TWI734817B - Measuring device - Google Patents
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- TWI734817B TWI734817B TW106125669A TW106125669A TWI734817B TW I734817 B TWI734817 B TW I734817B TW 106125669 A TW106125669 A TW 106125669A TW 106125669 A TW106125669 A TW 106125669A TW I734817 B TWI734817 B TW I734817B
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- 239000013307 optical fiber Substances 0.000 claims abstract description 64
- 239000000835 fiber Substances 0.000 claims abstract description 30
- 230000003595 spectral effect Effects 0.000 claims abstract description 22
- 230000005540 biological transmission Effects 0.000 claims abstract description 17
- 238000004364 calculation method Methods 0.000 claims abstract description 8
- 230000000149 penetrating effect Effects 0.000 claims abstract description 6
- 230000003287 optical effect Effects 0.000 claims description 46
- 235000012431 wafers Nutrition 0.000 description 77
- 238000005259 measurement Methods 0.000 description 15
- 230000001681 protective effect Effects 0.000 description 7
- 238000004458 analytical method Methods 0.000 description 6
- 230000006870 function Effects 0.000 description 5
- 238000001514 detection method Methods 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 239000004575 stone Substances 0.000 description 3
- 239000013078 crystal Substances 0.000 description 2
- 230000010287 polarization Effects 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 101000582320 Homo sapiens Neurogenic differentiation factor 6 Proteins 0.000 description 1
- 102100030589 Neurogenic differentiation factor 6 Human genes 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 229910052736 halogen Inorganic materials 0.000 description 1
- 150000002367 halogens Chemical class 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000010355 oscillation Effects 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
- 230000003252 repetitive effect Effects 0.000 description 1
- 238000001228 spectrum Methods 0.000 description 1
- 230000002269 spontaneous effect Effects 0.000 description 1
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B11/00—Measuring arrangements characterised by the use of optical techniques
- G01B11/02—Measuring arrangements characterised by the use of optical techniques for measuring length, width or thickness
- G01B11/06—Measuring arrangements characterised by the use of optical techniques for measuring length, width or thickness for measuring thickness ; e.g. of sheet material
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B11/00—Measuring arrangements characterised by the use of optical techniques
- G01B11/02—Measuring arrangements characterised by the use of optical techniques for measuring length, width or thickness
- G01B11/06—Measuring arrangements characterised by the use of optical techniques for measuring length, width or thickness for measuring thickness ; e.g. of sheet material
- G01B11/0608—Height gauges
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B49/00—Measuring or gauging equipment for controlling the feed movement of the grinding tool or work; Arrangements of indicating or measuring equipment, e.g. for indicating the start of the grinding operation
- B24B49/02—Measuring or gauging equipment for controlling the feed movement of the grinding tool or work; Arrangements of indicating or measuring equipment, e.g. for indicating the start of the grinding operation according to the instantaneous size and required size of the workpiece acted upon, the measuring or gauging being continuous or intermittent
- B24B49/04—Measuring or gauging equipment for controlling the feed movement of the grinding tool or work; Arrangements of indicating or measuring equipment, e.g. for indicating the start of the grinding operation according to the instantaneous size and required size of the workpiece acted upon, the measuring or gauging being continuous or intermittent involving measurement of the workpiece at the place of grinding during grinding operation
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B9/00—Measuring instruments characterised by the use of optical techniques
- G01B9/02—Interferometers
- G01B9/02001—Interferometers characterised by controlling or generating intrinsic radiation properties
- G01B9/02012—Interferometers characterised by controlling or generating intrinsic radiation properties using temporal intensity variation
- G01B9/02014—Interferometers characterised by controlling or generating intrinsic radiation properties using temporal intensity variation by using pulsed light
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/02—Manufacture or treatment of semiconductor devices or of parts thereof
- H01L21/04—Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer
- H01L21/18—Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer the devices having semiconductor bodies comprising elements of Group IV of the Periodic Table or AIIIBV compounds with or without impurities, e.g. doping materials
- H01L21/30—Treatment of semiconductor bodies using processes or apparatus not provided for in groups H01L21/20 - H01L21/26
- H01L21/302—Treatment of semiconductor bodies using processes or apparatus not provided for in groups H01L21/20 - H01L21/26 to change their surface-physical characteristics or shape, e.g. etching, polishing, cutting
- H01L21/304—Mechanical treatment, e.g. grinding, polishing, cutting
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- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Condensed Matter Physics & Semiconductors (AREA)
- Manufacturing & Machinery (AREA)
- Computer Hardware Design (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Power Engineering (AREA)
- Length Measuring Devices By Optical Means (AREA)
- Investigating Or Analysing Materials By Optical Means (AREA)
- Testing Or Measuring Of Semiconductors Or The Like (AREA)
- Mechanical Treatment Of Semiconductor (AREA)
Abstract
[課題]本發明的課題為提供一種構成單純且低價的測量裝置。 [解決手段]依據本發明,可提供一種測量裝置,為測量板狀物的厚度或高度的測量裝置,且至少是由下述所構成:脈衝寬頻光源,以脈衝光方式來發出對板狀物具有穿透性之波長區的光;光纖布拉格光柵,傳達該脈衝寬頻光源所發出之脈衝光且因應於傳達距離來將脈衝光分光成相異之波長並使其逆行;光纖傳達設備,配設在該光纖布拉格光柵並且將已逆行之脈衝光分歧而傳達至光纖;測定端子,具備有將該光纖的端部分歧為2而配設在其中一個端面上且生成逆行於該光纖的第1返回光之鏡子、及配設於另一個端面且將脈衝光聚光於板狀物之接物透鏡;光分歧設備,對第1返回光、以及在該板狀物之上表面反射之脈衝光與穿透該板狀物而在下表面反射之脈衝光相干涉而逆行於該光纖的第2返回光進行分歧;分光干涉波形生成設備,從在該光分歧設備所分歧之第1返回光與第2返回光的1個脈衝的時間差中求出波長,並且檢測各波長的光強度,以生成1個脈衝之分光干涉波形;及算出設備,對該分光干涉波形生成設備所生成之分光干涉波形進行波形解析以算出板狀物的厚度或高度。[Problem] The problem of the present invention is to provide a simple and low-cost measuring device. [Solution] According to the present invention, a measuring device can be provided, which is a measuring device for measuring the thickness or height of a plate, and is composed of at least the following: a pulsed broadband light source, which emits a pulsed light against the plate Light in the penetrating wavelength region; fiber Bragg grating, which transmits the pulsed light emitted by the pulsed broadband light source and splits the pulsed light into different wavelengths and makes it retrograde according to the transmission distance; optical fiber transmission equipment, equipped In the fiber Bragg grating, the retrograde pulse light is split and transmitted to the optical fiber; the measuring terminal is provided with the end portion of the optical fiber divided into 2 and arranged on one of the end faces to generate the first return retrograde to the optical fiber The light mirror and the objective lens arranged on the other end surface and condensing the pulsed light on the plate; the light splitting device, the first return light and the pulsed light reflected on the upper surface of the plate The pulsed light that penetrates the plate and is reflected on the lower surface interferes with the second return light that travels retrograde to the optical fiber to split; the splitting interference waveform generation device is used to split the first return light and the second that are split by the light splitting device The wavelength is obtained from the time difference of 1 pulse of the return light, and the light intensity of each wavelength is detected to generate the spectral interference waveform of 1 pulse; and the calculation device, the spectral interference waveform generated by the spectral interference waveform generating device is waveform Analyze to calculate the thickness or height of the plate.
Description
發明領域 本發明是有關於一種測量板狀物之厚度、或高度的測量裝置。FIELD OF THE INVENTION The present invention relates to a measuring device for measuring the thickness or height of a plate.
發明背景 將IC、LSI等複數個器件以分割預定線區劃並形成於正面上之晶圓,是在藉由磨削裝置來磨削背面而形成預定的厚度之後,藉由切割裝置、雷射加工裝置來分割成一個個的器件,並利用於行動電話、個人電腦等電氣機器上。BACKGROUND OF THE INVENTION A wafer formed on the front surface of a plurality of devices such as IC, LSI, etc., divided by predetermined lines, is ground by a grinding device to form a predetermined thickness, and then processed by a dicing device and laser. The device is divided into individual devices and used in electrical equipment such as mobile phones and personal computers.
已被提出的技術為:磨削裝置具備有保持晶圓的工作夾台、及磨削設備,該磨削設備是將磨削輪可旋轉地配設而成,該磨削輪是將磨削被保持在該工作夾台上之晶圓的背面的磨削磨石配置成環狀,磨削裝置並具備藉由分光干涉波形而以非接觸方式來檢測晶圓的厚度的檢測設備,藉此將晶圓磨削成所期望之厚度(參照例如專利文獻1)。 先前技術文獻 專利文獻The technology that has been proposed is: the grinding device is equipped with a work chuck table for holding wafers, and a grinding device. The grinding device is rotatably arranged with a grinding wheel. The grinding grindstone on the backside of the wafer held on the work chuck is arranged in a ring shape, and the grinding device is equipped with a detection device that detects the thickness of the wafer in a non-contact manner by using a spectral interference waveform, thereby The wafer is ground to a desired thickness (see, for example, Patent Document 1). Prior Art Documents Patent Documents
專利文獻1:日本專利特開2011-143488號公報Patent Document 1: Japanese Patent Laid-Open No. 2011-143488
發明概要 發明欲解決之課題 然而,在上述之專利文獻1所記載之技術中於欲檢測厚度或高度的情形下,必須將在被加工物之上表面及下表面所反射之反射光分歧之後,藉由將反射光設成平行光之準直透鏡(collimation lens)、和繞射光柵來對兩反射光的干涉進行繞射,並進一步透過聚光透鏡將對應於各波長的繞射訊號傳送至線型影像感測器,並對以該線型影像感測器等所檢測出的反射光之各波長中的光強度進行檢測以求出分光干涉波形。由此可知,會有下述問題:為了測量厚度及高度而搭載之裝置變多,構成較複雜且裝置整體變得高價。SUMMARY OF THE INVENTION The problem to be solved by the invention. However, in the technique described in
本發明是有鑒於上述事實而作成的發明,其主要的技術課題在於提供一種構成單純且低價的測量裝置。 用以解決課題之手段The present invention is an invention made in view of the above-mentioned facts, and its main technical subject is to provide a simple and low-cost measuring device. Means to solve the problem
為了解決上述主要的技術課題,依據本發明,可提供一種測量裝置,其為測量板狀物的厚度或高度的測量裝置,且至少是由下述所構成:脈衝寬頻光源,以脈衝光方式來發出對板狀物具有穿透性之波長區的光;光纖布拉格光柵,傳達該脈衝寬頻光源所發出之脈衝光且因應於傳達距離來將脈衝光分光成相異之波長並使其逆行;光纖傳達設備,配設在該光纖布拉格光柵並且將已逆行之脈衝光分歧而傳達至光纖;測定端子,具備有將該光纖的端部分歧為2而配設在其中一個端面上且生成逆行於該光纖的第1返回光之鏡子、及配設於另一個端面且將脈衝光聚光於板狀物之接物透鏡;光分歧設備,對在該板狀物之上表面反射之脈衝光與穿透該板狀物而在下表面反射之脈衝光相干涉而逆行於該光纖的第2返回光進行分歧;分光干涉波形生成設備,從在該光分歧設備所分歧之第1返回光與第2返回光的1個脈衝的時間差中求出波長,並且檢測各波長的光強度,以生成1個脈衝之分光干涉波形;及算出設備,對該分光干涉波形生成設備所生成之分光干涉波形進行波形解析以算出板狀物的厚度或高度。 發明效果In order to solve the above-mentioned main technical problems, according to the present invention, a measuring device can be provided, which is a measuring device for measuring the thickness or height of a plate, and is composed of at least the following: a pulsed broadband light source, using a pulsed light method It emits light in the wavelength region that is penetrative to the plate; fiber Bragg grating, which transmits the pulsed light emitted by the pulsed broadband light source, and according to the transmission distance, splits the pulsed light into different wavelengths and makes it retrograde; optical fiber The transmission device is arranged on the fiber Bragg grating and splits the retrograde pulse light to the optical fiber; the measuring terminal is provided with the end portion of the optical fiber divided into 2 and arranged on one of the end faces to generate the retrograde pulse light. The first returning light mirror of the optical fiber, and the objective lens arranged on the other end surface and condensing the pulsed light on the plate; the optical splitting device, the pulsed light reflected on the upper surface of the plate and the penetrating lens The pulsed light reflected on the lower surface of the plate-like object interferes with the second return light that travels retrograde to the optical fiber to split; the split light interference waveform generation device is used to split the first return light and the second return light that are split by the light splitting device The wavelength is obtained from the time difference of one pulse of light, and the light intensity of each wavelength is detected to generate a spectral interference waveform of one pulse; and a calculation device to analyze the waveform of the spectral interference waveform generated by the spectral interference waveform generating device To calculate the thickness or height of the plate. Invention effect
本發明的測量裝置,是如上述地構成,且特別是由以下述所構成:脈衝寬頻光源,以脈衝光方式來發出對板狀物具有穿透性之波長區的光;光纖布拉格光柵,傳達該脈衝寬頻光源所發出之脈衝光且因應於傳達距離來將脈衝光分光成相異之波長並使其逆行;光纖傳達設備,配設在該光纖布拉格光柵並且將已逆行之脈衝光分歧而傳達至光纖;測定端子,具備有將該光纖的端部分歧為2而配設在其中一個端面上且生成逆行於該光纖的第1返回光之鏡子、及配設於另一個端面且將脈衝光聚光於板狀物之接物透鏡;光分歧設備,對在該板狀物之上表面反射之脈衝光與穿透該板狀物而在下表面反射之脈衝光相干涉而逆行於該光纖的第2返回光進行分歧;分光干涉波形生成設備,從在該光分歧設備所分歧之第1返回光與第2返回光的1個脈衝的時間差中求出波長,並且檢測各波長的光強度,以生成1個脈衝之分光干涉波形;及算出設備,對該分光干涉波形生成設備所生成之分光干涉波形進行波形解析以算出板狀物的厚度或高度,藉此能夠以單純的構成來測量厚度偏差,並能夠提供低價的測量裝置。The measuring device of the present invention is constructed as described above, and in particular, is constructed as follows: a pulsed broadband light source, which emits light in a wavelength region that is penetrating to a plate in a pulsed light method; and a fiber Bragg grating, which transmits The pulsed light emitted by the pulse broadband light source splits the pulsed light into different wavelengths and makes it retrograde according to the transmission distance; the optical fiber transmission equipment is installed in the fiber Bragg grating and transmits the retrograde pulsed light by branching To the optical fiber; the measurement terminal is equipped with a mirror that divides the end of the optical fiber into 2 and arranges it on one of the end faces and generates the first return light retrograde to the optical fiber, and is arranged on the other end face and pulses light The objective lens that focuses the light on the plate; the light branching device interferes with the pulsed light reflected on the upper surface of the plate and the pulsed light reflected on the lower surface of the plate, and travels retrograde to the optical fiber. The second return light is branched; the spectroscopic interference waveform generation device finds the wavelength from the time difference of one pulse of the first return light and the second return light branched by the optical branching device, and detects the light intensity of each wavelength, To generate a spectral interference waveform of 1 pulse; and a calculation device, which analyzes the spectral interference waveform generated by the spectral interference waveform generation device to calculate the thickness or height of the plate, so that the thickness can be measured with a simple configuration Deviation, and can provide low-cost measuring devices.
用以實施發明之形態 以下,就本發明之測量裝置,參照附圖來詳細地說明。Modes for Carrying Out the Invention Hereinafter, the measuring device of the present invention will be described in detail with reference to the accompanying drawings.
圖1中所示為,具備有本發明之測量裝置的磨削裝置1的整體立體圖、及藉由本發明之測量裝置來測量厚度、高度之作為板狀物的晶圓10。如圖所示之磨削裝置1具備有以標號2來表示整體的裝置殼體。該裝置殼體2具有大致長方體形狀的主部21、及設置於該主部21的後端部(在圖1中為右上端)且朝上方延伸的直立壁22。於直立壁22的前表面,以可朝上下方向移動的方式裝設有作為磨削設備的磨削單元3。FIG. 1 shows an overall perspective view of a
磨削單元3具備有移動基台31和裝設在該移動基台31的主軸單元4。移動基台31是構成為與配設在直立壁22之一對引導軌道可滑動地卡合。在像這樣可滑動地裝設在設置於直立壁22之一對該引導軌道上的移動基台31的前表面上,可透過朝前方突出之支撐部來安裝作為磨削設備的主軸單元4。The
該主軸單元4具備有主軸殼體41、旋轉自如地配設在該主軸殼體41上的旋轉主軸42、和用於驅動旋轉該旋轉主軸42之作為驅動源的伺服馬達43。在該主軸殼體41上可旋轉地被支撐的旋轉主軸42,是將一端部(在圖1中為下端部)突出於主軸殼體41的下端而配設,並且在下端部上設有輪安裝座44。並且,在此輪安裝座44的下表面安裝有磨削輪5。於此磨削輪5的下表面配設有由複數個磨輪片(segment)所構成的磨削磨石51。The
圖示的磨削裝置1,具備有使磨削單元3沿著該一對引導軌道在上下方向(相對於後述之工作夾台的保持面垂直的方向)上移動的磨削單元進給機構6。此磨削單元進給機構6具備配設在直立壁22的前側且實質上鉛直地延伸的公螺桿61、和用於旋轉驅動該公螺桿61之作為驅動源的脈衝馬達62,且是由配備在該移動基台31之背面之圖未示的公螺桿61的軸承構件等所構成。當此脈衝馬達62正轉時,會使移動基台31(即研磨單元3)下降(亦即使其前進),當脈衝馬達62逆轉時,會使移動基台31(即磨削單元3)上升(亦即使其後退)。The illustrated
於上述殼體2的主部21上配設有保持作為被加工物的板狀物(晶圓10)之作為保持設備的工作夾台機構7。工作夾台機構7具備有工作夾台71、覆蓋該工作夾台71之周圍的蓋構件72、和配設在該蓋構件72之前後的伸縮設備73及74。工作夾台71是構成為藉由使圖未示之吸引設備作動而將晶圓10吸引保持在其上表面(保持面)。此外,工作夾台71是藉由圖未示之旋轉驅動設備而可旋轉地被構成,並且藉由圖未示之工作夾台移動設備而使其可在圖1所示之被加工物載置區70a及與磨削輪5相向之磨削區70b之間(箭頭X所示之X軸方向上)移動。The
再者,上述之伺服馬達43、脈衝馬達62、和圖未示之工作夾台移動設備等是藉由後述之控制設備20而被控制。又,在圖示之實施形態中,晶圓10在外周部形成有表示結晶方位的凹口(notch),並且在其正面貼附作為保護構件之保護膠帶12,且將此保護膠帶12側保持在工作夾台71的上表面(保持面)。Furthermore, the above-mentioned
圖示之磨削裝置1具備有測量被保持在工作夾台71之晶圓10的厚度、高度的測量裝置8。此測量裝置8具備有測量殼體80,且如圖所示地在構成裝置殼體2的長方體形狀之主部21的上表面,配設在使工作夾台71於從被加工物載置區域70a至磨削區70b之間移動之路徑途中的側邊,且以於被加工物載置區域70a與磨削區70b之間移動工作夾台71之時,可從上方測量保持在工作夾台71上之晶圓10的方式配置。於該測量殼體80的下表面,是將測定端子81設置成觀看被定位到正下方之工作夾台71,並且以可在圖中箭頭Y所示之方向(Y軸方向)上往復移動的方式構成。參照圖2更詳細地說明該測量裝置8。The
圖示之實施形態中的測量裝置8具備有:寬頻光源(以下稱為「脈衝寬頻光源82」),振盪產生包含對作為被加工物之晶圓10具有穿透性之預定的波長(例如波長1100nm~1900nm)的脈衝光;光纖傳達設備83a,供來自該脈衝寬頻光源82的脈衝光LB1入射;光纖布拉格光柵(fiber bragg grating)83,將脈衝光LB1透過光纖傳達設備83a而入射;光纖f2,將在該光纖布拉格光柵83反射而逆行之光在光纖傳達設備83a分歧而傳達;光纖f3,連接於該光纖f2;測定端子81,具備有將該光纖f3的端部分歧成2條光路而配設在形成其中一條光路的光纖f4之端面且生成逆行於該光纖f4的第1返回光的鏡子81c、及配設在該分歧為2的另一條光路(光纖f3)的端面上且將傳達至該光纖f3之光聚光於晶圓10的接物透鏡81a;光分歧設備84,對以從該接物透鏡81a照射出之光LB2在該晶圓10之上表面反射而成的反射光和穿透該晶圓10而在晶圓10之下表面反射而成的反射光相干涉,並逆行於該光纖f3的第2返回光、及該第1返回光進行分歧;受光元件85,檢測在該光分歧設備84分歧之第1返回光、與第2返回光相干涉而於光纖f5行進之返回光的光強度;及控制設備20,從1個脈衝之時間差中特定在受光元件85所受光的該返回光之波長,藉此檢測按每個各波長的光強度並且將以受光元件85所檢測出之每個波長的該光強度輸入且儲存。並且,該控制設備20具備有分光干涉波形生成設備及算出設備,該分光干涉波形生成設備是以根據時間差所特定之波長和該檢測出之光強度為基礎而生成1個脈衝之分光干涉波形,該算出設備是對該分光干涉波形生成設備所生成之分光干涉波形進行波形解析以算出晶圓10之厚度、及晶圓10之正面、背面的高度。再者,該脈衝寬頻光源82,可以選擇LED、LD、SLD(超發光二極體,Super Luminescent Diode)、ASE(放大自發放射,Amplified Spontaneous Emission)、SC(超連續光譜,Super Continuum)、鹵素光源等,並且是以例如重覆頻率10kHz(脈衝間隔=100μs)、脈衝寬度10ns來照射。The measurement device 8 in the illustrated embodiment is provided with a broadband light source (hereinafter referred to as "pulse
光纖布拉格光柵83形成有繞射光柵k1~k17,該等繞射光柵k1~k17於對構成光纖布拉格光柵83的光纖f1入射具有寬頻帶之光譜的光時,會只反射所入射之光的特定的波長成分,而使除此之外的波長全部都穿透。在本實施形態中,是以約8km來構成該光纖f1的長度,並且從入射位置起每隔500m依序配設有該繞射光柵k1~k17。如圖所示,離入射位置最近的繞射光柵k1只反射波長1100nm的光,而其他波長成分的光會穿透。此外,下一個繞射光柵k2只反射波長1150nm之波長成分的光,並使其他波長成分的光穿透。像這樣進行,剩餘的繞射光柵k3~k17會將設定為每隔50nm的1200nm、1250nm、…1900nm之波長成分的光依序反射。The fiber Bragg grating 83 is formed with diffraction gratings k1 to k17. When the diffraction gratings k1 to k17 are incident on the optical fiber f1 constituting the fiber Bragg grating 83, light having a wide-band spectrum will only reflect a specific aspect of the incident light. The wavelength component of the wavelength, and all other wavelengths are penetrated. In this embodiment, the length of the optical fiber f1 is approximately 8 km, and the diffraction gratings k1 to k17 are sequentially arranged every 500 m from the incident position. As shown in the figure, the diffraction grating k1 closest to the incident position only reflects light with a wavelength of 1100 nm, while light with other wavelength components will pass through. In addition, the next diffraction grating k2 only reflects light with a wavelength component of 1150 nm and transmits light with other wavelength components. In this way, the remaining diffraction gratings k3 to k17 will sequentially reflect light with wavelength components of 1200 nm, 1250 nm, ... 1900 nm set at every 50 nm.
又,發揮使在光纖布拉格光柵83反射之光分歧的功能之光纖傳達設備83a、將在晶圓10反射之返回光分歧的光分歧設備84,可由例如偏振保持光纖耦合器、偏振保持光纖循環器、單模光纖耦合器等之任一個中適當選擇。又,作為檢測光強度的受光元件85,能夠使用一般熟知的光檢測器(photodetector)、線型影像感測器等。In addition, the
控制設備20是由電腦所構成,並具備有依照控制程式進行運算處理之中央運算處理裝置(CPU)、保存控制程式等之唯讀記憶體(ROM)、用於暫時保存檢測出的檢測值、運算結果等之可讀寫的隨機存取記憶體(RAM)、輸入介面、及輸出介面(省略了有關細節的圖示)。本實施形態的控制設備20,是控制磨削裝置1的各驅動部分,並且具有下述功能:將執行如上述地生成分光干涉波形的分光干涉波形生成設備、對該分光干涉波形生成設備所生成之分光干涉波形進行波形解析以算出晶圓10之厚度、高度的算出設備的程式儲存到唯讀記憶體(ROM),且驅動脈衝寬頻光源82,將受光元件85的檢測值儲存到隨機存取記憶體(RAM),藉此算出晶圓10之厚度、高度。本實施形態的磨削裝置1、測量裝置8是大致如以上地構成,並且參照圖2、3在以下說明其作用。The
藉由本發明的測量裝置8進行的晶圓10的厚度、高度之測量,是藉由例如以磨削裝置1磨削已載置在工作夾台71上的晶圓10之後,使其從磨削區70b朝被加工物載置區70a的方向移動,而於使其通過測定端子81的正下方之時進行。如上述,從脈衝寬頻帶光源82是以重覆頻率10kHz(進行照射之間隔=100μs)來照射包含對晶圓10具有穿透性之預定的波長(1100nm~1900nm)成分之脈衝寬度10ns的脈衝光。從脈衝寬頻光源82所照射出之脈衝光LB1,是透過配設在光纖布拉格光柵83的光纖傳達設備83而入射到光纖f1。The measurement of the thickness and height of the
已入射到光纖f1的脈衝光為具有1100~1900nm之波長成分的光,並且在離該光纖f1之入射位置最近的繞射光柵k1中,只有1100nm之波長成分的光會如圖中箭頭所示地反射而逆行於光纖f1,其他的波長成分的光會穿透。在繞射光柵k1反射而逆行於光纖f1的光會在光纖傳達設備83a分歧至光纖f2。已分歧到光纖f2之光,是經由光分歧設備84而傳達至光纖f3,並於在該光纖f3的前端部於形成已分歧為2條的其中一條光路的光纖f4中行進。已於光纖f4行進之該光會在形成於光纖f4之端面的鏡子81c反射,並逆行於該光纖f4而形成第1返回光。又,與此同時,在光纖f3之前端部於已分歧為2條之另一條光路(光纖f3)中行進之光,是透過測定端子81之接物透鏡81a而照射到定位在正下方之晶圓10的測定位置。照射於晶圓10的預定的測定位置之1100nm波長的光,會在晶圓10的上表面及下表面反射,且兩反射光相干涉並且形成逆行於光纖f3的第2返回光。該第1返回光與該第2返回光會相干涉而成為1個返回光並逆行於光纖f3,且在光分歧設備84分歧而於光纖f5行進並到達受光元件85。其結果,可檢測對光纖f1入射1個脈衝光之時間t1中的1100nm的波長之返回光的光強度。此光強度是與時間t1、及被照射之晶圓10的X軸方向的X座標、Y軸方向的Y座標的位置建立關連並儲存於控制設備20的隨機存取記憶體(RAM)的任意之儲存區域中。The pulsed light that has entered the fiber f1 is light with a wavelength component of 1100~1900nm, and in the diffraction grating k1 closest to the incident position of the fiber f1, only the light with a wavelength component of 1100nm will be shown by the arrow in the figure The ground reflects and goes retrograde to the optical fiber f1, and the light of other wavelength components will penetrate. The light reflected by the diffraction grating k1 and retrograde to the optical fiber f1 diverges to the optical fiber f2 in the optical
依據圖2繼續進行說明,脈衝光LB1在時間t1透過光纖傳達設備83a入射於光纖f1之後,穿透繞射光柵k1之脈衝光是具有時間差而到達下一個繞射光柵k2。繞射光柵k2只反射1150nm之波長成分的光,其他的波長成分的光會穿透。在繞射光柵k2如箭頭所示地反射而逆行於光纖f1之1150nm的光,是與上述之1100nm的光同樣地,會經由光分歧設備84而傳達至光纖f3,並且透過測定端子81的接物透鏡81a而照射到定位在正下方之晶圓10的測定位置,並且照射到鏡子81c。在該鏡子81c反射之光,是逆行於光纖f4而形成第1返回光,已到達晶圓10之光,會在定位於該測定端子81a的正下方之晶圓10的上表面及下表面反射,且兩反射光相干涉而形成逆行於光纖f3的第2返回光。該第1返回光與該第2返回光會相干涉而形成1個返回光並逆行於光纖f3,且在光分歧設備84分歧而於光纖f5行進並到達受光元件85。該1150nm之波長的返回光,由於是在配設於從該繞射光柵k1於光纖f1行進500m之位置上的下一個繞射光柵k2上反射,所以從光對光纖f1入射的時間t1起具有預定的時間差而到達受光元件85(時間t2)。像這樣進行,可藉由以該時間差而特定之時間t2,來特定在晶圓10之上表面及下表面反射之1150nm的波長的返回光的光強度。此光強度是與依據時間t2而特定之波長、及被照射之晶圓10的X軸方向的X座標、Y軸方向的Y座標的位置建立關連並儲存於控制設備20的隨機存取記憶體(RAM)的任意之儲存區域中。Continuing the description based on FIG. 2, after the pulsed light LB1 enters the optical fiber f1 through the optical
以下,同樣地,在光纖布拉格光柵83的光纖f1上的繞射光柵k3~k17中,可將具有預定之時間差而按各繞射光柵設定之相異的波長成分(1200nm、1250nm、…1900nm)之光依序反射並照射到鏡子81c與晶圓10,且形成在鏡子81c反射之第1返回光、及在晶圓10的上表面和下表面反射之反射光相干涉而成的第2返回光,並依序在受光元件85檢測光強度。並且,將該光強度、在該時間t3~t17所特定之波長、及被照射之晶圓10的X軸方向的X座標、Y軸方向的Y座標的位置建立關連並儲存於控制設備20的隨機存取記憶體(RAM)的任意之儲存區域中。再者,以光纖布拉格光柵83所生成之各波長成分的光的反射時間差,與脈衝間隔相比為極短的時間,在照射1個脈衝光且下一個脈衝光照射之前,針對全部之波長成分(1100~1900nm)的返回光的光強度的檢測即結束。Hereinafter, similarly, among the diffraction gratings k3 to k17 on the fiber f1 of the fiber Bragg grating 83, different wavelength components (1200nm, 1250nm,...1900nm) can be set for each diffraction grating with a predetermined time difference. The light is sequentially reflected and irradiated to the
如上述,於控制設備20上,可以將以從脈衝寬頻光源82開始照射1個脈衝光之後的時間差所特定的波長、以受光元件85所檢測之光強度、及測定座標位置建立關連並儲存,且按每個晶圓10之預定座標位置生成如圖3(a)所示的分光干涉波形。圖3(a)所顯示的是,橫軸是返回光的波長(λ),縱軸是以受光元件85所檢測之按每個該波長的光強度。 以下,針對以控制設備20根據上述之分光干涉波形來執行的波形解析為基礎,而算出晶圓10的厚度之例子進行說明。As mentioned above, on the
將從定位於該測定端子81之光纖f3的上端部至鏡子81c的光路長度設為(L1),將從該光纖f3的上端部至被保持在工作夾台71的晶圓10的上表面的光路長度設為(L2),將從該光纖f3的上端部至被保持在工作夾台71的晶圓10的下表面的光路長度設為(L3),並且將光路長度(L1)與光路長度(L2)之差值設為第1光路長度差(d1=L1-L2)、將光路長度(L1)與光路長度(L3)之差值設為第2光路長度差(d2=L1-L3)、將光路長度(L3)與光路長度(L2)之差值設為第3光路長度差(d3=L3-L2)。再者,該光路長度(L1)本身為不會變化的長度,並且是設想從光纖f3的上端部至工作夾台71的上表面的距離來設定該長度。The optical path length from the upper end of the optical fiber f3 positioned at the
接著,控制設備20是根據如上述之圖3(a)所示的對晶圓10之按每個預定位置所生成之分光干涉波形來執行波形解析。此波形解析雖然可以根據例如傅立葉轉換理論和小波(Wavelet)轉換理論來執行,但在以下所述之實施形態中是針對使用如下述數學式1、數學式2、數學式3所示之傅立葉轉換公式的例子來說明。Next, the
[數學式1] [Math 1]
[數學式2] [Math 2]
[數學式3] [Math 3]
上述數學式中,λ為波長,d為上述第1光路長度差(d1=L1-L2)、第2光路長度差(d2=L1-L3)、及第3光路長度差(d3=L3-L2),W(λn)為窗函數。上述數學式1是在cos的理論波形與上述分光干涉波形(I(λn))的比較中,求出波的周期最接近(相關性高)之光路長度差(d)、亦即求出分光干涉波形與理論上之波形函數的相關係數較高之光路長度差(d)。又,上述數學式2是在sin的理論波形與上述分光干涉波形(I(λn))的比較中,求出波的周期最接近(相關性高)之第1光路長度差(d1=L1-L2)、第2光路長度差(d2=L1-L3)、及第3光路長度差(d3=L3-L2)、亦即求出分光干涉波形與理論上的波形函數的相關係數較高之第1光路長度差(d1=L1-L2)、第2光路長度差(d2=L1-L3)、及第3光路長度差(d3=L3-L2)。並且,上述數學式3是求出數學式1的結果與數學式2的結果之平均值。In the above formula, λ is the wavelength, and d is the first optical path length difference (d1=L1-L2), the second optical path length difference (d2=L1-L3), and the third optical path length difference (d3=L3-L2) ), W(λn) is the window function. The above
控制設備20是藉由執行依據上述數學式1、數學式2、數學式3之運算,而能夠依據起因於包含在反射光之返回光的各光路長度差之分光的干涉,得到圖3(b)所示之訊號強度的波形。在圖3(b)中橫軸是顯示光路長度差(d),縱軸是顯示訊號強度。在圖3(b)所示之例子中,是在光路長度差(d)為500μm的位置(s1)、330μm的位置(s2)、180μm的位置(s3)上將訊號強度顯示得較高。亦即,光路長度差(d)為500μm的位置之訊號強度s1是第1光路長度差(d1=L1-L2)的位置,且所表示的是在工作夾台71上定位於上方之晶圓11的背面10b之從工作夾台71的上表面起算的高度。又,光路長度差(d)為300μm的位置之訊號強度s2是第2光路長度差(d2=L1-L3)的位置,且所表示的是在工作夾台71上定位於下方之晶圓11的正面10a之從工作夾台71的上表面起算的高度。此外,光路長度差(d)為150μm的位置之訊號強度s3是第3光路長度差(d3=L3-L2)的位置,且所表示的是晶圓10的厚度。並且,將在該測定端子87與該工作夾台71之相對的X軸方向之位置、及定位於Y軸方向之接物透鏡88的位置所特定之測量位置的座標(X座標、Y座標)中的晶圓10的高度、厚度儲存到控制設備20的隨機存取記憶體(RAM)中。The
在本實施形態中,是藉由保持有測定端子81的驅動機構81b的作動,而以在箭頭Y1所示之方向上可往復移動的方式被構成,且一邊使測定端子81相對於已定位在測量裝置8之正下方的晶圓10在Y軸方向上移動,並且使工作夾台71在X軸方向上移動,一邊對晶圓10整個面執行上述之厚度測量。In this embodiment, the
由於根據圖示之實施形態中的測量裝置8,能夠以單純之構成容易地求出晶圓10的厚度,且是依據起因於進行反射之反射光的光路長度差所得到之分光干涉波形來檢測晶圓10在加工時的晶圓10之厚度、高度,因此可以在不受貼附於晶圓10之正面的保護膠帶12的厚度的變化影響的情形下,正確地測量晶圓11的厚度、高度 。According to the measuring device 8 in the illustrated embodiment, the thickness of the
測量裝置8是如以上地構成,以下,說明關於使用具備有該測量裝置8之磨削裝置1將晶圓10磨削成預定之厚度的順序。The measuring device 8 is configured as described above. Hereinafter, the procedure for grinding the
在正面貼附有保護膠帶12的晶圓10,是藉由將保護膠帶12側載置在已定位於圖1所示之磨削裝置1中的被加工物載置區70a的工作夾台71上,且作動圖未示之吸引設備,而被吸引保持在工作夾台71上。從而,保持於工作夾台71上的晶圓10會成為背面10b在上側。The
接著,控制設備20會作動已保持有晶圓10的工作夾台71之圖未示的移動設備,並移動工作夾台71以定位至磨削區70b、且將磨削輪5的複數個磨削磨石51的外周緣定位成通過工作夾台71之旋轉中心。Next, the
像這樣將磨削輪5與保持在工作夾台71上的晶圓10設定(set)成預定的位置關係,且控制設備20會驅動圖未示之旋轉驅動設備而以例如300rpm的旋轉速度來旋轉工作夾台71,並且驅動上述之伺服馬達43而以例如6000rpm的旋轉速度來旋轉磨削輪5。然後,朝晶圓10供給磨削水,並且正轉驅動磨削單元進給機構6的脈衝馬達62以使磨削輪5下降(磨削進給),並將複數個磨削磨石51以預定之壓力推壓於為晶圓10之上表面(背面10b)的被磨削面。其結果,可磨削晶圓10之被磨削面(磨削步驟)。In this way, the grinding wheel 5 and the
結束該磨削步驟之後,可藉由使保持有已磨削之晶圓10的工作夾台71朝位於X軸方向之前方的被加工物載置區70a側移動,而將晶圓10定位在測量裝置8之測定端子81的正下方,並且如上述地使測量裝置8作動以得到對應於晶圓10上之各座標位置的分光干涉波形並且使波形解析設備執行,以測量並儲存晶圓10的厚度、高度。藉由按晶圓10的每個預定位置來執行這樣的測量,並儲存晶圓10之表面的厚度、高度,且確認磨削後之晶圓10整個面的厚度、高度,就能判定磨削步驟之良窳,並且因應需要而實施再磨削,而將磨削步驟實施到成為預定的厚度為止。After the grinding step is completed, the
又,在上述之實施形態中,雖然以對已結束磨削步驟之晶圓的整個面進行由該測量裝置8進行之測量的方式作了說明,但是並非限定於此,也可以例如,將該測量裝置8的測量殼體80的設置位置設定在圖1所示之磨削區70b的附近。藉由如此地構成,亦可做到在使保持在磨削裝置1之工作夾台機構7上的晶圓10接受磨削輪5之作用而被磨削之時,與露出之晶圓10相面對來一邊移動測定端子85一邊使其淹沒在磨削時所供給之磨削水中並定位,以測量磨削中的晶圓10的厚度,且可做到藉由將磨削中的晶圓10的厚度反饋至控制設備20以有效率地磨削成所期望的厚度、高度。In addition, in the above-mentioned embodiment, although the measurement by the measuring device 8 is performed on the entire surface of the wafer for which the grinding step has been completed is described, it is not limited to this. For example, the The installation position of the measuring
此外,依據本發明所構成的測量裝置8,不需要如本實施形態地配設在磨削裝置1中,也可以作為與磨削裝置1獨立之單一的裝置而構成。又,亦可併設到與磨削裝置1不同的其他的加工裝置,例如,也可以適用在對複數個器件被分割預定線所區劃而於正面形成之晶圓的分割預定線照射雷射光線,以施行成為分割起點之加工並分割成一個個的器件的雷射加工裝置上。更具體地說,將對晶圓具有穿透性之波長的雷射光線的聚光點定位於分割預定線的內部來照射,而沿著分割預定線在內部形成改質層的雷射加工方法是已知的,藉由本發明之測量裝置,也可以做到沿著分割預定線測量晶圓的表面高度,並根據所測量出的晶圓表面之高度來控制雷射光線的聚光點位置。藉由如此進行,可以將雷射加工時的聚光點位置定位於晶圓內部的所期望的深度,而變得可良好地進行分割。In addition, the measuring device 8 constructed according to the present invention does not need to be arranged in the grinding
再者,根據本發明的測量裝置,雖然可求出要求出之成為測量對象的板狀物的厚度、高度,但亦可因應需要而僅測量厚度、高度的任一個。Furthermore, according to the measuring device of the present invention, although the required thickness and height of the plate to be measured can be obtained, it is also possible to measure only any one of the thickness and height as required.
1‧‧‧磨削裝置10‧‧‧晶圓10a‧‧‧正面10b‧‧‧背面12‧‧‧保護膠帶2‧‧‧裝置殼體20‧‧‧控制設備21‧‧‧主部22‧‧‧直立壁3‧‧‧磨削單元31‧‧‧移動基台4‧‧‧主軸單元41‧‧‧主軸殼體42‧‧‧旋轉主軸43‧‧‧伺服馬達44‧‧‧輪安裝座5‧‧‧磨削輪51‧‧‧磨削磨石6‧‧‧磨削單元進給機構61‧‧‧公螺桿62‧‧‧脈衝馬達7‧‧‧工作夾台機構70a‧‧‧被加工物載置區70b‧‧‧磨削區71‧‧‧工作夾台72‧‧‧蓋構件73、74‧‧‧伸縮設備8‧‧‧厚度測量裝置80‧‧‧測量殼體81‧‧‧測定端子81a‧‧‧接物透鏡81b‧‧‧驅動機構81c‧‧‧鏡子82‧‧‧脈衝寬頻光源83‧‧‧光纖布拉格光柵83a‧‧‧光纖傳達設備84‧‧‧光分歧設備85‧‧‧受光元件LB1‧‧‧脈衝光LB2‧‧‧光f1~f5‧‧‧光纖k1~k17‧‧‧繞射光柵s1、s2、s3‧‧‧訊號強度Y1‧‧‧箭頭X、Y‧‧‧方向1‧‧‧Grinding device 10‧‧‧wafer 10a‧‧‧front 10b‧‧‧back 12‧‧‧protective tape 2‧‧‧device housing 20‧‧‧control equipment 21‧‧‧main part 22‧ ‧‧Vertical wall 3‧‧‧Grinding unit 31‧‧‧Mobile base 4‧‧‧Spindle unit 41‧‧‧Spindle housing 42‧‧‧Rotating spindle 43‧‧‧Servo motor 44‧‧‧Wheel mount 5‧‧‧Grinding wheel 51‧‧‧Grinding grinding stone Processing object placement area 70b‧‧‧Grinding area 71‧‧‧Working clamp table 72‧‧‧Cover member 73,74‧‧‧Telescopic device 8‧‧‧Thickness measuring device 80‧‧‧Measuring housing 81‧‧ ‧Measurement terminal 81a‧‧‧Object lens 81b‧‧‧Drive mechanism 81c‧‧‧Mirror 82‧‧‧Pulse broadband light source 83‧‧‧Fiber Bragg grating 83a‧‧‧Optical fiber transmission equipment 84‧‧‧Optical splitting equipment 85 ‧‧‧Light receiving element LB1‧‧‧Pulse light LB2‧‧‧Light f1~f5‧‧‧Optical fiber k1~k17‧‧‧Diffraction grating s1, s2, s3‧‧‧Signal intensity Y1‧‧‧Arrow X, Y ‧‧‧direction
圖1是根據本發明所構成之測量裝置可適用的磨削裝置的立體圖。 圖2是用於說明根據本發明所構成之測量裝置的構成之說明圖。 圖3(a)、(b)是顯示藉由圖2所示之測量裝置所生成之分光干涉波形之一例、及藉由對該分光干涉波形進行波形解析而得到的光路長度差和訊號強度之一例的圖。Fig. 1 is a perspective view of a grinding device to which the measuring device constructed according to the present invention can be applied. Fig. 2 is an explanatory diagram for explaining the structure of a measuring device constructed according to the present invention. Figures 3(a) and (b) show an example of the spectral interference waveform generated by the measuring device shown in Figure 2, and the difference in optical path length and signal intensity obtained by waveform analysis of the spectral interference waveform. Diagram of an example.
10‧‧‧晶圓 10‧‧‧wafer
20‧‧‧控制設備 20‧‧‧Control equipment
71‧‧‧工作夾台 71‧‧‧Working Clamping Table
80‧‧‧測量殼體 80‧‧‧Measuring shell
81‧‧‧測定端子 81‧‧‧Determination terminal
81a‧‧‧接物透鏡 81a‧‧‧Objective lens
81b‧‧‧驅動機構 81b‧‧‧Drive mechanism
81c‧‧‧鏡子 81c‧‧‧Mirror
82‧‧‧脈衝寬頻光源 82‧‧‧Pulse broadband light source
83‧‧‧光纖布拉格光柵 83‧‧‧Fiber Bragg Grating
83a‧‧‧光纖傳達設備 83a‧‧‧Fiber optic transmission equipment
84‧‧‧光分歧設備 84‧‧‧Optical branch equipment
85‧‧‧受光元件 85‧‧‧Light receiving element
LB1‧‧‧脈衝光 LB1‧‧‧Pulse light
LB2‧‧‧光 LB2‧‧‧Light
f1~f5‧‧‧光纖 f1~f5‧‧‧Fiber
k1、k2、k3、k4、k5、k6、k7、k17‧‧‧繞射光柵 k1, k2, k3, k4, k5, k6, k7, k17‧‧‧ diffraction grating
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