TWI735298B - Brake system with front and rear disc brakes - Google Patents
Brake system with front and rear disc brakes Download PDFInfo
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- TWI735298B TWI735298B TW109125605A TW109125605A TWI735298B TW I735298 B TWI735298 B TW I735298B TW 109125605 A TW109125605 A TW 109125605A TW 109125605 A TW109125605 A TW 109125605A TW I735298 B TWI735298 B TW I735298B
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Abstract
Description
本發明係關於一種用於機車之剎車系統,尤其是一種前後碟剎機車之剎車系統。 The present invention relates to a brake system for locomotives, especially a brake system for front and rear disc brake locomotives.
請參照第1圖,其係一種習知的機車剎車系統9,該習知的機車剎車系統9具有一右剎車控制器91、一左剎車控制器92及一分配驅動裝置93。該右剎車控制器91具有一體成型相連的一總泵911及一油杯912,一拉桿913結合於該總泵911的外側,且該拉桿913受按壓時可以連動該總泵911。該左剎車控制器92的結構同於該右剎車控制器91而具有一總泵921、一油杯922及一拉桿923。該分配驅動裝置93具有一缸體931內部分隔成一第一室932及一第二室933,一第一活塞934可位移地設於該第一室932,一第二活塞935可位移地設於該第二室933,一推桿936連接該第二活塞935並穿入該第一室932,該推桿936位於該第一室932的端部具有一閥球937,一回復元件938位於該第一室932並抵推該第二活塞935使該閥球937與該第一活塞934之間留有間隙。其中,該缸體931的第一室932與該右剎車控制器91的總泵911及一前輪止動器F的油腔連通,該缸體931的第二室933則與該左剎車控制器92的總泵921及一後輪止動器R的油腔連通。類似於該習知的機車剎車系統9的一實施例已揭露於中華民國公告第470719號專利案當中。
Please refer to FIG. 1, which is a conventional
當使用者按壓該右剎車控制器91的拉桿913時,剎車油可以從該總泵911流入該缸體931的第一室932,並通過該閥球937與該第一活塞934的間隙而流入該前輪止動器F的油腔,以致動該前輪止動器F。而按壓該左剎車控制器92的拉桿923時,剎車油可以從該總泵921流入該缸體931的第二室933,一方面先致動該後輪止動器R,另一方面推動該第二活塞935,連動該推桿936及壓縮該回復元件938,使該閥球937封閉前述的間隙及推動該第一活塞934,從而連動該前輪止動器F。是以,該習知的機車剎車系統9可使機車因前、後碟剎而具有更佳的剎車效果,且連動剎車時還能先剎後輪再剎前輪,有助保持車身平衡,確保騎乘安全性。
When the user presses the
然而,在該習知的機車剎車系統9中,其右剎車控制器91及左剎車控制器92各具有一總泵911、921及一油杯912、922,且都必需設在機車龍頭二側的握把處,不僅佔空間又影響美觀。此外,該分配驅動裝置93不僅構件繁多而成本高、組裝不易,該分配驅動裝置93又都是以油管來與該右剎車控制器91、該左剎車控制器92、該前輪止動器F及該後輪止動器R連接,一旦有油管發生磨耗或劣化的情況,就會造成漏油、連動失效甚或剎車失效等問題,故需要經常性地維修保養;特別是,連接到該右剎車控制器91及該左剎車控制器92的油管易隨著機車龍頭的轉動而與其他構件摩擦而損耗,使用壽命較其他部位短,常造成使用者的麻煩與負擔。
However, in the conventional
有鑑於此,習知的機車剎車系統確實仍有加以改善之必要。 In view of this, it is indeed necessary to improve the conventional brake system of locomotives.
為解決上述問題,本發明的目的是提供一種前後碟剎機車之剎車系統,其左、右剎車拉桿所連動的總泵可以共用同一油杯並藏在車殼中,可減少佔用安裝空間,並使機車龍頭二側的握把處具有更簡潔的外觀。 In order to solve the above problems, the purpose of the present invention is to provide a brake system for front and rear disc brake locomotives. The master cylinder linked to the left and right brake levers can share the same oil cup and be hidden in the car shell, which can reduce the installation space and reduce the installation space. Make the grips on the two sides of the locomotive faucet have a more concise appearance.
本發明的次一目的是提供一種前後碟剎機車之剎車系統,其致動前、後剎車的總泵可由鋼索與左、右剎車拉桿連動,可耐久使用且不易有油管損耗而漏油的問題。 The second purpose of the present invention is to provide a brake system for front and rear disc brake locomotives. The master cylinder for actuating the front and rear brakes can be linked with the left and right brake levers by a steel cable, which can be used for a long time and is not prone to oil leakage due to oil pipe loss. .
本發明的又一目的是提供一種前後碟剎機車之剎車系統,其剎車力分配器採用機械式的連桿結構而非液壓結構,可耐久使用且不易有剎車連動失效的問題。 Another object of the present invention is to provide a brake system for front and rear disc brake locomotives. The brake force distributor adopts a mechanical linkage structure instead of a hydraulic structure.
本發明全文所述方向性或其近似用語,例如「前」、「後」、「左」、「右」、「上(頂)」、「下(底)」、「內」、「外」、「側面」等,主要係參考附加圖式的方向,各方向性或其近似用語僅用以輔助說明及理解本發明的各實施例,非用以限制本發明。 The directionality described in the full text of the present invention or its similar terms, such as "front", "rear", "left", "right", "up (top)", "down (bottom)", "inner", "outer" , "Side", etc., mainly refer to the direction of the attached drawings. The terms of the directionality or similar terms are only used to assist in the description and understanding of the embodiments of the present invention, and are not used to limit the present invention.
本發明全文所記載的元件及構件使用「一」或「一個」之量詞,僅是為了方便使用且提供本發明範圍的通常意義;於本發明中應被解讀為包括一個或至少一個,且單一的概念也包括複數的情況,除非其明顯意指其他意思。 The elements and components described in the full text of the present invention use the quantifiers "one" or "one" for convenience and to provide the general meaning of the scope of the present invention; in the present invention, it should be construed as including one or at least one, and single The concept of also includes the plural, unless it clearly implies other meanings.
本發明全文所述「結合」、「組合」或「組裝」等近似用語,主要包含連接後仍可不破壞構件地分離,或是連接後使構件不可分離等型態,係本領域中具有通常知識者可以依據欲相連之構件材質或組裝需求予以選擇者。 Approximate terms such as "combination", "combination" or "assembly" mentioned in the full text of the present invention mainly include the types that can be separated without destroying the components after being connected, or the components cannot be separated after being connected, which are common knowledge in the field Those can be selected based on the materials of the components to be connected or assembly requirements.
本發明的前後碟剎機車之剎車系統,包含:一液壓控制模組,具有一總泵殼,該總泵殼的內部具有並列間隔的一前輪泵室及一後輪泵室,該前輪泵室及該後輪泵室中分別具有至少一可移動的活塞,該前輪泵室及該後輪泵室中分別具有一活塞桿,各該活塞桿結合對應的活塞而可同動,一通道連通該前輪泵室與該後輪泵室,一入油口連通該前輪泵室或該後輪泵室,一油管連通該入油口與一油杯;一剎車力分配器,可連動地連接該前輪泵室 中的活塞及該後輪泵室中的活塞,該剎車力分配器位於該前輪泵室及該後輪泵室的下方,該二活塞桿的一端分別穿出該前輪泵室及該後輪泵室的底端並連接該剎車力分配器;及二連動組件,其中一前述的連動組件可連動地連接該前輪泵室中的活塞,另一前述的連動組件可連動地連接該剎車力分配器。 The brake system of the front and rear disc brake locomotives of the present invention includes: a hydraulic control module with a master cylinder housing. The master cylinder housing has a front wheel pump chamber and a rear wheel pump chamber spaced side by side, and the front wheel pump chamber And the rear-wheel pump chamber respectively have at least one movable piston, the front-wheel pump chamber and the rear-wheel pump chamber respectively have a piston rod, each of the piston rods combined with a corresponding piston can move simultaneously, and a channel communicates with the The front wheel pump chamber and the rear wheel pump chamber, an oil inlet communicates with the front wheel pump chamber or the rear wheel pump chamber, an oil pipe communicates with the oil inlet and an oil cup; a brake force distributor, which can be linked to the front wheel Pump room The piston in the rear-wheel pump chamber and the piston in the rear-wheel pump chamber, the brake force distributor is located below the front-wheel pump chamber and the rear-wheel pump chamber, and one end of the two piston rods respectively penetrates the front-wheel pump chamber and the rear-wheel pump The bottom end of the chamber is connected to the brake force distributor; and two interlocking components, one of the aforementioned interlocking components can be interlockingly connected to the piston in the front wheel pump chamber, and the other aforementioned interlocking component can be interlockingly connected to the braking force distributor .
據此,本發明的前後碟剎機車之剎車系統,藉由在該總泵殼中設有並列的前輪泵室及後輪泵室並由該通道連通,使該總泵殼可以藏在車殼中,甚至使該前、後輪泵室共用同一油杯,不僅能降低成本及減少佔用安裝空間,更能讓機車龍頭二側的握把處具有更簡潔的外觀,從而具有較佳的設計自由度。此外,該剎車力分配器可採用機械式的連桿結構,不僅可更耐久使用,且不會有油管裂損或零件磨耗而漏油的問題,自然不易有剎車連動失效的狀況,具有降低維修頻率、提升使用安全性及提升組裝便利性等功效。 According to this, the brake system of the front and rear disc brake locomotives of the present invention, by providing the front wheel pump chamber and the rear wheel pump chamber side by side in the master cylinder housing and communicating by the passage, the master cylinder housing can be hidden in the vehicle housing Even the front and rear wheel pump chambers share the same oil cup, which not only reduces the cost and the installation space, but also allows the handles on the two sides of the locomotive faucet to have a more concise appearance, thus having better design freedom Spend. In addition, the brake force distributor can adopt a mechanical linkage structure, which not only can be used more durable, but also will not have the problem of oil leakage due to oil pipe cracks or worn parts. Naturally, it is not easy to have brake linkage failure, which has reduced maintenance. Frequency, improve the safety of use and enhance the convenience of assembly and other functions.
其中,該剎車力分配器可以具有二滾輪連接於一擺臂,一接合部位於該二滾輪之間,該連動組件連接該接合部,該二滾輪分別抵接該二活塞桿。如此,該剎車力分配器與該二活塞桿之間能夠以滾動的方式接觸,可減小摩擦力,避免該擺臂之磨耗並增加力量傳遞的效率。 Wherein, the brake force distributor may have two rollers connected to a swing arm, a joint part is located between the two rollers, the linkage assembly is connected to the joint part, and the two rollers abut against the two piston rods respectively. In this way, the braking force distributor and the two piston rods can be contacted in a rolling manner, which can reduce friction, avoid wear of the swing arm and increase the efficiency of force transmission.
其中,該擺臂、該接合部及該二滾輪均可以位於一殼座中,該總泵殼連接在該殼座的上端,該二活塞桿穿入該殼座內。如此,該殼座可提供保護作用,使該些構件不易受到外力碰撞而毀損或偏移預定的相對位置,減少該剎車力分配器故障或失效的問題,具有提升使用安全性的功效。 Wherein, the swing arm, the joint portion and the two rollers may all be located in a housing seat, the master pump housing is connected to the upper end of the housing seat, and the two piston rods penetrate into the housing seat. In this way, the shell base can provide a protective effect, so that the components are not easily damaged by external force collisions or deviate from a predetermined relative position, reduce the problem of failure or failure of the braking force distributor, and have the effect of improving the safety of use.
本發明的前後碟剎機車之剎車系統,另可以包含一外線固定座,該前輪泵室及該後輪泵室位於該殼座與該外線固定座之間,該二連動組件的局部位於該外線固定座中,該二連動組件的一端穿出該外線固定座以分別連接至機車的右剎車拉桿及左剎車拉桿。如此,該外線固定座能更進一步地限位該二連動組件,避免二者相互干涉而影響操控剎車的效果,具有提升 使用安全性的功效。 The brake system of the front and rear disc brake locomotives of the present invention may further include an outer wire fixing seat, the front wheel pump chamber and the rear wheel pump chamber are located between the housing base and the outer wire fixing seat, and a part of the two linkage components is located on the outer wire In the fixing seat, one end of the two interlocking components passes through the outer wire fixing seat to be respectively connected to the right brake lever and the left brake lever of the locomotive. In this way, the outer wire fixing base can further limit the two interlocking components, avoiding the interference between the two and affecting the effect of controlling the brake, which has improved The effect of using safety.
其中,該二連動組件可以分別由一鋼索連接至機車的右剎車拉桿及左剎車拉桿。如此,不易磨耗的鋼索可耐久使用,使整體前後碟剎機車之剎車系統不易有油管損耗而漏油的問題,具有降低檢修剎車系統的頻率、減少造成使用者麻煩且省下較多的維修保養費用等功效。 Wherein, the two linkage components can be respectively connected to the right brake lever and the left brake lever of the locomotive by a steel cable. In this way, the steel cable that is not easy to wear can be used for a long time, so that the brake system of the overall front and rear disc brake locomotive is not prone to oil pipe loss and oil leakage. It can reduce the frequency of repairing the brake system, reduce the trouble to the user, and save more maintenance. Cost and other functions.
其中,該活塞桿可以穿出該前輪泵室的頂端,該連動組件連接該活塞桿。如此,該連動組件能直接連動該前輪泵室內的活塞,獲得較佳的操控效率。 Wherein, the piston rod can pass through the top end of the front wheel pump chamber, and the linkage assembly is connected with the piston rod. In this way, the linkage assembly can directly link the piston in the front wheel pump chamber to obtain better control efficiency.
其中,該連動組件可以具有一位移槽位於該活塞桿的頂端,連接至該右剎車拉桿的鋼索的端部係可與該活塞桿相對位移地設於該位移槽中。如此,能有效避免在單獨拉動該左剎車拉桿而連動前、後剎車時,造成穿出該前輪泵室頂端的活塞桿擠壓到對應的鋼索。 Wherein, the linkage assembly may have a displacement groove located at the top end of the piston rod, and the end of the steel cable connected to the right brake rod is disposed in the displacement groove so as to be relatively displaceable with the piston rod. In this way, it can be effectively avoided that when the left brake lever is pulled alone to link the front and rear brakes, the piston rod that passes through the top of the front wheel pump chamber is squeezed to the corresponding steel cable.
其中,具有連接至該左剎車拉桿之鋼索的連動組件另可以具有一結合件及另一鋼索,該連動組件的二鋼索分別由一端結合該結合件,該另一鋼索的另一端穿過該前輪泵室與該後輪泵室之間並連接至該剎車力分配器。如此,該鋼索能以較便於安裝及控制的方式連接該剎車力分配器,同時亦較節省配置空間。 Wherein, the linkage assembly with the steel cable connected to the left brake lever may further have a coupling member and another steel cable. The two steel cables of the linkage assembly are respectively coupled with the coupling member by one end, and the other end of the other steel cable passes through the front wheel The pump chamber and the rear wheel pump chamber are connected to the brake force distributor. In this way, the steel cable can be connected to the brake force distributor in a manner that is easier to install and control, and at the same time, it saves configuration space.
其中,該前輪泵室及該後輪泵室可以位於機車的龍頭與前輪懸吊之間。如此,可確保該總泵殼等構件較不易受到泥沙噴濺。 Wherein, the front wheel pump chamber and the rear wheel pump chamber may be located between the faucet of the locomotive and the front wheel suspension. In this way, it can be ensured that components such as the master cylinder casing are less susceptible to sand splashing.
其中,該液壓控制模組可以具有一彎管,該彎管的一端從該總泵殼的外部連通該通道,該彎管的另一端形成該入油口。如此,該油管能夠更平順而不需彎折地與該通道連通,能有效降低彎折該油管所帶來易漏油或脫離的風險,具有提升配置該油管及該油杯的便利性等功效。 Wherein, the hydraulic control module may have an elbow, one end of the elbow communicates with the channel from the outside of the master cylinder housing, and the other end of the elbow forms the oil inlet. In this way, the oil pipe can communicate with the channel more smoothly without bending, which can effectively reduce the risk of oil leakage or separation caused by bending the oil pipe, and has the functions of improving the convenience of configuring the oil pipe and the oil cup, etc. .
1:液壓控制模組 1: Hydraulic control module
11:總泵殼 11: Master cylinder housing
11a:第一管殼 11a: first shell
11b:第二管殼 11b: second shell
11c:橋接部 11c: Bridge
111:第一油孔 111: The first oil hole
112:第二油孔 112: second oil hole
12:活塞 12: Piston
13:入油口 13: oil inlet
14:油管 14: Tubing
15:油杯 15: oil cup
16:彎管 16: Elbow
17:活塞桿 17: Piston rod
2:剎車力分配器 2: Braking force distributor
21:擺臂 21: swing arm
22:接合部 22: Joint
23:滾輪 23: Roller
24:殼座 24: Shell seat
3:連動組件 3: Linkage components
3a:第一連動組件 3a: The first linkage component
3b:第二連動組件 3b: The second linkage component
31:鋼索 31: Steel cable
32:位移槽 32: displacement slot
33:結合件 33: Combination
4:外線固定座 4: Outside line fixing seat
B1:右剎車拉桿 B1: Right brake lever
B2:左剎車拉桿 B2: Left brake lever
C:車殼 C: Car shell
F:前輪止動器 F: Front wheel stopper
H:龍頭 H: Faucet
P:通道 P: Channel
R:後輪止動器 R: Rear wheel stopper
S1:前輪泵室 S1: Front wheel pump room
S2:後輪泵室 S2: Rear wheel pump room
T:油管 T: Tubing
9:機車剎車系統 9: Locomotive brake system
91:右剎車控制器 91: Right brake controller
911:總泵 911: master cylinder
912:油杯 912: oil cup
913:拉桿 913: tie rod
92:左剎車控制器 92: Left brake controller
921:總泵 921: Master Cylinder
922:油杯 922: oil cup
923:拉桿 923: tie rod
93:分配驅動裝置 93: Distribution drive
931:缸體 931: Cylinder
932:第一室 932: first room
933:第二室 933: second room
934:第一活塞 934: First Piston
935:第二活塞 935: Second Piston
936:推桿 936: putt
937:閥球 937: Valve Ball
938:回復元件 938: reply component
F:前輪止動器 F: Front wheel stopper
R:後輪止動器 R: Rear wheel stopper
〔第1圖〕一種習知的機車剎車系統圖。 [Figure 1] A diagram of a conventional brake system for a locomotive.
〔第2圖〕本發明一較佳實施例的系統配置圖。 [Figure 2] A system configuration diagram of a preferred embodiment of the present invention.
〔第3圖〕第2圖的局部放大圖。 [Figure 3] A partial enlarged view of Figure 2.
〔第4圖〕本發明一較佳實施例的局部立體結構圖。 [Figure 4] A partial three-dimensional structure diagram of a preferred embodiment of the present invention.
〔第5圖〕本發明一較佳實施例配置於機車中的示意圖。 [Figure 5] A schematic diagram of a preferred embodiment of the present invention arranged in a locomotive.
為讓本發明之上述及其他目的、特徵及優點能更明顯易懂,下文特舉本發明之較佳實施例,並配合所附圖式,作詳細說明如下: In order to make the above and other objectives, features and advantages of the present invention more comprehensible, the following describes the preferred embodiments of the present invention in conjunction with the accompanying drawings in detail as follows:
請參照第2圖所示,其係本發明前後碟剎機車之剎車系統的一較佳實施例,係包含一液壓控制模組1、一剎車力分配器2及二連動組件3,該二連動組件3連接該液壓控制模組1及該剎車力分配器2。
Please refer to Figure 2, which is a preferred embodiment of the brake system of the front and rear disc brake locomotives of the present invention. It includes a
請參照第2、3圖所示,該液壓控制模組1具有一總泵殼11,該總泵殼11的內部具有並列間隔的一前輪泵室S1及一後輪泵室S2,以分別容裝用以控制前、後輪剎車的剎車油。該總泵殼11具有一第一油孔111連通該前輪泵室S1與外部,該第一油孔111可供一油管T連接,使該前輪泵室S1能與一前輪止動器F的油腔相連通。該總泵殼11另具有一第二油孔112連通該後輪泵室S2與外部,該第二油孔112可供另一油管T連接,使該後輪泵室S2能與一後輪止動器R的油腔相連通。
Please refer to Figures 2 and 3, the
例如但不限制地,本實施例的總泵殼11可以包含相並列的一第一管殼11a及一第二管殼11b,該第一管殼11a內部中空以形成該前輪泵室S1,該第二管殼11b內部中空以形成該後輪泵室S2,該第一管殼11a與該第
二管殼11b的外表面可以由一橋接部11c形成局部相連的型態;該第一管殼11a、該第二管殼11b及該橋接部11c較佳為一體成型相連接,使該總泵殼11的結構穩固且易於製造成型。
For example but without limitation, the
該前輪泵室S1及該後輪泵室S2中分別具有至少一可移動的活塞12,以由該前輪泵室S1中的活塞12推動該前輪泵室S1中的剎車油,進而控制該前輪止動器F之作動;或由該後輪泵室S2的活塞12推動該後輪泵室S2中的剎車油,進而控制該後輪止動器R之作動。
The front wheel pump chamber S1 and the rear wheel pump chamber S2 each have at least one
該前輪泵室S1及該後輪泵室S2之間另由一通道P連通,使該前輪泵室S1及該後輪泵室S2中的剎車油可相互流通。該通道P可例如是以一外接的管件連通,或如本實施例圖式所示,直接成型在該總泵殼11的橋接部11c內,確保該通道P能與該前輪泵室S1及該後輪泵室S2維持連通,且沒有需要更換管件或檢修的問題。
The front wheel pump chamber S1 and the rear wheel pump chamber S2 are communicated with another passage P, so that the brake oil in the front wheel pump chamber S1 and the rear wheel pump chamber S2 can circulate with each other. The passage P can be connected with an external pipe, or directly formed in the
該液壓控制模組1具有一入油口13連通該前輪泵室S1或該後輪泵室S2,及由一油管14連通該入油口13與一油杯15,使該油杯15中所儲放的剎車油可在需要時透過該油管14遞補到該後輪泵室S2(或該前輪泵室S1),且該前輪泵室S1與該後輪泵室S2又由該通道P相連通,故若是該前輪泵室S1(或該後輪泵室S2)需要遞補剎車油,剎車油也能通過該通道P補入該前輪泵室S1(或該後輪泵室S2)。更重要的是,此結構能使該前輪泵室S1及該後輪泵室S2共用同一個油杯15及油管14,除可減少構件、降低成本之外,更可以減少佔用安裝空間,使整體剎車系統之配置位置較不受限。此外,該油杯15不與該總泵殼11一體相連,而是分開設置並透過一油管14相連,可使該總泵殼11及該油杯15的配置位置不易互相牽制,且該總泵殼11可呈現體積較小、較輕薄的型態,即便是較狹窄的空間也能配置。
The
另,本實施例的液壓控制模組1可以具有一彎管16,該彎管
16的一端從該總泵殼11的外部連通該通道P,該彎管16的另一端形成該入油口13以供連接該油管14。如此,藉由該彎管16之設置,使該油管14能夠更平順而不需彎折地與該通道P連通,能有效降低彎折該油管14所帶來易漏油或脫離的風險,從而可提升配置該油管14及該油杯15的便利性。
In addition, the
又,該前輪泵室S1及該後輪泵室S2中分別具有一活塞桿17,各該活塞桿17結合對應的活塞12而可同動。該前輪泵室S1中的活塞桿17的一端可以穿出該前輪泵室S1的頂端,以供其中一前述的連動組件3連接(容後詳述)。該二活塞桿17的另一端則分別穿出該前輪泵室S1及該後輪泵室S2的底端,以便連接該剎車力分配器2。需特別說明的是,本發明所述的活塞桿17不限定為單一桿體所構成,亦可視需求形成數個直接或間接相連的桿體,以能夠與對應泵室中的活塞12連動為原則。
In addition, the front wheel pump chamber S1 and the rear wheel pump chamber S2 each have a
該剎車力分配器2係用以連動前、後輪剎車,及分配前、後輪的剎車比例。該剎車力分配器2係可連動地連接該前輪泵室S1中的活塞12及該後輪泵室S2中的活塞12;即,本實施例的剎車力分配器2可以位於該前輪泵室S1及該後輪泵室S2的下方,使該剎車力分配器2可連接該二活塞桿17,以於推動該二活塞桿17時連動該前輪泵室S1中的活塞12及該後輪泵室S2中的活塞12。
The
具體而言,本實施例的剎車力分配器2可以具有一擺臂21,該擺臂21由一接合部22供另一前述的連動組件3可連動地連接(容後詳述),使該擺臂21可以由位於該接合部22二側的部位接觸該二活塞桿17,並藉由調整該接合部22至該二活塞桿17的距離,達到分配剎車比例的效果;此為本領域中具有通常知識者可以理解,於此不再詳述。其中,該接合部22可以較鄰近穿入該後輪泵室S2的活塞桿17,而較遠離穿入該前輪泵室S1的活塞桿17,使該擺臂21擺動時可先致動後輪剎車再致動前輪剎車。
Specifically, the
較佳地,該剎車力分配器2還可以具有二滾輪23,該二滾輪23分別可轉動地連接於該擺臂21,且該接合部22位於該二滾輪23之間。如此,可由該二滾輪23分別抵接該二活塞桿17,使該剎車力分配器2與該二活塞桿17之間能夠以滾動的方式接觸,可減小摩擦力,避免該擺臂21之磨耗並增加力量傳遞的效率。
Preferably, the braking
此外,該剎車力分配器2還可以另包含一殼座24,該擺臂21、該接合部22及該二滾輪23均位於該殼座24中,使該殼座24可提供保護作用,使該些構件不易受到外力碰撞而毀損或偏移預定的相對位置,減少該剎車力分配器2故障或失效的問題。在本實施例中,該總泵殼11可以連接在該殼座24的上端,並使該二活塞桿17穿入該殼座24內以便抵接該擺臂21或該二滾輪23。
In addition, the braking
請參照第2、4圖所示,該二連動組件3係分別直接或間接地連接至機車的一右剎車拉桿B1及一左剎車拉桿B2;為便於說明,以下稱連接至該右剎車拉桿B1的連動組件3為第一連動組件3a,及連接至該左剎車拉桿B2的連動組件3為第二連動組件3b。另,在本實施例中,該第一連動組件3a及該第二連動組件3b可以分別由一鋼索31連接至該右剎車拉桿B1及該左剎車拉桿B2,藉由該鋼索31不易磨耗的特性,降低該第一連動組件3a及該第二連動組件3b隨著機車龍頭的轉動而產生部件損耗的情況。
Please refer to Figures 2 and 4, the two interlocking
該第一連動組件3a係可連動地連接該前輪泵室S1中的活塞12,使該右剎車拉桿B1受拉動時可以致動前輪剎車;該第二連動組件3b則可連動地連接該剎車力分配器2,使該左剎車拉桿B2受拉動時可以透過該剎車力分配器2連動前、後輪剎車。
The
其中,該第一連動組件3a可以直接連接該活塞桿17穿出該前輪泵室S1頂端的部位,使該第一連動組件3a能直接連動該前輪泵室S1內的
活塞12,獲得較佳的操控效率。值得一提的是,為避免在單獨拉動該左剎車拉桿B2而連動前、後剎車時,造成穿出該前輪泵室S1頂端的活塞桿17擠壓到該第一連動組件3a的鋼索31,該第一連動組件3a較佳另具有一位移槽32,該位移槽32位於該活塞桿17的頂端,該鋼索31的端部係可與該活塞桿17相對位移地設於該位移槽32中。如此,在初始位置時,該鋼索31的端部可以抵接於該位移槽32內側的頂端,以於該右剎車拉桿B1受拉動時可連動該活塞桿17,而單獨拉動該左剎車拉桿B2時,該活塞桿17又不會擠壓到該鋼索31。
Wherein, the
例如但不限制地,該位移槽32可以是如圖所示之將一ㄇ型塊組接在該活塞桿17端部,以於該ㄇ型塊內部與該活塞桿17端部之間形成該位移槽32;或是直接在該活塞桿17鄰近頂端處開設貫穿或不貫穿的溝槽以形成該位移槽32,或其他等效結構,本發明均不以限制。
For example, but without limitation, the
另一方面,該第二連動組件3b除了前述連接至該左剎車拉桿B2之鋼索31外,還可以具有一結合件33及另一鋼索31,使該第二連動組件3b的二鋼索31可以分別由一端結合該結合件33,該另一鋼索31的另一端則可以穿過該前輪泵室S1與該後輪泵室S2之間並連接至該剎車力分配器2的接合部22,使該鋼索31能以較便於安裝及控制的方式連接該剎車力分配器2,同時亦較節省配置空間。
On the other hand, in addition to the
又,為能更進一步地限位該第一連動組件3a與該第二連動組件3b,避免二者相互干涉而影響操控剎車的效果,本發明的前後碟剎機車之剎車系統較佳另包含一外線固定座4,該前輪泵室S1及該後輪泵室S2位於該殼座24與該外線固定座4之間,該第一連動組件3a與該第二連動組件3b的局部位於該外線固定座4中,該第一連動組件3a與該第二連動組件3b的一端穿出該外線固定座4以分別連接至該右剎車拉桿B1及該左剎車拉桿
B2。在本實施例中,可選擇使該外線固定座4一體成型相連接在該總泵殼11的上端,以提升組裝效率及便利性,並使穿出該前輪泵室S1頂端的活塞桿17可穿入該外線固定座4中,及該第一連動組件3a的位移槽32、該第二連動組件3b的結合件33等構件均位於該外線固定座4中,且該第一連動組件3a與該第二連動組件3b的鋼索31能在該外線固定座4中確實分離並獨立作動而不相干涉。此外,該二連動組件3共用單一個外線固定座4,亦具有節省安裝空間的效果。
In addition, in order to further limit the
請參照第2、5圖所示,據由前述結構,本發明前後碟剎機車之剎車系統,可以將該總泵殼11配置在機車的龍頭H以下的位置,例如配置在車架前側而隱藏於車殼C中,而不需佔用該龍頭H二側握把處的安裝空間,可使整體機車的外觀更加簡潔、美觀。特別是,較佳可以使該總泵殼11位於機車的龍頭H與前輪懸吊之間,藉以確保該總泵殼11等構件較不易受到泥沙噴濺。該油杯15則可以配置在車架與車殼C之間的其他空位處,只要使該油杯15的液面能維持高於該液壓控制模組1的入油口13即可。
Please refer to Figures 2 and 5, according to the aforementioned structure, the brake system of the front and rear disc brake locomotives of the present invention can arrange the
綜上所述,本發明的前後碟剎機車之剎車系統,藉由在該總泵殼中設有並列的前輪泵室及後輪泵室並由該通道連通,使該總泵殼可以藏在車殼中,甚至使該前、後輪泵室共用同一油杯,不僅能降低成本及減少佔用安裝空間,更能讓機車龍頭二側的握把處具有更簡潔的外觀,從而具有較佳的設計自由度。 In summary, the brake system of the front and rear disc brake locomotives of the present invention, by providing the front wheel pump chamber and the rear wheel pump chamber side by side in the master cylinder shell and connected by the passage, the master cylinder shell can be hidden in In the car shell, even the front and rear wheel pump chambers share the same oil cup, which can not only reduce the cost and reduce the installation space, but also make the grips on the two sides of the locomotive faucet have a more concise appearance, and thus have a better Design freedom.
此外,本發明的前後碟剎機車之剎車系統,還可以由不易磨耗的鋼索取代易損傷的油管來與左、右剎車拉桿連動,進而連動前、後輪泵室中的活塞,藉以控制前、後輪剎車,故該前後碟剎機車之剎車系統可更耐久使用且不易有油管損耗而漏油的問題,能有效降低檢修剎車系統的頻率,減少造成使用者麻煩且省下較多的維修保養費用。 In addition, the brake system of the front and rear disc brake locomotives of the present invention can also be linked with the left and right brake levers by replacing the easily damaged oil pipes with non-wearable steel cables, thereby linking the pistons in the pump chambers of the front and rear wheels to control the front and rear wheels. The rear wheel brakes, so the brake system of the front and rear disc brake locomotives can be used more durable and is not prone to oil pipe loss and oil leakage. It can effectively reduce the frequency of repairing the brake system, reducing the trouble to the user and saving more maintenance cost.
另一方面,有別於習知零件繁多的液壓系統來連動前、後輪剎車,本發明的前後碟剎機車之剎車系統,其剎車力分配器採用機械式的連桿結構,不僅可更耐久使用,且不會有油管裂損或零件磨耗而漏油的問題,自然不易有剎車連動失效的狀況。 On the other hand, different from the conventional hydraulic system with many parts to link the front and rear wheel brakes, the brake system of the front and rear disc brakes of the present invention uses a mechanical linkage structure for the brake force distributor, which is not only more durable It is used, and there is no problem of oil leakage due to oil pipe cracking or abrasion of parts, and it is naturally not easy to have the failure of the brake linkage.
雖然本發明已利用上述較佳實施例揭示,然其並非用以限定本發明,任何熟習此技藝者在不脫離本發明之精神和範圍之內,相對上述實施例進行各種更動與修改仍屬本發明所保護之技術範疇,因此本發明之保護範圍當視後附之申請專利範圍所界定者為準。 Although the present invention has been disclosed using the above-mentioned preferred embodiments, it is not intended to limit the present invention. Anyone who is familiar with the art without departing from the spirit and scope of the present invention may make various changes and modifications relative to the above-mentioned embodiments. The technical scope of the invention is protected. Therefore, the scope of protection of the invention shall be subject to the scope of the attached patent application.
1:液壓控制模組 1: Hydraulic control module
11:總泵殼 11: Master cylinder housing
111:第一油孔 111: The first oil hole
112:第二油孔 112: second oil hole
12:活塞 12: Piston
13:入油口 13: oil inlet
14:油管 14: Tubing
15:油杯 15: oil cup
16:彎管 16: Elbow
17:活塞桿 17: Piston rod
2:剎車力分配器 2: Braking force distributor
21:擺臂 21: swing arm
22:接合部 22: Joint
23:滾輪 23: Roller
24:殼座 24: Shell seat
3:連動組件 3: Linkage components
3a:第一連動組件 3a: The first linkage component
3b:第二連動組件 3b: The second linkage component
31:鋼索 31: Steel cable
32:位移槽 32: displacement slot
33:結合件 33: Combination
4:外線固定座 4: Outside line fixing seat
B1:右剎車拉桿 B1: Right brake lever
B2:左剎車拉桿 B2: Left brake lever
F:前輪止動器 F: Front wheel stopper
P:通道 P: Channel
R:後輪止動器 R: Rear wheel stopper
S1:前輪泵室 S1: Front wheel pump room
S2:後輪泵室 S2: Rear wheel pump room
T:油管 T: Tubing
Claims (10)
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TW109125605A TWI735298B (en) | 2020-07-29 | 2020-07-29 | Brake system with front and rear disc brakes |
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TWM528945U (en) * | 2016-05-13 | 2016-09-21 | 明鴻工業股份有限公司 | High degree of variation ratio range of brake interlocking brake system |
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TWM489034U (en) * | 2014-06-06 | 2014-11-01 | King Yu Fang Enterprise Co Ltd | Protection mechanism of cutting machine |
CN204846256U (en) * | 2015-07-28 | 2015-12-09 | 重庆鑫源摩托车股份有限公司 | Take motorcycle front and back wheel of brake valve to unite braking system |
TWM528945U (en) * | 2016-05-13 | 2016-09-21 | 明鴻工業股份有限公司 | High degree of variation ratio range of brake interlocking brake system |
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