TWI729205B - Inspection wafer and how to use inspection wafer - Google Patents
Inspection wafer and how to use inspection wafer Download PDFInfo
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- TWI729205B TWI729205B TW106131106A TW106131106A TWI729205B TW I729205 B TWI729205 B TW I729205B TW 106131106 A TW106131106 A TW 106131106A TW 106131106 A TW106131106 A TW 106131106A TW I729205 B TWI729205 B TW I729205B
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L22/00—Testing or measuring during manufacture or treatment; Reliability measurements, i.e. testing of parts without further processing to modify the parts as such; Structural arrangements therefor
- H01L22/10—Measuring as part of the manufacturing process
- H01L22/12—Measuring as part of the manufacturing process for structural parameters, e.g. thickness, line width, refractive index, temperature, warp, bond strength, defects, optical inspection, electrical measurement of structural dimensions, metallurgic measurement of diffusions
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/70—Manufacture or treatment of devices consisting of a plurality of solid state components formed in or on a common substrate or of parts thereof; Manufacture of integrated circuit devices or of parts thereof
- H01L21/77—Manufacture or treatment of devices consisting of a plurality of solid state components or integrated circuits formed in, or on, a common substrate
- H01L21/78—Manufacture or treatment of devices consisting of a plurality of solid state components or integrated circuits formed in, or on, a common substrate with subsequent division of the substrate into plural individual devices
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/70—Manufacture or treatment of devices consisting of a plurality of solid state components formed in or on a common substrate or of parts thereof; Manufacture of integrated circuit devices or of parts thereof
- H01L21/71—Manufacture of specific parts of devices defined in group H01L21/70
- H01L21/76—Making of isolation regions between components
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L22/00—Testing or measuring during manufacture or treatment; Reliability measurements, i.e. testing of parts without further processing to modify the parts as such; Structural arrangements therefor
- H01L22/20—Sequence of activities consisting of a plurality of measurements, corrections, marking or sorting steps
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L22/00—Testing or measuring during manufacture or treatment; Reliability measurements, i.e. testing of parts without further processing to modify the parts as such; Structural arrangements therefor
- H01L22/30—Structural arrangements specially adapted for testing or measuring during manufacture or treatment, or specially adapted for reliability measurements
Abstract
本發明的課題是在於一面抑制雷射加工時漏光對於裝置的影響,一面找出可良好地分割晶圓的加工條件。 其解決手段為一種檢查用晶圓(WA),用以取代晶圓,使用於藉由雷射加工來將改質層(M)形成於晶圓(W)的內部之雷射加工裝置(1),檢查雷射加工時的漏光, 具備:檢查用基板(41)、及在檢查用基板的表面全面以預定的厚度形成的底層(42)、及被層疊於底層的金屬箔(43), 以漏光對於晶圓的裝置與檢查用晶圓的金屬箔的影響為一致的方式形成底層的厚度。The subject of the present invention is to suppress the influence of light leakage on the device during laser processing, and to find processing conditions that can divide wafers well. The solution is to use an inspection wafer (WA) to replace the wafer. It is used in a laser processing device (1) for forming the modified layer (M) inside the wafer (W) by laser processing. ), inspection of light leakage during laser processing, is provided with: an inspection substrate (41), an underlayer (42) formed with a predetermined thickness on the entire surface of the inspection substrate, and a metal foil (43) laminated on the underlayer, The thickness of the bottom layer is formed so that the influence of light leakage on the device of the wafer and the metal foil of the inspection wafer is consistent.
Description
[0001] 本發明是有關被使用在雷射加工裝置的檢查用晶圓及檢查用晶圓的使用方法。[0001] The present invention relates to an inspection wafer used in a laser processing device and a method of using the inspection wafer.
[0002] 作為晶圓的分割方法,有沿著分割預定線,在晶圓的基板的內部形成改質層之後,以改質層為起點分割晶圓的方法為人所知(例如參照專利文獻1)。在專利文獻1記載的分割方法是具有透過性的波長的雷射光線會從晶圓的背面側來對於晶圓照射,沿著分割預定線,在晶圓的內部形成改質層。然後,藉由打破(braking)或擴張(expand)來對於晶圓施加外力,藉此強度降低的改質層會形成分割起點,晶圓會被分割成各個的裝置晶片。 [先行技術文獻] [專利文獻] [0003] [專利文獻1]日本專利第3408805號公報[0002] As a method of dividing a wafer, there is a known method of dividing the wafer with the modified layer as a starting point after forming a modified layer inside the substrate of the wafer along the planned dividing line (for example, refer to Patent Literature). 1). In the dividing method described in
(發明所欲解決的課題) [0004] 可是,通常從晶圓的背面側照射的雷射光線是在裝置附近被聚光,無助於改質層的形成之雷射光線會從聚光點朝晶圓的表面側的裝置擴散。在來自此聚光點的雷射光線的漏光被照射於裝置之下,產生裝置受熱而破損的不良情況。另一方面,藉由降低雷射光線的輸出,或使聚光點的位置遠離裝置,雖可抑制漏光對於裝置的影響,但有難以改質層為起點分割晶圓的問題。 [0005] 本發明是有鑑於如此的點而研發者,以提供一種可一面抑制在雷射加工時漏光對於裝置的影響,一面找出可良好地分割晶圓的加工條件之檢查用晶圓及檢查用晶圓的使用方法為目的之一。 (用以解決課題的手段) [0006] 本發明之一形態的檢查用晶圓,係使用於雷射加工裝置,檢查雷射光線聚光而無助於形成改質層的雷射光線從改質層對裝置造成影響的漏光,雷射加工裝置係從在表面藉由分割預定線區劃形成有複數的裝置之晶圓的背面來對構成晶圓的基板照射透過性波長的雷射光線,使聚光於基板的內部,沿著分割預定線,在基板的內部形成改質層, 其特徵為: 由檢查用基板、及在檢查用基板的表面全面以預定的厚度形成的底層,及使層疊於底層的金屬箔所構成, 底層係被形成在金屬箔只可檢測出對裝置造成影響的漏光之厚度。 [0007] 若根據此構成,則藉由檢查用晶圓的底層的厚度,可使雷射光線的漏光對於晶圓的裝置之影響與雷射光線的漏光對於檢查用晶圓的金屬箔之影響一致。因此,不會有對於裝置無影響的漏光在金屬箔被檢測出的情形,僅對於裝置有影響的漏光在金屬箔被檢測出。藉由取代晶圓,使用檢查用晶圓,可一面抑制漏光對於裝置的影響,一面找出最適於晶圓的雷射加工的加工條件。因此,不會有使成為製品的晶圓形成浪費的情形,可利用檢查用晶圓來找出最適的加工條件。 [0008] 本發明之一形態的檢查用晶圓的使用方法,係上述的檢查用晶圓的使用方法,其特徵為具備: 改質層形成工程,其係使從檢查用晶圓的背面來對檢查用基板照射透過性波長的雷射光線,使聚光於檢查用基板的內部的聚光點直線地移動於檢查用晶圓的面方向,形成一直線的改質層; 寬度測定工程,其係改質層形成工程之後,攝取檢查用晶圓的金屬箔,測定在金屬箔的表面顯現之發生金屬箔變形的最大寬度;及 調整工程,其係以在寬度測定工程測定的金屬箔變形的最大寬度成為分割預定線的寬內之方式調整雷射光線。 [發明的效果] [0009] 若根據本發明,則藉由使用能以金屬箔來只檢測出對裝置造成影響的漏光之檢查用晶圓,可一面抑制雷射光線的漏光對於裝置的影響,一面找出可良好地分割晶圓的加工條件。(Problem to be solved by the invention) [0004] However, usually the laser light irradiated from the back side of the wafer is condensed near the device, and the laser light that does not contribute to the formation of the reforming layer will come from the condensing point Diffusion toward the device on the surface side of the wafer. The leakage of the laser light from this condensing point is irradiated under the device, causing the device to be damaged by heating. On the other hand, by reducing the output of the laser light or moving the focus point away from the device, although the influence of light leakage on the device can be suppressed, there is a problem that it is difficult to divide the wafer with the modified layer as a starting point. [0005] The present invention was developed in view of such points to provide an inspection wafer and a wafer that can suppress the influence of light leakage on the device during laser processing and find processing conditions that can divide the wafer well. One of the purposes is the use of wafers for inspection. (Means to Solve the Problem) [0006] The inspection wafer of one aspect of the present invention is used in a laser processing device, and the inspection laser light is concentrated without changing the laser light that does not contribute to the formation of the modified layer. For light leakage that affects the device due to the quality layer, the laser processing device irradiates the substrate constituting the wafer with the laser light of the transmissive wavelength from the back surface of the wafer on which plural devices are formed by dividing the predetermined line on the surface. Focusing on the inside of the substrate, along the planned dividing line, a modified layer is formed inside the substrate. is characterized by: consists of an inspection substrate and an underlayer formed with a predetermined thickness on the entire surface of the inspection substrate, and laminated The bottom layer is composed of metal foil, and the bottom layer is formed on the metal foil. Only the thickness of the light leakage that affects the device can be detected. [0007] According to this configuration, by the thickness of the bottom layer of the inspection wafer, the influence of the light leakage of the laser light on the device of the wafer and the influence of the light leakage of the laser light on the metal foil of the inspection wafer can be made Unanimous. Therefore, light leakage that does not affect the device is detected in the metal foil, and only light leakage that affects the device is detected in the metal foil. By replacing wafers and using inspection wafers, it is possible to find the most suitable processing conditions for the laser processing of the wafer while suppressing the influence of light leakage on the device. Therefore, there is no waste of the wafers used as products, and the inspection wafers can be used to find the most suitable processing conditions. [0008] A method of using an inspection wafer according to one aspect of the present invention is the above-mentioned method of using an inspection wafer, and is characterized by having: a "modified layer formation process" which is made from the back of the inspection wafer The inspection substrate is irradiated with a laser beam of a transparent wavelength, and the condensed spot focused on the interior of the inspection substrate is moved linearly in the direction of the surface of the inspection wafer to form a straight modified layer; width measurement process, which After the reforming layer formation process, the metal foil of the inspection wafer is taken, and the maximum width of the metal foil deformation that appears on the surface of the metal foil is measured; and the adjustment process is based on the metal foil deformation measured in the width measurement process The laser beam is adjusted in such a way that the maximum width is within the width of the predetermined dividing line. [Effects of the invention] [0009] According to the present invention, by using a metal foil to detect only the light leakage that affects the device, it is possible to suppress the effect of the light leakage of the laser light on the device. At the same time, find the processing conditions that can divide the wafer well.
[0011] 以下,參照附圖來說明有關本實施形態的雷射加工裝置。圖1是本實施形態的雷射加工裝置的立體圖。圖2是比較例的雷射加工的加工條件的設定方法的說明圖。另外,雷射加工裝置是只要使用本實施形態的檢查用晶圓的檢查所能實施的構成即可,並不限於圖1所示的構成。 [0012] 如圖1所示般,雷射加工裝置1是構成使照射雷射光線的雷射加工手段31與保持晶圓W的保持平台21相對移動,而雷射加工晶圓W。在晶圓W的表面,複數的分割預定線L會被配列成格子狀,在藉由分割預定線L來區劃的各領域中形成有複數的裝置。晶圓W是經由切割膠帶T來被環框F所支撐。另外,晶圓W並未被特別加以限定,但如半導體晶圓或光裝置晶圓等般,只要在表面形成裝置即可。 [0013] 在雷射加工裝置1的基台10上設有相對於雷射加工手段31使保持平台21移動於X軸方向及Y軸方向的平台移動手段11。平台移動手段11是具有:被配置於基台10上之與X軸方向平行的一對的導軌12,及可滑動設置於一對的導軌12之馬達驅動的X軸平台14。又,平台移動手段11是具有:被配置於X軸平台14的上面之與Y軸方向平行的一對的導軌13,及可滑動地設置於一對的導軌13之馬達驅動的Y軸平台15。 [0014] 在X軸平台14及Y軸平台15的背面側是分別形成有未圖示的螺母部,在該等的螺母部螺合滾珠螺桿16、17。然後,藉由被連結至滾珠螺桿16、17的一端部之驅動馬達18、19旋轉驅動,保持平台21會沿著導軌12、13來移動於X軸方向及Y軸方向。並且,在Y軸平台15上設有保持晶圓W的保持平台21。在保持平台21的上面形成有保持面22,在保持平台21的周圍設有夾持固定晶圓W的周圍的環框F之夾緊部23。 [0015] 在保持平台21的後方的立壁部25是突設有臂部26,在臂部26的前端是設有雷射加工保持平台21上的晶圓W之雷射加工手段31。雷射加工手段31是對於構成晶圓W的基板,從晶圓W的背面側照射透過性波長的雷射光線。藉由保持平台21對於雷射加工手段31相對性地移動於X軸方向及Y軸方向,雷射光線會在基板的內部被聚光,而在晶圓W的內部形成沿著分割預定線L的改質層M(參照圖2A)。晶圓W是以此強度降低的改質層M為分割起點來分割成各個的裝置晶片。 [0016] 並且,在雷射加工手段31的旁邊設有晶圓W的對準用的攝像手段32。攝像手段32是攝取晶圓W的表面而產生攝像畫像,除了晶圓W的對準之外,還被使用在使用後述的檢查用晶圓WA(參照圖3)的檢查方法。另外,改質層M(參照圖2A)是藉由雷射光線的照射,晶圓W的內部的密度、折射率、機械性強度或其他的物理性特性會成為與周圍不同的狀態,意指強度比周圍更降低的領域。改質層M是例如熔融處理領域、龜裂領域、絕緣破壞領域、折射率變化領域,亦可為該等混在的領域。 [0017] 並且,在雷射加工裝置1設有統括控制裝置各部的控制手段33。控制手段33是藉由實行各種處理的處理器或記憶體等所構成。記憶體是按照用途,以ROM (Read Only Memory)、RAM(Random Access Memory)等的一個或複數的記憶媒體所構成。在記憶體中,除了控制裝置各部的控制程式之外,記憶有雷射加工的加工條件、實行以檢查用晶圓WA(圖3參照)的使用方法所實施的各工程的程式等。另外,有關檢查用晶圓WA的詳細後述。 [0018] 而且,雷射加工的加工條件是根據對於晶圓W的加工實際成績等來設定,但在重新設定加工條件的情況時等,除了雷射光線的漏光對於裝置的影響,還必須考慮晶圓W的分割容易度。在雷射加工裝置1中,一旦雷射光線聚光於晶圓W的基板的內部,則恐有因為從聚光點擴散的漏光,而使裝置蒙受熱。另一方面,若以減少熱等對於裝置的影響之方式,調整雷射光線的輸出或聚光點的位置,則難以在對於晶圓W適當的位置形成適當的強度的改質層M(參照圖2A)。 [0019] 具體而言,如圖2A所示般,在晶圓W的雷射加工時,雷射光線的漏光不會收於分割預定線L的寬內,恐有散射至分割預定線L的寬外而令裝置D破損之虞。若以漏光能夠收於分割預定線L的寬內之方式,減弱雷射光線的輸出,或使聚光點的位置離開裝置D,則有被形成於晶圓W的改質層M不會形成適當的分割起點的情況。亦即,雖可抑制漏光對於裝置D的影響,但難以改質層M作為分割起點來分割晶圓W。 [0020] 因此,如圖2B所示般,通常是取代晶圓W,使用比較例的檢查用晶圓WB,一邊確認漏光對於裝置D(參照圖2A)的影響,一邊設定可適當地分割晶圓W的加工條件。比較例的檢查用晶圓WB是在基板51的表面55側隔著底層52來層疊金屬箔53,藉由漏光而容易在金屬箔53產生熱變形(飛濺(splash))S。對於此檢查用晶圓WB從背面56側照射雷射光線,而在相當於晶圓W的裝置D之處(分割預定線L的外側)觀察金屬箔53的熱變形S,藉此找出裝置D不受漏光的影響之加工條件。 [0021] 然而,在比較例的檢查用晶圓WB中,一旦金屬箔53的感度過高,則即使是不影響裝置D(參照圖2A)那樣的漏光,金屬箔53也會熱變形。亦即,即使是在晶圓W(參照圖2A)散射至分割預定線L外的漏光,只要是充分地功率降低的漏光,便不對裝置D造成影響,但如此的功率降低的漏光也在金屬箔53全部被檢測出。因此,是否為有影響裝置D的漏光不得而知,所以會有過度考慮漏光對於裝置D的影響之加工條件被設定的不良情況。 [0022] 於是,本實施形態的檢查用晶圓WA(參照圖3)是對於檢查用基板41,可改變用以附著金屬箔43的底層42的厚度,而使能調節金屬箔43之漏光的檢測感度。藉由增厚底層42來鈍化金屬箔43的檢測感度,使金屬箔43只檢測出裝置D(參照圖2A)受影響的漏光。因此,可使用檢查用晶圓WA來使加工條件改變成各式各樣,一邊將漏光對於裝置D的影響設為金屬箔43的熱變形S檢測出,一邊可找出為了分割晶圓W所最適的加工條件。 [0023] 以下,參照圖3來說明有關本實施形態的檢查用晶圓。圖3是本實施形態的檢查用晶圓的分解立體圖。圖4是本實施形態的底層的厚度的調整方法的說明圖。另外,在檢查用晶圓是分割預定線未被形成,但在圖4B、C中基於說明方便起見,以虛線來表示分割預定線。 [0024] 如圖3所示般,在決定雷射加工裝置1(參照圖1)的加工條件時,取代晶圓W,使用檢查用晶圓WA。檢查用晶圓WA是被形成檢查,在使雷射光線聚光時,無助於改質層的形成之雷射光線對晶圓W的裝置D(參照圖2A)造成影響的漏光。在檢查用晶圓WA的檢查用基板41是隔著預定的厚度的底層42來層疊金屬箔43。金屬箔43是被照射透過底層42的漏光而熱變形,藉由金屬箔43的熱變形來檢查對裝置D造成影響的漏光。 [0025] 檢查用基板41是形成有在雷射光線被聚光下成為分割起點的改質層M(參照圖4B)者,雖可選擇各種的材質,但通常是與實際生產時的晶圓W同材質同厚度的基板會被選擇。例如,當實際生產時的晶圓W(參照圖4A)為半導體晶圓時,選擇半導體基板作為檢查用基板41,當實際生產時的晶圓W為光裝置晶圓時,選擇無機材料基板作為檢查用基板41。檢查用基板41是亦可例如使用矽(Si)、碳化矽(SiC)、藍寶石(Al2
O3
)、氮化鎵(GaN)。 [0026] 在檢查用基板41的表面全體是預定的厚度的底層42會藉由蒸鍍來形成。底層42雖可選擇各種的材質,但會選擇可使金屬箔43良好地附著於檢查用基板41的材質。底層42是亦可例如使用鈦(Ti)、鉻(Cr)。並且,底層42的厚度是形成:如上述般,在雷射加工晶圓W(參照圖2A)時,在金屬箔43只能檢測出對裝置D造成影響的漏光之厚度。另外,有關底層42的厚度的調整的詳細是在後面敘述。 [0027] 在底層42的表面是取代裝置D(參照圖4A),藉由蒸鍍來形成金屬箔43。金屬箔43雖可選擇各種的材質,但會選擇與實際生產時的加工對象的裝置的金屬配線相同的材質或融點接近的材質。金屬箔43是亦可例如使用鋁(Al)、錫(Sn)、白金(Pt)、金(Au)、銀(Ag)、銦(In)、鉛(Pb)、銅(Cu)、鉻(Cr)。又,金屬箔43的厚度雖未被特別限定,但會被形成雷射光線的漏光的熱變形容易出現的厚度。 [0028] 檢查用晶圓WA是以漏光對於在實際生產使用的晶圓W(參照圖2A)的裝置D與檢查用晶圓WA的金屬箔43的影響一致的方式,調整底層42的厚度。藉此,在使用檢查用晶圓WA的檢查,金屬箔43熱變形時,可視為在實際生產使用的晶圓W的裝置D因熱影響而破損。藉由使用檢查用晶圓WA來嘗試各種的加工條件,可設定裝置D不受漏光的影響之加工條件。另外,底層42及金屬箔43為藉由蒸鍍來形成的構成,但只要是對於檢查用晶圓WA可形成適當的厚度,底層42及金屬箔43以怎樣的方法形成皆可。 [0029] 如圖4A所示般,在調整底層42(參照圖4B)的厚度時,首先實際雷射加工被使用在實際生產的晶圓W,找出對裝置D無影響的基準的加工條件。另外,在此是只要決定對裝置D無影響的加工條件即可,亦可取代實際雷射加工晶圓W來決定加工條件,或以過去的加工實績等來經驗性地決定加工條件,或以計算等來理論性地決定加工條件。又,對於裝置D的影響的有無是亦可例如藉由檢查單元(未圖示)來確認裝置D內的配線的電阻等而判斷。 [0030] 如圖4B所示般,一旦基準的加工條件被決定,則以基準的加工條件來對於檢查用晶圓WA實施雷射加工。然後,藉由攝像手段32(參照圖1)來攝取檢查用晶圓WA的金屬箔43,在雷射光線的漏光之金屬箔43檢測出熱變形S。由於基準的加工條件被設定成不對裝置D(參照圖4A)造成影響的條件,因此只要漏光對於晶圓W與檢查用晶圓WA的影響一致,對應於晶圓W的裝置D的形成處之檢查用晶圓WA之處,亦即在分割預定線L的線寬的外側,應該在金屬箔43不產生熱變形。 [0031] 在分割預定線L的線寬的外側,於金屬箔43產生熱變形時,即使是不對裝置D造成影響的漏光,也會判斷成在金屬箔43被檢測出。因此,底層42薄,檢測感度過高,如圖4C所示般,以金屬箔43的熱變形處S能夠收於分割預定線L的線寬內之方式加厚形成底層42。相反的,在分割預定線L的線寬的內側,於金屬箔43未產生熱變形時,底層42厚,檢測感度過低,則以金屬箔43的熱變形處S收於分割預定線L的寬內的程度減薄形成底層42。 [0032] 藉由如此以基準的加工條件雷射加工,將金屬箔43的熱變形S收於分割預定線L的寬內之方式形成底層42的厚度,可使漏光對於晶圓W(參照圖4A)的裝置D與檢查用晶圓WA的金屬箔43的影響一致。在如此的檢查用晶圓WA中,僅對裝置D有影響的漏光會作為金屬箔43的熱變形S被檢測出。因此,可無視對裝置D無影響的漏光,可一面將金屬箔43的熱變形S收於分割預定線L的寬內,一面找出對於晶圓W最適的加工條件。 [0033] 接著,參照圖5來說明有關檢查用晶圓的使用方法。圖5是本實施形態的檢查用晶圓的使用方法的說明圖。另外,圖5是表示檢查用晶圓的使用方法的一例,可適當變更。 [0034] 如圖5A所示般,首先實施改質層形成工程。在改質層形成工程中,在雷射加工裝置1(參照圖1),檢查用晶圓WA的表面的金屬箔43側會朝向下方,檢查用晶圓WA會經由切割膠帶T來保持於保持平台21,檢查用晶圓WA的周圍的環框F會被保持於夾緊部23。並且,雷射加工手段31的射出口會被定位於檢查用晶圓WA的正上方,藉由雷射加工手段31來從檢查用晶圓WA的背面照射雷射光線。雷射光線是對於檢查用基板41具有透過性的波長,被調整成聚光於檢查用基板41的內部。 [0035] 然後,藉由雷射加工手段31對於檢查用晶圓WA相對移動,聚光點會在檢查用晶圓WA的面方向直線地移動,在檢查用基板41的內部形成一直線的改質層M。此時,雷射光線的漏光會從聚光點朝向檢查用晶圓WA的金屬箔43而擴散,藉由透過底層42後的漏光,金屬箔43會熱變形。由於檢查用晶圓WA的底層42的厚度會被形成在金屬箔43只可檢測出對裝置D(參照圖4A)造成影響的漏光,因此不會有對裝置D無影響的程度的微弱的漏光造成金屬箔43熱變形的情形。 [0036] 如圖5B所示般,在改質層形成工程之後實施寬度測定工程。在寬度測定工程中,從檢查用晶圓WA剝下切割膠帶T(參照圖5A)之後,檢查用晶圓WA的金屬箔43會朝向上方,藉由攝像手段32來攝取檢查用晶圓WA的金屬箔43。在攝像手段32中,根據金屬箔43的攝像畫像來測定在金屬箔43的表面顯現之發生金屬箔變形S的最大寬度d。此時,對於攝像畫像實施各種畫像處理而檢測出金屬箔43的熱變形處S,測定在對於改質層M的延伸方向正交的方向最分離的金屬箔43的變形處的2點間的距離d。 [0037] 如圖5C所示般,在寬度測定工程之後實施調整工程。在調整工程中,以金屬箔變形的最大寬度d能夠形成分割預定線L的寬內之方式調整雷射光線的加工條件。由於漏光對於檢查用晶圓WA的金屬箔43與晶圓W(參照圖4A)的裝置D的影響一致,因此從分割預定線L的寬內偏離的漏光恐有使晶圓W的裝置D損傷之虞。因此,以金屬箔43的熱變形S的最大寬度d能夠收於分割預定線L的寬內之方式調整加工條件,藉此設定不對晶圓W的裝置D造成損傷的加工條件。 [0038] 在調整工程中,例如,雷射光線的波長、光點形狀、平均輸出、重複頻率、脈衝寬、聚光透鏡的數值孔徑(NA)、聚光點的位置、加工進給速度等的至少1個的加工條件會被調整。如此在不使損傷晶圓W的裝置D的範圍調整加工條件,可找出對於晶圓W能形成良好的改質層M之最適的加工條件。另外,分割預定線L的線寬是使用預先作為資料記憶者,但亦可在檢查用晶圓WA的金屬箔43實際形成分割預定線。 [0039] 如以上般,若根據本實施形態的檢查用晶圓WA,則可藉由檢查用晶圓WA的底層42的厚度來使雷射光線的漏光對於晶圓W的裝置D與檢查用晶圓WA的金屬箔43的影響一致。因此,對於裝置D無影響的雷射光線的漏光不會在金屬箔43被檢測出,僅對於裝置D有影響的雷射光線的漏光會在金屬箔43被檢測出。藉由取代晶圓W,使用檢查用晶圓WA,可一面抑制雷射光線的漏光對於裝置D的影響,一面找出最適於晶圓W的雷射加工的加工條件。因此,不會有使成為製品的晶圓W形成浪費的情形,可利用檢查用晶圓WA來找出最適的加工條件。 [0040] 另外,在本實施形態中,是在檢查用晶圓的底層的全面形成金屬箔,但並非限於此構成。金屬箔是只要可檢測出漏光對於裝置的影響即可,亦可對於底層部分地形成。 [0041] 並且,在本實施形態中,是亦可對於檢查用晶圓的金屬箔形成氧化防止膜。可藉由氧化防止膜來防止金屬箔的氧化。而且,在金屬箔的氧化防止是亦可使用保護膠帶。 [0042] 並且,在本實施形態中,是形成以雷射加工裝置來實施改質層形成工程、寬度測定工程、調整工程的構成,但並非限於此。改質層形成工程、寬度測定工程、調整工程是亦可分別以專用的裝置來實施。 [0043] 又,雖說明了本實施形態及變形例,但作為本發明的其他的實施形態,亦可為全體性或部分性地組合上述實施形態及變形例者。 [0044] 又,本發明的實施形態及變形例並非限於上述的實施形態者,亦可在不脫離本發明的技術思想的主旨範圍內實施各種的變更、置換、變形。而且,藉由技術的進步或衍生的別的技術,只要能以別的做法來實現本發明的技術思想,亦可使用該方法來實施。因此,專利請求的範圍是涵蓋本發明的技術思想的範圍內所包含的全部的實施形態。 [0045] 並且,在本實施形態中,是針對將本發明適用於檢查用晶圓的構成來進行說明,但可適用於能夠找出可藉由改質層來良好地分割的加工條件之被加工物。 [產業上的利用可能性] [0046] 如以上說明般,本發明是具有可一面抑制在雷射加工時漏光對於裝置的影響,一面找出可良好地分割晶圓的加工條件之效果,特別是在用以找出半導體晶圓或光裝置晶圓的加工條件的檢查用晶圓及檢查用晶圓的使用方法有用。[0011] Hereinafter, the laser processing apparatus according to this embodiment will be described with reference to the drawings. Fig. 1 is a perspective view of the laser processing apparatus of the present embodiment. Fig. 2 is an explanatory diagram of a method of setting processing conditions of laser processing in a comparative example. In addition, the laser processing apparatus has only a configuration that can be performed using the inspection wafer of this embodiment, and is not limited to the configuration shown in FIG. 1. [0012] As shown in FIG. 1, the
[0047]1‧‧‧雷射加工裝置41‧‧‧檢查用基板42‧‧‧底層43‧‧‧金屬箔D‧‧‧裝置F‧‧‧環框L‧‧‧分割預定線M‧‧‧改質層T‧‧‧切割膠帶W‧‧‧晶圓WA‧‧‧檢查用晶圓[0047]1‧‧‧
[0010] 圖1是本實施形態的雷射加工裝置的立體圖。 圖2是比較例的雷射加工的加工條件的設定方法的說明圖。 圖3是本實施形態的檢查用晶圓的分解立體圖。 圖4是本實施形態的底層的厚度的調整方法的說明圖。 圖5是本實施形態的檢查用晶圓的使用方法的說明圖。[0010] FIG. 1 is a perspective view of a laser processing apparatus according to this embodiment. FIG. 2 is an explanatory diagram of a method of setting processing conditions of laser processing in a comparative example. FIG. 3 is an exploded perspective view of the inspection wafer of this embodiment. FIG. 4 is an explanatory diagram of the method of adjusting the thickness of the base layer in this embodiment. FIG. 5 is an explanatory diagram of the method of using the inspection wafer of the present embodiment.
41‧‧‧檢查用基板 41‧‧‧Substrate for inspection
42‧‧‧底層 42‧‧‧Bottom
43‧‧‧金屬箔 43‧‧‧Metal foil
D‧‧‧裝置 D‧‧‧device
L‧‧‧分割預定線 L‧‧‧Divide line
M‧‧‧改質層 M‧‧‧Modified layer
W‧‧‧晶圓 W‧‧‧wafer
WA‧‧‧檢查用晶圓 WA‧‧‧Inspection Wafer
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