TWI734143B - Multifunction combined brake system device - Google Patents
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- TWI734143B TWI734143B TW108125565A TW108125565A TWI734143B TW I734143 B TWI734143 B TW I734143B TW 108125565 A TW108125565 A TW 108125565A TW 108125565 A TW108125565 A TW 108125565A TW I734143 B TWI734143 B TW I734143B
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本發明係關於一種兩輪車液壓制動系統裝置,特別是關於一種用於自行車及機踏車液壓制動系統的多功能聯合制動系統裝置。 The invention relates to a hydraulic brake system device for a two-wheeled vehicle, in particular to a multifunctional combined brake system device for a bicycle and a motorcycle hydraulic brake system.
習知的兩輪車液壓碟煞系統最普遍的是(1)左右手單獨制動前輪或後輪(Single-hand brake single wheel,往後簡稱(1)SBS)。在近幾年,為行車安全發展出的(2)一手制動前輪,另一手同時制動前輪及後輪(歐盟稱為Combined Brake Systems),往後簡稱(2)CBS。或是(3)左右手任一手制動時,均可同時制動前輪及後輪的”永遠有兩個制動”(Always Two Brake往後簡稱(3)ATB裝置),以上各種制動系統,在意外產生時,騎士會下意識緊急雙手捏下制動握把,結果常常發生前輪先被煞死,因此翻車事件常發生,既使較現代化的(2)CBS及(3)ATB都有前輪先被制動的危險機會。 The most common hydraulic disc brake system for two-wheeled vehicles in the past is (1) Left and right hands separately brake the front or rear wheels (Single-hand brake single wheel, hereinafter referred to as (1) SBS). In recent years, (2) one hand brakes the front wheel and the other hand brakes the front and rear wheels at the same time (called Combined Brake Systems in the European Union) for driving safety, hereinafter referred to as (2) CBS. Or (3) “Always Two Brake” (Always Two Brake hereinafter referred to as (3) ATB device) that can brake the front and rear wheels at the same time when either hand is braked by either hand. , The rider will subconsciously squeeze the brake grip with both hands urgently. As a result, the front wheels are often braked first, so rollovers often occur. Even the more modern (2) CBS and (3) ATB have the risk of the front wheels being braked first. opportunity.
以上習知的兩種(2)CBS或(3)ATB制動系統,以現在所蒐集到的專利或產品資料如CN I 600563是機械式的左右手可同時制動前後輪,經驅動油壓泵,轉換成油壓式的同時制動前輪或後輪的(ATB)制動功能,及發明人自己申請的(申請案號107122051發明專利),同案已獲得創新專利(申 請專利案號107208619),雖然都能充分分擔所扮演的(2)CBS功能,但缺點是同一輛兩輪車,同一時間僅能擁有單一的制動系統。 The above two known (2) CBS or (3) ATB brake systems, based on the patents or product information collected now, such as CN I 600563, are mechanical left and right hands that can brake the front and rear wheels at the same time, and are converted by driving a hydraulic pump. The hydraulic brake function of simultaneously braking the front or rear wheels (ATB), and the inventor’s own application (application number 107122051 invention patent), the same case has obtained an innovation patent (application (Patent No. 107208619), although they can fully share the (2) CBS function played, the disadvantage is that the same two-wheeled vehicle can only have a single braking system at the same time.
習知的兩輪車制動系統功能產品,在購買自行車時就已安裝在自行車上,如傳統的單手獨立制動前輪或後輪(1)SBS,或購置較現代化的有(2)CBS或是有(3)ATB功能的自行車,往後就永遠無選擇地騎用該特有的(1)SBS或(2)CBS或(3)ATB制動功能的自行車,若想將(1)SBS自行車改成(2)CBS或(3)ATB或將將(3)ATB改成(2)CBS功能的制動系統,就只能另購(2)CBS或(3)ATB換置在原有單手制動系統(1)SBS。既使另購買其他功能的聯合制動裝置,安裝在已有的自行車上,但它還是單一制動功能的自行車。購買新車也相同,只有一種制動系統可用。這種單一制動功能的自行車,對進步社會中想提高騎車樂趣的騎士而言,是一大遺憾。更重要的是無論是(1)SBS或(2)CBS或(3)ATB在制動時,多會產生瞬間前輪先制動,後輪後制動的危險制動,尤其是在(1)SBS及(2)CBS的制動時,有一手是單獨制動前輪,在(3)ATB中一手制動前輪再制動後輪,都沒有改善習知的單獨制動前輪容易發生鎖死前輪翻車事件的缺失,發明人就在測試碟盤制動功能時,在25公里時速,單獨制動前輪發生翻車事件。先制動前輪發生翻車事件,一直是騎士們的夢厭,所以歐盟才規定要具安裝防鎖死制動的ABS或聯合制動的(2)CBS及(3)ATB。但是(2)CBS及(3)ATB僅解決一半的安全問題:一手同時制動前輪及後輪時,有後輪先制動,前輪後制動的優點,但另一手單獨制動前輪時,仍然會如傳統(1)SBS所發生的急煞前輪翻車事件。 The conventional two-wheeled vehicle brake system functional products are already installed on the bicycle when buying the bicycle, such as the traditional one-handed independent braking of the front or rear wheels (1) SBS, or the purchase of more modern ones (2) CBS or A bicycle with (3) ATB function will always use the special (1) SBS or (2) CBS or (3) ATB brake function bicycle without any choice. If you want to change (1) SBS bicycle to (2) CBS or (3) ATB or change (3) ATB to (2) CBS function brake system, you can only purchase (2) CBS or (3) ATB to replace the original one-hand brake system ( 1) SBS. Even if a joint brake device with other functions is purchased separately and installed on an existing bicycle, it is still a bicycle with a single brake function. The same goes for buying a new car, only one type of braking system is available. This kind of bicycle with a single braking function is a great pity for riders who want to increase the fun of riding in a progressive society. More importantly, whether it is (1) SBS or (2) CBS or (3) ATB, when braking, there will be momentary front wheels braking first, rear wheels braking dangerously, especially in (1) SBS and (2) ) When CBS brakes, one hand is to brake the front wheel alone. In (3) ATB, the front wheel is braked with one hand and then the rear wheel is braked. It does not improve the conventional single-brake front wheel, which is prone to lock the front wheel and roll over. The inventor is here When testing the disc brake function, at a speed of 25 kilometers per hour, the front wheel was braked separately and a rollover event occurred. It has always been a dream for knights to brake the front wheel first and roll over. Therefore, the European Union requires ABS with anti-lock braking or (2) CBS and (3) ATB with combined braking. But (2) CBS and (3) ATB only solve half of the safety problem: when one hand brakes the front wheels and the rear wheels at the same time, there are advantages of the rear wheels braking first, and the front wheels rear braking, but when the other hand brakes the front wheels alone, it will still be as traditional (1) The sudden brake front wheel rollover incident occurred in SBS.
以專業騎士來說,在不同道路情況或不同騎車目的的情況下,如郊遊、長途公路競騎、登山等,尤其下坡車時,最忌前輪先制動,所以 歐洲流行(3)ATB原因在此。 For professional riders, under different road conditions or different riding purposes, such as outings, long-distance road racing, mountain climbing, etc., especially when riding downhill, the front wheel should not be braked first, so This is why ATB is popular in Europe (3).
在已知的兩輪車制動系統中。雖然已改進到較進步的(2)CBS及(3)ATB安全的制動功能,但是尚有一個不安全之處就是在(2)CBS中有右手(或左手)單獨制動前輪的功能,單獨制動前輪,如前所言是兩輪車,尤其是重量較輕的自行車,很容易在急煞時因後輪還在轉動,產生翻車事件,所以要避免前輪產生急煞,最好是前輪能產生先緩煞、降速、然後煞住的安全制動三部曲,文字上解說好像很長,在實際制動中是全自動按程序不到一秒內就完成的安全制動程序。以上所述的如同發明人在101年獲得創新金牌獎M402254專利(該創新專利絕對有資格獲得發明專利,因在技術報告中是點選第6項:未發現有相同的先前文獻,因趕時間就僅申請創新)的機械式制動系統中,有先緩煞、產生降速、然後煞住的安全制動三部曲的制動功能(3)(ATB):車速在4x公里以上時,任一手制動,都能安全的將自行車或機踏車平穩的停下來。 In known brake systems for two-wheeled vehicles. Although it has been improved to the more advanced (2) CBS and (3) ATB safe braking functions, there is still an unsafe point in (2) CBS has the right hand (or left hand) function to brake the front wheel alone, braking alone The front wheel, as mentioned above, is a two-wheeled vehicle, especially a lighter weight bicycle. It is easy to cause a rollover event when the rear wheel is still rotating during sudden braking. Therefore, to avoid sudden braking on the front wheel, it is best that the front wheel can produce The safety braking trilogy of slow braking, slowing down, and then braking. The text description seems to be very long. In actual braking, it is a safe braking program that is fully automatic and completed in less than one second according to the program. The above is as if the inventor won the M402254 patent for innovation gold medal in 101 (this innovation patent is absolutely eligible to obtain an invention patent, because in the technical report, click item 6: no identical previous documents were found, because of a hurry Only apply for innovation) in the mechanical braking system, there is a trilogy of braking function (3) (ATB): when the vehicle speed is more than 4x kilometers, any hand brake , Can safely stop the bicycle or motorcycle smoothly.
有鑑於上述主題,本發明的主旨是針對兩輪車,尤其是自行車界如【先前技術】中所言的各種欠缺,提供一種綜合制動控制機構,將最傳統的(1)單手獨立制動前輪及後輪(1)SBS,及目前全球在推行的(2)右手(或左手)制動前輪,左手(或右手)同時制動後輪及前輪的(2)CBS)及(3)左右手可同時制動前輪和後輪的(3)ATB),以及習知而未能找到解決方案的(4)使前輪先緩煞、降速、然後煞住的安全制動三部曲,同時又能快速回油,放鬆前輪的(4)單向流量調整模組等,三種制動系統加上一種緩煞功能,融合在一個制動控制器中,方便騎士一次安裝,永遠有三種制動系統,一種緩煞功 能可供享用。將以上制動功能組合成為液壓制動的”多功能聯合制動系統裝置”於一個控制器中,使購買有多功能聯合制動系統裝置的消費者,一次消費,永遠可在任何時間、任何路況、任何地點輕易的選擇、享用三種中任何一種最適合的制動功能騎車方式。第(4)種功能;前輪緩升制動力又能快速回油,放鬆前輪是鑲入在多功能聯合制動系統裝置油路中,任何一種涉及到前輪制動時,均可產生前輪先緩煞、降速、然後煞住的安全制動三部曲,無須選擇,在同時制動前輪及後輪時,永遠是後輪先制動,前輪後制動,這也是本發明概念的優點之一。 In view of the above theme, the main purpose of the present invention is to provide a comprehensive brake control mechanism for two-wheeled vehicles, especially bicycles, as mentioned in the [Prior Art]. And rear wheels (1) SBS, and (2) the right hand (or left hand) brakes the front wheel, the left hand (or right hand) brakes the rear wheel and the front wheel at the same time (2) CBS) and (3) the left and right hand can brake at the same time (3) ATB) for the front and rear wheels, and (4) the trilogy of safe braking that slows down, slows down, and then brakes the front wheels, which is known to have failed to find a solution, and can quickly return the oil at the same time. Relax the front wheel (4) unidirectional flow adjustment module, etc., three braking systems plus a slow braking function, integrated into a brake controller, convenient for riders to install at one time, there are always three braking systems, one slow braking function is available . Combining the above braking functions into a hydraulic brake "multi-functional combined braking system device" in one controller, so that consumers who purchase a multi-functional combined braking system device can make a single purchase, always at any time, any road condition, and any place Easily choose and enjoy any one of the three most suitable riding methods with braking function. Function (4): The front wheel slowly rises and the braking force can quickly return to the oil. The relaxed front wheel is embedded in the oil circuit of the multifunctional combined braking system. When any one involves the front wheel braking, it can produce the front wheel first slow braking, The safety brake trilogy of slowing down and then braking requires no choice. When braking the front and rear wheels at the same time, the rear wheels are always braked first, and the front wheels are braked back. This is also one of the advantages of the concept of the present invention.
根據本發明之一實施例,為到達上述目的,多功能聯合制動系統裝置;其殼體結構為在任何幾何形狀外殼,如圓、方、扁,多邊形都無妨,主要隨安裝地點、美觀而設計適當的外型,例如自行車龍頭外型等:油壓制手從多功能聯合制動系統裝置,左右端進入一油壓缸,在油壓缸中有一活塞機構,將油壓缸分隔成左右兩獨立油槽,成為兩獨立的油壓制動油路,任一油路發生問題,尚有另一油路制動,可保制動無虞:一功能選擇機構,由外殼頂端穿過油壓缸,經由活塞中的功能槽插入外殼底部的支撐點轉軸座。一活塞機構將油壓缸分成左右兩油槽,兩端各有一逆止機構,左右油槽分別有輸油管通往前輪及後輪油壓制動器。在前輪輸油管的前端,有一(4)單向流量調整模組,組成本發明的多功能聯合制動系統裝置。 According to an embodiment of the present invention, in order to achieve the above purpose, a multifunctional combined braking system device; its shell structure is in any geometric shape, such as round, square, flat, polygonal, and it is designed mainly according to the installation location and aesthetics. Appropriate appearance, such as the appearance of a bicycle faucet, etc.: The hydraulic hand enters a hydraulic cylinder from the left and right ends of the multifunctional combined braking system device. There is a piston mechanism in the hydraulic cylinder, which separates the hydraulic cylinder into two independent left and right sides. The oil grooves become two independent hydraulic brake oil circuits. If any oil circuit has a problem, there is another oil circuit for braking, which can guarantee the brakes: a function selection mechanism, which passes through the hydraulic cylinder from the top of the housing and passes through the piston The function slot is inserted into the supporting point pivot seat at the bottom of the housing. A piston mechanism divides the hydraulic cylinder into two left and right oil grooves, each with a check mechanism at both ends, and the left and right oil grooves are respectively provided with oil pipes leading to the front wheel and the rear wheel hydraulic brakes. At the front end of the front wheel oil pipeline, there is a (4) one-way flow adjustment module, which constitutes the multifunctional combined braking system device of the present invention.
根據本發明之一實施例,本節說明活塞機構的結構;活塞機構在左右兩端各置一第1隔環、第2隔環、第3隔環及第4隔環,第1油封置於第1及第3隔環中間,第2油封置於第2及第4隔環中間,第1油封及第2油封是背對對,油封的封油面向外,之所以封油面向外,是因為制動時的液壓油是 分別由左右兩端輸油管進入油槽,向活塞機構中間壓縮,是故左右兩油封必須油封面向左右進油方向,以抵抗液壓油所產生的壓力。第3隔環及第4隔環分置在活塞桿最外端,防止油封脫離活塞桿,在第1隔環與第3隔環及第2隔環與第4隔環中間有一油封軸,油封套於該油封軸上。 According to an embodiment of the present invention, this section describes the structure of the piston mechanism; the piston mechanism is provided with a first spacer ring, a second spacer ring, a third spacer ring, and a fourth spacer ring at each of the left and right ends. The first oil seal is placed on the first spacer ring. Between the first and third spacer rings, the second oil seal is placed between the second and fourth spacer rings. The first oil seal and the second oil seal are opposite to each other. The hydraulic oil when braking is The left and right oil pipes enter the oil groove respectively, and compress to the middle of the piston mechanism. Therefore, the oil cover of the left and right oil seals must face the oil inlet direction to the left and right to resist the pressure generated by the hydraulic oil. The third spacer ring and the fourth spacer ring are separately placed at the outermost end of the piston rod to prevent the oil seal from being separated from the piston rod. There is an oil seal shaft between the first spacer ring and the third spacer ring, and between the second spacer ring and the fourth spacer ring. The seal is sleeved on the oil seal shaft.
根據本發明之一實施例,本節說明功能槽結構;在活塞機構中,在第1隔環與第3隔環中間部分稱作活塞桿,在活塞桿軸向及縱向中心有一組功能槽,一中空長槽由第1隔環到第2隔環的內面貫穿活塞桿,稱為(3)ATB槽;一在活塞桿軸向及縱向中心交叉點向右延伸(以面向活塞區分左右),有一寬度較中空長槽大的橢圓槽可垂直貫穿活塞桿,該橢圓槽為配合前輪制動時的緩升壓,由縱向中心點往右延伸一小段長,向左無延伸,成橢圓形槽稱為(1)SBS槽。同時在與橢圓槽(1)SBS槽同中心點的上層,有一同直徑、同寬度,深度較淺的短槽重疊在橢圓槽上層,右端起點與橢圓槽相同,另一端再向活塞桿左端延伸到第1隔環,稱為(2)CBS槽,深度淺(例如0.3公分深、0.6公分寬,視設計情況而定,僅為舉例不以此為限)。槽的排列順序為短槽(2)CBS槽與活塞桿同軸向,靠近活塞桿表面為第一層,再下去是同中心的橢圓槽(1)SBS,這兩個短槽及橢圓槽為同中心、同寬度的槽,都同時被寬度較窄的中空長槽(3)ATB槽(例如0.3公分寬,僅為舉例不以此為限,目的在使審查委員容易了解)軸向分割成兩半,這三個槽是構成多功能制動的重點之一。其功能為允許功能選擇機構中的定位柱伸入功能槽中,由伸入的深度不同,允許活塞機構左右移動長度有差異,產生不同制動功能,是本發明概念特點之一。 According to an embodiment of the present invention, this section describes the functional groove structure; in the piston mechanism, the intermediate part between the first spacer ring and the third spacer ring is called the piston rod, and there is a set of functional grooves in the axial and longitudinal center of the piston rod. The hollow long groove penetrates the piston rod from the inner surface of the first spacer ring to the second spacer ring, and is called (3) ATB groove; There is an elliptical groove with a width larger than that of the hollow long groove, which can penetrate the piston rod vertically. The elliptical groove is used to coordinate with the slow pressure rise of the front wheel when braking. It extends a short length from the longitudinal center point to the right without extending to the left. It is (1) SBS slot. At the same time, in the upper layer with the same center point as the elliptical groove (1) SBS groove, there are short grooves with the same diameter, same width, and shallower depth overlapping the upper layer of the elliptical groove, the starting point of the right end is the same as the elliptical groove, and the other end extends to the left end of the piston rod The first spacer ring, called (2) CBS groove, has a shallow depth (for example, 0.3 cm deep and 0.6 cm wide, depending on the design, it is only an example and not limited to this). The arrangement sequence of the grooves is the short groove (2) CBS groove is coaxial with the piston rod, the first layer is close to the surface of the piston rod, and then the elliptical groove with the same center (1) SBS, the two short grooves and the elliptical groove are the same The center and the grooves of the same width are simultaneously divided into two axially by the narrow hollow long groove (3) ATB groove (for example, 0.3 cm wide, but not limited to this, the purpose is to make it easier for the reviewer to understand) Half, these three grooves constitute one of the key points of the multifunctional brake. Its function is to allow the positioning column in the function selection mechanism to extend into the function groove. The depth of the extension is different, and the left and right movement lengths of the piston mechanism are allowed to be different to produce different braking functions. This is one of the conceptual features of the present invention.
根據本發明之一實施例,活塞桿最外端的第3及第4隔環端部 左右,各設有一直徑較隔環小,凸出的第1及第2圓柱體,直徑配合壓縮彈簧內徑,稱為彈簧座,其功能為將逆止機構中的壓縮彈簧套在該彈簧座外緣做定位,同時在左右兩彈簧座中心的軸向部分,有一有底圓孔稱為逆止彈簧孔座,將逆止彈簧緊配插入在該彈簧孔座中,使逆止彈簧隨活塞左右移動不會脫離。 According to an embodiment of the present invention, the third and fourth spacer ring ends at the outermost end of the piston rod On the left and right, there is a first and second cylinder with a smaller diameter than the spacer ring. The diameter matches the inner diameter of the compression spring. It is called a spring seat. Its function is to put the compression spring in the backstop mechanism on the spring seat. The outer edge is positioned, and at the same time, in the axial part of the center of the left and right spring seats, there is a bottomed round hole called the check spring hole seat. The check spring is tightly inserted into the spring hole seat, so that the check spring follows the piston Move left and right will not detach.
根據本發明之一實施例,在活塞機構左右端各有一組逆止機構包刮;一壓縮彈簧,一逆止閥彈簧,一逆止閥軸及一O型環組成。套在逆止閥軸上的O型環,其前端鄰近設有一與活塞機構同一中心線的一O型環座,O型環座為喇叭狀中空圓錐體,底部有一平面直徑稍大於O型環外徑,O型環座同軸中心有一圓孔是為進出液壓油通往油槽之通道,該通道直徑稍大於逆止閥軸,容許逆止閥軸的前端插入,並可自由前後運行,其間隙允許液壓油在制動或回流時的流量不受阻礙,同時在逆止閥軸上的O型環受壓時抵住O型環座底面時,產生逆止作用封住該通道流通。 According to an embodiment of the present invention, there is a set of check mechanism wrappers at the left and right ends of the piston mechanism; a compression spring, a check valve spring, a check valve shaft and an O-ring are formed. The O-ring sleeved on the check valve shaft has an O-ring seat on the same centerline as the piston mechanism adjacent to its front end. The O-ring seat is a trumpet-shaped hollow cone, and the bottom has a flat surface with a diameter slightly larger than the O-ring. Outer diameter, there is a circular hole in the coaxial center of the O-ring seat for the passage of hydraulic oil to the oil tank. The diameter of the passage is slightly larger than the check valve shaft, allowing the front end of the check valve shaft to be inserted and running back and forth freely. Allow the flow of hydraulic oil to be unhindered during braking or backflow, and at the same time, when the O-ring on the check valve shaft is pressed against the bottom of the O-ring seat, a backstop effect is generated to seal the passage of flow.
根據本發明之一實施例,該逆止機構;在本實施例是採用逆止閥彈簧及套有O形環的逆止閥軸及O形環座組成可達到被壓縮時,封閉油壓制手與活塞機構油槽連通的油路,在鬆掉油壓制手時立即開放被封閉的油路,方便液壓油回油到油壓制手油槽的逆止機構。但不以此為限,舉凡能用在油壓制手與活塞機構油槽連接的油路中,達到被制動壓縮時封閉該油路及鬆掉油壓制手時,再立即開放該被封閉的油路,方便活塞機構的油槽通往油壓制手功能的其它形式逆止閥,均包括在本發明概念專利範圍內。 According to an embodiment of the present invention, the check mechanism; in this embodiment, a check valve spring, a check valve shaft covered with an O-ring and an O-ring seat are used to achieve compression when the closed oil pressure The oil passage connecting the hand and the oil groove of the piston mechanism opens the closed oil passage immediately when the oil pressure hand is released, facilitating the return of the hydraulic oil to the check mechanism of the oil groove of the oil pressure hand. However, it is not limited to this. Anything that can be used in the oil circuit connecting the oil pressing hand and the oil groove of the piston mechanism. The oil circuit, and other check valves that facilitate the oil groove of the piston mechanism to lead to the hydraulic hand function, are all included in the patent scope of the concept of the present invention.
根據本發明之一實施例,該逆止機構的壓縮彈簧是以壓縮狀態,一端套在活塞端的彈簧座,另一端緊靠在油壓缸端部O型環座的外殼內 面,活塞機構左右兩端的壓縮彈簧,將活塞機構平衡的定位在油壓缸的中間,在受到制動時,才隨制動壓力左右移動,無制動壓力時,又恢復到中間平衡位置,該壓縮彈簧可為圓筒狀或為一頭大,另一頭小的錐行彈簧。 According to an embodiment of the present invention, the compression spring of the check mechanism is in a compressed state, one end is sleeved on the spring seat of the piston end, and the other end is close to the outer shell of the O-ring seat at the end of the hydraulic cylinder Surface, the compression springs at the left and right ends of the piston mechanism balance the piston mechanism in the middle of the hydraulic cylinder. When it is braked, it moves left and right with the brake pressure. When there is no brake pressure, it returns to the middle balance position. This compression spring It can be cylindrical or a conical spring with a large end and a small end.
根據本發明之一實施例,該逆止機構中種有一逆止閥彈簧,同軸置於壓縮彈簧內,一端插入逆止閥彈簧孔座內,另一端套有逆止閥軸的短軸端:逆止閥軸上有一外徑較逆止閥軸大的隔環,將逆止閥軸分隔成兩段,短的逆止閥軸端套入逆止閥彈簧前端,隔環作為止點:一O型環套在隔環前端的逆止閥長軸端,以隔環為支撐,逆止閥軸的長軸端伸入O型環座連接的通道中,同時使逆止閥軸上的O型環與O型環座的底面因壓縮彈簧的平衡作用,使保持一定的間隙:第1油壓制手或第2二油壓制手未作動時,液壓油可順利地通過通道及O型環座及逆止閥軸,連通到油壓缸內的油槽。 According to an embodiment of the present invention, a check valve spring is planted in the check mechanism, which is coaxially placed in the compression spring, one end is inserted into the check valve spring hole seat, and the other end is sleeved with the short shaft end of the check valve shaft: The check valve shaft has a spacer ring with a larger outer diameter than the check valve shaft, which divides the check valve shaft into two sections. The short check valve shaft end is sleeved into the front end of the check valve spring, and the spacer ring serves as the dead point: one The O-ring is sleeved on the long shaft end of the check valve at the front end of the spacer ring, and supported by the spacer ring, the long shaft end of the check valve shaft extends into the channel connected by the O-ring seat, and at the same time makes the O on the check valve shaft The bottom surface of the ring and the O-ring seat is balanced by the compression spring, so that a certain gap is maintained: when the first hydraulic hand or the second hydraulic hand is not actuated, the hydraulic oil can smoothly pass through the channel and the O-shaped The ring seat and the check valve shaft are connected to the oil groove in the hydraulic cylinder.
根據本發明之一實施例,油壓缸被活塞機構從中分隔成第1油槽及第2油槽,當第1油壓制手或第二油壓制手捏下產生制動壓力時,液壓油通過通道經O型環座被壓入液壓缸內的第1油槽或第2油槽,活塞機構被推向無壓力的對方,壓縮對方縮彈簧使變短,同時在該壓縮彈簧內的逆止閥彈簧,隨即推動逆止閥軸及O型環向前移動,抵住通道口,逆止閥彈簧被壓短,其所產生的壓力將逆止閥軸上靠在隔環前的O型環緊壓在O型環座的底面,產生封死該通道的功能。油壓缸內第1油槽或第2油槽內受壓油壓缸內的液壓油壓力上升,將液壓油經由油壓缸壁上的第3輸油管或第4輸油管,壓入前輪或後輪油壓制動器,產生制動功能。放鬆第1油壓制手或第2油壓式手時,活塞機構回到中央平衡狀態,O型環座底部的通道開通,液壓油各自回到所連通的油壓制手油槽內。因為油壓缸內的液壓油是被活塞分隔在 第1油槽及第2油槽內,所以在第1油壓制手、第1輸油管、第1油槽、(4)單向流量調整模組,第3輸油管及與其連接的碟煞盤制動器組成一獨立液壓制動系統,與第2油壓制手、第2輸油管、第2油槽、第4輸油管及其連接的後碟煞盤制動器所組成的另一獨立液壓制動系統是密閉的兩個不相連通的油壓制動系統,所以該兩油壓制動系統中的液壓油,在制動作動中是不相混合的,同時任一系統發生意外,如漏油,另一系統還是可以繼續安全運行。 According to an embodiment of the present invention, the hydraulic cylinder is divided into a first oil groove and a second oil groove by a piston mechanism. When the first hydraulic hand or the second hydraulic hand is pinched to generate brake pressure, the hydraulic oil passes through the channel It is pressed into the first oil groove or the second oil groove in the hydraulic cylinder through the O-ring seat, the piston mechanism is pushed to the other side without pressure, and the shrinking spring of the other side is compressed to make it shorter. At the same time, the check valve spring in the compression spring, Immediately push the check valve shaft and the O-ring to move forward, against the channel port, the check valve spring is compressed, the pressure generated by the check valve shaft is pressed against the O-ring in front of the spacer ring The bottom surface of the O-ring seat has the function of sealing the passage. The hydraulic oil pressure in the first oil tank or the second oil tank in the hydraulic cylinder rises, and the hydraulic oil is pressed into the front or rear wheel oil pressure through the third or fourth oil pipe on the wall of the hydraulic cylinder The brake produces a braking function. When the first hydraulic hand or the second hydraulic hand is released, the piston mechanism returns to the central equilibrium state, the channel at the bottom of the O-ring seat is opened, and the hydraulic oil returns to the connected hydraulic hand oil groove. Because the hydraulic oil in the hydraulic cylinder is separated by the piston In the first oil tank and the second oil tank, so the first oil pressure hand, the first oil pipe, the first oil tank, (4) the one-way flow adjustment module, the third oil pipe and the disc brake connected to it form an independent The hydraulic brake system is an independent hydraulic brake system composed of the second hydraulic hand, the second oil pipe, the second oil tank, the fourth oil pipe and the rear disc brake connected to it. The two closed hydraulic brake systems are not connected. Hydraulic brake system, so the hydraulic oils in the two hydraulic brake systems are not mixed during the braking action. At the same time, if an accident occurs in either system, such as an oil leak, the other system can continue to operate safely.
根據本發明之一實施例,本節說明(4)單向流量調整模組;該第1油槽與第3輸油管間有一(4)單向流量調整模組,該(4)單向流量調整模組功能在緊急制動前輪時,使被油壓制手壓入前輪制動器中的液壓油,減低流量,制動器的制動效果是緩慢升高,而非習知的立即急速升高,容易造成前輪鎖死翻車的危險。此動作多半是發生在意外事故緊急制動時,騎士會下意識的雙手同時大力捏下左右油壓制手,又因前輪制動器與油壓制手的距離比後輪與油壓制手的距離短2倍以上,轉彎也少,壓損少,所以前輪多半會先制動,然後後輪才制動,雖然相差的時間很短,但是一個緊急制動的時間約在0.5秒左右,一個車速在每小時30公里時,每秒車輪轉動約8.33公尺(4.16圈/秒),若前後輪制動時間相差0.1秒,意即前輪已鎖死,後輪還在轉動0.416圈(約0.83公尺,車輪周長2公尺),足夠將加後輪掀起,產生翻車事故。為避免以上所說的意外發生,本發明在第1油槽與前輪連接的第3輸油管間加裝一(4)單向流量調整模組,在慢速制動時感覺不到制動的差異,在緊急制動時,使輸往前輪的液壓油流量減少,液壓油充滿前輪制動器活塞的時間延遲,達到能使前輪比後輪制動漫,也就是說前輪尚未完全制動鎖死前,後輪已因功能槽(1)SBS槽,活塞機構向左移動一 小段距離產生輕制動的後輪轉動減速,產生前輪拖著後輪直線行走的現象,如同雪橇原理;該理論在專利M402254中應用過,可得到很安全的制動效果。但當放鬆制動回油時,不會影響立即回油速度,使前輪立即成無制動狀態,以免影響行車。該功能使用在(1)SBS及(2)CBS制動時,可防止前輪快速鎖死的缺點。在(2)CBS制動中,另一手制動,一定是後輪先制動,再推動活塞機構向右移動,使前輪後制動。在(3)ATB制動時,一手一定會產生前輪先制動,再推動活塞機構向左移動,產生後輪後制動,所以要有(4)單向流量調整模組的裝置,可使左右手相同的產生後輪先制動,前輪後制動的安全制動。 According to an embodiment of the present invention, this section describes (4) one-way flow adjustment module; there is a (4) one-way flow adjustment module between the first oil tank and the third oil pipeline, and the (4) one-way flow adjustment module Function When the front wheel is braked in an emergency, the hydraulic oil pressed into the front wheel brake by the hydraulic hand will reduce the flow. The braking effect of the brake is slowly increased, instead of the conventional rapid increase, which may cause the front wheel to lock and roll over. danger. This action mostly occurs during emergency braking in an accident. The rider will subconsciously squeeze the left and right oil pressure hands with both hands at the same time, and the distance between the front wheel brake and the oil pressure hand is shorter than the distance between the rear wheel and the oil pressure hand. More than 2 times, less turns and less pressure loss, so most of the front wheels will brake first, and then the rear wheels will brake. Although the difference is very short, the time of an emergency braking is about 0.5 seconds, and a vehicle speed is 30 per hour. At kilometer, the wheel rotates about 8.33 meters per second (4.16 laps/sec). If the braking time of the front and rear wheels differs by 0.1 second, it means that the front wheels are locked and the rear wheels are still turning 0.416 laps (about 0.83 meters, the circumference of the wheel). 2 meters), enough to lift the rear wheel and cause a rollover accident. In order to avoid the above-mentioned accidents, the present invention installs a (4) one-way flow adjustment module between the first oil tank and the third oil pipe connected to the front wheel. The brake difference is not felt during slow braking. When braking, the hydraulic oil flow to the front wheels is reduced, and the time for the hydraulic oil to fill the brake pistons of the front wheels is delayed, so that the front wheels can be compared to the rear wheels. That is to say, the front wheels have not been fully braked and locked, and the rear wheels have been locked due to functional grooves. (1) SBS groove, the piston mechanism moves one to the left The rotation of the rear wheel that produces light braking for a short distance decelerates, causing the front wheel to drag the rear wheel to walk in a straight line, just like the sled principle; this theory has been applied in the patent M402254, and a very safe braking effect can be obtained. However, when the brake is released and the oil is returned, the immediate oil return speed will not be affected, so that the front wheels are immediately in a non-braking state, so as not to affect the driving. This function is used in (1) SBS and (2) CBS braking to prevent the shortcomings of the front wheels from locking up quickly. In (2) CBS braking, the other hand braking must first brake the rear wheels, and then push the piston mechanism to move to the right to brake the front wheels. When (3) ATB brakes, one hand will definitely cause the front wheel to brake first, and then push the piston mechanism to move to the left, causing the rear wheel to brake. Therefore, (4) a device with one-way flow adjustment module is required to make the left and right hands the same It produces a safe brake in which the rear wheels are braked first, and the front wheels are braked rearward.
根據本發明之一實施例,該(4)單向流量調整模組是由一外型為圓柱體,內部為中空圓錐體,在後端底部連接一中空圓盲孔,中空圓盲孔底部有一調整螺栓,同時底部有複數個通道,允許連接在中空圓盲孔底部的第3輸油管中的液壓油無阻通過。該中空圓椎體內置一圓柱塞,該圓柱塞的直徑略大於中空圓盲孔的內徑,圓柱塞內有一有倒中空盲孔,容許調整螺栓插入,並且可無阻礙的上下移動,用以調整圓柱塞與中空圓錐體間的間隙,保持一理想的間隙,限制液壓油通過,達到調整流經該中空錐體的液壓油流量,隨使用者需要而調整。液壓油從第1油槽通過該(4)單向流量調整模組輸往第3輸油管的流量受限制,使前輪產生緩制動功能。但在放鬆油壓制手回油時,制動器中的液壓油順第3輸油管退回到第1油槽,在流經(4)單向流量調整模組時,推動圓柱塞往上,到達中空錐體上端直徑較大的部分,可通過的流量不受限制的通過,所以第3輸油管中的液壓油無阻礙的通過(4)單向流量調整模組。為防止圓柱塞被回油向上推動,將油壓缸壁上的 油孔堵死,於圓柱塞頂部有複數個間隔,使圓柱塞與油孔保持一段距離,不妨礙液壓油通過。這個(4)單向流量調整模組,在本發明之一實施例中採用一中空圓錐體,一圓柱塞,一中空圓盲孔底部有調整螺栓及通道。該結構僅為舉例說明,不作為限制,使用該結構(4)單向流量調整模組為達到限制流量的機構。舉凡安裝在本發明的多功能聯合制動系統裝置輸油管路中,能達到制動時限制流經該機構的流量,鬆掉制動時,由制動器流回到油槽的液壓油流量不受影響,並且可調整流經該(4)單向流量調整模組的流量的其它種類同功能的流量調整限制閥,比如將圓柱塞改為用圓球等。同時該(4)單向流量調整模組,若騎士在不喜歡使用時,將第3輸油管拆下,取出該模組,整個油壓制動系統不受影響。有無(4)單向流量調整模組的結構係利用本發明概念引申,應均屬本發明概念之範圍。 According to an embodiment of the present invention, the (4) unidirectional flow adjustment module is composed of a cylindrical shape with a hollow cone inside, a hollow round blind hole is connected at the bottom of the rear end, and the bottom of the hollow round blind hole is Adjust the bolt, and there are multiple channels at the bottom to allow the hydraulic oil in the third oil pipeline connected to the bottom of the hollow round blind hole to pass unimpeded. The hollow cone has a built-in cylindrical plug. The diameter of the cylindrical plug is slightly larger than the inner diameter of the hollow round blind hole. There is an inverted hollow blind hole in the cylindrical plug, which allows the adjustment bolt to be inserted and can move up and down without obstruction. Adjust the gap between the cylindrical plug and the hollow cone to maintain an ideal gap and restrict the passage of hydraulic oil to adjust the flow of hydraulic oil flowing through the hollow cone, which can be adjusted according to the needs of the user. The flow of hydraulic oil from the first oil tank to the third oil pipe through the (4) one-way flow adjustment module is restricted, so that the front wheels have a slow braking function. But when the hydraulic pressure is released to return the oil, the hydraulic oil in the brake returns to the first oil tank along the third oil pipe. When flowing through the (4) one-way flow adjustment module, the cylinder plug is pushed up and reaches the hollow cone. The part with a larger diameter at the upper end can pass through without restriction, so the hydraulic oil in the third oil pipeline passes through without obstruction (4) One-way flow adjustment module. In order to prevent the cylindrical plug from being pushed upward by the return oil, the The oil hole is blocked, and there are a plurality of intervals on the top of the cylindrical plug, so that the cylindrical plug and the oil hole are kept at a certain distance without obstructing the passage of hydraulic oil. This (4) one-way flow adjustment module adopts a hollow cone, a cylindrical plug, and an adjustment bolt and a channel at the bottom of a hollow round blind hole in an embodiment of the present invention. This structure is only an example and not as a limitation. The structure (4) one-way flow adjustment module is used as a mechanism to reach the restricted flow. For example, when installed in the oil pipeline of the multifunctional combined braking system of the present invention, the flow through the mechanism can be restricted during braking. When the brake is released, the flow of hydraulic oil flowing back to the oil tank from the brake is not affected and can be adjusted The flow through the (4) one-way flow adjustment module is other types of flow adjustment restriction valves with the same function, such as changing the cylindrical plug to a ball. At the same time, if the rider does not like to use the (4) one-way flow adjustment module, remove the third oil pipe and take out the module. The entire hydraulic brake system will not be affected. Whether (4) The structure of the unidirectional flow adjustment module is an extension of the concept of the present invention, and should fall within the scope of the concept of the present invention.
根據本發明之一實施例,一功能選擇機構,本機構的功能是由一個設在多功能聯合制動系統裝置外殼上的旋鈕來操控一圓柱狀的控制軸,以便選擇在活塞機構中不同功能的功能槽,達到變換(1)單手獨立制動前後輪(1)SBS,或(2)右手(或左手)制動前輪,左手(或右手)同時制動前後輪(2)CBS及(3)左右手可同時制動前後輪(3)ATB)的功能。 According to an embodiment of the present invention, a function selection mechanism, the function of this mechanism is that a knob provided on the housing of the multifunctional combined braking system device controls a cylindrical control shaft to select different functions in the piston mechanism The function slot can be changed to (1) one-handed independent brake front and rear wheels (1) SBS, or (2) right hand (or left hand) brakes the front wheels, left hand (or right hand) brakes both front and rear wheels (2) CBS and (3) left and right hands. Simultaneously brake the front and rear wheels (3) ATB) function.
根據本發明之一實施例,在多功能聯合制動系統裝置中有一功能選擇機構包括;一控制軸由上往下穿過外殼頂部、油壓缸壁、活塞桿的中空長孔到達外殼底部的轉軸座裝置,其功能是用一在外殼頂部旋鈕連接一控制軸的左右轉動及上下移動,選擇出不同功能的制動;採用一軸體帶動一卡栓,在一中空螺栓中選擇不同方位及高度的卡栓座,使該軸體的下端定位在活塞機構中不同高度及長度的功能槽,影響活塞機構左右移動 距離,產生多種制動功能。本較佳實施例選擇一圓柱狀的控制軸來操控軸端的定位柱與活塞機構中的功能槽的關係,也可以選用一螺栓為控制軸,在中空螺栓內牙做上下螺旋移動,達到與活塞機構的功能槽配合,產生不同功能的制動。所以凡是有一機構由多功能聯合制動系統裝置外殼穿入油壓缸到達活塞機構的功能槽,轉動該機構產生與活塞機構的功能槽作不同配合,影響活塞機構左右移動情況,組成自行車有不同功能的制動,均係利用本發明概念所致。 According to an embodiment of the present invention, a function selection mechanism in the multifunctional combined braking system device includes; a control shaft passes through the top of the housing, the wall of the hydraulic cylinder, and the hollow long hole of the piston rod from top to bottom to reach the shaft at the bottom of the housing The function of the seat device is to use a knob on the top of the housing to connect a control shaft to rotate left and right and move up and down to select different functions of the brake; a shaft body is used to drive a latch, and a hollow bolt is used to select different orientations and heights. The bolt seat enables the lower end of the shaft body to be positioned in the functional grooves of different heights and lengths in the piston mechanism, which affects the left and right movement of the piston mechanism Distance, produces a variety of braking functions. In this preferred embodiment, a cylindrical control shaft is selected to control the relationship between the positioning column at the shaft end and the functional groove in the piston mechanism. A bolt can also be selected as the control shaft, and the inner teeth of the hollow bolt are spirally moved up and down to achieve the relationship with the piston. The functional grooves of the mechanism cooperate to produce brakes of different functions. Therefore, if there is a mechanism from the multifunctional combined braking system device shell into the hydraulic cylinder to reach the functional groove of the piston mechanism, rotating the mechanism produces a different fit with the functional groove of the piston mechanism, which affects the left and right movement of the piston mechanism, and the bicycle has different functions. The brakes are all caused by using the concept of the present invention.
根據本發明之一實施例,一功能選擇機構由上往下穿過外殼頂頂部、油壓缸壁、活塞桿的中空長孔及到達外殼底部轉軸座的裝置,包括:一選擇鈕,一具有扭力及壓縮力的彈簧,該彈簧元件定位端在選擇鈕內插入選擇紐頂端的定位孔與彈簧結合,另一端的彈簧定位端經預扭後插入外殼的彈簧孔中,一控制軸頂端套入彈簧內以一螺絲由上與選擇鈕鎖合,控制軸套在一中空螺栓內與中空螺栓同軸,控制軸與中空螺栓為滑配結合,使控制軸可在中空螺栓內上下移動及轉動,中空螺栓的外螺紋鎖入外殼螺孔固定,在控制軸上有一橫向穿孔,孔內緊配一卡栓,卡栓在控制軸的軸外各有凸出端,可允許控制軸帶著卡栓在中心螺栓配合的內孔作上下移動及左右轉動,同時因彈簧的扭力及壓縮力,使控制軸具有順時針(配合卡栓作90度開口)方向轉動的潛力及將中心軸向上頂起的伸張力。控制軸底端有一小段直徑較小於活塞機構中短槽寬度稱作定位柱,該定位柱在功能選擇時容易插入(2)CBS槽或(1)SBS槽之用,在定位柱的底端有一段更小直徑的圓柱稱為轉軸,該轉軸與外殼的轉軸座滑動配合,允許轉軸樞合於其中作上下移動及左右旋轉。 According to an embodiment of the present invention, a function selection mechanism passes through the top of the housing top, the wall of the hydraulic cylinder, the hollow long hole of the piston rod and reaches the shaft seat at the bottom of the housing from top to bottom. Torsion and compression spring, the positioning end of the spring element is inserted into the positioning hole at the top of the selector button in the selector button and combined with the spring, the spring positioning end at the other end is pre-twisted and inserted into the spring hole of the housing, and the top of a control shaft is sleeved The spring is locked with the selector button by a screw from the top. The control shaft sleeve is coaxial with the hollow bolt in a hollow bolt. The control shaft and the hollow bolt are combined with a sliding fit, so that the control shaft can move up and down and rotate in the hollow bolt. The external thread of the bolt is locked into the screw hole of the shell for fixing. There is a horizontal perforation on the control shaft, and a latch is tightly fitted in the hole. The inner hole of the center bolt is moved up and down and left and right. At the same time, due to the torsion and compression force of the spring, the control shaft has the potential to rotate in a clockwise direction (with the latch for a 90-degree opening) and stretch the center shaft upward. force. There is a small section at the bottom of the control shaft whose diameter is smaller than the width of the short groove in the piston mechanism is called the positioning column. The positioning column is easily inserted into the (2) CBS groove or (1) SBS groove when the function is selected. It is at the bottom of the positioning column. There is a cylinder with a smaller diameter called a rotating shaft, and the rotating shaft is in sliding fit with the rotating shaft seat of the housing, allowing the rotating shaft to pivot in it to move up and down and rotate left and right.
該功能選擇機構,其中的中空螺栓,其功能在使定位柱被轉動選擇制動功能時,在中空螺栓的底部,依照中空螺栓的上部六角形螺帽,分0度、60度、120度,將其分隔成3組6個貫穿孔的卡栓座,卡栓座成90度開口槽,其垂直壁使卡栓因扭力彈簧緊靠及擋住卡栓,其水平壁使卡栓因壓縮彈簧的張力定位在水平壁下,即卡在垂直壁及水平壁90度交叉點位置,同時使控制軸下部定位柱落坐在其選擇的(2)CBS槽或(1)SBS槽。在中空螺栓底部的3組高低相差成台階式的卡栓座組,由0度開始為(1)SBS卡栓座,垂直壁的高度與活塞機構中的功能槽相同,轉到第二個90度卡栓座是往中空螺栓60度的一面轉動,到(2)CBS卡栓座,其提升的高度是第一個0度水平壁往上增加一個有短槽的深度(例如0.3公分,視設計情況而定,僅為舉例不以此為限),由第二個(2)CBS卡栓座再轉到第三個90度開口卡栓座是往中空螺栓120度的一面轉動,達到(3)ATB卡栓座,其提升高度是再往上增加一個有短槽的深度(例如0.3公分,視設計情況而定,僅為舉例不以此為限),由上可看出三個中空螺栓上的90度開口卡栓座的高度差是一個有幾何比例高度的升高,該高度隨功能槽深度變更。
In the function selection mechanism, the hollow bolt has the function of turning the positioning column to select the braking function. At the bottom of the hollow bolt, according to the upper hexagonal nut of the hollow bolt, it is divided into 0 degrees, 60 degrees, and 120 degrees. It is divided into 3 groups of 6 through-hole latch seats, the latch seat is a 90-degree opening slot, its vertical wall makes the latch close to and blocks the latch due to the torsion spring, and its horizontal wall makes the latch due to the tension of the compression spring Positioning under the horizontal wall, that is, it is stuck at the 90-degree intersection of the vertical wall and the horizontal wall, and at the same time, the lower positioning column of the control shaft is seated in the selected (2) CBS slot or (1) SBS slot. At the bottom of the hollow bolt, the three groups of heights are different into a stepped bolt seat group, starting from 0 degrees is (1) SBS bolt seat, the height of the vertical wall is the same as the functional groove in the piston mechanism, and then go to the second 90 The degree card bolt seat is rotated to the side of the
根據本發明之一實施例,該功能選擇機構,在轉動選擇制動功能時,逆時針轉動功選擇鈕(依彈簧扭力而定,本較佳實施例是順時針扭力),使控制軸上的卡栓脫離卡栓座的水平壁,因壓縮彈簧的伸張力,使卡栓輕易被推向上脫離第一個(1)SBS卡栓座,達到下一個(2)CBS卡栓座,例如原為0度時,卡栓是位在(1)SBS卡栓座中,中心軸上的定位柱同步插在活塞桿中的(1)SBS橢圓槽中,將選擇鈕反時針旋轉,卡栓脫離(1)SBS卡栓座的水平壁時就被壓縮彈簧的伸張力推向上,到達60度位置的第二個(2)CBS 卡栓座,同時定位柱也由活塞桿內的橢圓槽提升到短槽(2)CBS槽中,但與槽底部(2)CBS槽保持一小間隙不相接觸,同樣若繼續將選擇鈕逆時針轉動到120度位置,卡栓同步轉120度,落坐在120度的第三(3)ATB卡栓座,定位柱上升到活塞外徑的頂端之外,與活塞桿表面不相接觸,此時在控制軸尾端的轉軸,其底端仍插在轉軸座中做為控制軸支撐點。在120度位置欲選擇60度或0度位置時,只要按下選擇鈕,使卡栓越過卡栓座的垂直壁時,因扭力彈簧的回彈扭力,使卡栓順時針自動轉向60度卡栓座的垂直壁,被卡在60度的卡栓座處,依此類推的可以轉到0度卡栓座處,因卡栓座都是90度開口,所以很容易移上移下。 According to an embodiment of the present invention, when the function selection mechanism is rotated to select the braking function, the work selection button is rotated counterclockwise (depending on the spring torque, the preferred embodiment is clockwise torque), so that the card on the control shaft The bolt is separated from the horizontal wall of the card bolt seat. Due to the extension tension of the compression spring, the card bolt is easily pushed upward and separated from the first (1) SBS card bolt seat to reach the next (2) CBS card bolt seat, for example, the original value is 0. When the degree is high, the latch is located in (1) SBS latch seat, the positioning column on the central axis is synchronously inserted into the (1) SBS elliptical groove in the piston rod, and the selector button is rotated counterclockwise to release the latch (1) ) When the horizontal wall of the SBS card bolt seat is pushed up by the extension tension of the compression spring, it reaches the second (2) CBS at the 60 degree position The latch seat and the positioning post are also lifted from the elliptical groove in the piston rod to the short groove (2) CBS groove, but keep a small gap without contact with the bottom of the groove (2) CBS groove. Similarly, if you continue to reverse the selector button When the hour hand rotates to the position of 120 degrees, the latch rotates 120 degrees synchronously, and sits on the third (3) ATB latch seat of 120 degrees. The positioning column rises beyond the top of the outer diameter of the piston and does not touch the surface of the piston rod. At this time, the bottom end of the shaft at the tail end of the control shaft is still inserted in the shaft seat as a support point of the control shaft. When you want to choose the 60 degree or 0 degree position at the 120 degree position, just press the selector button to make the latch cross the vertical wall of the latch seat, and the latch will automatically turn clockwise to the 60 degree card due to the rebound torque of the torsion spring. The vertical wall of the bolt seat is stuck at the 60 degree bolt seat, and so on, it can be turned to the 0 degree bolt seat. Because the bolt seat has a 90-degree opening, it is easy to move up and down.
根據本發明之一實施例,有關功能選擇鈕上的定位柱與功能槽的(1)SBS及(2)CBS在活塞位移的功能說明;其中該中空螺栓上的0度(1)SBS卡栓座被控制軸上的卡栓佔有時,控制軸上的定位柱位於(1)SBS槽中,該(1)SBS槽位置在活塞桿的中心點上向右延伸一小段而成(約0.3公分,僅舉例不以此為限),當被中空長槽由中間順活塞桿軸向右切割開,中空長槽寬度較橢圓槽(1)SBS槽小,所以橢圓槽(1)CBS槽被切割後留下前後兩橢圓弧,定位柱即落坐在該兩橢圓弧中間,活塞機構僅可向左移動。 According to an embodiment of the present invention, the function description of (1) SBS and (2) CBS on piston displacement related to the positioning column and the function groove on the function selection button; wherein the 0 degree (1) SBS latch on the hollow bolt When the seat is occupied by the latch on the control shaft, the positioning column on the control shaft is located in the (1) SBS groove, which is formed by extending a short section to the right on the center point of the piston rod (about 0.3 cm , For example only, not limited to this), when the long hollow groove is cut to the right along the axis of the piston rod from the middle, the width of the long hollow groove is smaller than that of the elliptical groove (1) SBS groove, so the elliptical groove (1) CBS groove is cut After leaving behind two elliptical arcs, the positioning column sits in the middle of the two elliptical arcs, and the piston mechanism can only move to the left.
根據本發明之一實施例;該功能選擇鈕位置在0度時,定位柱佔有(1)SBS槽的空間。(1)SBS制動系統的功能是任一手制動時,僅能制動單一前輪或後輪。(1)SBS槽是以活塞機構的軸向及縱向中心為起點,向右(面向活塞)延伸一距離,延伸的距離是活塞機構在第1油壓制手捏下時,使第1油槽受力向左移推動活塞機構,能將左端逆止閥堵住O形環座與通往第2油壓制手的第2輸油管為目的,此時第2油槽油壓升高,(僅位移0.3公分為例, 全程制動位移約0.6~0.8公分,不以此為限)將有限的液壓油壓入第4輸油管,使第4輸油管端的後輪制動器產生輕制動。同一時間,第1油槽的液壓油已同時升高油壓,在液壓油經過(4)單向流量調整模組的限制流量下,通往連接的第3輸油管及前輪制動器產生制動前輪,但因(4)單向流量調整模組的流量受限,使前輪制動產生制動力緩升的作用,這種前輪制動緩升壓,加上後輪同時輕制動,使任何時間,只要捏下第1油壓制手欲制動前輪時,都會產生為避免前輪急煞,而發明的前輪制動產生緩煞、降速再煞住的安全制動三部曲功能。這是制動前輪的標準程序及功效,往後在遇到前輪制動時,為節省 貴審查委員的寶貴時間,將以請參閱[0025]代替長篇說明。 According to an embodiment of the present invention; when the function selection button is at 0 degrees, the positioning column occupies (1) the space of the SBS slot. (1) The function of the SBS brake system is to brake only a single front wheel or rear wheel when any hand brake is applied. (1) The SBS groove starts from the axial and longitudinal center of the piston mechanism and extends a distance to the right (facing the piston). Move the force to the left to push the piston mechanism to block the O-ring seat and the second oil pipe leading to the second oil pressure hand by the left check valve. At this time, the oil pressure of the second oil tank rises, (only displacement 0.3 Centimeters are examples, The full braking displacement is about 0.6~0.8 cm, not limited to this.) The limited hydraulic oil is pressed into the fourth oil pipe to make the rear wheel brake at the end of the fourth oil pipe produce light braking. At the same time, the hydraulic oil in the first oil tank has increased the oil pressure at the same time. Under the limited flow of the hydraulic oil through the (4) one-way flow adjustment module, the connected third oil pipe and the front wheel brake brake the front wheels, but due to (4) The flow rate of the unidirectional flow adjustment module is limited, so that the front wheel brake produces a slow increase in the braking force. This kind of front wheel brake slowly increases the pressure, and the rear wheel brakes lightly at the same time. When the hydraulic hand intends to brake the front wheel, it will produce a trilogy of safety braking function in order to avoid sudden braking of the front wheel. This is the standard procedure and function for braking the front wheels. In the future, when front-wheel braking is encountered, in order to save the precious time of your review committee, please refer to [0025] instead of the long description.
本發明之一實施例;該功能選擇鈕位置在60度時,控制軸上的卡栓是落坐在中空螺栓60度的(2)CBS卡栓座內,(2)CBS槽是以活塞機構的軸向及縱向為中心,向右(面向活塞)延伸一距離與(1)SBS槽同,形成橢圓形槽,接著再回到軸向及縱向中心,向左延伸到活塞左端隔環為止。(2)CBS制動有兩功能:第一功能是一手單獨制動前輪,其作動及效果如前[0025]於此不加贅述。在(2)CBS制動中第二功能是;另一手第2油壓制手捏下時,液壓油立即被壓入第4輸油管,進入後輪制動器產生後輪先制動,同時推動活塞機構向右移動,帶動右端的逆止機構,堵死第1油槽通往第1輸油管的通道,使第一油槽油壓升高,將液壓油經(4)單向流量調整模組在流量受限制下,輸往第3輸油管及前輪制動器,產生前輪制動,這就是(2)CBS先制動後輪再制動前輪,且前輪有產生緩煞、降速再煞住的安全制動三部曲功能。 An embodiment of the present invention; when the position of the function selector button is at 60 degrees, the latch on the control shaft is seated in the 60-degree hollow bolt (2) CBS latch seat, (2) the CBS groove is a piston mechanism The axial and longitudinal center of the, extend a distance to the right (facing the piston) and the same as (1) SBS groove, forming an elliptical groove, then return to the axial and longitudinal center, and extend to the left to the spacer ring at the left end of the piston. (2) CBS brake has two functions: the first function is to brake the front wheels with one hand alone, and its action and effect are as before [0025] and will not be repeated here. In (2) CBS braking, the second function is; when the second hydraulic pressure hand is pinched with the other hand, the hydraulic oil is immediately pressed into the fourth oil pipe, and enters the rear wheel brake to cause the rear wheel to brake first, and at the same time push the piston mechanism to the right Move to drive the backstop mechanism at the right end to block the passage from the first oil tank to the first oil pipe, increase the oil pressure in the first oil tank, and pass the hydraulic oil through the (4) unidirectional flow adjustment module under the flow restriction. It is sent to the third fuel pipe and the front wheel brake to produce the front wheel brake. This is (2) CBS first brakes the rear wheel and then brakes the front wheel, and the front wheel has a trilogy function of safe braking that slow braking, slowing down and then stopping.
根據本發明之一實施例;該中空螺栓上的120度(3)ATB卡栓座被卡栓佔有時,定位柱提升到活塞桿外,定位柱底部與活塞桿保持一定距 離,不相接處,僅有控制軸尾端的轉軸置於活塞桿的中空長槽中(3)ATB槽,轉軸的尾端仍留在轉軸座中,作為功能選擇機構的支撐點。中空長槽(3)ATB槽的寬度大於轉軸,此時活塞機構因兩端的壓縮彈簧使活塞被平衡的夾在油壓缸的中心點,活塞機構可順油壓缸軸向被推左或右移動。(3)ATB的功能是:左右手任一手制動時,都會產生同時制動前輪或後的相同功能。第1油壓制手捏下時,因(4)單向流量調整模組的功能,使前輪產生的前輪制動緩升,與(1)SBS不同的是,活塞會不受限制的向左移動,到逆止閥O型環堵住左端的O型環座連接的通道及第2輸油管,此時第2油槽中的液壓油已急速升高,將液壓油經第4輸油管,通往後輪制動器產生後輪制動。這種任一單手同時制動前輪及後輪的制動系統稱為(3)ATB系統,在捏下第1油壓制守時,前輪輸油管端的第1油槽,因為有(4)單向流量調整模組的功能,所以如[0025]中所述的功能相同,可產生在第1油槽連接的前輪後制動與第2油槽連接的後輪先制動,是避免了前輪先制動的缺點,請審查為原參考[0025]於此不加贅述,所不同是;後輪已首先制動,不再是輔助前輪制動的功能。在第2油壓制手捏下時,第2油槽的液壓油,被壓入第4輸油管連接的後輪制動器,產生後輪先制動,同時活塞機構被推向第1油槽方向,活塞機構右端在第1油槽中的壓縮彈簧被壓後長度變短,迫使同端在逆止閥彈簧孔座中的逆止閥彈簧順活塞軸向右移動,推動逆止閥彈簧另一端的逆止閥軸向前移動,逆止閥軸上的O型環與其前端的O型環座間隙很小(舉例約0.1~0.2公分,不以此為限),所以立即被逆止閥彈簧推動的O型環抵住,使第1油槽被活塞壓縮的液壓油,不能經O型環座與第1輸油管連通,第1油槽油壓升高,其相連接的第3輸油管在(4)單向流量調整模組使流量受限制下,將液壓油壓 往前輪制動器產生前輪制動,這種任一單手制動時,可同時產生前輪及後輪制動的系統,稱作”永遠有兩制動”系統(Always two brake簡稱(3)ATB),本發明的(3)ATB左右手任一手制動時,不但是同時制動前輪及後輪,而且還有後輪先制動,前輪後制動,且產生前輪緩煞、降速再煞住的安全制動三部曲功能是本發明概念精華所在的。 According to an embodiment of the present invention; the 120 degree (3) ATB latch seat on the hollow bolt is occupied by the latch, the positioning column is lifted out of the piston rod, and the bottom of the positioning column is kept at a certain distance from the piston rod At the point where it is not connected, only the shaft at the tail end of the control shaft is placed in the long hollow groove of the piston rod (3) ATB groove, and the tail end of the shaft remains in the shaft seat as a support point for the function selection mechanism. The hollow long groove (3) The width of the ATB groove is larger than the shaft. At this time, the piston mechanism is balanced and clamped at the center point of the hydraulic cylinder due to the compression springs at both ends of the piston mechanism. The piston mechanism can be pushed left or right along the axial direction of the hydraulic cylinder. move. (3) The function of ATB is: when either of the left and right hand brakes, it will have the same function of braking the front wheel or the rear at the same time. When the first hydraulic pressure hand is squeezed down, due to the function of (4) the one-way flow adjustment module, the front wheel brake generated by the front wheels rises slowly. Unlike (1) SBS, the piston moves to the left without restriction , Until the check valve O-ring blocks the channel connected with the O-ring seat at the left end and the second oil pipe. At this time, the hydraulic oil in the second oil tank has risen rapidly, and the hydraulic oil is passed through the fourth oil pipe to the rear wheel. The brake produces rear wheel braking. This kind of braking system that brakes the front and rear wheels with one hand at the same time is called (3) ATB system. When the first oil pressure is pressed down, the first oil tank at the end of the front wheel oil pipe is due to (4) one-way flow adjustment The function of the module is the same as the function described in [0025], which can produce the first brake of the front wheel connected to the first oil tank and the first brake of the rear wheel connected to the second oil tank, which avoids the disadvantage of the front wheel first brake, please review For the original reference, [0025] will not be repeated here, the difference is; the rear wheel has been braked first, and it is no longer a function of assisting the front wheel brake. When the second hydraulic pressure hand is squeezed down, the hydraulic oil in the second oil tank is pressed into the rear wheel brake connected to the fourth oil pipe, causing the rear wheel to brake first, and the piston mechanism is pushed in the direction of the first oil tank, the right end of the piston mechanism The compression spring in the first oil groove becomes shorter after being compressed, forcing the check valve spring at the same end in the check valve spring hole seat to move to the right along the piston axis, pushing the check valve shaft at the other end of the check valve spring Moving forward, the gap between the O-ring on the check valve shaft and the O-ring seat at the front end is very small (for example, about 0.1~0.2 cm, not limited to this), so the O-ring is immediately pushed by the check valve spring The hydraulic oil compressed by the piston in the first oil groove cannot be connected to the first oil pipe through the O-ring seat. The oil pressure in the first oil groove rises, and the connected third oil pipe is in (4) unidirectional flow adjustment mode. Group so that the flow is restricted, the hydraulic oil pressure The front wheel brake produces the front wheel brake. This system that can produce the front wheel and the rear wheel brake at the same time when any one hand brakes is called the "Always two brake" system ((3) ATB). The present invention (3) When either of the left and right hands of ATB brakes, not only the front and rear wheels are braked at the same time, but also the rear wheels are braked first, and the front wheels are braked afterwards, and the front wheel is slowly braked, and the speed is reduced and then braked. It is the essence of the concept of the present invention.
以上發明之一實施例即為本發明的多功能聯合制動系統裝置:將(1)SBS單手制動前輪及後輪,(2)CBS右手(或左手)單獨制動前輪,另一手可同時制動前輪及後輪,(3)ATB左右手可單獨同時制動前輪及後輪及前輪制動時有(4)單向流量調整模組,使前輪產生緩煞、降速再煞住的安全制動三部曲功能。以上多種功能的制動系統,同時集中在一個油壓缸內,供同使用一個活塞機構及活塞兩端的逆止機構,被一個由外殼穿過油壓缸、活塞機構的功能選擇機構控制,稱作多功能聯合制動系統裝置。 One of the embodiments of the above invention is the multifunctional combined braking system device of the present invention: (1) SBS brakes the front wheels and rear wheels with one hand, (2) CBS brakes the front wheels with the right hand (or left hand) alone, and the other hand can brake the front wheels at the same time And rear wheels, (3) ATB left and right hands can separately brake the front wheels and rear wheels and the front wheels are braked at the same time. (4) One-way flow adjustment module, so that the front wheels can be braked slowly, slowed down and then stopped. . The above-mentioned multi-function brake system is concentrated in a hydraulic cylinder at the same time, and is used for the same piston mechanism and the check mechanism at both ends of the piston. It is controlled by a function selection mechanism that passes through the hydraulic cylinder and the piston mechanism by the shell. Multifunctional combined braking system device.
本發明的多功能聯合制動系統裝置,可完全將三種聯合制動系統(1)SBS,(2)CBS及(3)ATB加上一功能(4)單向流量調整模組,組合在一個外殼內,可安裝在兩輪車任何適當的位置,發揮三種聯合制動系統,加一個前輪產生緩煞、降速再煞住的安全制動三部曲的功能是為本發明的主要概念特徵。如果有騎士臨時不喜歡使用(4)單向流量調整模組,可將連接在(4)單向流量調整模組後端通往前制動器的輸油管拆下,取出(4)單向流量調整模組,再裝回輸油管,就無前輪緩煞、降速再煞住的安全制動三部曲的功能,整個聯合制動系統不受影響,也可不取出(4)單向流量調整模組,將調整螺栓調高到無限制的高度,為本發明概念優點之一。 The multifunctional combined braking system device of the present invention can completely combine three combined braking systems (1) SBS, (2) CBS and (3) ATB plus one function (4) one-way flow adjustment module into one shell , Can be installed in any suitable position of a two-wheeled vehicle, exerting three combined braking systems, adding a front wheel to produce slow braking, slowing down and then stopping the safety braking trilogy is the main conceptual feature of the present invention. If a rider does not like to use (4) one-way flow adjustment module temporarily, you can remove the oil delivery pipe connected to the rear end of (4) one-way flow adjustment module to the front brake, and take out (4) one-way flow adjustment module After reinstalling the fuel pipe, there is no safe braking trilogy function of slow braking, slowing down and braking of the front wheels. The entire combined braking system is not affected, and it is not necessary to take out (4) One-way flow adjustment module and adjust it. The height of the bolts to an unlimited height is one of the advantages of the concept of the present invention.
1‧‧‧多功能聯合制動系統裝置 1‧‧‧Multifunctional combined braking system device
2‧‧‧外殼機構 2‧‧‧Shell mechanism
21‧‧‧外殼 21‧‧‧Shell
22‧‧‧龍頭外殼 22‧‧‧Faucet shell
3‧‧‧功能選擇機構 3‧‧‧Function selection mechanism
30‧‧‧選擇鈕 30‧‧‧Select button
301‧‧‧彈簧孔 301‧‧‧Spring Hole
31‧‧‧彈簧 31‧‧‧Spring
311‧‧‧彈簧定位端 311‧‧‧Spring positioning end
32‧‧‧中空螺栓 32‧‧‧Hollow bolt
321‧‧‧卡栓座組 321‧‧‧Card bolt seat group
3211‧‧‧(1)SBS卡栓座 3211‧‧‧(1)SBS card socket
3212‧‧‧(2)CBS卡栓座 3212‧‧‧(2) CBS card socket
3213‧‧‧(3)ATB卡栓座 3213‧‧‧(3)ATB card socket
322‧‧‧垂直壁 322‧‧‧Vertical Wall
323‧‧‧橢圓壁 323‧‧‧Oval Wall
324‧‧‧水平壁 324‧‧‧Horizontal Wall
33‧‧‧控制軸 33‧‧‧Control axis
34‧‧‧卡栓 34‧‧‧Clip
35‧‧‧定位柱 35‧‧‧Positioning column
36‧‧‧轉軸 36‧‧‧Shaft
37‧‧‧轉軸座 37‧‧‧Rotating shaft seat
38‧‧‧螺絲 38‧‧‧Screw
4‧‧‧油壓機構 4‧‧‧Hydraulic mechanism
40‧‧‧油壓缸 40‧‧‧Hydraulic Cylinder
41‧‧‧第1油壓制手 41‧‧‧The first hydraulic hand
42‧‧‧第1輸油管 42‧‧‧The 1st oil pipeline
43‧‧‧第1油槽 43‧‧‧The first oil tank
44‧‧‧第2油壓制手 44‧‧‧Second hydraulic hand
45‧‧‧第2輸油管 45‧‧‧Second oil pipeline
46‧‧‧第2油槽 46‧‧‧Second oil tank
47‧‧‧第3輸油管 47‧‧‧3rd oil pipeline
48‧‧‧第4輸油管 48‧‧‧4th oil pipeline
49‧‧‧(4)單向流量調整模組 49‧‧‧(4) One-way flow adjustment module
491‧‧‧油孔 491‧‧‧Oil hole
492‧‧‧圓柱外殼 492‧‧‧Cylinder shell
493‧‧‧中空圓錐體 493‧‧‧hollow cone
494‧‧‧圓柱塞 494‧‧‧Cylinder plug
495‧‧‧間隔 495‧‧‧interval
496‧‧‧倒中心盲孔 496‧‧‧Inverted center blind hole
497‧‧‧圓錐體盲孔底 497‧‧‧Conical blind hole bottom
498‧‧‧調整螺栓 498‧‧‧Adjusting bolt
499‧‧‧通道 499‧‧‧Channel
5‧‧‧活塞機構 5‧‧‧Piston mechanism
50‧‧‧活塞本體 50‧‧‧Piston body
511‧‧‧第1油封 511‧‧‧The first oil seal
512‧‧‧第2油封 512‧‧‧Second oil seal
521‧‧‧第1隔環 521‧‧‧First spacer
522‧‧‧第2隔環 522‧‧‧Second spacer
523‧‧‧第3隔環 523‧‧‧The third spacer ring
524‧‧‧第4隔環 524‧‧‧The 4th spacer ring
525‧‧‧第1油封軸 525‧‧‧The first oil seal shaft
526‧‧‧第2油封軸 526‧‧‧Second oil seal shaft
53‧‧‧活塞桿 53‧‧‧Piston rod
54‧‧‧逆止閥彈簧孔座 54‧‧‧Check valve spring hole seat
551‧‧‧彈簧座1
551‧‧‧
552‧‧‧彈簧座2
552‧‧‧
56‧‧‧(3)ATB槽 56‧‧‧(3)ATB slot
57‧‧‧(1)SBS槽 57‧‧‧(1)SBS slot
58‧‧‧(2)CBS槽 58‧‧‧(2)CBS slot
6‧‧‧逆止機構 6‧‧‧Backstop
61‧‧‧O型環座61
61‧‧‧O-
62‧‧‧壓縮彈簧 62‧‧‧Compression spring
63‧‧‧O型環 63‧‧‧O-ring
64‧‧‧逆止閥軸 64‧‧‧Check valve shaft
65‧‧‧通道 65‧‧‧channel
66‧‧‧逆止閥彈簧 66‧‧‧Check valve spring
67‧‧‧隔環 67‧‧‧Spacer
7‧‧‧固定機構 7‧‧‧Fixed mechanism
71‧‧‧螺帽 71‧‧‧Nut
72‧‧‧外殼板 72‧‧‧Shell plate
73‧‧‧延伸裝置 73‧‧‧Extension device
74‧‧‧螺絲 74‧‧‧Screw
75‧‧‧車手把 75‧‧‧handle
76‧‧‧龍頭固定蓋 76‧‧‧Faucet fixing cover
8‧‧‧制動機構 8‧‧‧Brake mechanism
81‧‧‧碟煞盤制動器 81‧‧‧Disc brake
82‧‧‧鼓式煞制動器 82‧‧‧Drum brake
83‧‧‧油壓缸 83‧‧‧Hydraulic Cylinder
84‧‧‧V型制動器 84‧‧‧V Brake
85‧‧‧C型制動器 85‧‧‧C type brake
圖1為本發明之一實施例多功能聯合制動系統裝置示意圖。 Fig. 1 is a schematic diagram of a multifunctional combined braking system device according to an embodiment of the present invention.
圖2為本發明之一實施例之功能選擇鈕機構示意圖。 Fig. 2 is a schematic diagram of a function selection button mechanism according to an embodiment of the present invention.
圖3為本發明之一實施例之活塞機構示意圖。 Fig. 3 is a schematic diagram of a piston mechanism according to an embodiment of the present invention.
圖4A到4F為本發明之一實施例之圖2與圖3結合作動示意圖。 4A to 4F are schematic diagrams of the combination of FIG. 2 and FIG. 3 according to an embodiment of the present invention.
圖5為本發明之一實施例之逆止機構示意圖。 Fig. 5 is a schematic diagram of a backstop mechanism according to an embodiment of the present invention.
圖6A及圖6B為本發明之一實施例之逆止機構作動示意圖。 6A and 6B are schematic diagrams of the action of the backstop mechanism according to an embodiment of the present invention.
圖7為本發明之二實施例之將多功能聯合制動系統裝置與龍頭殼體結合示意圖。 Fig. 7 is a schematic diagram of the combination of the multifunctional combined braking system device and the faucet housing according to the second embodiment of the present invention.
圖8為本發明之三實施例之將功能選擇機構之控制軸加長以利固定之示意圖。 Fig. 8 is a schematic diagram of lengthening the control shaft of the function selection mechanism to facilitate fixation according to the third embodiment of the present invention.
圖9為本發明之四實施例之將多功能聯合制動系統裝置應用在各種不同制動系統結合之示意圖。 Fig. 9 is a schematic diagram showing the application of the multifunctional combined braking system device to the combination of various braking systems according to the fourth embodiment of the present invention.
為能讓 貴審查委員更瞭解本發明之概念精華,特舉較佳具體實施例說明如下:請參閱圖1,為本發明之一實施例之多功能聯合制動系統裝置1之示意圖,本實施例之多功能聯合制動系統裝置1係應用於兩輪車上,尤其是自行車液壓碟煞盤制動系統中,為求圖面簡潔,僅顯示部分與多功能聯合制動系統裝置1連接的結構。本發明的概念在將習知之(1)左右手單獨制動前輪及後輪(Single-hand brake single wheel,往後簡稱(1)SBS,及在近幾年,為行車安全發展出的(2)右手(或左手)單獨制動前輪,左手(或右手)同時制動後輪及前輪(歐盟稱為Combined brake systems,往後簡稱(2)CBS),或是(3)左右手任一手制動時,均可同時制動前輪及後輪的”永遠有兩個制動”(Always two brake往後簡稱(3)ATB)裝置,以及改善以上三種制動系統中,所有有關單手制動前輪時,容易發生前輪在速度較快時被突然鎖住,而產生翻車意外事件的關鍵問題點(本發明人曾在測試碟煞盤制動系統時,經歷在30公里時速左右,制動前輪,發生後輪翹起,翻車的慘痛事故),而發明的(4)單向流量調整模組49,安裝在第1油槽43出口處油孔491,限制輸往前制動器的液壓油流量,使產生緩煞、降速再煞住的安全制動三部曲,文字上解說好像很長,在實際制動中是不到一
秒內就自動順序完成的安全制動程序。以上述的是本發明人在101年獲得創新金牌獎的M402254專利的機械式(ATB)制動系統中,有先緩煞、產生降速、然後煞住的安全制動三部曲的制動功能(ATB)的理論基礎;路試舉例:車速在超過4x公里時,任一手制動,還是能安全的將自行車停下來,且通過最嚴格的CNS及DIN驗證(Test standard:BS EN 14766:2005 Mountain Bicycle-Safety.)。本發明將以上所述的(1)~(4)機構共同安置在一幾何形狀外殼21內,幾何形狀外殼21為外殼機構2中之一種,該幾何形狀外殼21因體型小,重量輕適合安裝在自行車上,尤其是安裝在自行車車手把75與龍頭(未畫出)鎖合處,請參閱圖9。
In order to let your reviewer better understand the essence of the concept of the present invention, a preferred specific embodiment is described as follows: Please refer to FIG. 1, which is a schematic diagram of a multifunctional combined
再請參閱圖1及圖9所示,當捏下第1油壓制手41欲制動時,液壓油經第1輸油管42,通過逆止機構6的O型環座61,擠壓到第1油槽43,產生推動活塞機構5,液壓油再經連接在油壓缸40上的油孔491連接的(4)單向流量調整模組49,連接第3輸油管47,將液壓油在流量受限制下,壓入到前碟煞盤制動器81(請參閱圖9),這是一新發明的自行車液壓制動系統裝置蓋念。在本發明中所示的逆止機構6,活塞機構5及由外殼21頂端穿過外殼21,以中空螺栓32鎖入外殼21的功能選擇機構3,通過活塞機構5,將尾端插入位在外殼21底部的轉軸座37中,構成本發明之一實施例的多功能聯合制動系統裝置1的整個油壓制動系統。各個獨立機構組合在一個外殼21中,同時
在任一手制動前輪時,均會先緩制動、產生降速、然後煞住的安全制動三部曲,加上後輪會產生先輕制動的配合,使前輪先緩煞、產生降速、然後煞住的安全制動三部曲更完美。
另一手同時制動後輪及前輪時,絕對是產生先制動後輪,再制動前輪的安全制動動作。
Please refer to Figures 1 and 9 again. When the first
請參閱圖1,請參閱右上角A、B兩(4)單向流量調整模組49放大圖,(4)單向流量調整模組49,是以模組方式安裝在油槽與油路中,詳細解說請參閱[0018]。若是騎士不願使用,可將第3輸油管47拆下,取出該(4)單向流量調整模組49,對整個油路系統無影響。(4)單向流量調整模組49之所以設計在油壓缸40與第3輸油管47間,是可以少一個對外開口,就少一個漏油的機會,若要調整(4)單向流量調整模組49的流量,只要拆下第3輸油管47,就可以用六角扳手等工具,轉動調整螺栓498,進行調整圓柱塞494與中空圓錐體493間的間隙,調好再鎖上第3輸油管47,非常方便。該(4)單向流量調整模組49是由一外型為圓柱外殼492,內部為一中空圓錐體493,中空圓錐體493後端有一圓錐體盲孔底497,圓錐體盲孔底497有一調整螺栓498及複數個通道499,以方便連接在圓錐體盲孔底497的第3輸油管中的液壓油通過,一中空圓椎體493內有一圓柱塞494,該柱塞494的直徑略大於中空圓錐體493尾端的內徑,一圓錐體盲孔底497上的調整螺栓498,調整螺栓498可調整落坐在調整螺栓498頂部的圓
柱塞494與中空圓錐體493內面的間隙,達到調整流經該中空圓錐體493的液壓油流量隨使用者需要而變更,液壓油從第1油槽43通過該(4)單向流量調整模組49輸往第3輸油管47的流量受限制,使前輪產生緩制動功能。但在放鬆第1油壓制手41回油時,制動器中的液壓油順第3輸油管退回到第1油槽43,在流經單向流量調整模組時,推動圓柱塞494向上,到達中空圓錐體493上端直徑較大的部分,可通過的流量不受限制通過,所以第3輸油管中的液壓無阻礙的通過(4)單向流量調整模組49;為防止圓柱塞494被回油向上推動,將該油孔491堵死,有複數個間隔495置於圓柱塞494與油孔491間,使圓住塞494與油孔491保持一定距離,不妨礙液壓油通過。這個(4)單向流量調整模組49,在本發明之一實施例舉例說明,不作為限制,使用該結構的(4)單向流量調整模組49為達到限制流量的模組,舉凡安裝在本發明的多功能聯合制動系統裝置1前輪輸油管路中,能達到制動時限制流經該管路的流量,鬆掉制動時,由制動器流回到油槽的液壓油流量不受影響的其他種類限制閥,比如將圓柱塞改為用圓球等,均係利引用本發明概念,應均屬本發明之範圍。
Please refer to Figure 1. Please refer to the enlarged view of A and B in the upper right corner of two (4) one-way
請參閱圖2為本發明之一實施例之功能選擇機構3的結構元件組合關聯圖,由上往下順序說明;螺絲38的功能在將選擇鈕30與控制軸33鎖合,使轉動選擇鈕30時,控制軸33會毫無偏差的隨選擇鈕30轉動,以準確的將控制軸33
上的卡栓34落坐在所選擇在中空螺栓32上的卡栓座組321(321是3211、3212及3213三個卡栓的總稱呼)中,以取得所想要得到的功能。在選擇鈕30的頂端有一彈簧孔301,該彈簧孔301是允許彈簧31上端的彈簧定位端311插入該彈簧孔301,另在彈簧31末端也有一同樣的彈簧定位端311,該底端的彈簧定位端311是插入中空螺栓32外鄰近的外殼21的彈簧孔中(未繪出)。組合時,控制軸33由中空螺栓32底部向上穿過中空螺栓32後,將中空螺栓32以尾端的螺牙鎖合在外殼21上,然後將已與彈簧31頂端的彈簧定位端311樞合的選擇鈕30順時針旋轉(反時針相同),使選擇鈕30取得一定的預置扭力,同時也將選擇鈕30夥同彈簧31向下壓,使彈簧31同時取得一定的預置壓縮力,再將選擇紐30與控制軸33用螺絲38鎖合固定。
Please refer to FIG. 2 which is an associated diagram of the structural element combination of the
再請參閱圖2,本段繼續說明功能選擇機構3,卡栓座321在中空螺栓中的結構;其中一重要元件中空螺栓32是由一上半段有六角形螺帽,以供扳手鎖合於外殼21,下半段有外螺紋,中空螺栓32內徑為中空圓柱狀,允許控制軸33滑配套入,並可作旋轉及上下移動,在中空螺栓32底部螺紋段,設一有垂直壁322與水平壁324,兩壁在交叉點有一與卡栓34直徑四分之一圓弧的弧形壁323,該弧形壁323左右兩端各成90度交接一垂直壁322及一水平壁324,組成90度開口的卡栓座組。設六腳螺帽任一平面為0度起點,最底層的(1)SBS卡栓座
3211,其水平壁324的高度與控制軸33中的卡栓34直徑相同,有一穿透(1)SBS卡栓座3211的圓孔通過卡栓座3211的正面,與弧形壁323同中心穿透到中空螺栓32的背面螺栓壁,該穿透孔的直徑稍大於卡栓34。第二個CBS卡栓座3212是落坐在六腳螺帽60度面的中心軸軸線上,其高度是提升相同高度的(2)CBS槽58,有一與第一個(1)SBS卡栓座3211穿透孔相同直徑的孔穿透第二個(2)CBS卡栓座3212到中空螺栓32的背面螺栓壁,以此類推,第三個(3)ATB卡栓座3213是落坐在六腳螺帽120度面的中心軸軸線上,其高度是提升3倍卡栓34的高度,也有一與第一(1)SBS卡栓座3211穿透孔相同直徑的孔穿透第三個(3)ATB卡栓座3213到中空螺栓32的背面螺栓壁。以上從0度到120度的三個卡栓座3211、3212及3213,台階式的組合成中空螺栓32上的卡栓座組321。
Please refer to Figure 2 again, this paragraph continues to describe the
在本發明之一實施例的功能選擇機構3中,本段說明操作選擇鈕30的動作;在操作旋轉鈕30時,因彈簧31已在安裝選擇鈕30時已預置扭力及壓力,使卡在卡栓座組321與卡栓34緊緊的靠在卡栓座組321的垂直壁322與水平壁324成90度連接在半圓壁323的兩端,組成的一直角開口槽的卡栓座組321。在螺帽0度時,轉動選擇鈕30,選擇鈕30帶動控制軸33上的卡栓34,向逆時針扭力方向(本實施列使用,不以此為限)將卡栓34脫離水平壁324之後,再減少選擇鈕30的下壓力,因彈簧31的預置張力,使卡栓34自(1)SBS卡栓座3211,向上推
入高一層的(2)CBS卡栓座3212中。以上是提升卡栓34往上一層(2)CBS卡栓座3212的動作。相同動作,可從(2)CBS卡栓座3212提升到(3)ATB卡栓座3213。如果要將卡栓34自(3)ATB卡栓座3213移往下一層的(2)CBS卡栓座3212移動,更簡單的將選擇鈕30向下壓,選擇鈕30帶動控制軸33上的卡栓34,向下移動脫離(3)ATB卡栓座3213的垂直壁322,當卡栓34向下超過垂直壁322時,因彈簧31的預置扭力使卡栓34被彈回到下一層(2)CBS卡栓座3212的垂直壁322,卡栓34的頂端同時因彈簧31的預置張力使卡栓頂端頂在水平壁324的底面,卡栓34被彈簧31的扭力及張力夾持壓在(2)CBS卡栓座3212中,以此類推將卡栓下移到(1)SBS卡栓座3211。
In the
請再參閱圖2,在本發明功能選擇機構3中,本段說明控制軸的結構及功能;控制軸33上端結構已在[0034]中說明,於此不加贅述。在控制軸33的中段,有一貫穿控制軸軸線的卡栓34,卡栓34兩端凸出控制軸33的外徑,但不大於中空螺栓32的螺牙底徑,允許卡栓34隨控制軸33在中空螺栓32鎖合的外殼21螺牙內孔中轉動及上下移動,以便利選擇從0度、60度及120度的三種卡栓座321卡住卡栓34,產生不同制動功能。
Please refer to FIG. 2 again. In the
請再參閱圖2,在本發明功能選擇機構3中,本段說明控制軸末端的定位柱35;在控制軸33末端有一直徑較控制軸33較小的同軸短柱(取其較小是便利區別定位軸35與控制軸33,在正式製造時可為一同直徑的控制軸33),該小段定位柱
35是在轉動選擇鈕30時,隨控制軸33之卡栓34上下移動,定位在卡栓34所在的卡栓座組321相對於在活塞桿53中的有(2)CBS槽58及(1)SBS槽57或脫離活塞桿53所產生的(3)ATB槽56的三種不同制動功能。
Please refer to Figure 2 again. In the
在本發明功能選擇機構3中,本段說明控制軸33最末端的轉軸36;在控制軸33同軸最末端的細軸稱為轉軸36,是因為該轉軸36永遠是插在同中心位於外殼21底部與活塞桿53保持一定距離,不相接觸的轉軸座37中,轉軸座37與轉軸36作滑動配合,允許轉軸36在其中自由作上下移動及左右轉動。
In the
請參閱圖3,為在本發明多功能聯合制動系統裝置之一實施例的活塞機構5,為達到本發明在所有制動作動中的後輪先煞、前輪後煞的安全制動功能,特在活塞機構中設有三個槽孔,組成功能性槽,以該活塞機構5的三視圖加以說明,以利審查委員參考;本圖的最上圖為活塞機構5上視圖,是便利說明各部組合件的相關位置及重要的三個功能性槽的上視型狀及相關位置;油封511及512是一種機械油封,在活塞桿53的左右端各一個,在活塞桿53之左右端各有一外徑較活塞桿53大,寬度窄的第1隔環521及第2隔環522,第1隔環521及第2隔環522是支撐在第1油封511及第2油封512的背面,緊靠在隔環521及隔環522的垂直面,左右兩活塞511及512是套在與活塞桿53同軸的油封軸(525、526)上,左右兩活塞511及512的油封面向外,背面向內,如
此安排是因為在制動中,液壓油是分別從兩活塞511及512方向進入第2油槽46及第1槽43產生壓力,所以將左右兩油封511及512背對背,油封511及512面向外的抵抗壓力,在左右兩油封511及512外,各有一隔環523及524是作為定位油封511及512之用,使其不因左右移動脫出活塞桿53,在活塞桿53最外端各有一直徑更小的凸出圓柱稱為彈簧座551及552,是為將逆止機構6中的壓縮彈簧62一端套在彈簧座551及552的外緣,定位於此,該彈簧座551及552的中心,有一有底圓孔稱作逆止閥彈簧孔座54,逆止閥彈簧66緊配插入逆止閥彈簧孔座54中,使逆止閥彈簧66隨活塞機構5左右移動而不會脫離,以便保持圖5中的逆止閥軸64上的O型環63與O型環座61間一定的間隙,(該間隙在0.1公分~0.3公分間,僅舉例不受該數字限制)其重要性在圖5的逆止機構6中加以說明。
Please refer to FIG. 3, which is the
請參閱圖3,在圖3的右上角為活塞機構5,在活塞桿53內的三個不同形狀、長度及寬度的功能槽分解圖,最上的為(3)ATB槽56,寬度最窄,長度由第1隔環521端貫穿活塞桿53,到達第2隔環522。制動時,以轉軸36為中心,活塞機構5被來自第1油壓制手41的液壓油擠入第1油槽43,將活塞機構5推向左方,使第1油槽液壓油壓入連接的(4)單向流量調整模組49,液壓油壓入前輪時流量受限制,使前輪產生緩煞、降速再煞住的安全制動三部曲,同一時間一部分
被阻的壓力推動活塞機構5向左移動,使左端的2油槽46內的O形環座61被逆止機構6立即堵死,第2油槽壓力升高,液壓油經第4輸油管通往後制動器,產生立即制動後輪的動作,這就是(3)ATB聯合制動的第1油壓制手制動時,產生後輪先制動,使前輪緩煞、降速再煞住的安全制動三部曲的工作原理。在捏下第2油壓制手44時,加壓的液壓油經第2輸油管45、通道65及O型環座61與逆止閥軸64上的O型環63的空隙進入第2油槽,立即被壓入壓力較低的第4輸油管48到達後輪制動器,產生後輪先制動的功能,同一時間後輪已被制動,液壓油壓力升高,液壓油推動活塞機構5往第1油槽43壓縮,活塞機構5帶動逆止機構6右端上的逆止閥彈簧66往第1輸油管42方向壓縮,使第1輸油管42尾端的O形環座61被逆止閥彈簧66前端的逆止閥軸64及套在逆止閥軸64上的O型環63堵住,使被壓的第1油槽內的液壓油,不能從第1輸油管流入到第1油壓制手內,僅能通過第1油槽43連接的(4)單向流量調整模組49,在流量受限制下,經第3輸油管47到達前輪制動器,產生緩煞、降速再煞住的安全制動三部曲,這時產生另一個重要安全制動功能;後輪已制動,前輪再進行緩煞、降速再煞住的安全制動三部曲,也就是說;前輪在拖著後輪作直線運動,這可防止甩尾事件發生,就如同狗拉雪橇一樣功能。這就是(3)ATB聯合制動系統中的第二個制動功能。由上可說明;在左右手任一手制動有
(3)ATB聯合制動系統時,無論是第1油壓制手41或第2油壓制手44作動,均能產生後輪先制動,前輪後制動,且前輪拖著後輪作直線運動的緩煞、降速再煞住的安全制動三部曲是為本發明多功能聯合制動系統裝置中的概念之一,簡稱(3)ATB制動系統。
Please refer to Fig. 3, in the upper right corner of Fig. 3 is the
請參閱圖3,在圖3的右上角為活塞機構5,第二個為(2)CBS槽58,寬度較寬,長度較短。(2)CBS槽58的起點為活塞桿53軸線及縱線中心,往右(面向活塞桿53)延伸一小段距離(舉例約0.3~0.5公分不以此為限)容許液壓油自右將活塞機構推向左,同時第1油槽43液壓油經連接在油壓缸40缸壁上的油孔491通過(4)單向流量調整模組49,液壓油壓入前輪時流量受限制,使前輪產生緩煞、降速再煞住的安全制動三部曲功能。(文字說明一大串,但在實際制動時是不到1秒鐘,霎那間順序一氣呵成),同一時間時,一部分被阻的壓力推動活塞機構5向左移動(舉例約0.3~0.5公分不以此為限),使左端的第2油槽46內的O形環座61被逆止機構6立即堵死,第2油槽壓力升高,液壓油經第4輸油管通往後制動器,因受(2)CBS槽右端長度限制(舉例約0.3~0.5公分不以此為限),液壓油僅夠產生立即”輕”制動後輪的動作,這就是(2)CBS聯合制動的第1油壓制手制動時,產生後輪先”輕”制動,輔助前輪共同產生緩煞、降速再煞住的安全制動三部曲的功能更完美。在捏下第2油壓制手44時,加壓的液壓油經
第2輸油管45,通道65及O型環座61與逆止閥軸64上的O型環63的空隙進入第2油槽,立即被壓入壓力較低的第4輸油管48到達後輪制動器,產生後輪先制動的功能,同一時間後輪已被制動下,液壓油推動活塞機構5往第1油槽43壓縮,活塞機構5帶動逆止機構6,右端上的逆止閥彈簧66往第1輸油管42方向壓縮,使第1輸油管42尾端的通道65,O形環座61被逆止閥彈簧66前端的逆止閥軸64及套在逆止閥軸64上的O型環63堵住,使被壓的第1油槽內的液壓油,不能從第1輸油管流到第1油壓制手內,僅能通過第1油槽43連接的(4)單向流量調整模組49,在流量受限制下,經第3輸油管47到達前輪制動器,產生緩煞、降速再煞住的安全制動三部曲。此時,前輪在拖著後輪作直線運動,這可防止甩尾事件發生,就如同狗拉雪橇一樣功能,這就是(2)CBS聯合制動系統中的第二個制動功能。由上可說明;在左右手任一手制動有(2)CBS聯合制動系統時,無論是第1油壓制手41單獨制動前輪或第2油壓制手44同時作動前輪及後輪時,均能產生後輪先制動,前輪後制動,而且前輪有緩煞、降速再煞住的安全制動三部曲。都具有;前輪在拖著後輪作直線運動,這可防止甩尾事件發生,就如同狗拉雪橇一樣功能是為本發明多功能聯合制動系統裝置概念之二,簡稱(2)CBS制動系統。
Please refer to Figure 3, in the upper right corner of Figure 3 is the
請參閱圖3,在圖3的右上角為活塞機構5中,其中的單手獨立制動前輪的制動系統的功能槽為(1)SBS槽57,
為達到單手獨立制動前輪的制動系統(1)SBS,特發明如第3槽的外型為橢圓形的(1)SBS槽57,該槽的寬度與(2)CBS槽相同,位置是由活塞桿53的軸線中心與縱線中心為起點,向右延伸一小段距離(舉例約0.3~0.5公分不以此為限),容許液壓油自右將活塞機構5推向左,此小段距離就是在(1)SBS槽57制動時,定位軸38為中心,活塞機構5被來自第1油壓制手41的液壓油擠入第1油槽43,產生第1油槽液壓油壓入連接的(4)單向流量調整模組49,液壓油壓入前輪時流量受到限制,使前輪產生緩煞、降速再煞住的安全制動三部曲。同一時間一部分被阻的壓力推動活塞機構5向左移動,使左端的第2油槽46內的O形環座61被逆止機構6的逆止閥軸64上的O形環63立即堵死,第2油槽壓力升高,液壓油經第4輸油管輸往後制動器,使後輪僅夠產生立即輕制動後輪的動作。這就是(1)SBS聯合制動的第1油壓制手制動時,單獨制動前輪,產生後輪先輕制動配合(4)單向流量調整模組49,共同產生前輪緩煞、降速再煞住的安全制動三部曲更為完美。本發明的精進式單手制動前輪時有後輪輔助制動,但還是以單獨制動前輪的動作為主。另一手制動後輪時,因橢圓的(1)SBS槽,只允許活塞機構5自中心向左移動一小段距離,(舉例約0.3~0.5公分不以此為限)不能向右位移,所以當第2油壓制手捏下時,活塞機構不能向右位移,來自第2油壓制手的較高壓液壓油,立即經第4輸油管48通往後輪制動器產生
單獨制動後輪的功能。共同的效果是;凡是單獨制動前輸能產生後輪先輕制動,前輪後制動,而且前輪有緩煞、降速再煞住的安全制動三部曲是為本發明多功能聯合制動系統裝置概念之三,簡稱(1)SBS制動系統。
Please refer to Fig. 3, in the upper right corner of Fig. 3 is the
本發明的多功能聯合制動系統裝置的主旨是;不但要將自前自行車界共同使用的三種制動系統功能集在一個控制器內,方便隨使用地點,喜好選用,更要使制動在安全下進行,騎士無須具備特有如專業自行車運動員的安全制動技巧,在緊急制動時,只要捏下左右制手,就可以獲得安全制動,防止意外發生是本發明概念的最高目標。因為氣候、環保及保健運動因素等,騎車人口越來越多,但是百分之九十九是未受過安全制動訓練的一般騎士,本發明概念就是為這些騎士們發明創造出的多功能聯合制動系統裝置1。以上自[0041]、[0042]到[0043]三種不同功能的制動系統;(3)ATB,(2)CBS及(1)SBS,共同的特點是都具備後先煞、前後煞的安全制動功能,再加一種後輪先輕制動,輔助前輪產生緩煞、降速再煞住的完美安全制動三部曲。為方便審查委員的了解,以表列方式顯示如后:
註:代號說明: Note: Code description:
(1)SBS:單手獨立制動單輪(Single-hand brake single wheel,簡稱(1)SBS (1) SBS: Single-hand brake single wheel (Single-hand brake single wheel, referred to as (1) SBS
(2)CBS:一手單獨制動前輪,另一手同時制動後輪及前輪(Combined Brake System,簡稱(2)CBS (2) CBS: One hand brakes the front wheels individually, and the other hand brakes the rear wheels and the front wheels at the same time (Combined Brake System, referred to as (2) CBS
(3)ATB任何一手制動,均同時制動前輪及後輪”永遠有兩個制動”(Always Two Brake,簡稱(3)ATB) (3) Any hand brake of ATB brakes the front and rear wheels at the same time. "Always Two Brake" ((3) ATB for short)
由上表可清楚的看出。本發明的多功能聯合制動系統裝置1集三種聯合制動系統於一控制器的裝置,無論是任何一種制動系統都會產生後輪先制動,前輪後制動加上後輪輕制動輔助,使前輪產生緩煞、減速、然後才停車三部曲的安全制動功能。這種具有新穎式前輪緩煞、降速、再煞住的安全制動三部曲(文字說明一大串,但在實際制動時是1秒以內,霎那間一氣呵成,提高制動品質),等同前輪拖著後輪在制動,
避免了翻車、甩尾等危險動作,如同雪地中狗拉雪橇作直線運行,不會發生甩尾的危險,同時制動效果奇佳。在發明人申請的專利M402254如(3)ATB制動系統中,就是機械式以複數個彈簧,依虎克定律組合成後輪先制動,前輪緩制動,前輪拖著後輪進行制動,通過最嚴的歐盟Test standard:BS EN 14766:2005 Mountain Bicycle-Safety.嚴格的登山車標準,並且獲得101年經濟部長頒發的創新金牌獎。同一原理由機械式制動裝置精進到更複雜的油壓式制動系統,且將複數個制動控制系統組合在一個控制器中,使有更方便的選擇性、更高的安全度及可靠度,協助騎士獲得安全制動,享受騎車樂趣是為本發明的主要概念。再者(4)單向流量調整模組49,是以模組方式安裝在第1油槽43與第1輸油管42中,若是騎士臨時不願使用,可將第1輸油管拆下,取出該(4)單向流量調整模組49,對整個油路系統無影響。(4)單向流量調整模組49之所以設計在油壓缸40與第3輸油管47間,是可以少一個對外開口,就少一個漏油的機會。若要調整(4)單向流量調整模組49的流量控制功能,只要拆下第3輸油管47,就可以用六角扳手等工具,轉動調整螺栓496,進行調整圓柱塞494與中空圓錐體493間的間隙,調好再鎖上第3輸油管47,非常方便。若不考慮漏油問提,可將(4)單向流量調整模組49相同功能的流量限制模組連接在第3輸油管47與前輪制動器油路中間,隨時可調整及放棄流量限制功能。
It can be clearly seen from the above table. The multifunctional combined
請參閱圖5,為本發明之一實施例中的逆止機構6為達到本發明的多功能聯合制動系統裝置1中的各種制動功能,將第1油壓制手41或第2油壓制手44通往第1油槽43或第2油槽46做適時封閉或開啟的功能而發明本逆止機構6,本逆止機構6的說明如后;在活塞桿53兩端各有一個逆止閥彈簧孔座54及彈簧座551及552,在彈簧座551及552外緣套有壓縮彈簧62,在逆止閥彈簧孔座54中緊配插入一逆止閥彈簧66,將逆止閥彈簧66定位在其中隨活塞機構5左右移動,逆止閥彈簧66的另一端插入一逆止閥軸64的短軸端,隔環67將逆止閥軸64分成後端的短軸端及前端的長軸端,逆止閥軸64前端上套有O型環63,O型環63是靠在隔環67的垂直面上,當受力壓縮時受隔環67的支撐。同時隔環67亦為逆止閥彈簧66壓縮時的支撐,逆止閥軸64及O型環63及安置在油壓缸40左右兩端外殼21內面的O型環座61,在安裝兩端壓縮彈簧後,逆止閥軸64是通過O型環座61插入通道65中,通道65的直徑大於逆止閥軸64,允許逆止閥軸64前端在通道65中前後活動,同時使流經該通道65的液壓油流量不受影響。逆止機構6在本發明中有相同兩組,分別安裝在活塞機構5左右兩端,緊靠在第3隔環523及第4隔環524的垂直端面。壓縮封入油壓缸機構4後,活塞機構5被左右兩壓縮彈簧62平衡的擠壓在第1油槽43及第2油槽46的中心點上,壓縮彈簧62一端套在彈簧座551及552,另
一端緊壓在第1油壓缸及第2油壓缸的封閉端外殼21,該兩壓縮彈簧62,在壓縮後的長度、恰使逆止閥彈簧66前端的O型環與油壓缸封閉端(未標出)上的O型環座61底部保持一小的間隙(舉例該間隙約為0.1~0.2公分但不受此舉例限制),該O型環座61與通道65及第1輸油管及第2輸油管都是外殼21中的一部分,該距離不妨礙液壓油從通道65自由流動,但當任一方的制動液壓油制動時,活塞機構5被推動,壓縮彈簧62及逆止閥彈簧66同時被壓縮時,逆止閥軸64帶動套於其上的O型環63向前,緊壓在O型環座61底部,將O型環座61的底部與通道65連接處封住,使液壓油不能通過該通道65是其功能。當制動力取消,活塞機構5受壓縮彈簧62的張力又回到制動前的位置,使逆止閥軸64及其上的O型環63隨活塞機構5的回位,脫離O型環座61恢復成開口狀,允許制動後的液壓油各自通過通道65,回到各自的油壓制手儲油槽中。
Please refer to FIG. 5, which is an embodiment of the present invention. In order to achieve various braking functions in the multifunctional combined
請參閱圖4A到圖4F及圖1是為說明本發明的多功能聯合制動系統裝置中三個不同制動功能(1)SBS,2)CBS,(3)ATB組合作動圖;功能選擇機構3與活塞機構5在3個制動功能的作動相對關係;本發明之一實施例:(1)左右手單獨制動前輪或後輪(1)SBS;功能選擇機構3與活塞機構5在制動功能選擇時的作動相對關係,將這三組圖集合在同一張內是為方便審查委員審查對比;上一排的圖為三個制動功能中功
能選擇鈕3與活塞機構5相對關係的剖面圖,下三組為相對的上視圖,定位柱35(剖面)及轉軸36在三個制動功能中的相對關係圖。為方便審查委員了解,每個圖中僅將有關的功能槽以粗線條單獨顯示,說明如后;(1)SBS如圖4A,選擇鈕30在0度時,卡栓34是定位在中空螺栓32的第1個最低的(1)SBS卡栓座3211中,定位拄35是插在橢圓型槽(1)SBS槽57內,活塞機構5允許在粗線條所顯示的範圍內活動,僅能向左移動一小段距離,作動功能與[0043]相同,在此不作贅述,以節省委員寶貴時間。特別介紹的圓柱塞494與中空圓錐體493的間隙被調整螺栓496設定,調整到在使原第3輸油管流量為小(假設為原流量的60%,此僅為舉例,不受60%限制),這是個隨時可調整的間隙,隨騎士喜愛,只要拆下第3輸油管,就可用六角扳手等工具將調整螺栓496做上下間隙的調整),無更多液壓油被限制進入後制動器所致,這就是(1)SBS聯合制動的第1油壓制手制動時,單獨制動前輪,產生後輪先輕制動,然後前輪緩煞、降速再煞住的安全制動三部曲。
Please refer to Figures 4A to 4F and Figure 1 is to illustrate the three different braking functions in the multifunctional combined braking system device of the present invention (1) SBS, 2) CBS, (3) ATB group cooperative animation;
本發明之一實施例,請參閱圖4B到圖4E及圖1是為說明本發明的多功能聯合制動系統裝置1中(2)CBS組合作動圖;本發明之一實施例:(2)右手(或左手)制動前輪,左手(或右手)同時制動後輪及前輪(2)CBS,每個圖中僅將有關的功能槽以粗線條單獨顯示,說明如后;(2)CBS如圖4B,選擇鈕
30在60度時,卡栓34是定位在中空螺栓32的第2個(2)CBS卡栓座3212中,該(2)CBS槽58底部位在(1)SBS槽57的頂上,(2)CBS槽58頂面與活塞桿53外緣同高,定位拄35是插在(2)CBS槽58內,活塞機構5僅能向左移動一小段距離,向右移動不受限制,其作動功能與[0042]相同,請委員卓參,於此不在贅述。
An embodiment of the present invention, please refer to Figures 4B to 4E and Figure 1 is to illustrate the multifunctional combined
請參閱圖4C到圖4F及圖1是本發明之一實施例(3)ATB組合作動圖,(3)左右手任一手制動時,均可同時制動前輪及後輪或後輪及前輪的”永遠有兩個制動”(3)ATB))裝置:功能選擇機構3與活塞機構5在制動功能選擇時的作動相對關係,選擇鈕30在120度時,卡栓34是定位在中空螺栓32的第3個最高(3)ATB卡栓座3213中,定位拄35脫出活塞桿53外,不與活塞桿接觸,活塞機構5可向左右兩邊隨油壓推動方向移動,目的在使左右手任一手制動時,都可達到同時制動後輪及前輪。作動功能與[0041]相同,,請委員卓參,於此不在贅述。
Please refer to Figures 4C to 4F and Figure 1 for an example of the present invention. There are two brake" (3) ATB)) devices: the relative relationship between the
請參閱圖5,本發明之一實施例,為更清楚的呈現本發明概念的多功能聯合制動系統裝置1整體作動中有關功活塞機構5及逆止機構6的相對關係,以活塞機構5為中心,活塞桿53左右兩端的逆止機構6是相同的元件組成,分別安裝在活塞桿53的兩端,以右端為例說明:壓縮彈簧62的左端(面向圖5)靠在隔環524的右端面,內徑插在彈簧座551的外
緣,一外徑小的逆止閥彈簧66不接觸的懸空套入外徑較大的壓縮彈簧62內,懸空是在作動時互不影響收縮進行,同時左端緊緊的插入逆止閥彈簧孔座54內,可隨活塞機構5左右移動,而不脫離,在右端一逆止閥軸64,被隔環67分隔成前後兩段,後段緊配插入逆止閥彈簧66內徑中不使脫離,前段套有一O形環,在受壓縮時,隔環67左端面緊貼在逆止閥彈簧66的右端,隔環67的右端面作為O形環的支撐面,逆止閥軸64是套入一O型環座61,並穿過O型環座61底部中心孔連接的一通道65中,通道65內徑容許逆止閥軸64在其內徑中做前後移動,同時不影響制動的液壓油流通,通道65外樞接第1輸油管42,第一輸油管連接到第1油壓制手,組成一逆止機構6,活塞機構5左端有完全相同的另一組逆止機構6,不在贅述。
Please refer to Figure 5, an embodiment of the present invention, in order to more clearly present the concept of the present invention in the multifunctional combined
請參閱圖6A及圖6B,本發明之一實施例,多功能聯合制動系統裝置1整體作動中有關功能選擇機構3及活塞機構5及逆止機構6的相對關係,以圖6A及圖6B及圖1中的變化來說明,以利審查委員了解;本段選擇以(3)ATB制動系統為例,說明所有作動;在油壓缸40中,活塞機構5是被左右兩端逆止機構6中的壓縮彈簧62平衡擠壓在油壓缸40的中間,將油壓缸40分成第1油槽43及第2油槽46。功能選擇機構3中的轉軸36(剖面),穿過活塞桿53(本圖為前視剖面圖,僅能看到轉軸36的(剖面)壓縮彈簧62是套在活塞桿
53兩端的彈簧座551與512外緣與第4隔環524端面緊貼,另一端被壓縮緊靠在O形環座的外殼21內面,與壓縮彈簧62同軸的逆止閥彈簧66置於壓縮彈簧62內部,一端緊緊插在逆止閥彈簧座54的有底孔槽內,逆止閥彈簧66另一端套有逆止閥軸64,一O形環63套在逆止閥軸64上,O形環63與其前端的O形環座61保持一間隙(舉例約0.1~0.2公分間,僅為參考用,不以此為限)逆止閥軸64穿過O形環座61進入通道65,此時逆止閥彈簧66是未被壓縮狀態,通道65允許逆止閥軸64在通道65中隨活塞機構5前後移動,通道65前端是連接在第1輸油管42或第2輸油管45,在第1輸油管42或第2輸油管45前端分別連接有第1油壓制手41及第2油壓制手44。請參閱圖6A,當第1油壓制手捏下時,液壓油被壓入第1油槽43,推動活塞機構5向左移動,右端的壓縮彈簧62為伸張狀態,活塞機構5左方壓縮彈簧為壓縮狀,所以左方的壓縮彈簧62長度L4小於右方壓縮彈簧長L3,同時左方的O型環63隨活塞機構被推向左移動,緊貼在O型環座61的底面,堵死O型環座61與通道65,使第2油槽46中的液壓油不能通往第2油壓制手44,僅能由第4輸油管48壓出到連接的後輪,使產生制動後輪功能。在此同時,右O型環63與O型環座61底部,因活塞機構5的向左位移,帶動逆制閥彈簧66及其左端的逆止閥軸64及O型環63同步向左移動,使逆止閥軸64與O型環63與O型環座61間隙拉大,但
是逆止閥軸64前端扔然插在O型環座61與通道65中。第1油槽繼續受第1油壓制手41壓力,將受壓的液壓油壓入(4)單向流量調整模組49,經限制流量流入前輪制動器,產生前輪緩煞、降速再煞住的安全制動三部曲。在本(3)ATB聯合制動系統中只要捏下第1油壓制手41,就會自動的產生後輪先制動,前輪緩制動、降速再煞住的安全制動三部曲。
Please refer to Figures 6A and 6B, an embodiment of the present invention, the relative relationship between the
請參閱圖6A及圖6B及圖1及圖9,本段選擇(3)ATB制動系統為例請參閱圖6B當第2壓制手44捏下時,液壓油被壓入第2油槽46,液壓油立即壓入壓力較低的第4輸油管48連接的後制動器,產生立即制動後制動器的功能。第2油槽46中的液壓油繼續推動活塞機構5向右移動,左端的壓縮彈簧62為伸張狀態,活塞機構5右方壓縮彈簧62為壓縮狀,所以左方的壓縮彈簧62長度L2大於右方壓縮彈簧長L1,同時右方的O型環63被右移的活塞機構5推動,使緊貼在O型環座61的底面,堵住O型環座61與通道65,使第1油槽43中的液壓油不能通往第1油壓制手41,僅能由第3輸油管47將受壓的液壓油壓入(4)單向流量調整模組49,經限制流量流入前輪制動器,產生前輪緩煞、降速再煞住的安全制動三部曲。這就是(3)ATB聯合制動系統中第2油壓制手制動時產生後輪絕對先制動,前輪產生緩煞、降速再煞住的安全制動三部曲的作動原理,為本發明的概念之一。
Please refer to Figure 6A and Figure 6B and Figure 1 and Figure 9. This paragraph selects (3) ATB brake system as an example. Please refer to Figure 6B. When the second
請參閱圖7,為本發明之二實施例,本圖重點在說明
當多功能聯合制動系統裝置1不能安裝在兩輪車的外殼72上時,尤其是有外殼72的電動自行車或機踏車,需要一個延伸裝置73將多功能聯合制動系統裝置1安裝在外殼72內適當位置,此時需要將選擇鈕30及彈簧31與多功能聯合制動系統裝置1分開,由一延伸裝置73連接該兩組被分開的機構,一如習知的大客車,汽車的變速桿在前端駕駛座旁,變速裝置在汽車的尾端,由一連接桿,將這兩機構連接,但不影響變速桿控制變速器的功能。因控制軸33與中空螺栓32及卡栓34的操作力都很小,所以延伸裝置73可為一金屬連桿,或一有柔性可彎曲的鋼索(pliable cable),以螺絲74與控制軸33連接。
Please refer to Figure 7, which is the second embodiment of the present invention. The focus of this figure is on the description
When the multifunctional combined
請參閱圖8為本發明之三實施例,本圖重點在顯示將多功能聯合制動系統裝置1安裝在自行車龍頭外殼22內,其多功能聯合制動系統裝置1結構及功能不變,但其優點是外觀看不出多了一個多功能聯合制動系統裝置1,同時未另外增加一個多功能聯合制動系統裝置1外殼21重量,所以不但美觀,更不必憂慮車的重種量增加,這對目前流行的自行車重量減輕有幫助,是本發明之三實施例之概念優點。
Please refer to Figure 8 for the third embodiment of the present invention. This figure focuses on showing that the multifunctional combined
圖9為本發明之四實施例,本圖顯示重點在說明將多功能聯合制動系統裝置1安裝在自行車車手把75與龍頭外殼22固定處,左右各自連接第1油壓制手41及第1輸油管42,第2油壓制手44及第2輸油管45。多功能聯合制動系統裝置1背面為與車手把75與龍頭外殼22前端固定處有相同
的圓弧,以多功能聯合制動系統裝置1將車手把與龍頭外殼22前端固定,美觀又省掉一個固定蓋的重量。
Figure 9 is a fourth embodiment of the present invention. This figure shows the focus on the installation of the multifunctional combined
圖9為本發明之較佳實施例四,本圖顯示重點在說明將多功能聯合制動系統裝置1可與自行車或機踏車不同制動機構連接,原為機械式的制動器在第1輸油管47及第2輸油管48前端安裝一油壓缸83,以油壓缸牽動機械式制動器,如鼓式制動器82,或如V形制動器84或C形制動器85,使全系統成為全油壓式多功能聯合制動系統裝置1,是為本發明較佳實施例四的具體實施特點。
Figure 9 is a fourth preferred embodiment of the present invention. This figure shows the focus on explaining that the multifunctional combined
以上所說明的本發明概念的多功能聯合制動系統裝置1,其中(4)單向流量調整機構49是可造成前輪有緩煞、降速再煞住的安全制動三部曲的一重要機構,是對絕大多數男、女、老、青等騎士為維護他(她)們騎車安全所發明的概念,它是一個獨立的模組,插入油壓缸40壁上的油孔491外殼21的孔位中,在外面以一第3輸油管47固定螺栓擠壓固定,如果有一些職業級的騎手,為表現其騎車的技術已成熟,不願有此自動協助前輪有緩煞、降速再煞住的安全制動三部曲,而是用他們熟練的手法控制前輪,以達到享受騎車的樂趣,則可隨時將第3輸油管47固定螺栓(如第1輸油管47前端的螺栓)拆開,將內置的(4)單向流量調整模組49取出,就去掉了前輪緩煞、降速再煞住的安全制動三部曲功能,這對整個多功能聯合制動系統裝置1的整體功能無任何應響,把(4)單
向流量調整模組49看成一個模組,可隨喜好安裝上或取消,或調整成無限制流量的模組式發明的概念特徵之一。
In the multifunctional combined
本發明概念的多功能聯合制動系統裝置1,如上述諸多項實施例,係為了便於說明而舉例;本發明所主張之權利範圍自應以申請專利範圍所述為準,而非僅限於上述實施例,但也不能用一簡單元件的替換達到本發明多功能聯合制動系統裝置1相似的功能,規避本發明概念,成另一發明,如將功能選擇機構3中的控制軸33,改用一螺栓取代,以螺栓旋轉調節定位柱35與功能槽的相對關係,達到不同的制動功能;另一重點逆止閥有許多種,如果選用其它種逆止閥是為達到與本發明概念相同的封住油槽與輸油管的通道65者,或者如(4)單向流量調整模組49,本發明之一實施例中選用一中空錐圓體493,在中空錐圓體493中置一圓柱塞494,也可將圓柱塞494替換成一圓球,同樣可達到(4)單向流量調整模組49相同效果,這種種某一機構的小改變,只要是可以達成本發明的概念將(1)SBS,(2)CBS,(3)ATB及(4)單向流量調整模組49共同組裝在一個整體之內,以一控制裝置,隨時可選擇不同功能聯合制動系統者,均屬本發明概念之相同概念產物。
The multifunctional combined
1‧‧‧多功能聯合煞車系統裝置 1‧‧‧Multifunctional combined braking system device
2‧‧‧外殼機構 2‧‧‧Shell mechanism
3‧‧‧功能選擇機構 3‧‧‧Function selection mechanism
37‧‧‧轉軸座 37‧‧‧Rotating shaft seat
4‧‧‧油壓機構 4‧‧‧Hydraulic mechanism
42‧‧‧第1輸油管 42‧‧‧The 1st oil pipeline
43‧‧‧第1油槽 43‧‧‧The first oil tank
45‧‧‧第二輸油管 45‧‧‧Second oil pipeline
46‧‧‧第2油槽 46‧‧‧Second oil tank
47‧‧‧第3輸油管 47‧‧‧3rd oil pipeline
48‧‧‧第4輸油管 48‧‧‧4th oil pipeline
49‧‧‧單向流量調整模組 49‧‧‧One-way flow adjustment module
491‧‧‧油孔 491‧‧‧Oil hole
492‧‧‧圓柱外殼 492‧‧‧Cylinder shell
493‧‧‧中空圓錐體 493‧‧‧hollow cone
494‧‧‧圓柱塞 494‧‧‧Cylinder plug
495‧‧‧間隔 495‧‧‧interval
496‧‧‧倒中心盲孔 496‧‧‧Inverted center blind hole
497‧‧‧圓錐體盲孔底 497‧‧‧Conical blind hole bottom
498‧‧‧調整螺栓 498‧‧‧Adjusting bolt
499‧‧‧通道 499‧‧‧Channel
5‧‧‧活塞機構 5‧‧‧Piston mechanism
6‧‧‧逆止機構 6‧‧‧Backstop
A‧‧‧單向流量調整閥模組放大圖-制動時受流量限制進油示意圖 A‧‧‧Enlarged view of one-way flow adjustment valve module-schematic diagram of oil intake due to flow restriction during braking
B‧‧‧單向流量調整閥模組放大圖-無制動時液壓油快速回流示意圖 B‧‧‧Enlarged view of one-way flow adjustment valve module-schematic diagram of rapid return of hydraulic oil when there is no brake
Claims (7)
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TW108125565A TWI734143B (en) | 2019-07-19 | 2019-07-19 | Multifunction combined brake system device |
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TW108125565A TWI734143B (en) | 2019-07-19 | 2019-07-19 | Multifunction combined brake system device |
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TWI734143B true TWI734143B (en) | 2021-07-21 |
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Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
TW200815227A (en) * | 2006-09-18 | 2008-04-01 | Sanyang Industry Co Ltd | Synchronous brake system |
TW200840759A (en) * | 2007-04-09 | 2008-10-16 | Sanyang Industry Co Ltd | Synchronous brake system |
TWM430426U (en) * | 2011-04-15 | 2012-06-01 | Chun-Ming Lv | Wheel disc hydraulic brake synchronous brake sequence controlling device for two-wheel vehicle |
CN206871287U (en) * | 2017-06-23 | 2018-01-12 | 立峰集团有限公司 | A kind of motorcycle front and back wheel Associated brake structure |
TW201808714A (en) * | 2016-09-07 | 2018-03-16 | 三陽工業股份有限公司 | Dual interlocking brake system |
-
2019
- 2019-07-19 TW TW108125565A patent/TWI734143B/en active
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
TW200815227A (en) * | 2006-09-18 | 2008-04-01 | Sanyang Industry Co Ltd | Synchronous brake system |
TW200840759A (en) * | 2007-04-09 | 2008-10-16 | Sanyang Industry Co Ltd | Synchronous brake system |
TWM430426U (en) * | 2011-04-15 | 2012-06-01 | Chun-Ming Lv | Wheel disc hydraulic brake synchronous brake sequence controlling device for two-wheel vehicle |
TW201808714A (en) * | 2016-09-07 | 2018-03-16 | 三陽工業股份有限公司 | Dual interlocking brake system |
CN206871287U (en) * | 2017-06-23 | 2018-01-12 | 立峰集团有限公司 | A kind of motorcycle front and back wheel Associated brake structure |
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