TWI716587B - Forming apparatus for pattern line - Google Patents
Forming apparatus for pattern line Download PDFInfo
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- TWI716587B TWI716587B TW106114566A TW106114566A TWI716587B TW I716587 B TWI716587 B TW I716587B TW 106114566 A TW106114566 A TW 106114566A TW 106114566 A TW106114566 A TW 106114566A TW I716587 B TWI716587 B TW I716587B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J2/00—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
- B41J2/005—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by bringing liquid or particles selectively into contact with a printing material
- B41J2/01—Ink jet
- B41J2/135—Nozzles
- B41J2/14—Structure thereof only for on-demand ink jet heads
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J2/00—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
- B41J2/005—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by bringing liquid or particles selectively into contact with a printing material
- B41J2/01—Ink jet
- B41J2/015—Ink jet characterised by the jet generation process
- B41J2/04—Ink jet characterised by the jet generation process generating single droplets or particles on demand
- B41J2/045—Ink jet characterised by the jet generation process generating single droplets or particles on demand by pressure, e.g. electromechanical transducers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J3/00—Typewriters or selective printing or marking mechanisms characterised by the purpose for which they are constructed
- B41J3/407—Typewriters or selective printing or marking mechanisms characterised by the purpose for which they are constructed for marking on special material
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D11/00—Inks
- C09D11/52—Electrically conductive inks
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L23/00—Details of semiconductor or other solid state devices
- H01L23/48—Arrangements for conducting electric current to or from the solid state body in operation, e.g. leads, terminal arrangements ; Selection of materials therefor
- H01L23/482—Arrangements for conducting electric current to or from the solid state body in operation, e.g. leads, terminal arrangements ; Selection of materials therefor consisting of lead-in layers inseparably applied to the semiconductor body
- H01L23/4827—Materials
- H01L23/4828—Conductive organic material or pastes, e.g. conductive adhesives, inks
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K3/00—Apparatus or processes for manufacturing printed circuits
- H05K3/10—Apparatus or processes for manufacturing printed circuits in which conductive material is applied to the insulating support in such a manner as to form the desired conductive pattern
- H05K3/12—Apparatus or processes for manufacturing printed circuits in which conductive material is applied to the insulating support in such a manner as to form the desired conductive pattern using thick film techniques, e.g. printing techniques to apply the conductive material or similar techniques for applying conductive paste or ink patterns
- H05K3/1241—Apparatus or processes for manufacturing printed circuits in which conductive material is applied to the insulating support in such a manner as to form the desired conductive pattern using thick film techniques, e.g. printing techniques to apply the conductive material or similar techniques for applying conductive paste or ink patterns by ink-jet printing or drawing by dispensing
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J2202/00—Embodiments of or processes related to ink-jet or thermal heads
- B41J2202/01—Embodiments of or processes related to ink-jet heads
- B41J2202/04—Heads using conductive ink
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- Chemical & Material Sciences (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Materials Engineering (AREA)
- Manufacturing & Machinery (AREA)
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- Life Sciences & Earth Sciences (AREA)
- Wood Science & Technology (AREA)
- Physics & Mathematics (AREA)
- Condensed Matter Physics & Semiconductors (AREA)
- General Physics & Mathematics (AREA)
- Computer Hardware Design (AREA)
- Power Engineering (AREA)
- Coating Apparatus (AREA)
- Manufacturing Of Printed Wiring (AREA)
Abstract
Description
本發明是有關於一種圖案線形成設備,且特別是有關於一種可延長噴嘴部分的壽命的圖案線形成設備,所述噴嘴部分被設置成能夠利用電流體力學(Electrohydrodynamics,EHD)現象來排出溶液。 The present invention relates to a pattern line forming device, and in particular to a pattern line forming device that can extend the life of a nozzle portion, the nozzle portion is set to be able to use electrohydrodynamics (Electrohydrodynamics, EHD) phenomenon to discharge solution .
在最近發行的各種電子產品中均具有用於執行各種功能的半導體裝置。所述半導體裝置正處於變輕且變薄的趨勢,並且用於連接各半導體裝置的圖案線的線寬變得更窄。 Various electronic products released recently have semiconductor devices for performing various functions. The semiconductor device is in a trend of becoming lighter and thinner, and the line width of the pattern line for connecting each semiconductor device is becoming narrower.
舉例來說,在類型為液晶顯示器(Liquid Crystal Display,LCD)、有機發光二極體(Organic Light Emitting Diode,OLED)或發光二極體(Light Emitting Diode,LED)的平板顯示器(FPD,Flat Panel Display)的情況中,在單位面積上實現的圖元的數目變得更大。因此,用於驅動這些圖元的電路裝置變得更小,且用於連接各電路裝置的圖案線的線寬變得更窄。 For example, the type of flat panel displays (FPD, LCD), organic light emitting diodes (Organic Light Emitting Diode, OLED) or light emitting diodes (Light Emitting Diode, LED) In the case of Display), the number of primitives realized per unit area becomes larger. Therefore, the circuit devices used to drive these picture elements become smaller, and the line width of the pattern lines used to connect the respective circuit devices becomes narrower.
並且,隨著移動裝備(如智慧型電話及膝上型電腦等)的顯示器變輕及小型化,用於對這些裝備的顯示器進行驅動的印 刷電路板(Printed Circuit Board,PCB)的圖案線也被精細且細緻地形成。 In addition, as the displays of mobile devices (such as smart phones and laptop computers) become lighter and smaller, they are used to drive the displays of these devices. The pattern lines of the printed circuit board (PCB) are also finely and meticulously formed.
順應所述趨勢,為各種用於製造半導體、平板顯示器或印刷電路板等的設施提供一種修復設備,所述修復設備通過利用電流體力學(EHD)現象從噴嘴以精細小滴的形式排出導電墨水來形成寬度為數μm的圖案線。此處,為所述修復設備提供利用電流體力學來排出導電墨水的噴嘴。 Following the trend, we provide a repair device for various facilities used to manufacture semiconductors, flat panel displays, or printed circuit boards. The repair device discharges conductive ink in the form of fine droplets from nozzles by using electrohydrodynamics (EHD) phenomenon To form pattern lines with a width of several μm. Here, the repair device is provided with a nozzle that uses electrohydrodynamics to discharge conductive ink.
為利用電流體力學從噴嘴排出微量導電墨水,所述噴嘴應充當電極,以在噴嘴下方形成電場。因此,所述噴嘴應由金屬製成,或者至少應在噴嘴的外圓周表面上設置金屬膜。 In order to use electrohydrodynamics to discharge a small amount of conductive ink from the nozzle, the nozzle should act as an electrode to form an electric field under the nozzle. Therefore, the nozzle should be made of metal, or at least a metal film should be provided on the outer circumferential surface of the nozzle.
舉例來說,第10-2010-0027842號韓國早期專利公報公開一種作為圖案化設備構件的由導電材料形成的噴嘴。並且,第10-2014-0079288號韓國早期專利公報公開:一種作為印刷設備構件的在端部部分處設置有金屬膜的玻璃材料噴嘴利用了電流體力學現象。 For example, Korean Early Patent Publication No. 10-2010-0027842 discloses a nozzle formed of a conductive material as a member of a patterned device. In addition, Korean Early Patent Publication No. 10-2014-0079288 discloses that a glass material nozzle provided with a metal film at an end portion as a member of a printing device utilizes the phenomenon of electrohydrodynamics.
然而,當噴嘴由金屬製成時,難以進行加工,以致難以形成與所需一樣小的端部部分區域。因此,所述噴嘴是由玻璃製成,所述噴嘴的外圓周表面塗覆有金屬膜。在此種情況下,易於對噴嘴進行加工,由此可將端部部分區域形成為與所需一樣小,並且可通過被均勻地塗覆至噴嘴外圓周表面的金屬膜在噴嘴下方均勻地形成電場。 However, when the nozzle is made of metal, it is difficult to process, so that it is difficult to form an end portion area as small as necessary. Therefore, the nozzle is made of glass, and the outer circumferential surface of the nozzle is coated with a metal film. In this case, it is easy to process the nozzle, so that the end portion area can be formed as small as necessary, and can be uniformly formed under the nozzle by a metal film uniformly applied to the outer circumferential surface of the nozzle electric field.
另一方面,由玻璃製成且塗覆有金屬膜的噴嘴具有如下 問題:隨著使用小時數變長,所述金屬膜會與外圓周表面分離。如果金屬膜會從噴嘴的外圓周表面分離並脫落,則應逐漸增加被施加至金屬膜上的電壓,以維持噴嘴的排出耐久性。 On the other hand, a nozzle made of glass and coated with a metal film has the following Problem: As the hours of use become longer, the metal film separates from the outer circumferential surface. If the metal film separates from the outer circumferential surface of the nozzle and falls off, the voltage applied to the metal film should be gradually increased to maintain the discharge durability of the nozzle.
然而,由於難以準確地控制被施加至金屬膜上的電壓以抵消金屬膜的分離程度,因而在實際中難以在噴嘴下方形成均勻電場。並且,即使被施加至金屬膜以抵消金屬膜的分離程度的電壓得以準確地控制,由於金屬的形狀是不規則的,因而在實際中也難以在噴嘴下方均勻地形成電場。因此,存在如下問題:隨著使用小時數變長,難以對導電墨水的排出量進行準確控制。 However, since it is difficult to accurately control the voltage applied to the metal film to offset the degree of separation of the metal film, it is difficult to form a uniform electric field under the nozzle in practice. Also, even if the voltage applied to the metal film to offset the degree of separation of the metal film is accurately controlled, since the shape of the metal is irregular, it is difficult to form an electric field uniformly under the nozzle in practice. Therefore, there is a problem that as the usage hours become longer, it is difficult to accurately control the discharge amount of the conductive ink.
[專利文獻1] KR 10-2010-0027842 A [Patent Document 1] KR 10-2010-0027842 A
[專利文獻2] KR 10-2014-0079288 A [Patent Document 2] KR 10-2014-0079288 A
[專利文獻3] KR 10-2015-0146080 A [Patent Document 3] KR 10-2015-0146080 A
本發明提供一種能夠延長噴嘴部分的壽命的圖案線形成設備,所述噴嘴部分被設置成通過利用電流體力學(EHD)現象排出溶液來形成圖案線。 The present invention provides a pattern line forming apparatus capable of extending the life of a nozzle part that is configured to form a pattern line by discharging a solution using an electrohydrodynamic (EHD) phenomenon.
根據本發明實施例圖案線形成設備是一種利用電流體力學現象排出溶液的設備,所述圖案線形成設備包括:噴嘴部分, 被定位成面對被處理物件;銷部分,設置在所述噴嘴部分中;以及連接器部分,電連接至所述銷部分以供應電力。 According to an embodiment of the present invention, the pattern line forming apparatus is an apparatus that uses the phenomenon of electrohydrodynamics to discharge a solution. The pattern line forming apparatus includes a nozzle part, Is positioned to face the object to be processed; a pin portion provided in the nozzle portion; and a connector portion electrically connected to the pin portion to supply power.
在本發明的一實施例中,所述圖案線形成設備可進一步包括龍頭部分,所述龍頭部分能夠支撐所述銷部分以對準所述噴嘴部分的中心軸線。 In an embodiment of the present invention, the pattern line forming apparatus may further include a tap portion capable of supporting the pin portion to be aligned with the center axis of the nozzle portion.
在本發明的一實施例中,所述圖案線形成設備可進一步包括:魯爾接頭部分,被安裝成連接至所述噴嘴部分及所述連接器部分;以及注射器部分,連接至所述噴嘴部分,其中所述龍頭部分可被固定成使所述龍頭部分的至少一部分在所述噴嘴部分的相對於所述魯爾接頭部分而言相對的側處插入至所述魯爾接頭部分的內部中。 In an embodiment of the present invention, the pattern line forming apparatus may further include: a luer connector part installed to be connected to the nozzle part and the connector part; and a syringe part connected to the nozzle part , Wherein the faucet part may be fixed such that at least a part of the faucet part is inserted into the inside of the luer joint part at an opposite side of the nozzle part with respect to the luer joint part.
在本發明的一實施例中,所述銷部分可被固定成安裝至所述龍頭部分,且可與所述噴嘴部分的內圓周表面分開。 In an embodiment of the present invention, the pin part may be fixed to be installed to the faucet part and may be separated from the inner circumferential surface of the nozzle part.
在本發明的一實施例中,所述連接器部分可在所述噴嘴部分的相對於所述魯爾接頭部分而言相對的側上安裝在所述魯爾接頭部分處,其中所述連接器部分的內表面的一部分接觸所述龍頭部分以彼此電連接。 In an embodiment of the present invention, the connector part may be installed at the luer connector part on the opposite side of the nozzle part with respect to the luer connector part, wherein the connector A part of the inner surface of the part contacts the faucet part to be electrically connected to each other.
在本發明的一實施例中,所述龍頭部分可在一個方向上以及在與所述一個方向交叉的另一方向上被固定在定位上,所述龍頭部分的一個端部接觸所述魯爾接頭部分的內表面且另一端部接觸所述連接器部分的內表面。 In an embodiment of the present invention, the faucet part may be fixed in position in one direction and in the other direction intersecting the one direction, and one end of the faucet part contacts the luer connector Part of the inner surface and the other end contacting the inner surface of the connector part.
在本發明的一實施例中,所述注射器部分可在所述魯爾 接頭部分的相對於所述連接器部分而言相對的側上安裝在所述連接器部分處。 In an embodiment of the present invention, the syringe part may be in the Luer The joint part is installed at the connector part on the opposite side with respect to the connector part.
在本發明的一實施例中,所述噴嘴部分、所述魯爾接頭部分、所述連接器部分及所述注射器部分可對準所述噴嘴部分的中心軸線,且所述各部分的內部可連通。 In an embodiment of the present invention, the nozzle part, the Luer joint part, the connector part, and the syringe part may be aligned with the center axis of the nozzle part, and the inside of each part may be Connected.
在本發明的一實施例中,在所述溶液所經過的所述龍頭部分的外圓周表面內或所述外圓周表面上可形成有至少一個通道,且所述通道的一側可連通至所述噴嘴部分或所述魯爾接頭部分的內部,且所述通道的另一側可連通至所述連接器部分或所述注射器部分的內部。 In an embodiment of the present invention, at least one channel may be formed in or on the outer circumferential surface of the faucet part through which the solution passes, and one side of the channel may be connected to the outer circumferential surface. The inside of the nozzle part or the Luer joint part, and the other side of the channel may be connected to the inside of the connector part or the syringe part.
在本發明的一實施例中,在與所述噴嘴部分的中心軸線交叉的方向上穿過所述龍頭部分可形成有至少一個孔,所述孔連通至所述龍頭部分的所述通道。 In an embodiment of the present invention, at least one hole may be formed through the faucet part in a direction crossing the central axis of the nozzle part, and the hole is communicated with the passage of the faucet part.
在本發明的一實施例中,所述噴嘴部分可包含玻璃及藍寶石中的至少一種。 In an embodiment of the present invention, the nozzle part may include at least one of glass and sapphire.
在本發明的一實施例中,所述銷部分可包含導電材料,所述導電材料為鎢、金、銀及銅中的至少一種,且所述龍頭部分及所述連接器部分可包含導電材料。 In an embodiment of the present invention, the pin portion may include a conductive material, the conductive material is at least one of tungsten, gold, silver, and copper, and the faucet portion and the connector portion may include conductive material .
在本發明的一實施例中,所述溶液可包含導電墨水,且所述噴嘴部分可具有形成在端部部分上的圓錐尖端,所述圓錐尖端具有在所述圓錐尖端的內部形成的路徑,所述路徑能夠通過電流體力學的壓力來排出所述導電墨水。 In an embodiment of the present invention, the solution may include conductive ink, and the nozzle portion may have a conical tip formed on an end portion, the conical tip having a path formed inside the conical tip, The path can discharge the conductive ink through electrohydrodynamic pressure.
在本發明的一實施例中,所述銷部分可在端部部分處具有錐形尖端,所述錐形尖端位於在所述噴嘴部分的端部部分處形成的圓錐尖端的內部,且能夠延伸至所述圓錐尖端的溶液排出口的附近。 In an embodiment of the present invention, the pin portion may have a tapered tip at an end portion, the tapered tip is located inside a tapered tip formed at the end portion of the nozzle portion, and can extend To the vicinity of the solution discharge port at the tip of the cone.
根據本發明的實施例,可顯著提高被設置成利用電流體力學在各種基板上形成圖案線的噴嘴部分的壽命,例如,提高至傳統技術的噴嘴部分的壽命的三倍以上。因此,所述噴嘴部分的更換間隔可變得長於傳統技術的噴嘴部分的更換間隔,由此可節省傳統技術中在更換噴嘴部分時所耗費的時間及成本。並且,噴嘴部分可在被更換以前維持良好狀況。因此,可提高設備的可靠性,且可提高對應製程的生產率以及通過所述對應製程製造的產品的品質。 According to the embodiments of the present invention, the life of the nozzle part that is configured to form pattern lines on various substrates using electrohydrodynamics can be significantly increased, for example, to more than three times the life of the nozzle part of the conventional technology. Therefore, the replacement interval of the nozzle part can be longer than the replacement interval of the nozzle part of the conventional technology, thereby saving the time and cost of replacing the nozzle part in the conventional technology. Also, the nozzle part can be maintained in good condition before being replaced. Therefore, the reliability of the equipment can be improved, and the productivity of the corresponding process and the quality of the products manufactured through the corresponding process can be improved.
可例如在製造平板顯示器期間或之後將本發明應用於利用電流體力學現象的墨水修復設備,以防在基板的一個表面上形成的圖案線出現開路缺陷。在此種情況中,在噴嘴部分的內中心軸線處可設置有銷部分,所述銷部分可用作電極。由此,可比傳統技術更簡單地來構造設備,可使銷部分在噴嘴部分的內部受到保護,可實現設備的穩定運轉,可在噴嘴部分下方均勻地形成電場,且可準確地排出微量導電墨水。 The present invention can be applied to an ink repair device using electrohydrodynamic phenomena, for example, during or after the manufacture of a flat panel display, in order to prevent open defects in pattern lines formed on one surface of the substrate. In this case, a pin portion may be provided at the inner center axis of the nozzle portion, and the pin portion may be used as an electrode. Therefore, the device can be constructed more simply than the traditional technology, the pin part can be protected inside the nozzle part, the stable operation of the device can be realized, the electric field can be uniformly formed under the nozzle part, and the trace amount of conductive ink can be discharged accurately .
為讓本發明的上述特徵和優點能更明顯易懂,下文特舉實施例,並配合所附圖式作詳細說明如下。 In order to make the above-mentioned features and advantages of the present invention more comprehensible, the following specific embodiments are described in detail in conjunction with the accompanying drawings.
10:被處理物件 10: Object being processed
100:支撐單元 100: Support unit
200:噴嘴單元 200: nozzle unit
210:噴嘴部分 210: nozzle part
211:圓錐尖端 211: Cone tip
220:銷部分 220: Pin part
221:錐形尖端 221: tapered tip
230:注射器部分 230: Syringe part
240:連接器部分 240: connector part
241:突出部/內表面突出部 241: protrusion/inner surface protrusion
250:龍頭部分 250: leading part
251:通道 251: Channel
252:孔 252: hole
260:魯爾接頭部分 260: Luer connector part
261:接觸表面 261: contact surface
270:距離調整部分 270: Distance adjustment part
300:電源單元 300: power supply unit
310:夾緊部件 310: Clamping parts
400:氣壓單元 400: Air pressure unit
510:照明單元 510: lighting unit
520:光學單元 520: optical unit
600:控制單元 600: control unit
A、B:部分 A, B: Part
圖1是顯示根據本發明實施例圖案線形成設備的示意圖。 Fig. 1 is a schematic diagram showing a pattern line forming apparatus according to an embodiment of the present invention.
圖2是將根據本發明實施例圖案線形成設備的一部分放大的圖。 Fig. 2 is an enlarged view of a part of a pattern line forming apparatus according to an embodiment of the present invention.
圖3是將根據本發明實施例圖案線形成設備的另一部分放大的圖。 Fig. 3 is an enlarged view of another part of the pattern line forming apparatus according to the embodiment of the present invention.
圖4(a)、圖4(b)是顯示根據本發明實施例圖案線形成設備的分解圖。 4(a) and 4(b) are exploded views showing a pattern line forming apparatus according to an embodiment of the present invention.
圖5至圖8是根據與本發明對照的比較性實例的噴嘴部分的示意圖。 5 to 8 are schematic diagrams of nozzle parts according to comparative examples in contrast with the present invention.
圖9是根據本發明實施例的噴嘴部分的示意圖。 Fig. 9 is a schematic diagram of a nozzle part according to an embodiment of the present invention.
圖10至圖12是根據本發明實驗實例,圖案線的形成結果的示意圖。 10 to 12 are schematic diagrams of the formation results of pattern lines according to experimental examples of the present invention.
在下文中,將參照附圖來詳細闡述本發明的某些實施例。然而,本發明並不受下文所公開的實施例限制,而是可以各種彼此不同的形式來實作。提供本發明的實施例僅是為了使本發明的公開內容完整,且為了便於使所屬領域中的普通技術人員理解本發明的範圍。另一方面,可將圖式擴大以便於闡述本發明的實施例,且各圖式中的相同符號標示相同元件。 Hereinafter, certain embodiments of the present invention will be explained in detail with reference to the drawings. However, the present invention is not limited by the embodiments disclosed below, but can be implemented in various mutually different forms. The embodiments of the present invention are provided only to complete the disclosure of the present invention and to facilitate those of ordinary skill in the art to understand the scope of the present invention. On the other hand, the drawings can be enlarged to facilitate the description of the embodiments of the present invention, and the same symbols in the drawings denote the same elements.
在下文中,參照平板顯示器製造領域中的墨水修復製程及墨水修復設施來闡述本發明的實施例。然而,本發明可應用於各種利用電流體力學現象來排出各種液相材料的製程及設施。 In the following, embodiments of the present invention will be described with reference to the ink repair process and ink repair facilities in the field of flat panel display manufacturing. However, the present invention can be applied to various manufacturing processes and facilities that utilize electrohydrodynamic phenomena to discharge various liquid phase materials.
圖1是顯示根據本發明實施例圖案線形成設備的示意圖。參照圖1,將闡述根據本發明實施例圖案線形成設備。 Fig. 1 is a schematic diagram showing a pattern line forming apparatus according to an embodiment of the present invention. 1, a pattern line forming apparatus according to an embodiment of the present invention will be explained.
根據本發明實施例圖案線形成設備是一種利用電流體力學現象來排出溶液的設備,且圖案線形成設備包括:支撐單元100,被設置成能夠支撐被處理物件10;噴嘴單元200,設置在支撐單元100的一側處,被形成為能夠噴射溶液以形成圖案線;以及電源單元300,連接至噴嘴單元200,並被設置成能夠施加電力。
According to the embodiment of the present invention, the pattern line forming apparatus is an apparatus that uses the phenomenon of electrohydrodynamics to discharge the solution, and the pattern line forming apparatus includes: a supporting
並且,所述圖案線形成設備可進一步包括氣壓單元400,被形成為能夠向噴嘴單元200提供氣壓;照明單元510,設置在支撐單元100的另一側處,並被形成為能夠為拍攝圖案線而產生照明;以及光學單元520,被設置至支撐單元100的一側,並能夠拍攝圖案線的圖像。支撐單元100、噴嘴單元200、電源單元300、氣壓單元400、照明單元510及光學單元520可在其運作時由控制單元600控制。
And, the pattern line forming apparatus may further include an
被處理物件10可包括正在一個表面上進行或已在一個表面上完成用於製造導電圖案線的製程的電子裝置及各種基板。舉例來說,被處理物件10可包括在一個表面上形成有預定圖案線的玻璃基板、矽基板或塑膠基板。被處理物件10可由支撐單元100支撐。
The object to be processed 10 may include electronic devices and various substrates that are being performed on one surface or have been completed on one surface for manufacturing the conductive pattern lines. For example, the processed
所述溶液可包含用於形成圖案線的導電墨水。所述導電墨水可包含墨水微粒及溶劑。並且,所述導電墨水可含有金屬微粒,且可包含離子,所述金屬微粒為金、銀、鉑、鉻等以及其合金或氧化物。另一方面,所述溶劑可具有揮發性材料、水溶性材料、或脂溶性材料。所述溶液並非僅限於上述材料,而是可例如包括各種能夠通過利用電流體力學現象被噴射在基板上而形成導電圖案線的溶液。 The solution may include conductive ink for forming pattern lines. The conductive ink may include ink particles and a solvent. In addition, the conductive ink may contain metal particles, and may contain ions. The metal particles are gold, silver, platinum, chromium, etc., and alloys or oxides thereof. On the other hand, the solvent may have a volatile material, a water-soluble material, or a fat-soluble material. The solution is not limited to the above-mentioned materials, but may include, for example, various solutions capable of forming conductive pattern lines by being sprayed on a substrate using an electrohydrodynamic phenomenon.
支撐單元100可包括載台玻璃,所述載台玻璃被形成為能夠在一側處(例如,在上側處)支撐被處理物件10。在支撐單元100的邊緣附近,可設置有對準部件(圖中未顯示),所述對準部件通過在水準方向上移動而將被處理物件10的位置對準所需位置。在支撐單元100的一個表面處(例如,在上表面處),可設置有舉升銷(圖中未顯示)以能夠通過在垂直方向上移動來支撐被處理物件10,且可設置有真空夾盤(圖中未顯示)以能夠穩固地支撐被處理物件10。
The supporting
支撐單元100可通過被安裝在台板(圖中未顯示)的一側處而被固定在定位上,且可在所述台板處被安裝成能夠在水準方向及垂直方向中的至少一個方向上移動。
The
在所述台板的一側處,可設置有安裝單元(圖中未顯示)。所述安裝單元可在所述台板處被安裝成能夠在水準方向及垂直方向中的至少一個方向上移動,或者可通過被安裝在所述台板處而被固定在定位上。在所述安裝單元處,可對噴嘴單元200進
行安裝及支撐。所述安裝單元可準確地運作,以將噴嘴單元200放置在與被處理物件10的被支撐在支撐單元100上的一個表面分開幾μm至幾百μm的位置處。
At one side of the platen, a mounting unit (not shown in the figure) may be provided. The mounting unit may be installed at the platen so as to be movable in at least one of a horizontal direction and a vertical direction, or may be fixed in position by being installed at the platen. At the installation unit, the
根據本發明實施例的噴嘴單元200可被放置在支撐單元100的一側處(例如,上側處)。噴嘴單元200通過利用電流體力學現象排出微量溶液而起到如下作用:在被處理物件10的一個表面處準確地形成寬度極窄的圖案線,或修復圖案線的缺陷。
The
圖2及圖3分別是將圖1所示A部分及B部分放大的圖。並且,圖4(a)、圖4(b)是根據本發明實施例圖案線形成設備的分解圖。此處,圖4(a)是顯示根據本發明實施例圖案線形成設備的噴嘴單元的分解圖,且圖4(b)是單獨地僅顯示圖4(a)所示噴嘴單元的構件之中的龍頭部分及銷部分的視圖。 2 and 3 are respectively enlarged views of part A and part B shown in FIG. 1. In addition, FIGS. 4(a) and 4(b) are exploded views of a pattern line forming apparatus according to an embodiment of the present invention. Here, FIG. 4(a) is an exploded view showing the nozzle unit of the pattern line forming apparatus according to the embodiment of the present invention, and FIG. 4(b) is a separate view showing only the components of the nozzle unit shown in FIG. 4(a) View of the faucet part and the pin part.
參照圖1至圖4(b),將詳細闡述根據本發明實施例圖案線形成設備的噴嘴單元。 1 to 4(b), the nozzle unit of the pattern line forming apparatus according to the embodiment of the present invention will be explained in detail.
噴嘴單元200包括:噴嘴部分210,被放置成面對被處理物件10;銷部分220,設置在噴嘴部分210的內部,對準噴嘴部分210的中心軸線,且在被提供電力的情況下用作電極;以及連接器部分240,連接至銷部分220,且用於供應電力。
The
並且,噴嘴單元200可進一步包括:龍頭部分250,支撐銷部分220,以使銷部分220對準噴嘴部分210的中心軸線;魯爾接頭部分260,被安裝成連接噴嘴部分210與連接器部分240;注射器部分230,安裝在連接器部分240處,連接至噴嘴部分210,
並能夠供應溶液;以及距離調整部分270,被形成為能夠相對於被處理物件10例如在垂直方向上細微地控制噴嘴部分210的位置。
In addition, the
噴嘴部分210可設置在支撐單元100的上側處,且可被放置成面對被處理物件10。噴嘴部分210可在一個方向上(例如,在縱向方向上)延伸。噴嘴部分210可在其內部具有路徑。所述路徑可被形成為在一個方向上穿透過噴嘴部分210的內部。所述路徑可為可使溶液經過的路徑。噴嘴部分210可具有在端部部分處形成的圓錐尖端211。圓錐尖端211可被形成為其中外徑及內徑隨著靠向端部部分而變小的形狀,例如,被形成為泰勒圓錐(Taylor cone)的形狀。此處,穿過圓錐尖端211的內部在一個方向上形成的可通過電流體力學現象使溶液經過的路徑可以內圓周表面所具有的寬度(例如,以小於幾μm的內徑)來形成。即,圓錐尖端211具有在內部以預定形狀及以內圓周表面所具有的寬度形成的路徑,以使導電墨水能夠通過電流體力學的壓力而被排出。上述噴嘴部分210可包括被形成為細狀的中空圓柱體,例如,毛細管。
The
噴嘴部分210可由包含玻璃及藍寶石中的至少一種在內的材料製成。因此,噴嘴部分210可被順利地形成為所需形狀及尺寸。並且,在圓錐尖端211的端部處形成的溶液排出口(即溶液所經過的路徑的端部)可被形成為所需尺寸,例如,被形成為小於或等於幾μm的尺寸。當然,噴嘴部分210的材料可包括除上述材料外的各種非導體,所述非導體的形狀可被精確地加工成小於或等於幾μm的尺寸。
The
噴嘴部分210可沿一個方向安裝在魯爾接頭部分260處。噴嘴部分210與魯爾接頭部分260可彼此進行內部連通。銷部分220可被放置在噴嘴部分210的內部。
The
銷部分220可設置在噴嘴部分210的內部。銷部分220可經由龍頭部分250電連接至連接器部分240,且可通過被施加電力而用作電極。銷部分220可起到電極的作用,且可通過銷部分220在被處理物件10與所述電極之間形成電場。容置在噴嘴部分210內部的溶液可通過所述電場各自以極小量精確地排出。
The
銷部分220可以是被成形為細銷的部件,其被形成為具有比噴嘴部分210的內圓周表面的寬度小的直徑(例如,呈幾μm至幾百μm的直徑)且朝一個方向以例如大約幾mm的長度延伸。此處,銷部分220的橫截面形狀可為多樣的,例如圓形、橢圓形、矩形、多邊形等。舉例來說,可鑒於以下來恰當地選擇銷部分220的橫截面形狀:噴嘴部分210的內圓周表面的形狀、通過銷部分220形成的電場的性質、噴嘴部分210的內部空間因銷部分220而成的有效橫截面形狀等。
The
銷部分220可以一種在一個方向上(例如,在縱向方向上)穿過龍頭部分250的方式被安裝。銷部分220可對準噴嘴部分210在縱向方向上的中心軸線,且可與噴嘴部分210的內圓周表面分開。銷部分220可被固定在與噴嘴部分210的中心軸線對準的位置中。因此,可在噴嘴部分210下方均勻地形成電場,且可對溶液中所形成的離子施加均等的力。因此,可非常準確地控
制溶液的排出量。
The
舉例來說,如果銷部分220在噴嘴部分210的內部彎曲或接觸噴嘴部分210的內圓周表面,則難以形成均等的電場,由此不可能對溶液排出進行精確控制。另一方面,在本發明的實施例中,由於銷部分220是通過龍頭部分250被沿一個方向筆直而不彎曲地設置成對準噴嘴部分210內部的中心軸線,因而可在噴嘴部分210下方形成均等的電場,且溶液可被精確地排出。
For example, if the
銷部分220可在端部部分處具有錐形尖端221。錐形尖端221可被放置於在噴嘴部分210的端部部分處形成的圓錐尖端211的內部。錐形尖端221可在其直徑逐漸變小的情況下在一個方向上延伸至圓錐尖端211的溶液排出口附近。可通過錐形尖端221對噴嘴部分210的溶液排出口的附近施加電力。錐形尖端221的外圓周表面的形狀可被形成為對應於圓錐尖端211的內表面的形狀,例如,被形成為與圓錐尖端211的內表面的形狀相同或類似的形狀。錐形尖端221可與圓錐尖端211的內表面分開。
The
銷部分220可含有能夠通過被施加電力而形成電極的導電材料中的至少一種,例如,各種金屬或合金中在以幾μm或幾百μm的直徑形成時硬度達到能防止被自身重量及溶液壓力彎曲的程度的金屬或合金。舉例來說,銷部分220可由包括鎢、金、銀、鉑、銅、及鋁等中的至少一種在內的金屬或合金製成。
The
另一方面,銷部分220的錐形尖端221的端部可被放置成與噴嘴部分210的圓錐尖端211的端部分開1mm至5mm。由
此,錐形尖端221的外圓周表面可與圓錐尖端211的內表面分開所需間距。因此,當對銷部分220施加電力時,溶液可經過圓錐尖端211的內部而被順利地精確排出。
On the other hand, the end of the tapered
注射器部分230可在魯爾接頭部分260的相對於連接器部分240而言相對的側上安裝在連接器部分240處。注射器部分230連接至噴嘴部分210,且可供應溶液(例如導電墨水)。注射器部分230在一個方向上(例如,在縱向方向上)延伸,且具有能夠在其內部容置溶液的空間。舉例來說,注射器部分230可被形成為圓柱體的形狀,且溶液可儲存在其內部。注射器部分230可被安裝成互連噴嘴部分210與氣壓單元400,且可傳遞從氣壓單元400施加至噴嘴部分210的氣壓。為此,注射器部分230可連接至氣壓單元400以被供應氣壓。
The
注射器部分230可被安裝至連接器部分240,且可通過連接器部分240及魯爾接頭部分260連通至噴嘴部分210。因此,注射器部分230可由能夠進行電絕緣的材料製成,以與連接器部分240電絕緣。此處,注射器部分230可與連接器部分240形成為一體。
The
另一方面,當形成圖案線所需的溶液量大於注射器部分230的容積時,注射器部分230可通過被連接至溶液儲存單元(圖中未顯示)而被供應溶液。
On the other hand, when the amount of solution required to form the pattern line is greater than the volume of the
或者,當形成圖案線所需的溶液量等於噴嘴部分210的容積或小於噴嘴部分210的容積時,注射器部分230可處於其內
部未填充溶液的狀態。在此種情況中,可在噴嘴部分210的內部提供溶液。舉例來說,可以一種在組裝噴嘴部分210時預先在噴嘴部分210的內部注入溶液的方式或以各種其他方式在噴嘴部分210的內部提供溶液。
Alternatively, when the amount of solution required to form the pattern line is equal to or less than the volume of the
連接器部分240可在噴嘴部分210的相對於魯爾接頭部分260而言相對的側上安裝在魯爾接頭部分260處。即,連接器部分240可被安裝成互連注射器部分230與魯爾接頭部分260。連接器部分240可被形成為中空圓柱體的形狀,且其內表面的一部分突出以接觸龍頭部分250,由此連接器部分240可電連接至龍頭部分250且可經由龍頭部分250電連接至銷部分220。此處,連接器部分240可利用內圓周表面的突出部分(例如,突出部241)使龍頭部分250緊密接觸魯爾接頭部分260,由此龍頭部分250可被進一步穩固地固定。
The
連接器部分240可被形成為在一個方向上延伸,由此提供預定空間以供在內部沿一個方向經過。連接器部分240可以一種使得其面對魯爾接頭部分260的一個端部部分封圍魯爾接頭部分260的外圓周表面且面對注射器部分230的另一端部部分封圍注射器部分230的外圓周表面的方式被安裝。此處,安裝這些部分的方式並不受具體限制。
The
連接器部分240的外圓周表面的一部分朝向連接器部分240的內部凹陷,以形成預定表面(例如,平整表面)。連接器部分240可利用外圓周表面中的平整表面連接至電源單元300。電源
單元300可具有例如為‘U’形狀的夾緊部件310,且夾緊部件310可以一種夾持至所形成的平整表面以與連接器部分240的外圓周表面面對的方式輕易地被連接,由此使電力得以供應。連接器部分240可由導電材料(例如,包括各種金屬及合金中的至少一種在內的材料)形成,以能夠傳遞被施加至龍頭部分250的電力。舉例來說,所述連接器部分可由與銷部分220的材料相同或類似的材料形成,但此並不受具體限制。
A part of the outer circumferential surface of the
龍頭部分250可被固定成使得其至少一部分在噴嘴部分210的相對於魯爾接頭部分260而言相對的側上插入至魯爾接頭部分260的內部中。龍頭部分250可在魯爾接頭部分260的內部支撐銷部分220,以使銷部分220對準噴嘴部分210在縱向方向上的中心軸線。
The
龍頭部分250可被形成為例如圓柱體的形狀,所述形狀可以各種方式變化,只要其是能使龍頭部分250的內表面受到支撐且使龍頭部分250的位置可被固定在魯爾接頭部分260內部的形狀即可。龍頭部分250可以使得其與魯爾接頭部分260的內表面緊密接觸的直徑形成,或者可以使得其與魯爾接頭部分260的內表面分開的直徑形成。
The
龍頭部分250可在一個方向上延伸。龍頭部分250可被佈置成使得其面對噴嘴部分210側的一個端部部分可接觸魯爾接頭部分260的內表面且使得其面對注射器部分230側的另一端部部分可接觸連接器部分240的內表面。由此,龍頭部分250在一
個方向上以及在與所述一個方向交叉的另一方向上均可被固定在定位上。更具體來說,龍頭部分250可被固定在其中可使一個端部部分的外圓周表面與魯爾接頭部分260的稍後被闡述的另一側的內表面中的接觸表面261緊密接觸且可使另一端部部分與連接器部分240的內表面突出部241緊密接觸的位置中。
The
可通過在與所述一個方向交叉的方向上穿過龍頭部分250而形成至少一個孔252。穿過龍頭部分250而形成的孔252可用作可使魯爾接頭部分260內部的溶液移動經過的通道。
At least one
在龍頭部分250的外圓周表面內或所述外圓周表面上形成有可使溶液經過的至少一個通道251。舉例來說,通道251可包括沿龍頭部分250的外圓周表面在一個方向上形成的至少一個凹槽或狹槽。通道251的一側朝噴嘴部分210或魯爾接頭部分260的內部暴露出或敞開以能夠在其中進行連通,且通道251的另一側朝連接器部分240或注射器部分230的內部暴露出或敞開以能夠在其中進行連通。此處,當通道251被形成為多個時,所述多個通道251可通過連通至孔252而彼此連接。即,被形成為穿過龍頭部分250的孔252起到連接各通道251的作用,由此可使溶液更均勻地經過。
At least one
龍頭部分250可由導電材料(例如,包括各種金屬或合金中的至少一種在內的材料)形成以能夠傳遞從連接器部分240施加至銷部分220的電力,且可由與銷部分220的材料類似或相同的材料形成。
The
噴嘴部分210可被安裝至魯爾接頭部分260。魯爾接頭部分260起到支撐噴嘴部分210的作用,且起到連接噴嘴部分210與連接器部分240的作用。魯爾接頭部分260可在一個方向上延伸,且魯爾接頭部分260的內表面的形狀可以噴嘴部分210的中心軸線為中心而呈旋轉對稱。在魯爾接頭部分260的外表面處可形成有一個或多個臺階部分,由此可使對設備的組裝或搬運(如運輸)變得易於進行。
The
魯爾接頭部分260可被安裝成在其一側的內表面處使噴嘴部分210穿過。魯爾接頭部分260可被安裝成在其另一側的外表面處插入連接器部分240。龍頭部分250可被放置在魯爾接頭部分260的所述另一側的內表面處。在魯爾接頭部分260的所述另一側的內表面處可設置有接觸表面261,接觸表面261緊密接觸龍頭部分250的一側的端部部分。
The luer
此處,魯爾接頭部分260可在接觸表面261處具有斜面,所述斜面的內徑在朝向噴嘴部分210的一個方向上變窄。魯爾接頭部分260的斜面可被形成為以噴嘴部分210的中心軸線為中心而呈旋轉對稱。通過使龍頭部分250的一側的端部部分緊密接觸魯爾接頭部分260的斜面,龍頭部分250可被固定在與噴嘴部分210的中心軸線對準的位置中。
Here, the luer
或者,魯爾接頭部分260可在接觸表面261處具有凸起臺階(圖中未顯示),所述凸起臺階的內徑在朝向噴嘴部分210的一個方向上變窄。魯爾接頭部分260的凸起臺階可被形成為以噴
嘴部分210的中心軸線為中心而呈旋轉對稱。由於龍頭部分250的一側的端部部分緊密接觸魯爾接頭部分260的凸起臺階,因而龍頭部分250可被固定在與噴嘴部分210的中心軸線對準的位置中。另一方面,魯爾接頭部分260可由非導電材料(例如塑膠)形成。
Alternatively, the luer
噴嘴部分210、魯爾接頭部分260、連接器部分240及注射器部分可對準噴嘴部分210的中心軸線,這各部分的內部可彼此連通。銷部分220、龍頭部分250及連接器部分240可通過接觸而彼此電連接。銷部分220、龍頭部分250及連接器部分240可經由電源單元300的與連接器部分240的外圓周表面嚙合的夾緊部件310而被施加電力。
The
距離調整部分270可被形成為能夠相對於被處理物件10在水準方向上細微地調整噴嘴部分210的位置,距離調整部分270的特定結構並不受具體限制。舉例來說,距離調整部分270可由具有各種馬達、齒輪或位置準確度為幾μm的設備的各種結構形成。
The
由於根據本發明實施例的噴嘴單元200是如上來構成,且並不像傳統技術中那樣在噴嘴部分的外圓周表面上形成塗覆膜,因而設備可被更簡單地構成。並且,具有電極作用的銷部分220可在噴嘴部分210的內部受到保護。因此,可使設備穩定地運轉,且即使使用小時數增加,也可實現在施加變化較小的電壓或均等的電壓的情況下將溶液排出並實現均等電場的形成。
Since the
參照圖1及圖4(b),將闡述根據本發明實施例圖案線形成設備的電源單元、氣壓單元、照明單元、光學單元及控制單元。 1 and 4(b), the power supply unit, air pressure unit, lighting unit, optical unit, and control unit of the pattern line forming apparatus according to the embodiment of the present invention will be explained.
電源單元300可連接至噴嘴單元200,且能夠向噴嘴單元200施加電力以噴射溶液。舉例來說,電源單元300可連接至噴嘴單元200的連接器部分240,且從電源單元300施加的電力可經由連接器部分240及龍頭部分250被提供至銷部分220。
The
噴嘴單元200可通過電源單元300而相對於被處理物件10具有預定電位,且噴嘴單元200與被處理物件10之間的電位差可形成電場。溶液中存在的離子可通過所述電場而從噴嘴部分210排出。電源單元300可向噴嘴單元200施加直流電力或交流電力。舉例來說,倘若電源單元300向噴嘴單元200供應直流電力,則可將電極連接至被處理物件10。倘若電源單元300向噴嘴單元200供應交流電力,則可以具有預定振幅及頻率範圍的電壓來施加例如為正弦波類型或脈衝類型等的交流電力。
The
電源單元300可通過控制所施加的電源強度、頻率及電流量等來控制溶液量及溶液排出類型。舉例來說,排出類型可包括滴落類型及噴射類型。舉例來說,隨著由電源單元300施加的電力的強度變高,從噴嘴單元200排出的溶液可從滴落類型切換至噴射類型。並且,當由電源單元300施加的電源的頻率變化時,溶液的排出量會有所變化。
The
氣壓單元400可連接至噴嘴單元200,且可向噴嘴單元200提供氣壓以輔助溶液噴射。舉例來說,當從噴嘴單元200提供
的氣壓的強度變化時,溶液在溶液排出口處的彎月面形狀(meniscus shape)會變化,由此使溶液的排出量可得以調整。舉例來說,隨著氣壓的強度變大,彎月面會變得被形成為更大的,由此可使所排出的溶液體積變得更大。
The
另一方面,根據從噴嘴單元200排出的溶液的性質,被供應至噴嘴單元200的電力的強度可能為極高的。在此種情況中,對排出量的精確控制可由於穩定性問題而變得困難。
On the other hand, depending on the nature of the solution discharged from the
因此,在本發明的實施例中,可利用氣壓單元400向噴嘴單元200供應預定大小的氣壓。即,氣壓單元400向與其連接的噴嘴部分210及注射器部分230均勻地提供所需大小的氣壓,由此可實現將內部壓力控制成所需壓力。由於可如上通過氣壓來輔助溶液排出,因而被供應至噴嘴單元200的電力的強度可相對降低。由此,操作穩定性可得以保全,且溶液的排出量可得以精確地控制。
Therefore, in the embodiment of the present invention, the
另一方面,當發生噴嘴堵塞現象時,氣壓單元400向噴嘴部分210提供正壓力,以使噴嘴部分210被堵塞的區域重新連通,由此可消除被堵塞的區域。並且,當噴嘴單元200的溶液排出口被堵塞時,氣壓單元400向噴嘴單元200提供負壓力,且這樣一來,在噴嘴部分210的圓錐尖端處硬化的固相材料可在噴嘴部分210的內部被收集及解決且可被移除。通過選擇並恰當地使用以上方法,可用氣壓單元400來解決噴嘴堵塞問題。
On the other hand, when a nozzle clogging phenomenon occurs, the
照明單元510可被形成為能夠為拍攝在被處理物件10的
一個側表面上形成的圖案線而產生照明。照明單元510可在被處理物件10的相對於支撐單元100而言相對的側上設置在支撐單元100的另一側處(例如下側處),且可向被處理物件10側供應照明。
The
光學單元520可被形成為能夠將其中通過從噴嘴單元200排出的溶液在被處理物件10上形成圖案線的過程拍攝至圖像中。光學單元520可設置在支撐單元100的一側處,且可準確而無失真地拍攝圖案線的形狀。
The
控制單元600可被構造成控制整個的根據本發明實施例圖案線形成設備(包括支撐單元100、噴嘴單元200、電源單元300及氣壓單元400等在內),以在被處理物件10的一個側表面處準確地形成預定圖案線。控制單元600可包括硬體(例如工業用電腦)及製程控制軟體,且進一步包括顯示裝置及輸入輸出裝置以易於進行控制。控制單元600並不需要為某種類型的電腦(只要可進行恰當控制即可),而是可包括用於順利連接至設備的各種介面(例如印刷電路板)。
The
另一方面,在根據本發明實施例圖案線形成設備中可設置有雷射光束輻照單元(圖中未顯示)。所述雷射光束輻照單元可輻照出雷射光束並使在被處理物件10上形成的圖案線硬化。
On the other hand, a laser beam irradiation unit (not shown in the figure) may be provided in the pattern line forming apparatus according to the embodiment of the present invention. The laser beam irradiation unit can irradiate the laser beam and harden the pattern lines formed on the processed
圖5至圖8是根據與本發明對照的比較性實例的噴嘴部分的示意圖,圖9是根據本發明實施例的噴嘴部分的示意圖,且圖10至圖12是根據本發明實驗實例,圖案線的形成結果的示意圖。 5 to 8 are schematic diagrams of a nozzle part according to a comparative example of the present invention, FIG. 9 is a schematic diagram of a nozzle part according to an embodiment of the present invention, and FIGS. 10 to 12 are an experimental example according to the present invention, a pattern line Schematic diagram of the formation result.
此處,圖5至圖8是根據時間的逝去,噴嘴部分的狀態的示意圖,其中通過傳統方式在玻璃材料噴嘴部分的外圓周表面上沉積鉑(Pt)材料金屬膜以提供根據與本發明對照的比較性實例圖案線形成設備,且接著,利用所述金屬膜作為電極來通過噴嘴部分形成圖案線。 Here, FIGS. 5 to 8 are schematic views of the state of the nozzle part according to the passage of time, in which a platinum (Pt) material metal film is deposited on the outer circumferential surface of the glass material nozzle part by a conventional method to provide a comparison with the present invention A comparative example of a pattern line forming apparatus, and then, using the metal film as an electrode to form a pattern line through a nozzle portion.
圖5顯示當噴嘴部分被使用10小時至13小時時從噴嘴部分分離而脫落的金屬膜的狀態,且圖6顯示當噴嘴部分被使用40小時至50小時時從噴嘴部分分離而脫落的金屬膜的狀態。並且,圖7顯示當噴嘴部分被使用98小時至100小時時從噴嘴部分分離而脫落的金屬膜的狀態,且圖8顯示當噴嘴部分被使用100小時至136小時時從噴嘴部分分離而脫落的金屬膜的狀態。如這些示意圖所示,在傳統情況中(或在比較性實例中),應理解,隨著噴嘴部分的使用小時數增加,分離而脫落的現象變得更嚴重。 Figure 5 shows the state of the metal film separated from the nozzle part when the nozzle part is used for 10 to 13 hours, and Figure 6 shows the metal film separated from the nozzle part when the nozzle part is used for 40 to 50 hours status. Also, FIG. 7 shows the state of the metal film separated and peeled off from the nozzle portion when the nozzle portion is used for 98 to 100 hours, and FIG. 8 shows the metal film separated and peeled off from the nozzle portion when the nozzle portion is used for 100 hours to 136 hours. The state of the metal film. As shown in these schematic diagrams, in the conventional case (or in the comparative example), it should be understood that as the usage hours of the nozzle part increase, the phenomenon of separation and fall off becomes more serious.
圖9是顯示在用根據本發明實施例圖案線形成設備形成圖案線時在使用約300小時之後,噴嘴部分的狀態的示意圖。在本發明的實施例中,如圖9中所示,在噴嘴部分的外圓周表面上未塗覆任何金屬膜,由此即使使用小時數增加,也能維持潔淨的狀態。 9 is a schematic diagram showing the state of the nozzle part after about 300 hours of use when the pattern line forming apparatus according to the embodiment of the present invention is used to form a pattern line. In the embodiment of the present invention, as shown in FIG. 9, no metal film is coated on the outer circumferential surface of the nozzle part, thereby maintaining a clean state even if the number of hours of use increases.
將圖5至圖8與圖9進行比較,應理解,根據本發明實施例圖案線形成設備可相對於傳統技術的噴嘴部分提高噴嘴部分的壽命。 Comparing FIG. 5 to FIG. 8 with FIG. 9, it should be understood that the pattern line forming apparatus according to the embodiment of the present invention can increase the life of the nozzle part compared to the conventional nozzle part.
圖10至圖12顯示通過根據本發明實施例圖案線形成設 備所形成的圖案線的結果。舉例來說,在將排出電壓設定成約220V的情況下,對根據本發明實施例圖案線形成設備應用用於形成圖案線的傳統處理方法,且拍攝並分別在圖10至圖12中顯示。在圖10至圖12中的每一者中圖案線的形成長度為80μm、100μm及150μm,所述圖案線是以2.71μm的均勻長度及約1800埃至2900埃的恰當所需高度形成。根據以上,應理解,利用根據本發明實施例圖案線形成設備可以更好的佈線能力形成圖案線。 Figures 10 to 12 show a device formed by pattern lines according to an embodiment of the present invention Prepare the result of the pattern line formed. For example, when the discharge voltage is set to about 220V, a conventional processing method for forming pattern lines is applied to the pattern line forming apparatus according to the embodiment of the present invention, and the images are photographed and shown in FIGS. 10 to 12 respectively. The formation lengths of the pattern lines in each of FIGS. 10 to 12 are 80 μm, 100 μm, and 150 μm, and the pattern lines are formed with a uniform length of 2.71 μm and an appropriately required height of about 1800 angstroms to 2900 angstroms. Based on the above, it should be understood that the pattern line forming apparatus according to the embodiment of the present invention can form pattern lines with better wiring capabilities.
應注意,本發明的以上實施例僅用於闡述本發明,而非用於限制本發明。並且,還應注意,在本發明的以上實施例中所提供的構造及方法可被彼此組合或交叉應用,以被修改成各種形式,這些形式均可歸屬於本發明的範圍。因此,可在權利要求書及其等效技術理念的範圍內以各種彼此不同的形式來實作本發明,且與本發明對應的技術領域中的專業人員可理解,可在本發明的技術理念的範圍內實現各種實施例。 It should be noted that the above embodiments of the present invention are only used to illustrate the present invention, not to limit the present invention. Moreover, it should also be noted that the structures and methods provided in the above embodiments of the present invention can be combined with each other or cross-applied to be modified into various forms, and these forms can all belong to the scope of the present invention. Therefore, the present invention can be implemented in various forms different from each other within the scope of the claims and its equivalent technical ideas, and those skilled in the technical field corresponding to the present invention can understand that the technical ideas of the present invention Various embodiments are implemented within the scope.
10‧‧‧被處理物件 10‧‧‧Object being processed
100‧‧‧支撐單元 100‧‧‧Support unit
200‧‧‧噴嘴單元 200‧‧‧Nozzle unit
210‧‧‧噴嘴部分 210‧‧‧Nozzle part
230‧‧‧注射器部分 230‧‧‧Syringe part
240‧‧‧連接器部分 240‧‧‧Connector part
260‧‧‧魯爾接頭部分 260‧‧‧Luer connector part
270‧‧‧距離調整部分 270‧‧‧Distance adjustment part
300‧‧‧電源單元 300‧‧‧Power unit
310‧‧‧夾緊部件 310‧‧‧Clamping parts
400‧‧‧氣壓單元 400‧‧‧Air pressure unit
510‧‧‧照明單元 510‧‧‧Lighting Unit
520‧‧‧光學單元 520‧‧‧Optical Unit
600‧‧‧控制單元 600‧‧‧Control Unit
A、B‧‧‧部分 Part A, B‧‧‧
Claims (10)
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KR1020160058209A KR101903712B1 (en) | 2016-05-12 | 2016-05-12 | Forming apparatus for pattern line |
KR10-2016-0058209 | 2016-05-12 |
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TW201741150A TW201741150A (en) | 2017-12-01 |
TWI716587B true TWI716587B (en) | 2021-01-21 |
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CN (1) | CN107443902B (en) |
TW (1) | TWI716587B (en) |
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KR20220121540A (en) * | 2021-02-25 | 2022-09-01 | 참엔지니어링(주) | Ink ejecting apparatus using multi ejecting type |
WO2023075801A1 (en) * | 2021-11-01 | 2023-05-04 | The Regents Of The University Of Michigan | High-frequency electrohydrodynamic printing |
CN115946450B (en) * | 2023-03-09 | 2023-07-14 | 苏州科韵激光科技有限公司 | Nozzle device and pattern line forming equipment |
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US7051654B2 (en) * | 2003-05-30 | 2006-05-30 | Clemson University | Ink-jet printing of viable cells |
CN100429005C (en) * | 2003-08-08 | 2008-10-29 | 夏普株式会社 | Electrostatic suction-type fluid discharging method and device |
US7775655B2 (en) * | 1997-07-15 | 2010-08-17 | Silverbrook Research Pty Ltd | Printing system with a data capture device |
CN102939170A (en) * | 2010-05-31 | 2013-02-20 | 五十铃自动车株式会社 | Electrostatic painting method and electrostatic paint gun |
CN104646249A (en) * | 2013-11-19 | 2015-05-27 | 松下知识产权经营株式会社 | Electrostatic Application Method And Electrostatic Application Apparatus |
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US8235506B2 (en) * | 2003-08-08 | 2012-08-07 | Sharp Kabushiki Kaisha | Electrostatic suction type fluid discharge method and device for the same |
GB0709517D0 (en) * | 2007-05-17 | 2007-06-27 | Queen Mary & Westfield College | An electrostatic spraying device and a method of electrostatic spraying |
KR100948954B1 (en) * | 2008-01-25 | 2010-03-23 | 성균관대학교산학협력단 | Droplet jetting apparatus using electrostatic force and manufacturing method and ink providing method thereof |
CN102275386B (en) * | 2011-06-17 | 2013-05-22 | 华中科技大学 | Coaxial jet head for electro-hydrodynamic jet printing and application thereof |
CN102501598B (en) * | 2011-10-24 | 2014-03-26 | 厦门大学 | Near-field electrostatic jet-printing head |
JP5271437B1 (en) * | 2012-05-14 | 2013-08-21 | ナガセテクノエンジニアリング株式会社 | Electrostatic coating apparatus and liquid coating method |
JP6212504B2 (en) * | 2013-01-15 | 2017-10-11 | 住友化学株式会社 | Electrostatic spraying equipment |
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US7775655B2 (en) * | 1997-07-15 | 2010-08-17 | Silverbrook Research Pty Ltd | Printing system with a data capture device |
US7051654B2 (en) * | 2003-05-30 | 2006-05-30 | Clemson University | Ink-jet printing of viable cells |
CN100429005C (en) * | 2003-08-08 | 2008-10-29 | 夏普株式会社 | Electrostatic suction-type fluid discharging method and device |
CN102939170A (en) * | 2010-05-31 | 2013-02-20 | 五十铃自动车株式会社 | Electrostatic painting method and electrostatic paint gun |
CN104646249A (en) * | 2013-11-19 | 2015-05-27 | 松下知识产权经营株式会社 | Electrostatic Application Method And Electrostatic Application Apparatus |
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KR101903712B1 (en) | 2018-11-30 |
KR20170127734A (en) | 2017-11-22 |
TW201741150A (en) | 2017-12-01 |
CN107443902A (en) | 2017-12-08 |
CN107443902B (en) | 2020-03-31 |
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