TWI732524B - Air compressor - Google Patents
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- TWI732524B TWI732524B TW109112656A TW109112656A TWI732524B TW I732524 B TWI732524 B TW I732524B TW 109112656 A TW109112656 A TW 109112656A TW 109112656 A TW109112656 A TW 109112656A TW I732524 B TWI732524 B TW I732524B
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Abstract
本發明為一種空氣壓縮機,其結合有中古車用內燃機內的中古汽缸單元,空氣壓縮機另包括有驅動單元、汽缸蓋,驅動單元用於驅動中古汽缸單元運作,汽缸蓋相連於中古汽缸單元,汽缸蓋具有蓋進氣部、蓋排氣部;中古汽缸單元因驅動單元驅使而運作時,外氣得以藉由蓋進氣部進入中古汽缸單元內,中古汽缸單元內部的氣體再因壓縮而經由蓋排氣部排出。The present invention is an air compressor, which is combined with a used cylinder unit in an internal combustion engine for a used car. The air compressor also includes a drive unit and a cylinder head. The drive unit is used to drive the used cylinder unit to operate, and the cylinder head is connected to the used cylinder unit. , The cylinder head has a head intake part and a head exhaust part; when the used cylinder unit is driven by the drive unit, external air can enter the used cylinder unit through the head intake part, and the gas inside the used cylinder unit will be compressed again. Exhaust through the cover exhaust.
Description
本發明為一種空氣壓縮機,用於供應壓縮氣體。 The present invention is an air compressor for supplying compressed gas.
空氣壓縮機,是一種相當實用的機器,具有將空氣壓縮並排出之作用,所排出之壓縮氣體可作為氣動工具的驅動、風槍的風力來源等。 An air compressor is a very practical machine, which has the function of compressing and discharging air. The discharged compressed gas can be used as a drive for pneumatic tools and a source of wind for air guns.
而空氣壓縮機其氣體壓縮之方式大致分為兩種類型,分別為「往復式」、「螺旋式」,其中往復式大多應用於馬力15HP左右或以內的空氣壓縮機,其成本較低,售價一般來說大多落於八萬至十萬,而螺旋式的運轉效率優異,大多應用於馬力20HP以上的空氣壓縮機,但其生產成本更高,售價一般來說大多落於十五萬至三十萬。 The gas compression methods of air compressors are roughly divided into two types, namely "reciprocating" and "screw". Among them, the reciprocating type is mostly used in air compressors with a horsepower of about 15HP or less, and its cost is lower. The price generally falls between 80,000 to 100,000, and the spiral type has excellent operating efficiency, and is mostly used in air compressors with horsepower above 20HP, but its production cost is higher, and the selling price generally falls below 150,000. To three hundred thousand.
由上述內容可以得知目前市面上的空氣壓縮機無論是何種形式,其售價都相當高昂,另外後續維修費用也一樣相當的高昂,對於使用者來說會造成不小的經濟負擔,有鑑於此本發明人潛心研究,急欲解決市面上空氣壓縮機普遍昂貴之問題。 From the above content, it can be known that no matter what type of air compressors are currently on the market, their prices are quite high. In addition, the follow-up maintenance costs are also quite high, which will cause a lot of economic burden for users. In view of this, the inventors have devoted themselves to research and are eager to solve the problem that air compressors on the market are generally expensive.
本發明結合有中古車用內燃機內的中古汽缸單元來進行空氣壓縮,大幅壓低生產成本,得以說是有效改善了空氣壓縮機普遍昂貴之問題。 The invention combines the old cylinder unit in the internal combustion engine for the old vehicle to perform air compression, which greatly reduces the production cost, and can be said to effectively improve the problem of the general expensiveness of the air compressor.
為達成上述的目的與功效本發明提供一種空氣壓縮機,其結合有中古車用內燃機內的一中古汽缸單元,其中該空氣壓縮機另包括有一驅動單元、一汽缸蓋,該驅動單元用於驅動該中古汽缸單元運作,該汽缸蓋相連於該中古汽缸單元,該汽缸蓋具有一蓋進氣部、一蓋排氣部;其中該中古汽缸單元包括有一殼體、一曲軸、複數缸體、複數活塞,該複數缸體、該複數活塞位於該殼體內,該殼體相連於該汽缸蓋,該複數活塞活動滑設於該複數缸體內,各活塞朝向該曲軸的一端分別以一連桿與該曲軸樞設,該曲軸一端與該驅動單元連接,其中該中古汽缸單元因該驅動單元驅使而運作時,該驅動單元會帶動該曲軸旋轉,該曲軸旋轉便會以各連桿帶動該複數活塞於該缸體內往復活動,以將外氣由該蓋進氣部抽入該複數缸體內、將該複數缸體內的氣體經壓縮而由該蓋排氣部排出。 In order to achieve the above-mentioned objects and effects, the present invention provides an air compressor, which is combined with a used cylinder unit in an internal combustion engine for a used car, wherein the air compressor further includes a drive unit and a cylinder head, and the drive unit is used for driving The used cylinder unit operates, the cylinder head is connected to the used cylinder unit, and the cylinder head has a head intake portion and a head exhaust portion; wherein the used cylinder unit includes a housing, a crankshaft, a plurality of cylinder blocks, and a plurality of cylinder blocks. Pistons, the plurality of cylinders and the plurality of pistons are located in the housing, the housing is connected to the cylinder head, the plurality of pistons are movably slidably disposed in the plurality of cylinders, and each piston faces the crankshaft by a connecting rod and the The crankshaft is pivoted, and one end of the crankshaft is connected with the drive unit. When the old cylinder unit is driven by the drive unit to operate, the drive unit will drive the crankshaft to rotate, and the crankshaft will rotate the connecting rods to drive the plural pistons. The cylinder reciprocates to draw external air into the plurality of cylinders from the cover air intake part, and compress the air in the plurality of cylinders to be discharged from the cover exhaust part.
1:中古汽缸單元 1: Used cylinder unit
10:殼體 10: Shell
13:曲軸 13: crankshaft
131:惰輪 131: Idler
14:缸體 14: Cylinder
15:活塞 15: Piston
151:連桿 151: connecting rod
16:氣門裝置 16: Valve device
2:驅動單元 2: drive unit
21:皮帶 21: belt
3:集氣容器 3: Gas collection container
31:容器進氣部 31: Container inlet
32:容器排氣部 32: Container exhaust
4:機械增壓器 4: Mechanical supercharger
5:熱泵系統 5: Heat pump system
51:水循環泵 51: Water circulation pump
53:散熱裝置 53: heat sink
54:風扇 54: Fan
6:暖風 6: warm air
7:冷卻水 7: Cooling water
8:熱水 8: Hot water
9:汽缸蓋 9: Cylinder head
91:蓋進氣部 91: cover air intake
92:蓋排氣部 92: cover exhaust
100:循環水 100: circulating water
第一圖為本發明架構參考示意圖。 The first figure is a reference schematic diagram of the architecture of the present invention.
第二圖為本發明中古汽缸單元內部架構示意圖。 The second figure is a schematic diagram of the internal structure of the ancient cylinder unit of the present invention.
第三圖為本發明架構包括有集氣容器、皮帶的參考示意圖。 The third figure is a reference schematic diagram of the structure of the present invention including a gas collecting container and a belt.
第四圖為第三圖中古汽缸單元內部架構示意圖。 The fourth figure is a schematic diagram of the internal structure of the ancient cylinder unit in the third figure.
第五圖為蓋進氣部設置有機械增壓器的架構示意圖。 The fifth figure is a schematic diagram of a structure with a supercharger provided at the air intake portion of the cover.
第六圖為本發明設有熱泵系統的第一種架構示意圖。 The sixth figure is a schematic diagram of the first structure of the heat pump system of the present invention.
第七圖為本發明設有熱泵系統的第二種架構示意圖。 The seventh figure is a schematic diagram of the second structure of the present invention provided with a heat pump system.
為更加詳細了解本發明之實施方式還請搭配圖示進行觀看,如第一圖、第二圖所呈現,本發明為一種空氣壓縮機,其結合有中古車用內燃機內的一中古汽缸單元1,其中該空氣壓縮機另包括有一驅動單元2、一汽缸蓋9,該驅動單元2用於驅動該中古汽缸單元1運作,該汽缸蓋9相連於該中古汽缸單元1,該汽缸蓋9具有一蓋進氣部91、一蓋排氣部92;其中該中古汽缸單元1因該驅動單元2驅使而運作時,外氣得以藉由該蓋進氣部91進入該中古汽缸單元1內,其中該中古汽缸單元1包括有一殼體10、一曲軸13、複數缸體14、複數活塞15,該複數缸體14、該複數活塞15位於該殼體10內,該殼體10相連於該汽缸蓋9,該複數活塞15活動滑設於該複數缸體14內,各活塞15朝向該曲軸13的一端分別以一連桿151與該曲軸13樞設,該曲軸13一端與該驅動單元2連接,其中該中古汽缸單元1因該驅動單元2驅使而運作時,該驅動單元2會帶動該曲軸13旋轉,該曲軸13旋轉便會以各連桿151帶動該複數活塞15於該缸體14內往復活動,以將外氣由該蓋進氣部91抽入該複數缸體14內、將該複數缸體14內的氣體經壓縮而由該蓋排氣部92排出。
In order to understand the embodiments of the present invention in more detail, please view it with the illustrations. As shown in the first and second figures, the present invention is an air compressor combined with a used
而中古的車用內燃機其價位一般是新品的三折甚至是更低,更別說是報廢車的內燃機其價位更為低廉,且由於內燃機生產技術相當成熟一般車子報廢時,其內燃機多數為良好的,來源可以說是相當充足且價格低廉,而受益於內燃機生產技術的成熟其損壞率極低,即使需要維修也有大量的中古零件得以替換,由此得知本發明結合中古(二手)車用內燃機內的中古汽缸單元1來進行空氣壓縮,可以說是大幅度的壓低了生產成本,成品之售價也得以壓低,故本發明有效改善了空氣壓縮機普遍昂貴之問題,克服了空氣壓機技術領域中長
久以來存在的問題,並受益於內燃機生產技術的成熟,而連帶造就中古汽缸單元1品質優異、耐用,且後續維修費用昂貴的問題也因具有大量中古零件得以維修替換而一併得到了改善。
The price of the internal combustion engine used in the middle age vehicle is generally 30% or even lower than that of the new product, not to mention the price of the internal combustion engine of the scrapped car is lower, and because the internal combustion engine production technology is quite mature, when the car is scrapped, the internal combustion engine is mostly good. Yes, the source can be said to be quite sufficient and low in price. Thanks to the maturity of internal combustion engine production technology, its damage rate is extremely low. Even if maintenance is required, a large number of ancient parts can be replaced. It is known that the present invention is combined with ancient (second-hand) vehicles. The used
如第二圖所呈現,此結構示意了一種中古汽缸單元1的結構,當活塞15下抽時會藉由蓋進氣部91抽入氣體至缸體14內,活塞15上壓時缸體14內的氣體便會經由蓋排氣部92排出,而各個缸體14上方設有氣門裝置16,氣門裝置16包含有對應各缸體的進氣閥、排氣閥(例:傘型氣閥),以避免活塞15下抽時將排出的氣體部份抽回缸體14,同時還可避免活塞15上壓時,將缸體14內的氣體壓回蓋進氣部91。
As shown in the second figure, this structure illustrates the structure of a
如第三圖、第四圖所呈現,其中該驅動單元2以一皮帶21組接於該曲軸13,該驅動單元2運作時藉由該皮帶21帶動該曲軸13旋轉,且此結構得以使驅動單元2更為穩定的帶動該曲軸13旋轉。
As shown in Figures 3 and 4, the
如第三圖、第四圖所呈現,其中該曲軸13露出於該殼體10一端具有一惰輪131,該皮帶21是以該惰輪131組接於該曲軸13,此結構使皮帶21得以更為穩定的驅動曲軸13旋轉,且藉由改變惰輪131的直徑的以調整曲軸13的旋轉速度。
As shown in the third and fourth figures, one end of the
如第三圖、第四圖所呈現,進一步包括有一集氣容器3,該集氣容器3具有一容器進氣部31、一容器排氣部32,該容器進氣部31連通於該蓋排氣部92,集氣容器3得以儲存蓋排氣部92所排出的壓縮氣體,以應對需要大量壓縮氣體之情況。
As shown in the third and fourth figures, it further includes a
如第五圖所呈現,其中該蓋進氣部91進一步設置有一機械增壓器4,機械增壓器4用於將即將流入蓋進氣部91的氣體先一步壓縮一次,以增加中古汽缸單元1壓縮氣體的效率4。
As shown in the fifth figure, the
進一步包括有一熱泵系統5,其具有一水循環泵51、一散熱裝置53,該水循環泵51、該散熱裝置53及該中古汽缸單元1之間形成散熱循環水路,而該散熱裝置53所排出之熱能即為熱泵系統的熱源,本實施例中第一種熱泵系統5如第六圖所呈現,水循環泵51啟動後將驅使該散熱裝置53內部的循環水100抽往中古汽缸單元1,以協助中古汽缸單元1散熱,而後中古汽缸單元1的循環水100再流進散熱裝置53進行散熱,以完成一次散熱循環水路的循環,而圖示中散熱裝置53是以風扇54來進行散熱會排出暖風6,即為熱泵系統5的熱源,得以溫暖周遭之空氣。而本實施例中另一種熱泵系統5如第七圖所呈現,散熱循環水路的部分相同於前一實施利,而與前一實施例之差別在於散熱裝置53的散熱方式,是以冷卻水7流經散熱裝置53,以與散熱循環水路中流進散熱裝置53的循環水100進行熱交換,而變成熱水8流出,而熱水便是此實施例中熱泵系統5的熱源,可充當熱水器來使用,而圖式中熱泵系統5之各元件的配置位置,是為方便了解本發明實施方式參考之用,並非唯一配置位置。
It further includes a heat pump system 5, which has a
由上所述者僅為用以解釋本發明之較佳實施例,並非企圖據以對本發明做任何形式上之限制,是以,凡有在相同之發明精神下所做有關本發明之任何修飾或變更者,為其他可據以實施之型態且具有相同效果者,皆仍應包括在本發明意圖保護之範疇內。 The above descriptions are only used to explain the preferred embodiments of the present invention, and are not intended to restrict the present invention in any form. Therefore, any modification related to the present invention made under the same inventive spirit Or changes, other types that can be implemented and have the same effect, should still be included in the scope of the present invention's intended protection.
綜上所述,本發明「空氣壓縮機」,其實用性及成本效益上,確實是完全符合產業上發展所需,且所揭露之結構發明亦是具有前所未有的創新構造,其完全符合我國專利法有關發明專利之申請要件的規定,乃依法提起專利申請,並敬請鈞局早日審查,並給予肯定。 In summary, the practicability and cost-effectiveness of the "air compressor" of the present invention are indeed fully in line with the needs of industrial development, and the disclosed structural invention also has an unprecedented innovative structure, which is fully in line with my country's patents. According to the provisions of the law concerning the application requirements for invention patents, patent applications are filed in accordance with the law, and the Bureau is requested to review and affirm them as soon as possible.
1:中古汽缸單元 1: Used cylinder unit
10:殼體 10: Shell
2:驅動單元 2: drive unit
9:汽缸蓋 9: Cylinder head
91:蓋進氣部 91: cover air intake
92:蓋排氣部 92: cover exhaust
Claims (6)
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Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4391568A (en) * | 1978-06-20 | 1983-07-05 | Tenney William L | Gas compressor |
CN2433417Y (en) * | 1999-08-20 | 2001-06-06 | 廊坊美联制动装置有限公司 | Vehicle air compressor energy-saving device of air intake by regulating pressure |
CN201723419U (en) * | 2010-01-13 | 2011-01-26 | 李涌泉 | Internal combustion structure type air compressor |
CN107191362A (en) * | 2017-06-19 | 2017-09-22 | 河北纳德机械有限公司 | The method of air compressor machine is adapted as based on diesel technology |
CN209654189U (en) * | 2018-12-25 | 2019-11-19 | 广东聚腾环保设备有限公司 | A kind of air heat source and thermal pump waste heat recovery system of air compressor |
-
2020
- 2020-04-15 TW TW109112656A patent/TWI732524B/en active
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4391568A (en) * | 1978-06-20 | 1983-07-05 | Tenney William L | Gas compressor |
CN2433417Y (en) * | 1999-08-20 | 2001-06-06 | 廊坊美联制动装置有限公司 | Vehicle air compressor energy-saving device of air intake by regulating pressure |
CN201723419U (en) * | 2010-01-13 | 2011-01-26 | 李涌泉 | Internal combustion structure type air compressor |
CN107191362A (en) * | 2017-06-19 | 2017-09-22 | 河北纳德机械有限公司 | The method of air compressor machine is adapted as based on diesel technology |
CN209654189U (en) * | 2018-12-25 | 2019-11-19 | 广东聚腾环保设备有限公司 | A kind of air heat source and thermal pump waste heat recovery system of air compressor |
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