TWI717640B - Stamping die for metal pipe frame collar - Google Patents
Stamping die for metal pipe frame collar Download PDFInfo
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- TWI717640B TWI717640B TW107135123A TW107135123A TWI717640B TW I717640 B TWI717640 B TW I717640B TW 107135123 A TW107135123 A TW 107135123A TW 107135123 A TW107135123 A TW 107135123A TW I717640 B TWI717640 B TW I717640B
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Abstract
本發明一種金屬管架套環的沖壓模具,該沖壓模具包含:一成型模塊、一沖桿及一模柱,該成型模塊設有一成型孔,該沖桿由該成型孔上端穿設一段於該成型孔內,該沖桿可隨該成型模塊同方向位移進行沖壓動作,及可於該成型孔內滑動位移,該沖桿下端設置一第一成型部,該第一成型部上端設置一第一倒角成型部,該模柱為不可移動之固定形態,與該沖桿呈上下相對設置,並可於進行沖壓時與該成型模塊的成型孔套合,該模柱上端設置一第二成型部,該第二成型部下端設置一第二倒角成型部;藉此,俾達套環製程簡單,製造工時減少,製造成本降低,符合經濟效益,價格上競爭力提升。The present invention is a stamping die for a metal pipe frame collar. The stamping die includes: a molding module, a punch and a mold column. The molding module is provided with a molding hole, and a section of the punch is penetrated through the upper end of the molding hole. In the forming hole, the punch can move in the same direction with the forming module for punching action, and can slide in the forming hole. The lower end of the punch is provided with a first forming part, and the upper end of the first forming part is provided with a first forming part. Chamfer forming part, the mold column is in a fixed form that cannot be moved, and is arranged up and down opposite to the punch, and can be fitted with the forming hole of the forming module during punching. The upper end of the mold column is provided with a second forming part , A second chamfering forming part is arranged at the lower end of the second forming part; thereby, the manufacturing process of the Balda collar is simple, the manufacturing man-hours are reduced, the manufacturing cost is reduced, the economic benefits are met, and the price competitiveness is improved.
Description
本發明係有關於一種沖壓模具,尤指一種組合式金屬管架套環的沖壓模具。The invention relates to a stamping die, in particular to a stamping die of a combined metal pipe frame collar.
按,組合式金屬管架具有組裝與拆卸簡便,易於運輸、倉儲等多項優點,使得組合式金屬管架已為現代家庭、辦公室、開放式賣場不可或缺的物品,早期的組合式金屬管架,係以鎖螺件將架體組立起來,再將置物層組於架體上,該種金屬管架之組裝與拆卸均需使用工具,操作上麻煩不便,是以乃有不使用工具即可組立之置 物架出現,其中又以竹節式金屬管架最具代表性。According to, the modular metal pipe rack has many advantages such as simple assembly and disassembly, easy transportation and storage, making the modular metal pipe rack an indispensable item in modern homes, offices, and open stores. The early modular metal pipe racks , The frame is assembled by the lock screw, and then the storage layer is assembled on the frame. The assembly and disassembly of this kind of metal pipe frame requires the use of tools, which is troublesome and inconvenient to operate, so it is only necessary to use tools Assembled racks appeared, among which the bamboo-shaped metal tube rack was the most representative.
如第十二圖及第十三圖所示,即為目前習知之竹節式金屬管架,包含:四立桿91、複數定位套92及複數網架93,該四立桿91分別設置在四個端角位置,且該立桿91上均等距形成有複數環溝911,該定位套92係呈圓錐形,由兩對半片體對接套結於該立桿91上,內緣壁設有用以嵌入該立桿91環溝911內之凸肋921,該網架93四端角均連設有一呈中空圓錐形之套環931,使該網架93能以該套環931由該立桿91上端套人,並利用該套環931之內錐壁與該定位套92之外錐面緊迫配合而定位,令該網架93能與該立桿91相結合。As shown in the twelfth and thirteenth figures, it is the conventional bamboo-jointed metal pipe rack, which includes four
該網架93之套環931一般係採用預先切割成預定形狀之板材,經初步加工捲曲成粗略中空圓錐形之環狀粗胚,接著將該粗胚整型成精確之中空圓錐形半成品,再利用車削方式將該中空圓錐形半成品內緣壁上端及下端分別加工出倒角(藉以具有導引作用及較佳安全性),完成該套環931的製造。惟,該套環931製程繁複,相對增加製造工時,提高製造成本,不符合經濟效益,進而導致價格上不具備有競爭力。The
本發明人有鑑於習知金屬管架套環的製造具有上述缺點,是以乃思及創作的意念,經多方探討與試作樣品試驗,及多次修正改良後,終推出本發明。In view of the above-mentioned shortcomings in the manufacturing of the conventional metal pipe rack collar, the inventors finally came up with the present invention based on the idea of thinking and creation, after many discussions, trial sample tests, and many modifications and improvements.
本發明提供一種金屬管架套環的沖壓模具,係用以沖壓成型金屬管架之套環,該套環具有一套環高度,該沖壓模具包含:一成型模塊,可進行上下位移,該成型模塊設有一圓錐形之成型孔,該成型模塊具有一成型模塊高度,該成型模塊高度大於該套環高度;一沖桿,由該成型孔上端穿設一段於該成型孔內,該沖桿可隨該成型模塊同方向位移進行沖壓動作,及可於該成型孔內滑動位移,該沖桿下端設置一縮小徑之第一成型部,該第一成型部上端設置一第一倒角成型部;及一模柱,為不可移動之固定形態,與該沖桿呈上下相對設置,並可於進行沖壓時與該成型模塊的成型孔套合,該模柱上端設置一縮小徑之第二成型部,該第二成型部下端設置一第二倒角成型部。The invention provides a stamping die for a metal pipe frame collar, which is used to stamp and form the collar of the metal pipe frame. The collar has a ring height. The stamping die includes a molding module that can move up and down. The module is provided with a conical molding hole, the molding module has a height of the molding module, the height of the molding module is greater than the height of the collar; a punch, the upper end of the molding hole penetrates a section of the molding hole, the punch can When the forming module is displaced in the same direction to perform a punching action, and can be slid and displaced in the forming hole, a first forming part with a reduced diameter is provided at the lower end of the punch, and a first chamfer forming part is provided at the upper end of the first forming part; And a mold column, in a fixed form that cannot be moved, is arranged up and down opposite to the punch, and can be fitted into the molding hole of the molding module during punching. The upper end of the mold column is provided with a second molding part with a reduced diameter A second chamfering forming part is provided at the lower end of the second forming part.
本發明金屬管架套環的沖壓模具之主要目的,在於其進行沖壓動作時,係預先將板材加工捲曲成粗略中空圓錐形之環狀粗胚,而將該環狀粗胚套置於模柱的第二成型部上,成型模塊與沖桿往模柱方向位移對該環狀粗胚進行沖壓,同時進行整型及上、下端倒角加工,完成套環的製造,俾達套環製程簡單,製造工時減少,製造成本降低,符合經濟效益,進而價格上競爭力提升。The main purpose of the stamping die for the metal pipe rack collar of the present invention is to process the sheet material into a rough hollow cone-shaped ring-shaped rough embryo in advance during the stamping action, and place the ring-shaped rough embryo sleeve on the mold column. On the second forming part of the, the forming module and the punch are displaced in the direction of the die column to stamp the ring-shaped rough blank, and at the same time, the shaping and upper and lower end chamfering are performed to complete the manufacture of the ring. The manufacturing process of the ring is simple. , Manufacturing man-hours are reduced, manufacturing costs are reduced, in line with economic benefits, and price competitiveness is improved.
請參閱第一圖、第二圖、第三圖、第四圖、第九圖、第十圖及第十一圖,本發明金屬管架套環的沖壓模具,係用以沖壓成型金屬管架之套環A,該套環A具有一套環高度h1,該沖壓模具包含:一成型模塊10、一沖桿20、一模柱30、一上模座40、一固定環50及一下模座60。Please refer to the first figure, the second figure, the third figure, the fourth figure, the ninth figure, the tenth figure and the eleventh figure. The stamping die of the metal pipe frame collar of the present invention is used for stamping and forming the metal pipe frame The ring A, the ring A has a ring height h1, the stamping die includes: a
該成型模塊10係呈圓柱狀,可進行上下位移,該成型模塊10中心設有一上小下大圓錐形之成型孔11,該成型模塊10具有一成型模塊高度h2,該成型模塊高度h2大於該套環高度h1。The
該沖桿20由該成型孔11上端穿設一段於該成型孔11內,該沖桿20可隨該成型模塊10同方向位移進行沖壓動作,及可於該成型孔11內滑動位移,該沖桿20下端設置一縮小徑之第一成型部21,該第一成型部21係呈等徑之圓柱狀,上端設置一第一倒角成型部211。The
該模柱30為不可移動之固定形態,與該沖桿20呈上下相對設置,並可於進行沖壓時與該成型模塊10的成型孔11套合,該模柱30上端設置一縮小徑之第二成型部31,該第二成型部31係呈上小下大之圓錐柱狀,下端設置一第二倒角成型部311。The
該上模座40設有一上座板41,該上座板41頂面設置一圓形之套筒42,該套筒42中心設有一貫穿該上座板41之穿套孔43,該穿套孔43供該沖桿20穿套,該沖桿20可隨該上模座40同方向位移進行沖壓動作,及可於該穿套孔43內滑動位移,另該上座板41設有兩結合孔411。The
該下模座50為不可移動之固定形態,該模柱30設置於該下模座50上。The
該固定環60係可拆卸地固結於該上座板41底面,該固定環60頂面設有兩螺孔61,以兩螺絲62穿過該上座板41的兩結合孔411,螺結該固定環60頂面之兩螺孔61鎖固,該成型模塊10利用緊配合套設於該固定環60內卡固,該成型模塊10之成型孔11與該上模座40之穿套孔43對正連通。The
本發明進行沖壓動作時,如第五圖~第十一圖所示,將切割成預定形狀之板材經初步加工捲曲成粗略中空圓錐形之環狀粗胚A1,將該粗胚A1套置於模柱30的第二成型部31上,成型模塊10與沖桿20向下往模柱30方向位移對該環狀粗胚A1進行沖壓動作,利用該成型模塊10的成型孔11沖壓該環狀粗胚A1外緣壁,達到外部整形及防止擴張,同時利用該沖桿20之第一成型部21與該模柱30之第二成型部相對沖壓該環狀粗胚A1內緣壁,達到內孔整形及精確尺寸,以及利用該沖桿20之第一倒角成型部211與該模柱30之第二倒角成型部311沖壓該環狀粗胚A1內緣壁上端及下端分別加工出倒角A2,成型出具精確尺寸且內緣壁上、下端具倒角A2之中空圓錐形套環A成品。When the present invention performs the punching action, as shown in the fifth to the eleventh figure, the plate cut into a predetermined shape is preliminarily processed and crimped into a rough hollow cone-shaped annular rough embryo A1, and the rough embryo A1 is placed On the second forming
沖壓成型後,該成型模塊10與沖桿20向上位移脫離該模柱30,此時該沖壓成型之套環A成品係卡固於該成型模塊10的成型孔11內,隨該成型模塊10往上位移,待該成型模塊10與沖桿20向上位移至預定位置時,該成型模塊10保持不動,該沖桿20向下位移一段距離將該套環A成品推移脫離該成型模塊10的成型孔11,接著沖桿20向上位移回復原位,以便進行下一次的沖壓動作。After stamping and forming, the forming
由上述具體實施例之結構,可得到下述之效益:From the structure of the above specific embodiment, the following benefits can be obtained:
本發明金屬管架套環的沖壓模具,進行沖壓動作時,係預先將板材加工捲曲成粗略中空圓錐形之環狀粗胚A1,而將該環狀粗胚A1套置於模柱30的第二成型部31上,接著成型模塊10與沖桿20往模柱30方向位移對該環狀粗胚A1進行沖壓,同時對該環狀粗胚A1進行整型及上、下端倒角加工,快速完成套環A的製造,俾達套環A製程簡單,製造工時減少,強度佳,製造成本降低,符合經濟效益,進而使得價格上競爭力提升。The stamping die of the metal pipe frame collar of the present invention, when performing the stamping action, the plate is processed and crimped into a rough hollow cone-shaped ring-shaped rough embryo A1 in advance, and the ring-shaped rough embryo A1 is placed on the
〔習知〕91:立桿911:環溝92:定位套921:凸肋93:網架931:套環〔本發明〕10:成型模塊11:成型孔20:沖桿21:第一成型部211:第一倒角成型部30:模柱31:第二成型部311:第二倒角成型部40:上模座41:上座板411:結合孔42:套筒43:穿套孔50:下模座60:固定環61:螺孔62:螺絲A:套環A1:環狀粗胚A2:倒角h1:套環高度h2:成型模塊高度[Prior Art] 91: Upright rod 911: Ring groove 92: Positioning sleeve 921: Rib 93: Net frame 931: Collar [The invention] 10: Forming module 11: Forming hole 20: Punch 21: First forming part 211: first chamfer forming part 30: mold column 31: second forming part 311: second chamfer forming part 40: upper mold seat 41: upper seat plate 411: coupling hole 42: sleeve 43: sleeve hole 50: Lower mold base 60: fixed ring 61: screw hole 62: screw A: collar A1: circular rough blank A2: chamfer h1: collar height h2: molding module height
第一圖係本發明沖壓模具之立體剖面圖。 第二圖係本發明沖壓模具之立體分解圖。 第三圖係本發明套環粗胚之立體圖。 第四圖係本發明套環粗胚之剖面圖。 第五圖係本發明沖壓成型之動作示意圖(一)。 第六圖係本發明沖壓成型之動作示意圖(二)。 第七圖係本發明沖壓成型之動作示意圖(三)。 第八圖係本發明沖壓成型之動作示意圖(四)。 第九圖係本發明沖壓成型之動作示意圖(五)。 第十圖係本發明套環成品之立體圖。 第十一圖係本發明套環成品之剖面圖。 第十二圖係習知金屬管架之立體圖。 第十三圖係習知金屬管架之局部立體分解圖。The first figure is a three-dimensional cross-sectional view of the stamping die of the present invention. The second figure is a three-dimensional exploded view of the stamping die of the present invention. The third figure is a three-dimensional view of the thick embryo of the collar of the present invention. The fourth figure is a cross-sectional view of the rough embryo of the present invention. The fifth figure is a schematic diagram (1) of the stamping and forming operation of the present invention. Figure 6 is a schematic diagram (2) of the stamping and forming operation of the present invention. Figure 7 is a schematic diagram (3) of the stamping and forming operation of the present invention. Figure 8 is a schematic diagram (4) of the stamping and forming operation of the present invention. The ninth figure is a schematic diagram (5) of the pressing and forming operation of the present invention. The tenth figure is a three-dimensional view of the finished ring of the present invention. Figure 11 is a cross-sectional view of the finished collar of the present invention. Figure 12 is a three-dimensional view of a conventional metal pipe rack. Figure 13 is a partial three-dimensional exploded view of the conventional metal pipe rack.
10:成型模塊 10: Forming module
11:成型孔 11: forming hole
20:沖桿 20: Punch
21:第一成型部 21: The first forming part
211:第一倒角成型部 211: The first chamfer forming part
30:模柱 30: mold column
31:第二成型部 31: The second forming part
311:第二倒角成型部 311: The second chamfer forming part
40:上模座 40: Upper die seat
41:上座板 41: Upper seat plate
411:結合孔 411: Combination hole
42:套筒 42: sleeve
43:穿套孔 43: piercing hole
50:下模座 50: Lower mold seat
60:固定環 60: fixed ring
61:螺孔 61: screw hole
62:螺絲 62: Screw
A1:環狀粗胚 A1: Circular rough embryo
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CN106424293A (en) * | 2016-11-29 | 2017-02-22 | 桂林电子科技大学 | Liquid shock forming device and forming method for thin-walled metal pipe |
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TWM574520U (en) * | 2018-10-04 | 2019-02-21 | 李安振 | Stamping die for sleeving collar of metal tube rack |
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2018
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US8572843B2 (en) * | 2005-08-29 | 2013-11-05 | Thyssenkrupp Metalurgica Campo Limpo Ltda. | Method, production line, and piston blank used for the production of a monolithic piston for combustion engines, and piston for combustion engines |
CN101497096A (en) * | 2009-03-17 | 2009-08-05 | 哈尔滨理工大学 | Device for processing reducer pipe fitting with big section difference and method for shaping the same |
CN102357645A (en) * | 2011-08-23 | 2012-02-22 | 江苏大学 | Device and method for forming central flange pipe joint from round rod material in one-step, multidirectional and composite manner |
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