TWI738094B - Method of controlling cooling water flow rate by using pattern recognition based on algorithms of inner product and gravity center - Google Patents

Method of controlling cooling water flow rate by using pattern recognition based on algorithms of inner product and gravity center Download PDF

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TWI738094B
TWI738094B TW108138195A TW108138195A TWI738094B TW I738094 B TWI738094 B TW I738094B TW 108138195 A TW108138195 A TW 108138195A TW 108138195 A TW108138195 A TW 108138195A TW I738094 B TWI738094 B TW I738094B
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cooling water
inner product
water flow
gravity
center
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TW202117562A (en
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孫士文
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行政院原子能委員會核能研究所
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Abstract

A method is provided to control the flow rate of cooling water. The present invention uses pattern recognition, which is based on algorithms of inner product and gravity center. The method comprises the following steps: A historical operating database of a cooling water system is established. By using a thermodynamic model of cooling water, the historical operating database is verified whether being operated in a best condition. The verified information are used as samples with features. Whenever a new set of real-time operating data is obtained, an algorithm of tensor inner product is used to identify a number of the samples having similar features. Then, an algorithm of gravity center is used to find a number of gravity values of the samples having the similar features. What follows is to use the gravity values as control parameters to control flow rate of cooling water. Thus, the cooling water system is maintained to be operated at a historical best condition with energy and electricity saved.

Description

利用張量內積與重心之模式辨識進行冷卻水流量控制方法Cooling water flow control method using pattern recognition of tensor inner product and center of gravity

本發明係有關於一種利用張量內積與重心之模式辨識進行冷卻 水流量控制方法,尤指涉及一種維持冷卻水系統運轉在最佳狀態,達成節能與節電之目的,特別係指能夠優化冷凝器之操作,達成提高燃煤電廠之發電效率,間接達成減少二氧化碳與PM2.5細懸浮微粒之排放,以及減少對氮氧化物以及二氧化硫對環境之排放者。The present invention relates to a method of cooling using the pattern recognition of the inner product of the tensor and the center of gravity. Water flow control methods, especially those related to maintaining the cooling water system running in the best condition, to achieve the purpose of energy and power saving, especially the ability to optimize the operation of the condenser, to achieve the improvement of the power generation efficiency of coal-fired power plants, and indirectly achieve the reduction of carbon dioxide and carbon dioxide. The emission of PM2.5 fine suspended particulates, and the reduction of the emission of nitrogen oxides and sulfur dioxide to the environment.

隨著經濟的增長,對能源與電力之需求也顯著增加;儘管天然 氣、石油、核能與再生能源等均可用於發電,但由於煤的廣泛性、可用性,低價格與高能量含量,仍然是我國及世界上主要的電力供應。根據國際能源署2018年的報告,煤炭發電約占全球電力的38%,但所產生的二氧化碳排放量卻占全發電業產生二氧化碳的三分之二以上,導致溫室氣體效應可能會變得越來越嚴重,產生不可挽回的氣候變遷。根據台電統計,2018年燃煤發電的占比約為40%,但隨著PM2.5細懸浮微粒影響與民眾環保意識抬頭,減少二氧化碳排放已成為全民共識,政府要興建新的燃煤電廠已不太可能。As the economy grows, the demand for energy and electricity has also increased significantly; although natural Gas, petroleum, nuclear energy and renewable energy can be used for power generation. However, due to the wide range, availability, low price and high energy content of coal, it is still the main power supply in my country and the world. According to a 2018 report by the International Energy Agency, coal power generation accounts for about 38% of global electricity, but the carbon dioxide emissions produced account for more than two-thirds of the carbon dioxide produced by the entire power generation industry, leading to the greenhouse gas effect may become more and more serious The more serious it is, the irreversible climate change will be produced. According to Taipower’s statistics, coal-fired power generation accounted for about 40% in 2018. However, with the impact of PM2.5 fine suspended particulates and the rising public awareness of environmental protection, reducing carbon dioxide emissions has become a consensus among the people. The government has to build new coal-fired power plants. Not too possible.

由於燃煤電廠中的蒸汽經歷朗肯循環將熱能轉換成電能,其中蒸 汽鍋爐為熱源,而冷凝器用來散熱,兩者的性能攸關整個電廠的發電效益。鑑此,某些習知技術藉由回授冷卻水溫,以比例-積分控制器來調控變頻式冷卻水泵浦,其缺點為僅適用於可變頻之泵浦,且控制參數的設定需在停機之狀態下進行,無法動態自我調適,當冷卻水泵浦隨使用時間增加而性能衰減,可能造成冷卻水流量控制不佳之情況。亦有某些習知技術利用類神經網路建立模型來預測冷卻水流量,然而該模型需要經過訓練、測試與調教,全憑經驗來進行。As the steam in coal-fired power plants undergoes the Rankine cycle to convert heat energy into electrical energy, the steam The steam boiler is the heat source, and the condenser is used to dissipate heat. The performance of the two is critical to the power generation efficiency of the entire power plant. In view of this, some conventional technologies use a proportional-integral controller to control the variable-frequency cooling water pump by feedback of the cooling water temperature. The disadvantage is that it is only applicable to variable-frequency pumps, and the control parameters need to be set in When the cooling water pump is carried out in the state of shutdown, it cannot dynamically adjust itself. When the performance of the cooling water pump increases with the use of time, it may cause poor cooling water flow control. There are also some conventional technologies that use a neural network to build a model to predict the cooling water flow. However, the model needs to be trained, tested, and tuned, all based on experience.

另查國外已公開專利,大多數均運用熱力學、熱傳學或空氣動力 學等,重新設計冷凝系統或冷卻水塔,除所費不貲外,更需要停止運轉來配合施工,也會造成生產的損失;少部分專利運用有限元素分析法來進行最佳化操作,除有建模耗時之問題外,也須憑藉高速運算之電腦軟、硬體來實現。故,一般習用者係無法符合使用者於實際使用時之所需。Also check the published patents abroad, most of which use thermodynamics, heat transfer or aerodynamics To redesign the condensing system or cooling water tower, in addition to costly, it also needs to stop the operation to cooperate with the construction, which will also cause production losses; a small number of patents use finite element analysis to optimize operations, except for construction In addition to the time-consuming problem of modeling, it must also be realized by high-speed computing computer software and hardware. Therefore, general users cannot meet the needs of users in actual use.

本發明之主要目的係在於,克服習知技藝所遭遇之上述問題並提 供一種火力電廠冷凝器之冷卻水流量控制方式,可在不增加或修改任何電廠設施之情況下,運用歷史運轉資料庫之建立與校正,配合張量內積與重心演算法,找出最佳之冷卻水流量,來優化冷卻水系統之操作,可以有效節省冷卻水泵浦之能耗,無須添加額外設備支出即能達成節能與節電之利用張量內積與重心之模式辨識進行冷卻水流量控制方法。The main purpose of the present invention is to overcome the above-mentioned problems encountered by the prior art and to improve Provides a cooling water flow control method for the condenser of a thermal power plant. It can use the establishment and correction of the historical operation database without adding or modifying any power plant facilities, and cooperate with the tensor inner product and center of gravity algorithm to find the best The cooling water flow rate can be used to optimize the operation of the cooling water system, which can effectively save the energy consumption of the cooling water pump. Energy saving and power saving can be achieved without additional equipment expenditures. The use of the tensor inner product and the pattern identification of the center of gravity for the cooling water flow Control Method.

本發明之次要目的係在於,提供一種可維持冷卻水系統運轉在最 佳狀態,達成節能與節電之目的,並能夠優化冷凝器之操作,達成提高燃煤電廠之發電效率,間接達成減少二氧化碳與PM2.5細懸浮微粒之排放,以及減少對氮氧化物以及二氧化硫對環境之排放之利用張量內積與重心之模式辨識進行冷卻水流量控制方法。The secondary objective of the present invention is to provide a system that can maintain the cooling water system running at the maximum To achieve the goal of energy saving and power saving, and to optimize the operation of the condenser, to improve the power generation efficiency of coal-fired power plants, to indirectly reduce the emission of carbon dioxide and PM2.5 fine suspended particulates, and to reduce the effects of nitrogen oxides and sulfur dioxide The cooling water flow control method is based on the model identification of the inner product of the tensor and the center of gravity for the discharge of the environment.

為達以上之目的,本發明係一種利用張量內積與重心之模式辨識 進行冷卻水流量控制方法,包含建立冷卻水系統之歷史運轉數據資料庫,並藉由冷卻水系統之熱力學模型來驗證歷史運轉數據是否運轉在最佳狀態,再將驗證後之資料當作特徵樣本;每當取得一組新的即時運轉數據,便利用張量內積演算法找出數個相近之特徵樣本,再利用重心演算法找出數個相近特徵樣本之重心數值,將此重心數值作為冷卻水泵浦之控制參數,控制冷卻水流量,維持冷卻水系統操作在最佳之歷史狀態,達成節能與節電之目的。In order to achieve the above purpose, the present invention is a pattern recognition using tensor inner product and center of gravity Carrying out the cooling water flow control method, including the establishment of a historical operating data database of the cooling water system, and verifying whether the historical operating data is operating in the best state by the thermodynamic model of the cooling water system, and then using the verified data as a characteristic sample ; Whenever a new set of real-time operating data is obtained, it is convenient to use the tensor inner product algorithm to find several similar feature samples, and then use the center of gravity algorithm to find the center of gravity values of several similar feature samples, and use this center of gravity value as The control parameters of the cooling water pump control the flow of cooling water and maintain the operation of the cooling water system in the best historical state to achieve the purpose of energy saving and power saving.

以下仔細討論本發明的實施例。然而,可以理解的是,實施例提 供許多可應用的概念,其可實施於各式各樣的特定內容中。所討論、揭示之實施例僅供說明,並非用以限定本發明之範圍。The embodiments of the present invention are discussed in detail below. However, it is understandable that the embodiment provides Provides many applicable concepts, which can be implemented in a variety of specific content. The discussed and disclosed embodiments are for illustrative purposes only, and are not intended to limit the scope of the present invention.

請參閱『第1圖~第3圖』所示,係分別為本發明利用張量內積 與重心之模式辨識進行冷卻水流量控制方法流程示意圖、本發明一較佳實施例 之歷史特徵樣本建立流程示意圖、以及本發明一較佳實施例之模式辨識流程示意圖。如圖所示:本發明係一種利用張量內積與重心之模式辨識進行冷卻水流量控制方法,係包含下列步驟: 歷史特徵樣本建立步驟s11:如第2圖所示,首先如步驟s111,蒐集冷卻水系統的歷史運轉數據,於步驟s112建立歷史運轉數據資料庫,包含某一時刻之蒸氣壓力、溫度、流量、焓、熵等,以及冷卻水入口溫度、出口溫度、流量、冷卻水泵浦電壓、電流等。再於步驟s113將歷史運轉數據匯入冷卻水系統之熱力學模型進行驗證,並於步驟s114判斷驗證是否運轉在最佳狀態;若是,進入步驟s115將該筆資料設為特徵樣本存回該歷史運轉數據資料庫;若不是,則進入步驟s116改變冷卻水流量後,再回步驟s113匯入該熱力學模型,直到經步驟s114判斷符合最佳運轉狀態後,於步驟s115存回該歷史運轉數據資料庫當作歷史特徵樣本。 模式辨識步驟s12:如第3圖所示,首先如步驟s121,輸入一組新的即時運轉數據,於步驟s122利用張量內積演算法(公式1)求出該即時運轉數據與所有特徵樣本之餘弦值,再於步驟s123搜尋出前n個餘弦值較大之特徵樣本,再於步驟s124利用重心演算法(公式2)計算出相對餘弦值權重之冷卻水流量,最後於步驟s125再根據泵浦性能曲線得知控制功率值。Please refer to "Figure 1 to Figure 3", which are the use of tensor inner product in the present invention. Schematic diagram of the flow of the cooling water flow control method based on the pattern recognition of the center of gravity, and a preferred embodiment of the present invention A schematic diagram of the historical feature sample creation process and a schematic diagram of the pattern recognition process of a preferred embodiment of the present invention. As shown in the figure: the present invention is a method for cooling water flow control using tensor inner product and center of gravity pattern recognition, which includes the following steps: Historical feature sample establishment step s11: As shown in Figure 2, firstly, in step s111, collect the historical operating data of the cooling water system, and establish a historical operating data database in step s112, including the vapor pressure, temperature, flow rate, and steam pressure at a certain time. Enthalpy, entropy, etc., as well as cooling water inlet temperature, outlet temperature, flow rate, cooling water pump voltage, current, etc. Then in step s113, the historical operation data is imported into the thermodynamic model of the cooling water system for verification, and in step s114, it is judged whether the verification is operating in the best state; if so, go to step s115 to set the data as a characteristic sample and save it back to the historical operation Data database; if not, go to step s116 to change the cooling water flow rate, and then return to step s113 to import the thermodynamic model until step s114 determines that it meets the best operating state, and then step s115 to save it back to the historical operating data database As a historical feature sample. Pattern recognition step s12: As shown in Figure 3, first, in step s121, input a new set of real-time operating data, and in step s122 use the tensor inner product algorithm (Equation 1) to obtain the real-time operating data and all feature samples Then, in step s123, search for the first n feature samples with larger cosine values, and then use the center of gravity algorithm (formula 2) in step s124 to calculate the relative cosine value weight of the cooling water flow, and finally in step s125 according to the pump The Pu performance curve knows the control power value.

上述第3圖中之即時運轉數據可依循第2圖之流程,存入該歷史 運轉數據資料庫,並建立成特徵樣本,供後續步驟二之模式辨識使用。The real-time operating data in Figure 3 above can be stored in the history following the process in Figure 2 Run the data database and create a feature sample for the pattern identification in the second step.

上述張量內積演算法之計算公式如下:

Figure 02_image001
(公式1) 其中,
Figure 02_image003
為即時運轉數據,
Figure 02_image005
為壓力、溫度與流量,
Figure 02_image007
為某時刻歷史特徵樣本,
Figure 02_image009
為壓力、溫度與流量。The calculation formula of the above tensor inner product algorithm is as follows:
Figure 02_image001
(Formula 1) where,
Figure 02_image003
For real-time operating data,
Figure 02_image005
Is pressure, temperature and flow rate,
Figure 02_image007
Is a sample of historical features at a certain moment,
Figure 02_image009
Is pressure, temperature and flow.

上述重心演算法之計算公式如下:

Figure 02_image011
(公式2) 其中,
Figure 02_image013
為n個搜尋出特徵樣本之冷卻水流量,
Figure 02_image015
為餘弦值。The calculation formula of the above-mentioned center of gravity algorithm is as follows:
Figure 02_image011
(Formula 2) where,
Figure 02_image013
Find out the cooling water flow rate of n characteristic samples,
Figure 02_image015
Is the cosine value.

本發明揭露一種火力電廠冷凝器之冷卻水流量控制方式,目的是 在不增加或修改任何電廠設施之情況下,運用歷史運轉資料庫之建立與校正,配合張量內積與重心演算法,找出最佳之冷卻水流量,來優化冷卻水系統之操作,可以有效節省冷卻水泵浦之能耗,無須添加額外設備支出即能達成節能與節電之目的。其技術特點如下: (1)演算方式簡單,不需高階之運算設備; (2)無須添加額外設備支出;以及 (3)沒有控制參數設定與調適之問題。The present invention discloses a cooling water flow control method for the condenser of a thermal power plant, with the purpose of Without adding or modifying any power plant facilities, use the establishment and correction of the historical operation database, and cooperate with the tensor inner product and center of gravity algorithm to find the best cooling water flow rate to optimize the operation of the cooling water system. Effectively save the energy consumption of the cooling water pump, and achieve the purpose of energy saving and electricity saving without adding additional equipment expenditure. Its technical characteristics are as follows: (1) The calculation method is simple and does not require high-end computing equipment; (2) No need to add additional equipment expenditure; and (3) There is no problem of control parameter setting and adjustment.

藉此,本發明所能產生之功效之一,係可維持冷卻水系統運轉在 最佳狀態,達成節能與節電之目的。目前正以實際電廠運轉數據進行本發明之技術驗證,預估可以節省15.2%電力。本發明所能產生之功效之二,係能夠優化冷凝器之操作,達成提高燃煤電廠之發電效率,間接達成減少二氧化碳與PM2.5細懸浮微粒之排放,以及減少對氮氧化物以及二氧化硫對環境之排放。As a result, one of the effects that the present invention can produce is to maintain the cooling water system running at In the best state, achieve the purpose of energy saving and power saving. The technical verification of the present invention is currently being carried out with actual power plant operating data, and it is estimated that the electricity can be saved by 15.2%. The second effect that the present invention can produce is that it can optimize the operation of the condenser, improve the power generation efficiency of coal-fired power plants, indirectly reduce the emission of carbon dioxide and PM2.5 fine suspended particulates, and reduce the effects of nitrogen oxides and sulfur dioxide. Environmental emissions.

綜上所述,本發明係一種利用張量內積與重心之模式辨識進行冷 卻水流量控制方法,可有效改善習用之種種缺點,維持冷卻水系統運轉在最佳狀態,達成節能與節電之目的,並能夠優化冷凝器之操作,達成提高燃煤電廠之發電效率,間接達成減少二氧化碳與PM2.5細懸浮微粒之排放,以及減少對氮氧化物以及二氧化硫對環境之排放,進而使本發明之產生能更進步、更實用、更符合使用者之所須,確已符合發明專利申請之要件,爰依法提出專利申請。In summary, the present invention uses the pattern recognition of the inner product of the tensor and the center of gravity to perform cooling The cooling water flow control method can effectively improve the various shortcomings of the conventional use, maintain the cooling water system in the best condition, achieve the purpose of energy saving and power saving, and can optimize the operation of the condenser to improve the power generation efficiency of coal-fired power plants, indirectly. Reduce the emission of carbon dioxide and PM2.5 fine suspended particles, and reduce the emission of nitrogen oxides and sulfur dioxide to the environment, so that the production of the present invention can be more advanced, more practical, and more in line with the needs of users. It is indeed in line with the invention. For the requirements of a patent application, a patent application shall be filed in accordance with the law.

惟以上所述者,僅為本發明之較佳實施例而已,當不能以此限定 本發明實施之範圍;故,凡依本發明申請專利範圍及發明說明書內容所作之簡單的等效變化與修飾,皆應仍屬本發明專利涵蓋之範圍內。However, the above are only the preferred embodiments of the present invention and should not be limited by this The scope of implementation of the present invention; therefore, all simple equivalent changes and modifications made in accordance with the scope of the patent application of the present invention and the content of the description of the invention should still fall within the scope of the patent of the present invention.

s11~s12:步驟 s111~s115:步驟 s121~s125:步驟s11~s12: steps s111~s115: steps s121~s125: steps

第1圖,係本發明利用張量內積與重心之模式辨識進行冷卻水流量控制方法流 程示意圖。 第2圖,係本發明一較佳實施例之歷史特徵樣本建立流程示意圖。 第3圖,係本發明一較佳實施例之模式辨識流程示意圖。Figure 1 shows the flow of the cooling water flow control method using the pattern recognition of the tensor inner product and the center of gravity according to the present invention. 程Schematic diagram. Figure 2 is a schematic diagram of the historical feature sample creation process of a preferred embodiment of the present invention. Figure 3 is a schematic diagram of the pattern recognition process of a preferred embodiment of the present invention.

s11~s12:步驟s11~s12: steps

Claims (5)

一種利用張量內積與重心之模式辨識進行冷卻水流量控制方法, 係包含下列步驟: 步驟一:建立冷卻水系統的歷史運轉數據資料庫,再將歷史運轉數據匯入冷卻水系統之熱力學模型,驗證是否運轉在最佳狀態,若是,則將該筆資料當作特徵樣本,若不是,則改變冷卻水流量後,再匯入該熱力學模型,直到符合最佳運轉狀態,存回該歷史運轉數據資料庫當作歷史特徵樣本;以及 步驟二:輸入一組新的即時運轉數據,利用張量內積演算法求出該即時運轉數據與所有特徵樣本之餘弦值,搜尋出數個餘弦值較大之特徵樣本,再利用重心演算法計算出相對餘弦值權重之冷卻水流量,最後再根據泵浦性能曲線得知控制功率值。A method of cooling water flow control using the pattern recognition of the inner product of the tensor and the center of gravity, The system includes the following steps: Step 1: Establish a database of historical operating data of the cooling water system, and then import the historical operating data into the thermodynamic model of the cooling water system to verify whether it is operating in the best state. If it is, use the data as a characteristic sample. If not, , After changing the cooling water flow rate, import the thermodynamic model until it meets the best operating state, and save it back to the historical operating data database as a historical feature sample; and Step 2: Input a new set of real-time operation data, use the tensor inner product algorithm to find the cosine value of the real-time operation data and all feature samples, search for several feature samples with larger cosine values, and then use the center of gravity algorithm Calculate the relative cosine value weighted cooling water flow, and finally get the control power value according to the pump performance curve. 依申請專利範圍第1項所述之利用張量內積與重心之模式辨識進 行冷卻水流量控制方法,其中,該步驟一建立冷卻水系統的歷史運轉數據資料庫,包含某一時刻之蒸氣壓力、溫度、流量、焓與熵,以及冷卻水入口溫度、出口溫度、流量、冷卻水泵浦電壓與電流。According to the first item of the scope of patent application, the pattern recognition using tensor inner product and center of gravity A cooling water flow control method, wherein the step one is to establish a historical operating data database of the cooling water system, including the vapor pressure, temperature, flow, enthalpy and entropy at a certain moment, as well as the cooling water inlet temperature, outlet temperature, flow rate, etc. Cooling water pump voltage and current. 依申請專利範圍第1項所述之利用張量內積與重心之模式辨識進 行冷卻水流量控制方法,其中,該步驟二張量內積演算法之計算公式如下:
Figure 03_image001
, 其中,
Figure 03_image003
為即時運轉數據,
Figure 03_image005
為壓力、溫度與流量,
Figure 03_image007
為某時刻歷史特徵樣本,
Figure 03_image009
為壓力、溫度與流量。
The cooling water flow control method using the pattern recognition of the tensor inner product and the center of gravity described in item 1 of the scope of patent application, wherein the calculation formula of the step two tensor inner product algorithm is as follows:
Figure 03_image001
, in,
Figure 03_image003
For real-time operating data,
Figure 03_image005
Is pressure, temperature and flow rate,
Figure 03_image007
Is a sample of historical features at a certain moment,
Figure 03_image009
Is pressure, temperature and flow.
依申請專利範圍第1項所述之利用張量內積與重心之模式辨識進 行冷卻水流量控制方法,其中,該步驟二重心演算法之計算公式如下:
Figure 03_image011
, 其中,
Figure 03_image013
為n個搜尋出特徵樣本之冷卻水流量,
Figure 03_image015
為餘弦值。
The cooling water flow control method using the pattern identification of the inner product of the tensor and the center of gravity described in item 1 of the scope of patent application, wherein the calculation formula of the two-center-of-gravity algorithm in this step is as follows:
Figure 03_image011
, in,
Figure 03_image013
Find out the cooling water flow rate of n characteristic samples,
Figure 03_image015
Is the cosine value.
依申請專利範圍第1項所述之利用張量內積與重心之模式辨識進 行冷卻水流量控制方法,其中,該步驟二即時運轉數據可依循步驟一之流程,存入該歷史運轉數據資料庫,並建立成特徵樣本,供後續步驟二之模式辨識使用。According to the first item of the scope of patent application, the pattern recognition using the inner product and the center of gravity of the tensor is used. A cooling water flow control method is implemented, wherein the real-time operation data of the step 2 can be stored in the historical operation data database according to the process of the step 1, and a characteristic sample is created for the mode identification of the subsequent step 2.
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Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI358516B (en) * 2009-01-08 2012-02-21 Chunghwa Telecom Co Ltd Method for managing air conditioning power consump
TWI643047B (en) * 2017-11-16 2018-12-01 中國鋼鐵股份有限公司 Controlling method of cooling tower
CN110008575A (en) * 2019-03-29 2019-07-12 重庆大学 Recirculating cooling water system processing medium multi-temperature target set point switches multi-parameter prediction control algolithm

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI358516B (en) * 2009-01-08 2012-02-21 Chunghwa Telecom Co Ltd Method for managing air conditioning power consump
TWI643047B (en) * 2017-11-16 2018-12-01 中國鋼鐵股份有限公司 Controlling method of cooling tower
CN110008575A (en) * 2019-03-29 2019-07-12 重庆大学 Recirculating cooling water system processing medium multi-temperature target set point switches multi-parameter prediction control algolithm

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