TWI711718B - Method for manufacturing hot-dipped galvanized steel sheet - Google Patents
Method for manufacturing hot-dipped galvanized steel sheet Download PDFInfo
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本發明實施方式是有關於一種鋼片之製造技術,且特別是有關於一種熱浸鍍鋅鋼片及其製造方法。 The embodiment of the present invention relates to a steel sheet manufacturing technology, and particularly relates to a hot-dip galvanized steel sheet and a manufacturing method thereof.
熱浸鍍鋅鋼片因具有高強度與高延伸率,一般常用於汽車車體的製造上,可有效降低車身重量,進而可提升汽車燃油效率。目前應用在汽車車體製造的高強度熱浸鍍鋅鋼片主要是強度等級780MPa至1180MPa的雙相鋼,其延伸率約在10%至20%。此外,有部分汽車部件則係使用強度等級780MPa的相變誘發塑性鋼,其延伸率較雙相鋼佳,可達25%。 Because of its high strength and high elongation, hot-dip galvanized steel sheets are generally used in the manufacture of automobile bodies, which can effectively reduce the weight of the car body and improve the fuel efficiency of automobiles. The high-strength hot-dip galvanized steel sheets currently used in the manufacture of automobile bodies are mainly dual-phase steels with strength grades of 780MPa to 1180MPa, with an elongation of about 10% to 20%. In addition, some auto parts use phase transformation induced plasticity steel with a strength grade of 780MPa, which has a better elongation than dual-phase steel, up to 25%.
然而,含有錳(Mn)、矽(Si)、與鋁(Al)的高強度雙向鋼與相變誘發塑性鋼的熱浸鍍鋅性不佳,為鋼鐵生產中的一個重大問題。日本的新日鐵住金株式會社針對錳-矽高強度鋼提出一種技術方案。此技術方案係對針對良好鍍鋅性的鋼材成分作了以下的規範:3-([Si]+[Mn]/10+[Al]/3)-12.5*([Al]Zn-[Mn]Zn)≧0 其中,[Si]、[Mn]、與[Al]分別為鋼材中之矽、錳、與鋁之合金含量,[Al]Zn和[Mn]Zn分別為鍍層中鋁與錳的合金含量。舉例而言,在此規範下,當鍍層不含錳時,含2.0wt%錳的鋼材中,矽含量必須限制在1.0wt%以下。此外,此技術方案將錳的含量限制在3.0wt%以下。 However, the poor hot-dip galvanizing properties of high-strength bidirectional steel containing manganese (Mn), silicon (Si), and aluminum (Al) and transformation-induced plasticity steel are a major problem in steel production. Japan's Nippon Steel & Sumikin Co., Ltd. proposed a technical proposal for manganese-silicon high-strength steel. This technical scheme has made the following specifications for the composition of steel with good galvanizing properties: 3-([Si]+[Mn]/10+[Al]/3)-12.5*([Al] Zn -[Mn] Zn )≧0 where [Si], [Mn], and [Al] are the alloy content of silicon, manganese, and aluminum in the steel respectively, [Al] Zn and [Mn] Zn are the content of aluminum and manganese in the coating, respectively Alloy content. For example, under this specification, when the coating does not contain manganese, the content of silicon in steel containing 2.0wt% manganese must be limited to 1.0wt% or less. In addition, this technical solution limits the content of manganese to less than 3.0wt%.
新日鐵住金株式會社接著又提出另一技術方案,其中熱浸鍍鋅高強度鋼材之成分範圍為0.075wt%~0.400wt%的碳(C)、0.01wt%~2.00wt%的矽、0.80wt%~3.50wt%的錳、與0.001wt%~2.00wt%的鋁,且此熱浸鍍鋅高強度鋼材之抗拉強度高於900MPa。此熱浸鍍鋅高強度鋼材之特色為鋼材中含有3.0%以上的高碳殘留沃斯田鐵,晶粒粒徑細小(<2μm)。此技術方案在退火製程中利用先氧化後還原的方式,以避免選擇性氧化物的產生。此外,在鋼帶進入鋅槽之前施加少量伸張應力(5MPa~100MPa)與小輥徑(800mm)彎曲,以破壞表面生成之連續純鐵還原層,避免純鐵還原層導致鍍鋅層在成形加工時剝離。 Nippon Steel & Sumikin Co., Ltd. then put forward another technical proposal, in which the composition range of hot-dip galvanized high-strength steel is 0.075wt%~0.400wt% carbon (C), 0.01wt%~2.00wt% silicon, 0.80wt% wt%~3.50wt% manganese and 0.001wt%~2.00wt% aluminum, and the tensile strength of this hot-dip galvanized high-strength steel is higher than 900MPa. The feature of this hot-dip galvanized high-strength steel is that the steel contains more than 3.0% high-carbon residual austenitic iron, and the grain size is small (<2μm). This technical solution uses the method of oxidation first and then reduction in the annealing process to avoid the generation of selective oxides. In addition, a small amount of tensile stress (5MPa~100MPa) and small roll diameter (800mm) bending are applied before the steel strip enters the zinc tank to destroy the continuous pure iron reduction layer generated on the surface and avoid the pure iron reduction layer to cause the galvanized layer to be formed.时 stripped.
新日鐵住金株式會社後來亦提出兩個技術方案,其針對含0.02wt%~0.2wt%之碳與0.15wt%~2.5wt%之錳的鋼材在熱浸鍍鋅前,先在鋼片表面施加一層電鍍鎳層前處理。 Nippon Steel & Sumitomo Metal Co., Ltd. later also proposed two technical solutions, which aimed at steels containing 0.02wt%~0.2wt% carbon and 0.15wt%~2.5wt% manganese before hot-dip galvanizing the steel sheet surface. Apply a layer of electroplated nickel pretreatment.
上述新日鐵住金株式會社所提出之技術方案基本上係針對第一代先進高強度鋼(錳+矽+鋁<5wt%)。韓國的浦項鋼鐵公司提出一種針對高強度與高延伸率之鋼材的 成分與製程的技術方案。在此技術方案中,鋼材的成分包含0.2wt%~1.5wt%的碳、10wt%~25wt%的錳、0.01wt%~3.0wt%的鋁、0.005wt%~2.0wt%的矽、<0.03wt%的磷(P)、<0.03wt%的硫(S)、與<0.040wt%的氮(N)。此技術方案之製程包含利用鋼胚再加熱溫度(SRT)為1050℃~1300℃、完軋溫度(FT)為850℃~950℃、與盤捲溫度(CT)為≦700℃所製作之熱軋板,以及經上述製程製作之冷軋板再經電鍍鋅或熱浸鍍鋅表面處理而獲得鋼板。 The technical solution proposed by Nippon Steel & Sumikin Co., Ltd. is basically for the first generation of advanced high-strength steel (manganese + silicon + aluminum <5wt%). South Korea’s Pohang Iron and Steel Co., Ltd. proposed a new type of steel for high strength and high elongation Technical solutions for ingredients and processes. In this technical solution, the composition of the steel includes 0.2wt%~1.5wt% carbon, 10wt%~25wt% manganese, 0.01wt%~3.0wt% aluminum, 0.005wt%~2.0wt% silicon, <0.03 wt% phosphorus (P), <0.03wt% sulfur (S), and <0.040wt% nitrogen (N). The process of this technical solution includes the use of steel billet reheating temperature (SRT) of 1050℃~1300℃, finishing temperature (FT) of 850℃~950℃, and coil temperature (CT) of ≦700℃. The rolled plate and the cold rolled plate produced by the above process are then subjected to electro-galvanized or hot-dip galvanized surface treatment to obtain a steel plate.
韓國延世大學(Yonsei University)提出一種針對1.0wt%~1.4wt%之碳、5.0wt%~9.0wt%之錳、與2.0wt%~8.0wt%之鉻的高強度與高延伸率鋼材的技術方案。此技術方案與上述浦項鋼鐵公司的技術方案均為全沃斯田鐵結構,且為錳含量高於5wt%的第二代與第三代先進高強度鋼。此技術方案是以雙晶誘發塑性(TWIP)機構提供高加工硬化率,且強塑積(Product of Strength and Elongation)可達30GPa%以上。而上述浦項鋼鐵公司的技術方案之強塑積可達50GPa%。 Yonsei University in South Korea proposed a technology for high-strength and high-elongation steels with 1.0wt%~1.4wt% carbon, 5.0wt%~9.0wt% manganese, and 2.0wt%~8.0wt% chromium Program. This technical solution and the above-mentioned Pohang Iron and Steel Company's technical solution are both the second-generation and third-generation advanced high-strength steels with a full-scale iron structure and a manganese content higher than 5wt%. This technical solution uses a twin crystal induced plasticity (TWIP) mechanism to provide a high work hardening rate, and the Product of Strength and Elongation can reach more than 30 GPa%. The above-mentioned Pohang Steel's technical solution has a strong plastic product of up to 50 GPa%.
日本JFE鋼鐵株式會社提出針對0.06wt%~0.4wt%之碳、1.0wt%~5.0wt%之錳、0.05wt%~2.5wt%之矽、與0.05wt%~2.5wt%之鋁的冷軋與熱浸鍍鋅鋼材的技術方案。此技術方案之特色為添加鎳(Ni)、銅(Cu)、銻(Sb)、硼(B)、與鈦(Ti)等元素,以及在退火後快速冷卻至變韌鐵區,藉以得到富含細小沃斯田鐵的結構。此技術方案所製得之鋼材的強度高於780MPa,延伸 率高於24%,且強塑積高於25GPa%。然,此技術方案並未說明熱浸鍍鋅之鋅浴成分。日本JFE鋼鐵株式會社另針對此技術方案之類似成分的鋼材提出熱浸鍍鋅製程的技術方案,其主要是利用加熱區的高速加熱(>7℃/s)與低露點(<-45℃)來抑制表面的錳與矽富化。 Japan JFE Steel Co., Ltd. proposes cold rolling for 0.06wt%~0.4wt% carbon, 1.0wt%~5.0wt% manganese, 0.05wt%~2.5wt% silicon, and 0.05wt%~2.5wt% aluminum Technical solution with hot-dip galvanized steel. The feature of this technical solution is the addition of elements such as nickel (Ni), copper (Cu), antimony (Sb), boron (B), and titanium (Ti), as well as rapid cooling to the toughened iron zone after annealing to obtain rich Contains the structure of small austenitic iron. The strength of the steel produced by this technical solution is higher than 780MPa, extending The rate is higher than 24%, and the strong plastic product is higher than 25GPa%. However, this technical solution does not specify the zinc bath composition of hot-dip galvanizing. Japan JFE Steel Co., Ltd. also proposes a hot-dip galvanizing process for steels with similar composition in this technical solution, which mainly utilizes high-speed heating (>7℃/s) and low dew point (<-45℃) in the heating zone. To suppress the enrichment of manganese and silicon on the surface.
韓國的浦項鋼鐵公司後又提出一技術方案,其針對0.03wt%~0.35wt%之碳、3.5wt%~10.0wt%之錳、0.5wt%~3.0wt%之矽、與0.15wt%~1.5wt%之鋁的冷軋與熱浸鍍鋅鋼材。此技術方案使用熱軋板退火來促進錳在沃斯田鐵的富化,所製得之鋼材的強度高於1000MPa,延伸率高於25%。然,此技術方案並未說明鍍鋅條件。 South Korea’s Pohang Iron and Steel Company later put forward a technical proposal for 0.03wt%~0.35wt% carbon, 3.5wt%~10.0wt% manganese, 0.5wt%~3.0wt% silicon, and 0.15wt%~1.5 Cold rolled and hot dip galvanized steel with wt% aluminum. This technical solution uses hot-rolled sheet annealing to promote the enrichment of manganese in austenitic iron. The strength of the produced steel is higher than 1000MPa and the elongation is higher than 25%. However, this technical solution does not specify the galvanizing conditions.
株式會社神戶製鋼所(Kobe steel)也提出一種技術方案,其針對錳含量2wt%~4wt%且矽含量低於2wt%的高強度鋼,採用先氧化再還原的方式,以在鋼材次表面形成內氧化層,藉此克服熱浸鍍鋅與合金化處理的問題。 Kobe Steel Co., Ltd. (Kobe Steel) also proposed a technical solution. For high-strength steel with a manganese content of 2wt% to 4wt% and a silicon content of less than 2wt%, the method of first oxidation and then reduction is used to form the secondary surface of the steel. The inner oxide layer overcomes the problems of hot-dip galvanizing and alloying.
根據上述技術方案可知,目前對第三代高強度鋼的開發主要仍集中在鋼片之底材成分與製程,而對熱浸鍍鋅製程尚未有太多的探討。 According to the above technical solution, the current development of the third-generation high-strength steel is still focused on the composition and manufacturing process of the steel sheet, while the hot-dip galvanizing process has not yet been discussed.
因此,本發明之一目的就是在提供一種熱浸鍍鋅鋼片及其製造方法,其將矽+鋁+錳含量控制在介於5wt%~12wt%之間,藉以確保鋼材可在最終熱處理後仍保有20%以上的殘留沃斯田鐵。在後續加工成形時,殘留沃斯 田鐵會因應變而誘發麻鐵散鐵相變態,而可使鋼材具有高延伸率與高強度。 Therefore, one of the objectives of the present invention is to provide a hot-dip galvanized steel sheet and its manufacturing method, which controls the content of silicon + aluminum + manganese between 5 wt% and 12 wt%, so as to ensure that the steel can be processed after the final heat treatment. Still retain more than 20% of the residual austenitic iron. In the subsequent processing and forming, the residual Voss Tiantie will induce the phase transformation of the scattered iron of the hemp and iron due to the strain, which can make the steel have high elongation and high strength.
本發明之另一目的是在提供一種熱浸鍍鋅鋼片及其製造方法,其在鋁含量3wt%以上的鋅浴中,對高強度鋼片進行鍍鋅操作,再於適當溫度下進行合金化處理,藉此可得到鍍覆性與附著性優異的熱浸鍍鋅合金化鍍層。 Another object of the present invention is to provide a hot-dip galvanized steel sheet and a method for manufacturing the same. The high-strength steel sheet is galvanized in a zinc bath with an aluminum content of more than 3wt%, and then alloyed at an appropriate temperature. By chemical treatment, it is possible to obtain a hot-dip galvanized alloy coating with excellent plating properties and adhesion.
根據本發明之上述目的,提出一種熱浸鍍鋅鋼片之製造方法。在此方法中,製備冷軋鋼片,其中此冷軋鋼片包含0.05wt%至0.65wt%之碳、4.0wt%至8.0wt%之錳、1.0wt%至4.0wt%之鋁、0.1wt%至2.0wt%之矽、不可避免之雜質、以及平衡量之鐵。對冷軋鋼片進行連續退火步驟,以獲得退火鋼片。將退火鋼片浸於鋅浴中進行熱浸鍍鋅步驟,以獲得鍍鋅鋼片,其中鋅浴包含3.0wt%至10.0wt%的鋁。對鍍鋅鋼片進行合金化處理,以獲得熱浸鍍鋅鋼片。 According to the above objective of the present invention, a method for manufacturing hot-dip galvanized steel sheet is proposed. In this method, a cold rolled steel sheet is prepared, wherein the cold rolled steel sheet contains 0.05wt% to 0.65wt% carbon, 4.0wt% to 8.0wt% manganese, 1.0wt% to 4.0wt% aluminum, and 0.1wt% to 2.0wt% silicon, unavoidable impurities, and a balanced amount of iron. The cold-rolled steel sheet is subjected to a continuous annealing step to obtain an annealed steel sheet. The annealed steel sheet is immersed in a zinc bath to perform a hot-dip galvanizing step to obtain a galvanized steel sheet, wherein the zinc bath contains 3.0wt% to 10.0wt% aluminum. The galvanized steel sheet is alloyed to obtain a hot-dip galvanized steel sheet.
依據本發明之一實施例,上述製備該冷軋鋼片包含製備鋼胚;對鋼胚進行熱軋製程,以獲得熱軋鋼片;對熱軋鋼片進行盤捲熱處理,以獲得熱軋鋼捲;以及對熱軋鋼捲進行冷軋製程,以獲得冷軋鋼片。 According to an embodiment of the present invention, the above-mentioned preparing the cold-rolled steel sheet includes preparing a steel billet; performing a hot rolling process on the steel billet to obtain a hot-rolled steel sheet; performing a coil heat treatment on the hot-rolled steel sheet to obtain a hot-rolled steel coil; and The hot-rolled steel coil undergoes a cold-rolling process to obtain cold-rolled steel sheets.
依據本發明之一實施例,於上述之盤捲熱處理後,熱軋鋼捲之顯微組織包含約20%以上的沃斯田鐵,且顯微組織之其餘部分為肥粒鐵。 According to an embodiment of the present invention, after the aforementioned coil heat treatment, the microstructure of the hot-rolled steel coil contains more than 20% austenitic iron, and the rest of the microstructure is fat iron.
依據本發明之一實施例,上述進行冷軋製程包含控制厚度裁減率為約20%至約70%。 According to an embodiment of the present invention, performing the cold rolling process includes controlling the thickness reduction rate of about 20% to about 70%.
依據本發明之一實施例,上述進行連續退火步驟包含控制:均溫溫度為約600℃至約750℃;退火時間為約20秒至約300秒;以及加熱區與均熱區之露點為約-40℃至約0℃。 According to an embodiment of the present invention, the above-mentioned continuous annealing step includes controlling: the soaking temperature is about 600°C to about 750°C; the annealing time is about 20 seconds to about 300 seconds; and the dew point of the heating zone and the soaking zone is about -40°C to about 0°C.
依據本發明之一實施例,於連續退火步驟與熱浸鍍鋅步驟之間,上述熱浸鍍鋅鋼片之製造方法更包含以約3℃至約50℃的冷卻速度將退火鋼片降溫至約400℃至約550℃。 According to an embodiment of the present invention, between the continuous annealing step and the hot-dip galvanizing step, the method for manufacturing the hot-dip galvanized steel sheet further includes cooling the annealed steel sheet to a cooling rate of about 3°C to about 50°C About 400°C to about 550°C.
依據本發明之一實施例,上述之鋅浴之溫度為約440℃至約500℃,且熱浸鍍鋅步驟進行約2秒至約10秒。 According to an embodiment of the present invention, the temperature of the aforementioned zinc bath is about 440° C. to about 500° C., and the hot-dip galvanizing step is performed for about 2 seconds to about 10 seconds.
依據本發明之一實施例,上述之合金化處理之溫度控制在約600℃以下,且合金化處理進行約20秒。 According to an embodiment of the present invention, the temperature of the aforementioned alloying treatment is controlled below about 600° C., and the alloying treatment is performed for about 20 seconds.
依據本發明之一實施例,上述之冷軋鋼片更包含鎳(Ni),且鎳與錳之總含量為5wt%至8.0wt%。 According to an embodiment of the present invention, the aforementioned cold rolled steel sheet further contains nickel (Ni), and the total content of nickel and manganese is 5wt% to 8.0wt%.
依據本發明之一實施例,上述之鋁與矽之總含量小於4wt%,且錳、鋁、與矽之總含量高於5wt%且低於12wt%。 According to an embodiment of the present invention, the total content of aluminum and silicon is less than 4wt%, and the total content of manganese, aluminum, and silicon is higher than 5wt% and less than 12wt%.
依據本發明之一實施例,上述之冷軋鋼片更包含鈦、釩(V)、鈮(Nb)、磷、與銅,鈦、釩、鈮、磷、與銅之含量均小於0.1wt%,且鈦、釩、鈮、磷、與銅之總含量小於0.3wt%。 According to an embodiment of the present invention, the above-mentioned cold rolled steel sheet further contains titanium, vanadium (V), niobium (Nb), phosphorus, and copper, and the contents of titanium, vanadium, niobium, phosphorus, and copper are all less than 0.1wt%, And the total content of titanium, vanadium, niobium, phosphorus, and copper is less than 0.3wt%.
根據本發明之上述目的,提出一種熱浸鍍鋅鋼片,其係利用上述任一實施例所述之熱浸鍍鋅鋼片之製造方 法所製得。此熱浸鍍鋅鋼片之表面包含合金化鍍層,此合金化鍍層由FeAl/FeZn10(δ相)/FeZn7(Γ相)所組成。 According to the above-mentioned object of the present invention, a hot-dip galvanized steel sheet is provided, which is produced by the method for manufacturing a hot-dip galvanized steel sheet described in any of the above embodiments. The surface of the hot-dip galvanized steel sheet includes an alloyed coating, and the alloyed coating is composed of FeAl/FeZn 10 (δ phase)/FeZn 7 (Γ phase).
依據本發明之一實施例,上述之FeZn7(Γ相)之厚度小於約1μm,FeZn10(δ相)在合金化鍍層中之體積分率大於約80%。 According to an embodiment of the present invention, the thickness of the aforementioned FeZn 7 (Γ phase) is less than about 1 μm, and the volume fraction of FeZn 10 (δ phase) in the alloyed coating is greater than about 80%.
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140:步驟 140: Step
為讓本發明之上述和其他目的、特徵、優點與實施例能更明顯易懂,所附圖式之說明如下:〔圖1〕係繪示依照本發明之一實施方式的一種熱浸鍍鋅鋼片之製造方法的流程圖。 In order to make the above and other objects, features, advantages and embodiments of the present invention more comprehensible, the description of the accompanying drawings is as follows: [Figure 1] shows a hot dip galvanizing according to one embodiment of the present invention Flow chart of the manufacturing method of steel sheet.
有鑑於習知技術對第三代高強度鋼之熱浸鍍鋅製程尚未有太多的探討與成果,因此本發明實施方式在此提出一種熱浸鍍鋅鋼片及其製造方法,其將矽+鋁+錳含量控制在介於5wt%~12wt%之間,藉以得到肥粒鐵與20%以上的沃斯田鐵雙相組織,且肥粒鐵與沃斯田鐵之平均粒徑小於1μm,而可製得抗拉強度高於1000MPa且延伸率高於20%之機械性質的冷軋鋼片。再於鋁含量3wt%以上的鋅浴中對此冷軋鋼片熱浸鍍鋅操作,可在鋼材與鍍鋅層之界面形成緻密的Fe3Al13相鍍鋅層,於合金化熱處理後可得到表面均勻且附著性優異的熱浸鍍鋅合金化鍍層。 In view of the fact that there have not been too many discussions and achievements on the hot-dip galvanizing process of the third-generation high-strength steel in the prior art, the embodiment of the present invention proposes a hot-dip galvanized steel sheet and a manufacturing method thereof, which combines silicon + The content of aluminum + manganese is controlled between 5wt%~12wt%, so as to obtain the dual phase structure of fertilizer grain iron and austenitic iron of more than 20%, and the average particle size of fertilizer grain iron and austenitic iron is less than 1μm, and Cold rolled steel sheet with mechanical properties with tensile strength higher than 1000MPa and elongation higher than 20% can be produced. Then hot-dip galvanizing the cold-rolled steel sheet in a zinc bath with an aluminum content of 3wt% or more can form a dense Fe 3 Al 13 phase galvanized layer at the interface between the steel and the galvanized layer, which can be obtained after alloying heat treatment Hot-dip galvanized alloy coating with uniform surface and excellent adhesion.
請參照圖1,其係繪示依照本發明之一實施方式的一種熱浸鍍鋅鋼片之製造方法的流程圖。製造熱浸鍍鋅鋼片時,可先進行步驟100,以製備冷軋鋼片。冷軋鋼片可例如包含碳、錳、鋁、矽、不可避免之雜質、以及平衡量之鐵。在一些實施例中,冷軋鋼片之成分中,錳、鋁、與矽之總含量可高於5wt%且低於12wt%,藉以確保鋼材可以在最終熱處理後獲得20%以上的殘留沃斯田鐵。由於沃斯田鐵相需要較多固溶的碳,因此若有太多的碳化物析出,將導致固溶的碳不足,致使沃斯田鐵變得不穩定,室溫下不易保留。而鋁與矽可作為抑制碳化物析出與調控鋼材之疊差能的元素。然,鋁與矽之含量過多可能會於鋼材組織中生成不想要的相,例如肥粒鐵相。因此,在一些例子中,將冷軋鋼片中之鋁與矽的總含量控制在小於4wt%。在一些示範例子中,冷軋鋼片可包含0.05wt%至0.65wt%之碳、4.0wt%至8.0wt%之錳、1.0wt%至4.0wt%之鋁、0.1wt%至2.0wt%之矽、不可避免之雜質、以及平衡量之鐵。 Please refer to FIG. 1, which shows a flow chart of a method for manufacturing a hot-dip galvanized steel sheet according to an embodiment of the present invention. When manufacturing hot-dip galvanized steel sheets, step 100 may be performed first to prepare cold-rolled steel sheets. The cold rolled steel sheet may, for example, contain carbon, manganese, aluminum, silicon, unavoidable impurities, and a balanced amount of iron. In some embodiments, the total content of manganese, aluminum, and silicon in the composition of the cold-rolled steel sheet may be higher than 5wt% and lower than 12wt%, so as to ensure that the steel can obtain more than 20% residual austin after the final heat treatment. iron. Since the austenitic iron phase requires more solid solution carbon, if too much carbide is precipitated, the solid solution carbon will be insufficient, which will make the austenitic iron unstable and difficult to retain at room temperature. Aluminum and silicon can be used as elements that inhibit the precipitation of carbides and regulate the superimposition energy of steel. However, the excessive content of aluminum and silicon may generate undesired phases in the steel structure, such as the ferrite phase. Therefore, in some cases, the total content of aluminum and silicon in the cold rolled steel sheet is controlled to be less than 4wt%. In some exemplary examples, the cold rolled steel sheet may contain 0.05wt% to 0.65wt% carbon, 4.0wt% to 8.0wt% manganese, 1.0wt% to 4.0wt% aluminum, and 0.1wt% to 2.0wt% silicon , Inevitable impurities, and the balance of iron.
在一些實施例中,冷軋鋼片中可添加鎳來作為沃斯田鐵的穩定元素。鎳與錳之總含量可例如為5.0wt%至8.0wt%。當鎳與錳之總含量低於5.0wt%時,冷軋鋼片中的沃斯田鐵相可能無法達到20%,鋼片無法獲得所需的延伸性。在一些例子中,冷軋鋼片更可添加鈦、釩、鈮、磷、與銅來作為固溶與析出強化元素,其中鈦、釩、鈮、磷、與銅之含量均小於0.1wt%,且鈦、釩、鈮、磷、與銅之總含量小於0.3wt%。 In some embodiments, nickel can be added to the cold rolled steel sheet as a stabilizing element of austenitic iron. The total content of nickel and manganese may be, for example, 5.0 wt% to 8.0 wt%. When the total content of nickel and manganese is less than 5.0wt%, the austenitic iron phase in the cold-rolled steel sheet may not reach 20%, and the steel sheet cannot obtain the required elongation. In some examples, the cold rolled steel sheet can be further added with titanium, vanadium, niobium, phosphorus, and copper as solid solution and precipitation strengthening elements, wherein the contents of titanium, vanadium, niobium, phosphorus, and copper are all less than 0.1wt%, and The total content of titanium, vanadium, niobium, phosphorus, and copper is less than 0.3wt%.
請繼續參照圖1,在一些實施例中,製備冷軋鋼片時,可先進行步驟102,以製備鋼胚。舉例而言,可利用連續鑄造製程來製作鋼胚。接下來,可進行步驟104,以對鋼胚進行熱軋製程,而獲得熱軋鋼片。接著,可進行步驟106,以對此熱軋鋼片進行盤捲熱處理,而將熱軋鋼片盤捲成熱軋鋼捲。在一些例子中,熱軋鋼捲之顯微組織包含20%以上的沃斯田鐵,且熱軋鋼捲之顯微組織的其餘部分為肥粒鐵。完成熱軋鋼片之盤捲熱處理後,可進行步驟108,以對熱軋鋼捲進行冷軋製程,而製得此冷軋鋼片。舉例而言,進行冷軋製程包含控制厚度裁減率為約20%至約70%。在一些示範例子中,可於盤捲熱處理後與進行冷軋製程之前,先對熱軋鋼捲進行酸洗處理,以去除熱軋鋼片表面的氧化層。
Please continue to refer to FIG. 1, in some embodiments, when preparing the cold-rolled steel sheet, step 102 may be performed first to prepare the steel blank. For example, a continuous casting process can be used to produce steel blanks. Next,
完成冷軋鋼片的製造後,可進行步驟110,以對冷軋鋼片進行連續退火步驟,而獲得退火鋼片。在一些例子中,對冷軋鋼片進行連續退火步驟時,可使冷軋鋼片在均溫溫度為約600℃至約750℃下進行,且退火時間為約20秒至約300秒,並將加熱區與均熱區之露點控制在約-40℃至約0℃。此外,進行連續退火時,退火氣氛中的氫含量量可為高於5%。經連續退火後,退火鋼片中具有肥粒鐵與20%以上的沃斯田鐵的雙相組織。肥粒鐵與沃斯田鐵之平均粒徑小於1μm,這樣低於平均粒徑的雙相組織可提供鋼材所需之高強度。而殘留沃斯田鐵在後續加工成形時會因應變而誘發麻鐵散鐵相變態,而可使鋼材具有高延伸率與高強度。因
此,退火鋼片可具有抗拉強度高於1000MPa,且延伸率高於20%的機械性質。
After the manufacture of the cold-rolled steel sheet is completed,
接著,在一些例子中,可選擇性地進行步驟120,以對退火鋼片進行冷卻步驟,而以約3℃至約50℃的冷卻速度將退火鋼片降溫至約400℃至約550℃。
Then, in some examples,
完成退火鋼片之冷卻後,可進行步驟130,以將退火鋼片浸於鋅浴中來進行熱浸鍍鋅步驟,而獲得鍍鋅鋼片。在一些實施例中,鋅浴包含3.0wt%至10.0wt%的鋁。當鋅浴中之鋁含量小於3.0wt%時,鋅的鍍覆效果不佳;而大於10wt%時,鍍層中的鐵鋅相比例低,非熱浸鍍鋅步驟之目的。此外,鋅浴之溫度可例如為約440℃至約500℃,且退火鋼片之熱浸鍍鋅步驟可進行約2秒至約10秒。鍍鋅鋼片主要可包含鋼材、以及鍍覆在鋼材表面上之鍍鋅層。在一些示範例子中,熱浸鍍鋅步驟可得到界面形成緻密的Fe4Al13相鍍鋅層。
After the cooling of the annealed steel sheet is completed,
發明人發現,在連續退火之退火氣氛中的氫含量高於5%,且露點介於-40℃至0℃的情況下,鋼材之表面會生成一層厚度超過100nm的緻密氧化層,此緻密氧化層主要係由一氧化錳(MnO)以及少量之含鋁與含矽的氧化物所組成。而此緻密氧化層可透過將鋅浴中之鋁含量提升至3wt%以上,利用鋁熱還原反應將緻密氧化層中的一氧化錳予以還原去除,藉此使得Fe4Al13介金屬化合物可在鐵鋅界面形成,進而可大幅提高鋅液在鋼材表面的潤濕性。 The inventor found that when the hydrogen content in the annealing atmosphere of continuous annealing is higher than 5% and the dew point is between -40°C and 0°C, a dense oxide layer with a thickness of more than 100nm will be formed on the surface of the steel. The layer is mainly composed of manganese monoxide (MnO) and a small amount of oxides containing aluminum and silicon. The dense oxide layer can increase the aluminum content in the zinc bath to more than 3wt%, and the manganese monoxide in the dense oxide layer can be reduced and removed by the thermite reduction reaction, thereby making the Fe 4 Al 13 intermetallic compound available in The formation of the iron-zinc interface can greatly improve the wettability of the zinc liquid on the steel surface.
完成熱浸鍍鋅步驟後,可進行步驟140,以對鍍鋅鋼片進行合金化處理,而製得熱浸鍍鋅鋼片。在一些例子中,進行合金化處理時,可將溫度控制在約600℃以下,且進行合金化處理約20秒。經合金化處理後,熱浸鍍鋅鋼片之表面包含合金化鍍層。舉例而言,此合金化鍍層可由FeAl/FeZn10(δ相)/FeZn7(Γ相)所組成,其中FeZn7(Γ相)最接近鋼材,FeAl在最外面,而FeZn10(δ相)則介於FeZn7(Γ相)與FeAl之間。在一些示範例子中,於合金化鍍層中,FeZn7(Γ相)之厚度小於約1μm,且FeZn10(δ相)在合金化鍍層中之體積分率大於約80%。
After the hot-dip galvanizing step is completed,
由於熱浸鍍鋅步驟時在鐵鋅界面形成之Fe4Al13介金屬化合物可大幅提升鋅液在鋼材表面的潤濕性,因此經合金化處理後,合金化鍍層之鍍覆效果佳,且合金化鍍層之附著性優異。在一些例子中,合金化鍍層厚度大於0.5mm的未鍍點密度低於1點/100mm2。此外,於合金化處理後,熱浸鍍鋅鋼片之抗拉強度可高於1000MPa,總伸長率高於20%,且強塑積高於25GPa%。 Since the Fe 4 Al 13 intermetallic compound formed at the iron-zinc interface during the hot-dip galvanizing step can greatly improve the wettability of the zinc liquid on the steel surface, the alloying coating has a good coating effect after the alloying treatment, and The alloyed coating has excellent adhesion. In some examples, the density of unplated dots with a thickness of the alloyed coating layer greater than 0.5 mm is lower than 1 dot/100 mm 2 . In addition, after the alloying treatment, the tensile strength of the hot-dip galvanized steel sheet can be higher than 1000MPa, the total elongation is higher than 20%, and the strong plastic product is higher than 25GPa%.
以下利用多個實施例與比較例,來更具體說明利用本發明之上述實施例的技術內容與功效,然其並非用以限定本發明。 The following uses a number of embodiments and comparative examples to more specifically describe the technical content and effects of the above-mentioned embodiments of the present invention, but they are not intended to limit the present invention.
比較例1之鋼材成分中包含1.5wt%錳、1.2wt%矽、與0.15wt%碳,數個實施例之鋼材成分中則包含5.7wt%錳、1.6wt%鋁、1.6wt%矽、與0.16wt%碳。比較例1與這數個實施例之鋼材經過熱軋與冷軋製程後,比較 例1在800℃退火,而實施例則分別在700℃、725℃、與750℃退火且以3℃/s、20℃/s、與50℃/s冷速冷卻後進行拉伸試驗的結果。試驗結果顯示比較例1之鋼片的抗拉強度僅為815MPa,均勻伸長率為25%,總伸長率為30%,強塑積為24GPa%。比較例1之機械性質較一般第一代先進高強度鋼佳。而這些實施例之鋼片的抗拉強度均超過1000MPa,這些實施例鋼片中之抗拉強度最高者可達1300MPa,這些實施例鋼片中總伸長量最低可為22%,總伸長量最高可達34%,因此這些實施例之鋼片的強塑積為29GPa%至37GPa%,均遠優於比較例1。 The steel composition of Comparative Example 1 contained 1.5wt% manganese, 1.2wt% silicon, and 0.15wt% carbon, and the steel composition of several examples contained 5.7wt% manganese, 1.6wt% aluminum, 1.6wt% silicon, and 0.16wt% carbon. Comparative example 1 and these several examples of steel after hot rolling and cold rolling process, compare Example 1 was annealed at 800°C, while the examples were annealed at 700°C, 725°C, and 750°C, respectively, and were subjected to tensile tests after cooling at 3°C/s, 20°C/s, and 50°C/s. . The test results show that the tensile strength of the steel sheet of Comparative Example 1 is only 815 MPa, the uniform elongation is 25%, the total elongation is 30%, and the strong plastic product is 24 GPa%. The mechanical properties of Comparative Example 1 are better than those of general first-generation advanced high-strength steels. The tensile strengths of the steel sheets in these examples are all over 1000 MPa, and the highest tensile strength of the steel sheets in these examples can reach 1300 MPa. The total elongation of the steel sheets in these examples can be at least 22% and the total elongation is the highest. It can reach 34%, so the strong plastic product of the steel sheets of these examples is 29 GPa% to 37 GPa%, which are far better than Comparative Example 1.
比較例2之鋼材成分包含5.7wt%錳、1.6wt%鋁、1.6wt%矽、與0.16wt%碳。比較例2之鋼材經熱軋製程與冷軋製程後,於800℃退火後,再經過鋁含量為0.2wt%之鋅浴的熱浸鍍鋅製程後,進行500℃之合金化處理。比較例2經合金化處理後之熱浸鍍鋅鋼片的表面出現非常多的未鍍點,且將合金鍍層予以酸洗去除後顯示鐵與鋅之界面無法生成均勻分布之鐵鋁介金屬層,這代表鍍層之附著性不佳。 The steel composition of Comparative Example 2 contained 5.7wt% manganese, 1.6wt% aluminum, 1.6wt% silicon, and 0.16wt% carbon. The steel of Comparative Example 2 was subjected to hot rolling process and cold rolling process, annealed at 800° C., and then subjected to a hot dip galvanizing process in a zinc bath with an aluminum content of 0.2 wt%, and then subjected to an alloying treatment at 500° C. Comparative Example 2 The surface of the hot-dip galvanized steel sheet after the alloying treatment has a lot of unplated spots, and after the alloy coating is removed by pickling, it shows that the interface between iron and zinc cannot form a uniformly distributed iron-aluminum intermetallic layer , This means that the adhesion of the coating is poor.
又一實施例之鋼材成分亦包含5.7wt%錳、1.6wt%鋁、1.6wt%矽、與0.16wt%碳。此實施例之鋼材經熱軋製程與冷軋製程後,於800℃退火後,再經鋁含量為4.5wt%至10wt%之鋅浴的熱浸鍍鋅製程後,進行500℃之合金化處理。此實施例之合金化熱浸鍍鋅鋼片的表面結構完整並無未鍍點,且將合金鍍層予以酸洗去除後顯示鐵與鋅之 界面生成均勻分布之鐵鋁介金屬層,這代表鍍層之附著性優異。 The steel composition of another embodiment also includes 5.7% by weight manganese, 1.6% by weight aluminum, 1.6% by weight silicon, and 0.16% by weight carbon. After hot rolling and cold rolling, the steel of this embodiment is annealed at 800°C, and then subjected to a hot-dip galvanizing process in a zinc bath with an aluminum content of 4.5wt% to 10wt%, and then alloyed at 500°C . The surface structure of the alloyed hot-dip galvanized steel sheet of this embodiment is complete and there are no unplated spots, and the alloy plating layer is pickled and removed, showing that there is a difference between iron and zinc A uniformly distributed iron-aluminum intermetallic layer is formed at the interface, which means that the adhesion of the coating is excellent.
由上述之實施方式可知,本發明之一優點就是因為本發明之實施方式係將矽+鋁+錳含量控制在介於5wt%~12wt%之間,藉以確保鋼材可在最終熱處理後仍保有20%以上的殘留沃斯田鐵。在後續加工成形時,殘留沃斯田鐵會因應變而誘發麻鐵散鐵相變態,而可使鋼材具有高延伸率與高強度。 It can be seen from the above-mentioned embodiments that one of the advantages of the present invention is that the embodiment of the present invention controls the content of silicon + aluminum + manganese to be between 5 wt% and 12 wt%, so as to ensure that the steel can still retain 20% after the final heat treatment. More than% of residual austenitic iron. In the subsequent processing and forming, the residual austenitic iron will induce the phase transformation of the hemp iron scattered iron due to the strain, which can make the steel have high elongation and high strength.
由上述之實施方式可知,本發明之另一優點就是因為本發明之實施方式係在鋁含量3wt%以上的鋅浴中,對高強度鋼片進行鍍鋅操作,再於適當溫度下進行合金化處理,藉此可得到鍍覆性與附著性優異的熱浸鍍鋅合金化鍍層。 It can be seen from the above-mentioned embodiments that another advantage of the present invention is that the embodiment of the present invention is to perform galvanizing operations on high-strength steel sheets in a zinc bath with an aluminum content of more than 3wt%, and then alloying them at an appropriate temperature By this treatment, it is possible to obtain a hot-dip galvanized alloy plating layer with excellent plating properties and adhesion.
雖然本發明已以實施例揭露如上,然其並非用以限定本發明,任何在此技術領域中具有通常知識者,在不脫離本發明之精神和範圍內,當可作各種之更動與潤飾,因此本發明之保護範圍當視後附之申請專利範圍所界定者為準。 Although the present invention has been disclosed in the above embodiments, it is not intended to limit the present invention. Anyone with ordinary knowledge in this technical field can make various changes and modifications without departing from the spirit and scope of the present invention. Therefore, the protection scope of the present invention shall be subject to those defined by the attached patent application scope.
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TW108129162A TWI711718B (en) | 2019-08-15 | 2019-08-15 | Method for manufacturing hot-dipped galvanized steel sheet |
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Citations (5)
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WO2014103279A1 (en) * | 2012-12-27 | 2014-07-03 | Jfeスチール株式会社 | Hot-dip galvanized steel sheet |
TW201430144A (en) * | 2012-12-14 | 2014-08-01 | Jfe Steel Corp | Galvanized steel sheet |
TW201536955A (en) * | 2014-03-21 | 2015-10-01 | China Steel Corp | Method for galvanizing and alloying silicon-manganese high-strength steel |
TWI651417B (en) * | 2018-08-09 | 2019-02-21 | 中國鋼鐵股份有限公司 | Hot-dipped galvanized steel sheet and method of forming the same |
TWI652355B (en) * | 2018-01-30 | 2019-03-01 | 中國鋼鐵股份有限公司 | Hot-dipped galvanized steel and method of forming the same |
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Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
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TW201430144A (en) * | 2012-12-14 | 2014-08-01 | Jfe Steel Corp | Galvanized steel sheet |
WO2014103279A1 (en) * | 2012-12-27 | 2014-07-03 | Jfeスチール株式会社 | Hot-dip galvanized steel sheet |
TW201536955A (en) * | 2014-03-21 | 2015-10-01 | China Steel Corp | Method for galvanizing and alloying silicon-manganese high-strength steel |
TWI652355B (en) * | 2018-01-30 | 2019-03-01 | 中國鋼鐵股份有限公司 | Hot-dipped galvanized steel and method of forming the same |
TWI651417B (en) * | 2018-08-09 | 2019-02-21 | 中國鋼鐵股份有限公司 | Hot-dipped galvanized steel sheet and method of forming the same |
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