射線,其相應速度慢,射程距離短,且單體式封裝的産品當應用至燈具等具體産品上時,會造成占用空間大,導致産品無法簡小化。The existing LED (Light Emitting Diode, light-emitting diode) packaging technology products are mainly composed of in-line or surface mount types, and the product packaging mainly encapsulates single-function products, such as only encapsulating infrared receivers or Infrared emission tubes use common infrared rays, their corresponding speed is slow, the range is short, and when a single-package product is applied to specific products such as lamps, it will occupy a large space and make the product unable to be simplified.
本發明的目的在於提供一種距離測量的光感測器,旨在解决現有的LED封裝技術産品單體式封裝使得整個産品占用面積大的技術問題。The purpose of the present invention is to provide a distance measuring light sensor, which aims to solve the technical problem that the existing LED packaging technology product single package makes the entire product occupy a large area.
爲實現上述目的,本發明採用的技術方案是:提供一種距離測量的光感測器,包含 基板; 發射管,設置於基板上,且與基板電連接; 接收管,設置於基板上,且與基板電連接; 第一封裝層,封裝於發射管上方; 第二封裝層,封裝於接收管上方;以及 第三封裝層,圍繞第一封裝層和第二封裝層,用於遮光,第三封裝層的材質不同於基板的材質; 第一封裝層包含第一本體以及設置於第一本體背離發射管一側的出光部,第三封裝層開設有與出光部對應的出光孔;第二封裝層包含第二本體以及設置於第二本體背離接收管一側的入光部,第三封裝層開設有與入光部對應的入光孔。In order to achieve the above objective, the technical solution adopted by the present invention is to provide a distance measurement optical sensor, including Substrate The launch tube is arranged on the substrate and is electrically connected to the substrate; The receiving tube is arranged on the substrate and is electrically connected to the substrate; The first encapsulation layer is encapsulated above the launch tube; The second encapsulation layer is encapsulated above the receiving tube; and The third encapsulation layer surrounds the first encapsulation layer and the second encapsulation layer for shading, and the material of the third encapsulation layer is different from the material of the substrate; The first encapsulation layer includes a first body and a light exit portion disposed on the side of the first body away from the emission tube. The third encapsulation layer is provided with a light exit hole corresponding to the light exit portion; the second encapsulation layer includes a second body and is disposed on the second body. The light incident part on the side of the main body away from the receiving tube, and the third encapsulation layer is provided with a light incident hole corresponding to the light incident part.
進一步地,出光部爲從第一本體背離發射管的方向凸起的第一凸起部,第一凸起部的縱截面形狀爲曲形或者矩形。Further, the light emitting portion is a first protrusion that protrudes from the first body in a direction away from the launch tube, and the longitudinal cross-sectional shape of the first protrusion is curved or rectangular.
進一步地,出光部爲第一本體背離發射管的第一平面部。Further, the light emitting part is a first plane part of the first body facing away from the launch tube.
進一步地,入光部爲從第二本體背離接收管的方向凸起的第二凸起部,第二凸起部的縱截面形狀爲曲形或者矩形。Further, the light incident portion is a second protrusion that protrudes from the second body away from the receiving tube, and the longitudinal cross-sectional shape of the second protrusion is curved or rectangular.
進一步地,入光部爲第二本體背離接收管的第二平面部。Further, the light incident part is a second plane part of the second body facing away from the receiving tube.
進一步地,出光孔或入光孔呈喇叭狀,呈喇叭狀的出光孔靠近基板的一端的端面直徑小於其遠離基板的一端的端面直徑;Further, the light exit hole or the light entrance hole is horn-shaped, and the diameter of the end face of the horn-shaped light exit hole near the substrate is smaller than the end face diameter of the end far away from the substrate;
呈喇叭狀的入光孔靠近基板的一端的端面直徑小於其遠離基板的一端的端面直徑。The diameter of the end face of the horn-shaped light entrance hole close to the substrate is smaller than the end face diameter of the end far away from the substrate.
進一步地,第三封裝層與第二本體設置有入光部的一側接觸。Further, the third encapsulation layer is in contact with the side of the second body where the light incident part is provided.
進一步地,第三封裝層的材質不同於第一封裝層的材質及第二封裝層的材質。Further, the material of the third encapsulation layer is different from the material of the first encapsulation layer and the material of the second encapsulation layer.
本發明還提供了一種距離測量的光感測器的製作方法,用於形成上述的距離測量的光感測器,包含以下步驟:The present invention also provides a method for manufacturing a distance measuring light sensor, which is used to form the above-mentioned distance measuring light sensor, including the following steps:
在基板上設置複數個發射管和複數個接收管,其中複數個發射管和複數個接收管各自呈複數行排列,呈複數行排列的發射管與呈複數行排列的接收管呈交錯狀排列,複數個發射管和複數個接收管分別與基板電性連接;A plurality of transmitting tubes and a plurality of receiving tubes are arranged on the substrate, wherein the plurality of transmitting tubes and the plurality of receiving tubes are arranged in plural rows, and the emitting tubes arranged in plural rows and the receiving tubes arranged in plural rows are arranged in a staggered manner. A plurality of transmitting tubes and a plurality of receiving tubes are respectively electrically connected to the substrate;
形成複數個設置在基板上且各自包覆發射管的第一封裝層,以及複數個設置在基板上且各自包覆接收管的第二封裝層,其中每一相鄰的第一封裝層與第二封裝層之間,每一相鄰的兩第一封裝層之間及每一相鄰的兩第二封裝層之間形成容置空間;A plurality of first encapsulation layers arranged on the substrate and each covering the transmitting tube, and a plurality of second encapsulation layers arranged on the substrate and each covering the receiving tube are formed, wherein each adjacent first encapsulation layer and the first encapsulation layer Between the two encapsulation layers, between each two adjacent first encapsulation layers and between each two adjacent second encapsulation layers form an accommodating space;
在容置空間內形成第三封裝層,其中第三封裝層圍繞第一封裝層及第二封裝層,且第三封裝層對應發射管的位置開設有供對應的發射管外露的出光孔,第三封裝層對應接收管的位置開設有供對應的接收管外露的入光孔;以及A third encapsulation layer is formed in the accommodating space, wherein the third encapsulation layer surrounds the first encapsulation layer and the second encapsulation layer, and the position of the third encapsulation layer corresponding to the emission tube is provided with a light exit hole for the corresponding emission tube to be exposed. The positions of the three encapsulation layers corresponding to the receiving tubes are provided with light incident holes for the corresponding receiving tubes to be exposed; and
對第三封裝層及基板進行切割,形成複數個距離測量的光感測器,各距離測量的光感測器均包含相鄰設置的一個發射管和一個接收管。The third packaging layer and the substrate are cut to form a plurality of distance measuring light sensors, and each distance measuring light sensor includes a transmitting tube and a receiving tube arranged adjacently.
進一步地,其中容置空間透過切割或模具形成,第一封裝層和所第二封裝層具有相同的材料。Further, the accommodating space is formed by cutting or moulding, and the first encapsulation layer and the second encapsulation layer have the same material.
與現有技術相比,本發明提供的距離測量的光感測器的有益效果在於:透過第一封裝層和第二封裝層分別封裝發射管和接收管,再將第三封裝層一次性封裝在第一封裝層和第二封裝層上,也即採用兩次封裝成型的製程技術,使得接收管和發射管被封裝爲一單元,使得産品封裝製程上更加簡潔,生産效率更快,相比於單體式封裝,單體式封裝的發射管以及接收管需要單獨安裝在應用産品上,安裝距離較大,本發明的封裝成型發射管和接收管應用於産品上時,可以使得發射管和接收管之間的安裝距離較近,從而使得整體占用空間小。Compared with the prior art, the optical sensor for distance measurement provided by the present invention has the beneficial effects that the transmitting tube and the receiving tube are respectively encapsulated through the first encapsulation layer and the second encapsulation layer, and then the third encapsulation layer is encapsulated in one time. On the first packaging layer and the second packaging layer, the process technology of two packaging molding is adopted, so that the receiving tube and the transmitting tube are packaged as a unit, which makes the product packaging process more concise and faster in production efficiency. Monolithic encapsulation, the monolithic encapsulated transmitting tube and receiving tube need to be separately installed on the application product, and the installation distance is relatively large. The installation distance between the pipes is relatively short, so that the overall space occupied is small.
並另外,透過分別在第三封裝層對應出光部的部位開設出光孔以及對應入光部的部位開設入光孔,在保證發射管出光和接收管收光的同時,也避免了整個感測器漏光以及被其他光線干擾的問題,較普遍的紅外線感測器,其發射管的光譜準確性更高,反應速度快、使用壽命以及發射距離較長。In addition, by opening the light exit hole in the third encapsulation layer corresponding to the light exit part and the light entrance hole in the part corresponding to the light entrance part, the light from the emitting tube and the receiving tube are guaranteed, and the entire sensor is also avoided. Light leakage and interference by other light are more common in infrared sensors. The emission tube has higher spectral accuracy, fast response speed, service life and longer emission distance.
爲了使本發明所要解决的技術問題、技術方案及有益效果更加清楚明白,以下結合附圖及實施例,對本發明進行進一步詳細說明。應當理解,此處所描述的具體實施例僅僅用以解釋本發明,並不用於限定本發明。In order to make the technical problems, technical solutions and beneficial effects to be solved by the present invention clearer, the following further describes the present invention in detail with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the present invention, but not used to limit the present invention.
需說明的是,當部件被稱爲「固定於」或「設置於」另一個部件,它可以直接或者間接位於該另一個部件上。當一個部件被稱爲「連接於」另一個部件,它可以是直接或者間接連接至該另一個部件上。術語「上」、「下」、「左」、「右」、「前」、「後」、「竪直」、「水平」、「頂」、「底」、「內」、「外」等指示的方位或位置爲基於附圖所示的方位或位置,僅是爲了便於描述,不能理解爲對本技術方案的限制。術語「第一」、「第二」僅用於便於描述目的,而不能理解爲指示或暗示相對重要性或者隱含指明技術特徵的數量。「多個」的含義是兩個或兩個以上,除非另有明確具體的限定。It should be noted that when a component is referred to as being "fixed on" or "installed on" another component, it can be directly or indirectly located on the other component. When a component is said to be "connected to" another component, it can be directly or indirectly connected to the other component. Terms "up", "down", "left", "right", "front", "back", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. The indicated orientation or position is based on the orientation or position shown in the drawings, which is only for ease of description and cannot be understood as a limitation of the technical solution. The terms "first" and "second" are only used for ease of description, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features. "Multiple" means two or more than two, unless otherwise clearly defined.
爲了說明本發明所述的技術方案,以下結合具體附圖及實施例進行詳細說明。In order to illustrate the technical solutions of the present invention, detailed descriptions are given below in conjunction with specific drawings and embodiments.
需說明的是,該距離測量的光感測器1可以應用於LED、手機通訊、消費電子等領域中,當然實際上,還可使用在其它合適的技術領域中。It should be noted that the
請參閱第1圖及第2圖,本發明實施例提供了一種距離測量的光感測器1,其包含基板11、發射管12、接收管13、第一封裝層14、第二封裝層15以及第三封裝層16。其中,發射管12和接收管13都設置於基板11上,且均與基板11電連接。第一封裝層14封裝於發射管12上方,以便於發射管12發出的光線射出;第二封裝層15封裝於接收管13上方,以便於接收管13接收發射管12發出的光線;第三封裝層16圍繞第一封裝層14和第二封裝層15,用於遮光,可以實現整個感測器無漏光以及防止其他光束干擾。Referring to Figures 1 and 2, an embodiment of the present invention provides a distance measurement
第三封裝層15的材質不同於基板11的材質,該基板11採用超薄的氮化鋁基板11材料,第三封裝層15採用黑膠層。爲方便發射管12出光以及接收管13收光,第一封裝層14包含第一本體140以及設置於第一本體140背離發射管12一側的出光部141,第三封裝層16開設有與出光部141對應的出光孔161,不至於第三封裝層16將光線全部遮住,不便於出光,第二封裝層15包含第二本體150以及設置於第二本體150背離接收管13一側的入光部151,第三封裝層16開設有與入光部151對應的入光孔162,不至於第三封裝層16將光線全部遮住,不便於收光。The material of the
在本實施例中,第一封裝層14和第二封裝層15爲一次封裝,主要是方便發射管12出光和接收管13收光,進一步透過第三封裝層16進行二次封裝,並透過分別在第三封裝層16對應出光部141的部位開設出光孔161以及對應入光部151的部位開設入光孔162,在保證發射管12出光和接收管13收光的同時,也避免了整個感測器漏光以及被其他光線干擾的問題。In this embodiment, the
顯然,本發明實施例中的距離測量的光感測器1,透過第一封裝層14和第二封裝層15分別封裝發射管12和接收管13,再將第三封裝層16一次性封裝在第一封裝層14和第二封裝層15上,也即採用兩次封裝成型的製程技術,使得接收管13和發射管12被封裝爲一單元,使得産品封裝製程上更加簡潔,生産效率更快,相比於單體式封裝,單體式封裝的發射管以及接收管需要單獨安裝在應用産品上,安裝距離較大,本發明的封裝成型發射管12和接收管13應用於産品上時,可以使得發射管12和接收管13之間的安裝距離較近,從而使得整體占用空間小;Obviously, the
並另外透過分別在第三封裝層16對應出光部141的部位開設出光孔161以及對應入光部151的部位開設入光孔162,在保證發射管12出光和接收管13收光的同時,也避免了整個距離測量的光感測器1漏光以及被其他光線干擾的問題,由於不被其他光線所干擾,從而使得該距離測量的光感測器1較現有的紅外線感測器,其發射管12的光譜準確性更高,反應速度快、使用壽命以及發射距離較長。In addition, by opening the
在具體應用中,接收管13爲紅外線接收管13,發射管12爲紅外線發射管12。In a specific application, the
進一步結合第2圖至第4圖,在本實施例中,出光部141爲從第一本體140背離發射管12的方向凸起的第一凸起部1411。透過將出光部141設置爲第一凸起部1411,减小了光照面,使得出射光盡可能彙聚,並打到探測物上,從而被反射便於接收管13接收。In combination with FIGS. 2 to 4, in this embodiment, the
在本實施例中,第2圖至第4圖中的出光部141均從第一本體140背離發射管12的方向凸起,但是第2圖中的出光部141的最頂端低於第三封裝層16的上表面,第3圖中的出光部141的最頂端與第三封裝層16的上表面平齊;第4圖中的出光部141的最底端與第三封裝層16的上表面平齊。In this embodiment, the light-emitting
在本實施例中,請參閱第2圖至第5圖,第一凸起部1411的縱截面形狀爲曲形或者矩形。較佳地,該第一凸起部1411的縱截面形狀爲半圓形,半圓形的第一凸起部1411更有利於出射光進行彙聚,從而彙聚發射至探測物上,並被反射至接收管13接收。In this embodiment, referring to FIGS. 2 to 5, the longitudinal cross-sectional shape of the
具體地,在本實施例中,第2圖至第5圖中的第一凸起部1411的形狀存在不同,第2圖及第5圖中的第一凸起部1411的縱截面形狀爲半圓形,第3圖中的第一凸起部1411的形狀爲矩形。Specifically, in this embodiment, the shape of the
在一個實施例中,請參閱第4圖,當該出光部141爲縱截面形狀爲曲形的第一凸起部1411時,該第一凸起部1411的最底端與第三封裝層16的上表面平齊,即該出光部141發出的光線直接出光。In one embodiment, please refer to FIG. 4, when the light-emitting
當然,在其他實施例中,請參閱第2圖、第3圖及第5圖,當該出光部141爲第一凸起部時,該第一凸起部1411的最頂端不高於第三封裝層16的上表面。Of course, in other embodiments, please refer to FIG. 2, FIG. 3, and FIG. 5. When the
在一個實施例中,請參閱第6圖,與上述出光部141存在區別,第6圖的出光部141爲第一本體140背離發射管12的一第一平面部1412,即該出光部141用於出光的一面爲平面。In one embodiment, please refer to FIG. 6, which is different from the above-mentioned light-emitting
在一個實施例中,請參閱第2圖及第3圖,爲便於接收管13接收光信號,入光部151爲從第二本體150背離接收管13的方向凸起的第二凸起部1511,且第二凸起部1511的最頂端不高於第三封裝層16的上表面,使得入射光經過該第二凸起部1511時,能夠將光線盡可能的收聚,使得光線盡可能被接收管13探測到,即使得接收管13盡可能地收光。In one embodiment, referring to Figures 2 and 3, in order to facilitate the receiving
在本實施例中,該第二凸起部1511的縱截面形狀爲曲形或者矩形,第二凸起部1511的縱截面形狀爲曲形時,第二凸起部1511的最頂端低於第三封裝層16的上表面,第二凸起部1511的縱截面形狀爲矩形時,第二凸起部1511的最頂端齊平於第三封裝層16的上表面,較佳地,該第二凸起部1511的縱截面形狀爲半圓形。半圓形的第二凸起部1511便於入射光經過該第二凸起部1511時,盡可能地被收聚,便於接收管13接收光線,即便於該接收管13收光。In this embodiment, the longitudinal cross-sectional shape of the
在一個實施例中,請參閱第4圖至第6圖,與上述的入光部151存在區別,本實施例的入光部151爲第二本體150背離接收管13的一第二平面部1512,即該用於入光的一面爲平面。In one embodiment, referring to FIGS. 4 to 6, there is a difference from the
在一個實施例中,請參閱第2圖、第5圖及第6圖,爲了使得發射光盡可能地出射,即爲了避免出射的發射光照射在第三封裝層16上而被第三封裝層16所吸收。出光孔161的形狀呈喇叭狀,且呈喇叭狀的出光孔161靠近基板11的一端的端面直徑小於其遠離基板11的一端的端面直徑,即出光孔161遠離基板11的一端的開口較大。這樣使得盡可能多的光線可以發射出光,而不至於被第三封裝層16所遮擋。In one embodiment, please refer to Figures 2, 5, and 6, in order to make the emitted light exit as much as possible, that is, in order to prevent the emitted emitted light from irradiating the
在一個實施例中,請參閱第2圖、第4圖、第5圖及第6圖,爲了使得入射光盡可能的照射進入光孔162而被接收管13所接收。入光孔162的形狀呈喇叭狀,且該喇叭狀的入光孔162靠近基板11的一端的端面直徑小於其遠離基板11的一端的端面直徑,即入光孔162遠離基板11的一端的開口較大。這樣使得盡可能多的光線可以透過該入光孔162入射,而不至於被第三封裝層16所遮擋。In one embodiment, please refer to FIG. 2, FIG. 4, FIG. 5 and FIG. 6, in order to make the incident light irradiate into the
當然,在其他實施例中,請參閱第3圖,出光孔161和入光孔162的形狀可以是其他形狀。具體地,該出光孔161爲圓柱孔,即該出光孔161的縱截面形狀爲矩形;該入光孔162爲圓柱孔,即該入光孔162的縱截面形狀爲矩形。Of course, in other embodiments, referring to FIG. 3, the shape of the
在一個實施例中,具體參見第2圖至第6圖,第三封裝層16與第二本體150設置有入光部151的一側接觸,用於定義入光孔162的大小。In one embodiment, referring to FIGS. 2 to 6 for details, the
在一個實施例中,第三封裝層16的材質不同於第一封裝層14的材質及第二封裝層15的材質。具體地,第一封裝層14和第二封裝層15均爲透明封裝層,第三封裝層16爲黑膠層。In one embodiment, the material of the
在一個實施例中,請參閱第2圖,該基板11爲PCB板(Printed circuit board,印刷電路板),基板11的上方貼裝有發射管12和接收管13以及線路,發射管12透過第一引線171與基板11電性連接,接收管13透過第二引線172與基板11電性連接。In one embodiment, referring to Figure 2, the
在一個實施例中,進一步結合第8圖及第9圖,在基板11的底部連接有四個焊墊,每兩個焊墊之間連接有極性,該四個焊墊分別與外部電路形成電性連接。具體地,該四個焊墊分別爲第一焊墊181、第二焊墊182、第三焊墊183和第四焊墊184,第一焊墊181和第二焊墊182之間設有第一極性191,第三焊墊183和第四焊墊184之間設有第二極性192,第一極性191的方向朝向第一焊墊181,第二極性192的方向朝向第二焊墊182。In one embodiment, further combining Figures 8 and 9, four soldering pads are connected to the bottom of the
在本實施例中,進一步結合第1圖0及第1圖1,基板11的上方對應第一焊墊181設有第一連接焊墊185,對應第二焊墊182設有第二連接焊墊186,第一焊墊181與第一連接焊墊185導通,第二焊墊182與第二連接焊墊186導通。發射管12設置於第一連接焊墊185靠近第二連接焊墊186的一端,發射管12透過一根第一引線171與第二連接焊墊186導通,避免使用兩根第一引線171。具體地,將發射管12的負極與第一連接焊墊185焊接在一起,並使得發射管12的負極與第一連接焊墊185電性連接,並透過焊接的方式將發射管12的正極與第一引線171的一端焊接在一起,第一引線171的另一端與第二連接焊墊186焊接,從而使得發射管12的正極與第二連接焊墊186電性連接。In this embodiment, further combining FIG. 1 0 and FIG. 1, a
基板11的上方對應第三焊墊183設有第三連接焊墊187,對應第四焊墊184設有第四連接焊墊188,第三焊墊183與第三連接焊墊187導通,第四焊墊184與第四連接焊墊188導通。接收管13設置於第三連接焊墊187靠近第四連接焊墊188的一端,接收管13透過一根第二引線172與第四連接焊墊188導通,避免使用兩根第二引線172。具體地,將接收管13的負極與第三連接焊墊187焊接在一起,並使得接收管13的負極與第三連接焊墊187電性連接,隨後透過焊接的方式將接收管13的正極與第二引線172的一端焊接在一起,第二引線172的另一端與第四連接焊墊188焊接,從而使得接收管13的正極與第四連接焊墊188電性連接。The upper part of the
在一個實施例中,進一步結合第1圖及第7圖,在第三封裝層16的一側還設有缺口163。具體地,該缺口163呈條狀,且該缺口163對應設置於負極的一側,便於區別該産品的正負極。In one embodiment, further combining with FIG. 1 and FIG. 7, a
下面將對本實施例中的距離測量的光感測器1的製程進行詳細介紹:The manufacturing process of the
步驟1:首先準備一塊基板11,在基板11上設置複數個發射管12和複數個接收管13,其中,複數個發射管12和複數個接收管13各自呈複數行排列,呈複數行排列的發射管12和呈複數行排列的接收管13呈交錯狀排列,複數個發射管12和複數個接收管13分別與基板11電性連接。Step 1: First, prepare a
具體地,將發射管12的負極與第一連接焊墊185焊接在一起,並使得發射管12的負極與第一連接焊墊185電性連接,並透過焊接的方式將發射管12的正極與第一引線171的一端焊接在一起,第一引線171的另一端與第二連接焊墊186焊接,從而使得發射管12的正極與第二連接焊墊186電性連接。將接收管13的負極與第三連接焊墊187焊接在一起,並使得接收管13的負極與第三連接焊墊187電性連接,隨後透過焊接的方式將接收管13的正極與第二引線172的一端焊接在一起,第二引線172的另一端與第四連接焊墊188焊接,從而使得接收管13的正極與第四連接焊墊188電性連接。Specifically, the negative electrode of the
步驟2:形成複數個設置在基板11上且各自包裹發射管12的第一封裝層14,以及複數個設置在基板11上且各自包裹接收管13的第二封裝層15,其中,每一個相鄰的第一封裝層14與第二封裝層15之間,每一相鄰的兩第一封裝層14之間及每一相鄰的兩第二封裝層15之間形成容置空間;Step 2: Form a plurality of first encapsulation layers 14 arranged on the
具體地,主要透過注射成型的方式分別在發射管12和接收管13上形成第一封裝層14和第二封裝層15;Specifically, the
步驟3:在該容置空間內形成第三封裝層16,其中,第三封裝層16圍繞第一封裝層14及第二封裝層15,且第三封裝層16對應發射管12的位置開設有供對應的發射管12外露的出光孔161,第三封裝層16對應接收管13的位置開設有供對應的接收管13外露的入光孔162;以及Step 3: A
步驟4:對第三封裝層16及基板11進行切割形成複數個距離測量的光感測器1,各距離測量的光感測器1均包含相鄰設置的一個發射管12和一個接收管13。Step 4: Cut the
具體地,透過二次注射成型的方式在第一封裝層14和第二封裝層15上注射第三封裝層16,並透過模具在第三封裝層16中對應發射管12和接收管13的位置開設相應的出光孔161和入光孔162;其中,出光孔161和入光孔162的形狀可以根據具體需求進行設計,例如,出光孔161和入光孔162的形狀均呈喇叭狀或者兩者的縱截面形狀均爲矩形。Specifically, the
此外,出光部141對應出光孔161的位置設置,其形狀以及高度等可以根據具體需求進行設計,如在本實施例中,出光部141的縱截面形狀可以是矩形或者半圓形,可以凸起也可以是平面。入光部151的形狀以及高度等也可以根據具體需求進行設計,入光部151的縱截面形狀爲半圓形或者矩形,可以凸起也可以是平面。從而得到本實施例中的距離測量的光感測器1。In addition, the light-emitting
採用上述多種不同射出成形(molding)成型製程技術方式,使發射光束更加聚光,接收光器件更加收光,也即第一封裝層14可以確保發射管12發射光束更加聚光,第二封裝層15可以確保接收管13接收光束更加收光。The above-mentioned multiple different injection molding (molding) molding process technology methods are used to make the emitted light beam more condensed, and the light receiving device collects more light, that is, the
在一個實施例中,上述的容置空間透過切割或模具形成,第一封裝層14和第二封裝層15具有相同的材料,如第一封裝層14和第二封裝層15均爲透明膠層。In one embodiment, the above-mentioned accommodating space is formed by cutting or moulding, and the
以上所述僅爲本發明的較佳實施例而已,並不用以限制本發明,凡在本發明的精神和原則之內所作的任何修改、等同替換和改進等,均應包含在本發明的申請專利範圍之內。The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modification, equivalent replacement and improvement made within the spirit and principle of the present invention shall be included in the application of the present invention. Within the scope of the patent.
其中,附圖中的符號如下: 1:距離測量的光感測器 11:基板 12:發射管 13:接收管 14:第一封裝層 140:第一本體 141:出光部 1411:第一凸起部 1412:第一平面部 15:第二封裝層 150:第二本體 151:入光部 1511:第二凸起部 1512:第二平面部 16:第三封裝層 161:出光孔 162:入光孔 163:缺口 171:第一引線 172:第二引線 181:第一焊墊 182:第二焊墊 183:第三焊墊 184:第四焊墊 185:第一連接焊墊 186:第二連接焊墊 187:第三連接焊墊 188:第四連接焊墊 191:第一極性 192:第二極性 A-A:方向Among them, the symbols in the drawings are as follows: 1: Light sensor for distance measurement 11: substrate 12: Launch tube 13: receiving tube 14: The first encapsulation layer 140: The first body 141: Light Emitting Department 1411: first protrusion 1412: The first plane 15: The second encapsulation layer 150: The second body 151: Light incident 1511: second protrusion 1512: The second plane 16: The third encapsulation layer 161: light hole 162: Light hole 163: Gap 171: first lead 172: second lead 181: The first pad 182: second pad 183: third pad 184: Fourth pad 185: The first connection pad 186: The second connection pad 187: third connection pad 188: Fourth connection pad 191: first polarity 192: second polarity A-A: Direction
爲了更清楚地說明本發明實施例中的技術方案,下面將對實施例或現有技術描述中所需要使用的附圖作簡單地介紹,顯而易見地,下面描述中的附圖僅僅是本發明的一些實施例,對於所屬技術領域具有通常知識者而言,在不付出創造性勞動的前提下,還可以根據這些附圖獲得其他的附圖。 第1圖是本發明實施例提供的距離測量的光感測器的主視結構示意圖; 第2圖是第1圖中沿A-A方向的剖視結構示意圖的第一種實施方式; 第3圖是第1圖中沿A-A方向的剖視結構示意圖的第二種實施方式; 第4圖是第1圖中沿A-A方向的剖視結構示意圖的第三種實施方式; 第5圖是第1圖中沿A-A方向的剖視結構示意圖的第四種實施方式; 第6圖是第1圖中沿A-A方向的剖視結構示意圖的第五種實施方式; 第7圖是第1圖中的距離測量的光感測器的側視結構示意圖; 第8圖是第1圖中的基板的仰視結構示意圖; 第9圖是第8圖中的基板的極性結構示意圖; 第10圖是第1圖中的發射管的內部線路圖; 第11圖是第1圖中的接收管的內部線路圖。In order to more clearly describe the technical solutions in the embodiments of the present invention, the following will briefly introduce the drawings that need to be used in the description of the embodiments or the prior art. Obviously, the drawings in the following description are only some of the present invention. In the embodiments, for those with ordinary knowledge in the technical field, other drawings may be obtained based on these drawings without creative work. Figure 1 is a schematic diagram of a front view of the optical sensor for distance measurement provided by an embodiment of the present invention; Figure 2 is a first embodiment of a schematic sectional view taken along the A-A direction in Figure 1; Figure 3 is a second embodiment of the schematic cross-sectional structure along the A-A direction in Figure 1; Figure 4 is a third embodiment of the schematic cross-sectional structure along the A-A direction in Figure 1; Figure 5 is a fourth embodiment of the schematic cross-sectional structure along the A-A direction in Figure 1; Figure 6 is a fifth embodiment of the schematic cross-sectional structure along the A-A direction in Figure 1; Figure 7 is a schematic side view of the optical sensor for distance measurement in Figure 1; Fig. 8 is a schematic bottom view of the structure of the substrate in Fig. 1; Figure 9 is a schematic diagram of the polar structure of the substrate in Figure 8; Figure 10 is the internal circuit diagram of the launch tube in Figure 1; Figure 11 is an internal circuit diagram of the receiving tube in Figure 1.
1:距離測量的光感測器 1: Light sensor for distance measurement
11:基板 11: substrate
12:發射管 12: Launch tube
13:接收管 13: receiving tube
14:第一封裝層 14: The first encapsulation layer
140:第一本體 140: The first body
141:出光部 141: Light Emitting Department
1411:第一凸起部 1411: first protrusion
15:第二封裝層 15: The second encapsulation layer
150:第二本體 150: The second body
151:入光部 151: Light incident
1511:第二凸起部 1511: second protrusion
16:第三封裝層 16: The third encapsulation layer
161:出光孔 161: light hole
162:入光孔 162: Light hole
171:第一引線 171: first lead
172:第二引線 172: second lead
Claims (10)
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201910449951.X | 2019-05-28 | ||
CN201910449951.XA CN110444608A (en) | 2019-05-28 | 2019-05-28 | A kind of optical sensor of range measurement and preparation method thereof |
Publications (2)
Publication Number | Publication Date |
---|---|
TW202101048A TW202101048A (en) | 2021-01-01 |
TWI738145B true TWI738145B (en) | 2021-09-01 |
Family
ID=68429477
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
TW108145181A TWI738145B (en) | 2019-05-28 | 2019-12-10 | Optical sensor for distance measurement and manufacturing method thereof |
Country Status (2)
Country | Link |
---|---|
CN (1) | CN110444608A (en) |
TW (1) | TWI738145B (en) |
Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN112382693A (en) * | 2020-10-12 | 2021-02-19 | 深圳市诚强光电数码有限公司 | Photoelectric sensor induction pair tube |
CN112510111A (en) * | 2020-10-12 | 2021-03-16 | 深圳市诚强光电数码有限公司 | Production process of photoelectric sensor induction pair tube |
CN112284464A (en) * | 2020-10-19 | 2021-01-29 | 重庆智慧水务有限公司 | Intelligent water meter metering device and metering method |
Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN205920960U (en) * | 2015-08-21 | 2017-02-01 | 意法半导体(R&D)有限公司 | Sensor and sensor packaging body |
Family Cites Families (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US8987658B2 (en) * | 2012-11-28 | 2015-03-24 | Intersil Americas LLC | Packaged light detector semiconductor devices with non-imaging optical concentrators for ambient light and/or optical proxmity sensing, methods for manufacturing the same, and systems including the same |
CN105977248B (en) * | 2013-08-12 | 2019-03-05 | 日月光半导体制造股份有限公司 | Proximity sense packaging structure and preparation method thereof |
CN206364039U (en) * | 2017-01-09 | 2017-07-28 | 深圳华羿科技有限公司 | A kind of micro high sensitivity photoelectric sensor integrated encapsulation structure |
-
2019
- 2019-05-28 CN CN201910449951.XA patent/CN110444608A/en active Pending
- 2019-12-10 TW TW108145181A patent/TWI738145B/en active
Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN205920960U (en) * | 2015-08-21 | 2017-02-01 | 意法半导体(R&D)有限公司 | Sensor and sensor packaging body |
CN106469660A (en) * | 2015-08-21 | 2017-03-01 | 意法半导体(R&D)有限公司 | There is molding range finding and the proximity sensor of optical resin lens |
Also Published As
Publication number | Publication date |
---|---|
TW202101048A (en) | 2021-01-01 |
CN110444608A (en) | 2019-11-12 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
TWI738145B (en) | Optical sensor for distance measurement and manufacturing method thereof | |
KR101602528B1 (en) | Premolded cavity for optoelectronic device | |
TWI685641B (en) | Optical sensing system, optical sensing component and manufacturing method thereof | |
JP2015198243A (en) | Optical module and method for packaging the same | |
US20150028357A1 (en) | Package structure of an optical module | |
JP3797636B2 (en) | Surface mount type light emitting diode and manufacturing method thereof | |
JP2020061557A (en) | Package for optical sensor, optical sensor device, and electronic module | |
CN103311402A (en) | LED packages and carrier | |
US20130334544A1 (en) | Optoelectronic semiconductor component, method for producing same and use of such a component | |
JP2015026800A (en) | Package for optical module and method for manufacturing the same | |
TW201505134A (en) | Packaging structure of optical module | |
TW202103335A (en) | Optical device and method of manufacturing the same | |
US9209338B2 (en) | Optical device with through-hole cavity | |
JP2013235887A (en) | Method of manufacturing light source-integrated optical sensor | |
TW201505131A (en) | Package structure of optical module | |
JP3638328B2 (en) | Surface mount type photocoupler and manufacturing method thereof | |
CN101996959A (en) | Chip encapsulation structure capable of realizing electrical connection without routing and manufacture method thereof | |
JP2001291893A (en) | Reflection type photointerrupter | |
TWI744845B (en) | Sensor module | |
KR102036338B1 (en) | Optical device package | |
CN220934077U (en) | Light emitting device and photoelectric sensor | |
JP2005050839A (en) | Chip photo coupler | |
TWI473287B (en) | Optical sensing device and manufacturing method thereof | |
CN102969388A (en) | Integrated sensing packaging structure | |
JP2013172006A (en) | Light emitting device and optical device |