TWI731558B - Variable resistor - Google Patents
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- TWI731558B TWI731558B TW109101954A TW109101954A TWI731558B TW I731558 B TWI731558 B TW I731558B TW 109101954 A TW109101954 A TW 109101954A TW 109101954 A TW109101954 A TW 109101954A TW I731558 B TWI731558 B TW I731558B
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01C—RESISTORS
- H01C1/00—Details
- H01C1/02—Housing; Enclosing; Embedding; Filling the housing or enclosure
- H01C1/028—Housing; Enclosing; Embedding; Filling the housing or enclosure the resistive element being embedded in insulation with outer enclosing sheath
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01C—RESISTORS
- H01C1/00—Details
- H01C1/01—Mounting; Supporting
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01C—RESISTORS
- H01C10/00—Adjustable resistors
- H01C10/30—Adjustable resistors the contact sliding along resistive element
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01C—RESISTORS
- H01C10/00—Adjustable resistors
- H01C10/30—Adjustable resistors the contact sliding along resistive element
- H01C10/32—Adjustable resistors the contact sliding along resistive element the contact moving in an arcuate path
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01C—RESISTORS
- H01C17/00—Apparatus or processes specially adapted for manufacturing resistors
- H01C17/06—Apparatus or processes specially adapted for manufacturing resistors adapted for coating resistive material on a base
- H01C17/065—Apparatus or processes specially adapted for manufacturing resistors adapted for coating resistive material on a base by thick film techniques, e.g. serigraphy
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Abstract
本發明之課題在於提供一種不將電阻體表面形成為凹凸形狀而能夠於電阻體表面穩定地保持油之可變電阻器。 本發明之可變電阻器50具備:基板1;電阻體5,其配置於基板1;油11,其塗佈於電阻體5之表面5S;及滑動構件9,其在塗佈有油11之電阻體5之表面5S滑動;且該可變電阻器50之輸出伴隨著滑動構件9與電阻體5接觸之位置變化而變化;並且具備撥油部15,其在自配置有基板1之電阻體5之側俯視下,包圍電阻體5之至少一部分,且表面自由能比電阻體5小。The subject of the present invention is to provide a variable resistor capable of stably holding oil on the surface of the resistor without forming the surface of the resistor in an uneven shape. The variable resistor 50 of the present invention includes: a substrate 1; a resistor 5 arranged on the substrate 1; an oil 11 coated on the surface 5S of the resistor 5; and a sliding member 9 coated with the oil 11 The surface 5S of the resistor body 5 slides; and the output of the variable resistor 50 changes with the change of the contact position of the sliding member 9 and the resistor body 5; The side of 5 surrounds at least a part of the resistor 5 in a plan view, and the surface free energy is smaller than that of the resistor 5.
Description
本發明係關於一種藉由滑動構件在電阻體之表面移動而電阻值變化之例如用作位置檢測裝置等之可變電阻器。The present invention relates to a variable resistor used as a position detection device, etc., which changes the resistance value by the movement of a sliding member on the surface of a resistor.
可變電阻器具備:設置有電阻體之基板、及在電阻體上於與其表面接觸之狀態不變下移動(滑動)之滑動構件。藉由滑動構件在包含導電體之電阻體上滑動,相對位置發生變化,而連接於兩者之電路之電阻值變動。因而,可變電阻器例如可基於與電阻值對應地變化之電壓,檢測與滑動構件連動之外部移動體之位置。The variable resistor includes a substrate provided with a resistor, and a sliding member that moves (slides) on the resistor while in contact with the surface of the resistor. As the sliding member slides on the resistor including the conductor, the relative position changes, and the resistance value of the circuit connected to the two changes. Therefore, the variable resistor can detect the position of the external moving body linked to the sliding member based on the voltage that changes in accordance with the resistance value, for example.
在可變電阻器中,為了提高因減小滑動雜訊(微線性)實現之可靠性、及滑動體在電阻體表面擦動時之耐磨耗性,而有在電阻體表面塗佈油等之潤滑劑之情形。該情形下,為了維持潤滑作用,而必須在電阻體表面保持油。例如,在專利文獻1中曾記載電阻體(膜)表面之至少一部分形成為凹凸形狀之位置感測器。
[先前技術文獻]
[專利文獻]In variable resistors, in order to improve the reliability achieved by reducing sliding noise (micro-linearity) and the wear resistance when the sliding body rubs on the surface of the resistor body, oil is applied to the surface of the resistor body, etc. The situation of the lubricant. In this case, in order to maintain the lubricating effect, it is necessary to keep oil on the surface of the resistor. For example,
[專利文獻1]日本特開2007-317971號公報[Patent Document 1] JP 2007-317971 A
[發明所欲解決之問題][The problem to be solved by the invention]
然而,專利文獻1所記載之位置感測器由於藉由電阻體表面之一部分形成為凹凸形狀而產生微小之範圍內之電阻值之變化,故有微線性變差之問題。又,在電阻體表面形成特定之凹凸形狀也有導致生產效率之降低之問題。
本發明之目的在於提供一種可在將電阻體表面不形成為凹凸形狀下,於其表面穩定地保持油之可變電阻器。
[解決問題之技術手段]However, the position sensor described in
本發明之可變電阻器具備:基板;電阻體,其配置於前述基板;油,其塗佈於前述電阻體之表面;及滑動構件,其在塗佈有前述油之前述電阻體之表面滑動;且該可變電阻器之輸出伴隨著前述滑動構件與前述電阻體接觸之位置變化而變化;其特徵在於具備:撥油部,其在自配置有前述基板之前述電阻體之側俯視下,包圍前述電阻體之至少一部分,且表面自由能比前述電阻體小。 藉由被表面自由能較電阻體更小之撥油部包圍,而可在電阻體之表面保持油之膜。The variable resistor of the present invention includes: a substrate; a resistor body arranged on the substrate; oil applied on the surface of the resistor body; and a sliding member that slides on the surface of the resistor body coated with the oil ; And the output of the variable resistor changes with the change of the contact position of the sliding member and the resistor; it is characterized by having: an oil-repellent portion, which is in a plan view from the side of the resistor on which the substrate is arranged, At least a part of the aforementioned resistor is surrounded, and the surface free energy is smaller than that of the aforementioned resistor. By being surrounded by the oil-repellent part whose surface free energy is smaller than that of the resistor, a film of oil can be maintained on the surface of the resistor.
前述油只要重量平均分子量為2000以上、20℃下之動黏度為40 [mm2 /s]以上即可。藉由利用具備該性質之油,而可抑制電阻體之總電阻值發生變化。 前述撥油部之前述表面自由能較佳為50 [mJ/m2 ]以下。前述撥油部較佳為使用以環氧樹脂為基本樹脂之樹脂膏糊形成。由於藉由該等構成,撥油部之撥油性變高,故可將動黏度較低之油之膜穩定地保持於電阻體表面。The aforementioned oil only needs to have a weight average molecular weight of 2000 or more and a dynamic viscosity at 20°C of 40 [mm 2 /s] or more. By using oil with this property, the change in the total resistance of the resistor can be suppressed. The surface free energy of the oil repellent portion is preferably 50 [mJ/m 2 ] or less. The aforementioned oil-repellent portion is preferably formed using a resin paste based on epoxy resin. Due to these structures, the oil repellency of the oil repellent portion becomes higher, so that the film of oil with lower dynamic viscosity can be stably maintained on the surface of the resistor.
前述撥油部較佳為在俯視下沿前述電阻體之周緣包圍前述電阻體之周圍而配置。自前述基板之表面至前述撥油部之表面之高度較佳為大於自前述基板之表面至前述電阻體之表面之高度。前述撥油部較佳為具有配置於前述電阻體之表面上之重疊部。藉由該等構成,可防止油之膜自電阻體與撥油部之間擴散,將油之膜穩定地保持於電阻體表面。 [發明之效果]The oil-repellent portion is preferably arranged to surround the periphery of the resistor body along the periphery of the resistor body in a plan view. The height from the surface of the substrate to the surface of the oil repellent portion is preferably greater than the height from the surface of the substrate to the surface of the resistor. Preferably, the oil-repellent portion has an overlapping portion arranged on the surface of the resistor body. With these structures, the oil film can be prevented from spreading between the resistor body and the oil repellent portion, and the oil film can be stably maintained on the surface of the resistor body. [Effects of Invention]
本發明之可變電阻裝置藉由在電阻體之周圍配置油之潤濕性較小之撥油部,而防止電阻體表面之油流動至電阻體之表面以外之部分。因而,可於在電阻體表面不形成凹凸形狀下,在電阻體表面穩定地保持油。The variable resistor device of the present invention prevents oil on the surface of the resistor from flowing to parts other than the surface of the resistor by arranging an oil-repellent portion with less oil wettability around the resistor. Therefore, it is possible to stably retain oil on the surface of the resistor without forming uneven shapes on the surface of the resistor.
針對本發明之實施形態,以下,一面參照圖一面進行說明。在各圖中,對於同一構件賦予相同編號,且適宜地省略說明。The embodiments of the present invention will be described below with reference to the drawings. In each figure, the same reference numeral is given to the same member, and the description is omitted as appropriate.
圖1(a)係示意性顯示作為本發明之實施形態之可變電阻器之主要部分的俯視圖,圖1(b)係圖1(a)之A-A箭頭方向剖視圖。圖2係顯示可變電阻器之分解立體圖。
可變電阻器50係由基板1、旋鈕構件8、滑動構件9及軸構件10形成。基板1具有:圓形狀之第1基部1a、及自第1基部1a呈矩形狀突出之第2基部1b,在第1基部1a之中央設置有中心孔1c。Fig. 1(a) is a plan view schematically showing the main part of a variable resistor as an embodiment of the present invention, and Fig. 1(b) is a cross-sectional view taken along the line A-A in Fig. 1(a). Figure 2 is an exploded perspective view showing the variable resistor.
The
基板1係在其表面形成有電阻體5者,包含以酚積層基板、含玻璃之環氧基板、成形樹脂基板、陶瓷基板等為主之絕緣性之成形體。The
在第1基部1a之表面,含有包含銀等之導電材料之集電部4繞中心孔1c設置為環狀。端子2連接於集電部4之下表面(Z1-Z2軸Z2側之面),集電部4與端子2設定為同電位。On the surface of the first base 1a, a current collector 4 containing a conductive material containing silver or the like is provided in a ring shape around the
在集電部4之外周設置有包含圓環之一部分被切斷之圓弧形狀之電阻體5。電阻體5之端部5a、5b分別經由電極6A、6B與端子3a、3b電性連接,端子3a、3b與電阻體5之端部5a、5b分別設定為同電位。A
電阻體5一般利用將碳黑等之導電體分散於溶解於適當之溶劑之黏合劑樹脂中且根據需要進一步添加溶劑而成之電阻性膏糊形成。利用周知之絲網印刷等,利用電阻性膏糊形成特定形狀之圖案,而形成電阻體5。在形成電阻體5時,可根據需要進行乾燥而去除溶劑且進行烘烤。The
作為電阻性膏糊之黏合劑樹脂,為了賦予耐熱性等,而利用酚樹脂或聚醯亞胺樹脂等。又,在電阻性膏糊中,為了賦予耐磨耗性等,較佳為調配碳纖維、氧化矽等之填料。又,在形成電阻體5之電阻性膏糊中,除上述材料以外,還可添加消泡劑等之添加劑。As the binder resin of the resistive paste, phenol resin, polyimide resin, etc. are used in order to impart heat resistance and the like. In addition, in the resistive paste, in order to impart abrasion resistance and the like, it is preferable to blend fillers such as carbon fiber and silica. Furthermore, in addition to the above-mentioned materials, additives such as defoamers may be added to the resistive paste forming the
電阻體5在如圖1(a)、圖1(b)、圖2所示般形成為圓弧形狀(馬蹄形狀)之情形下,滑動構件9以沿電阻體5滑動之方式相對於基板1可旋轉地安裝。藉此,獲得旋轉型可變電阻器50。惟,電阻體5之圖案並不限定於圓弧形狀。例如,在形成為細長形狀之情形下,藉由滑動構件9以沿電阻體5滑動之方式相對於基板1可滑動地安裝,而獲得滑動型可變電阻器50。When the
一般而言,在設置電阻體5前,藉由於基板1之上對銀等之導電膏糊進行絲網印刷等,而設置1對電極6A、6B。以將該1對電極6A、6B相連之方式設置圓弧形狀等之電阻體5之圖案,且在電阻體5之兩端部5a、5b設置有電極6A、6B而構成。電阻體5較佳設置為自上方覆蓋電極6A、6B。Generally, before installing the
如圖1(a)及圖1(b)所示般,在集電部4及電阻體5之表面塗佈油11。油11係作為使集電部4及電阻體5之表面之耐磨耗性提高之潤滑劑而發揮功能者,例如可使用氟系油。作為氟系油,舉出全氟烷基聚醚、全氟聚醚等,也可使用直鏈型、側鏈型之任一者。As shown in FIG. 1(a) and FIG. 1(b),
在油11中也可根據需要混合其他之油或添加劑,但在構成氟系油之材料中,例如較佳為80重量%以上為氟系油,更佳為100重量%。The
基於將油11作為潤滑劑發揮功能而防止可變電阻器50之性能劣化之觀點,在電阻體5之上形成為層狀之油11之膜厚(圖1(b)之Z1-Z2軸方向之厚度)較佳為0.07 μm以上,更佳為0.2 μm以上,最佳為0.8 μm以上。基於維持電阻體5與滑動構件9之穩定的接觸之觀點,較佳為設為3 μm以下。Based on the viewpoint that the
油11之重量平均分子量較佳為2000~18000,更佳為4500~18000。20℃下之動黏度較佳為40~500 [mm2
/s](cSt),更佳為150~500 [mm2
/s]。The weight average molecular weight of
用作潤滑劑之油11之種類無限定。作為可用作油11之市售品,舉出:Solvay Specialty Polymers製、Fomblin系列;DAIKIN工業製、DEMNUM系列;Chemours製、Krytox系列;Moresco製、Moresco phospharoll等。The type of
撥油部15如圖1(a)及圖1(b)所示,在自配置有基板1之電阻體5之側(圖1(b)之Z-Z2軸之Z1側)之俯視下,設置為包圍電阻體5之至少一部分。撥油部15由於與電阻體5相比表面自由能(表面張力)更小,故因油11而難以潤濕(以下,適宜地稱為“潤濕性較小”)。藉由包圍電阻體5之撥油部15排斥油11,而可抑制電阻體5之表面之油11之流動,從而將油11保持於電阻體5之表面。因而,即便在油11為低分子量且低動黏度之情形下,亦可將油11保持於電阻體5表面且維持為特定之膜厚。因而,例如,可利用重量平均分子量為2000~5500、20℃下之動黏度為40~70 [mm2
/s](cSt)左右之低分子量且低動黏度之油11。As shown in Fig. 1(a) and Fig. 1(b), the oil-
基於在電阻體5之表面保持油11之觀點,設為與電阻體5相比撥油部15之潤濕性變小。撥油部15之表面自由能較佳為50 [mJ/m2
]以下,更佳為40 [mJ/m2
]以下。表面自由能係基於北崎畑理論測定表面自由能為已知之值之3種液體(水、溴萘、乙二醇)之接觸角,並根據該值算出之值。From the viewpoint of holding the
撥油部15一般而言利用在溶解於適當之溶劑之樹脂中根據需要添加染料或消泡劑等之添加劑而成之樹脂膏糊形成。在電阻體5之表面利用周知之絲網印刷等形成特定形狀之樹脂膏糊之圖案,而形成撥油部15。在形成撥油部15時,可根據需要進行利用乾燥進行之溶劑之去除及烘烤。將撥油部15之形成所使用之樹脂膏糊中包含最多之樹脂適宜地稱為“基本樹脂”。The oil-
作為樹脂膏糊中所含之樹脂之具體例,舉出:環氧樹脂、聚醯亞胺、三聚氰胺等之熱固性樹脂、聚乙烯、聚丙烯、聚苯乙烯、聚碳酸酯等之熱塑性樹脂、及光固性樹脂。基於形成表面自由能較低之撥油部15之觀點,較佳為-OH之含有量較低之樹脂,更佳為不含有-OH之樹脂。又,基於對於油11之耐性之觀點,較佳為熱固性樹脂。Specific examples of the resin contained in the resin paste include thermosetting resins such as epoxy resin, polyimide, and melamine, thermoplastic resins such as polyethylene, polypropylene, polystyrene, and polycarbonate, and Light-curable resin. From the viewpoint of forming the oil-
撥油部15在俯視(自圖1(b)之Z1側觀察圖1(a)之基板1之XY平面之情形)下,沿電阻體5之周緣5E包圍電阻體5之周圍而配置。藉由該撥油部15可保持電阻體5之圖案之表面整體由油11之層覆蓋之狀態。The oil-
如圖1(b)所示,撥油部15連接於電阻體5之周緣5E而設置。此處,所謂“連接於周緣5E而設置”係意指電阻體5之圖案之周緣5E與撥油部15相接,在兩者之間未形成供油11流動之間隙。藉由該構成,可防止油11自周緣5E與撥油部15之間之間隙流出,而維持油11之膜以特定之膜厚形成於電阻體5之表面之狀態。As shown in FIG. 1(b), the oil-
自基板1之表面1S至撥油部15之表面15S之高度(撥油部15之Z1-Z2軸方向之膜厚)h1大於自基板1之表面1S至電阻體5之表面5S之高度(電阻體5之Z1-Z2軸方向之膜厚)h2。因而,撥油部15除利用基於與電阻體5之表面自由能之差異之作用以外,還可利用基於距基板1之表面1S之高度之差異之作用,在電阻體5之表面穩定地保持油11。The height from the surface 1S of the
例如,在電阻體5之膜厚為10~15 μm左右之情形下,撥油部15之Z1-Z2軸方向之膜厚較佳為20~50 μm左右。上述之高度h1與高度h2之差、亦即自電阻體5之表面5S至撥油部15之表面15S之高度X較佳為10~40 μm,更佳為15~35 μm,最佳為20~30 μm。For example, when the film thickness of the
撥油部15具有配置於電阻體5之表面上之重疊部15L。重疊部15L係指在自圖1(b)之Z1-Z2軸之Z1側俯視基板1之情形下與電阻體5重疊之設置於電阻體5表面之部分。藉由在電阻體5表面設置重疊部15L,而即便在絲網印刷時產生稍許之位置偏移,撥油部15與電阻體5亦無間隙地連接而形成。因而,可防止電阻體5表面之油11自撥油部15與電阻體5之間朝電阻體5表面以外之部分流出。The oil-
如圖2所示,旋鈕構件8利用絕緣材料形成為圓盤狀,在其中央設置有孔8a。又,在旋鈕構件8之外緣形成有凹凸部8b。凹凸部8b防止在對旋鈕構件8賦予旋轉時賦予旋轉之構件與外緣之間之打滑。As shown in Fig. 2, the
在旋鈕構件8之下部固著有由磷青銅等之金屬製板簧形成之滑動構件9。而且,滑動構件9具有:滑件9a,其一面輕輕壓制集電部4之表面一面滑動;及滑件9b,其一面輕輕壓制電阻體5之表面一面滑動。此外,滑件9a及滑件9b中之與集電部4及電阻體5相接之部分為滑動接點。A sliding
作為滑動構件9,使用即便在長期滑動下亦可保持與電阻體5良好接觸之貴金屬性之材料。具體而言,可使用對鎳銀(銅鋅鎳合金)之表面施以鍍金或鍍銀者,或是鈀、銀、鉑或鎳等之合金。尤其是在高溫下有表面氧化顧慮之情形下,為了維持穩定之接觸狀態,較理想為使用貴金屬合金。As the sliding
軸構件10插通於旋鈕構件8之孔8a與基板1之中心孔1c,將軸構件10之前端保持在基板1之背面側,以免軸構件10自基板1之中心孔1c脫落。旋鈕構件8與基板1對向且可與滑動構件9一體地旋轉。The
若對旋鈕構件8賦予旋轉,則滑動構件9之滑件9a、9b會在集電部4與電阻體5之表面分別滑動,故使端子2與端子3a、3b之間之電阻值可變。由於可利用電阻值檢測與旋鈕構件8之旋轉連動之外部移動體之位置,故可將可變電阻器50用作位置檢測裝置。此外,可對端子3a與端子3b之間施加定電壓,將滑件9b接觸之位置之電位作為輸出,根據輸出電壓之變化進行位置檢測。When the
圖3(a)係示意性顯示作為本發明之實施形態之可變電阻器之主要部分之變化例的俯視圖,圖3(b)係圖3(a)之A-A箭頭方向剖視圖。如該等圖所示,撥油部15可採用僅包含配置於電阻體5之表面上之重疊部15L之構成。
圖4(a)係示意性顯示作為本發明之實施形態之可變電阻器之主要部分之另一變化例之俯視圖,圖4(b)係圖4(a)之A-A箭頭方向剖視圖。如該等圖所示,撥油部15也可採用不具備配置於電阻體5之表面上之重疊部15L之構成。該情形下,自基板表面至撥油部15之表面之高度h2構成為大於自基板表面至電阻體表面之高度h1與油11之膜厚之總計(h2>h1+油膜厚)。
[實施例]Fig. 3(a) is a plan view schematically showing a modification of the main part of the variable resistor as an embodiment of the present invention, and Fig. 3(b) is a cross-sectional view taken along the arrow A-A in Fig. 3(a). As shown in these figures, the oil-
以下,使用實施例等更具體地說明本發明,但本發明之範圍並非係限定於該等實施例等者。Hereinafter, the present invention will be explained more specifically using examples and the like, but the scope of the present invention is not limited to those examples and the like.
(實施例1) 在具備撥油部之電阻體塗佈初始之油膜厚為1.2 μm之量之油,且測定高溫放置試驗後(86小時後)之電阻體表面之油膜厚。 在基板上利用樹脂膏糊(導電體為碳黑、石墨,黏合劑樹脂為酚樹脂)形成有電阻體。自基板表面至電阻體表面之高度h2(參照圖1(b))設為12~13 μm。電阻體之表面自由能為54.6 [mJ/m2 ]。(Example 1) A resistor body with an oil repellent portion was coated with an amount of oil with an initial oil film thickness of 1.2 μm, and the oil film thickness on the surface of the resistor body after the high temperature standing test (after 86 hours) was measured. Resistors are formed on the substrate using resin paste (the conductor is carbon black and graphite, and the binder resin is phenol resin). The height h2 from the surface of the substrate to the surface of the resistor (refer to Figure 1(b)) is set to 12 to 13 μm. The surface free energy of the resistor is 54.6 [mJ/m 2 ].
撥油部利用以含有約60重量%之濃度之環氧樹脂為基本樹脂之樹脂膏糊形成。將自基板表面至撥油部表面之高度h1設為36~38 μm,將h1與電阻體之高度h2之差X設為23~26 μm(參照圖1(a)、圖1(b)),以包圍電阻體之周圍之方式形成撥油部。撥油部之表面自由能為39.9 [mJ/m2 ]。The oil-repellent part is formed by a resin paste containing an epoxy resin with a concentration of about 60% by weight as the basic resin. Set the height h1 from the surface of the substrate to the surface of the oil repellent part to 36-38 μm, and set the difference X between h1 and the height h2 of the resistor to 23-26 μm (refer to Figure 1(a) and Figure 1(b)) , The oil repellent is formed by surrounding the resistor body. The surface free energy of the oil-repellent part is 39.9 [mJ/m 2 ].
<比較例1~3> 除不具備撥油部之方面以外,形成與實施例1相同之電阻體。以膜厚成為0.7 μm、1.2 μm、1.6 μm(比較例1、2、3)之量,在電阻體表面塗佈與實施例1相同之油,且測定高溫放置試驗後(86小時後)之電阻體表面之油之膜厚。<Comparative Examples 1~3> Except for the point that the oil-repellent part is not provided, the same resistor body as in Example 1 is formed. Coat the surface of the resistor with the same oil as in Example 1 so that the film thickness becomes 0.7 μm, 1.2 μm, and 1.6 μm (comparative examples 1, 2, 3), and measure the resistance after the high temperature standing test (86 hours later) The thickness of the oil on the surface of the resistor.
<試驗方法> 作為設想長期間保管之高溫條件下之放置試驗,當在128℃條件下放置86小時後,測定存在於電阻體之表面之油之膜厚。同時,以目視確認試驗後之電阻體表面之狀態。在高溫條件下放置時之可變電阻器之姿勢設為基板1之XY平面(參照圖1(a))成為鉛直方向。<Test method> As a standing test under high temperature conditions assuming long-term storage, after standing at 128°C for 86 hours, the film thickness of the oil present on the surface of the resistor is measured. At the same time, visually confirm the state of the surface of the resistor after the test. The posture of the variable resistor when placed under high temperature conditions is assumed that the XY plane of the substrate 1 (refer to Fig. 1(a)) becomes the vertical direction.
在表1及圖5中顯示實施例1及比較例1~3之測定結果。
[表1]
實施例1之可變電阻器之電阻體即便在高溫放置試驗後亦然,塗佈有油之電阻體之表面之顏色較深,維持潤濕之狀態。又,電阻體之表面之油之膜厚維持為了發揮潤滑功能而充分之膜厚。根據該結果可知,藉由以包圍電阻體之圖案之周圍之方式設置撥油部,而可在高溫條件下於長期間內維持形成於電阻體之表面之油之膜厚。相對於此,比較例1~3之可變電阻器之電阻體均塗佈有油之電阻體之表面之顏色較薄,而未維持潤濕之狀態。又,電阻體之表面之油之膜厚並非係為了發揮潤滑功能而充分之膜厚。The resistor body of the variable resistor of Example 1 is the same even after the high temperature test. The surface of the oil-coated resistor body has a darker color and maintains a wet state. In addition, the film thickness of the oil on the surface of the resistor body maintains a film thickness sufficient for exhibiting a lubricating function. From this result, it can be seen that by providing the oil-repellent portion so as to surround the pattern of the resistor, the film thickness of the oil formed on the surface of the resistor can be maintained for a long period of time under high temperature conditions. In contrast, the resistance bodies of the variable resistors of Comparative Examples 1 to 3 are all coated with oil. The surface color of the resistor body is thin, and the wet state is not maintained. In addition, the film thickness of the oil on the surface of the resistor is not a film thickness sufficient for exhibiting a lubricating function.
根據圖6所示之120℃及150℃條件下之重量損失之圖,認為在128℃條件下利用86小時之高溫放置試驗蒸發之油為10~20%左右。相對於此,在比較例1~3中,於高溫放置試驗後,電阻體表面之油損失90%以上。根據該等情況,認為電阻體表面之油損失之理由係油之流動性變大而移動至與電阻體之表面不同之部位,而非油之蒸發。 實施例1之可變電阻器可謂藉由包圍電阻體之撥油部抑制油之流動,而可在電阻體表面維持油之膜。According to the graph of weight loss at 120°C and 150°C shown in Figure 6, it is believed that the evaporated oil is about 10-20% in the high temperature standing test at 128°C for 86 hours. In contrast, in Comparative Examples 1 to 3, after the high-temperature standing test, the oil loss on the surface of the resistor body was 90% or more. Based on these circumstances, it is believed that the reason for the loss of oil on the surface of the resistor body is that the fluidity of the oil increases and moves to a part different from the surface of the resistor body, rather than the evaporation of the oil. The variable resistor of Example 1 can be said to suppress the flow of oil by enclosing the oil repellent portion of the resistor body, so that the oil film can be maintained on the surface of the resistor body.
<比較例4> 除將用於形成除撥油部之樹脂膏糊如下述般變更以外,與實施例1同樣地實施高溫條件下之放置試驗。 利用以含有約50重量%之濃度之二甲苯樹脂為基本樹脂之樹脂膏糊,而取代實施例1之樹脂膏糊。撥油部之表面自由能為136.9 [mJ/m2 ]。 <比較例5> 除將用於形成除撥油部之樹脂膏糊如下述般變更以外,與實施例1同樣地實施高溫條件下之放置試驗。 利用以含有約40重量%之濃度之酚樹脂為基本樹脂之樹脂膏糊,而取代實施例1之樹脂膏糊。撥油部之表面自由能為159.8 [mJ/m2 ]。<Comparative example 4> Except that the resin paste used to form the oil-repellent portion was changed as follows, the standing test under high temperature conditions was carried out in the same manner as in Example 1. A resin paste containing about 50% by weight of xylene resin as the base resin was used instead of the resin paste of Example 1. The surface free energy of the oil-repellent part is 136.9 [mJ/m 2 ]. <Comparative Example 5> Except that the resin paste used to form the oil-repellent portion was changed as follows, the standing test under high temperature conditions was carried out in the same manner as in Example 1. A resin paste containing a phenol resin with a concentration of about 40% by weight as the basic resin was used instead of the resin paste of Example 1. The surface free energy of the oil repellent is 159.8 [mJ/m 2 ].
在表2及圖7中顯示實施例4及比較例2~5之測定結果。
[表2]
在利用以酚或二甲苯為基本樹脂之樹脂膏糊形成撥油部之情形下,於高溫放置試驗後,無法在電阻體之表面充分地維持油之膜厚。認為比較例4及5之撥油部由於與電阻體相比表面自由能較大,且與油之潤濕性較佳,故無法抑制電阻體表面之油流動至電阻體表面以外之部分。 相對於此,利用以環氧為基本樹脂之樹脂膏糊形成之實施例1之撥油部與電阻體相比表面自由能更小。因而,可謂藉由與油之潤濕較差之撥油部之排斥油之作用,而可抑制電阻體表面之油流動至其他之部分。 根據該等結果,可謂為了使以包圍電阻體之方式設置之撥油部作為防止電阻體表面之油流動至其他之部分之障壁發揮作用,而必須與電阻體相比使表面自由能更小,與油之潤濕較差。因而,作為形成撥油部之樹脂膏糊之基本樹脂,較佳為利用具備排斥油之性質之樹脂。 [產業上之可利用性]In the case of using a resin paste with phenol or xylene as the base resin to form the oil-repellent part, the film thickness of the oil cannot be sufficiently maintained on the surface of the resistor after the test at high temperature. It is considered that the oil repellent parts of Comparative Examples 4 and 5 have higher surface free energy than the resistor body and better wettability with oil, so that the oil on the surface of the resistor body cannot be prevented from flowing to parts other than the surface of the resistor body. On the other hand, the oil repellent part of Example 1 formed with a resin paste based on epoxy resin has a smaller surface free energy than a resistor. Therefore, it can be said that the oil repelling effect of the oil-repellent part, which is poorly wetted with oil, can inhibit the oil on the surface of the resistor from flowing to other parts. Based on these results, it can be said that in order for the oil-repellent part provided to surround the resistor body to function as a barrier preventing the oil on the surface of the resistor body from flowing to other parts, it is necessary to make the surface free energy smaller than that of the resistor body. Poor wetting with oil. Therefore, as the basic resin of the resin paste forming the oil-repellent part, it is preferable to use a resin having the property of repelling oil. [Industrial availability]
本發明係高溫條件下之可靠性較高之可變電阻器,例如可用作位置檢測裝置等。The present invention is a variable resistor with high reliability under high temperature conditions, for example, it can be used as a position detection device.
1:基板
1a:第1基部
1b:第2基部
1c:中心孔
1S:表面
2:端子
3a:端子
3b:端子
4:集電部
5:電阻體
5a:端部
5b:端部
5E:周緣
5S:表面
6A:電極
6B:電極
8:旋鈕構件
8a:孔
8b:凹凸部
9:滑動構件
9a:滑件
9b:滑件
10:軸構件
11:油
15:撥油部
15L:重疊部
15S:表面
50:可變電阻器
A-A:箭頭
h1:高度
h2:高度
X:高度/差
Z1-Z2:軸1: substrate
1a: first base
1b:
圖1(a)係示意性顯示作為本發明之實施形態之可變電阻器之主要部分的俯視圖;圖1(b)係圖1(a)之A-A箭頭方向剖視圖。 圖2係顯示作為本發明之實施形態之可變電阻器之分解立體圖。 圖3(a)係示意性顯示作為本發明之實施形態之可變電阻器之主要部分之變化例的俯視圖;圖3(b)係圖3(a)之A-A箭頭方向剖視圖。 圖4(a)係示意性顯示作為本發明之實施形態之可變電阻器之主要部分之另一變化例的俯視圖;圖4(b)係圖4(a)之A-A箭頭方向剖視圖。 圖5係顯示實施例1及比較例1~3之測定結果之圖。 圖6係顯示利用TG-DTA分析之因油之熱所致之重量損失之圖。 圖7係顯示實施例1及比較例4~5之測定結果之圖。Fig. 1(a) is a plan view schematically showing the main part of a variable resistor as an embodiment of the present invention; Fig. 1(b) is a cross-sectional view taken along the line A-A in Fig. 1(a). Fig. 2 is an exploded perspective view showing the variable resistor as the embodiment of the present invention. Fig. 3(a) is a plan view schematically showing a modification of the main part of the variable resistor as an embodiment of the present invention; Fig. 3(b) is a cross-sectional view taken along the arrow A-A in Fig. 3(a). Fig. 4(a) is a plan view schematically showing another modification of the main part of the variable resistor as an embodiment of the present invention; Fig. 4(b) is a cross-sectional view taken along the line A-A in Fig. 4(a). Fig. 5 is a graph showing the measurement results of Example 1 and Comparative Examples 1-3. Figure 6 is a graph showing the weight loss due to the heat of the oil analyzed by TG-DTA. Fig. 7 is a graph showing the measurement results of Example 1 and Comparative Examples 4 to 5.
1:基板 1: substrate
1S:表面 1S: Surface
4:集電部 4: Collector
5:電阻體 5: Resistor body
5E:周緣 5E: Perimeter
5S:表面 5S: Surface
9:滑動構件 9: Sliding member
9a:滑件 9a: Slide
9b:滑件 9b: Slider
11:油 11: oil
15:撥油部 15: Oil Removal Department
15L:重疊部 15L: Overlap
15S:表面 15S: surface
50:可變電阻器 50: Variable resistor
A-A:箭頭 A-A: Arrow
h1:高度 h1: height
h2:高度 h2: height
X:高度/差 X: height/difference
Z1-Z2:軸 Z1-Z2: axis
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US11631512B2 (en) | 2023-04-18 |
TW202043428A (en) | 2020-12-01 |
CN113454737A (en) | 2021-09-28 |
WO2020195698A1 (en) | 2020-10-01 |
JPWO2020195698A1 (en) | 2021-11-25 |
JP7170122B2 (en) | 2022-11-11 |
CN113454737B (en) | 2023-02-17 |
US20210366633A1 (en) | 2021-11-25 |
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