TWI727481B - Optical film - Google Patents

Optical film Download PDF

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Publication number
TWI727481B
TWI727481B TW108139724A TW108139724A TWI727481B TW I727481 B TWI727481 B TW I727481B TW 108139724 A TW108139724 A TW 108139724A TW 108139724 A TW108139724 A TW 108139724A TW I727481 B TWI727481 B TW I727481B
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pattern
stripes
extension direction
optical film
pattern layer
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TW108139724A
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Chinese (zh)
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TW202009527A (en
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曾明輝
梁輝鴻
藍英哲
張慶宇
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住華科技股份有限公司
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Abstract

The optical film comprises a substrate and a pattern layer. The pattern layer is on the substrate. The pattern layer comprises strips extending along different directions. The strips are defined by convex portions or concave portions of a surface of the pattern layer.

Description

光學膜 Optical film

本發明是有關於一種光學膜、顯示裝置及其製造方法,且特別是有關於用於改善視覺效果的光學膜、顯示裝置及其製造方法。 The present invention relates to an optical film, a display device and a manufacturing method thereof, and particularly relates to an optical film, a display device and a manufacturing method thereof for improving visual effects.

液晶顯示器包含偏光板、液晶面板和背光單元。為了改善液晶顯示器的側面處的色彩品質和對比率(contrast ratio),人們作出了各種嘗試想研發一種改善的液晶面板或液晶結構。然而,液晶面板的修改對液晶顯示器的側面處的色彩品質和對比率的改善有限制,且需要複雜的過程。此外,隨著液晶顯示器螢幕尺寸增加,液晶顯示器的亮度均勻性也不斷降低。因此,必須取決於螢幕尺寸提供單獨的液晶顯示模組,進而降低可加工性和經濟上的可行性。 The liquid crystal display includes a polarizing plate, a liquid crystal panel, and a backlight unit. In order to improve the color quality and contrast ratio at the side of the liquid crystal display, various attempts have been made to develop an improved liquid crystal panel or liquid crystal structure. However, the modification of the liquid crystal panel has limitations on the improvement of the color quality and the contrast ratio at the side of the liquid crystal display, and requires a complicated process. In addition, as the screen size of the liquid crystal display increases, the brightness uniformity of the liquid crystal display continues to decrease. Therefore, a separate liquid crystal display module must be provided depending on the screen size, thereby reducing processability and economic feasibility.

本發明係有關於一種光學膜、顯示裝置及其製造方法。光學膜能用以改善顯示裝置的視覺/顯示效果。 The invention relates to an optical film, a display device and a manufacturing method thereof. The optical film can be used to improve the visual/display effect of the display device.

根據本發明之第一方面,提出一種光學膜。光學膜包括基材及圖案層。圖案層在基材上。圖案層包括沿不同方向延伸的數個條紋。條紋是由圖案層之表面的凸起部分或凹陷部分定義。 According to the first aspect of the present invention, an optical film is provided. The optical film includes a substrate and a pattern layer. The pattern layer is on the substrate. The pattern layer includes several stripes extending in different directions. The stripes are defined by the raised or recessed parts of the surface of the pattern layer.

根據本發明之第二方面,提出一種顯示裝置。顯示裝置使用光學膜。光學膜包括基材及圖案層。圖案層在基材上。圖案層包括沿不同方向延伸的數個條紋。條紋是由圖案層之表面的凸起部分或凹陷部分定義。 According to the second aspect of the present invention, a display device is provided. The display device uses an optical film. The optical film includes a substrate and a pattern layer. The pattern layer is on the substrate. The pattern layer includes several stripes extending in different directions. The stripes are defined by the raised or recessed parts of the surface of the pattern layer.

根據本發明之第三方面,提出一種光學膜的製造方法,其包括利用滾輪轉印方法在基材上形成圖案層。 According to a third aspect of the present invention, a method for manufacturing an optical film is provided, which includes forming a pattern layer on a substrate using a roller transfer method.

為了對本發明之上述及其他方面有更佳的瞭解,下文特舉實施例,並配合所附圖式詳細說明如下: In order to have a better understanding of the above and other aspects of the present invention, the following specific examples are given in conjunction with the accompanying drawings to describe in detail as follows:

102、202:顯示裝置 102, 202: display device

170:液晶顯示器 170: LCD monitor

171:背光模組 171: Backlight module

172:液晶面板 172: LCD panel

173:下偏光板 173: Lower polarizer

174:上偏光板 174: upper polarizer

175:薄膜電晶體基板 175: Thin Film Transistor Substrate

176:液晶層 176: liquid crystal layer

177:彩色濾光片基板 177: Color filter substrate

178:配向膜 178: Orientation film

179:配向膜 179: Orientation film

106、206:光學膜 106, 206: optical film

108:基材 108: Substrate

110:圖案層 110: pattern layer

110S:表面 110S: surface

112:黏著層 112: Adhesive layer

214:菱鏡層 214: Rhombus Mirror Layer

214A:菱形結構單元 214A: Rhombus structural unit

750:滾輪 750: Wheel

752:彎曲外表面 752: curved outer surface

754:輪體 754: wheel

756:軸桿 756: Axle

A:距離 A: distance

B:距離 B: distance

C1、C2:雕刻深度 C1, C2: Engraving depth

D1:第一方向 D1: First direction

D2:第二方向 D2: second direction

D3:第三方向 D3: Third party

D4:第四方向 D4: Fourth direction

F:間距 F: Spacing

h:高度 h: height

H:高度 H: height

K:間距 K: spacing

M:線寬 M: line width

N:間距 N: spacing

O:圓形輪廓 O: round outline

P1:第一圖案區域 P1: The first pattern area

P2:第二圖案區域 P2: The second pattern area

P3:第三圖案區域 P3: The third pattern area

P4:第四圖案區域 P4: The fourth pattern area

Q:間距 Q: Spacing

Tu:條紋雕刻圖案 Tu: Striped carved pattern

Tp:圓形雕刻圖案 Tp: circular engraved pattern

U1:第一條紋 U1: first stripe

U2:第二條紋 U2: second stripe

U3:第三條紋 U3: third stripe

U4:第四條紋 U4: fourth stripe

Z:方向 Z: direction

第1圖繪示根據一實施例之顯示裝置的剖面圖。 FIG. 1 is a cross-sectional view of a display device according to an embodiment.

第2圖繪示根據一實施例之光學膜的部分放大圖。 FIG. 2 is a partial enlarged view of an optical film according to an embodiment.

第3圖繪示根據一實施例之光學膜的部分放大圖。 FIG. 3 is a partial enlarged view of an optical film according to an embodiment.

第4圖繪示根據一實施例中面向圖案層之具有條紋的表面時的示意圖。 FIG. 4 is a schematic diagram of the striped surface facing the pattern layer according to an embodiment.

第5圖繪示根據一實施例中面向圖案層之具有條紋的表面時的示意圖。 FIG. 5 is a schematic diagram of the striped surface facing the pattern layer according to an embodiment.

第6圖繪示根據一實施例中面向圖案層之具有條紋的表面時的示意圖。 FIG. 6 is a schematic diagram of the striped surface facing the pattern layer according to an embodiment.

第7A圖至第8B圖繪示根據一實施例之用以形成圖案層的滾輪的製造方法。 FIGS. 7A to 8B illustrate a method of manufacturing a roller for forming a pattern layer according to an embodiment.

第9圖繪示根據一實施例之顯示裝置的剖面圖。 FIG. 9 is a cross-sectional view of a display device according to an embodiment.

第10圖繪示根據一實施例之光學膜的部分放大圖。 FIG. 10 is a partially enlarged view of an optical film according to an embodiment.

第11圖繪示根據一實施例之光學膜的部分放大圖。 FIG. 11 is a partial enlarged view of an optical film according to an embodiment.

以下係以一些實施例做說明。須注意的是,本揭露並非顯示出所有可能的實施例,未於本揭露提出的其他實施態樣也可能可以應用。再者,圖式上的尺寸比例並非按照實際產品等比例繪製。因此,說明書和圖示內容僅作敘述實施例之用,而非作為限縮本揭露保護範圍之用。另外,實施例中之敘述,例如細部結構、製程步驟和材料應用等等,僅為舉例說明之用,並非對本揭露欲保護之範圍做限縮。實施例之步驟和結構各之細節可在不脫離本揭露之精神和範圍內根據實際應用製程之需要而加以變化與修飾。以下是以相同/類似的符號表示相同/類似的元件做說明。 The following is a description with some embodiments. It should be noted that this disclosure does not show all possible embodiments, and other implementation aspects not mentioned in this disclosure may also be applicable. Furthermore, the size ratios in the drawings are not drawn in proportion to the actual products. Therefore, the contents of the description and the illustrations are only used to describe the embodiments, rather than to limit the protection scope of this disclosure. In addition, the descriptions in the embodiments, such as detailed structure, process steps, material applications, etc., are for illustrative purposes only, and are not intended to limit the scope of protection of the present disclosure. The details of the steps and structures of the embodiments can be changed and modified according to the needs of the actual application process without departing from the spirit and scope of the present disclosure. In the following description, the same/similar symbols represent the same/similar elements.

第1圖繪示根據一實施例之顯示裝置102的剖面圖。顯示裝置102包括在Z方向上堆疊的液晶顯示器170及光學膜106。液晶顯示器170包括背光模組171、液晶面板172、下偏光板173與上偏光板174。液晶面板172係配置於背光模組171上且包括例如薄膜電晶體基板175、液晶層176、彩色濾光片基板177、配 向膜178與179。配向膜179可配置於彩色濾光片基板177上,配向膜178可配置於薄膜電晶體基板175上,液晶層176可配置於配向膜178與179之間,下偏光板173可配置於薄膜電晶體基板175與背光模組171之間(液晶面板172的入光側),上偏光板174可配置於彩色濾光基板177上(液晶面板172的出光側),光學膜106可配置於上偏光板174的出光側上。 FIG. 1 shows a cross-sectional view of a display device 102 according to an embodiment. The display device 102 includes a liquid crystal display 170 and an optical film 106 stacked in the Z direction. The liquid crystal display 170 includes a backlight module 171, a liquid crystal panel 172, a lower polarizing plate 173 and an upper polarizing plate 174. The liquid crystal panel 172 is disposed on the backlight module 171 and includes, for example, a thin film transistor substrate 175, a liquid crystal layer 176, a color filter substrate 177, and To the film 178 and 179. The alignment film 179 can be arranged on the color filter substrate 177, the alignment film 178 can be arranged on the thin film transistor substrate 175, the liquid crystal layer 176 can be arranged between the alignment films 178 and 179, and the lower polarizer 173 can be arranged on the thin film transistor. Between the crystal substrate 175 and the backlight module 171 (the light-incident side of the liquid crystal panel 172), the upper polarizer 174 can be arranged on the color filter substrate 177 (the light-emitting side of the liquid crystal panel 172), and the optical film 106 can be arranged on the upper polarizer. On the light exit side of the board 174.

光學膜106可包括基材108與圖案層110。圖案層110在基材108上。光學膜106可利用黏著層112以圖案層110的表面110S面向液晶顯示器170的方位貼附在液晶顯示器170上。黏著層112可包括固態透明光學膠(Optically Clear Adhesive;OCA)或液態透明光學膠(Optically Clear Resin,OCR)等。 The optical film 106 may include a substrate 108 and a pattern layer 110. The pattern layer 110 is on the substrate 108. The optical film 106 can be attached to the liquid crystal display 170 by using the adhesive layer 112 with the surface 110S of the pattern layer 110 facing the liquid crystal display 170. The adhesive layer 112 may include a solid transparent optical adhesive (Optically Clear Adhesive; OCA) or a liquid transparent optical adhesive (Optically Clear Resin, OCR) or the like.

一實施例中,基材108是一透光基板。基材108材料可選自透明樹脂,例如聚對苯二甲酸乙二醇酯(Polyethylene Terephthalate,PET)、聚甲基丙烯酸甲酯(Polymethylmethacrylate,PMMA)、纖維素稱三醋酸纖維素(triacetate cellulose,TAC)、環狀烯烴單體聚合物(cyclo olefin polymers,COP)。 In one embodiment, the substrate 108 is a transparent substrate. The material of the substrate 108 may be selected from transparent resins, such as polyethylene terephthalate (PET), polymethylmethacrylate (PMMA), and cellulose called triacetate cellulose (triacetate cellulose, TAC), cyclo olefin polymers (COP).

第2圖及第3圖繪示根據不同實施例之光學膜106的部分放大圖。在第2圖中,圖案層110的表面110S分佈是具有平坦表面的凸起部分及在凸起部分之間的凹陷部分。在第3圖中,圖案層110的表面110S具有包含波浪形狀的凸起部分及在凸起部分之間的凹陷部分。一實施例中,凸起部分的高度h可為3μm~25μm,例如3μm~5μm、10μm~15μm、20~25μm。 2 and 3 show partial enlarged views of the optical film 106 according to different embodiments. In Figure 2, the surface 110S of the pattern layer 110 is distributed with convex parts having a flat surface and concave parts between the convex parts. In Fig. 3, the surface 110S of the pattern layer 110 has raised portions including wave shapes and recessed portions between the raised portions. In an embodiment, the height h of the protruding portion may be 3 μm-25 μm, for example, 3 μm-5 μm, 10 μm-15 μm, 20-25 μm.

第4圖、第5圖及第6圖分別繪示根據不同實施例面向圖案層110之具有條紋的表面110S時的示意圖。 FIG. 4, FIG. 5, and FIG. 6 respectively show schematic diagrams when facing the striped surface 110S of the pattern layer 110 according to different embodiments.

在第4圖中,圖案層110的表面110S包括第一圖案區域P1、第二圖案區域P2、第三圖案區域P3及第四圖案區域P4。第一圖案區域P1包括數個第一條紋U1,皆具有第一延伸位向(例如延伸方向平行於第一方向D1),並可在實質上垂直於第一延伸位向的一方向(例如第二方向D2)上彼此分開排列。第二圖案區域P2包括數個第二條紋U2,皆具有第二延伸位向(例如延伸方向平行於第二方向D2),並可在實質上垂直於第二延伸位向的一方向(例如第一方向D1)上彼此分開排列。第三圖案區域P3包括數個第三條紋U3,皆具有第三延伸位向(例如延伸方向平行於第三方向D3),並可在實質上垂直於第三延伸位向的一方向(例如第四方向D4)上彼此分開排列。第四圖案區域P4包括數個第四條紋U4,皆具有第四延伸位向(例如延伸方向平行於第四方向D4),並可在實質上垂直於第四延伸位向的一方向(例如第三方向D3)上彼此分開排列。一實施例中,第三方向D3與第一方向D1之延伸線與交錯點定義出的銳角可實質上為45度。第三方向D3與第二方向D2之延伸線及交錯點定義出的銳角可實質上為45度。可以此類推第四方向D4與其它方向的關係。第一方向D1、第二方向D2、第三方向D3與第四方向D4皆實質上垂直於Z方向。 In Figure 4, the surface 110S of the pattern layer 110 includes a first pattern area P1, a second pattern area P2, a third pattern area P3, and a fourth pattern area P4. The first pattern area P1 includes a plurality of first stripes U1, all of which have a first extension direction (for example, the extension direction is parallel to the first direction D1), and can be in a direction substantially perpendicular to the first extension direction (for example, the first extension direction). The two directions D2) are arranged separately from each other. The second pattern area P2 includes a plurality of second stripes U2, all of which have a second extension direction (for example, the extension direction is parallel to the second direction D2), and can be in a direction substantially perpendicular to the second extension direction (for example, the first extension direction). In a direction D1), they are arranged separately from each other. The third pattern area P3 includes a plurality of third stripes U3, all of which have a third extension direction (for example, the extension direction is parallel to the third direction D3), and can be substantially perpendicular to the third extension direction in a direction (for example, the third extension direction). The four directions D4) are arranged separately from each other. The fourth pattern area P4 includes a plurality of fourth stripes U4, all of which have a fourth extension direction (for example, the extension direction is parallel to the fourth direction D4), and can be arranged in a direction substantially perpendicular to the fourth extension direction (for example, the fourth extension direction). The three directions D3) are arranged separately from each other. In one embodiment, the acute angle defined by the extension line and the intersecting point of the third direction D3 and the first direction D1 may be substantially 45 degrees. The acute angle defined by the extension line and the intersecting point of the third direction D3 and the second direction D2 may be substantially 45 degrees. The relationship between the fourth direction D4 and other directions can be deduced by analogy. The first direction D1, the second direction D2, the third direction D3, and the fourth direction D4 are all substantially perpendicular to the Z direction.

在第4圖中,此例的圖案區域具有圓形輪廓O。舉例來說,在第一圖案區域P1中,排列在第二方向D2上的第一條 紋U1其長度(即第一方向D1上的尺寸)可呈逐漸變長再逐漸變短的變化,從而第一條紋U1的外緣連線可定義出如圓形虛線標示的圓形輪廓O。或者,第一條紋U1的短邊緣可對準圓形輪廓O的圓形外邊緣。可依此類推其它圖案區域如第二圖案區域P2、第三圖案區域P3與第四圖案區域P4的圓形輪廓O。一實施例中,圖案區域(或圓形輪廓O)的圓周約80~90μm。 In Figure 4, the pattern area of this example has a circular outline O. For example, in the first pattern area P1, the first strips arranged in the second direction D2 The length of the pattern U1 (that is, the size in the first direction D1) may gradually become longer and then gradually become shorter, so that the outer edge of the first stripe U1 can define a circular outline O as indicated by a circular dashed line. Alternatively, the short edge of the first stripe U1 may be aligned with the circular outer edge of the circular contour O. The circular contour O of other pattern areas such as the second pattern area P2, the third pattern area P3 and the fourth pattern area P4 can be deduced by analogy. In one embodiment, the circumference of the pattern area (or the circular outline O) is about 80-90 μm.

在第4圖中,第一圖案區域P1、第二圖案區域P2、第三圖案區域P3與第四圖案區域P4可以六角形虛線標示出的配置單位規則性地排列。在配置單位中,以第一圖案區域P1為中心,第二圖案區域P2位在第一圖案區域P1在第二方向D2上的相反側;第三圖案區域P3位在第一圖案區域P1在第一方向D1上的相反側;第四圖案區域P4位在第一圖案區域P1在第一方向D1上的相反側;且第三圖案區域P3與第四圖案區域P4以第一圖案區域P1及第二圖案區域P2之中心的連線為對稱軸呈鏡像配置。舉例來說,圖案區域之間的間距K(即圓形輪廓O之間的間距K)可為90μm~110μm。條紋的線寬M可為5μm~25μm。圖案區域中條紋的間距N可為10μm至40μm。 In FIG. 4, the first pattern area P1, the second pattern area P2, the third pattern area P3, and the fourth pattern area P4 can be regularly arranged in the arrangement unit indicated by the hexagonal dotted line. In the arrangement unit, with the first pattern area P1 as the center, the second pattern area P2 is located on the opposite side of the first pattern area P1 in the second direction D2; the third pattern area P3 is located in the first pattern area P1 in the second direction D2. On the opposite side in a direction D1; the fourth pattern area P4 is located on the opposite side of the first pattern area P1 in the first direction D1; and the third pattern area P3 and the fourth pattern area P4 are divided by the first pattern area P1 and the second pattern area P1. The line connecting the centers of the two pattern areas P2 is a mirror image configuration of the axis of symmetry. For example, the distance K between the pattern areas (that is, the distance K between the circular outlines O) may be 90 μm to 110 μm. The line width M of the stripes can be 5μm~25μm. The spacing N of the stripes in the pattern area may be 10 μm to 40 μm.

在第5圖中,第一圖案區域P1、第二圖案區域P2、第三圖案區域P3與第四圖案區域P4可以虛線標出的配置單位規則性地排列。在配置單位中,以第一圖案區域P1為中心,第二圖案區域P2位在第一圖案區域P1在第二方向D2上的相反側;第三圖案區域P3位在第一圖案區域P1在第三方向D3上的相反側; 且第四圖案區域P4位在第一圖案區域P1在第四方向D4上的相反側。 In FIG. 5, the first pattern area P1, the second pattern area P2, the third pattern area P3, and the fourth pattern area P4 can be regularly arranged in the arrangement unit indicated by the dotted line. In the arrangement unit, with the first pattern area P1 as the center, the second pattern area P2 is located on the opposite side of the first pattern area P1 in the second direction D2; the third pattern area P3 is located in the first pattern area P1 in the second direction D2. The opposite side in the three directions D3; And the fourth pattern area P4 is located on the opposite side of the first pattern area P1 in the fourth direction D4.

在第6圖中,第一條紋U1可具有第一延伸位向(例如延伸方向平行於第一方向D1)。第二條紋U2可具有第二延伸位向(例如延伸方向平行於第二方向D2)。第一條紋U1與第二條紋U2定義出延伸在第三方向D3上的菱形圖案串列,菱形圖案串列各包括數個相連接的菱形圖案單元,菱形圖案單元各由第一條紋U1之中的兩個與第二條紋U2之中的兩個定義出。菱形圖案單元在第三方向D3上的對角距離A可為100μm~300μm,在第四方向D4上的對角距離B可為40μm~150μm。菱形圖案單元之間條紋的間距F可為10μm~20μm。 In Figure 6, the first stripe U1 may have a first extension direction (for example, the extension direction is parallel to the first direction D1). The second stripe U2 may have a second extension direction (for example, the extension direction is parallel to the second direction D2). The first stripe U1 and the second stripe U2 define a series of diamond-shaped patterns extending in the third direction D3, each of the series of diamond-shaped patterns includes a number of connected diamond-shaped pattern units, and each of the diamond-shaped pattern units consists of the first stripe U1. Two of the two and two of the second stripes U2 are defined. The diagonal distance A of the diamond pattern unit in the third direction D3 may be 100 μm to 300 μm, and the diagonal distance B in the fourth direction D4 may be 40 μm to 150 μm. The spacing F of the stripes between the diamond pattern units may be 10 μm to 20 μm.

實施例中,光學膜106的圖案層110可使用滾輪轉印方法形成,滾輪壓痕部分可造成表面110S的凸起部分及凸起部分其中之一,其形成條紋。舉例來說,光學膜106可使用具有雕刻圖案的滾輪將可固化樹脂塗佈於基材108上,並對可固化樹脂進行固化步驟形成圖案層110。可固化樹脂可包括透明樹脂,例如聚對苯二甲酸乙二醇酯(Polyethylene Terephthalate,PET)、聚甲基丙烯酸甲酯(Polymethylmethacrylate,PMMA)、纖維素稱三醋酸纖維素(triacetate cellulose,TAC)、環狀烯烴單體聚合物(cyclo olefin polymers,COP)等。 In an embodiment, the pattern layer 110 of the optical film 106 can be formed using a roller transfer method, and the roller indentation portion can cause one of the convex portion and the convex portion of the surface 110S, which forms stripes. For example, the optical film 106 may use a roller with an engraved pattern to coat the curable resin on the substrate 108, and perform a curing step on the curable resin to form the pattern layer 110. The curable resin may include a transparent resin, such as polyethylene terephthalate (PET), polymethylmethacrylate (PMMA), and cellulose called triacetate cellulose (TAC). , Cyclic olefin polymers (COP), etc.

第7A圖至第8B圖繪示根據一實施例之用以形成圖案層110的滾輪750的製造方法。第7A圖與第8A圖為面對滾輪 750之彎曲外表面752時的俯視示意圖,第7B圖與第8B圖為滾輪750之剖面示意圖。第7B圖中放大部分可為沿第7A圖之AB線繪製。第8B圖中放大部分可為沿第8A圖之AB線繪製。請參照第7A圖與第7B圖,滾輪750可具有輪體754及軸桿756,軸桿756固設於輪體754的中央並可軸向凸伸出輪體754的兩端側面。可使用雷射、刀具等工具、或其它合適的方法在輪體754的彎曲外表面752進行雕刻(第一次雕刻)以形成條紋雕刻圖案Tu,雕刻深度C1(第一雕刻深度)例如但不限於10μm~15μm。請參照第8A圖與第8B圖,然後,可使用雷射、刀具等工具、或其它合適的方法在輪體754的彎曲外表面752進行雕刻(第二次雕刻)以形成圓形雕刻圖案Tp,雕刻深度C2(第二雕刻深度)例如但不限於3μm~5μm。一實施例中,圓形雕刻圖案Tp的圓周可例如約80~90μm。藉此,形成包括條紋雕刻圖案Tu與圓形雕刻圖案Tp的雕刻單元,其可用以造成如第4圖、第5圖所示之各個圖案單元(例如包括第一圖案區域P1及第一條紋U1的一圖案單元;包括第二圖案區域P2及第二條紋U2的另一圖案單元,以此類推其它圖案單元)。雕刻單元的尺寸亦可對應到圖案單元。可以此概念製造用以形成其它實施例之圖案層110或其它以滾輪轉印方法形成之元件的滾輪。 FIGS. 7A to 8B illustrate a method of manufacturing the roller 750 for forming the pattern layer 110 according to an embodiment. Figures 7A and 8A are facing the roller A schematic top view of the curved outer surface 752 of the 750. FIGS. 7B and 8B are schematic cross-sectional views of the roller 750. The enlarged part in Figure 7B can be drawn along the line AB in Figure 7A. The enlarged part in Figure 8B can be drawn along the line AB in Figure 8A. Referring to FIGS. 7A and 7B, the roller 750 may have a wheel body 754 and a shaft 756. The shaft 756 is fixed at the center of the wheel body 754 and protrudes axially from both ends of the wheel body 754. Tools such as lasers, knives, or other suitable methods can be used to engrave (first engraving) on the curved outer surface 752 of the wheel body 754 to form a striped engraving pattern Tu. The engraving depth C1 (first engraving depth) is for example but not Limited to 10μm~15μm. Please refer to Figures 8A and 8B, and then use lasers, knives and other tools, or other suitable methods to engrave (second engraving) on the curved outer surface 752 of the wheel body 754 to form a circular engraving pattern Tp , The engraving depth C2 (the second engraving depth) is, for example, but not limited to 3 μm to 5 μm. In an embodiment, the circumference of the circular engraving pattern Tp may be about 80-90 μm, for example. Thereby, an engraving unit including the striped engraved pattern Tu and the circular engraved pattern Tp is formed, which can be used to create the pattern units shown in FIGS. 4 and 5 (for example, including the first pattern area P1 and the first stripe U1). A pattern unit of; another pattern unit including the second pattern area P2 and the second stripe U2, and so on other pattern units). The size of the engraving unit can also correspond to the pattern unit. This concept can be used to manufacture rollers for forming the pattern layer 110 of other embodiments or other elements formed by roller transfer methods.

第9圖繪示根據另一實施例之顯示裝置202的剖面圖,其與第1圖所示之顯示裝置102的差異說明如下。如第9圖所示,光學膜206更包括菱鏡層214。菱鏡層214配置在圖案層 110的表面110S上。光學膜206可利用黏著層112以菱鏡層214面向液晶顯示器170的方位貼附在液晶顯示器170的影像顯示面上。一實施例中,基材108是一透光基板,材料如同先前所述,不再贅述。 FIG. 9 is a cross-sectional view of a display device 202 according to another embodiment. The difference from the display device 102 shown in FIG. 1 is explained as follows. As shown in FIG. 9, the optical film 206 further includes a diamond mirror layer 214. The rhombohedral mirror layer 214 is arranged on the pattern layer 110 on the surface of 110S. The optical film 206 can be attached to the image display surface of the liquid crystal display 170 by using the adhesive layer 112 with the diamond mirror layer 214 facing the liquid crystal display 170. In one embodiment, the substrate 108 is a light-transmitting substrate, and the material is the same as that described above, and the details are not repeated here.

第10圖及第11圖繪示根據不同實施例之光學膜206的部分放大圖。第10圖所示之光學膜206與第2圖所示之光學膜106之間的差異在於,光學膜206之形成在圖案層110的表面110S上的菱鏡層214包括菱形結構單元214A。菱鏡層214之菱形結構單元214A的間距Q可為50μm~70μm。菱形結構單元214A的高度H可為10μm~50μm。一實施例中,光學膜206的菱鏡層214可使用滾輪轉印方法形成。舉例來說,菱鏡層214可使用具有菱形雕刻圖案的滾輪將可固化樹脂塗佈於圖案層110的表面110S上,並對可固化樹脂進行固化步驟形成菱鏡層214。滾輪的雕刻圖案可使用雷射、刀具等工具在滾輪上進行雕刻形成。可固化樹脂可包括透明樹脂,例如聚對苯二甲酸乙二醇酯(Polyethylene Terephthalate,PET)、聚甲基丙烯酸甲酯(Polymethylmethacrylate,PMMA)、纖維素稱三醋酸纖維素(triacetate cellulose,TAC)、環狀烯烴單體聚合物(cyclo olefin polymers,COP)等。 Figures 10 and 11 show partial enlarged views of the optical film 206 according to different embodiments. The difference between the optical film 206 shown in FIG. 10 and the optical film 106 shown in FIG. 2 is that the rhombic mirror layer 214 formed on the surface 110S of the pattern layer 110 of the optical film 206 includes rhombic structure units 214A. The pitch Q of the rhombic structure unit 214A of the rhombus mirror layer 214 may be 50 μm to 70 μm. The height H of the diamond structure unit 214A may be 10 μm-50 μm. In an embodiment, the rhombohedral mirror layer 214 of the optical film 206 may be formed by a roller transfer method. For example, the diamond mirror layer 214 may use a roller with a diamond-shaped engraved pattern to coat the curable resin on the surface 110S of the pattern layer 110, and perform a curing step on the curable resin to form the diamond mirror layer 214. The engraving pattern of the roller can be engraved on the roller by using lasers, knives and other tools. The curable resin may include a transparent resin, such as polyethylene terephthalate (PET), polymethylmethacrylate (PMMA), and cellulose called triacetate cellulose (TAC). , Cyclic olefin polymers (COP), etc.

一實施例中,圖案層110與菱鏡層214可具有不同的折射率。一實施例中,圖案層110的折射率大於菱鏡層214的折射率。一實施例中,圖案層110的折射率可等於或大於1.60。 一實施例中,菱鏡層214的折射率可等於或小於1.48。 In an embodiment, the pattern layer 110 and the rhombohedral mirror layer 214 may have different refractive indexes. In one embodiment, the refractive index of the pattern layer 110 is greater than the refractive index of the rhomboid layer 214. In an embodiment, the refractive index of the pattern layer 110 may be equal to or greater than 1.60. In an embodiment, the refractive index of the diamond mirror layer 214 may be equal to or less than 1.48.

為讓本揭露之上述目的、特徵、和優點能更明顯易懂,下文特舉範例作詳細說明如下: In order to make the above objectives, features, and advantages of this disclosure more obvious and understandable, the following special examples are described in detail as follows:

實施例1 Example 1

實施例1使用如第1圖所示的顯示裝置102,其中液晶顯示器170使用液晶顯示器(友達光電股份有限公司製造,型號:T215HVN01.1),且顯示裝置102使用如第4圖所示的圖案層110。可參照第4圖,實施例1中,圖案區域之圓形輪廓O的圓周為80μm,圖案區域之間的間距K(即圓形輪廓O之間的間距K)為100μm,條紋的線寬M為13μm,圖案區域中條紋的間距N為25μm。亦可參照第7A圖至第8B圖,此例中,用以形成圖案層110之滾輪750的雕刻深度C1為10μm~15μm,且雕刻深度C2為3μm~5μm。 Example 1 uses the display device 102 shown in Figure 1, wherein the liquid crystal display 170 uses a liquid crystal display (manufactured by AU Optronics Co., Ltd., model: T215HVN01.1), and the display device 102 uses the pattern shown in Figure 4层110。 Layer 110. Referring to Figure 4, in Example 1, the circumference of the circular contour O of the pattern area is 80μm, the distance K between the pattern areas (ie the distance K between the circular contours O) is 100μm, and the line width of the stripe is M It is 13 μm, and the spacing N of the stripes in the pattern area is 25 μm. Refer also to FIGS. 7A to 8B. In this example, the engraving depth C1 of the roller 750 used to form the pattern layer 110 is 10 μm-15 μm, and the engraving depth C2 is 3 μm-5 μm.

實施例2 Example 2

實施例2類似實施例1,差異在於條紋的線寬M為10μm,圖案區域中條紋的間距N為20μm。 Embodiment 2 is similar to Embodiment 1, the difference is that the line width M of the stripes is 10 μm, and the spacing N of the stripes in the pattern area is 20 μm.

實施例3 Example 3

實施例3使用如第1圖所示的顯示裝置102,且顯示裝置102使用如第6圖所示的圖案層110。可參照第6圖,實施例3中,菱形圖案單元在第三方向D3上的對角距離A為250μm,在第四方向D4上的對角距離B為100μm。條紋的線寬M為15μm,菱形圖案單元之間條紋的間距F為15μm,高度h(或滾輪的雕刻 深度)為20~25μm。 Embodiment 3 uses the display device 102 as shown in FIG. 1, and the display device 102 uses the pattern layer 110 as shown in FIG. 6. Referring to Fig. 6, in Embodiment 3, the diagonal distance A of the diamond pattern unit in the third direction D3 is 250 μm, and the diagonal distance B in the fourth direction D4 is 100 μm. The line width M of the stripes is 15μm, the spacing F of the stripes between the diamond pattern units is 15μm, and the height h (or the engraving of the roller Depth) is 20~25μm.

實施例4 Example 4

實施例4類似實施例3,差異在於菱形圖案單元在第三方向D3上的對角距離A為150μm,在第四方向D4上的對角距離B為50μm。 Embodiment 4 is similar to Embodiment 3, except that the diagonal distance A of the diamond pattern unit in the third direction D3 is 150 μm, and the diagonal distance B in the fourth direction D4 is 50 μm.

實施例5 Example 5

實施例5與實施例1類似,差異在於實施例5使用如第9圖所示之更包括菱鏡層214的顯示裝置202,其中實施例5的圖案層110的條件類似實施例1。實施例5中,菱鏡層214之菱形結構單元214A的間距Q為50μm,菱形結構單元214A的高度H(或滾輪的雕刻深度)為25μm~30μm。 Embodiment 5 is similar to Embodiment 1, the difference is that Embodiment 5 uses the display device 202 that further includes a rhombohedral mirror layer 214 as shown in FIG. 9, wherein the condition of the pattern layer 110 of Embodiment 5 is similar to that of Embodiment 1. In Embodiment 5, the pitch Q of the diamond-shaped structural units 214A of the diamond mirror layer 214 is 50 μm, and the height H (or the engraving depth of the roller) of the diamond-shaped structural units 214A is 25 μm-30 μm.

實施例6 Example 6

實施例6與實施例2類似,差異在於實施例6使用如第9圖所示之更包括菱鏡層214的顯示裝置202,其中實施例6的圖案層110的條件類似實施例2。實施例6中,菱鏡層214之菱形結構單元214A的間距Q為50μm,菱形結構單元214A的高度H(或滾輪的雕刻深度)為25μm~30μm。 Embodiment 6 is similar to Embodiment 2, the difference is that Embodiment 6 uses the display device 202 that further includes a rhombohedral mirror layer 214 as shown in FIG. 9, and the condition of the pattern layer 110 of Embodiment 6 is similar to that of Embodiment 2. In Embodiment 6, the pitch Q of the diamond-shaped structural units 214A of the diamond mirror layer 214 is 50 μm, and the height H (or the engraving depth of the roller) of the diamond-shaped structural units 214A is 25 μm-30 μm.

實施例7 Example 7

實施例7與實施例3類似,差異在於實施例7使用如第9圖所示之更包括菱鏡層214的顯示裝置202,其中實施例7的圖案層110的條件類似實施例3。實施例7中,菱鏡層214之菱形結構單元214A的間距Q為50μm,菱形結構單元214A的高 度H(或滾輪的雕刻深度)為25μm~30μm。 Embodiment 7 is similar to Embodiment 3, the difference is that Embodiment 7 uses the display device 202 that further includes a rhombohedral mirror layer 214 as shown in FIG. 9, and the condition of the pattern layer 110 of Embodiment 7 is similar to that of Embodiment 3. In Embodiment 7, the pitch Q of the rhombic structure unit 214A of the rhombus mirror layer 214 is 50 μm, and the height of the rhombus structure unit 214A The degree H (or the engraving depth of the roller) is 25μm~30μm.

實施例8 Example 8

實施例8與實施例4類似,差異在於實施例8使用如第9圖所示之更包括菱鏡層214的顯示裝置202,其中實施例8的圖案層110的條件類似實施例4。實施例8中,菱鏡層214之菱形結構單元214A的間距Q為50μm,菱形結構單元214A的高度H(或滾輪的雕刻深度)為25μm~30μm。 Embodiment 8 is similar to Embodiment 4, and the difference is that Embodiment 8 uses the display device 202 that further includes a rhombohedral mirror layer 214 as shown in FIG. 9, and the condition of the pattern layer 110 of Embodiment 8 is similar to that of Embodiment 4. In Embodiment 8, the pitch Q of the diamond-shaped structural units 214A of the diamond mirror layer 214 is 50 μm, and the height H (or the engraving depth of the roller) of the diamond-shaped structural units 214A is 25 μm-30 μm.

比較例 Comparative example

比較例的顯示裝置使用液晶顯示器(友達光電股份有限公司製造,型號:T215HVN01.1),其影像顯示面上未配置光學膜,亦即未配置圖案層,也未配置菱鏡層。 The display device of the comparative example uses a liquid crystal display (manufactured by AU Optronics Co., Ltd., model: T215HVN01.1), and the image display surface is not provided with an optical film, that is, neither a pattern layer nor a rhombohedral mirror layer is provided.

光學量測評價 Optical measurement evaluation

使用Konica Minolta型號CA-210測量顯示裝置之亮態(255灰階)的亮度(L255)與暗態(0灰階)的亮度(L0),並以下列公式計算各灰階的亮度(Lx,x為0至255)的對比值(單位%):灰階亮度的對比值=(Lx-L0)/(L255-L0)*100% Use Konica Minolta model CA-210 to measure the brightness (L255) of the bright state (255 gray scale) and the brightness (L0) of the dark state (0 gray scale) of the display device, and calculate the brightness of each gray scale (Lx, x is from 0 to 255) Contrast value (unit %): Contrast value of grayscale brightness=(Lx-L0)/(L255-L0)*100%

表1顯示顯示裝置在正視角度(量測角度為0度)時灰階對應對比值(單位:%)的關係。從表1結果可知,實施例1至實施例8與比較例在正視角度時的對比值並無顯著差異。 Table 1 shows the relationship of the gray scale corresponding to the contrast value (unit: %) when the display device is at the front viewing angle (the measuring angle is 0 degrees). It can be seen from the results in Table 1 that there is no significant difference in the contrast values of Examples 1 to 8 and the comparative example at the front view angle.

Figure 108139724-A0305-02-0014-1
Figure 108139724-A0305-02-0014-1
Figure 108139724-A0305-02-0015-2
Figure 108139724-A0305-02-0015-2

表2顯示顯示裝置在量測角度為60度(側面可視角度)時各灰階對應對比值(單位:%)的關係。將表2的對比值減去表1中比較例在正視角度時各灰階對應對比值可發現,實施例1與實施例5對於表1中比較例在正視角度時各灰階對應對比值的差 異較小,表示使用實施例1與實施例5之光學膜的顯示裝置的對比改善較佳,尤其實施例5的差異最小,表示實施例5之光學膜的顯示裝置的對比改善最佳。實施例1至實施例8皆無灰階反轉狀況。 Table 2 shows the relationship between the corresponding contrast values (unit: %) of each gray scale when the measurement angle of the display device is 60 degrees (side viewing angle). Subtracting the comparison value of Table 2 from the comparison value of each gray scale of the comparative example in Table 1 at the front viewing angle, it can be found that Example 1 and Example 5 compare the comparison value of each gray scale corresponding to the comparison example in Table 1 at the front viewing angle. difference The difference is small, which means that the display device using the optical film of Example 1 and Example 5 has better contrast improvement. In particular, the difference of Example 5 is the smallest, which indicates that the display device of the optical film of Example 5 has the best contrast improvement. There is no gray-scale inversion in the first to the eighth embodiment.

Figure 108139724-A0305-02-0016-3
Figure 108139724-A0305-02-0016-3
Figure 108139724-A0305-02-0017-4
Figure 108139724-A0305-02-0017-4

表3顯示顯示裝置在量測角度從60度轉至45度後,在45度(暗態大視角度)時量測所得各灰階對應對比值(單位:%)的關係。將表3的對比值減去表1中比較例在正視角度時各灰階對應對比值可發現,表3中實施例1至實施例8對於表1中比較例在正視角度時各灰階對應對比值的差異都比表3中比較例對應差值來得小,表示使用實施例1至實施例8之光學膜的顯示裝置皆能獲得跟比較例相比得到更佳的對比改善程度,其中實施例5至實施例8的改善效果比實施例1至實施例4更為明顯。實施例1至實施例8皆無灰階反轉狀況。 Table 3 shows the relationship between the contrast value (unit: %) of each gray scale measured at 45 degrees (large viewing angle in dark state) after the measurement angle of the display device is changed from 60 degrees to 45 degrees. Subtracting the comparison value of Table 3 from the comparison value of each gray scale of the comparative example in Table 1 at the front viewing angle, it can be found that Example 1 to Example 8 in Table 3 correspond to each gray scale at the front viewing angle of the comparative example in Table 1. The differences in the contrast values are all smaller than the corresponding differences in the comparative example in Table 3, indicating that the display devices using the optical films of Examples 1 to 8 can obtain a better degree of contrast improvement compared with the comparative example. The improvement effect of Example 5 to Example 8 is more obvious than that of Example 1 to Example 4. There is no gray-scale inversion in the first to the eighth embodiment.

Figure 108139724-A0305-02-0017-5
Figure 108139724-A0305-02-0017-5
Figure 108139724-A0305-02-0018-6
Figure 108139724-A0305-02-0018-6

人眼評價外觀品味 Human eye evaluation of appearance taste

以人眼觀察顯示裝置的外觀品味。其中,實施例1與實施例5評斷為具有最佳的外觀品位(無Moire波紋現象);實施例3與實施例4則發現有直橫條紋波紋;實施例2、實施例6、實施例7與實施例8的外觀品位水準介於無Moire波紋與直橫條紋波紋之間。 Observe the appearance and taste of the display device with human eyes. Among them, Example 1 and Example 5 were judged to have the best appearance grade (no Moire phenomenon); Example 3 and Example 4 were found to have straight and horizontal stripes; Example 2, Example 6, Example 7 The appearance grade level of Example 8 is between no Moire corrugation and vertical and horizontal striped corrugations.

人眼評價色偏(Washout) Human eye evaluation color cast (Washout)

以人眼觀察顯示裝置的色偏情況,其中評價最優(色 偏程度最低)的為實施例5,接著依序排序為實施例8、實施例7、實施例6、實施例1、實施例3、實施例2,且色偏情況最大的為實施例4。 The color shift of the display device was observed by human eyes, and the evaluation was the best (color Example 5 had the lowest degree of deviation, followed by Example 8, Example 7, Example 6, Example 1, Example 3, and Example 2, and Example 4 had the largest color cast.

綜上所述,雖然本發明已以實施例揭露如上,然其並非用以限定本發明。本發明所屬技術領域中具有通常知識者,在不脫離本發明之精神和範圍內,當可作各種之更動與潤飾。因此,本發明之保護範圍當視後附之申請專利範圍所界定者為準。 To sum up, although the present invention has been disclosed as above by embodiments, it is not intended to limit the present invention. Those with ordinary knowledge in the technical field to which the present invention belongs can make various changes and modifications without departing from the spirit and scope of the present invention. Therefore, the scope of protection of the present invention shall be subject to those defined by the attached patent scope.

110:圖案層 110: pattern layer

110S:表面 110S: surface

A:距離 A: distance

B:距離 B: distance

D1:第一方向 D1: First direction

D2:第二方向 D2: second direction

D3:第三方向 D3: Third party

D4:第四方向 D4: Fourth direction

F:間距 F: Spacing

M:線寬 M: line width

U1:第一條紋 U1: first stripe

U2:第二條紋 U2: second stripe

Z:方向 Z: direction

Claims (6)

一種光學膜,包括:一基材:及一圖案層,在該基材上,該圖案層包括沿不同方向延伸的數個條紋,該些條紋是由該圖案層之表面的凸起部分或凹陷部分定義,其中該些條紋是由一透明樹脂所形成,該些條紋包括:數個第一條紋,具有一第一延伸位向;及數個第二條紋,具有一第二延伸位向,該第一延伸位向不同於該第二延伸位向,該圖案層包括一第一圖案區域與數個第二圖案區域,該第一圖案區域具有該些第一條紋,該些第二圖案區域各具有該些第二條紋,該些第二圖案區域在該第一圖案區域的相反側。 An optical film, comprising: a substrate: and a pattern layer, on the substrate, the pattern layer includes a plurality of stripes extending in different directions, and the stripes are formed by raised portions or depressions on the surface of the pattern layer Partial definition, wherein the stripes are formed by a transparent resin, the stripes include: a plurality of first stripes having a first extension direction; and a plurality of second stripes having a second extension direction, the The first extension direction is different from the second extension direction. The pattern layer includes a first pattern area and a plurality of second pattern areas. The first pattern area has the first stripes, and each of the second pattern areas There are the second stripes, and the second pattern areas are on opposite sides of the first pattern area. 如申請專利範圍第1項所述之光學膜,其中該第一圖案區域的該些第一條紋是在實質上垂直於該第一延伸位向的一方向上彼此分開排列,該些第二圖案區域各具有的該些第二條紋是在實質上垂直於該第二延伸位向的一方向上彼此分開排列。 According to the optical film described in claim 1, wherein the first stripes of the first pattern area are arranged separately from each other in a direction substantially perpendicular to the first extension direction, and the second pattern areas The second stripes each have are arranged separately from each other in a direction substantially perpendicular to the second extension direction. 如申請專利範圍第2項所述之光學膜,其中該些條紋更包括數個第三條紋,該些第三條紋具有一第三延伸位向,該第三延伸位向不同於該第一延伸位向與該第二延伸位向,該圖案層更包括數個第三圖案區域,該些第三圖案區域各具有該些第三條紋,該些第三圖案區域在該第一圖案區域的相反側並分開於該些第二圖案區域。 According to the optical film described in claim 2, wherein the stripes further include a plurality of third stripes, the third stripes have a third extension direction, and the third extension direction is different from the first extension And the second extension direction, the pattern layer further includes a plurality of third pattern regions, each of the third pattern regions has the third stripes, and the third pattern regions are opposite to the first pattern region Side and separated from the second pattern areas. 如申請專利範圍第3項所述之光學膜,其中該第一延伸位向與該第三延伸位向之交錯點定義出的第一角度為45度;或該第二延伸位向與該第三延伸位向之交錯點定義出的第二角度為45度。 The optical film described in item 3 of the scope of patent application, wherein the first angle defined by the intersecting point of the first extension direction and the third extension direction is 45 degrees; or the second extension direction and the second extension direction The second angle defined by the intersecting points of the three extension directions is 45 degrees. 如申請專利範圍第3項所述之光學膜,其中該些條紋更包括數個第四條紋,具有一第四延伸位向,該第四延伸位向不同於該第一延伸位向、該第二延伸位向及該第三延伸位向,該圖案層更包括數個第四圖案區域,該些第四圖案區域各具有該些第四條紋,該些第四圖案區域在該第一圖案區域的相反側並分開於該些第二圖案區域與該些第三圖案區域。 According to the optical film described in item 3 of the scope of patent application, the stripes further include a plurality of fourth stripes with a fourth extension direction which is different from the first extension direction and the first extension direction. Two extension directions and the third extension direction, the pattern layer further includes a plurality of fourth pattern regions, each of the fourth pattern regions has the fourth stripes, and the fourth pattern regions are in the first pattern region And separate from the second pattern areas and the third pattern areas. 如申請專利範圍第5項所述之光學膜,其中該些第一條紋、該些第二條紋、該些第三條紋或該些第四條紋具有一線寬,該線寬為5μm~25μm;相鄰的該些第一條紋、該些第二條紋、該些第三條紋或該些第四條紋具有一間距,該間距為10μm至40μm。 The optical film as described in item 5 of the scope of patent application, wherein the first stripes, the second stripes, the third stripes, or the fourth stripes have a line width, and the line width is 5 μm-25 μm; The adjacent first stripes, the second stripes, the third stripes, or the fourth stripes have a pitch, and the pitch is 10 μm to 40 μm.
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WO2016084676A1 (en) * 2014-11-25 2016-06-02 シャープ株式会社 Liquid crystal display device and light control member

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI821931B (en) * 2022-03-03 2023-11-11 住華科技股份有限公司 Optical film structure, display device, and method of manufacturing optical film structure

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