TWI735726B - Dye-containing alumite treated plasma indicator - Google Patents
Dye-containing alumite treated plasma indicator Download PDFInfo
- Publication number
- TWI735726B TWI735726B TW106146512A TW106146512A TWI735726B TW I735726 B TWI735726 B TW I735726B TW 106146512 A TW106146512 A TW 106146512A TW 106146512 A TW106146512 A TW 106146512A TW I735726 B TWI735726 B TW I735726B
- Authority
- TW
- Taiwan
- Prior art keywords
- plasma
- aluminum
- treatment
- indicator
- red
- Prior art date
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- 238000011282 treatment Methods 0.000 claims abstract description 43
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- 239000000049 pigment Substances 0.000 claims description 60
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- WPBNNNQJVZRUHP-UHFFFAOYSA-L manganese(2+);methyl n-[[2-(methoxycarbonylcarbamothioylamino)phenyl]carbamothioyl]carbamate;n-[2-(sulfidocarbothioylamino)ethyl]carbamodithioate Chemical compound [Mn+2].[S-]C(=S)NCCNC([S-])=S.COC(=O)NC(=S)NC1=CC=CC=C1NC(=S)NC(=O)OC WPBNNNQJVZRUHP-UHFFFAOYSA-L 0.000 description 1
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- 229910017604 nitric acid Inorganic materials 0.000 description 1
- 239000001272 nitrous oxide Substances 0.000 description 1
- 239000002736 nonionic surfactant Substances 0.000 description 1
- 150000002894 organic compounds Chemical class 0.000 description 1
- 239000005416 organic matter Substances 0.000 description 1
- 239000003960 organic solvent Substances 0.000 description 1
- 229910052763 palladium Inorganic materials 0.000 description 1
- 230000036961 partial effect Effects 0.000 description 1
- GVKCHTBDSMQENH-UHFFFAOYSA-L phloxine B Chemical compound [Na+].[Na+].[O-]C(=O)C1=C(Cl)C(Cl)=C(Cl)C(Cl)=C1C1=C2C=C(Br)C(=O)C(Br)=C2OC2=C(Br)C([O-])=C(Br)C=C21 GVKCHTBDSMQENH-UHFFFAOYSA-L 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 229910052697 platinum Inorganic materials 0.000 description 1
- 238000001556 precipitation Methods 0.000 description 1
- 238000002203 pretreatment Methods 0.000 description 1
- 238000007639 printing Methods 0.000 description 1
- IZMJMCDDWKSTTK-UHFFFAOYSA-N quinoline yellow Chemical compound C1=CC=CC2=NC(C3C(C4=CC=CC=C4C3=O)=O)=CC=C21 IZMJMCDDWKSTTK-UHFFFAOYSA-N 0.000 description 1
- PYWVYCXTNDRMGF-UHFFFAOYSA-N rhodamine B Chemical compound [Cl-].C=12C=CC(=[N+](CC)CC)C=C2OC2=CC(N(CC)CC)=CC=C2C=1C1=CC=CC=C1C(O)=O PYWVYCXTNDRMGF-UHFFFAOYSA-N 0.000 description 1
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- 229910052707 ruthenium Inorganic materials 0.000 description 1
- 230000035945 sensitivity Effects 0.000 description 1
- 229910000077 silane Inorganic materials 0.000 description 1
- 229910052710 silicon Inorganic materials 0.000 description 1
- 239000010703 silicon Substances 0.000 description 1
- 239000005049 silicon tetrachloride Substances 0.000 description 1
- 229910000679 solder Inorganic materials 0.000 description 1
- PJANXHGTPQOBST-UHFFFAOYSA-N stilbene Chemical compound C=1C=CC=CC=1C=CC1=CC=CC=C1 PJANXHGTPQOBST-UHFFFAOYSA-N 0.000 description 1
- 235000021286 stilbenes Nutrition 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- TXEYQDLBPFQVAA-UHFFFAOYSA-N tetrafluoromethane Chemical compound FC(F)(F)F TXEYQDLBPFQVAA-UHFFFAOYSA-N 0.000 description 1
- 239000011135 tin Substances 0.000 description 1
- 229910052718 tin Inorganic materials 0.000 description 1
- 239000010936 titanium Substances 0.000 description 1
- 229910052719 titanium Inorganic materials 0.000 description 1
- XJDNKRIXUMDJCW-UHFFFAOYSA-J titanium tetrachloride Chemical compound Cl[Ti](Cl)(Cl)Cl XJDNKRIXUMDJCW-UHFFFAOYSA-J 0.000 description 1
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 description 1
- JLTRXTDYQLMHGR-UHFFFAOYSA-N trimethylaluminium Chemical compound C[Al](C)C JLTRXTDYQLMHGR-UHFFFAOYSA-N 0.000 description 1
- XCZXGTMEAKBVPV-UHFFFAOYSA-N trimethylgallium Chemical compound C[Ga](C)C XCZXGTMEAKBVPV-UHFFFAOYSA-N 0.000 description 1
- IBEFSUTVZWZJEL-UHFFFAOYSA-N trimethylindium Chemical compound C[In](C)C IBEFSUTVZWZJEL-UHFFFAOYSA-N 0.000 description 1
- UJMBCXLDXJUMFB-UHFFFAOYSA-K trisodium;5-oxo-1-(4-sulfonatophenyl)-4-[(4-sulfonatophenyl)diazenyl]-4h-pyrazole-3-carboxylate Chemical compound [Na+].[Na+].[Na+].[O-]C(=O)C1=NN(C=2C=CC(=CC=2)S([O-])(=O)=O)C(=O)C1N=NC1=CC=C(S([O-])(=O)=O)C=C1 UJMBCXLDXJUMFB-UHFFFAOYSA-K 0.000 description 1
- 239000010981 turquoise Substances 0.000 description 1
- 235000012431 wafers Nutrition 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
- 229910052725 zinc Inorganic materials 0.000 description 1
- 239000011701 zinc Substances 0.000 description 1
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- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N31/00—Investigating or analysing non-biological materials by the use of the chemical methods specified in the subgroup; Apparatus specially adapted for such methods
- G01N31/22—Investigating or analysing non-biological materials by the use of the chemical methods specified in the subgroup; Apparatus specially adapted for such methods using chemical indicators
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- H—ELECTRICITY
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- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
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- H01L21/04—Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer
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- H01L21/30—Treatment of semiconductor bodies using processes or apparatus not provided for in groups H01L21/20 - H01L21/26
- H01L21/302—Treatment of semiconductor bodies using processes or apparatus not provided for in groups H01L21/20 - H01L21/26 to change their surface-physical characteristics or shape, e.g. etching, polishing, cutting
- H01L21/306—Chemical or electrical treatment, e.g. electrolytic etching
- H01L21/3065—Plasma etching; Reactive-ion etching
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Abstract
Description
本發明關於電漿指示器。 The present invention relates to a plasma indicator.
在病院、研究所等所使用之各種器材、器具等,為了消毒及殺菌而實施滅菌處理。該滅菌處理之一者已知有電漿滅菌處理。 Various equipment and instruments used in hospitals, research institutes, etc., are sterilized for disinfection and sterilization. One of the sterilization treatments is known as plasma sterilization treatment.
詳細而言,電漿滅菌處理係在電漿產生用氣體環境下產生電漿,藉由低溫氣體電漿將各種器材、器具等滅菌者,在可低溫滅菌處理之觀點而言為有利者。 Specifically, the plasma sterilization process generates plasma in a plasma-generating gas environment, and sterilization of various equipment, appliances, etc. by low-temperature gas plasma is advantageous in terms of low-temperature sterilization.
又,電漿處理不僅是用在滅菌處理,亦使用在半導體元件之製造步驟中之電漿乾式蝕刻及電子零件等之被處理物表面之電漿洗淨。 In addition, the plasma treatment is not only used for sterilization treatment, but also used for plasma dry etching in the manufacturing steps of semiconductor devices and plasma cleaning of the surface of processed objects such as electronic parts.
電漿乾式蝕刻一般而言,係對配置在真空容器之反應腔室內的電極施加高頻率電力,將導入於反應腔室內之電漿產生用氣體電漿化而高精度地蝕刻半導體晶圓。又,電漿洗淨係藉由除去在電子零件等之被處理物表面析出或附著之金屬氧化物、有機物、毛邊等,而改善黏結性或焊接之潤濕性,提高接著強度,或改善與密封樹脂 之密著性或潤濕性。 In general, plasma dry etching is to apply high-frequency power to electrodes arranged in a reaction chamber of a vacuum vessel, and plasma-generate the plasma introduced into the reaction chamber with gas to etch semiconductor wafers with high precision. In addition, plasma cleaning is to remove metal oxides, organic matter, burrs, etc. that have precipitated or adhered to the surface of the processed objects of electronic parts, etc., to improve adhesion or solder wettability, increase bonding strength, or improve The adhesion or wettability of the sealing resin.
就檢測此等電漿處理終點的方法而言,已知有如專利文獻1所記載,於基材上塗佈含有色素、特定界面活性劑、非離子系界面活性劑之印墨組成物,將此置於反應腔室等之中的技術。 As for the method of detecting the end point of these plasma treatments, it is known that as described in
[特許文獻1]日本特開2015-013982號公報 [Patent Document 1] Japanese Patent Application Publication No. 2015-013982
上述方法在可簡單、確實地檢測進行電漿處理之反應腔室內的電漿之照射,且能以目視確認電漿處理之進行的觀點而言為優異者。 The above method is excellent in that the plasma irradiation in the reaction chamber where the plasma treatment is performed can be detected simply and reliably, and the progress of the plasma treatment can be visually confirmed.
然而,在進行電漿處理之腔室內,藉由印墨組成物所形成之皮膜存在時,會因為電漿處理條件等,使得色素、界面活性劑及視情形之展色劑亦受到電漿處理,無法否定一部分有氣體化之可能性。 However, in the plasma treatment chamber, when the film formed by the ink composition is present, the pigment, surfactant, and optionally the color vehicle will also be treated by the plasma due to the conditions of the plasma treatment. , It is impossible to deny the possibility of some gasification.
由於一部分氣體化,有可能在進行電漿處理之腔室內產生污染物質,因此被處理之物品必須避免因如此之污染物質所致的污染。 Due to partial gasification, pollutants may be produced in the chamber where plasma processing is performed. Therefore, the articles to be processed must be protected from pollution caused by such pollutants.
本發明人等為解決上述課題,進行專心研究之結果,發現設為特定構造之電漿指示器可解決上述課 題,進而完成本發明。 In order to solve the above-mentioned problems, the inventors of the present invention conducted intensive research and found that a plasma indicator with a specific structure can solve the above-mentioned problems, and thus completed the present invention.
具體如下所述。 The details are as follows.
1.一種含有色素之經氧皮鋁處理的電漿指示器,係在經陽極氧化處理而形成之細孔內含有色素而成者。 1. A plasma indicator that contains pigment and is treated with oxidized aluminum, which is formed by containing pigment in the pores formed by anodic oxidation treatment.
2.如第1項所述之含有色素之經氧皮鋁處理的電漿指示器,其中,色素係選自由蒽醌系色素、次甲基系色素、偶氮系色素、酞菁系色素、三苯基甲烷系色素、食用色素及二苯并哌喃系色素所構成之群中的至少1種。 2. The plasma indicator containing pigment and treated with aluminum oxide as described in
3.如第1或2項所述之含有色素之經氧皮鋁處理的電漿指示器,其中,該細孔為經封孔處理而成者。 3. The pigment-containing plasma indicator treated with aluminum oxide as described in
依據本發明,在進行電漿處理之腔室內,藉由放置於電漿環境下,可確實地使指示器變色/消色,故可正確地顯示電漿處理已經被執行一事。 According to the present invention, by placing the indicator in the plasma environment in the plasma processing chamber, the indicator can be reliably changed or decolorized, so that it can correctly indicate that the plasma processing has been performed.
此時,指示器之變色/消色條件可藉由細孔之大小或封孔處理之程度而調整。 At this time, the discoloration/discoloration conditions of the indicator can be adjusted by the size of the pores or the degree of sealing treatment.
再者,界面活性劑等之色素以外的成分、特別是有機化合物係不存在,且色素不會存在於基材表面而是存在於細孔內,故在電漿處理時,不會引起色素以外之成分等的氣化,可更降低因此所致之電漿處理的對象物污染之機率。 In addition, components other than pigments such as surfactants, especially organic compounds, do not exist, and the pigments do not exist on the surface of the substrate but in the pores. Therefore, the plasma treatment does not cause other than pigments. The gasification of the components, etc., can further reduce the probability of contamination of the plasma treatment object caused by this.
1‧‧‧鋁成形體 1‧‧‧Aluminum forming body
2‧‧‧陽極氧化處理皮膜 2‧‧‧Anodic oxidation treatment film
3‧‧‧細孔 3‧‧‧Small holes
4‧‧‧色素 4‧‧‧Pigment
第1圖係在鋁成形體表面之細孔中含有色素之步驟的示意圖。 Figure 1 is a schematic diagram of the step of containing pigments in pores on the surface of an aluminum molded body.
本發明之電漿指示器係藉由將鋁基板進行氧皮鋁處理,預先形成細孔,然後,在其細孔內含有色素,繼而,不進行或進行封孔處理從而獲得者。 The plasma indicator of the present invention is obtained by subjecting an aluminum substrate to an aluminizing process, forming pores in advance, and then including pigments in the pores, and then not performing or performing a sealing treatment.
以下,說明本發明之電漿指示器的製造方法。 Hereinafter, the manufacturing method of the plasma indicator of the present invention will be described.
[基板之氧皮鋁處理] [Oxygen skin aluminum treatment of substrate]
使用在本發明中之基板,可為僅由鋁所構成之材料,但亦可為一般稱為鋁合金之材料(例如Al-Mn系合金、Al-Mg系合金、Al-Mg-Si系合金等),只要為經陽極氧化處理而形成細孔之材料即可。又,亦可為鋁材料本身與其他金屬合金化,已經被著色之材料。以下,稱為鋁成形體。 The substrate used in the present invention may be a material composed only of aluminum, but may also be a material generally called aluminum alloy (for example, Al-Mn series alloy, Al-Mg series alloy, Al-Mg-Si series alloy Etc.), as long as it is a material that forms pores by anodizing. In addition, the aluminum material itself may be alloyed with other metals and have been colored. Hereinafter, it is referred to as an aluminum molded body.
基板之形狀可為板狀、棒狀、線狀、箔狀等,亦可為與其他材料(金屬、塑膠、黏著劑等)形成複合材料。例如,亦可為在板狀或箔狀之基板的背側隔著樹脂膜層形成接著劑層而成者。此時,使用時,可將指示器固定於任意的位置。又,鋁成形體係可經過研磨、蝕刻、緞光加工(stain finish)/平光加工(gloss finish)等前處理。 The shape of the substrate can be plate, rod, wire, foil, etc., and can also be a composite material with other materials (metal, plastic, adhesive, etc.). For example, it may be formed by forming an adhesive layer via a resin film layer on the back side of a plate-shaped or foil-shaped substrate. At this time, when using, the indicator can be fixed at any position. In addition, the aluminum forming system can be subjected to pre-treatments such as grinding, etching, and stain finish/gloss finish.
在陽極氧化處理前,將鋁成形體藉由公知之手段例如浸漬於氫氧化鈉水溶液中預定的時間,進行水洗來脫脂。 Before the anodizing treatment, the aluminum molded body is immersed in a sodium hydroxide aqueous solution for a predetermined period of time by a known means, for example, and washed with water for degreasing.
氧皮鋁處理一般係與用以對鋁成形體表面(鋁材料)賦予耐蝕性及裝飾性所進行之處理相同,必須為可對陽極氧化處理皮膜形成細孔之處理。 The aluminizing treatment is generally the same as the treatment for imparting corrosion resistance and decoration to the surface of the aluminum formed body (aluminum material), and it must be a treatment that can form pores on the anodized film.
使鋁成形體與陽極氧化處理裝置之陽極進行電性接觸 而與該陽極及陰極一起浸漬於電解液中,藉由在前述陽極與陰極之間通電,而在前述鋁成形體形成陽極氧化處理皮膜。通電並不限定於直流電,亦可為交流或脈衝波形之電流等其他以往公知的方法。 The aluminum molded body is in electrical contact with the anode of the anodizing treatment device, and the anode and the cathode are immersed in the electrolyte together with the anode and the cathode, and an anodic oxidation coating film is formed on the aluminum molded body by energizing the anode and the cathode. . The energization is not limited to direct current, and may be other conventionally known methods such as alternating current or pulse waveform current.
此時所使用之電解液較佳係使用含有硫酸、馬來酸、丙二酸、草酸之至少任一者的電解液之3至30重量%溶液。雖不特別限定於此等,惟當為反映出鋁之顏色的銀色之情形時,以硫酸為較佳,為金色之情形時,以草酸為佳。又,電解溫度設為0至40℃、電流密度設為0.5至3.0A/dm2,進行5分鐘至1小時的陽極氧化處理。 The electrolyte used at this time is preferably a 3 to 30% by weight solution of an electrolyte containing at least any one of sulfuric acid, maleic acid, malonic acid, and oxalic acid. Although not particularly limited to these, in the case of silver that reflects the color of aluminum, sulfuric acid is preferred, and in the case of gold, oxalic acid is preferred. In addition, the electrolysis temperature is set to 0 to 40°C, the current density is set to 0.5 to 3.0 A/dm 2 , and anodizing treatment is performed for 5 minutes to 1 hour.
此外,此時,藉由在電解液中添加金屬離子,可得到並非反映出鋁之顏色的銀色的著色氧皮鋁處理表面。例如,添加銅離子時係獲得著色成綠色之氧皮鋁皮膜。 In addition, at this time, by adding metal ions to the electrolyte, a silver colored oxide-coated aluminum treatment surface that does not reflect the color of aluminum can be obtained. For example, when copper ions are added, a green-colored aluminum oxide film is obtained.
生成之細孔係例如第1圖(a)所示,形成為細孔3,該細孔3為朝形成在鋁成形體1之表面的陽極氧化處理皮膜2之深度方向延伸之長柱狀空間。但是,相對於鋁成形體表面,不限於如圖所示形成直角者,實際上可顯示彎曲、分歧等不規則形狀。該細孔3之開口部之直徑係可藉由陽極氧化處理條件任意地調整,但在本發明中依據其步驟而生成之陽極氧化處理皮膜的細孔,其開口部之直徑為5至300nm,較佳係5nm至50nm,更佳係8至50nm。若大於300nm,難以使陽極氧化處理皮膜成為均勻的皮膜,而未達5nm之多孔質皮膜則係不易獲得。 The generated pores are, for example, as shown in Fig. 1(a), and are formed as pores 3. The pores 3 are long columnar spaces extending in the depth direction of the
又,細孔3之長度無特別限定,但只要為將著色所需 要的量之色素充分地置入細孔內之必要長度即可,因此,為從鋁表面朝向厚度方向2至50μm之長度,較佳係3至40μm,更佳係3至20μm。 In addition, the length of the pores 3 is not particularly limited, but it is sufficient as long as it is the length necessary for the amount of pigment required for coloring to be sufficiently placed in the pores. Therefore, it is a length of 2 to 50 μm from the aluminum surface toward the thickness direction. It is preferably 3 to 40 μm, more preferably 3 to 20 μm.
在著色氧皮鋁處理、或無著色之氧皮鋁處理後,就進一步形成著色皮膜之目的而言,可施予二次電.解處理。二次電解處理係在含有金屬離子之水溶液中浸漬經氧皮鋁處理之鋁成形體而進行電解處理者。例如,可採用含有鎳、銀、銅等離子之水溶液,而以源自此等離子所還原之金屬的顏色進行著色。 After the colored oxide aluminum treatment or the uncolored oxide aluminum treatment, for the purpose of further forming a colored film, a secondary electrolytic treatment can be applied. The secondary electrolytic treatment is performed by immersing the aluminum formed body treated with corrugated aluminum in an aqueous solution containing metal ions to perform electrolytic treatment. For example, an aqueous solution containing nickel, silver, and copper plasma can be used, and coloring can be performed with a color derived from the metal reduced by the plasma.
藉由二次電解處理,從形成在著色或無著色之氧皮鋁表面之細孔3的底面至內面產生金屬之析出,形成源自金屬之著色皮膜。 Through the secondary electrolytic treatment, metal precipitation is generated from the bottom surface to the inner surface of the pores 3 formed on the surface of the colored or uncolored oxide-coated aluminum, and a colored film derived from the metal is formed.
二次電解處理係在含有金屬離子之電解浴中浸漬經氧皮鋁處理之鋁,以該氧皮鋁處理皮膜作為電極,且亦浸漬另一電極,於此等之電極使交流或脈衝波形之電流等進行通電藉此來進行者。 The secondary electrolysis treatment is to immerse the aluminum oxide-treated aluminum in an electrolytic bath containing metal ions, use the oxide-layer aluminum-treated film as an electrode, and also impregnate another electrode, where the electrode makes an alternating current or pulse waveform The person who conducts electricity by energizing the current, etc.
藉由任意地進行此等處理,可從著色經氧皮鋁處理之鋁與無著色經氧皮鋁處理之鋁進行選擇,再者可選擇有無二次電解處理,故可從合計4種之氧皮鋁處理基板進行選擇、採用而作為本發明中用色素著色前的氧皮鋁基板。 By arbitrarily performing these treatments, you can choose from colored aluminum oxide-treated aluminum and uncolored aluminum oxide-treated aluminum, and you can choose whether to have secondary electrolysis treatment, so you can choose from a total of 4 types of oxygen The aluminum-coated substrate is selected and adopted as the aluminum-coated aluminum substrate before being colored with a pigment in the present invention.
藉由進行著色氧皮鋁處理、及/或進行二次電解處理,可將經處理之鋁基板的表面之顏色設為綠、黃、紅等其他顏色,而非反映出鋁之顏色的銀色。結果,相對於色素之顏色,可以目視更容易地確認電漿處理。 By performing the colored oxide aluminum treatment and/or the secondary electrolysis treatment, the surface color of the treated aluminum substrate can be set to other colors such as green, yellow, and red, instead of silver reflecting the color of aluminum. As a result, the plasma treatment can be confirmed visually more easily than the color of the pigment.
[色素] [Pigment]
在本發明中使用之色素必須可將鋁之陽極氧化處理被膜染色,且經電漿照射而消色或變色者。如此之色素係使用選自蒽醌系色素、次甲基系色素、偶氮系色素、酞菁系色素、三苯基甲烷系色素、二苯并哌喃系色素、食用色素所構成之群中的至少1種。 The pigment used in the present invention must be capable of dyeing aluminum anodized coating film, and be decolorized or discolored by plasma irradiation. Such pigments are selected from the group consisting of anthraquinone pigments, methine pigments, azo pigments, phthalocyanine pigments, triphenylmethane pigments, dibenzopyran pigments, and food colorings. At least one of them.
蒽醌系色素只要為使蒽醌作為基本骨架者,則無限定,亦可使用公知之蒽醌系分散染料等。其中,特佳為具有胺基之蒽醌系色素。更佳係具有第一胺基及第二胺基之至少1種胺基之蒽醌系色素。此時,各胺基可具有2個以上,此等可為互為相同種或相異。 The anthraquinone-based dye is not limited as long as it uses anthraquinone as a basic skeleton, and well-known anthraquinone-based disperse dyes and the like can also be used. Among them, particularly preferred is an anthraquinone-based dye having an amino group. More preferably, it is an anthraquinone dye having at least one of a first amino group and a second amino group. In this case, each amine group may have two or more, and these may be the same kind or different from each other.
更具體而言,可舉例如1,4-二胺基蒽醌(C.I.Disperse Violet 1)、1-胺基-4-羥基-2-甲基胺基蒽醌(C.I.Disperse Red 4)、1-胺基-4-甲基胺基蒽醌(C.I.Disperse Violet 4)、1,4-二胺基-2-甲氧基蒽醌(C.I.Disperse Red 11)、1-胺基-2-甲基蒽醌(C.I.Disperse Orange 11)、1-胺基-4-羥基蒽醌(C.I.Disperse Red 15)、1,4,5,8-四胺基蒽醌(C.I.Disperse Blue 1)、1,4-二胺基-5-硝基蒽醌(C.I.Disperse Violet 8)、C.I.Disperse Blue 7等(括弧內為色彩索引名)。 More specifically, for example, 1,4-diaminoanthraquinone (CIDisperse Violet 1), 1-amino-4-hydroxy-2-methylaminoanthraquinone (CIDisperse Red 4), 1- Amino-4-methylaminoanthraquinone (CIDisperse Violet 4), 1,4-diamino-2-methoxyanthraquinone (CIDisperse Red 11), 1-amino-2-methylanthracene Quinone (CIDisperse Orange 11), 1-amino-4-hydroxyanthraquinone (CIDisperse Red 15), 1,4,5,8-tetraaminoanthraquinone (CIDisperse Blue 1), 1,4-bis Amino-5-nitroanthraquinone (CIDisperse Violet 8), CIDisperse Blue 7, etc. (color index names in parentheses).
另外亦可使用已為人所知之C.I.Solvent Blue 14、C.I.Solvent Blue 35、C.I.Solvent Blue 63、C.I.Solvent Violet 13、C.I.Solvent Violet 14、C.I.Solvent Red 52、C.I.Solvent Red 114、C.I.Vat Blue 21、C.I.Vat Blue 30、C.I.Vat Violet 15、C.I.Vat Violet 17、C.I.Vat Red 19、 C.I.Vat Red 28、C.I.Acid Blue 23、C.I.Acid Blue 80、C.I.Acid Violet 43、C.I.Acid Violet 48、C.I.Acid Red 81、C.I.Acid Red 83、C.I.Reactive Blue 4、C.I.Reactive Blue 19、C.I.Disperse Blue 7、Sanodye Blue 2LW、Sanodye Blue G等色素。 In addition, the well-known CISolvent Blue 14, CISolvent Blue 35, CISolvent Blue 63, CISolvent Violet 13, CISolvent Violet 14, CISolvent Red 52, CISolvent Red 114, CIVat Blue 21, CIVat Blue 30, CIVat Violet 15, CIVat Violet 17, CIVat Red 19, CIVat Red 28, CIacid Blue 23, CIacid Blue 80, CIacid Violet 43, CIacid Violet 48, CIacid Red 81, CIAcid Red 83,
此等蒽醌系色素可單獨或併用2種以上。又,在本發明中,藉由改變此等蒽醌系色素的種類(分子結構等),亦可控制檢測敏感度。 These anthraquinone dyes can be used alone or in combination of two or more kinds. Furthermore, in the present invention, the detection sensitivity can also be controlled by changing the type (molecular structure, etc.) of these anthraquinone-based dyes.
次甲基系色素只要為具有次甲基之色素即可。因此,在本發明中,聚次甲基系色素、花青系色素等亦包含於次甲基系色素。此等可從公知或市售之次甲基系色素適當採用。具體而言,可舉例如:C.I.Basic Red 12、C.I.B asic Red 13、C.I.Basic Red 14、C.I.Basic Red 15、C.I.Basic Red 27、C.I.Basic Red 35、C.I.Basic Red 36、C.I.Basic Red 37、C.I.Basic Red 45、C.I.Basic Red 48、C.I.Basic Yellow 11、C.I.Basic Yellow 12、C.I.Basic Yellow 13、C.I.Basic Yellow 14、C.I.Basic Yellow 21、C.I.Basic Yellow 22、C.I.Basic Yellow 23、C.I.Basic Yellow 24、C.I.Basic Violet 7、C.I.Basic Violet 15、C.I.Basic Violet 16、C.I.B asic Violet 20、C.I.Basic Violet 21、C.I.Basic Violet 39、C.I.Basic Blue 62、C.I.Basic Blue 63、Sanodye Yellow 3GL等。此等可為1種或併用2種以上。 The methine-based dye may be a dye having a methine group. Therefore, in the present invention, polymethine dyes, cyanine dyes, and the like are also included in methine dyes. These can be suitably adopted from known or commercially available methine-based dyes. Specifically, for example: CIBasic Red 12, CIB asic Red 13, CIBasic Red 14, CIBasic Red 15, CIBasic Red 27, CIBasic Red 35, CIBasic Red 36, CIBasic Red 37, CIBasic Red 45, CIBasic Red 48, CIBasic Yellow 11, CIBasic Yellow 12, CIBasic Yellow 13, CIBasic Yellow 14, CIBasic Yellow 21, CIBasic Yellow 22, CIBasic Yellow 23, CIBasic Yellow 24, CIBasic Violet 7, CIBasic Violet 15, CIBasic Violet 16, CIB asic Violet 20, CIBasic Violet 21, CIBasic Violet 39, CIBasic Blue 62, CIBasic Blue 63, Sanodye Yellow 3GL, etc. These may be one type or two or more types may be used in combination.
偶氮系色素係只要為具有偶氮基-N=N-作為發色團者則無限定。可舉例如單偶氮色素、聚偶氮色 素、金屬錯鹽偶氮色素、二苯乙烯偶氮色素、噻唑偶氮色素等。更具體而言,若以色彩索引名表示,可舉例如:C.I.Solvent Red 1、C.I.Solvent Red 3、C.I.Solvent Red 23、C.I.Disperse Red 13、C.I.Disperse Red 52、C.I.Disperse Violet 24、C.I.Disperse Blue 44、C.I.Disperse Red 58、C.I.Disperse Red 88、C.I.Disperse Yellow 23、C.I.Disperse Orange 1、C.I.Disperse Orange 5、C.I.Disperse Red 167:1、C.I.Acid Red 18、C.I.Acid Yellow 23、Sanodure Fast Gold L、Sanodure Orange G、Sanodye Red GLW、Sanodal Red B3LW、Sanodure Bordeaux RL、Sanodure Violet CLW、Sanodure Green LWN、Sanodye Brown R、Sanodure Bronze 2LW、Sanodure Fast Bronze L、Sanodure Brown GSL、Sanodure Grey NL liquid、Sanodal Black 2LW、Sanodal Deep Black MLW、Sanodal Black GL Paste、Sanodure Fiery Red ML、Sanodye Golden Orange RLW、Sanodye Red RLW等。此等可為1種或併用2種以上。 The azo dye system is not limited as long as it has an azo group -N=N- as a chromophore. For example, monoazo dyes, polyazo dyes, metal complex salt azo dyes, stilbene azo dyes, thiazole azo dyes, and the like can be mentioned. More specifically, if it is expressed by the color index name, for example:
酞菁系色素係只要為具有酞菁結構之色素則無限定。可舉例如藍色之銅酞菁、呈現更藍綠色的無金屬酞菁、綠色之高氯化酞菁、呈現更黃綠色的低氯化酞菁(溴化氯化銅酞菁)等。 The phthalocyanine dye system is not limited as long as it is a dye having a phthalocyanine structure. For example, blue copper phthalocyanine, metal-free phthalocyanine showing more blue-green, green highly chlorinated phthalocyanine, low-chlorinated phthalocyanine showing more yellow-green (bromochlorinated copper phthalocyanine), and the like.
具體而言,可舉例如:C.I.Direct Blue 86、C.I.Direct Blue 87、C.I.Basic Blue 140、C.I.Solvent Blue 70、Sanodal Turquoise PLW Liquid等。 Specifically, for example, C.I.Direct Blue 86, C.I.Direct Blue 87, C.I.Basic Blue 140, C.I.Solvent Blue 70, Sanodal Turquoise PLW Liquid, etc. can be mentioned.
除了上述一般的酞菁系色素以外,亦可利用具有鋅、 鐵、鈷、鎳、鉛、錫、錳、鎂、矽、鈦、鈀、鋁、銥、鉑及釕之至少1種作為中心金屬,並且此等中心金屬與酞菁配位之化合物、在上述中心金屬進一步鍵結有氧或氯之狀態下與酞菁配位之化合物等。 In addition to the above-mentioned general phthalocyanine pigments, at least one of zinc, iron, cobalt, nickel, lead, tin, manganese, magnesium, silicon, titanium, palladium, aluminum, iridium, platinum, and ruthenium can also be used as the central metal And these central metal coordinated with phthalocyanine compound, and the above-mentioned central metal is further bound with oxygen or chlorine in the state where it is coordinated with phthalocyanine compound, etc.
三苯基甲烷系色素係只要為具有三苯基甲烷結構之色素則無限定。可舉例如:C.I.Acid Blue 90、C.I.Acid Green 16、C.I.Acid Violet 49、C.I.Basic Red 9、C.I.Basic Blue 7、C.I.Acid Violet 1、C.I.Direct Blue 41、C.I.Mordant Blue 1、C.I.Mordant Violet 1、C.I.Acid Blue 9等。此等之三苯基甲烷系色素可為1種或併用2種以上。 The triphenylmethane dye system is not limited as long as it is a dye having a triphenylmethane structure. Examples include: CIacid Blue 90, CIacid Green 16, CIacid Violet 49, CIBasic Red 9, CIBasic Blue 7,
二苯并哌喃系色素係只要為具有二苯并哌喃結構之色素則無限定。可舉例如C.I.Acid Yellow 74、C.I.Acid Red 52、C.I.Acid Violet 30、C.I.Basic Red 1、C.I.Basic Violet 10、C.I.Mordant Red 27、C.I.Mordant Violet 25等。此等之二苯并哌喃系染料可為1種或併用2種以上。 The dibenzopyran-based pigment system is not limited as long as it is a pigment having a dibenzopyran structure. For example, C.I.Acid Yellow 74, C.I.Acid Red 52, C.I.Acid Violet 30,
食用色素係可併用食用紅色2號、食用紅色3號、食用紅色102號、食用紅色104號、食用紅色105號、食用紅色106號、食用黃色4號、食用黃色5號、食用綠色3號、食用藍色1號、食用藍色2號等。 Food coloring can be used in combination with Edible Red No. 2, Edible Red No. 3, Edible Red No. 102, Edible Red No. 104, Edible Red No. 105, Edible Red No. 106, Edible Yellow No. 4, Edible Yellow No. 5, Edible Green No. 3, Edible Blue No. 1, Edible Blue No. 2, etc.
在本發明中,亦可併用上述色素以外之色素或顏料。又,亦可使用不確定是否包含於上述之任一者之色素(ALFAST RED MF-301B、TAC RED BRL(任一者均為商品名))。特別是,亦可含有在電漿環境下不會變色之 色素成分(稱為「非變色色素」)。藉此,可使某顏色至其他顏色的色調變化更明確化,可使變色之辨識效果更提高。非變色色素係可使用公知之色素,如以商品名TAC BLACK-HG及Sanodal Gold 4N所示之染料。此時之非變色色素的含量係依照其非變色色素之種類等而可適當地設定。 In the present invention, dyes or pigments other than the above-mentioned dyes may be used in combination. In addition, it is also possible to use pigments (ALFAST RED MF-301B, TAC RED BRL (any of them are trade names)) that are not sure whether they are contained in any of the above. In particular, it may also contain pigment components that do not change color in a plasma environment (referred to as "non-color changing pigments"). In this way, the hue change from a certain color to other colors can be more clarified, and the recognition effect of the color change can be improved. The non-color changing pigments can use well-known pigments, such as the dyes shown under the trade names TAC BLACK-HG and Sanodal Gold 4N. The content of the non-color-changing pigment at this time can be appropriately set according to the type of the non-color-changing pigment and the like.
然而,為了在本發明中作為指示器,在藉由上述色素著色後至使用前為止之通常期間必須不會變色或消色,而依據上述色素則不會變色或消色,著色之經時安定性為良好者。 However, in order to be used as an indicator in the present invention, it must not be discolored or bleached during the normal period after being colored by the above-mentioned pigment to before use. However, according to the above-mentioned pigment, it is not discolored or bleached, and the coloring is stable over time. The sex is good.
[對經陽極氧化處理之著色或無著色鋁成形體表面、或進一步經二次電解處理之鋁成形體表面的色素之應用] [Application of pigments on the surface of colored or non-colored aluminum formed bodies after anodizing treatment, or on the surface of aluminum formed bodies further subjected to secondary electrolysis treatment]
藉由上述手段於鋁成形體表面形成細孔後,在其細孔內置入上述色素。 After pores are formed on the surface of the aluminum molded body by the above-mentioned means, the pigment is embedded in the pores.
為此,將上述色素溶解於水或有機溶劑而調製色素溶液,在其中浸漬藉由上述手段形成細孔而成之鋁成形體。 For this purpose, the pigment solution is prepared by dissolving the pigment in water or an organic solvent, and an aluminum molded body formed by forming pores by the means described above is immersed in the pigment solution.
浸漬條件可設為2至30分鐘,溫度30至70℃,色素溶液中之色素濃度設為1g/1L至20g/1L。浸漬後進行水洗/乾燥。 The immersion conditions can be set to 2 to 30 minutes, the temperature is 30 to 70°C, and the pigment concentration in the pigment solution is set to 1g/1L to 20g/1L. Water washing/drying is performed after immersion.
藉由如此之處理,如第1圖(b)所示,於細孔內導入色素4。色素有愈接近細孔開口部愈多被固定,愈朝細孔之底部愈少量被固定之傾向。依其後之情形,亦可進行封孔處理而使細孔之上部的孔開口部變窄。 With this treatment, as shown in Figure 1(b), the
[指示器之構造] [The structure of the indicator]
本發明之指示器係形成例如任意大小的板狀或箔狀之外觀。在其板狀之一面的至少一部分形成被染料著色之部分。例如可設成下述表面:在長方形板狀的基板之一面之中心部分以染料著色成圓形,其周圍不以染料著色,再進行著色或無著色氧皮鋁處理,進一步依需要進行二次電解處理而形成之表面。 The indicator of the present invention has, for example, a plate-like or foil-like appearance of any size. At least a part of one surface of the plate-like shape forms a part colored by a dye. For example, it can be set as the following surface: the central part of one surface of the rectangular plate-shaped substrate is colored with a dye into a circle, and the surrounding area is not colored with a dye, and then colored or non-colored oxide skin aluminum treatment, and further secondary as needed Surface formed by electrolytic treatment.
但是,例如染色成圓形時,係必須在染色步驟前於基板表面設置僅使圓形部分殘留而遮掩其他部分之遮掩構件。 However, for example, when dyeing into a circle, it is necessary to provide a masking member that only leaves the circle part and hides other parts on the surface of the substrate before the dyeing step.
該遮掩構件係可於染色步驟之後除去,亦可不除去而以殘留之狀態作為指示器之一部分使用。以殘留之狀態使用時,以儘可能不會污染電漿處理裝置內之方式,而以具有即使在電漿處理環境下不會分解之耐電漿性的樹脂層作為遮掩構件、或以另一金屬片進行遮掩。又,不除去遮掩構件而作為指示器使用時,為了確認變色之程度,視情況亦有必須除去附著於該遮掩構件表面染料之情形。 The masking member can be removed after the dyeing step, or it can be used as a part of the indicator without removing the remaining state. When used in a residual state, use a resin layer with plasma resistance that does not decompose even in the plasma processing environment in a way that does not contaminate the plasma processing device as much as possible, or use another metal The film is concealed. Moreover, when using it as an indicator without removing the masking member, in order to confirm the degree of discoloration, it may be necessary to remove the dye adhering to the surface of the masking member as the case may be.
不除去遮掩構件而作為指示器使用時,為了提高作為指示器之辨識性,較佳為以相對於經染料染色後之狀態的顏色及染料被分解除去後之狀態的基材之顏色之兩者可充分地確認顏色差異之顏色,且以不會因電漿而變色之材料來對遮掩構件進行著色。 When used as an indicator without removing the masking member, in order to improve the visibility of the indicator, it is preferable to use both the color relative to the state after dyeing and the color of the substrate after the dye is decomposed and removed. The color of the color difference can be fully confirmed, and the masking member is colored with a material that does not change color due to plasma.
[指示器之用途] [Use of indicator]
本發明之指示器只要為使用電漿產生用氣體之電漿處 理則可適用於任一處理。亦即,可適用於減壓電漿處理及大氣壓電漿處理之兩者。 The indicator of the present invention can be applied to any treatment as long as it is a plasma treatment using a gas for plasma generation. That is, it can be applied to both the reduced pressure plasma treatment and the atmospheric pressure plasma treatment.
減壓電漿處理之具體例可舉例如:液晶顯示器等之平板顯示器的洗淨、表面改質等之用途;在半導體製造步驟中之製膜、灰化、洗淨、表面改質等之用途;封裝基板或印刷電路基板之洗淨、表面改質等之用途;醫療器具等之殺菌用途;封裝零件之洗淨、表面改質等之用途等。 Specific examples of reduced-pressure plasma treatment include, for example, the use of cleaning and surface modification of flat panel displays such as liquid crystal displays; and the use of film formation, ashing, cleaning, and surface modification in the semiconductor manufacturing process. ; Uses for cleaning and surface modification of packaging substrates or printed circuit boards; sterilization for medical devices, etc.; cleaning and surface modification for packaging parts, etc.
又,大氣壓電漿處理之具體例可舉例如:液晶顯示器等之平板顯示器的製膜、灰化、洗淨、表面改質等之用途;封裝基板或印刷電路基板之洗淨、表面改質等之用途;汽車、飛機零件等之表面改質用途、醫療領域(齒科或外科)之消毒、殺菌、滅菌、治療等之用途等。 In addition, specific examples of atmospheric piezoelectric paste treatment include, for example, applications such as film formation, ashing, cleaning, and surface modification of flat panel displays such as liquid crystal displays; cleaning and surface modification of packaging substrates or printed circuit boards, etc. Uses; surface modification of automobile, aircraft parts, etc., disinfection, sterilization, sterilization, treatment, etc. in the medical field (dental or surgical).
減壓電漿產生用氣體只要為可藉由在減壓下施加交流電壓、脈衝電壓、高頻率、微波等而產生電漿之氣體則無限定,可舉例如:氧、氮、氫、氯、過氧化氫、氦、氬、矽烷、氨、溴化硫、水蒸氣、氧化亞氮、四乙氧基矽烷、四氟化碳、三氟甲烷、四氯化碳、四氯化矽、六氟化硫、四氯化鈦、二氯矽烷、三甲基鎵、三甲基銦、三甲基鋁等。此等減壓電漿產生用氣體可單獨或混合2種以上而使用。 The gas for generating plasma under reduced pressure is not limited as long as it can generate plasma by applying AC voltage, pulse voltage, high frequency, microwave, etc. under reduced pressure. Examples include oxygen, nitrogen, hydrogen, chlorine, Hydrogen peroxide, helium, argon, silane, ammonia, sulfur bromide, water vapor, nitrous oxide, tetraethoxysilane, carbon tetrafluoride, trifluoromethane, carbon tetrachloride, silicon tetrachloride, hexafluoride Sulfur, titanium tetrachloride, dichlorosilane, trimethylgallium, trimethylindium, trimethylaluminum, etc. These reduced-pressure plasma generation gases can be used alone or in a mixture of two or more kinds.
大氣壓電漿產生用氣體只要為可藉由大氣壓下施加交流電壓、脈衝電壓、高頻率、微波等產生電漿之氣體則無限定,可舉例如:氧、氮、氫、氬、氦、空氣等。此等大氣壓電漿產生用氣體可單獨或混合2種以上而使用。 The gas for generating atmospheric piezoelectric plasma is not limited as long as it can generate plasma by applying AC voltage, pulse voltage, high frequency, microwave, etc. under atmospheric pressure, for example: oxygen, nitrogen, hydrogen, argon, helium, air, etc. . These atmospheric pressure generating gases can be used singly or in mixture of two or more kinds.
使用本發明之指示器時,具體而言,在使用電漿產生用氣體之電漿處理裝置(具體而言,藉由在含有電漿產生用氣體之環境下施加交流電壓、脈衝電壓、高頻率、微波等來產生電漿,進行電漿處理之裝置)之內部或收容於該內部之被處理物放置本發明指示器,曝露於電漿處理環境下即可。此時,藉由放置於裝置內之指示器的變色可檢測已經進行之預定電漿處理。 When using the indicator of the present invention, specifically, in a plasma processing device using plasma generating gas (specifically, by applying AC voltage, pulse voltage, high frequency in an environment containing plasma generating gas The indicator of the present invention can be placed in the inside of the device (device for plasma processing) or the processed object contained in the microwave, etc. to generate plasma, and exposed to the plasma processing environment. At this time, the predetermined plasma treatment that has been performed can be detected by changing the color of the indicator placed in the device.
本發明之指示器可直接作為指示器卡片使用。此時,若將變色層之形狀設為公知之條碼形狀,設定為在預定之電漿處理完成後之階段(變色之程度)成為可經由條碼讀取器讀取之條件,則可藉由條碼將電漿處理之完成與其後之電漿處理物的物流管理進行統一管理。本發明可應用於使用如此之用途的指示器、電漿處理管理方法及物流管理方法。 The indicator of the present invention can be directly used as an indicator card. At this time, if the shape of the color-changing layer is set to a well-known barcode shape, it is set to be a condition that can be read by a barcode reader at the stage after the predetermined plasma treatment is completed (the degree of color change), then the barcode can be used Unified management of the completion of plasma treatment and the logistics management of subsequent plasma treatments. The present invention can be applied to indicators, plasma processing management methods, and logistics management methods that use such applications.
本發明之指示器可收納於氣體穿透性包裝體之內面。 The indicator of the present invention can be stored in the inner surface of a gas-permeable package.
氣體穿透性包裝體較佳係可以於其中封入被處理物之狀態直接電漿處理之包裝體。此係可使用作為電漿處理用包裝體(袋)之公知或市售者。例如可適當使用由聚乙烯系繊維(聚乙烯合成紙)所形成之包裝體。在該包裝體置入被處理物,將開口部藉由熱密封等密閉後,可在電漿處理裝置中連同包裝體整個進行處理。 The gas-permeable package is preferably a package that can be directly plasma-processed in a state where the object to be processed can be enclosed therein. This system can be used as a package (bag) for plasma treatment, which is known or commercially available. For example, a package made of polyethylene-based XVI (polyethylene synthetic paper) can be suitably used. After the object to be processed is placed in the package and the opening is sealed by heat sealing or the like, the entire package can be processed in a plasma processing apparatus.
此等情形之外,亦可配置於上述包裝體之內面。配置之方法無限定,接著劑、熱密封等方法外,亦 可藉由將本發明之指示器直接塗佈或印刷於包裝體之內面,而構成指示器。又,以上述塗佈或印刷進行時,亦可在包裝體之製造階段形成指示器。 In addition to these circumstances, it can also be arranged on the inner surface of the above-mentioned package. The method of disposition is not limited. In addition to adhesives, heat sealing and other methods, the indicator of the present invention can also be directly coated or printed on the inner surface of the package to form the indicator. In addition, when the coating or printing is performed as described above, the indicator may be formed in the manufacturing stage of the package.
接著,為了可使指示器從外部進行確認,較佳為在包裝體之一部分設置透明窗部。例如,只要以透明片與前述聚乙烯合成紙製作包裝體,並且在可經由其透明片辨識之位置設置指示器即可。 Next, in order to allow the indicator to be confirmed from the outside, it is preferable to provide a transparent window in a part of the package. For example, as long as the packaging body is made of a transparent sheet and the aforementioned polyethylene synthetic paper, and an indicator can be provided at a position that can be recognized through the transparent sheet.
使用收納本發明之指示器而成之包裝體進行電漿處理時,例如可採用具有下述步驟之方法:在包裝體裝填被處理物之步驟、將裝填有被處理物之包裝體密封之步驟、及將該包裝體放置於電漿處理環境下之步驟。更具體而言,將被處理物置入包裝體後,依據熱密封等公知方法進行密封。然後,連同其包裝體整個配置於電漿處理環境下。例如,配置於公知或市售之電漿處理裝置的處理室,進行處理。處理完成後,將包裝體整個取出,至使用時為止可直接保管在包裝體內。此時,電漿處理較佳係至指示器之變色層變色為止將包裝體放置在電漿處理環境下。 When plasma processing is performed using the package containing the indicator of the present invention, for example, a method having the following steps can be used: the step of filling the package with the processed object, and the step of sealing the package filled with the processed object , And the step of placing the package in a plasma processing environment. More specifically, after the object to be processed is placed in the package, it is sealed according to a known method such as heat sealing. Then, the entire package together with the package is placed in a plasma processing environment. For example, it is disposed in the processing chamber of a known or commercially available plasma processing device for processing. After the treatment is completed, the entire package is taken out, and it can be stored directly in the package until use. At this time, the plasma treatment is preferably to place the package in the plasma treatment environment until the discoloration layer of the indicator changes color.
[指示器之製作] [Making of indicator]
(脫脂步驟) (Degreasing step)
準備JIS A1050製鋁成形體,將此浸漬於50℃、6.5%氫氧化鈉水溶液3分鐘,進行水洗,進一步浸漬於室溫10%硝酸3分鐘並進行中和,以離子交換水洗淨進行脫脂。 Prepare JIS A1050 aluminum molded body, immerse this in 50°C, 6.5% sodium hydroxide aqueous solution for 3 minutes, wash with water, and further immerse in 10% nitric acid at room temperature for 3 minutes and neutralize, wash with ion exchange water for degreasing .
(陽極氧化處理步驟) (Steps of anodizing treatment)
準備15%硫酸作為電解液,在該電解液中浸漬經脫脂之鋁成形體,藉由直流定電流電解法進行電解。採用碳板作為相對電極。 Prepare 15% sulfuric acid as an electrolyte, immerse the degreased aluminum molded body in the electrolyte, and conduct electrolysis by a DC constant current electrolysis method. A carbon plate is used as the opposite electrode.
在電解時,電流密度為1.0A/dm2,浴溫為20℃,電解時間為40分鐘。 During electrolysis, the current density is 1.0A/dm 2 , the bath temperature is 20°C, and the electrolysis time is 40 minutes.
(染色步驟) (Dyeing step)
在使用表1所示之染料而獲得之染料濃度5g/L、pH 5.5、溫度50℃的染料溶液中浸漬經陽極氧化處理之鋁成形體10分鐘。可藉由變更染料濃度、pH、浸漬時之溫度及時間,調整因染色所致之顏色的濃度。 The anodized aluminum molded body was immersed in a dye solution with a dye concentration of 5 g/L, a pH of 5.5, and a temperature of 50°C obtained by using the dyes shown in Table 1 for 10 minutes. The density of the color caused by dyeing can be adjusted by changing the dye concentration, pH, temperature and time during immersion.
又,亦可變更陽極氧化步驟中之電解條件,而調整因染色所致之顏色的濃度。 In addition, the electrolysis conditions in the anodizing step can be changed to adjust the color density due to dyeing.
[高頻率電漿處理] [High Frequency Plasma Treatment]
將藉由上述之步驟作成的指示器設置於電漿處理裝置內。 The indicator made by the above steps is set in the plasma processing device.
其後,依下述條件,僅使用O2氣體、及使用O2氣體與CF4氣體之混合氣體產生電漿,以指示器檢測電漿。 Thereafter, under the following conditions, only O 2 gas and a mixed gas of O 2 gas and CF 4 gas were used to generate plasma, and the plasma was detected by an indicator.
(高頻率O2電漿處理條件) (High frequency O 2 plasma treatment conditions)
使用平行平板型高頻率電漿裝置BP-1(Samco股份有限公司製),將O2氣體以10ml/min供給,同時在100Pa之氣壓下,電極間距離設為50mm,以100W進行30分鐘之電漿處理。 Using a parallel plate type high-frequency plasma device BP-1 (manufactured by Samco Co., Ltd.), O 2 gas was supplied at 10ml/min, and the distance between electrodes was set to 50mm under a pressure of 100Pa, and the process was performed at 100W for 30 minutes. Plasma processing.
(微波O2電漿處理條件) (Microwave O 2 Plasma Treatment Conditions)
使用微波電漿裝置(TMP-0063(東芝股份有限公司製)),使O2氣體在2.5Torr之氣壓下,供給1kW之電力,初期減壓為0.95Torr,初期溫度設為30至33℃,進行30分鐘之電漿處理。 Using a microwave plasma device (TMP-0063 (manufactured by Toshiba Co., Ltd.)), O 2 gas was supplied with 1 kW of electricity under a pressure of 2.5 Torr. The initial decompression was 0.95 Torr and the initial temperature was 30 to 33°C. Perform plasma treatment for 30 minutes.
(高頻率O2/CF4電漿處理條件) (High frequency O 2 /CF 4 plasma treatment conditions)
使用平行平板型高頻率電漿裝置BP-1(Samco股份有限公司製),一邊將O2氣體以10ml/min、CF4氣體以5ml/min供給,一邊在100Pa之氣壓下,電極間距離設為50mm,以100W進行30分鐘之電漿處理。 Using a parallel plate type high-frequency plasma device BP-1 (manufactured by Samco Co., Ltd.), while supplying O 2 gas at 10 ml/min and CF 4 gas at 5 ml/min, the distance between electrodes is set at a pressure of 100 Pa. The diameter is 50mm, and plasma treatment is performed at 100W for 30 minutes.
[評價] [Evaluation]
(電漿檢測時之色變化) (Color change during plasma detection)
將檢測電漿之前後的顏色以目視確認。 The color before and after the detection plasma was confirmed visually.
(變色性能) (Color changing performance)
使檢測電漿之步驟的前後之指示器併排,以目視確認變色之程度。 Line up the indicators before and after the plasma detection step to visually confirm the degree of discoloration.
可以目視確認變色者‧‧‧‧○ Discoloration can be confirmed visually ‧‧‧‧○
無法以目視確認變色者‧‧‧× Unable to visually confirm the discoloration‧‧‧×
(變色性能之經時變化) (Changes in color change performance over time)
將指示器在50℃放置4週後,進行上述變色性能之評價。 After leaving the indicator at 50°C for 4 weeks, the above-mentioned discoloration performance was evaluated.
可確認出與初期不變之變色性能者‧‧‧‧‧‧‧○ Can confirm the color change performance unchanged from the initial stage‧‧‧‧‧‧‧○
變色性能自初期起降低,但可確認出變色者‧‧‧△ The discoloration performance has decreased since the initial stage, but the discoloration can be confirmed ‧‧‧△
無法確認經時變化者‧‧‧‧‧‧‧‧‧‧‧‧- Unable to confirm the change over time‧‧‧‧‧‧‧‧‧‧‧‧-
在實施例1至19中,將經各種氧皮鋁處理 之基板且經各種染料染色者使用於電漿之檢測。 In Examples 1 to 19, substrates treated with various oxides of aluminum and dyed with various dyes were used for plasma testing.
比較例1至5係將經過各種氧皮鋁處理但不以染料進行染色、或以無機鹽染料染色者使用於電漿處理。 In Comparative Examples 1 to 5, those that have undergone various aluminizing treatments but are not dyed with dyes or dyed with inorganic salt dyes are used for plasma treatment.
依據上述之表1的實施例1至19,使用藉染料染色之鋁板時,可檢測出由高頻率及微波所致之電漿之任一者而變色。 According to Examples 1 to 19 of Table 1 above, when aluminum plates dyed with dyes are used, the discoloration of plasma caused by high frequency and microwave can be detected.
另一方面,若為不以染料進行染色、或以無機鹽染料染色後之比較例1至5,則皆無變色。 On the other hand, if it is Comparative Examples 1 to 5 after dyeing with no dye or dyeing with an inorganic salt dye, there is no discoloration.
又,若為實施例1至19,沒有任何物質從鋁成形體釋出至電漿環境中之形跡。 In addition, in the case of Examples 1 to 19, there is no trace of any substance released from the aluminum formed body into the plasma environment.
實施例1至19之基板在氧皮鋁處理前、或著色之各步驟的中途可使用市售的遮掩材料而賦予適當圖型,而可提高指示器之設計性。使用奥野製藥工業(股)製Topresist 1000作為遮掩材料時,不除去遮掩材料而採用作為指示器之構成的一部分時,亦看不出因電漿處理所致的不良影響。 The substrates of Examples 1 to 19 can be provided with appropriate patterns by using commercially available masking materials before the aluminizing treatment or in the middle of each step of coloring, which can improve the design of the indicator. When Topresist 1000 manufactured by Okuno Pharmaceutical Co., Ltd. is used as a masking material, and if the masking material is not removed and used as a part of the indicator, the adverse effects due to plasma treatment are not seen.
1‧‧‧鋁成形體 1‧‧‧Aluminum forming body
2‧‧‧陽極氧化處理皮膜 2‧‧‧Anodic oxidation treatment film
3‧‧‧細孔 3‧‧‧Small holes
4‧‧‧色素 4‧‧‧Pigment
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JP5285283B2 (en) * | 2008-01-24 | 2013-09-11 | 東京エレクトロン株式会社 | Method for anodizing plasma processing vessel |
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