TWI735034B - Interconnect substrate with stiffener and warp balancer and semiconductor assembly using the same - Google Patents
Interconnect substrate with stiffener and warp balancer and semiconductor assembly using the same Download PDFInfo
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- TWI735034B TWI735034B TW108130601A TW108130601A TWI735034B TW I735034 B TWI735034 B TW I735034B TW 108130601 A TW108130601 A TW 108130601A TW 108130601 A TW108130601 A TW 108130601A TW I735034 B TWI735034 B TW I735034B
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2224/00—Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
- H01L2224/01—Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
- H01L2224/10—Bump connectors; Manufacturing methods related thereto
- H01L2224/15—Structure, shape, material or disposition of the bump connectors after the connecting process
- H01L2224/16—Structure, shape, material or disposition of the bump connectors after the connecting process of an individual bump connector
- H01L2224/161—Disposition
- H01L2224/16151—Disposition the bump connector connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive
- H01L2224/16221—Disposition the bump connector connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked
- H01L2224/16225—Disposition the bump connector connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked the item being non-metallic, e.g. insulating substrate with or without metallisation
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2924/00—Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
- H01L2924/15—Details of package parts other than the semiconductor or other solid state devices to be connected
- H01L2924/151—Die mounting substrate
- H01L2924/153—Connection portion
- H01L2924/1531—Connection portion the connection portion being formed only on the surface of the substrate opposite to the die mounting surface
- H01L2924/15311—Connection portion the connection portion being formed only on the surface of the substrate opposite to the die mounting surface being a ball array, e.g. BGA
Abstract
Description
本發明是關於一種互連基板,尤指一種加強層及彎翹平衡件併於其中之互連基板及其半導體組體。 The present invention relates to an interconnection substrate, in particular to an interconnection substrate and its semiconductor assembly in which a reinforcing layer and a warp balancer are incorporated.
電子裝置(如多媒體裝置)之市場趨勢係傾向於更迅速且更薄型化之設計需求。其中一種方法是透過凹穴基板使半導體晶片相互堆疊其頂部,使得組裝後的裝置可呈小型且薄型化。Kita等人之美國專利案號8,446,736及Sahara等人之美國專利案號8,400,776揭露一種電路板,其中板的頂部被移除,以於板中形成凹穴。利用該平台,一半導體晶片可置於凹穴中,而另一半導體晶片則可置於其上,以形成堆疊結構。此垂直堆疊結構可節省空間、尺寸最小化,進而達到行動裝置薄化且小型化的目的。 The market trend of electronic devices (such as multimedia devices) is toward faster and thinner design requirements. One of the methods is to stack semiconductor chips on top of each other through the cavity substrate, so that the assembled device can be small and thin. U.S. Patent No. 8,446,736 to Kita et al. and U.S. Patent No. 8,400,776 to Sahara et al. disclose a circuit board in which the top of the board is removed to form a cavity in the board. Using this platform, one semiconductor wafer can be placed in the cavity, and another semiconductor wafer can be placed on it to form a stacked structure. This vertical stacking structure can save space and minimize the size, thereby achieving the purpose of thinning and miniaturization of the mobile device.
然而,傳統樹脂類凹穴基板(如圖1A及1B所示,通常由多個樹脂層11與多個電路層13組成)在製造過程中重覆加熱和冷卻期間易於彎翹。此主要是由於凹穴基板的厚度不均勻,且下部的熱膨脹與頂部的熱膨脹不匹配。例如,在如260℃的高溫下,下部的樹脂材料傾向於膨脹程度
較大,因而使得板向上彎曲,如圖1A所示。當降至室溫時,下部的樹脂材料傾向於比頂部收縮得更多,因而使板向下彎曲,如圖1B所示。此外,凹穴的尺寸亦可影響彎曲的程度。例如,一般原則是凹穴越寬,不匹配越大,彎翹情況越糟。雖然通過在基板外圍邊緣周圍增置加強層之習知方法可部分改善整體剛性問題,但仍未能根本解決局部彎翹問題(特別是元件接置區域中)。
However, conventional resin-based cavity substrates (as shown in FIGS. 1A and 1B, usually composed of
有鑑於基板之各種發展階段及限制,目前亟需開發一種新基板,以達成高封裝密度及薄型要求,同時確保於組裝及操作過程中不易發生彎翹情況。 In view of the various development stages and limitations of substrates, there is an urgent need to develop a new substrate to achieve high packaging density and thinness requirements, while ensuring that it is not prone to warping during assembly and operation.
本發明之一目的係提供一種互連基板,其接置元件之凹穴區域的下方具有高模數加強層,使得不均勻厚度所引起的局部熱-機械應力可被抵消。此外,透過調整加強層厚度比上凹穴特定尺寸之比值,可維持中央區域的剛性,並調節整體的平整度。 An object of the present invention is to provide an interconnection substrate with a high modulus reinforcement layer below the cavity area where the component is connected, so that the local thermo-mechanical stress caused by the uneven thickness can be offset. In addition, by adjusting the ratio of the thickness of the reinforcing layer to the specific size of the upper cavity, the rigidity of the central area can be maintained and the overall flatness can be adjusted.
依據上述及其他目的,本發明提供一種互連基板,其包括:一加強層,其具有頂部接觸墊於其頂面以及底部接觸墊於其底面,該些頂部接觸墊電性連接至該些底部接觸墊;一核心層,其側向環繞該加強層之外圍側壁;一路由電路,其設置於該加強層之該底面下方,並側向延伸至該核心層之底面上,且電性耦接至該加強層之該些底部接觸墊;以及一彎翹平衡件,其設置於該核心層之頂面上方,並具有內部側壁側向環繞一凹穴,該加強層之該些頂部接觸墊對準該凹穴,且該彎翹平衡件之一部分重 疊於該加強層之該頂面上方,其中該加強層之彈性模數高於該核心層與該路由電路之彈性模數,且該加強層厚度與該凹穴尺寸之間毫米單位厚度比上平方毫米單位尺寸之比值為1×10-5或更大。 According to the above and other objectives, the present invention provides an interconnection substrate comprising: a reinforcement layer having top contact pads on its top surface and bottom contact pads on its bottom surface, the top contact pads are electrically connected to the bottom surfaces Contact pad; a core layer, which laterally surrounds the peripheral side wall of the reinforcement layer; a routing circuit, which is arranged under the bottom surface of the reinforcement layer, and extends laterally to the bottom surface of the core layer, and is electrically coupled To the bottom contact pads of the reinforcing layer; and a warped balance piece, which is arranged above the top surface of the core layer and has an inner side wall laterally surrounding a cavity, and the top contact pads of the reinforcing layer are paired Quasi the cavity, and a part of the warping balance piece overlaps the top surface of the reinforcing layer, wherein the elastic modulus of the reinforcing layer is higher than the elastic modulus of the core layer and the routing circuit, and the reinforcing layer The ratio between the thickness and the size of the cavity in a millimeter unit thickness to the upper square millimeter unit size is 1×10 -5 or more.
此外,本發明亦提供一種半導體組體,其包括第一半導體元件設於上述互連基板之凹穴中,並電性連接至加強層之頂部接觸墊。 In addition, the present invention also provides a semiconductor assembly, which includes a first semiconductor element disposed in the cavity of the above-mentioned interconnect substrate and electrically connected to the top contact pad of the reinforcing layer.
本發明之上述及其他特徵與優點可藉由下述較佳實施例之詳細敘述更加清楚明瞭。 The above and other features and advantages of the present invention can be more clearly understood by the detailed description of the following preferred embodiments.
100、110、120、130、200、210、300、310、400、410、500、510、600、610:互連基板 100, 110, 120, 130, 200, 210, 300, 310, 400, 410, 500, 510, 600, 610: interconnect substrate
20:加強層 20: Reinforcement layer
201:頂部接觸墊 201: Top contact pad
203:底部接觸墊 203: bottom contact pad
205:通孔 205: Through hole
21:支撐基底 21: Support base
211:基底板 211: base plate
213:頂部佈線層 213: top wiring layer
215:底部佈線層 215: bottom wiring layer
217:金屬化貫孔 217: Metallized through hole
23:頂部重佈電路 23: Top re-distribution circuit
231:頂部絕緣層 231: Top insulating layer
233:頂部路由層 233: Top routing layer
237、257、337、77:金屬化導孔 237, 257, 337, 77: metalized vias
25:底部重佈電路 25: Redistribute the circuit at the bottom
251:底部絕緣層 251: bottom insulating layer
253:底部路由層 253: bottom routing layer
31:犧牲載板 31: Sacrifice Carrier Board
33:增層電路 33: build-up circuit
331:絕緣層 331: Insulation layer
335:路由層 335: routing layer
338:頂部端子墊 338: Top terminal pad
35:焊球 35: Solder ball
38:底膠 38: primer
40:核心層 40: core layer
401:開口 401: open
45:底部圖案化金屬 45: Patterned metal at the bottom
47:第一垂直連接件 47: The first vertical connector
50:修飾接合基質 50: Modified bonding matrix
51:樹脂黏著劑 51: Resin adhesive
53:調節件 53: Adjusting parts
60:彎翹平衡件 60: Bending balance piece
605:凹穴 605: dent
61:頂部導電墊 61: Top conductive pad
67:第二垂直連接件 67: second vertical connector
70:路由電路 70: routing circuit
71:介電層 71: Dielectric layer
72:金屬墊 72: Metal pad
73:導線層 73: Wire layer
81:第一半導體元件 81: The first semiconductor component
83:第二半導體元件 83: The second semiconductor element
91:凸塊 91: bump
92:第一凸塊 92: The first bump
93:第二凸塊 93: second bump
參考隨附圖式,本發明可藉由下述較佳實施例之詳細敘述更加清楚明瞭,其中:圖1A為習知凹穴基板於高溫處理下之剖視圖;圖1B為習知凹穴基板熱處理後之剖視圖;圖2為本發明第一實施例中,加強層之剖視圖;圖3為本發明第一實施例中,圖2結構上提供核心層之剖視圖;圖4為本發明第一實施例中,圖3結構上提供彎翹平衡件及路由電路之剖視圖;圖5為本發明第一實施例中,圖4結構上形成凹穴以完成互連基板製作之剖視圖;圖6為本發明第一實施例中,第一半導體元件電性連接至圖5所示互連基板之半導體組體剖視圖;圖7為本發明第一實施例中,另一態樣之互連基板剖視圖; 圖8為本發明第一實施例中,再一態樣之互連基板剖視圖;圖9為本發明第一實施例中,又一態樣之互連基板剖視圖;圖10為本發明第二實施例中,互連基板之剖視圖;圖11為本發明第二實施例中,第一半導體元件電性連接至圖10所示互連基板之半導體組體剖視圖;圖12為本發明第二實施例中,另一態樣之互連基板剖視圖;圖13為本發明第三實施例中,互連基板之剖視圖;圖14為本發明第三實施例中,第一半導體元件電性連接至圖13所示互連基板之半導體組體剖視圖;圖15為本發明第三實施例中,另一態樣之互連基板剖視圖;圖16為本發明第四實施例中,互連基板之剖視圖;圖17為本發明第四實施例中,第一半導體元件電性連接至圖16所示互連基板之半導體組體剖視圖;圖18為本發明第四實施例中,另一態樣之互連基板剖視圖;圖19為本發明第五實施例中,互連基板之剖視圖;圖20為本發明第五實施例中,第一半導體元件電性連接至圖19所示互連基板之半導體組體剖視圖;圖21為本發明第五實施例中,另一態樣之互連基板剖視圖;圖22為本發明第六實施例中,增層電路附接至犧牲載板並焊接於加強層上之剖視圖;圖23為本發明第六實施例中,圖22結構上提供核心層之剖視圖; 圖24為本發明第六實施例中,圖23結構上提供彎翹平衡件及路由電路之剖視圖;圖25為本發明第六實施例中,圖24結構上形成凹穴以完成互連基板製作之剖視圖;圖26為本發明第六實施例中,第一半導體元件電性連接至圖25所示互連基板之半導體組體剖視圖;以及圖27為本發明第六實施例中,另一態樣之互連基板剖視圖。 With reference to the accompanying drawings, the present invention can be more clearly understood by the detailed description of the following preferred embodiments, in which: Fig. 1A is a cross-sectional view of a conventional cavity substrate under high temperature treatment; Fig. 1B is a conventional cavity substrate heat treatment Figure 2 is a cross-sectional view of the reinforcing layer in the first embodiment of the present invention; Figure 3 is a cross-sectional view of the core layer provided in the structure of Figure 2 in the first embodiment of the present invention; Figure 4 is the first embodiment of the present invention 3 provides a cross-sectional view of the bending balancer and the routing circuit; FIG. 5 is a cross-sectional view of the first embodiment of the present invention, the cavity is formed in the structure of FIG. 4 to complete the interconnection substrate manufacturing; FIG. 6 is the first embodiment of the present invention In one embodiment, the first semiconductor element is electrically connected to a cross-sectional view of the semiconductor assembly of the interconnect substrate shown in FIG. 5; FIG. 7 is a cross-sectional view of another aspect of the interconnect substrate in the first embodiment of the present invention; 8 is a cross-sectional view of another aspect of the interconnect substrate in the first embodiment of the present invention; FIG. 9 is a cross-sectional view of another aspect of the interconnect substrate in the first embodiment of the present invention; FIG. 10 is a second embodiment of the present invention In the example, the cross-sectional view of the interconnect substrate; FIG. 11 is a cross-sectional view of the semiconductor assembly in which the first semiconductor element is electrically connected to the interconnect substrate shown in FIG. 10 in the second embodiment of the present invention; FIG. 12 is the second embodiment of the present invention FIG. 13 is a cross-sectional view of the interconnect substrate in the third embodiment of the present invention; FIG. 14 is a cross-sectional view of the interconnect substrate in the third embodiment of the present invention, where the first semiconductor element is electrically connected to FIG. 13 Fig. 15 is a cross-sectional view of another aspect of the interconnect substrate in the third embodiment of the present invention; Fig. 16 is a cross-sectional view of the interconnect substrate in the fourth embodiment of the present invention; 17 is a cross-sectional view of the semiconductor assembly in which the first semiconductor element is electrically connected to the interconnect substrate shown in FIG. 16 in the fourth embodiment of the present invention; FIG. 18 is another aspect of the interconnect substrate in the fourth embodiment of the present invention 19 is a cross-sectional view of the interconnect substrate in the fifth embodiment of the present invention; FIG. 20 is a cross-sectional view of the semiconductor assembly in the fifth embodiment of the present invention where the first semiconductor element is electrically connected to the interconnect substrate shown in FIG. 19 21 is a cross-sectional view of another aspect of the interconnect substrate in the fifth embodiment of the present invention; FIG. 22 is a cross-sectional view of the build-up circuit attached to the sacrificial carrier and soldered to the reinforcement layer in the sixth embodiment of the present invention Figure 23 is a cross-sectional view of the core layer provided in the structure of Figure 22 in the sixth embodiment of the present invention; 24 is a cross-sectional view of the structure of FIG. 23 in the sixth embodiment of the present invention, which provides a bending balancer and routing circuit; FIG. 25 is a sixth embodiment of the present invention, in which a cavity is formed in the structure of FIG. 24 to complete the interconnection substrate fabrication FIG. 26 is a cross-sectional view of the semiconductor assembly in the sixth embodiment of the present invention, the first semiconductor element is electrically connected to the interconnect substrate shown in FIG. 25; and FIG. 27 is another aspect of the sixth embodiment of the present invention Cross-sectional view of such interconnect substrate.
在下文中,將提供一實施例以詳細說明本發明之實施態樣。本發明之優點以及功效將藉由本發明所揭露之內容而更為顯著。在此說明所附之圖式係簡化過且做為例示用。圖式中所示之元件數量、形狀及尺寸可依據實際情況而進行修改,且元件的配置可能更為複雜。本發明中也可進行其他方面之實踐或應用,且不偏離本發明所定義之精神及範疇之條件下,可進行各種變化以及調整。 Hereinafter, an example will be provided to illustrate the implementation aspects of the present invention in detail. The advantages and effects of the present invention will be more obvious through the content disclosed by the present invention. The drawings attached to this description are simplified and used as examples. The number, shape, and size of the components shown in the drawings can be modified according to actual conditions, and the configuration of the components may be more complicated. The present invention can also be practiced or applied in other aspects, and various changes and adjustments can be made without departing from the spirit and scope defined by the present invention.
圖2-5為本發明第一實施例中,一種互連基板之製作方法剖視圖,該互連基板包括一加強層、一核心層、一彎翹平衡件及一路由電路。 2-5 is a cross-sectional view of a manufacturing method of an interconnect substrate in the first embodiment of the present invention. The interconnect substrate includes a reinforcement layer, a core layer, a warp balancer, and a routing circuit.
圖2為頂面及底面分別設有頂部接觸墊201及底部接觸墊203之加強層20剖視圖。於本實施例中,加強層20包括支撐基底21及設於支撐基底21底表面下方之底部重佈電路25。較佳為,加強層20具有高於100GPa的彈性模數,以保持元件接置區域的平坦度。為達所需剛度,支撐
基底21通常由高模數材料製成。更具體地說,支撐基底21可包括由高模數無機材料所製成之一基底板211、位於基底板211頂面上之一頂部佈線層213、位於基底板211底面上之一底部佈線層215、以及貫穿基底板211之金屬化貫孔(metallized through vias)217。支撐基底21頂面處之頂部佈線層213提供用以後續元件連接之頂部接觸墊201,並透過連接頂部佈線層213及底部佈線層215之金屬化貫孔217,電性連接至基底板21底面處之底部佈線層215。於本實施例中,該底部重佈電路25係示為多層增層電路,其包括交替輪流形成之底部絕緣層251及底部路由層253。底部絕緣層251從下方接觸、覆蓋且側向延伸於支撐基底21底面上。底部路由層253側向延伸於底部絕緣層251上,以提供用於下一級電性連接之底部接觸墊203,並包括有與支撐基底21之底部佈線層215直接接觸之金屬化導孔257(metallized vias)。因此,加強層20之頂部接觸墊201及底部接觸墊203通過金屬化導孔257及金屬化貫孔217相互電性連接。
2 is a cross-sectional view of the reinforcing
圖3為使用樹脂黏著劑51將加強層20貼附於核心層40開口401中之剖視圖。加強層20與核心層40開口401之內部側壁隔開,並利用加強層20外圍側壁與開口401內部側壁間之間隙內的樹脂黏著劑51,使加強層20黏附至核心層40開口401之內部側壁。核心層40之材料並無特定限制,其可為任何有機或無機材料。
FIG. 3 is a cross-sectional view of using a
圖4為加強層20及核心層40兩相對側上設有彎翹平衡件60及路由電路70之剖視圖。彎翹平衡件60設置於加強層20與核心層40之頂面以及樹脂黏著劑51上方,而路由電路70設置於加強層20與核心層40之底面以及樹脂黏著劑51下方。彎翹平衡件60(通常含有樹脂類材料)係用於抑
制結構彎曲或翹曲,故彎翹平衡件60的熱膨脹係數(CTE)較佳為實質上等於或接近於路由電路70的熱膨脹係數。更具體地說,為有效地維持結構所需之平整度,彎翹平衡件60與路由電路70之間的CTE差值較佳是控制為小於20ppm/℃。此外,於一些實例中,彎翹平衡件60厚度亦被控制為實質上等於或接近路由電路70厚度,以滿足嚴格的平坦度要求。於本實施例中,路由電路70係示為多層增層電路,並且包括交替輪流形成之多個介電層71及多個導線層73。每個導線層73側向延伸於其對應之介電層71上,並包含有位於介電層71中之金屬化導孔77。因此,導線層73可通過金屬化導孔77相互電性耦接。同樣地,最內層的導線層73可通過金屬化導孔77電性耦接至加強層20之底部接觸墊203。
4 is a cross-sectional view of a bending
圖5為移除部分彎翹平衡件60後之剖視圖。移除彎翹平衡件60之選定部分,以形成重疊於加強層20頂面上方之凹穴605。因此,加強層20之頂部接觸墊201對齊凹穴605,並自上方從凹穴605顯露出。較佳為,加強層20厚度(毫米單位)比上凹穴605開口面積(平方毫米單位)之比值為1×10-5或更大。藉由調整加強層厚度比上凹穴尺寸之比值,即可維持凹穴區域的剛度,以抑制凹穴區域出現彎曲或變形。於本實施例中,該加強層20側向延伸超過凹穴605周緣,且加強層20之外圍部位於彎翹平衡件60下方,以對彎翹平衡件60內緣部分提供支撐,因而增強整個結構的機械可靠性。
FIG. 5 is a cross-sectional view of a part of the bending
據此,已完成之互連基板100包括加強層20、核心層40、樹脂黏著劑51、彎翹平衡件60及路由電路70。加強層20可抵消不均勻厚度所引起之局部熱-機械應力,並對組裝於凹穴605中之晶片提供高模數可靠且
平坦的界面。於本實施例中,加強層20之彈性模數大於核心層40、彎翹平衡件60及路由電路70的彈性模數。此外,於一些散熱增益型實例中,加強層20的導熱率較佳高於核心層40、彎翹平衡件60及路由電路70的導熱率。因此,加強層20不僅可解決彎翹問題,其亦可作為散熱座,以增強散熱。核心層40通過樹脂黏著劑51接合至加強層20外圍側壁周圍,並位於彎翹平衡件60與路由電路70之間。彎翹平衡件60之CTE與路由電路70匹配,以防止互連基板100因CTE不匹配而彎曲或變形。路由電路70電性耦接至加強層20,並提供用以下一級連接之扇出路由/互連。
Accordingly, the completed
圖6為第一半導體元件81電性連接至圖5所示互連基板100之半導體組體剖視圖。第一半導體元件81(示為晶片)設置於凹穴605中,並通過凸塊91面朝下地安裝於加強層20之頂部接觸墊201上。由於凹穴區域被高模數加強層20從凹穴底部完全覆蓋,且加強層厚度與凹穴尺寸之間的比值獲得良好控制,因此可有效地抑制互連基板100發生彎曲或變形,以避免第一半導體元件81與加強層20之間發生電斷接。
6 is a cross-sectional view of the semiconductor assembly in which the
圖7為本發明第一實施例中另一互連基板態樣之剖視圖。該互連基板110與圖5所示結構相似,不同處在於,核心層40側向環繞、同形被覆並直接接觸加強層20之外圍側壁,且加強層20與核心層30之間不具樹脂黏著劑。
FIG. 7 is a cross-sectional view of another interconnection substrate in the first embodiment of the present invention. The
圖8為本發明第一實施例中又一互連基板態樣之剖視圖。該互連基板120與圖5所示結構相似,不同處在於,(i)複數調節件53分配於樹脂黏著劑51中,以於加強層20外圍側壁與核心層40開口401內部側壁之間的間隙中形成修飾接合基質50,(ii)核心層40具有第一垂直連接件47,
以及(iii)彎翹平衡件60具有第二垂直連接件67。調節件53的CTE通常低於樹脂黏著劑51的CTE,以有效降低樹脂裂損之風險。為達顯著效果,調節件53的CTE比樹脂黏著劑51的CTE低至少10ppm/℃。於本實施例中,以間隙316之總體積為基準,修飾接合基質50含有至少30%(體積百分比)之調節件53,且修飾接合基質50之熱膨脹係數較佳是小於50ppm/℃。因此,於熱循環期間,修飾接合基質50之內部膨脹及收縮現象可獲減緩,以防止裂損。此外,為有效釋放熱-機械性引起的應力,該修飾接合基質50較佳是具有大於10微米之足夠寬度(更佳為25微米或更多)於間隙中,以吸收應力。第一垂直連接件47提供核心層40頂面與底面之間的電性連接通道,並藉由路由電路70之額外金屬化導孔77接觸核心層40之底部圖案化金屬45,電性耦接至路由電路70。第二垂直連接件67提供彎翹平衡件60頂面與底面之間的電性連接通道,並電性連接至第一垂直連接件47。因此,彎翹平衡件60頂面上設有之頂部導電墊61可通過第一垂直連接件47及第二垂直連接件67電性連接至路由電路70。
FIG. 8 is a cross-sectional view of another interconnection substrate in the first embodiment of the present invention. The
圖9為本發明第一實施例中再一互連基板態樣之剖視圖。該互連基板130與圖8所示結構相似,不同處在於,該修飾接合基質50更延伸至間隙外並進一步覆蓋加強層20底面及核心層40底面,且路由電路70之最內層導線層73側向延伸於修飾接合基質50上,並包含有位於修飾接合基質50中之金屬化導孔77,其用以與加強層20及核心層40電性連接。於此態樣中,以修飾接合基質50總體積作為基準,該修飾接合基質50含有至少30%(體積百分比)之調節件53。
FIG. 9 is a cross-sectional view of another interconnection substrate in the first embodiment of the present invention. The
圖10為本發明第二實施例之互連基板剖視圖。 FIG. 10 is a cross-sectional view of the interconnect substrate according to the second embodiment of the present invention.
為了簡要說明之目的,上述實施例1中任何可作相同應用之敘述皆併於此,且無須再重複相同敘述。 For the purpose of brief description, any description that can be used for the same application in the above embodiment 1 is incorporated here, and the same description is not required to be repeated.
該互連基板200與圖5所示結構相似,不同處在於,加強層20更包括設於支撐基底21頂面上方之頂部重佈電路23。於本實施例中,該頂部重佈電路25示為多層增層電路,其包括交替輪流形成之頂部絕緣層231及頂部路由層233。該頂部絕緣層231從上方接觸、覆蓋並側向延伸於支撐基底21頂面上。該頂部路由層233側向延伸於頂部絕緣層231上,以提供用以後續元件接置之頂部接觸墊201,並包含有與支撐基底21頂部佈線層213直接接觸的金屬化導孔237。因此,頂部重佈電路23自凹穴605顯露並被彎翹平衡件60部分地覆蓋,且通過支撐基底21及底部重佈電路25電性連接至路由電路70。
The structure of the
圖11為第一半導體元件81電性連接至圖10所示互連基板200之半導體組體剖視圖。第一半導體元件81設置於凹穴605中,並通過凸塊91面朝下地安裝於加強層20之頂部接觸墊201上。因此,第一半導體元件81通過加強層20電性連接至路由電路70,其中加強層20提供高模數且平坦之平台,以確保第一半導體元件81與互連基板200之間的可靠連接。
FIG. 11 is a cross-sectional view of the semiconductor assembly in which the
圖12為本發明第二實施例中另一互連基板態樣之剖視圖。該互連基板210與圖10所示結構相似,不同處在於,該樹脂黏著劑51更進一步混有低CTE的調節件53,且核心層40及彎翹平衡件60分別具有第一垂直連接件47及第二垂直連接件67。低CTE之調節件53分散於樹脂黏著劑51中,以降低樹脂損裂的風險。第一垂直連接件47提供路由電路70與第二垂
直連接件67之間的電性連接。因此,設於彎翹平衡件60頂面上之頂部導電墊61可藉由第一垂直連接件47及第二垂直連接件67電性連接至路由電路70。
12 is a cross-sectional view of another interconnection substrate in the second embodiment of the present invention. The interconnect substrate 210 is similar to the structure shown in FIG. 10, except that the
圖13為本發明第三實施例之互連基板剖視圖。 Fig. 13 is a cross-sectional view of an interconnect substrate according to a third embodiment of the present invention.
為了簡要說明之目的,上述實施例中任何可作相同應用之敘述皆併於此,且無須再重複相同敘述。 For the purpose of brief description, any description that can be used for the same application in the above-mentioned embodiments is incorporated herein, and the same description does not need to be repeated.
該互連基板300與圖10所示結構相似,不同處在於,該加強層20未包括底部重佈電路於支撐基底21與路由電路70之間。於本實施例中,支撐基底21通過與支撐基底21底部佈線層215接觸的金屬化導孔77電性耦接至路由電路70。因此,加強層20之頂部接觸墊201及底部接觸墊203是通過頂部重佈電路23之金屬化導孔237及支撐基底21之金屬化貫孔217相互電性連接。
The
圖14為第一半導體元件81電性連接至圖13所示互連基板300之半導體組體剖視圖。第一半導體元件81設置於凹穴605中,並通過凸塊91覆晶式地安裝於加強層20上。因此,第一半導體元件81被彎翹平衡件60側向環繞,並藉由與加強層20頂部接觸墊201接觸之凸塊91,電性連接至路由電路70。
FIG. 14 is a cross-sectional view of the semiconductor assembly in which the
圖15為本發明第三實施例中另一互連基板態樣之剖視圖。該互連基板310與圖13所示結構相似,不同處在於,該樹脂黏著劑51更進一步混有低CTE的調節件53,以降低樹脂裂損的風險,且彎翹平衡件60包含有位於其頂面上之頂部導電墊61,該些頂部導電墊61藉由核心層40中的第
一垂直連接件47及彎翹平衡件60中之第二垂直連接件67電性連接至路由電路70。
15 is a cross-sectional view of another interconnection substrate in the third embodiment of the present invention. The
圖16為本發明第四實施例之互連基板剖視圖。 Fig. 16 is a cross-sectional view of an interconnect substrate according to a fourth embodiment of the present invention.
為了簡要說明之目的,上述實施例中任何可作相同應用之敘述皆併於此,且無須再重複相同敘述。 For the purpose of brief description, any description that can be used for the same application in the above-mentioned embodiments is incorporated herein, and the same description does not need to be repeated.
該互連基板400與圖13所示結構相似,不同處在於,低CTE之調節件53分配於樹脂黏著劑51中,以形成修飾接合基質50,且加強層20只包括支撐基底21,其上不具有頂部重佈電路。於本實施例中,支撐基底21自凹穴605顯露出,且彎翹平衡件60之內緣部分重疊於加強層20之支撐基底21頂面上方並與其接觸。
The
圖17為第一半導體元件81電性連接至圖16所示互連基板400之半導體組體剖視圖。第一半導體元件81面朝下地設置於凹穴605中,並通過凸塊91電性連接至加強層20之頂部接觸墊201上。因此,第一半導體元件81藉由凹穴605底部的高模數加強層20電性連接至互連基板400,其中凹穴605是被彎翹平衡件60之內部側壁側向圍繞。
FIG. 17 is a cross-sectional view of the semiconductor assembly in which the
圖18為本發明第四實施例中另一互連基板態樣之剖視圖。該互連基板410與圖16所示結構相似,不同處在於,該修飾接合基質50更延伸至間隙外並進一步覆蓋支撐基底21底面及核心層40底面,且核心層40及彎翹平衡件60分別具有第一垂直連接件47及第二垂直連接件67。經由第一垂直連接件47及第二垂直連接件67,設於彎翹平衡件60頂面上之頂部導電墊61可電性連接至路由電路70。
18 is a cross-sectional view of another interconnection substrate in the fourth embodiment of the present invention. The
圖19為本發明第五實施例之互連基板剖視圖。 Fig. 19 is a cross-sectional view of an interconnect substrate according to a fifth embodiment of the present invention.
為了簡要說明之目的,上述實施例中任何可作相同應用之敘述皆併於此,且無須再重複相同敘述。 For the purpose of brief description, any description that can be used for the same application in the above-mentioned embodiments is incorporated herein, and the same description does not need to be repeated.
該互連基板500與圖16所示結構相似,不同處在於,加強層20更具有與凹穴605對準的通孔205,且路由電路70包含有自通孔205及凹穴605顯露之金屬墊72。可經過移除加強件20的一部分並可選地移除部分路由電路70,以形成通孔205,其中通孔205的尺寸小於凹穴605的尺寸。於本實施例中,通孔205延伸穿過加強層20,並進一步延伸進入路由電路70之最內層介電層71中。
The
圖20為第一半導體元件81及第二半導體元件83封裝於圖19所示互連基板500之半導體組體剖視圖。第一半導體元件81面朝下地設置於凹穴605中,並通過第一凸塊92電性連接至加強層20之頂部接觸墊201。第二半導體元件83面朝上地設置於通孔205內,並經由第二凸塊93電性連接至第一半導體元件81,且貼附至金屬墊72。
20 is a cross-sectional view of a semiconductor assembly in which the
圖21為本發明第五實施例中另一互連基板態樣之剖視圖。該互連基板510與圖19所示結構相似,不同處在於,該修飾接合基質50更延伸至間隙外並進一步覆蓋加強層20底面及核心層40底面,且彎翹平衡件60包含有頂部導電墊61,其位於彎翹平衡件60頂面上,並透過核心層40中之第一垂直連接件47及彎翹平衡件60中之第二垂直連接件67電性連接至路由電路70。於此態樣中,該通孔205延伸穿過加強層20,並進一步延伸進入修飾接合基質50中。
FIG. 21 is a cross-sectional view of another interconnection substrate in the fifth embodiment of the present invention. The
圖22-25為本發明第六實施例中,另一種互連基板之製法剖視圖。 22-25 are cross-sectional views of another method of manufacturing an interconnect substrate in the sixth embodiment of the present invention.
為了簡要說明之目的,上述實施例中任何可作相同應用之敘述皆併於此,且無須再重複相同敘述。 For the purpose of brief description, any description that can be used for the same application in the above-mentioned embodiments is incorporated herein, and the same description does not need to be repeated.
圖22為增層電路33附接至犧牲載板31並焊接於加強層20上之剖視圖。增層電路33可通過增層製程直接形成於犧牲載體31上,隨後接至加強層20頂面上,該加強層20包括頂部接觸墊201、底部接觸墊203及金屬化貫孔217。於此圖示中,該增層電路33包括交替輪流形成於犧牲載板31上之多個絕緣層331及多個路由層335。該些路由層335通過絕緣層331中的金屬化導孔337相互電性耦接,且最下層之路由層335通過加強層20與增層電路33間之焊球35電性耦接至加強層20之頂部接觸墊201。因此,增層電路33之路由層335可通過焊球35、頂部接觸墊201及金屬化貫孔217,電性連接至加強層20之底部接觸墊203。可選地,可於增層電路33與加強層20之間塗佈底膠38。
FIG. 22 is a cross-sectional view of the build-
圖23為加強層20插入核心層40開口401中之剖視圖。加強層20之外圍側壁與核心層40開口401之內部側壁隔開,且被核心層40開口401之內部側壁側向圍繞。增層電路33與犧牲載板31則位於核心層40之開口401外。
FIG. 23 is a cross-sectional view of the reinforcing
圖24為加強層20及核心層40兩相對側上設有彎翹平衡件60及路由電路70之剖視圖。彎翹平衡件60從上方設置於核心層40及部分加強層20上,並側向環繞且同形被覆犧牲載板31與增層電路33之外圍邊緣,同
時進一步延伸進入加強層20外圍側壁與核心層40開口401內部側壁間之間隙中。路由電路70覆蓋加強層20及核心層40之底面,並透過金屬化導孔77電性耦接至加強層20之底部接觸墊203。
24 is a cross-sectional view of the reinforcing
圖25為移除犧牲載板31後之剖視圖。藉由移除載犧牲載板31,由彎翹平衡件60內部側壁與增層電路33頂面形成凹穴605,而增層電路33頂面處最頂層路由層335所提供之頂部端子墊338由凹穴605顯露出。
FIG. 25 is a cross-sectional view of the
據此,已完成之互連基板600包括加強層200、增層電路33、焊球35、核心層40、彎翹平衡件60及路由電路70。加強層20對準凹穴605並位於凹穴605下方,以於凹穴區域處提供足夠的剛度,從而抑制元件接置界面發生彎曲或變形。如上所述,加強層20厚度(以毫米為單位)比上凹穴605開口面積(以平方毫米為單位)之比值較佳是控制為1×10-5或更大,以於抗彎翹上產生顯著的有利效果。增層電路33設置於加強層20上,並由加強層20支撐,且提供頂部端子墊338,以供晶片組裝於凹穴605中。彎翹平衡件60之CTE較佳是實質上等於或接近於路由電路70之CTE,以有效維持互連基板600所需的平坦度。路由電路70電性連接至加強層20之底部接觸墊203,並自互連基板600底部提供用於下一級連接之電性接點。
Accordingly, the completed
圖26為第一半導體元件81電性連接至圖25所示互連基板600之半導體組體剖視圖。第一半導體元件81設置於凹穴605中,並通過凸塊91面朝下地安裝於凹穴605底部處之增層電路33的頂部端子墊338上。因此,第一半導體元件81可通過增層電路33及加強層20電性連接至路由電路70。
FIG. 26 is a cross-sectional view of the semiconductor assembly in which the
圖27為本發明第六實施例中另一互連基板態樣之剖視圖。該互連基板610與圖25所示結構相似,不同處在於,於提供彎翹平衡件60與路由電路70之前,於加強層20與核心層40之間的間隙填入修飾接合基質50。如上所述,修飾接合基質50可包含有低CTE的調節件53,其分散於樹脂黏著劑51中,以降低樹脂龜裂的風險。
FIG. 27 is a cross-sectional view of another interconnection substrate in the sixth embodiment of the present invention. The
如上述實施例所示,本發明建構出一種具有較佳可靠度之獨特互連基板,其主要包括加強層、核心層、彎翹平衡件、路由電路及可選地增層電路。上述之互連基板與組體僅為說明範例,本發明尚可透過其他多種實施例實現。此外,上述實施例可基於設計及可靠度之考量,彼此混合搭配使用或與其他實施例混合搭配使用。 As shown in the above embodiments, the present invention constructs a unique interconnect substrate with better reliability, which mainly includes a reinforcement layer, a core layer, a warp balancer, a routing circuit, and an optional build-up circuit. The above-mentioned interconnection substrate and assembly are only illustrative examples, and the present invention can be implemented by other various embodiments. In addition, the above-mentioned embodiments can be mixed and matched with each other or used with other embodiments based on considerations of design and reliability.
互連基板具有一凹穴,被彎翹平衡件內部側壁側向環繞,並被加強層從凹穴底部完全覆蓋。為於凹穴內進行元件連接,互連基板設有自凹穴顯露之電性接點。具體地說,凹穴可由彎翹平衡件之內部側壁與加強層之頂面形成,其中該加強層包含有自凹穴底部顯露之頂部接觸墊,以作為用於元件連接之電性接點。或者,凹穴可由彎翹平衡件之內部側壁與增層電路之頂面形成,其中該增層電路包含有自凹穴底部顯露之頂部端子墊,以作為用於元件連接之電性接點。通過對加強層厚度與凹穴尺寸(即加強層或增層電路之顯露頂面的面積)之間的比值作特定控制,即可確保加強層具有足夠的剛度,以補償形成凹穴所引起之結構弱點,進而抑制凹穴區域發生彎曲或變形。較佳為,加強層厚度(以毫米為單位)比上凹穴尺寸(以平方毫米為單位)之比值控制為1×10-5或更大。 The interconnection substrate has a cavity, which is laterally surrounded by the inner side wall of the warping balancer, and is completely covered by the reinforcing layer from the bottom of the cavity. In order to connect the components in the cavity, the interconnection substrate is provided with electrical contacts exposed from the cavity. Specifically, the cavity can be formed by the inner sidewall of the warped balancer and the top surface of the reinforcement layer, wherein the reinforcement layer includes a top contact pad exposed from the bottom of the cavity as an electrical contact for device connection. Alternatively, the cavity can be formed by the inner sidewall of the warped balancer and the top surface of the build-up circuit, wherein the build-up circuit includes a top terminal pad exposed from the bottom of the cavity as an electrical contact for device connection. By specifically controlling the ratio between the thickness of the reinforcement layer and the size of the cavity (that is, the area of the exposed top surface of the reinforcement layer or build-up circuit), it is possible to ensure that the reinforcement layer has sufficient rigidity to compensate for the formation of the cavity. Structural weaknesses, thereby inhibiting bending or deformation of the cavity area. Preferably, the ratio of the thickness of the reinforcement layer (in millimeters) to the size of the upper cavity (in square millimeters) is controlled to be 1×10 -5 or more.
加強層是從凹穴底部暴露或位於凹穴底部下方之非電子構件,其彈性模數高於核心層及路由電路的彈性模數,且較佳是高於100GPa,以維持互連基板及其半導體組體的平坦度。具體地說,加強層可包括支撐基底、可選地頂部重佈電路、以及可選地底部重佈電路,以在其頂面處提供頂部接觸墊,並在其底面處提供底部接觸墊。自凹穴底部顯露或位於凹穴底部下方之支撐基底是用於提供所需剛度,因此通常包括完全覆蓋凹穴底部之高模數無機基底板。於一較佳實施例中,支撐基底包括位於其頂面之頂部佈線層、位於其底面之底部佈線層、以及貫穿基底板之金屬化貫孔,其中金屬化貫孔係用於頂部佈線層與底部佈線層之間的垂直電性連接。為了重分佈路由(routing redistribution),頂部及底部重佈電路可視情況分別設置於支撐基底之頂面上方及底面下方。頂部及底部重佈電路通常各自包括交替形成之至少一絕緣層及至少一路由層。例如,頂部重佈電路可包括位於支撐基底頂面上之頂部絕緣層以及位於頂部絕緣層上之頂部路由層,該頂部路由層電性耦接至支撐基底之頂部佈線層,而底部重佈電路可包括位於支撐基底底面上之底部絕緣層以及於底部絕緣層上之底部佈線層,該底部路由層電性耦接至支撐基底之底部佈線層。因此,頂部重佈電路之頂部路由層可提供加強層之頂部接觸墊,而底部重佈電路之底部路由層可提供加強層之底部接觸墊。可選地,加強層更可具有對準於凹穴的通孔。更具體地說,加強層的通孔尺寸小於凹穴尺寸,且加強層的通孔與凹穴連通,並可進一步延伸進入路由電路中。據此,加強層的通孔可提供容置半導體元件的空間。此外,由於核心層和路由電路通常包含具有非常低導熱率的樹脂介電材及玻璃纖維,因此晶片所產生的熱流經該些區 域將遭受到非常高的熱阻。於此情況下,若加強層之導熱率高於核心層和路由電路的導熱率,則加強層便可作為散熱座。 The reinforcement layer is a non-electronic component exposed from the bottom of the cavity or located below the bottom of the cavity. Its elastic modulus is higher than that of the core layer and the routing circuit, and preferably higher than 100 GPa, to maintain the interconnect substrate and its The flatness of the semiconductor assembly. Specifically, the reinforcement layer may include a supporting substrate, optionally a top rerouted circuit, and optionally a bottom rerouted circuit to provide a top contact pad at its top surface and a bottom contact pad at its bottom surface. The supporting substrate exposed from the bottom of the cavity or located below the bottom of the cavity is used to provide the required rigidity, and therefore usually includes a high-modulus inorganic substrate plate that completely covers the bottom of the cavity. In a preferred embodiment, the supporting substrate includes a top wiring layer on its top surface, a bottom wiring layer on its bottom surface, and metallized through holes penetrating the base plate, wherein the metalized through holes are used for the top wiring layer and Vertical electrical connections between the bottom wiring layers. To redistribute routing (routing redistribution), the top and bottom redistribution circuits can be respectively arranged above the top surface and below the bottom surface of the supporting substrate as appropriate. The top and bottom redistribution circuits usually each include at least one insulating layer and at least one routing layer alternately formed. For example, the top redistributed circuit may include a top insulating layer on the top surface of the supporting substrate and a top routing layer on the top insulating layer, the top routing layer is electrically coupled to the top wiring layer of the supporting substrate, and the bottom redistributed circuit It may include a bottom insulating layer on the bottom surface of the supporting substrate and a bottom wiring layer on the bottom insulating layer, and the bottom routing layer is electrically coupled to the bottom wiring layer of the supporting substrate. Therefore, the top routing layer of the top redistribution circuit can provide the top contact pads of the reinforcement layer, and the bottom routing layer of the bottom redistribution circuit can provide the bottom contact pads of the reinforcement layer. Optionally, the reinforcement layer may further have a through hole aligned with the cavity. More specifically, the size of the through hole of the reinforcement layer is smaller than the size of the cavity, and the through hole of the reinforcement layer communicates with the cavity and can further extend into the routing circuit. Accordingly, the through hole of the reinforcement layer can provide a space for accommodating the semiconductor device. In addition, since the core layer and routing circuit usually contain resin dielectric materials and glass fibers with very low thermal conductivity, the heat generated by the chip flows through these areas. The domain will experience very high thermal resistance. In this case, if the thermal conductivity of the strengthening layer is higher than the thermal conductivity of the core layer and the routing circuit, the strengthening layer can be used as a heat sink.
核心層設置於加強層外圍側壁周圍,並可直接接觸加強層外圍側壁,或者核心層具有與加強層外圍側壁分隔開的內部側壁。於一較佳實施例中,核心層具有一開口,且設於核心層開口中之加強層可利用樹脂黏著劑或彎翹平衡件的一部分黏附至開口內部側壁。通常,相較於加強層及核心層之CTE,樹脂黏著劑的CTE可能極高,因此在受限區域中的熱循環期間容易因內部膨脹和收縮而引起裂縫。為了降低黏著劑損裂的風險,可進一步將複數調節件(其CTE低於樹脂黏著劑的CTE)分配於樹脂黏著劑中,以於加強層外圍側壁與開口內部側壁間之間隙中形成修飾接合基質。較佳為,調節件之含量為間隙總體積之至少30%(體積百分比),更佳為50%以上,且樹脂黏著劑與調節件之間的CTE差值可為10ppm/℃或更高,以展現顯著效果。因此,修飾接合基質之CTE可低於50ppm/℃,可減緩熱循環期間修飾接合基質之內部膨脹及收縮現象,以防止龜裂。此外,為有效釋放熱-機械引起的應力,該修飾接合基質於間隙中較佳具有大於10微米(更佳為25微米以上)之足夠寬度,以吸收應力。再者,該修飾接合基質可延伸至間隙外,並進一步覆蓋加強層及核心層之底面。透過修飾接合基質側向延伸於加強層與核心層下方,可分散修飾接合基質與加強層之間以及修飾接合基質與核心層之間的界面應力,從而有助於進一步降低裂損風險。可選地,核心層可包括電性耦接至路由電路之至少一第一垂直連接件。因此,核心層可於路由電路與彎翹平衡件之間提供信號垂直傳導路徑或/及能量傳遞及返回通道。 The core layer is arranged around the peripheral side wall of the reinforcement layer and can directly contact the peripheral side wall of the reinforcement layer, or the core layer has an inner side wall separated from the peripheral side wall of the reinforcement layer. In a preferred embodiment, the core layer has an opening, and the reinforcing layer provided in the opening of the core layer can be adhered to the inner side wall of the opening by using a resin adhesive or a part of the bending balance member. Generally, the CTE of the resin adhesive may be very high compared to the CTE of the reinforcing layer and the core layer, and therefore, it is easy to cause cracks due to internal expansion and contraction during thermal cycling in a confined area. In order to reduce the risk of adhesive cracking, a plurality of adjusting elements (with CTE lower than the CTE of the resin adhesive) can be further distributed in the resin adhesive to form a modified joint in the gap between the outer side wall of the reinforcing layer and the inner side wall of the opening Matrix. Preferably, the content of the adjusting element is at least 30% (volume percentage) of the total volume of the gap, more preferably 50% or more, and the CTE difference between the resin adhesive and the adjusting element may be 10 ppm/°C or higher, To show a significant effect. Therefore, the CTE of the modified bonding matrix can be lower than 50ppm/°C, which can slow down the internal expansion and contraction of the modified bonding matrix during thermal cycling to prevent cracking. In addition, in order to effectively release the thermal-mechanical stress, the modified bonding matrix preferably has a sufficient width of more than 10 microns (more preferably more than 25 microns) in the gap to absorb the stress. Furthermore, the modified bonding matrix can extend beyond the gap and further cover the bottom surface of the reinforcing layer and the core layer. By extending the modified bonding matrix laterally below the reinforcing layer and the core layer, the interface stress between the modified bonding matrix and the reinforcing layer and between the modified bonding matrix and the core layer can be dispersed, thereby helping to further reduce the risk of cracking. Optionally, the core layer may include at least one first vertical connector electrically coupled to the routing circuit. Therefore, the core layer can provide a signal vertical conduction path or/and an energy transmission and return path between the routing circuit and the warp balancer.
設置於核心層頂面上方之彎翹平衡件通常含有樹脂類材料,且可進一步延伸至加強層外圍側壁與核心層內部側壁之間的間隙中。為了抑制互連基板的彎曲或翹曲,彎翹平衡件的CTE及厚度較佳是實質上等於或接近路由電路的CTE及厚度。例如,可將彎翹平衡件與路由電路之間的CTE差值控制為小於20ppm/℃,以有效維持互連基板所需的平坦度。於一較佳實施例中,彎翹平衡件之內緣部分重疊於加強層之頂面上方,使得彎翹平衡件下方之加強層邊緣部分可對彎翹平衡件之內緣部分提供支撐,從而增強互連基板的機械可靠性。可選地,彎翹平衡件可包括至少一第二垂直連接件,其電性耦接至核心層之第一垂直連接件。因此,設於彎翹平衡件頂面處之頂部導電墊可通過第一和第二垂直連接件電性連接至路由電路。 The warping balancer arranged above the top surface of the core layer usually contains resin-like materials, and can further extend into the gap between the peripheral side wall of the reinforcing layer and the inner side wall of the core layer. In order to suppress the bending or warpage of the interconnect substrate, the CTE and thickness of the warping balancer are preferably substantially equal to or close to the CTE and thickness of the routing circuit. For example, the CTE difference between the warp balancer and the routing circuit can be controlled to be less than 20 ppm/°C, so as to effectively maintain the required flatness of the interconnect substrate. In a preferred embodiment, the inner edge part of the warping balance piece overlaps the top surface of the reinforcement layer, so that the edge portion of the reinforcement layer below the warpage balance piece can provide support to the inner edge portion of the warpage balance piece, thereby Enhance the mechanical reliability of the interconnect substrate. Optionally, the warping balance member may include at least one second vertical connecting member electrically coupled to the first vertical connecting member of the core layer. Therefore, the top conductive pad provided at the top surface of the warping balance member can be electrically connected to the routing circuit through the first and second vertical connecting members.
設置於加強層及核心層底面下方之路由電路包含有導線層,其中導線層可藉由其金屬化導孔,與加強層之底部接觸墊電性連接,且可視情況地與核心層之第一垂直連接件電性連接。例如,路由電路可為不具核心板之多層增層電路,其包括至少一介電層及至少一導線層,該導線層包含有位於介電層中之金屬化導孔,並側向延伸於介電層上。介電層與導線層可交替輪流形成,若需要更多的信號路由則可重複形成。因此,路由電路可通過金屬化導孔電性連接至加強層之底部接觸墊,並可視情況地電性連接至核心層之第一垂直連接件。於加強層具有通孔之態樣中,路由電路的一部分可從通孔及凹穴顯露,且通孔較佳是被路由電路之至少一介電層從下方覆蓋。 The routing circuit disposed under the bottom surface of the reinforcing layer and the core layer includes a wire layer, wherein the wire layer can be electrically connected to the bottom contact pad of the reinforcing layer through its metallized vias, and may be connected to the first layer of the core layer as appropriate. The vertical connector is electrically connected. For example, the routing circuit can be a multi-layer build-up circuit without a core board, which includes at least one dielectric layer and at least one wire layer. On the electrical layer. The dielectric layer and the wire layer can be alternately formed, and can be formed repeatedly if more signal routing is required. Therefore, the routing circuit can be electrically connected to the bottom contact pad of the reinforcement layer through the metalized vias, and can be electrically connected to the first vertical connector of the core layer as appropriate. In the aspect where the reinforcement layer has a through hole, a part of the routing circuit can be exposed from the through hole and the cavity, and the through hole is preferably covered by at least one dielectric layer of the routing circuit from below.
設置於加強層頂面上之可選增層電路可透過焊球電性耦接至加強層之頂部接觸墊,且其頂面處具有自凹穴顯露之頂部端子墊。增層電路通常包括至少一絕緣層及至少一路由層,該路由層包含有位於絕緣層中之金屬化導孔,並側向延伸於絕緣層上。絕緣層與路由層可交替輪流形成,若需要更多的信號路由則可重複形成。通過加強層,增層電路可電性連接至路由電路。 The optional build-up circuit arranged on the top surface of the reinforcement layer can be electrically coupled to the top contact pad of the reinforcement layer through solder balls, and the top surface has a top terminal pad exposed from the cavity. The build-up circuit usually includes at least one insulating layer and at least one routing layer. The routing layer includes metalized vias located in the insulating layer and extending laterally on the insulating layer. The insulating layer and the routing layer can be alternately formed, and can be formed repeatedly if more signal routing is required. Through the reinforcement layer, the build-up circuit can be electrically connected to the routing circuit.
本發明亦提供一種半導體組體,其中如晶片之第一半導體元件設置於上述互連基板之凹穴中,並電性連接至加強層之頂部接觸墊。具體地說,第一半導體元件可藉由凸塊(如金或焊料凸塊)電性連接至互連基板。例如,於加強層之頂部接觸墊自凹穴顯露之態樣中,該第一半導體元件可設置於凹穴內,並藉由與頂部接觸墊接觸之凸塊,安裝且電性連接至加強層頂面上。因此,該第一半導體元件可透過加強層,電性連接至路由電路。或者,於增層電路之頂部端子墊自凹穴顯露之另一態樣中,第一半導體元件可設置於凹穴中,並藉由與頂部端子墊接觸之凸塊,安裝且電性連接至增層電路頂面上。於此另一態樣中,該第一半導體元件可透過加強層及增層電路,電性連接至路由電路。此外,當加強層具有如上所述之通孔時,半導體組體更可包括第二半導體元件(如晶片),其設置於通孔中,並通過凸塊電性連接至第一半導體元件。 The present invention also provides a semiconductor assembly, in which a first semiconductor element such as a chip is disposed in the cavity of the above-mentioned interconnection substrate and is electrically connected to the top contact pad of the reinforcing layer. Specifically, the first semiconductor device may be electrically connected to the interconnect substrate through bumps (such as gold or solder bumps). For example, in the state where the top contact pad of the reinforcement layer is exposed from the cavity, the first semiconductor element can be disposed in the cavity and mounted and electrically connected to the reinforcement layer by bumps contacting the top contact pad Top surface. Therefore, the first semiconductor element can be electrically connected to the routing circuit through the reinforcing layer. Alternatively, in another aspect in which the top terminal pad of the build-up circuit is exposed from the cavity, the first semiconductor element can be placed in the cavity and mounted and electrically connected to the bump by the bump contacting the top terminal pad On the top surface of the build-up circuit. In this other aspect, the first semiconductor element can be electrically connected to the routing circuit through the reinforcement layer and the build-up circuit. In addition, when the reinforcement layer has the through hole as described above, the semiconductor assembly may further include a second semiconductor element (such as a wafer) disposed in the through hole and electrically connected to the first semiconductor element through bumps.
該組體可為第一級或第二級單晶或多晶裝置。例如,該組體可為包含單一晶片或多枚晶片之第一級封裝體。或者,該組體可為包含單一封裝體或多個封裝體之第二級模組,其中每一封裝體可包含單一或多枚晶片。該半導體元件可為封裝晶片或未封裝晶片。此外,該半導體元件可為裸晶片,或是晶圓級封裝晶粒等。 The assembly can be a first-stage or a second-stage single crystal or polycrystalline device. For example, the assembly may be a first-level package including a single chip or multiple chips. Alternatively, the assembly may be a second-level module including a single package or multiple packages, wherein each package may include a single or multiple chips. The semiconductor element can be a packaged chip or an unpackaged chip. In addition, the semiconductor device can be a bare chip, or a wafer-level package die.
「覆蓋」一詞意指於垂直及/或側面方向上不完全以及完全覆蓋。例如,於一較佳實施例中,加強層從下方完全覆蓋凹穴,不論另一元件(如增層電路)是否位於加強層與凹穴之間。 The term "covering" means incomplete and complete coverage in the vertical and/or lateral directions. For example, in a preferred embodiment, the reinforcement layer completely covers the cavity from below, regardless of whether another component (such as a build-up circuit) is located between the reinforcement layer and the cavity.
「環繞」一詞意指元件間的相對位置,無論元件之間是否有另一元件。例如,於一較佳實施例中,核心層側向環繞加強層,無論加強層與核心層之間是否有另一元件(如樹脂黏著劑)。 The term "surround" refers to the relative position of components, regardless of whether there is another component between them. For example, in a preferred embodiment, the core layer laterally surrounds the reinforcing layer, regardless of whether there is another element (such as a resin adhesive) between the reinforcing layer and the core layer.
「安裝於...上/上方」、「貼附至」、「延伸...上」、「設置於...上/上方/下方」、「位於...下方」及「重疊於...上方」語意包含元件間之接觸與非接觸。例如,於一較佳實施例中,路由電路設置於加強層底面下方,並進一步延伸至核心層底面上,不論路由電路是否接觸核心層及加強層或是通過修飾接合基質與核心層及加強層相分隔。 "Install on...above", "Attach to", "Extend...", "Set on...above/above/below", "Locate on... .. "Above" semantically includes contact and non-contact between components. For example, in a preferred embodiment, the routing circuit is disposed under the bottom surface of the reinforcement layer and further extends to the bottom surface of the core layer, regardless of whether the routing circuit contacts the core layer and the reinforcement layer or is modified by the bonding matrix and the core layer and the reinforcement layer Separate.
「電性連接」、「電性耦接」之詞意指直接或間接電性連接。例如,於一較佳實施例中,路由電路可藉由加強層,電性連接至增層電路,但不與增層電路接觸。 The terms "electrical connection" and "electrical coupling" mean direct or indirect electrical connection. For example, in a preferred embodiment, the routing circuit can be electrically connected to the build-up circuit through the reinforcement layer, but not in contact with the build-up circuit.
藉由此方法製備成的互連基板係為可靠度高、價格低廉、且非常適合大量製造生產。本發明之製作方法具有高度適用性,且係以獨特、進步之方式結合運用各種成熟之電性及機械性連接技術。此外,本發明之製作方法不需昂貴工具即可實施。因此,相較於傳統技術,此製作方法可大幅提升產量、良率、效能與成本效益。 The interconnect substrate prepared by this method has high reliability, low price, and is very suitable for mass production. The manufacturing method of the present invention has high applicability, and combines various mature electrical and mechanical connection technologies in a unique and progressive way. In addition, the manufacturing method of the present invention can be implemented without expensive tools. Therefore, compared with the traditional technology, this manufacturing method can greatly improve the yield, yield, performance and cost-effectiveness.
在此所述之實施例係為例示之用,其中該些實施例可能會簡化或省略本技術領域已熟知之元件或步驟,以免模糊本發明之特點。同樣地,為使圖式清晰,圖式亦可能省略重覆或非必要之元件及元件符號。 The embodiments described here are for illustrative purposes, and these embodiments may simplify or omit elements or steps that are well known in the art so as not to obscure the characteristics of the present invention. Similarly, in order to make the drawings clear, the drawings may also omit redundant or unnecessary components and component symbols.
100:互連基板100: Interconnect substrate
20:加強層20: Reinforcement layer
201:頂部接觸墊201: Top contact pad
203:底部接觸墊203: bottom contact pad
21:支撐基底21: Support base
40:核心層40: core layer
51:樹脂黏著劑51: Resin adhesive
60:彎翹平衡件60: Bending balance piece
605:凹穴605: dent
70:路由電路70: routing circuit
71:介電層71: Dielectric layer
73:導線層73: Wire layer
77:金屬化導孔77: Metallized vias
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US20130032390A1 (en) * | 2011-08-05 | 2013-02-07 | Industrial Technology Research Institute | Packaging substrate having embedded interposer and fabrication method thereof |
US20150115433A1 (en) * | 2013-10-25 | 2015-04-30 | Bridge Semiconductor Corporation | Semiconducor device and method of manufacturing the same |
US20160197063A1 (en) * | 2013-11-13 | 2016-07-07 | Bridge Semiconductor Corporation | Semiconductor package with package-on-package stacking capability and method of manufacturing the same |
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US20130032390A1 (en) * | 2011-08-05 | 2013-02-07 | Industrial Technology Research Institute | Packaging substrate having embedded interposer and fabrication method thereof |
US20150115433A1 (en) * | 2013-10-25 | 2015-04-30 | Bridge Semiconductor Corporation | Semiconducor device and method of manufacturing the same |
US20160197063A1 (en) * | 2013-11-13 | 2016-07-07 | Bridge Semiconductor Corporation | Semiconductor package with package-on-package stacking capability and method of manufacturing the same |
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