TWI713298B - Electric machine control system and control method thereof - Google Patents

Electric machine control system and control method thereof Download PDF

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TWI713298B
TWI713298B TW108131978A TW108131978A TWI713298B TW I713298 B TWI713298 B TW I713298B TW 108131978 A TW108131978 A TW 108131978A TW 108131978 A TW108131978 A TW 108131978A TW I713298 B TWI713298 B TW I713298B
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axis
voltage
current
motor
detection signal
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TW202112050A (en
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曾紹凱
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台達電子工業股份有限公司
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Abstract

An electric machine control system of a motor, includes a voltage detector, a power module, a current detector and a controller. The voltage detector detects a bus voltage to generate a voltage detection signal. The power module generates a first phase current, a second phase current, and a third phase current to drive the motor according to the bus voltage and a PWM signal respectively. The current detector detects at least two of the set of the first phase current, the second phase current and the third phase current to generate the current detection signal. When the motor is in a steady state, and the motor is blocked, the controller calculates a DC offset error of the motor according to the voltage detection signal and the current detection signal.

Description

電機控制系統及其控制方法Motor control system and its control method

本發明係有關於一種電機控制系統及其控制方法,特別係有關於一種用以計算直流偏位誤差之電機控制系統及其控制方法。The present invention relates to a motor control system and a control method thereof, and particularly relates to a motor control system and a control method thereof for calculating DC offset errors.

在電機控制的應用中,期望將轉矩精確度維持在嚴格的區間內,例如+/-5%。然而,轉矩往往不是直接測量而得的,而是透過量測三相電流以及估計的電機參數所產生的預測值。因此,具有精確的電流測量和估計的電機參數有利於維持嚴格的轉矩要求。In motor control applications, it is desirable to maintain torque accuracy within a strict range, such as +/-5%. However, the torque is often not directly measured, but a predicted value generated by measuring the three-phase current and estimated motor parameters. Therefore, having accurate current measurements and estimated motor parameters helps maintain strict torque requirements.

此外,由於量測電流與實際電流之間具有一個直流偏位誤差,為了預測精確的實際電流,有必要針對直流偏位誤差進行估算。In addition, since there is a DC offset error between the measured current and the actual current, in order to predict the accurate actual current, it is necessary to estimate the DC offset error.

有鑑於此,一種電機控制系統,適用於一馬達,包括一電壓偵測器、一功率模組、一電流偵測器以及一控制器。上述電壓偵測器偵測一匯流排電壓而產生一電壓偵測信號。上述功率模組根據上述匯流排電壓以及一脈衝寬度調變信號,分別產生一第一相電流、一第二相電流以及一第三相電流,其中上述第一相電流、上述第二相電流以及上述第三相電流用以驅動上述馬達。上述電流偵測器用以偵測上述第一相電流、上述第二相電流以及上述第三相電流中之至少二者,而產生一電流偵測信號。上述控制器根據上述電流偵測信號判斷上述馬達是否操作於一穩態,當確認上述馬達操作於上述穩態,此時判斷上述馬達之一轉速是否為零,當確認上述轉速係為零時,上述馬達係處於一堵轉狀態,此時上述控制器根據上述電壓偵測器偵測產生之上述電壓偵測信號以及上述電流偵測器偵測產生之上述電流偵測信號,計算上述馬達之一直流偏位誤差。In view of this, a motor control system is suitable for a motor and includes a voltage detector, a power module, a current detector, and a controller. The voltage detector detects a bus voltage and generates a voltage detection signal. The power module generates a first phase current, a second phase current, and a third phase current according to the bus voltage and a pulse width modulation signal, wherein the first phase current, the second phase current, and The third phase current is used to drive the motor. The current detector is used for detecting at least two of the first phase current, the second phase current, and the third phase current to generate a current detection signal. The controller judges whether the motor is operating in a steady state according to the current detection signal. When it is confirmed that the motor is operating in the steady state, it is judged whether the speed of one of the motors is zero at this time, and when it is confirmed that the speed is zero, The motor is in a locked-rotor state. At this time, the controller calculates the constant value of the motor based on the voltage detection signal generated by the voltage detector and the current detection signal generated by the current detector. Flow offset error.

根據本發明之一實施例,上述控制器根據上述電流偵測信號,產生一第一軸電流以及一第二軸電流,並且根據上述電壓偵測信號、上述第一軸電流以及上述第二軸電流,分別產生一第一軸電壓以及一第二軸電壓。According to an embodiment of the present invention, the controller generates a first axis current and a second axis current according to the current detection signal, and according to the voltage detection signal, the first axis current, and the second axis current , Respectively generate a first axis voltage and a second axis voltage.

根據本發明之一實施例,上述電機控制系統更包括一電源整流電路以及一脈衝寬度調變控制器。上述電源整流電路將一供應電壓轉換成上述匯流排電壓,其中上述供應電壓係選自一三相交流電壓、一單相交流電壓以及一直流電壓中之任一者。上述脈衝寬度調變控制器根據上述第一軸電壓以及上述第二軸電壓產生上述脈衝寬度調變信號。According to an embodiment of the present invention, the above-mentioned motor control system further includes a power rectifier circuit and a pulse width modulation controller. The power rectifier circuit converts a supply voltage into the bus voltage, wherein the supply voltage is selected from any one of a three-phase AC voltage, a single-phase AC voltage, and a DC voltage. The pulse width modulation controller generates the pulse width modulation signal according to the first axis voltage and the second axis voltage.

根據本發明之一實施例,上述控制器將上述第二軸電壓設為零,且進行兩次電流控制以分別產生一第一軸第一電壓以及一第一軸第二電壓至上述脈衝寬度調變控制器,使得上述馬達對應上述第一軸第一電壓而產生一第一軸第一量測電流,對應上述第一軸第二電壓而產生一第一軸第二量測電流,其中上述控制器更根據一電壓差以及一電流差,計算一定子電阻,其中上述電壓差係為上述第一軸第一電壓以及上述第一軸第二電壓之差,上述電流差係為上述第一軸第一量測電流以及上述第一軸第二量測電流之差,其中上述控制器更利用上述定子電阻、上述第一軸第一電壓、上述第一軸第二電壓、上述第一軸第一量測電流以及上述第一軸第二量測電流,計算上述第一軸之一直流偏位誤差。根據本發明之一實施例,上述控制器將上述第一軸電壓設為零,且重複上述類似操作以計算上述第二軸之一直流偏位誤差。根據本發明之一實施例,上述第一軸之上述直流偏位誤差與上述第二軸之上述直流偏位誤差用以計算上述馬達之上述直流偏位誤差。According to an embodiment of the present invention, the controller sets the second axis voltage to zero, and performs current control twice to generate a first axis first voltage and a first axis second voltage to the pulse width adjustment. The controller is changed so that the motor generates a first-axis first measurement current corresponding to the first voltage of the first shaft, and generates a first-axis second measurement current corresponding to the second voltage of the first shaft, wherein the control The device further calculates the stator resistance according to a voltage difference and a current difference, wherein the voltage difference is the difference between the first voltage of the first axis and the second voltage of the first axis, and the current difference is the first voltage of the first axis. A measurement current and the difference between the first axis and the second measurement current, wherein the controller further uses the stator resistance, the first axis first voltage, the first axis second voltage, and the first axis first quantity The measured current and the second measured current of the first axis are used to calculate a DC offset error of the first axis. According to an embodiment of the present invention, the controller sets the voltage of the first axis to zero, and repeats the above-mentioned similar operation to calculate a DC offset error of the second axis. According to an embodiment of the present invention, the DC offset error of the first axis and the DC offset error of the second axis are used to calculate the DC offset error of the motor.

根據本發明之一實施例,其中上述馬達係為一Y接式馬達,且當上述馬達係操作於上述穩態時,上述第一軸電流以及上述第二軸電流之一時變量皆為零。According to an embodiment of the present invention, the motor is a Y-connected motor, and when the motor is operating in the steady state, one of the first shaft current and the second shaft current is zero.

本發明更提出一種電機控制方法,適用於一馬達,包括步驟:根據一匯流排電壓以及一脈衝寬度調變信號,分別產生一第一相電流、一第二相電流以及一第三相電流,用以驅動上述馬達;偵測上述匯流排電壓而產生一電壓偵測信號;偵測上述第一相電流、上述第二相電流以及上述第三相電流中之至少二者,而產生一電流偵測信號;根據上述電流偵測信號,判斷上述馬達是否操作於一穩態;當上述馬達操作於上述穩態,判斷上述馬達之一轉速是否為零;以及當上述轉速為零時,上述馬達係處於一堵轉狀態,此時根據偵測產生之上述電壓偵測信號以及偵測產生之上述電流偵測信號,執行一計算方法。The present invention further provides a motor control method suitable for a motor, including the steps of: generating a first phase current, a second phase current, and a third phase current according to a bus voltage and a pulse width modulation signal, respectively, Used to drive the motor; detect the bus voltage to generate a voltage detection signal; detect at least two of the first phase current, the second phase current, and the third phase current to generate a current detection Measure signal; according to the current detection signal, determine whether the motor is operating in a steady state; when the motor is operating in the steady state, determine whether the speed of one of the motors is zero; and when the speed is zero, the motor is In a locked-rotor state, a calculation method is executed based on the voltage detection signal generated by the detection and the current detection signal generated by the detection.

根據本發明之一實施例,上述控制方法更包括步驟:根據上述電流偵測信號,分別產生一第一軸電流以及一第二軸電流;根據上述電壓偵測信號、上述第一軸電流以及上述第二軸電流,分別產生一第一軸電壓以及一第二軸電壓;以及根據上述第一軸電壓以及上述第二軸電壓產生上述脈衝寬度調變信號。According to an embodiment of the present invention, the control method further includes the steps of: respectively generating a first axis current and a second axis current according to the current detection signal; according to the voltage detection signal, the first axis current, and the above The second axis current generates a first axis voltage and a second axis voltage respectively; and the pulse width modulation signal is generated according to the first axis voltage and the second axis voltage.

根據本發明之一實施例,上述控制方法更包括步驟:將一供應電壓轉換成上述匯流排電壓,其中上述供應電壓係選自一三相交流電壓、一單相交流電壓以及一直流電壓中之任一者。According to an embodiment of the present invention, the above-mentioned control method further includes the step of: converting a supply voltage into the above-mentioned busbar voltage, wherein the above-mentioned supply voltage is selected from a three-phase AC voltage, a single-phase AC voltage, and a DC voltage. Either.

根據本發明之一實施例,上述計算方法包括計算上述第一軸之一直流偏位誤差,包括步驟:將上述第二軸電壓設為零;進行電流控制以產生一第一軸第一電壓,使得上述馬達對應上述第一軸第一電壓而產生一第一軸第一量測電流;進行電流控制以產生一第一軸第二電壓,使得上述馬達對應上述第一軸第二電壓而產生一第一軸第二量測電流;根據一電壓差以及一電流差,估計一定子電阻,其中上述電壓差係為上述第一軸第一電壓以及上述第一軸第二電壓之差,上述電流差係為上述第一軸第一量測電流以及上述第一軸第二量測電流之差;以及利用上述定子電阻、上述第一軸第一電壓、上述第一軸第一量測電流、上述第一軸第二電壓以及上述第一軸第二量測電流,計算上述第一軸之上述直流偏位誤差。根據本發明之一實施例,上述計算方法更包括計算上述第二軸之一直流偏位誤差,包括步驟:將上述第一軸電壓設為零,且重複上述類似操作以計算上述第二軸之上述直流偏位誤差。根據本發明之一實施例,上述計算方法更包括以上述第一軸之上述直流偏位誤差與上述第二軸之上述直流偏位誤差,計算上述馬達之一直流偏位誤差。According to an embodiment of the present invention, the calculation method includes calculating a DC offset error of the first axis, and includes the steps of: setting the second axis voltage to zero; performing current control to generate a first axis first voltage, Make the motor generate a first-axis first measurement current corresponding to the first voltage of the first shaft; perform current control to generate a first-axis second voltage, so that the motor generates a first-axis second voltage corresponding to the first-axis second voltage The second measured current of the first axis; estimate the stator resistance according to a voltage difference and a current difference, wherein the voltage difference is the difference between the first voltage of the first axis and the second voltage of the first axis, the current difference Is the difference between the first measured current of the first axis and the second measured current of the first axis; and the use of the stator resistance, the first voltage of the first axis, the first measured current of the first axis, and the The second voltage of one axis and the second measured current of the first axis are calculated to calculate the DC offset error of the first axis. According to an embodiment of the present invention, the calculation method further includes calculating a DC offset error of the second axis, including the step of setting the voltage of the first axis to zero, and repeating the similar operation to calculate the second axis The above-mentioned DC offset error. According to an embodiment of the present invention, the calculation method further includes calculating a DC offset error of the motor by using the DC offset error of the first axis and the DC offset error of the second axis.

根據本發明之一實施例,根據上述電流偵測信號判斷上述馬達是否係操作於上述穩態之步驟包括:判斷上述第一軸電流以及上述第二軸電流之一時變量是否皆為零;以及當上述第一軸電流以及上述第二軸電流之上述時變量皆為零時,判斷上述馬達係操作於上述穩態。According to an embodiment of the present invention, the step of judging whether the motor is operating in the steady state according to the current detection signal includes: judging whether the variables of the first shaft current and the second shaft current are all zero; and when When the time variables of the first shaft current and the second shaft current are both zero, it is determined that the motor is operating in the steady state.

以下說明為本發明的實施例。其目的是要舉例說明本發明一般性的原則,不應視為本發明之限制,本發明之範圍當以申請專利範圍所界定者為準。The following descriptions are examples of the present invention. Its purpose is to exemplify the general principles of the present invention, and should not be regarded as a limitation of the present invention. The scope of the present invention should be defined by the scope of the patent application.

值得注意的是,以下所揭露的內容可提供多個用以實踐本發明之不同特點的實施例或範例。以下所述之特殊的元件範例與安排僅用以簡單扼要地闡述本發明之精神,並非用以限定本發明之範圍。此外,以下說明書可能在多個範例中重複使用相同的元件符號或文字。然而,重複使用的目的僅為了提供簡化並清楚的說明,並非用以限定多個以下所討論之實施例以及/或配置之間的關係。此外,以下說明書所述之一個特徵連接至、耦接至以及/或形成於另一特徵之上等的描述,實際可包含多個不同的實施例,包括該等特徵直接接觸,或者包含其它額外的特徵形成於該等特徵之間等等,使得該等特徵並非直接接觸。It is worth noting that the content disclosed below can provide multiple embodiments or examples for practicing the different features of the present invention. The specific component examples and arrangements described below are only used to briefly illustrate the spirit of the present invention, and are not used to limit the scope of the present invention. In addition, the following description may reuse the same component symbols or words in multiple examples. However, the purpose of repeated use is only to provide a simplified and clear description, and is not used to limit the relationship between the multiple embodiments and/or configurations discussed below. In addition, the description of a feature connected to, coupled to, and/or formed on another feature described in the following specification may actually include a plurality of different embodiments, including direct contact with these features, or include other additional features. The features of are formed between these features, etc., so that these features are not in direct contact.

第1圖係顯示根據本發明之一實施例所述之電機控制系統之方塊圖。如第1圖所示,電機控制系統100用以驅動馬達10,其中電機控制系統100包括電源整流電路110、電容C、電壓偵測器120、功率模組130、電流偵測器140、脈衝寬度調變控制器150以及控制器160。Fig. 1 shows a block diagram of a motor control system according to an embodiment of the invention. As shown in Figure 1, the motor control system 100 is used to drive the motor 10. The motor control system 100 includes a power rectifier circuit 110, a capacitor C, a voltage detector 120, a power module 130, a current detector 140, and a pulse width The controller 150 and the controller 160 are modulated.

電源整流電路110用以將供應電壓V S轉換成匯流排電壓V BUS,並將匯流排電壓V BUS施加於第一端點A以及第二端點B之間。電容C耦接於第一端點A以及第二端點B之間,用以穩定匯流排電壓V BUS。根據本發明之一實施例,供應電壓V S係為三相交流電壓。根據本發明之另一實施例,供應電壓V S係為一單相交流電壓。根據本發明之另一實施例,供應電壓V S係為一直流電壓。 The power rectifier circuit 110 is used to convert the supply voltage V S into a bus voltage V BUS , and apply the bus voltage V BUS between the first terminal A and the second terminal B. The capacitor C is coupled between the first terminal A and the second terminal B to stabilize the bus voltage V BUS . According to an embodiment of the present invention, the supply voltage V S is a three-phase AC voltage. According to another embodiment of the present invention, the supply voltage V S is a single-phase AC voltage. According to another embodiment of the present invention, the supply voltage V S is a DC voltage.

電壓偵測器120耦接於第一端點A以及第二端點B之間,用以偵測匯流排電壓V BUS而產生電壓偵測信號S V。根據本發明之一實施例,控制器160具有一查找表,用以將電壓偵測信號S V對應至匯流排電壓V BUS之電壓值。功率模組130根據匯流排電壓V BUS以及脈衝寬度調變信號S PWM,分別產生第一相電流i a、第二相電流i b以及第三相電流i c,其中第一相電流i a、第二相電流i b以及第三相電流i c用以驅動馬達10。 The voltage detector 120 is coupled between the first terminal A and the second terminal B to detect the bus voltage V BUS to generate a voltage detection signal S V. According to an embodiment of the present invention, the controller 160 has a look-up table for mapping the voltage detection signal S V to the voltage value of the bus voltage V BUS . The power module 130 and the bus voltage V BUS PWM signal S PWM, respectively generate a first phase currents i a, i b, and a second phase current third phase current i c, wherein a first phase current i a, The second and third phase current i b i c-phase current to drive the motor 10.

電流偵測器140用以偵測第一相電流i a、第二相電流i b以及第三相電流i c中之至少二者,而產生電流偵測信號S I。根據本發明之一實施例,當馬達10係為Y接式馬達時,電流偵測器140可僅偵測第一相電流i a、第二相電流i b以及第三相電流i c當中之其中二者,以降低系統建置成本。 The current detector 140 is used to detect at least two of the first phase current i a , the second phase current i b and the third phase current i c to generate a current detection signal S I. According to an embodiment of the present invention, when the motor 10 is a Y-connected motor, the current detector 140 can detect only one of the first phase current i a , the second phase current i b and the third phase current i c Two of them, in order to reduce the cost of system construction.

根據本發明之一實施例,電流偵測器140可偵測第一相電流i a以及第二相電流i b,而產生電流偵測信號S I。根據本發明之另一實施例,電流偵測器140可偵測第二相電流i b以及第三相電流i c,而產生電流偵測信號S I。根據本發明之另一實施例,電流偵測器140可偵測第一相電流i a以及第三相電流i c,而產生電流偵測信號S I。根據本發明之其他實施例,電流偵測器140亦可同時偵測第一相電流i a、第二相電流i b以及第三相電流i c,而產生電流偵測信號S I。為了簡化說明,以下將以電流偵測器140偵測第一相電流i a以及第二相電流i b,且對應電流偵測信號S I包括第一量測電流i am以及第二量測電流i bm為例,進行說明解釋。 According to an embodiment of the present invention, the current detector 140 can detect the first phase current i a and the second phase current i b to generate a current detection signal S I. According to another embodiment of the present invention, a current detector 140 can detect phase currents of the second and third phase current i b i c, to generate a current detecting signal S I. According to another embodiment of the present invention, a current detector 140 can detect phase currents i a first and third phase current i c, to generate a current detecting signal S I. According to other embodiments of the present invention, the current detector 140 can also detect the first phase current i a , the second phase current i b and the third phase current i c at the same time to generate the current detection signal S I. To simplify the description, the current detector 140 will be used to detect the first phase current i a and the second phase current i b , and the corresponding current detection signal S I includes the first measurement current i am and the second measurement current. Take i bm as an example for explanation.

根據本發明之一實施例,由於電流偵測器140具有量測誤差,因此下文中將第一相電流i a、第二相電流i b以及第三相電流i c視為用以驅動馬達10之實際電流,且將第一量測電流i am、第二量測電流i bm以及第三量測電流i cm視為電流偵測器140所偵測到之電流。如第1圖所示之實施例中,電流偵測信號S I係包括第一量測電流i am以及第二量測電流i bmAccording to an embodiment of the present invention, since the current detector 140 has a measurement error, the first phase current i a , the second phase current i b and the third phase current i c are regarded as used to drive the motor 10 hereinafter. The actual current, and the first measurement current i am , the second measurement current i bm and the third measurement current i cm are regarded as the current detected by the current detector 140. In the embodiment shown in FIG. 1, the current detection signal S I includes a first measurement current i am and a second measurement current i bm .

脈衝寬度調變控制器150根據控制器160所產生之直軸電壓V d以及交軸電壓V q,產生脈衝寬度調變信號S PWM。如第1圖所示,控制器160更包括第一控制單元161以及第二控制單元162。 The pulse width modulation controller 150 generates a pulse width modulation signal S PWM according to the direct axis voltage V d and the quadrature axis voltage V q generated by the controller 160. As shown in FIG. 1, the controller 160 further includes a first control unit 161 and a second control unit 162.

第一控制單元161可將三相電流信號座標轉換為直軸電流信號及交軸電流信號。詳細來說,第一控制單元161根據電流偵測信號S I以及馬達10旋轉之角度θ,將電流偵測器140所偵測到之第一量測電流i am以及第二量測電流i bm轉換成直軸量測電流i dm以及交軸量測電流i qm,詳細轉換過程將於下文中敘述。 The first control unit 161 can convert the three-phase current signal coordinates into a direct-axis current signal and a quadrature-axis current signal. In detail, the first control unit 161 calculates the first measurement current i am and the second measurement current i bm detected by the current detector 140 according to the current detection signal S I and the rotation angle θ of the motor 10 Converted into direct-axis measurement current i dm and quadrature-axis measurement current i qm , the detailed conversion process will be described below.

第二控制單元162可依據第一控制單元161輸入之直軸電流信號及交軸電流信號,轉換為直軸電壓信號及交軸電壓信號。詳細來說,第二控制單元162根據直軸量測電流i dm、交軸量測電流i qm以及電壓偵測信號S V,產生直軸電壓V d以及交軸電壓V q,並傳送至脈衝寬度調變控制器150,用以進一步控制功率模組130所輸出之第一相電流i a、第二相電流i b以及第三相電流i cThe second control unit 162 may convert the direct-axis current signal and the quadrature-axis current signal input by the first control unit 161 into a direct-axis voltage signal and a quadrature-axis voltage signal. In detail, the second control unit 162 generates the direct-axis voltage V d and the quadrature-axis voltage V q according to the direct-axis measurement current i dm , the quadrature-axis measurement current i qm and the voltage detection signal S V , and transmits them to the pulse The width modulation controller 150 is used to further control the first phase current i a , the second phase current i b and the third phase current i c output by the power module 130.

當電流平衡時,第一相電流i a、第二相電流i b以及第三相電流i c之總和為零,且第一量測電流i am、第二量測電流i bm以及第三量測電流i cm係如下列公式1所示,其中I S係為直流電流,I a_err以及I b_err係為直流偏位誤差,θ係為馬達10之角度:

Figure 02_image001
(公式1) When the current is balanced, the sum of the first phase current i a , the second phase current i b and the third phase current i c is zero, and the first measurement current i am , the second measurement current i bm and the third measurement The measured current i cm is shown in the following formula 1, where I S is the DC current, I a_err and I b_err are the DC offset errors, and θ is the angle of the motor 10:
Figure 02_image001
(Formula 1)

如第1圖所示,第一控制單元161根據電流偵測信號S I分別利用公式2-1以及公式2-2,將第一量測電流i am、第二量測電流i bm以及第三量測電流i cm轉換成第一量測電流i am以及第二量測電流i bm。接著,將公式1代入公式2-1以及公式2-2並分別將公式2-1以及公式2-2展開,得到公式2-3以及公式2-4。

Figure 02_image003
(公式2-1)
Figure 02_image005
(公式2-2)
Figure 02_image007
(公式2-3)
Figure 02_image009
(公式2-4) As shown in Fig. 1, the first control unit 161 uses Formula 2-1 and Formula 2-2 respectively according to the current detection signal S I to convert the first measured current i am , the second measured current i bm and the third The measured current i cm is converted into the first measured current i am and the second measured current i bm . Next, substitute formula 1 into formula 2-1 and formula 2-2 and expand formula 2-1 and formula 2-2 respectively to obtain formula 2-3 and formula 2-4.
Figure 02_image003
(Formula 2-1)
Figure 02_image005
(Formula 2-2)
Figure 02_image007
(Formula 2-3)
Figure 02_image009
(Formula 2-4)

根據本發明之一實施例,當控制器160判斷馬達10操作於穩態且馬達10之轉速為零時,控制器160根據電壓偵測信號S V以及電流偵測信號S I,計算驅控馬達10之一直流偏位誤差,其中該直流偏位誤差包括直流偏位誤差I a_err以及I b_err。根據本發明之一實施例,控制器160計算該電流偵測器140之一直流偏位誤差。根據本發明之一實施例,當控制器160判斷電流偵測器140所偵測到的第一量測電流i am以及第二量測電流i bm之電流時變量為零時,判斷馬達10係操作於穩態。前述時變量為零,係指第一量測電流i am以及第二量測電流i bm之電流數值在一特定量測時間內保持定值,不因時間變化而有電流數值的變化,確保馬達10操作於穩態。 According to an embodiment of the present invention, when the controller 160 determines that the motor 10 is operating in a steady state and the rotation speed of the motor 10 is zero, the controller 160 calculates the drive motor according to the voltage detection signal S V and the current detection signal S I One of 10 DC offset errors, where the DC offset errors include DC offset errors I a_err and I b_err . According to an embodiment of the present invention, the controller 160 calculates a DC offset error of the current detector 140. According to an embodiment of the present invention, when the controller 160 determines that the current variables of the first measurement current i am and the second measurement current i bm detected by the current detector 140 are zero, it determines that the motor 10 is Operate in steady state. The aforementioned time variable is zero, which means that the current values of the first measurement current i am and the second measurement current i bm remain constant within a specific measurement time, and the current value does not change due to time changes, ensuring that the motor 10 Operate in steady state.

根據本發明之另一實施例,當控制器160判斷直軸量測電流i dm以及交軸量測電流i qm之時變量為零時,控制器160判斷馬達10係操作於穩態。根據本發明之一實施例,當馬達10係為電梯之驅動馬達時,可利用電梯之機械剎車而使得馬達10進入一堵轉狀態,此時馬達轉速為零。 According to another embodiment of the present invention, when the controller 160 determines that the time variables of the direct-axis measurement current i dm and the quadrature-axis measurement current i qm are zero, the controller 160 determines that the motor 10 is operating in a steady state. According to an embodiment of the present invention, when the motor 10 is the driving motor of an elevator, the mechanical brake of the elevator can be used to make the motor 10 enter a locked-rotor state, at which time the motor speed is zero.

馬達10之直軸電壓V d以及交軸電壓V q之電壓方程式係如下列公式3所示,其中rs係為定子電阻:

Figure 02_image011
(公式3) The voltage equations of the direct axis voltage V d and the quadrature axis voltage V q of the motor 10 are shown in the following formula 3, where rs is the stator resistance:
Figure 02_image011
(Formula 3)

當馬達10之轉速為零且操作於穩態時,公式3中的微分項以及角速度皆為零,因此公式3可簡化為下列公式4:

Figure 02_image013
(公式4) When the rotation speed of the motor 10 is zero and it is operating in a steady state, the differential term and angular velocity in formula 3 are all zero, so formula 3 can be simplified to the following formula 4:
Figure 02_image013
(Formula 4)

直軸量測電流i dm以及交軸量測電流i qm與實際流至馬達10之直軸實際電流i d以及交軸實際電流i q之關係分別如下列公式5-1以及公式5-2所示,其中直軸實際電流i d以及交軸實際電流i q係為馬達10之實際電流於座標上的投影量,Δi dm係為直軸偏位誤差,Δi qm係為交軸偏位誤差。將公式5-1之直軸偏位誤差Δi dm以及交軸偏位誤差Δi qm移至等號另一側,即可得公式5-2。

Figure 02_image015
(公式5-1)
Figure 02_image017
(公式5-2) The relationship between the direct axis measurement current i dm and the quadrature axis measurement current i qm and the actual direct axis current i d and the quadrature axis actual current i q that actually flow to the motor 10 are as shown in the following formula 5-1 and formula 5-2, respectively It is shown that the direct-axis actual current i d and the quadrature-axis actual current i q are the projections of the actual current of the motor 10 on the coordinates, Δi dm is the direct-axis offset error, and Δi qm is the quadrature-axis offset error. Move the straight axis offset error Δi dm and quadrature axis offset error Δi qm in formula 5-1 to the other side of the equal sign, and formula 5-2 can be obtained.
Figure 02_image015
(Formula 5-1)
Figure 02_image017
(Formula 5-2)

將公式5-2帶入公式4後,可得下列公式6:

Figure 02_image019
(公式6) After incorporating formula 5-2 into formula 4, the following formula 6 can be obtained:
Figure 02_image019
(Formula 6)

根據本發明之一實施例,當控制器160計算直流偏位誤差時,首先將直軸電壓V d以及交軸電壓V q其中之一者設為零,以簡化變因及便於計算,接著再將直軸電壓V d以及交軸電壓V q之另一者設為零。為了簡化說明,以下將先針對控制器160將交軸電壓V q設為零進行說明解釋,依據本發明之一實施例,需再將直軸電壓V d設為零,並重複執行上述類似操作,先予敘明。 According to an embodiment of the present invention, when the controller 160 calculates the DC offset error, it first sets one of the direct axis voltage V d and the quadrature axis voltage V q to zero to simplify the variable and facilitate the calculation, and then The other of the direct-axis voltage V d and the quadrature-axis voltage V q is set to zero. In order to simplify the description, the following will explain and explain that the controller 160 sets the quadrature axis voltage V q to zero. According to an embodiment of the present invention, the direct axis voltage V d needs to be set to zero again, and the above similar operations are repeated. , I will state first.

根據本發明之一實施例,當控制器160將交軸電壓V q設為零時,控制器160根據電壓偵測信號S V產生第一直軸電壓V d1以及第二直軸電壓V d2,使得脈衝寬度調變控制器150對應第一直軸電壓V d1以及第二直軸電壓V d2分別產生對應的脈衝寬度調變信號S PWM,並且馬達10對應第一直軸電壓V d1產生第一直軸量測電流i dm1,對應第二直軸電壓V d2產生第二直軸量測電流i dm2。根據本發明之一實施例,第一直軸電壓V d1之電壓值以及第二直軸電壓V d2之電壓值係為不同。 According to an embodiment of the present invention, when the controller 160 sets the quadrature axis voltage V q to zero, the controller 160 generates the first straight axis voltage V d1 and the second straight axis voltage V d2 according to the voltage detection signal S V , So that the pulse width modulation controller 150 generates corresponding pulse width modulation signals S PWM corresponding to the first direct axis voltage V d1 and the second direct axis voltage V d2 , and the motor 10 generates a first corresponding to the first direct axis voltage V d1 The direct-axis measurement current i dm1 generates a second direct-axis measurement current i dm2 corresponding to the second direct-axis voltage V d2 . According to an embodiment of the present invention, the voltage value of the first direct axis voltage V d1 and the voltage value of the second direct axis voltage V d2 are different.

控制器160將第一直軸電壓V d1、第二直軸電壓V d2、第一直軸量測電流i dm1以及第二直軸量測電流i dm2代入公式6且將交軸電壓V q設為零,進行兩次電流控制以分別得到下列公式7-1以及公式7-2所示意的兩次電流的量測結果,其中V d1、V d2分別為兩次控制的直軸電壓V d的第一電壓及第二電壓,其中i dm1、i dm2分別為量測兩次的直軸的第一量測電流及第二量測電流:

Figure 02_image021
(公式7-1)
Figure 02_image023
(公式7-2) The controller 160 substitutes the first direct-axis voltage V d1 , the second direct-axis voltage V d2 , the first direct-axis measurement current i dm1 and the second direct-axis measurement current i dm2 into Equation 6 and sets the quadrature axis voltage V q to Is zero, the current control is performed twice to obtain the two current measurement results shown in the following formula 7-1 and formula 7-2 respectively, where V d1 and V d2 are the two-controlled direct-axis voltage V d respectively The first voltage and the second voltage, where i dm1 and i dm2 are the first measured current and the second measured current of the direct axis measured twice:
Figure 02_image021
(Formula 7-1)
Figure 02_image023
(Formula 7-2)

為了計算定子電阻rs,控制器160將公式7-1與公式7-2相減,而得下列公式8-1,其中V d1-V d2之值為一電壓差,其中i d1-i d2(=i dm1-i dm2)之值為一電流差。接著,再將公式8-1整理後得到下列公式8-2。如公式8-2所示,rs’係為定子電阻的估計值。

Figure 02_image025
(公式8-1)
Figure 02_image027
(公式8-2) In order to calculate the stator resistance rs, the controller 160 subtracts formula 7-1 from formula 7-2 to obtain the following formula 8-1, where the value of V d1 -V d2 is a voltage difference, where i d1 -i d2 ( =i dm1 -i dm2 ) is a current difference. Then, after finishing formula 8-1, the following formula 8-2 is obtained. As shown in Equation 8-2, rs' is the estimated value of stator resistance.
Figure 02_image025
(Formula 8-1)
Figure 02_image027
(Formula 8-2)

接著,控制器160更將公式8-2之rs’帶入公式7-1以及公式7-2,而得下列公式9:

Figure 02_image029
(公式9) Then, the controller 160 further brings the rs' of the formula 8-2 into the formula 7-1 and the formula 7-2 to obtain the following formula 9:
Figure 02_image029
(Formula 9)

根據公式9,可求得直軸偏位誤差Δi dm係分別如下列公式10-1以及公式10-2所示:

Figure 02_image031
(公式10-1)
Figure 02_image033
(公式10-2) According to formula 9, the linear axis deviation error Δi dm can be obtained as shown in the following formula 10-1 and formula 10-2:
Figure 02_image031
(Formula 10-1)
Figure 02_image033
(Formula 10-2)

根據本發明之一實施例,直軸偏位誤差Δi dm可為公式10-1以及公式10-2其中之任一者。根據本發明之另一實施例,直軸偏位誤差Δi dm可為公式10-1以及公式10-2之平均值。 According to an embodiment of the present invention, the direct axis deviation Δi dm can be any one of formula 10-1 and formula 10-2. According to another embodiment of the present invention, the direct axis deviation Δi dm may be the average value of formula 10-1 and formula 10-2.

同樣的,如同前述,控制器160反過來再將直軸電壓V d設為零,並且根據電壓偵測信號S V分別產生第一交軸電壓V q1以及第二交軸電壓V q2,同時電流偵測器140對應第一交軸電壓V q1偵測到第一交軸量測電流i qm1,對應第二交軸電壓V q2偵測到第二交軸量測電流i qm2。根據本發明之一實施例,第一交軸電壓V q1之電壓值以及第二交軸電壓V q2之電壓值係為不同。 Similarly, as mentioned above, the controller 160 in turn sets the direct axis voltage V d to zero, and generates the first quadrature axis voltage V q1 and the second quadrature axis voltage V q2 according to the voltage detection signal S V , and the current The detector 140 detects the first quadrature axis measurement current i qm1 corresponding to the first quadrature axis voltage V q1 , and detects the second quadrature axis measurement current i qm2 corresponding to the second quadrature axis voltage V q2 . According to an embodiment of the present invention, the voltage value of the first quadrature axis voltage V q1 and the voltage value of the second quadrature axis voltage V q2 are different.

接著,控制器160利用公式7-1至公式10-2所述之相同方式,計算交軸偏位誤差Δi qm如下列公式11-1以及公式11-2所示:

Figure 02_image035
(公式11-1)
Figure 02_image037
(公式11-2) Next, the controller 160 uses the same method as described in formula 7-1 to formula 10-2 to calculate the quadrature axis deviation Δi qm as shown in the following formula 11-1 and formula 11-2:
Figure 02_image035
(Formula 11-1)
Figure 02_image037
(Formula 11-2)

根據本發明之一實施例,交軸偏位誤差Δi qm可為公式11-1以及公式11-2其中之任一者。根據本發明之另一實施例,交軸偏位誤差Δi qm可為公式11-1以及公式11-2之平均值。 According to an embodiment of the present invention, the quadrature axis misalignment error Δi qm can be any one of formula 11-1 and formula 11-2. According to another embodiment of the present invention, the quadrature axis misalignment error Δi qm can be the average value of formula 11-1 and formula 11-2.

回到公式2-3以及公式2-4,由於I a_err以及I b_err係為馬達之直流偏位誤差分別於A、B相的投影,因此直軸偏位誤差Δi dm以及交軸偏位誤差Δi qm與I a_err以及I b_err之關係係如下列公式12所示:

Figure 02_image039
(公式12) Returning to formula 2-3 and formula 2-4, since I a_err and I b_err are the projections of the motor's DC offset error on the phases A and B, respectively, the direct axis offset error Δi dm and the quadrature axis offset error Δi The relationship between qm and I a_err and I b_err is shown in the following formula 12:
Figure 02_image039
(Formula 12)

由於公式10-1以及公式10-2計算出直軸偏位誤差Δi dm,公式11-1以及公式11-2計算出交軸偏位誤差Δi qm,可將直軸偏位誤差Δi dm以及交軸偏位誤差Δi qm帶入下列公式13,計算馬達之直流偏位誤差I a_err以及I b_err

Figure 02_image041
(公式13) Since formula 10-1 and formula 10-2 calculate the direct axis deflection error Δi dm , and formula 11-1 and formula 11-2 calculate the quadrature axis deflection error Δi qm , the direct axis deflection error Δi dm and the cross The shaft offset error Δi qm is taken into the following formula 13 to calculate the DC offset error I a_err and I b_err of the motor :
Figure 02_image041
(Formula 13)

第2A-2B圖係顯示根據本發明之一實施例所述之控制方法之流程圖。以下針對第2A-2B圖之流程圖之敘述,將搭配第1圖之方塊圖,以利詳細說明。Figures 2A-2B show a flow chart of the control method according to an embodiment of the invention. The following description of the flowchart in Figures 2A-2B will be combined with the block diagram in Figure 1 for detailed description.

首先,利用第1圖之電源整流器110,將供應電壓V S轉換成匯流排電壓V BUS(步驟S201),其中匯流排電壓V BUS施加於第一端點A以及第二端點B之間,電容C耦接於第一端點A以及第二端點B之間,用以穩定匯流排電壓V BUS。根據本發明之一實施例,供應電壓V S係為三相交流電壓。根據本發明之另一實施例,供應電壓V S係為一單相交流電壓。根據本發明之另一實施例,供應電壓V S係為一直流電壓。 First, use the power rectifier 110 in Figure 1 to convert the supply voltage V S into a bus voltage V BUS (step S201), where the bus voltage V BUS is applied between the first terminal A and the second terminal B, The capacitor C is coupled between the first terminal A and the second terminal B to stabilize the bus voltage V BUS . According to an embodiment of the present invention, the supply voltage V S is a three-phase AC voltage. According to another embodiment of the present invention, the supply voltage V S is a single-phase AC voltage. According to another embodiment of the present invention, the supply voltage V S is a DC voltage.

利用電壓偵測器120,偵測匯流排電壓V BUS,而產生電壓偵測信號S V(步驟S202)。根據本發明之一實施例,控制器160具有一查找表,用以將電壓偵測信號S V對應至匯流排電壓V BUS。利用功率模組130,根據匯流排電壓V BUS以及脈衝寬度調變信號S PWM,分別產生第一相電流i a、第二相電流i b以及第三相電流i c(步驟S203),用以驅動馬達10。 The voltage detector 120 is used to detect the bus voltage V BUS to generate a voltage detection signal S V (step S202). According to an embodiment of the present invention, the controller 160 has a look-up table for mapping the voltage detection signal S V to the bus voltage V BUS . Using the power module 130, according to the bus voltage V BUS and the PWM signal S PWM, respectively generate a first phase currents i a, i b, and a second phase current third phase current i c (step S203), for Drive motor 10.

利用電流偵測器140,偵測第一相電流i a、第二相電流i b以及第三相電流i c中之至少二者,而產生電流偵測信號SI(步驟S204)。根據本發明之許多實施例,當馬達10係為Y接式馬達時,電流偵測器140可偵測第一相電流i a以及第二相電流i b、第二相電流i b以及第三相電流i c或第一相電流i a以及第三相電流i c中之任一組合,而產生電流偵測信號S I。根據本發明之其他實施例,電流偵測器140亦可同時偵測第一相電流i a、第二相電流i b以及第三相電流i c,而產生電流偵測信號S IThe current detector 140 is used to detect at least two of the first phase current i a , the second phase current i b and the third phase current i c to generate a current detection signal SI (step S204 ). According to many embodiments of the present invention, when the motor 10 is a Y-connected motor, the current detector 140 can detect the first phase current i a and the second phase current i b , the second phase current i b and the third phase current i b. a first phase current or phase currents i c i a and i c to any current in the third phase of a combination, to generate a current detecting signal S I. According to other embodiments of the present invention, the current detector 140 can also detect the first phase current i a , the second phase current i b and the third phase current i c at the same time to generate the current detection signal S I.

接著,利用控制器160根據電流偵測信號S I,產生第一軸電流以及第二軸電流(步驟S205)。根據本發明之一實施例,第一軸電流係為第1圖所示之直軸量測電流i dm,第二軸電流係為交軸量測電流i qm。根據本發明之另一實施例,第二軸電流係為第1圖所示之直軸量測電流i dm,第一軸電流係為交軸量測電流i qmNext, the controller 160 is used to generate the first axis current and the second axis current according to the current detection signal S I (step S205). According to an embodiment of the present invention, the first axis current is the direct axis measurement current i dm shown in Figure 1, and the second axis current is the quadrature axis measurement current i qm . According to another embodiment of the present invention, the second axis current is the direct axis measurement current i dm shown in Figure 1, and the first axis current is the quadrature axis measurement current i qm .

並且,利用控制器160根據電壓偵測信號S V、第一軸電流以及第二軸電流,分別產生第一軸電壓以及第二軸電壓(步驟S206)。根據本發明之一實施例,當第一軸電流係為直軸量測電流i dm且第二軸電流係為交軸量測電流i qm時,第一軸電壓係為直軸電壓V d,第二軸電壓係為交軸電壓V q。根據本發明之另一實施例,當第二軸電流係為直軸量測電流i dm且第一軸電流係為交軸量測電流i qm時,第二軸電壓係為直軸電壓V d,第一軸電壓係為交軸電壓V qIn addition, the controller 160 is used to generate the first axis voltage and the second axis voltage according to the voltage detection signal S V , the first axis current, and the second axis current (step S206 ). According to an embodiment of the present invention, when the first axis current system is the direct axis measurement current i dm and the second axis current system is the quadrature axis measurement current i qm , the first axis voltage system is the direct axis voltage V d , The second axis voltage system is the quadrature axis voltage V q . According to another embodiment of the present invention, when the second axis current system is the direct axis measurement current i dm and the first axis current system is the quadrature axis measurement current i qm , the second axis voltage system is the direct axis voltage V d , The first axis voltage system is the quadrature axis voltage V q .

接著,更利用控制器160根據第一軸電壓以及第二軸電壓,產生脈衝寬度調變信號S PWM(步驟S207),用以控制馬達10之參數。 Then, the controller 160 is further used to generate a pulse width modulation signal S PWM according to the first axis voltage and the second axis voltage (step S207) to control the parameters of the motor 10.

控制器160根據電流偵測信號S I,判斷馬達10是否係操作於穩態(步驟S208)。根據本發明之一實施例,當第1圖之控制器160判斷電流偵測器140所偵測到的第一量測電流i am以及第二量測電流i bm之電流時變量為零時,代表馬達10係操作於穩態。根據本發明之另一實施例,當控制器160判斷直軸量測電流i dm以及交軸量測電流i qm(亦即,第一軸電流以及第二軸電流)之時變量為零時,代表馬達10係操作於穩態。根據本發明之許多實施例,控制器160判斷直軸量測電流i dm以及交軸量測電流i qm之電流數值在一特定量測時間內保持定值,不因時間變化而有電流數值的變化,故確認馬達10操作於穩態。 The controller 160 determines whether the motor 10 is operating in a steady state according to the current detection signal S I (step S208). According to an embodiment of the present invention, when the controller 160 of FIG. 1 determines that the current time variables of the first measurement current i am and the second measurement current i bm detected by the current detector 140 are zero, It means that the motor 10 is operating in a steady state. According to another embodiment of the present invention, when the controller 160 determines that the time variables of the direct axis measurement current i dm and the quadrature axis measurement current i qm (that is, the first axis current and the second axis current) are zero, It means that the motor 10 is operating in a steady state. According to many embodiments of the present invention, the controller 160 determines that the current values of the direct-axis measurement current i dm and the quadrature-axis measurement current i qm remain constant for a specific measurement time, and there is no current value due to time changes. Therefore, it is confirmed that the motor 10 is operating in a steady state.

當判斷馬達10係操作於穩態時,控制器160更判斷馬達10之轉速是否為零(步驟S209)。根據本發明之一實施例,當馬達10係為電梯之驅動馬達時,可利用電梯之機械剎車而使得馬達10進入一堵轉狀態,此時馬達轉速為零。根據本發明之許多實施例,當馬達10之轉速係為零時,代表馬達10之角度θ係為定值。When it is determined that the motor 10 is operating in a steady state, the controller 160 further determines whether the rotation speed of the motor 10 is zero (step S209). According to an embodiment of the present invention, when the motor 10 is the driving motor of an elevator, the mechanical brake of the elevator can be used to make the motor 10 enter a locked-rotor state, at which time the motor speed is zero. According to many embodiments of the present invention, when the rotation speed of the motor 10 is zero, it means that the angle θ of the motor 10 is a constant value.

當馬達10操作於穩態且馬達10之轉速也為零時,控制器160根據電壓偵測信號S V以及電流偵測信號S I,執行計算方法(步驟S210),例如計算直流偏位誤差。當步驟S208以及步驟S209任一者判斷為否時,回到步驟S203。 When the motor 10 is operating in a steady state and the rotation speed of the motor 10 is zero, the controller 160 executes the calculation method (step S210) according to the voltage detection signal S V and the current detection signal S I , such as calculating the DC offset error. When it is judged as no in step S208 and step S209, it returns to step S203.

第3圖係顯示根據本發明之一實施例所述之計算方法之流程圖。如第3圖所示之計算方法300係用以計算驅控馬達10之一直流偏位誤差,以下針對計算方法300之敘述,將搭配第1圖之方塊圖,以利詳細說明。Fig. 3 shows a flowchart of the calculation method according to an embodiment of the invention. The calculation method 300 shown in FIG. 3 is used to calculate a DC offset error of the drive control motor 10. The following description of the calculation method 300 will be combined with the block diagram in FIG. 1 for detailed description.

首先,將第二軸電壓設為零(步驟S301)。根據本發明之一實施例,第一軸電壓係為直軸電壓V d,第二軸電壓係為交軸電壓V q。根據本發明之另一實施例,第一軸電壓係為交軸電壓V q,第二軸電壓係為直軸電壓V dFirst, the second axis voltage is set to zero (step S301). According to an embodiment of the present invention, the first axis voltage system is the direct axis voltage V d , and the second axis voltage system is the quadrature axis voltage V q . According to another embodiment of the present invention, the first axis voltage system is the quadrature axis voltage V q , and the second axis voltage system is the direct axis voltage V d .

接著,進行第一次電流控制,控制器160產生第一軸第一電壓,並且對應產生第一軸第一量測電流(步驟S302)。根據本發明之一實施例,當第一軸第一電壓係為直軸電壓V d1,第一軸第一量測電流係為直軸第一量測電流i dm1。根據本發明之另一實施例,當第一軸第一電壓係為交軸電壓V q1時,第一軸第一量測電流係為交軸第一量測電流i qm1Next, the first current control is performed, and the controller 160 generates the first voltage of the first axis, and correspondingly generates the first measured current of the first axis (step S302). According to an embodiment of the present invention, when the first-axis first voltage system is the direct-axis voltage V d1 , the first-axis first measurement current system is the direct-axis first measurement current i dm1 . According to another embodiment of the present invention, when the first axis first voltage system is the quadrature axis voltage V q1 , the first axis first measured current system is the quadrature axis first measured current i qm1 .

接著,控制器160更進行第二次電流控制,產生第一軸第二電壓,並且對應產生第一軸第二量測電流(步驟S303)。根據本發明之一實施例,當第一軸第二電壓係為直軸電壓V d2,第一軸第二量測電流係為直軸第二量測電流i dm2。根據本發明之另一實施例,當第一軸第二電壓係為交軸電壓V q2時,第一軸第二量測電流係為直軸第二量測電流i qm2。需說明的是,兩次電流控制的電壓不同,亦即第一軸第一電壓與第一軸第二電壓係為不同值。 Next, the controller 160 performs a second current control to generate a second voltage of the first axis and correspondingly generate a second measured current of the first axis (step S303). According to an embodiment of the present invention, when the first axis second voltage system is the direct axis voltage V d2 , the first axis second measurement current system is the direct axis second measurement current i dm2 . According to another embodiment of the present invention, when the first axis second voltage system is the quadrature axis voltage V q2 , the first axis second measurement current system is the direct axis second measurement current i qm2 . It should be noted that the voltages of the two current controls are different, that is, the first voltage of the first axis and the second voltage of the first axis are different values.

接著,控制器160根據電壓差以及電流差,估計定子電阻(步驟S304)。根據本發明之一實施例,電壓差係為第一軸第一電壓以及第一軸第二電壓之差,電流差係為第一軸第一量測電流以及第一軸第二量測電流之差。根據本發明之一實施例,控制器160係利用公式8-2計算估計之定子電阻rs’。Next, the controller 160 estimates the stator resistance based on the voltage difference and the current difference (step S304). According to an embodiment of the present invention, the voltage difference is the difference between the first voltage of the first axis and the second voltage of the first axis, and the current difference is the difference between the first measured current of the first axis and the second measured current of the first axis difference. According to an embodiment of the present invention, the controller 160 calculates the estimated stator resistance rs' using formula 8-2.

接著,控制器160利用定子電阻、第一軸第一電壓、第一軸第一量測電流、第一軸第二電壓以及第一軸第二量測電流,計算第一軸電流之直流偏位誤差(步驟S305)。根據本發明之一實施例,當第一軸電壓係為直軸電壓V d時,控制器160係利用公式10-1以及公式10-2計算直軸偏位誤差Δi dm。根據本發明之一實施例,直軸偏位誤差Δi dm可為公式10-1以及公式10-2之任一者。根據本發明之另一實施例,直軸偏位誤差Δi dm可為公式10-1以及公式10-2之平均值。 Next, the controller 160 uses the stator resistance, the first axis first voltage, the first axis first measured current, the first axis second voltage, and the first axis second measured current to calculate the DC offset of the first axis current Error (step S305). According to an embodiment of the present invention, when the first axis voltage system is the direct axis voltage V d , the controller 160 uses formula 10-1 and formula 10-2 to calculate the direct axis deviation Δi dm . According to an embodiment of the present invention, the straight-axis misalignment error Δi dm can be any of formula 10-1 and formula 10-2. According to another embodiment of the present invention, the straight axis deviation Δi dm may be the average value of the formula 10-1 and the formula 10-2.

重複類似上述步驟S301至S305的電流控制方法,亦即,此流程中控制器160係改將第一軸電壓設為零,且利用公式11-1以及公式11-2計算第二軸電流之直流偏位誤差(步驟S306)。根據本發明之一實施例,當第一軸電壓係為直軸電壓V d時,第二軸電壓係為交軸電壓V q,控制器160係利用公式11-1以及公式11-2計算交軸偏位誤差Δi qm。根據本發明之一實施例,交軸偏位誤差Δi qm可為公式11-1以及公式11-2之任一者。根據本發明之另一實施例,交軸偏位誤差Δi qm可為公式11-1以及公式11-2之平均值。 Repeat the current control method similar to the above steps S301 to S305, that is, in this process, the controller 160 changes the first axis voltage to zero, and uses formula 11-1 and formula 11-2 to calculate the DC current of the second axis Offset error (step S306). According to an embodiment of the present invention, when the first axis voltage system is the direct axis voltage V d and the second axis voltage system is the quadrature axis voltage V q , the controller 160 uses formula 11-1 and formula 11-2 to calculate the Shaft misalignment error Δi qm . According to an embodiment of the present invention, the quadrature axis misalignment error Δi qm can be any one of formula 11-1 and formula 11-2. According to another embodiment of the present invention, the quadrature axis misalignment error Δi qm can be the average value of formula 11-1 and formula 11-2.

詳細來說,根據本發明之其他實施例,當連續重複上述步驟S301至S306,以分別得到直軸偏位誤差Δi dm以及交軸偏位誤差Δi qm時,可再將直軸偏位誤差Δi dm以及交軸偏位誤差Δi qm帶入公式13,以求得馬達之直流偏位誤差I a_err以及I b_err(步驟S307)。 In detail, according to other embodiments of the present invention, when the above steps S301 to S306 are continuously repeated to obtain the straight-axis misalignment error Δi dm and the quadrature-axis misalignment error Δi qm , the straight-axis misalignment error Δi dm and the quadrature axis offset error Δi qm are put into formula 13 to obtain the DC offset errors I a_err and I b_err of the motor (step S307).

本發明在此提出直流偏位誤差之計算方法,使得電機控制系統100可直接估計直流偏位誤差,而使得馬達的控制更加精準與可靠。The present invention proposes a method for calculating the DC offset error, so that the motor control system 100 can directly estimate the DC offset error, so that the motor control is more accurate and reliable.

以上所述為實施例的概述特徵。所屬技術領域中具有通常知識者應可以輕而易舉地利用本發明為基礎設計或調整以實行相同的目的和/或達成此處介紹的實施例的相同優點。所屬技術領域中具有通常知識者也應了解相同的配置不應背離本創作的精神與範圍,在不背離本創作的精神與範圍下他們可做出各種改變、取代和交替。說明性的方法僅表示示範性的步驟,但這些步驟並不一定要以所表示的順序執行。可另外加入、取代、改變順序和/或消除步驟以視情況而作調整,並與所揭露的實施例精神和範圍一致。The above are the summary features of the embodiment. Those with ordinary knowledge in the technical field should be able to easily use the present invention as a basis for design or adjustment to achieve the same purpose and/or achieve the same advantages of the embodiments described herein. Those with ordinary knowledge in the technical field should also understand that the same configuration should not deviate from the spirit and scope of this creation, and they can make various changes, substitutions and alterations without departing from the spirit and scope of this creation. The illustrative methods only represent exemplary steps, but these steps do not have to be performed in the order shown. Additional steps may be added, substituted, changed, and/or eliminated to adjust according to the situation and consistent with the spirit and scope of the disclosed embodiments.

10:馬達 100:電機控制系統 110:電源整流電路 120:電壓偵測器 130:功率模組 140:電流偵測器 150:脈衝寬度調變控制器 160:控制器 161:第一控制單元 162:第二控制單元 VBUS:匯流排電壓 A:第一端點 B:第二端點 C:電容 VS:供應電壓 SV:電壓偵測信號 SPWM:脈衝寬度調變信號 SI:電流偵測信號 ia:第一相電流 ib:第二相電流 ic:第三相電流 iam:第一量測電流 ibm:第二量測電流 icm:第三量測電流 Vd:直軸電壓 Vq:交軸電壓 θ:角度 S201~S210:步驟流程 300:計算方法 S301~S307:步驟流程10: Motor 100: Motor control system 110: Power rectifier circuit 120: Voltage detector 130: Power module 140: Current detector 150: Pulse width modulation controller 160: Controller 161: First control unit 162: The second control unit V BUS : bus voltage A: first terminal B: second terminal C: capacitor V S : supply voltage S V : voltage detection signal S PWM : pulse width modulation signal S I : current detection Measurement signal i a : first phase current i b : second phase current i c : third phase current i am : first measurement current i bm : second measurement current i cm : third measurement current V d : Direct axis voltage V q : Quadrature axis voltage θ: Angle S201~S210: Step flow 300: Calculation method S301~S307: Step flow

第1圖係顯示根據本發明之一實施例所述之電機控制系統之方塊圖; 第2A-2B圖係顯示根據本發明之一實施例所述之控制方法之流程圖;以及 第3圖係顯示根據本發明之一實施例所述之計算方法之流程圖。 Figure 1 shows a block diagram of a motor control system according to an embodiment of the invention; Figures 2A-2B show a flow chart of the control method according to an embodiment of the present invention; and Fig. 3 shows a flowchart of the calculation method according to an embodiment of the invention.

10:馬達 10: Motor

100:電機控制系統 100: Motor control system

110:電源整流電路 110: Power rectifier circuit

120:電壓偵測器 120: voltage detector

130:功率模組 130: Power Module

140:電流偵測器 140: current detector

150:脈衝寬度調變控制器 150: Pulse width modulation controller

160:控制器 160: Controller

161:第一控制單元 161: The first control unit

162:第二控制單元 162: second control unit

VBUS:匯流排電壓 V BUS : bus voltage

A:第一端點 A: First endpoint

B:第二端點 B: second endpoint

C:電容 C: Capacitance

VS:供應電壓 V S : supply voltage

SV:電壓偵測信號 S V : Voltage detection signal

SPWM:脈衝寬度調變信號 S PWM : Pulse width modulation signal

ia:第一相電流 i a : first phase current

ib:第二相電流 i b : second phase current

ic:第三相電流 i c : third phase current

SI:電流偵測信號 S I : Current detection signal

iam:第一量測電流 i am : the first measured current

ibm:第二量測電流 i bm : second measurement current

icm:第三量測電流 i cm : third measurement current

Vd:直軸電壓 V d : Direct axis voltage

Vq:交軸電壓 V q : quadrature axis voltage

θ:角度 θ: Angle

Claims (14)

一種電機控制系統,適用於一馬達,包括: 一電壓偵測器,偵測一匯流排電壓而產生一電壓偵測信號; 一功率模組,根據該匯流排電壓以及一脈衝寬度調變信號,分別產生一第一相電流、一第二相電流以及一第三相電流,其中該第一相電流、該第二相電流以及該第三相電流用以驅動該馬達; 一電流偵測器,用以偵測該第一相電流、該第二相電流以及該第三相電流中之至少二者,而產生一電流偵測信號;以及 一控制器,根據該電流偵測信號判斷該馬達是否操作於一穩態,當該馬達操作於該穩態,判斷該馬達之一轉速是否為零,以及當該轉速係為零時,該馬達係處於一堵轉狀態,此時該控制器根據該電壓偵測器偵測產生之該電壓偵測信號以及該電流偵測器偵測產生之該電流偵測信號,計算該馬達之一直流偏位誤差。 A motor control system suitable for a motor, including: A voltage detector detects a bus voltage and generates a voltage detection signal; A power module generates a first phase current, a second phase current, and a third phase current according to the bus voltage and a pulse width modulation signal, wherein the first phase current and the second phase current And the third phase current is used to drive the motor; A current detector for detecting at least two of the first phase current, the second phase current, and the third phase current to generate a current detection signal; and A controller determines whether the motor is operating in a steady state according to the current detection signal, when the motor is operating in the steady state, determines whether a speed of the motor is zero, and when the speed is zero, the motor Is in a locked-rotor state. At this time, the controller calculates a DC deviation of the motor based on the voltage detection signal generated by the voltage detector and the current detection signal generated by the current detector. Bit error. 如申請專利範圍第1項所述之電機控制系統,其中該控制器根據該電流偵測信號產生一第一軸電流以及一第二軸電流,並且根據該電壓偵測信號、該第一軸電流以及該第二軸電流分別產生一第一軸電壓以及一第二軸電壓。According to the motor control system described in claim 1, wherein the controller generates a first axis current and a second axis current according to the current detection signal, and according to the voltage detection signal, the first axis current And the second axis current respectively generates a first axis voltage and a second axis voltage. 如申請專利範圍第2項所述之電機控制系統,更包括: 一電源整流電路,將一供應電壓轉換成該匯流排電壓,其中該供應電壓係選自一三相交流電壓、一單相交流電壓以及一直流電壓中之任一者;以及 一脈衝寬度調變控制器,根據該第一軸電壓以及該第二軸電壓產生該脈衝寬度調變信號。 The motor control system described in item 2 of the scope of patent application also includes: A power rectifier circuit that converts a supply voltage into the busbar voltage, wherein the supply voltage is selected from any one of a three-phase AC voltage, a single-phase AC voltage, and a DC voltage; and A pulse width modulation controller generates the pulse width modulation signal according to the first axis voltage and the second axis voltage. 如申請專利範圍第3項所述之電機控制系統,其中該控制器將該第二軸電壓設為零,且進行兩次電流控制以分別產生一第一軸第一電壓以及一第一軸第二電壓至該脈衝寬度調變控制器,使得該馬達對應該第一軸第一電壓而產生一第一軸第一量測電流,以及對應該第一軸第二電壓而產生一第一軸第二量測電流,其中該控制器更根據一電壓差以及一電流差,計算一定子電阻,其中該電壓差係為該第一軸第一電壓以及該第一軸第二電壓之差,該電流差係為該第一軸第一量測電流以及該第一軸第二量測電流之差,其中該控制器更利用該定子電阻、該第一軸第一電壓、該第一軸第二電壓、該第一軸第一量測電流以及該第一軸第二量測電流,計算該第一軸之一直流偏位誤差。The motor control system described in item 3 of the scope of patent application, wherein the controller sets the second shaft voltage to zero, and performs current control twice to generate a first shaft first voltage and a first shaft second voltage. Two voltages are applied to the pulse width modulation controller, so that the motor generates a first-axis first measurement current corresponding to the first voltage of the first axis, and generates a first-axis first measurement current corresponding to the second voltage of the first axis 2. Measuring current, wherein the controller further calculates the stator resistance according to a voltage difference and a current difference, wherein the voltage difference is the difference between the first voltage of the first axis and the second voltage of the first axis, the current The difference is the difference between the first measured current of the first axis and the second measured current of the first axis, wherein the controller further uses the stator resistance, the first voltage of the first axis, and the second voltage of the first axis , The first measured current of the first axis and the second measured current of the first axis, calculating a DC offset error of the first axis. 如申請專利範圍第4項所述之電機控制系統,其中該控制器將該第一軸電壓設為零,且進行兩次電流控制以分別產生一第二軸第一電壓以及一第二軸第二電壓至該脈衝寬度調變控制器,使得該馬達對應該第二軸第一電壓而產生一第二軸第一量測電流,以及對應該第二軸第二電壓而產生一第二軸第二量測電流,其中該控制器更利用該定子電阻、該第二軸第一電壓、該第二軸第二電壓、該第二軸第一量測電流以及該第二軸第二量測電流,計算該第二軸之一直流偏位誤差。The motor control system described in item 4 of the scope of patent application, wherein the controller sets the first shaft voltage to zero, and performs current control twice to generate a second shaft first voltage and a second shaft first voltage. Two voltages are applied to the pulse width modulation controller, so that the motor generates a second axis first measurement current corresponding to the second axis first voltage, and generates a second axis first measurement current corresponding to the second axis second voltage Two measurement currents, where the controller further uses the stator resistance, the second axis first voltage, the second axis second voltage, the second axis first measurement current, and the second axis second measurement current , Calculate the DC offset error of one of the second axis. 如申請專利範圍第5項所述之電機控制系統,其中該第一軸之該直流偏位誤差與該第二軸之該直流偏位誤差用以計算該馬達之該直流偏位誤差。The motor control system described in item 5 of the scope of patent application, wherein the DC offset error of the first axis and the DC offset error of the second axis are used to calculate the DC offset error of the motor. 如申請專利範圍第1項所述之電機控制系統,其中該馬達係為一Y接式馬達,且當該馬達操作於該穩態時,該第一軸電流之一時變量以及該第二軸電流之一時變量皆為零。The motor control system described in item 1 of the scope of patent application, wherein the motor is a Y-connected motor, and when the motor is operating in the steady state, a time variable of the first shaft current and the second shaft current When one of the variables are all zero. 一種電機之控制方法,適用於一馬達,包括以下步驟: 根據一匯流排電壓以及一脈衝寬度調變信號,分別產生一第一相電流、一第二相電流以及一第三相電流,用以驅動該馬達; 偵測該匯流排電壓而產生一電壓偵測信號; 偵測該第一相電流、該第二相電流以及該第三相電流中之至少二者,而產生一電流偵測信號; 根據該電流偵測信號,判斷該馬達是否操作於一穩態; 當該馬達操作於該穩態,判斷該馬達之一轉速是否為零;以及 當該轉速為零時,該馬達係處於一堵轉狀態,此時根據偵測產生之該電壓偵測信號以及偵測產生之該電流偵測信號,執行一計算方法。 A motor control method, suitable for a motor, includes the following steps: According to a bus voltage and a pulse width modulation signal, a first phase current, a second phase current, and a third phase current are respectively generated to drive the motor; Detect the bus voltage to generate a voltage detection signal; Detecting at least two of the first phase current, the second phase current, and the third phase current to generate a current detection signal; According to the current detection signal, determine whether the motor is operating in a steady state; When the motor is operating in the steady state, judging whether a rotation speed of the motor is zero; and When the rotation speed is zero, the motor is in a locked-rotor state. At this time, a calculation method is performed according to the voltage detection signal generated by the detection and the current detection signal generated by the detection. 如申請專利範圍第8項所述之控制方法,更包括以下步驟: 根據該電流偵測信號,分別產生一第一軸電流以及一第二軸電流; 根據該電壓偵測信號、該第一軸電流以及該第二軸電流,分別產生一第一軸電壓以及一第二軸電壓;以及 根據該第一軸電壓以及該第二軸電壓產生該脈衝寬度調變信號。 The control method described in item 8 of the scope of patent application further includes the following steps: Generate a first axis current and a second axis current respectively according to the current detection signal; Generate a first axis voltage and a second axis voltage according to the voltage detection signal, the first axis current, and the second axis current; and The pulse width modulation signal is generated according to the first axis voltage and the second axis voltage. 如申請專利範圍第9項所述之控制方法,更包括步驟: 將一供應電壓轉換成該匯流排電壓,其中該供應電壓係選自一三相交流電壓、一單相交流電壓以及一直流電壓中之任一者。 For example, the control method described in item 9 of the scope of patent application further includes steps: A supply voltage is converted into the bus voltage, wherein the supply voltage is selected from any one of a three-phase AC voltage, a single-phase AC voltage, and a DC voltage. 如申請專利範圍第9項所述之控制方法,其中該計算方法包括計算該第一軸之一直流偏位誤差,包括以下步驟: 將該第二軸電壓設為零; 進行電流控制以產生一第一軸第一電壓,使得該馬達對應該第一軸第一電壓而產生一第一軸第一量測電流; 進行電流控制以產生一第一軸第二電壓,使得該馬達對應該第一軸第二電壓而產生一第一軸第二量測電流; 根據一電壓差以及一電流差,估計一定子電阻,其中該電壓差係為該第一軸第一電壓以及該第一軸第二電壓之差,該電流差係為該第一軸第一量測電流以及該第一軸第二量測電流之差;以及 利用該定子電阻、該第一軸第一電壓、該第一軸第一量測電流、該第一軸第二電壓以及該第一軸第二量測電流,計算該第一軸之該直流偏位誤差。 The control method described in item 9 of the scope of patent application, wherein the calculation method includes calculating the DC offset error of one of the first axis, including the following steps: Set the second axis voltage to zero; Performing current control to generate a first axis first voltage, so that the motor generates a first axis first measurement current corresponding to the first axis first voltage; Performing current control to generate a first axis second voltage, so that the motor generates a first axis second measurement current corresponding to the first axis second voltage; Estimate the stator resistance according to a voltage difference and a current difference, where the voltage difference is the difference between the first voltage of the first axis and the second voltage of the first axis, and the current difference is the first quantity of the first axis The difference between the measured current and the second measured current of the first axis; and Use the stator resistance, the first axis first voltage, the first axis first measured current, the first axis second voltage, and the first axis second measured current to calculate the DC offset of the first axis Bit error. 如申請專利範圍第11項所述之控制方法,其中該計算方法更包括計算該第二軸之一直流偏位誤差,包括以下步驟: 將該第一軸電壓設為零; 進行電流控制以產生一第二軸第一電壓,使得該馬達對應該第二軸第一電壓而產生一第二軸第一量測電流; 進行電流控制以產生一第二軸第二電壓,使得該馬達對應該第二軸第二電壓而產生一第二軸第二量測電流;以及 利用該定子電阻、該第二軸第一電壓、該第二軸第一量測電流、該第二軸第二電壓以及該第二軸第二量測電流,計算該第二軸之該直流偏位誤差。 The control method described in item 11 of the scope of patent application, wherein the calculation method further includes calculating a DC offset error of the second axis, including the following steps: Set the first axis voltage to zero; Performing current control to generate a second axis first voltage, so that the motor generates a second axis first measurement current corresponding to the second axis first voltage; Performing current control to generate a second axis second voltage, so that the motor generates a second axis second measurement current corresponding to the second axis second voltage; and Using the stator resistance, the second axis first voltage, the second axis first measured current, the second axis second voltage, and the second axis second measured current, calculate the DC offset of the second axis Bit error. 如申請專利範圍第12項所述之控制方法,其中該計算方法更包括步驟: 以該第一軸之該直流偏位誤差與該第二軸之該直流偏位誤差,計算該馬達之一直流偏位誤差。 As the control method described in item 12 of the scope of patent application, the calculation method further includes the steps: The DC offset error of the first axis and the DC offset error of the second axis are used to calculate a DC offset error of the motor. 如申請專利範圍第8項所述之控制方法,其中根據該電流偵測信號判斷該馬達是否係操作於該穩態之步驟包括: 判斷該第一軸電流之一時變量以及該第二軸電流之一時變量是否皆為零;以及 當該第一軸電流之該時變量以及該第二軸電流之該時變量皆為零時,判斷該馬達係操作於該穩態。 For the control method described in item 8 of the scope of patent application, the step of judging whether the motor is operating in the steady state according to the current detection signal includes: Determining whether one of the time variables of the first axis current and one of the second axis current variables are all zero; and When the time variable of the first shaft current and the time variable of the second shaft current are both zero, it is determined that the motor is operating in the steady state.
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CN1441908A (en) * 2000-07-13 2003-09-10 株式会社安川电机 Method for measuring motor constant of induction motor
CN103270691A (en) * 2010-11-01 2013-08-28 悉尼理工大学 Sensorless ac motor controller
CN106452258A (en) * 2016-11-11 2017-02-22 福建睿能科技股份有限公司 Method and device for parameter detection of three-phase induction motor
WO2018016070A1 (en) * 2016-07-22 2018-01-25 三菱電機株式会社 Motor control device

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1441908A (en) * 2000-07-13 2003-09-10 株式会社安川电机 Method for measuring motor constant of induction motor
CN103270691A (en) * 2010-11-01 2013-08-28 悉尼理工大学 Sensorless ac motor controller
WO2018016070A1 (en) * 2016-07-22 2018-01-25 三菱電機株式会社 Motor control device
CN106452258A (en) * 2016-11-11 2017-02-22 福建睿能科技股份有限公司 Method and device for parameter detection of three-phase induction motor

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