TWI732870B - Recovery device and recovery method for low boiling point substances - Google Patents
Recovery device and recovery method for low boiling point substances Download PDFInfo
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Abstract
提供一種低沸點物質回收裝置及回收方法,可將低沸點物質以高濃度來回收,並謀求省能源化。 Provided is a low-boiling point material recovery device and recovery method, which can recover low-boiling point materials at a high concentration, and seeks to save energy.
氨回收裝置(1),具備:蒸餾塔(2),是吹入有加熱用水蒸氣來進行蒸氣氣提;蒸發器(3),是使從蒸餾塔(2)的塔頂部所排出的含氨蒸氣與水進行熱交換來使水蒸發;壓縮裝置(4),是使從蒸發器(3)所排出的水蒸氣壓縮升溫而作為加熱用水蒸氣來排出至蒸餾塔(2);濃縮塔(5),是將在蒸發器(3)濃縮過的含氨蒸氣予以取入,冷卻該蒸氣並去除水分而使含氨蒸氣的濃度提升至高濃度(例如20wt%以上);第1吸收塔(6),使來自濃縮塔(5)的含氨蒸氣吸收水分而生成既定濃度的回收氨水;以及第2吸收塔(7),防止第1吸收塔內之未凝縮的含氨蒸氣排出至外部。 The ammonia recovery device (1) is equipped with: a distillation tower (2), which is blown with heated water vapor for vapor stripping; an evaporator (3), is used to make the ammonia discharged from the top of the distillation tower (2) The steam and water exchange heat to evaporate the water; the compression device (4) compresses and raises the temperature of the water vapor discharged from the evaporator (3) and discharges it as heating water vapor to the distillation tower (2); the concentration tower (5) ) Is to take in the ammonia-containing vapor concentrated in the evaporator (3), cool the vapor and remove moisture to increase the concentration of the ammonia-containing vapor to a high concentration (for example, 20wt% or more); the first absorption tower (6) , The ammonia-containing vapor from the concentration tower (5) absorbs moisture to generate a predetermined concentration of recovered ammonia; and the second absorption tower (7) prevents the uncondensed ammonia-containing vapor in the first absorption tower from being discharged to the outside.
Description
本發明,是關於從含有氨等之低沸點物質的排水將低沸點物質予以分離回收的回收裝置及回收方法。 The present invention relates to a recovery device and a recovery method for separating and recovering low-boiling substances from waste water containing low-boiling substances such as ammonia.
作為將含有氨之排水予以分離去除的方法,已知有蒸氣氣提法。使用該蒸氣氣提法之一般的氨回收裝置中,具備進行蒸氣氣提的蒸餾塔,將從該蒸餾塔的塔頂部所排出之含氨蒸氣以冷凝器來部分冷凝,冷凝水是作為回流液體而回到蒸餾塔的塔頂部,剩下之被濃縮之含氨蒸氣是被供給至吸收塔來被水吸收而作為回收氨水來取出。 As a method for separating and removing wastewater containing ammonia, a steam stripping method is known. A general ammonia recovery device using this vapor stripping method is equipped with a distillation tower for vapor stripping. The ammonia-containing vapor discharged from the top of the distillation tower is partially condensed by a condenser, and the condensed water is used as reflux liquid Back to the top of the distillation tower, the remaining concentrated ammonia vapor is fed to the absorption tower to be absorbed by water and taken out as recycled ammonia.
但是,這種氨回收裝置所使用的蒸氣氣提法,是對蒸餾塔的塔底部直接吹入水蒸氣的方法,使用大量的水蒸氣,故運轉成本高,追求著處理成本的刪減。另一方面,此方法中,雖然會發生有與所投入的水蒸氣幾乎同量之含有氨的水蒸氣,但為了將此作為往蒸餾塔之塔頂部的回流液體及回收氨液,有必要藉由設置在塔頂部的熱交換器(冷凝器)來進行冷卻,會消費能源。 However, the steam stripping method used in this ammonia recovery device is a method of blowing steam directly into the bottom of the distillation column. A large amount of steam is used, so the operating cost is high, and the reduction of the processing cost is pursued. On the other hand, in this method, almost the same amount of water vapor containing ammonia as the injected water vapor is generated, but in order to use this as the reflux liquid to the top of the distillation column and to recover the ammonia liquid, it is necessary to use Cooling is performed by a heat exchanger (condenser) installed at the top of the tower, which consumes energy.
為了解決上述課題,提案有:將從蒸餾塔之塔頂部所排出的蒸氣藉由蒸氣壓縮機來壓縮,並以再沸器 進行熱回收來減低水蒸氣量者(參照以下的專利文獻1)。且提案有:對於將從蒸餾塔的塔頂部所排出之含氨蒸氣予以部分冷凝的冷凝器,供給補給水,使補給水與含氨蒸氣熱交換而蒸發,且導引至蒸氣壓縮機來壓縮、升溫而成為水蒸氣來再利用的構造(參照以下的專利文獻2)。 In order to solve the above-mentioned problems, proposals have been made to compress the vapor discharged from the top of the distillation column by a vapor compressor and recover the heat by a reboiler to reduce the amount of water vapor (see
[專利文獻1]日本特開2002-28637號公報 [Patent Document 1] JP 2002-28637 A
[專利文獻2]日本特開2004-114029號公報 [Patent Document 2] JP 2004-114029 A
上述之專利文獻1、2所揭示的以往例,是有效利用從蒸餾塔的塔頂部所排出之含氨蒸氣的熱,來謀求省能源化,並謀求運轉成本的降低。 The conventional examples disclosed in the above-mentioned
但是,如上述般,在至少含有蒸餾塔、熱交換器(再沸器或冷凝器:該等再沸器或冷凝器相當於本案的蒸發器)、及蒸氣壓縮機之以往例的構造中,在欲回收例如20wt%以上的高濃度氨時,會產生如下問題。亦即,欲僅靠熱交換器(相當於本案的蒸發器)來提升至高濃度時,熱交換器之含氨蒸氣的入口與出口的溫度差會變大,而使得蒸氣壓縮機的負載變得過大,會因為蒸氣壓縮機的使用而違背省能源的要求。又,上述課題,不僅限於氨,可擴展共通於含有低沸點物質的回收裝置。 However, as described above, in the structure of the conventional example including at least a distillation column, a heat exchanger (reboiler or condenser: these reboilers or condensers are equivalent to the evaporator in this case), and a vapor compressor, When it is desired to recover high-concentration ammonia of, for example, 20 wt% or more, the following problems arise. That is, when it is desired to only rely on the heat exchanger (equivalent to the evaporator in this case) to increase the concentration to a high concentration, the temperature difference between the inlet and outlet of the ammonia-containing vapor of the heat exchanger will become larger, and the load of the vapor compressor will become If it is too large, it will violate the energy saving requirement due to the use of the vapor compressor. In addition, the above-mentioned problem is not limited to ammonia, and can be expanded to be common to recovery devices containing low-boiling substances.
於是,要求著可回收比以往還要高濃度的氨,且謀求省能源化的低沸點物質回收裝置。 Therefore, there is a demand for a low-boiling substance recovery device capable of recovering a higher concentration of ammonia than before, and achieving energy saving.
本案發明,是有鑑於上述課題而思及者,其目的,是提供一種低沸點物質回收裝置及回收方法,可將低沸點物質以高濃度來回收,並謀求省能源化。 The present invention is contemplated in view of the above-mentioned problems, and its purpose is to provide a low-boiling-point substance recovery device and recovery method, which can recover low-boiling-point substances at a high concentration and achieve energy saving.
為了達成上述目的之本發明,是一種低沸點物質回收裝置,其特徵為,具備:蒸餾塔,是使含有低沸點物質的原液與加熱用水蒸氣接觸,而從前述原液將低沸點物質予以分離並氣體化而作為含有低沸點物質的蒸氣來從塔頂部排出,並將從原液去除過低沸點物質的處理水貯留在塔底部;蒸發器,是將從前述蒸餾塔的塔頂部所排出之含有低沸點物質的蒸氣與水進行熱交換,藉此將含有前述低沸點物質的蒸氣予以部分冷凝而使含有前述低沸點物質的蒸氣濃縮,且使前述水蒸發而作為水蒸氣來排出;壓縮裝置,是將從前述蒸發器所排出的水蒸氣予以壓縮升溫,並將該被壓縮升溫過的水蒸氣導引至前述蒸餾塔,而作為在蒸餾塔所使用之加熱用水蒸氣來利用;以及濃縮塔,是將在前述蒸發器部分冷凝後之含有低沸點物質的蒸氣予以取入,冷卻該蒸氣並去除水分來對含有低沸點物質的蒸氣進一步濃縮。 In order to achieve the above-mentioned object, the present invention is a low-boiling substance recovery device, which is characterized by including a distillation column for contacting a raw liquid containing a low-boiling substance with heating water vapor to separate the low-boiling substance from the raw liquid and It is gasified and discharged from the top of the tower as a vapor containing low-boiling substances, and the treated water from which low-boiling substances has been removed from the raw liquid is stored at the bottom of the tower; the evaporator is the low-boiling substance discharged from the top of the aforementioned distillation tower. The vapor of the boiling point substance exchanges heat with water, thereby partially condensing the vapor containing the low boiling point substance to condense the vapor containing the low boiling point substance, and evaporating the water to be discharged as water vapor; the compression device is The steam discharged from the evaporator is compressed and heated, and the compressed and heated steam is guided to the distillation tower to be used as heating water vapor used in the distillation tower; and the concentration tower is The vapor containing the low-boiling substance after being partially condensed in the evaporator is taken in, and the vapor is cooled and moisture is removed to further concentrate the vapor containing the low-boiling substance.
根據上述構造,設置蒸發器與配置在蒸發器之後段的濃縮塔,來將從蒸餾塔所排出的含氨蒸氣,以蒸發器和濃縮塔之2階段的濃縮而可生成既定之高濃度(例如20wt%以上)之含有低沸點物質的蒸氣。藉由上述構造,與僅靠蒸發器來濃縮至既定之高濃度(例如20wt%以上)的構造相比之下,可防止壓縮裝置的負載變得過大。其結果,得到能夠謀求省能源化,且可生成高濃度(例如20wt%以上)之含低沸點物質蒸氣的回收裝置。 According to the above structure, an evaporator and a concentration tower arranged after the evaporator are installed, so that the ammonia-containing vapor discharged from the distillation tower can be concentrated in two stages of the evaporator and the concentration tower to produce a predetermined high concentration (for example, 20wt% or more) of steam containing low-boiling substances. By the above-mentioned structure, compared with the structure which only relies on the evaporator to concentrate to a predetermined high concentration (for example, 20wt% or more), the load of the compression device can be prevented from becoming too large. As a result, it is possible to obtain a recovery device that can achieve energy saving and can generate high-concentration (for example, 20 wt% or more) low-boiling-point substance-containing vapor.
作為「低沸點物質」,可適用於氨、甲醇等的醇類、丙酮等的酮類、乙酸甲酯等的酯類等。 As a "low boiling point substance", it can be applied to alcohols such as ammonia and methanol, ketones such as acetone, and esters such as methyl acetate.
作為「水」,可適用於純水、軟水、離子交換水等。 As "water", it can be applied to pure water, soft water, ion exchange water, etc.
本發明的一實施型態,上述低沸點物質回收裝置,其中,具備預熱器,其設在將貯留於前述蒸餾塔之塔底部的處理水予以排出至外部的排出管路途中,將前述蒸發器中所使用的水,事先與前述處理水進行熱交換來加熱。 According to an embodiment of the present invention, the above-mentioned low-boiling substance recovery device is provided with a preheater, which is provided in the middle of a discharge line for discharging the treated water stored in the bottom of the distillation column to the outside, and evaporates the The water used in the vessel is heated by heat exchange with the aforementioned treated water in advance.
根據上述構造,使蒸發器中所使用的水被預熱,藉此謀求蒸發器之熱交換之際的省能源化。 According to the above-mentioned structure, the water used in the evaporator is preheated, thereby achieving energy saving during the heat exchange of the evaporator.
本發明的另一種實施型態,是上述低沸點物質回收裝置,其中,具備:熱交換器,其設在將貯留於前述濃縮塔之塔底部的貯留液予以導引至塔頂部的循環管路途中,將流動於循環管路的前述貯留液與冷卻水進行熱交換,來冷卻貯留液;溫度感測器,是檢測出在前述濃縮塔 之塔底部所貯留之貯留液的溫度;以及控制閥,是因應前述溫度感測器的檢測結果,來調整通過前述熱交換器之冷卻水的流量。 Another embodiment of the present invention is the above-mentioned low-boiling substance recovery device, which is provided with: a heat exchanger, which is provided in a circulation line that guides the retentate stored at the bottom of the concentration tower to the top of the tower On the way, the above-mentioned retentate flowing in the circulation pipeline and the cooling water are heat-exchanged to cool the retentate; the temperature sensor detects that the above-mentioned concentration tower The temperature of the liquid stored at the bottom of the tower; and the control valve, which adjusts the flow rate of the cooling water passing through the heat exchanger in response to the detection result of the temperature sensor.
根據上述構造,因應溫度感測器的檢測結果來控制控制閥的開度,從而調整通過熱交換器之冷卻水的流量。藉此,將濃縮塔之塔底部所貯留的貯留液(含低沸點物質蒸氣的冷凝液)冷卻至既定溫度來進行噴霧,藉此可生成既定之高濃度(例如20wt%以上)的含氨蒸氣。 According to the above structure, the opening degree of the control valve is controlled according to the detection result of the temperature sensor, thereby adjusting the flow rate of the cooling water passing through the heat exchanger. With this, the retentate (condensate containing low-boiling substance vapor) stored in the bottom of the concentration tower is cooled to a predetermined temperature and sprayed, thereby generating a predetermined high concentration (for example, 20wt% or more) of ammonia-containing vapor .
本發明的另一種實施型態,是上述低沸點物質回收裝置,其中,前述壓縮裝置是使複數個蒸氣壓縮機並聯連接來構成。 Another embodiment of the present invention is the above-mentioned low-boiling substance recovery device, wherein the aforementioned compression device is constructed by connecting a plurality of vapor compressors in parallel.
本發明的另一種實施型態,是上述低沸點物質的回收裝置,其中,前述低沸點物質為氨。 Another embodiment of the present invention is the above-mentioned low-boiling substance recovery device, wherein the aforementioned low-boiling substance is ammonia.
為了達成上述目的之本發明,也是一種低沸點物質的回收方法,其特徵為,具備:第1工程,是對蒸餾塔吹入加熱用水蒸氣,使含有低沸點物質的原液與加熱用水蒸氣接觸,而從前述原液將低沸點物質予以分離並氣體化而作為含有低沸點物質的蒸氣來從蒸餾塔的塔頂部排出,並將從原液去除過低沸點物質的處理水貯留在蒸餾塔的塔底部;第2工程,是將從前述蒸餾塔的塔頂部所排出之含有低沸點物質的蒸氣與水進行熱交換,藉此將含有前述低沸點物質的蒸氣予以部分冷凝而使含有前述低沸點物質的蒸氣濃縮,且使前述水蒸發而作為水蒸氣來排出;第3工程,是將從前述蒸發器所排出的水蒸氣予以壓縮升 溫,並將該被壓縮升溫過的水蒸氣導引至前述蒸餾塔,而作為在蒸餾塔所使用之加熱用水蒸氣來利用;以及第4工程,是將在前述蒸發器部分冷凝後之含有低沸點物質的蒸氣予以取入,冷卻該蒸氣並去除水分來對含有低沸點物質的蒸氣進一步濃縮。 In order to achieve the above-mentioned object, the present invention is also a method for recovering low-boiling substances. It is characterized by having: the first step is to blow heating water vapor into the distillation column to bring the raw liquid containing the low-boiling substances into contact with the heating water vapor. The low-boiling substance is separated and gasified from the aforementioned raw liquid to be discharged from the top of the distillation tower as a vapor containing low-boiling substances, and the treated water from which the low-boiling substance is removed from the raw liquid is stored at the bottom of the distillation tower; The second step is to exchange heat between the vapor containing the low-boiling substance and water discharged from the top of the distillation tower, thereby partially condensing the vapor containing the low-boiling substance to make the vapor containing the low-boiling substance Concentrate and evaporate the aforementioned water to be discharged as water vapor; the third process is to compress and increase the water vapor discharged from the aforementioned evaporator Temperature, and guide the compressed and heated water vapor to the aforementioned distillation tower, and use it as the heating water vapor used in the distillation tower; and the fourth step is to partially condense the vapor contained in the aforementioned evaporator with low content The vapor of the boiling point substance is taken in, the vapor is cooled and the moisture is removed to further concentrate the vapor containing the low boiling point substance.
根據上述構造,來架構出可將低沸點物質以高濃度來回收,並謀求省能源化之低沸點物質的回收方法。 According to the above-mentioned structure, a method for recovering low-boiling-point substances in a high concentration and achieving energy saving is constructed.
根據本發明,可將低沸點物質以高濃度來回收,並可謀求省能源化。 According to the present invention, low boiling point substances can be recovered in a high concentration, and energy saving can be achieved.
1‧‧‧氨回收裝置 1‧‧‧Ammonia Recovery Unit
2‧‧‧蒸餾塔 2‧‧‧Distillation Tower
3‧‧‧蒸發器 3‧‧‧Evaporator
4‧‧‧壓縮裝置 4‧‧‧Compression device
5‧‧‧濃縮塔 5‧‧‧Concentration Tower
6‧‧‧第1吸收塔 6‧‧‧The first absorption tower
7‧‧‧第2吸收塔 7‧‧‧The second absorption tower
18、19‧‧‧蒸氣壓縮機 18.19‧‧‧Vapor compressor
圖1為關於實施形態之氨回收裝置的整體構成圖。 Fig. 1 is an overall configuration diagram of an ammonia recovery device related to the embodiment.
圖2為蒸發器附近的擴大圖。 Figure 2 is an enlarged view of the vicinity of the evaporator.
圖3為濃縮塔附近的擴大圖。 Figure 3 is an enlarged view of the vicinity of the enrichment tower.
以下,基於實施形態來詳細說明本發明。又,以下的實施形態中,作為低沸點物質回收裝置,是示例出將含氨排水作為原液,從該含氨排水將氨予以分離去除來回收的氨回收裝置來進行說明。作為低沸點物質,除了氨以外,亦可適用於甲醇等的醇類、丙酮等的酮類、乙酸甲酯等的酯類。 Hereinafter, the present invention will be described in detail based on embodiments. In addition, in the following embodiment, as a low boiling point substance recovery device, an ammonia recovery device that uses ammonia-containing waste water as a raw liquid and separates, removes and recovers ammonia from the ammonia-containing waste water will be described as an example. As the low boiling point substance, in addition to ammonia, it is also applicable to alcohols such as methanol, ketones such as acetone, and esters such as methyl acetate.
圖1為關於實施形態之氨回收裝置的整體構成圖。氨回收裝置(相當於本案發明的低沸點物質回收裝置)1,具備:蒸餾塔2,是吹入有加熱用水蒸氣來進行蒸氣氣提;蒸發器3,是使從蒸餾塔2的塔頂部所排出的含氨蒸氣與水進行熱交換來使水蒸發;壓縮裝置4,是使從蒸發器3所排出的水蒸氣壓縮升溫而作為加熱用水蒸氣來排出至蒸餾塔2;濃縮塔5,是將在蒸發器3濃縮過的含氨蒸氣予以取入,來冷卻該蒸氣並去除水分而使含氨蒸氣的濃度提升至高濃度(例如20wt%以上);第1吸收塔6,使來自濃縮塔5的含氨蒸氣吸收水分而生成既定濃度的回收氨水;以及第2吸收塔7,防止第1吸收塔內之未凝縮的含氨蒸氣排出至外部。此處,說明關於本實施形態1之氨回收裝置1的概略特徵的話,是構成為:設置蒸發器3與配置在蒸發器3之後段的濃縮塔5,來將從蒸餾塔2所排出的含氨蒸氣,以蒸發器3和濃縮塔5之2階段的濃縮而可回收既定之高濃度(例如20wt%以上)的氨水。 Fig. 1 is an overall configuration diagram of an ammonia recovery device related to the embodiment. The ammonia recovery device (corresponding to the low-boiling substance recovery device of the present invention) 1 is equipped with: a
以下,連同上述的特徵構造,來說明氨回收裝置1的具體構造。於蒸餾塔2可使用多段者,且,並不限定於此,亦可使用非多段者。亦即,於蒸餾塔2,可使用有板式塔或充填塔。於該蒸餾塔2的塔頂部,透過原液供 給管L1來供給原液(含氨排水)。又,亦可對原液事先進行pH調整。 Hereinafter, the specific structure of the
於蒸餾塔2的塔底部,是透過加熱用蒸氣供給管L3來供給有來自蒸氣排出器10的加熱用水蒸氣。蒸餾塔2的塔底部是透過管L4來連接於熱回收槽11,該塔底部的貯留液(低濃度氨水)是透過管L2而供給至熱回收槽11。蒸氣排出器10,是進行蒸氣之吸引、壓縮的蒸氣壓縮手段,於蒸氣吸入側10a,連接有:讓從鍋爐等之高壓蒸氣源(未圖示)所供給的蒸氣流通的蒸氣供給管L5及從熱回收槽11延伸的蒸氣再利用管L6。藉由上述構造,使熱回收槽11內的貯留液閃蒸而被蒸氣排出器10吸引、壓縮,並與來自蒸氣供給管L5的蒸氣混合,作為加熱用蒸氣而被吹入至蒸餾塔2的塔底部。如上述般使熱回收槽11內的貯留液閃蒸並作為加熱用蒸氣的一部分來再利用,而進行熱的回收。 At the bottom of the
又,於熱回收槽11的底部,連接有排出處理水(例如30ppm以下的低濃度氨水)的排出管L7,於該排出管L7上,設有處理水排出用泵P1、及3個熱交換器H1、H2、H3。熱交換器H1,是使水與處理水熱交換來加熱水的水加熱器。被該熱交換器H1加熱過的水,是透過水供給管L8而供給至蒸發器3的底部。熱交換器H2,是使原液與處理水熱交換來事先加熱原液的原液預熱器。被該熱交換器H2預熱過的原液,是透過原液供給管L1而供給至蒸餾塔2的塔頂部。熱交換器H3,是使冷卻水與處理水熱交換 來冷卻處理水的冷卻器。被該熱交換器H3冷卻過的處理水,是透過排出管L7而排出至系統外。 In addition, to the bottom of the
熱交換器H1、H2、H3,是在排出管L7上位在比處理水排出用泵P1還靠下游側,且,設置成以下的順序。亦即,在排出管L7上,熱交換器H1是設置在比熱交換器H2還上游側。以上述順序來設置,藉此可使由處理水對水賦予的熱量成為最大,故可謀求對水加熱之蒸發器3的省能源化。且,設置熱交換器H3的理由是以處理水的冷卻為目的,故熱交換器H3是設置在比熱交換器H1、H2還靠下游側。 The heat exchangers H1, H2, and H3 are located on the downstream side of the treated water discharge pump P1 above the discharge pipe L7, and are installed in the following order. That is, in the discharge pipe L7, the heat exchanger H1 is installed on the upstream side of the heat exchanger H2. By installing in the above order, the amount of heat imparted by the treated water to the water can be maximized, so that energy saving of the
蒸發器3,是構成為水平管式蒸發罐12,且具備噴霧器13及間接式加熱器14。又,並不限於水平管式,亦可使用例如薄膜流下(縱管)式等的蒸發罐。間接式加熱器14,如圖2所示般,具備:由1或複數個水平導熱管所成的導熱管群15、以及左右一對的多歧管16A、16B。且,蒸發罐12的底部,是成為貯留部17來將透過管L8所供給的水予以貯留。貯留部17的貯留液(水),是藉由循環泵P2來透過管L9而供給至設在蒸發罐12內之上部的噴霧器13,從該噴霧器13朝向導熱管群15的外表面進行噴霧之後,往蒸發罐12內之下部的貯留部17流下來進行循環的構造。 The
多歧管16B是透過蒸餾塔2的塔頂部與蒸氣供給管L10來連接,從蒸餾塔2的塔頂部所排出的塔頂蒸氣(含氨蒸氣),是通過蒸氣供給管L10而被導引至多歧管 16B,並且流通於導熱管群15內。在此,蒸發器3是成為比塔頂蒸氣的壓力還要低的壓力,因此,在噴霧器13所噴霧的循環液(水),是在導熱管群15的表面薄膜蒸發,而產生水蒸氣。該水蒸氣是被供給至壓縮裝置4。在此,更加詳細說明蒸發器3中將水予以蒸氣化的原理,於蒸發器3,藉由成為加熱源的塔頂蒸氣(導熱管內側),使被加熱的水存在之導熱管外側的壓力較低,故水會蒸發。又,該壓力差,是藉由壓縮裝置4(具體來說是蒸氣壓縮機18、19)來發生。這是因為,壓縮裝置4之吸入側所連接的蒸發器導熱管外側較低,且壓縮裝置4之吐出側所連接的蒸餾塔2內甚至塔頂蒸氣的壓力較高。此外,藉由從蒸氣排出器10所供給的蒸氣,亦使蒸餾塔2內的壓力上升,成為使蒸發器3內的水蒸發的一個要因。 The multi-manifold 16B is connected to the vapor supply pipe L10 through the top of the
且,在導熱管群15內流通而凝縮的冷凝水(低濃度氨水),是被貯留於多歧管16A,藉由冷凝水泵P3的驅動而透過管L11來作為回流液體回到蒸餾塔2的塔頂部。其他的剩餘蒸氣(被濃縮的含氨蒸氣)是透過管L12而被排出至濃縮塔5的塔頂部。 In addition, the condensed water (low-concentration ammonia water) circulating in the heat
壓縮裝置4,是具備2台蒸氣壓縮機18、19,該等蒸氣壓縮機18、19是將蒸餾塔2的塔底部與蒸發罐10的上部予以並排連接來構成。亦即,蒸氣壓縮機18的入口側18a是透過管L15來與蒸發罐12的上部連接,蒸氣壓縮機18的出口側18b是透過管L15來與蒸餾塔2的塔底部連接。蒸氣壓縮機19的入口側19a是透過從管L5分歧的分歧管L17 來與蒸發罐10的上部連接,蒸氣壓縮機19的出口側19b是透過管L18來與蒸餾塔2的塔底部連接。 The compression device 4 is provided with two
在此,作為蒸氣壓縮機18、19,是使用最大差壓較大的羅茨(Roots)式蒸氣壓縮機。但是,本發明中,並不限於羅茨式蒸氣壓縮機,亦可使用渦輪式蒸氣壓縮機、螺桿式蒸氣壓縮機、滑片式蒸氣壓縮機、或是其他的蒸氣壓縮機之任一者。且,壓縮裝置4在本實施形態中是以2台蒸氣壓縮機18、19來構成,但亦可以1台蒸氣壓縮機或3台以上的蒸氣壓縮機來構成。 Here, as the
濃縮塔5是以噴霧式的洗滌器所構成。在濃縮塔5的塔底部所貯留的貯留液(冷凝液),是在噴霧管(相當於本案發明的循環管路)L20流動,被導引至塔頂部,而朝向塔頂部內噴霧。在該噴霧管L20的途中,設有循環泵P4及熱交換器H4。流動於噴霧管L20的貯留液,是在熱交換器H4與冷卻水進行熱交換而被冷卻。又,如圖3所示般,在流動有冷卻水的管L21設置控制閥V1,並藉由檢測濃縮塔5之塔底部所貯留之貯留液溫度的溫度感測器T來控制開度。亦即,因應溫度感測器T的檢測結果來控制控制閥V1的開度,從而調整通過熱交換器H4之冷卻水的流量。藉此,將貯留液(冷凝液)冷卻至既定溫度來進行噴霧,藉此可生成既定之高濃度(例如20wt%以上)的含氨蒸氣。 The concentration tower 5 is composed of a spray-type scrubber. The retentate (condensate) stored at the bottom of the concentration tower 5 flows through the spray pipe (corresponding to the circulation pipe of the present invention) L20, is guided to the top of the tower, and sprays toward the top of the tower. In the middle of the spray pipe L20, a circulation pump P4 and a heat exchanger H4 are provided. The stored liquid flowing in the spray pipe L20 is cooled by heat exchange with cooling water in the heat exchanger H4. Furthermore, as shown in FIG. 3, a control valve V1 is provided in the pipe L21 through which cooling water flows, and the opening degree is controlled by a temperature sensor T that detects the temperature of the retentate stored at the bottom of the concentration tower 5. That is, according to the detection result of the temperature sensor T, the opening degree of the control valve V1 is controlled to adjust the flow rate of the cooling water passing through the heat exchanger H4. In this way, the stored liquid (condensate) is cooled to a predetermined temperature and sprayed, thereby generating a predetermined high concentration (for example, 20 wt% or more) of ammonia-containing vapor.
且,噴霧管L20,如圖2所示般,是在途中分歧,該分歧的分歧管L22是連接於蒸餾塔2的塔頂部。於分 歧管L22的途中設有控制閥V2。且,於濃縮塔5,如圖2所示般,設有用來檢測貯留液之液面的液面水準感測器S1。液面水準感測器S,具有檢測上限設定水準的水準開關S1a、以及檢測下限設定水準的水準開關S1b。藉由該液面水準感測器S1,控制控制閥V2的開度,使貯留液維持在既定液面,超出既定液面的貯留液是回流到蒸餾塔2的塔頂部。 In addition, the spray pipe L20 is branched on the way as shown in FIG. 2, and the branch pipe L22 of the branch is connected to the top of the
第1吸收塔6,是以與濃縮塔5同樣的噴霧式洗滌器所構成,在使第1吸收塔6的貯留液循環的噴霧管L23,設有循環泵P5、及熱交換器H5。在熱交換器H5,使流動於噴霧管L23的貯留液與冷卻水進行熱交換,而使貯留液被冷卻。被冷卻過的貯留液,是透過管L24而往從濃縮塔5取入之高濃度(例如20wt%以上)的含氨蒸氣進行噴霧,藉此將含氨蒸氣予以凝縮、回收,而生成回收氨水。又,噴霧管L23是在途中分歧,透過該分歧過的分歧管L25使回收氨水被排出至系統外。 The first absorption tower 6 is composed of the same spray scrubber as the concentration tower 5, and the spray pipe L23 that circulates the retentate of the first absorption tower 6 is provided with a circulation pump P5 and a heat exchanger H5. In the heat exchanger H5, the storage liquid flowing in the spray tube L23 is heat-exchanged with the cooling water, and the storage liquid is cooled. The cooled retentate is sprayed through the tube L24 to the high-concentration (for example, 20wt% or more) ammonia-containing vapor taken in from the concentration tower 5, thereby condensing and recovering the ammonia-containing vapor to produce recycled ammonia . In addition, the spray pipe L23 is branched on the way, and the recovered ammonia water is discharged to the outside of the system through the branch pipe L25 that has been branched.
第2吸收塔7,是以與第1吸收塔6同樣的噴霧式洗滌器所構成,在第2吸收塔7的塔底部透過管L30來供給水,在塔底部所貯留的水,是藉由循環泵P6的驅動來通過噴霧管L31而從塔頂部來噴霧。在第1吸收塔6與第2吸收塔7之間,設有:將第1吸收塔6內的未凝縮含氨蒸氣導引至第2吸收塔7之塔頂部的管L32、使第2吸收塔7內的冷凝水回到第1吸收塔6的管L33。且,於第2吸收塔7的塔頂部,設有將去除過氨的蒸氣予以排氣的排氣管L34。 The
又,圖1~圖3中,L40是冷卻水供給管,L41是從冷卻水供給管L40分歧的管,L21是從冷卻水供給管L40分歧的管,在冷卻水供給管L40上設有熱交換器H5,在管L41上設有熱交換器H2,在管L21上設有熱交換器H4。 In addition, in Figures 1 to 3, L40 is a cooling water supply pipe, L41 is a pipe branched from the cooling water supply pipe L40, and L21 is a pipe branched from the cooling water supply pipe L40. The cooling water supply pipe L40 is provided with heat In the exchanger H5, a heat exchanger H2 is provided on the pipe L41, and a heat exchanger H4 is provided on the pipe L21.
接著,針對上述構造之氨回收裝置1的處理動作進行說明。蒸餾塔2,是吹入加熱用水蒸氣來進行蒸氣氣提。亦即,在蒸餾塔2中,使原液與加熱用水蒸氣接觸,而從原液分離出氨並氣體化,作為含氨的蒸氣來從塔頂部排出,從原液去除過氨的低濃度氨水(例如30ppm以下)是作為處理水來貯留於塔底部。 Next, the processing operation of the
從蒸餾塔2的塔頂部所排出的含氨蒸氣,是通過蒸氣供給管L10而被導引至多歧管16B,並且,流通於導熱管群15內,藉此使噴霧器13所噴霧的循環液(水)在導熱管群15的表面薄膜蒸發,而產生水蒸氣。該水蒸氣是供給至蒸氣壓縮機18、19。另一方面,在導熱管群15內流通而凝縮的冷凝水(低濃度氨水)是被貯留於多歧管16A,透過管L11作為回流液體而回到蒸餾塔2的塔頂部,且其他的剩餘蒸氣(濃縮過後的含氨蒸氣)是透過管L12來供給至濃縮塔5。 The ammonia-containing vapor discharged from the top of the
在蒸氣壓縮機18、19,將所供給的水蒸氣予以壓縮升溫來作為加熱用水蒸氣投入至蒸餾塔2的塔底部。藉此,可減少由加熱用蒸氣供給管L3所供給的加熱用水蒸氣,可謀求省能源化。 In the
另一方面,在濃縮塔5,因應溫度感測器T的 檢測結果來控制控制閥V1的開度,從而調整通過熱交換器H4之冷卻水的流量。藉此,從濃縮塔5的塔頂部來噴射被冷卻至既定溫度的貯留液(冷凝液),來使含氨蒸氣部分冷凝,藉此生成既定之高濃度(例如20wt%以上)的含氨蒸氣。又,冷凝液是全部作為回流液體來回到蒸餾塔2的塔頂部。如上述般,在濃縮塔5,是構成將以蒸發器3部分冷凝後的含氨蒸氣予以取入,並去除水分使含氨的蒸氣進一步濃縮,藉此與僅靠蒸發器3來濃縮至既定之高濃度(例如20wt%以上)的構造相比之下,可防止蒸氣壓縮機18、19的負載變得過大。其結果,能謀求省能源化,且可生成高濃度(例如20wt%以上)的含氨蒸氣。 On the other hand, in the concentration tower 5, the opening degree of the control valve V1 is controlled in accordance with the detection result of the temperature sensor T, thereby adjusting the flow rate of the cooling water passing through the heat exchanger H4. In this way, the retentate (condensate) cooled to a predetermined temperature is sprayed from the top of the concentration tower 5 to partially condense the ammonia-containing vapor, thereby generating a predetermined high concentration (for example, 20wt% or more) of ammonia-containing vapor . In addition, all the condensate is returned to the top of the
接著,在第1吸收塔6是構成為,使塔底部的貯留液通過噴霧管L23而從塔頂部來噴霧,藉此使從濃縮塔5透過管L24來導引的含氨蒸氣凝縮,生成含高濃度氨的氨回收水(回收氨水)。在第2吸收塔7中是構成為,使第1吸收塔6之少量剩餘之未凝縮的氨氣體透過管L32來導引,並使從系統外供給的水通過噴霧管L31來從塔頂部噴霧,藉此吸收未凝縮的氨氣。吸收了氨的水是回到第1吸收塔6的冷凝液。其結果,防止未凝縮氨氣排出至外部。又,被去除過氨的氣體是從排氣管L34被排氣。 Next, the first absorption tower 6 is configured such that the stored liquid at the bottom of the tower is sprayed from the top of the tower through the spray tube L23, thereby condensing the ammonia-containing vapor guided from the concentration tower 5 through the tube L24 to produce Ammonia recovery water with high concentration of ammonia (recovered ammonia water). The
(1)上述實施形態中,雖說明成對蒸發器3或第2吸收塔7供給「水」的構造,但該「水」具體來說可適用純 水、軟水、離子交換水等。 (1) In the above-mentioned embodiment, the structure in which "water" is supplied to the
(2)且,作為參考,在將蒸餾塔的蒸氣予以直接壓縮來作為蒸餾塔的熱源來使用之構造的情況(例如專利文獻1等),由於直接壓縮蒸餾塔的蒸氣,會有著因含有物質導致之腐蝕的疑慮,或是密封部的腐蝕或洩漏的可能性。相對於此,如本發明般,以蒸發器使水蒸發並直接利用於蒸餾塔之構造的情況,由於直接利用於蒸餾塔的蒸氣(水蒸氣)並無含有物質,故可防止含有物質所致之腐蝕或洩漏的發生。 (2) For reference, in the case of a structure in which the vapor of the distillation column is directly compressed and used as the heat source of the distillation column (for example,
本發明,是可適用於從含有氨等之低沸點物質的排水將低沸點物質予以分離回收的回收裝置及回收方法。 The present invention is applicable to a recovery device and recovery method for separating and recovering low-boiling substances from waste water containing low-boiling substances such as ammonia.
1‧‧‧氨回收裝置 1‧‧‧Ammonia Recovery Unit
2‧‧‧蒸餾塔 2‧‧‧Distillation Tower
3‧‧‧蒸發器 3‧‧‧Evaporator
4‧‧‧壓縮裝置 4‧‧‧Compression device
5‧‧‧濃縮塔 5‧‧‧Concentration Tower
6‧‧‧第1吸收塔 6‧‧‧The first absorption tower
7‧‧‧第2吸收塔 7‧‧‧The second absorption tower
10‧‧‧蒸氣排出器 10‧‧‧Steam ejector
11‧‧‧熱回收槽 11‧‧‧Heat recovery tank
12‧‧‧蒸發罐 12‧‧‧Evaporation tank
13‧‧‧噴霧器 13‧‧‧Atomizer
17‧‧‧貯留部 17‧‧‧Reservation Department
18、19‧‧‧蒸氣壓縮機 18.19‧‧‧Vapor compressor
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JP2016-197083 | 2016-10-05 |
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