TWI711485B - Method for cutting fascia in meat block and its device - Google Patents
Method for cutting fascia in meat block and its device Download PDFInfo
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Abstract
Description
本發明是有關於一種切肉的方法,尤其是一種切斷肉品中筋膜方法及其裝置。 The invention relates to a method for cutting meat, in particular to a method and a device for cutting fascia in meat.
一般肉品斷筋之方式,通常是使用捶打棒槌打整塊肉排,以將對肉筋進行切斷,避免肉排於烹煮時因肉筋緊縮而產生捲曲,並讓肉質更為鬆軟。 Generally, the way to break the tendons of meat is to use a hammer to beat the whole steak to cut off the tendons, to avoid the curling of the tendons during cooking, and to make the meat softer.
請參閱我國專利M396619,一種肉排斷筋機,是利用複數輪軸之間的間隔,及每一輪軸表面之齒狀結構,對肉排進行擠壓,以達到斷筋之效果。 Please refer to my country's patent M396619, a rib-breaking machine for meat steaks, which uses the spacing between a plurality of axles and the tooth structure on the surface of each axle to squeeze the meat steaks to achieve the effect of breaking the ribs.
但是有一些肉品之肉質已經非常柔嫩,如加以搥打或擠壓,肌肉細胞將破碎,導致肉汁流失,口感乾柴。因此針對肉質好吃但是肉排中具有筋膜之肉品,都必須以專業之切肉人員,以技術將肉品中之筋膜切斷,保留原本肉品的美味。 However, some meat products are already very tender. If beaten or squeezed, the muscle cells will be broken, resulting in loss of gravy and a dry taste. Therefore, for meat that is delicious but has fascia in the steak, it is necessary to use professional meat cutters to cut the fascia in the meat with technology to retain the original taste of the meat.
由上述說明可知,目前斷筋之技術存在下列缺點: From the above description, we can see that the current technique of breaking tendons has the following shortcomings:
一、無法以機器加工: 1. Cannot be processed by machine:
每一肉品之筋膜位置都不相同,機器無法針對肉品之筋膜進行切斷,因此必須依靠專業之切肉人員,以技術準確地對肉排中之筋膜進行切斷。 The position of the fascia of each meat product is different, and the machine cannot cut the fascia of the meat product. Therefore, it is necessary to rely on professional meat cutters to accurately cut the fascia in the meat steak.
二、無法大量加工: 2. Can not be processed in large quantities:
由於肉排中之筋膜必須以人力進行切斷,無法以機器進行斷筋,因此無法大量加工。 Since the fascia in the steak must be cut by manpower, it cannot be broken by a machine, so it cannot be processed in large quantities.
三、價格昂貴: 3. Expensive:
避開肉質纖維只針對筋膜進行切斷之加工,必須長年經驗的累積,一般只有餐廳中廚師具備斷筋的技術,要食用到此類加工肉品就必須進入餐廳,花費較高的金錢食用以斷筋之肉品。 Avoid the processing of meat fiber and only cut the fascia. It must be accumulated for many years. Generally, only the chef in the restaurant has the skill to break the tendons. If you want to eat this kind of processed meat, you must enter the restaurant, which costs higher money. Take meat with broken tendons.
因此,如何偵測肉品中筋膜之位置,並只針對筋膜進行切斷,以保留肌肉之口感,是相關技術人員亟需努力的目標。 Therefore, how to detect the position of the fascia in the meat and cut only the fascia to preserve the taste of the muscles is an urgent goal for the relevant technicians.
有鑑於此,本發明之一目的是在提供一種肉品斷筋方法,該肉品斷筋方法包含一筋膜偵測步驟、一肉品固定步驟、一肉品放置步驟,及一筋膜切斷步驟。 In view of this, one object of the present invention is to provide a method for breaking muscles of meat, which includes a fascia detection step, a meat fixing step, a meat placement step, and a fascia cutting step .
於該肉品放置步驟中,將該肉品放置於一座體單元上。 In the meat product placing step, the meat product is placed on the base unit.
於該肉品固定步驟中,固定該座體單元上之肉品。 In the meat fixing step, the meat on the base unit is fixed.
於該筋膜偵測步驟中,對一肉品進行偵測,以取得該肉品之筋膜位置。 In the fascia detection step, a meat product is detected to obtain the position of the fascia of the meat product.
於該筋膜切斷步驟中,依據該肉品之筋膜位置,控制一刀具單元以間隔切斷該肉品之筋膜 In the fascia cutting step, according to the position of the fascia of the meat product, a cutter unit is controlled to cut the fascia of the meat product at intervals
本發明的又一技術手段,是在於上述之該筋膜偵測步驟包括一攝影步驟、一灰階步驟、一二值化步驟、一雜訊消除步驟、一輪廓粗化步驟,及一座標化步驟之子步驟。 Another technical means of the present invention is that the aforementioned fascia detection step includes a photographing step, a gray scale step, a binarization step, a noise elimination step, a contour roughening step, and a standardization step. The child step of the step.
於該攝影步驟中,取得該肉品之一肉品圖像。 In the photographing step, a meat image of the meat product is obtained.
於該灰階步驟中,對該肉品圖像進行灰階計算,以取得一灰階圖像。 In the grayscale step, grayscale calculation is performed on the meat image to obtain a grayscale image.
於該二值化步驟中,對該灰階圖像進行二值化計算,以取得一二值化圖像。 In the binarization step, binarization calculation is performed on the grayscale image to obtain a binarized image.
於該雜訊消除步驟中,對該二值化圖像進行雜訊消除,以取得一雜訊消除圖像。 In the noise elimination step, noise elimination is performed on the binarized image to obtain a noise elimination image.
於該輪廓粗化步驟中,對該雜訊消除圖像進行輪廓粗化計算,以取得一輪廓粗化圖像。 In the contour coarsening step, contour coarsening calculation is performed on the noise-removed image to obtain a contour coarsened image.
於該座標化步驟中,對該二值化圖像進行座標計算,以取得至少一筋膜座標。 In the coordinate step, coordinate calculation is performed on the binary image to obtain at least one fascia coordinate.
本發明的另一技術手段,是在於上述之該筋膜偵測步驟中,對該肉品照射光線並偵測穿透該肉品之光線強度以分析該肉品之筋膜位置。 Another technical means of the present invention is that in the above-mentioned step of detecting the fascia, light is irradiated to the meat and the intensity of the light penetrating the meat is detected to analyze the position of the fascia of the meat.
本發明之另一目的是在提供一種肉品斷筋裝置,適用於對一肉品斷筋,該肉品斷筋裝置包含一技術手段,是在於上述之一偵測模組、一控制模組,及一切斷模組。 Another object of the present invention is to provide a meat tendon breaking device, which is suitable for breaking tendons of a meat product. The meat tendon breaking device includes a technical means and consists of a detection module and a control module mentioned above. , And a cutting module.
該偵測模組包括一照射單元,及一與該照射單元間隔設置之偵測單元,該照射單元對該肉品發出光線,該偵測單元偵測穿透該肉品之光線強度。 The detection module includes an irradiating unit and a detecting unit arranged at intervals from the irradiating unit, the irradiating unit emits light to the meat, and the detecting unit detects the intensity of the light penetrating the meat.
該控制模組與該偵測單元電連接,用以分析該肉品之筋膜位置。 The control module is electrically connected with the detection unit for analyzing the position of the fascia of the meat product.
該切斷模組包括一用以放置該肉品之座體單元、一與該控制模組電連接之移動單元,及至少一與該移動單元連接之刀具單元,該控制模組控制該移動單元之位置以使該刀具單元間隔切斷該肉品之筋膜。 The cutting module includes a base unit for placing the meat, a moving unit electrically connected to the control module, and at least one cutter unit connected to the moving unit, and the control module controls the moving unit The position is such that the cutter unit cuts the fascia of the meat at intervals.
本發明的再一技術手段,是在於上述之刀具單元選自於鑽肉刀、絞肉刀、水刀、刀片、剪刀,其中之一。 Another technical means of the present invention is that the above-mentioned knife unit is selected from one of a meat drill, a meat grinder, a water knife, a blade, and a scissors.
本發明的又一技術手段,是在於上述之該刀具單元具有一第一刀體、一可相對該第一刀體移動之第二刀體、一設置於一第一刀體之第一刀刃,及一設置於第二刀體之第二刀刃。 Another technical means of the present invention is that the above-mentioned cutter unit has a first cutter body, a second cutter body movable relative to the first cutter body, and a first blade provided on a first cutter body, And a second blade provided on the second blade body.
本發明的另一技術手段,是在於上述之該刀具單元具有一切斷刀體、一設置於該切斷刀體底端之切斷刀刃,及二分設於該切斷刀刃兩側之穿刺尖體。 Another technical means of the present invention is that the above-mentioned cutter unit has a cutting blade body, a cutting blade provided at the bottom end of the cutting blade body, and a piercing tip body that is provided on both sides of the cutting blade .
本發明的再一技術手段,是在於上述之該切斷模組更包括一設置於該座體單元上方之固定單元,該固定單元包括複數並列設置之上左側移動體,及複數並列設置之上右側移動體,該複數上左側移動體及該複數上右側移動體彼此間隔並界定出一上穿孔,該控制模組可分別控制該複數上左側移動體及該複數上右側移動體之位置以使該上穿孔之形狀與該肉品之筋膜形狀相配合。 Another technical means of the present invention is that the above-mentioned cutting module further includes a fixed unit disposed above the base unit, and the fixed unit includes a plurality of side-by-side moving bodies and a plurality of side-by-side moving bodies. The right moving body, the upper left moving body and the upper right moving body are spaced apart from each other and define an upper perforation. The control module can respectively control the positions of the plural upper left moving bodies and the plural upper right moving bodies to make The shape of the upper perforation matches the shape of the fascia of the meat product.
本發明的又一技術手段,是在於上述之該座體單元包括複數並列設置之下左側移動體,及複數並列設置之下右側移動體,該複數下左側移動體及該複數下右側移動體彼此間隔並界定出一下穿孔,該控制模組可分別控制該複數下左側移動體及該複數下右側移動體之位置以使該下穿孔之形狀與該肉品之筋膜形狀相配合。 Another technical means of the present invention is that the above-mentioned base unit includes a plurality of side-by-side moving bodies on the left side, and a plurality of side-by-side moving bodies on the right side, the plurality of lower left side moving bodies and the plurality of lower right side moving bodies are mutually A lower perforation is spaced and defined, and the control module can respectively control the positions of the plurality of lower left moving bodies and the plural lower right moving bodies so that the shape of the lower perforation matches the shape of the fascia of the meat product.
本發明的另一技術手段,是在於上述之肉品斷筋裝置,更包含一與該控制模組電連接之輸送模組,該控制模組控制該輸送模組搬運該肉品至該座體單元並將該肉品之筋膜放置該下穿孔之上方。 Another technical means of the present invention is that the above-mentioned meat product rib breaking device further includes a conveying module electrically connected to the control module, and the control module controls the conveying module to convey the meat to the seat body Unit and place the fascia of the meat product above the lower perforation.
本發明之有益功效在於,分析穿透肉品之光線強度可以取得肉品中筋膜分佈之位置,以控制該刀具單元只針對肉品之筋膜進行切斷,不傷害肉品之肉質,以維持肉品的美味。 The beneficial effect of the present invention is that analyzing the intensity of light penetrating the meat can obtain the position of the fascia distribution in the meat, so as to control the cutter unit to cut only the fascia of the meat without harming the meat quality of the meat to maintain The meat is delicious.
21:肉品 21: Meat
22:筋膜 22: Fascia
23:瘦肉 23: lean meat
24:加寬區域 24: widened area
3:偵測模組 3: Detection module
31:照射單元 31: Irradiation unit
32:偵測單元 32: detection unit
4:控制模組 4: Control module
5:切斷模組 5: Cut off the module
51:座體單元 51: Block unit
511:下左側移動體 511: Lower left moving body
512:下右側移動體 512: Lower right moving body
52:固定單元 52: fixed unit
521:上左側移動體 521: upper left moving body
522:上右側移動體 522: upper right moving body
53:移動單元 53: mobile unit
54:刀具單元 54: Tool unit
541:第一刀體 541: first knife body
542:第二刀體 542: second knife body
543:第一刀刃 543: First Blade
544:第二刀刃 544: Second Blade
545:切斷刀體 545: Cut off the knife body
546:切斷刀刃 546: Cut Blade
547:穿刺尖體 547: Puncture Point
6:輸送模組 6: Conveying module
901:肉品放置步驟 901: Meat placement steps
902:肉品固定步驟 902: Meat Fixing Steps
903:筋膜偵測步驟 903: Fascia Detection Step
904:筋膜切斷步驟 904: Fascia cutting step
911:攝影步驟 911: Photography Steps
912:灰階步驟 912: Grayscale steps
913:二值化步驟 913: Binarization step
914:雜訊消除步驟 914: Noise elimination steps
915:輪廓粗化步驟 915: Outline roughening step
916:座標化步驟 916: coordinate step
圖1是一裝置示意圖,為本發明一種肉品斷筋裝置之一第一較佳實施例,說明各個裝置之設置態樣;圖2是一側視剖面示意圖,說明於該第一較佳實施例中,一肉品固定於一切斷模組之態樣;圖3是一側視示意圖,說明於該第一較佳實施例中,該切斷模組之刀具單元;及圖4是一流程圖,說明於該第一較佳實施例之肉品斷筋方法;圖5是一側視示意圖,為本發明一種肉品斷筋裝置之一第二較佳實施例,說明該切斷模組之刀具單元; 圖6是一側視示意圖,說明於一移動單元中設置複數刀具單元之側視態樣;圖7是一立體示意圖,說明於該移動單元中設置複數刀具單元之立體態樣;圖8是一立體示意圖,為本發明一種肉品斷筋裝置之一第三較佳實施例,說明一切斷模組之一固定單元之立體態樣;圖9是一立體示意圖,為本發明一種肉品斷筋裝置之一第四較佳實施例,說明一肉品放置於一切斷模組之一座體單元之立體態樣;圖10是一流程圖,為本發明一種肉品斷筋裝置之一第五較佳實施例,說明該肉品斷筋方法中,一筋膜偵測步驟之子步驟;圖11是一示意圖,說明於該第五較佳實施例中之一灰階圖像;圖12是一示意圖,說明於該第五較佳實施例中之一二值化圖像;圖13是一示意圖,說明於該第五較佳實施例中之一雜訊消除圖像;及圖14是一示意圖,說明於該第五較佳實施例中之一輪廓粗化圖像。 Fig. 1 is a schematic diagram of a device, which is a first preferred embodiment of a meat-cutting device of the present invention, and illustrates the configuration of each device; Fig. 2 is a schematic side sectional view of the first preferred embodiment In the example, a meat product is fixed to a cutting module; Fig. 3 is a schematic side view illustrating the cutter unit of the cutting module in the first preferred embodiment; and Fig. 4 is a process Fig. 5 illustrates the method for breaking ribs of meat in the first preferred embodiment; Fig. 5 is a schematic side view showing a second preferred embodiment of a meat breaking device of the present invention, illustrating the cutting module The tool unit; Fig. 6 is a schematic side view illustrating the side view state of a plurality of tool units arranged in a mobile unit; Fig. 7 is a three-dimensional schematic view illustrating a three-dimensional state of multiple cutter units arranged in the mobile unit; Fig. 8 is a The three-dimensional schematic diagram is a third preferred embodiment of a meat-cutting device according to the present invention, illustrating the three-dimensional configuration of a fixing unit of a cutting module; Fig. 9 is a three-dimensional schematic diagram showing a meat-cutting device according to the present invention The fourth preferred embodiment of the device illustrates the three-dimensional state of a meat product placed in a base unit of a cutting module; FIG. 10 is a flowchart, which is the fifth comparison of a meat product muscle breaking device of the present invention A preferred embodiment illustrates the sub-step of a fascia detection step in the method for breaking muscles of meat; FIG. 11 is a schematic diagram illustrating a grayscale image in the fifth preferred embodiment; FIG. 12 is a schematic diagram, Illustrated in a binary image in the fifth preferred embodiment; FIG. 13 is a schematic diagram illustrating a noise-removed image in the fifth preferred embodiment; and FIG. 14 is a schematic diagram illustrating In the fifth preferred embodiment, a rough outline image.
有關本發明之相關申請專利特色與技術內容,在以下配合參考圖式之五個較佳實施例的詳細說明中,將可清楚地呈現。在進行詳細說明前應注意的是,類似的元件是以相同的編號來做表示。 The features and technical content of the related patent applications of the present invention will be clearly presented in the following detailed description of five preferred embodiments with reference to the drawings. Before detailed description, it should be noted that similar components are represented by the same numbers.
參閱圖1、2、3,為本發明一種肉品斷筋裝置之一第一較佳實施例,該肉品斷筋裝置適用於切斷一肉品21之筋膜22,該肉品斷筋裝置包含一偵測模組3、一控制模組4、一切斷模組5,及一輸送模組6。其中,本發明所述之筋膜22泛指該肉品21中之筋塊、筋絡等等。
Refer to Figures 1, 2, and 3, which are a first preferred embodiment of a meat muscle breaking device of the present invention. The meat muscle breaking device is suitable for cutting the
該偵測模組3包括一照射單元31,及一與該照射單元31間隔設置之偵測單元32,該照射單元31對該肉品21發出可以穿透該肉品21之光線,該偵測單元32偵測穿透該肉品21之光線強度。該控制模組4與該偵測單元32電連接,用以分析該肉品21之筋膜22位置。其中,該控制模組4為電腦裝置,可以分析該偵測單元32之偵測資訊。
The
一般來說,以強光照射該肉品21時,該肉品21中不同的組織細胞會具有不同程度的阻光效果,舉例來說,骨頭部分阻光效果較強,可以阻擋大部分的光線,肌肉細胞阻光效果一般,而筋膜22阻光效果較差,導致許多光線會由筋膜22之位置穿透,分析穿透該肉品21之光線強度就可以取得該肉品21之筋膜22位置,較佳地,該控制模組4更可以控制該照射單元31輸出之光線強度,以使用於不同種類或不同厚度之肉品21,該控制模組4還可以依據該偵測單元32之偵測資訊調整該照射單元31之光線強度,以取得最佳的偵測資訊,並正確地分析該肉品21之筋膜22位置。
Generally speaking, when the
該切斷模組5包括一用以放置該肉品21之座體單元51、一設置於該座體單元51上方之固定單元52、一與該控制模組4電連接之移動單元53,及一與該移動單元53連接之刀具單元54。
The
該控制模組4控制該移動單元53之位置以使該刀具單元54間隔切斷該肉品21之筋膜22。該控制模組4控制該輸送模組6搬運該肉品21至該座體單元51,其中,該輸送模組6為一般搬運設備,受該控制模組4之控制以移動該肉品21之位置,由於搬運肉品之技術為習知技術,於此不再詳加詳述。
The
於該第一較佳實施例,該切斷模組5之座體單元51之材質為透明玻璃,該偵測模組3之照射單元31設置於該座體單元51上方,該偵測模組3之偵測單元32設置於該座體單元51下方,實際實施時,該座體單元51可以使用其他材料,該照射單元31設置於該座體單元51下方,該偵測單元32設置於該座體單元51上方,不應以此為限。
In the first preferred embodiment, the material of the
該刀具單元54具有一第一刀體541、一可相對該第一刀體541移動之第二刀體542、一設置於一第一刀體541之第一刀刃543,及一設置於第二刀體542之第二刀刃544,該移動單元53可以控制該第一刀體541與該第二刀體542之位置,以使該第一刀刃543及該第二刀刃544進行類似剪刀之剪切模式。較佳地,該移動單元53為機械手臂,該控制模組4可以控制該移動單元53,以使該移動單元53將該刀具單元54移動至該肉品21之筋膜22上方,再將該刀具單元54往該肉品21之筋膜22移動,以使該刀具單元54穿刺該肉品21之筋膜22,該控制模組4控制該第一刀刃543及該第二刀刃544對該肉品21之筋膜22進行剪切之動作,以剪斷該肉品21之筋膜22。
The
接著該控制模組4控制該移動單元53,以使該刀具單元54間隔地切斷該肉品21之筋膜22,由於控制機械手臂移動固定之距離為習知技術,於此不再詳述。其中,該控制模組4準確控制該刀具單元54向下移動之距離,以避免該刀具單元54碰觸該座體單元51而導致該刀具單元54或該座體單元51之損壞。
Then the
本案發明人要強調的是,該刀具單元54更可以使用水刀、絞肉刀、鑽肉刀、刀片、剪刀中任一方式來切除該肉品21之筋膜22,該固定單元52可以是複數以氣壓缸或液壓缸驅動的支柱或是釘子。實際實施時,
先將該肉品21置於網狀之座體單元51上,再以複數釘子穿刺該肉品21之周邊以固定該肉品21,接著以相機(CCD,Charge-coupled Device)之偵測模組3將圖像交給該控制模組4分析以取得該肉品21之筋膜22位置,最後可利用機械手臂之移動單元53控制水刀之刀具單元54以對該肉品進行切割,以取得沒有筋膜22之肉品21。當使用水刀對該肉品21去除筋膜22時,該座體單元51可以為一網具,不應以該第一較佳實施例之舉例為限。
The inventor of the present case should emphasize that the
參閱圖4,為該第一較佳實施例之肉品斷筋方法,包含一肉品放置步驟901、一肉品固定步驟902、一筋膜偵測步驟903,及一筋膜切斷步驟904。
Referring to FIG. 4, the method for breaking muscles of meat products according to the first preferred embodiment includes a meat
於該肉品放置步驟901前,可將肉塊切片,以使該肉品21成為一片片的肉排。
Before the meat
於該肉品放置步驟901中,該控制模組4控制該輸送模組6將該肉品21放置於該座體單元51上,其中該肉品21為肉排之態樣,該肉品21放置於該座體單元51上並具有預定厚度。
In the meat
於該肉品固定步驟902中,將該切斷模組5之固定單元52移動至該座體單元51之兩側,以避開該肉品21之筋膜22位置固定該座體單元51上之肉品21。
In the meat
於該筋膜偵測步驟903中,對一肉品21進行偵測,以取得該肉品21之筋膜22位置,其中該偵測模組3之照射單元31由該切斷模組5之座體單元51下方對該肉品21發出強光,該偵測模組3之偵測單元32再由該肉品21上方偵測穿透該肉品21之光線強度,以使該控制模組4分析該肉品21之筋膜22位置。實際實施時,可使用其他筋膜22偵測技術,不應以此為限。
In the
於該筋膜切斷步驟904中,該控制模組4依據該肉品21之筋膜22位置,控制該刀具單元54之位置及動作,以間隔切斷該肉品21之筋膜22。實際實施時,可將該肉品21之筋膜22切除,讓該肉品21中不存在筋膜22,再將該肉品21可送入絞肉機,以成為沒有筋膜組織之絞肉。
In the
當於該肉品放置步驟901時,偵測該肉品21具有複數筋膜22時,重複執行該肉品放置步驟901、肉品固定步驟902、該筋膜偵測步驟903,及該筋膜切斷步驟904,以將該肉品21中之筋膜22全部切斷或剪斷。
When in the meat
參閱圖5,為本發明一種肉品斷筋裝置之一第二較佳實施例,該第二較佳實施例與該第一較佳實施例大致相同,相同之處於此不再詳述,不同之處在於,該切斷模組5包括複數刀具單元54,每一刀具單元54具有一切斷刀體545、一設置於該切斷刀體545底端之切斷刀刃546,及二分設於該切斷刀刃546兩側之穿刺尖體547。
Referring to FIG. 5, it is a second preferred embodiment of a meat rib breaking device of the present invention. The second preferred embodiment is substantially the same as the first preferred embodiment. The point is that the
該控制模組4控制該移動單元53以將該複數刀具單元54對該肉品21之筋膜22進行穿切,當該複數刀具單元54對該肉品21之筋膜22穿切時,每一刀具單元54之二穿刺尖體547會先刺入該肉品21之筋膜22,可以避免該肉品21之筋膜22的韌性導致該刀具單元54於穿切時產生滑動,並讓該切斷刀刃546可以切斷該肉品21之筋膜22。
The
配合參閱圖6、7,該切斷模組5之移動單元53設置有複數刀具單元54,且該複數刀具單元54以間隔排列之方式設置於該移動單元53上,而每一列中之複數刀具單元54彼此緊鄰,以使該刀具單元54之穿刺尖體547與鄰近之刀具單元54之穿刺尖體547彼此觸碰,並一同穿刺該肉品21之筋膜22。
6 and 7, the moving
該複數刀具單元54可相對該移動單元53移動,該移動單元53中設有可以控制該複數刀具單元54的移動位置之干涉元件(圖式未示出),該干涉元件受該控制模組4之控制,以使突伸該移動單元53之複數刀具單元54與該肉品21之筋膜22位置相配合,當該移動單元53向該肉品21移動時,突伸之複數刀具單元54可以間隔切斷該肉品21之筋膜22,該移動單元53只需下壓一次就可以間隔切斷該肉品21之筋膜22。由於控制刀具伸縮技術為一般常用之控制技術,於此不再詳加贅述。該控制模組4可依據該肉品21之筋膜22寬度控制該複數刀具單元54突伸的位置,以將該複數刀具單元54一次下壓並完成該肉品21之筋膜22切斷作業。
The plurality of
參閱圖8,為本發明一種肉品斷筋裝置之一第三較佳實施例,該第三較佳實施例與該第二較佳實施例大致相同,相同之處於此不再詳述,不同之處在於,該固定單元52包括複數並列設置之上左側移動體521,及複數並列設置之上右側移動體522,該複數上左側移動體521及該複數上右側移動體522彼此間隔並界定出一上穿孔,該控制模組4可分別控制該複數上左側移動體521及該複數上右側移動體522之位置以使該上穿孔之形狀與該肉品21之筋膜22形狀相配合。
Referring to FIG. 8, it is a third preferred embodiment of a meat rib breaking device of the present invention. The third preferred embodiment is substantially the same as the second preferred embodiment. The point is that the fixing
由於該上穿孔之形狀與該肉品21之筋膜22形狀相配合,當該固定單元52壓住該肉品21時,該上穿孔可以緊貼該肉品21之筋膜22的側邊,以讓該刀具單元54更容易由該肉品21中取出。一般肉品21是以切割之方式分割肉塊,肉塊中不易產生真空現象,因此刀具不會被肉夾住,但是本發明之刀具單元54是以穿刺的方式切斷該肉品21之筋膜22,該刀具單元54切入該肉品21後會被該肉品21之筋膜22組織緊貼,會產生真空現象因此該刀
具單元54不易由該肉品21中取出,該固定單元52可以壓住該肉品21,可使該刀具單元54容易由該肉品21中抽出。
Since the shape of the upper perforation matches the shape of the
依據該肉品21之筋膜22位置,該控制模組4控制該固定單元52之上穿孔形狀以與該肉品21之筋膜22形狀相配合,該固定單元52由上方壓住該肉品21,並使該固定單元52中之上穿孔位置對應該肉品21之筋膜22位置。
According to the position of the
參閱圖9,為本發明一種肉品斷筋裝置之一第四較佳實施例,該第四較佳實施例與該第三較佳實施例大致相同,相同之處於此不再詳述,不同之處在於,該座體單元51包括複數並列設置之下左側移動體511,及複數並列設置之下右側移動體512,該複數下左側移動體511及該複數下右側移動體512彼此間隔並界定出一下穿孔,該控制模組4可分別控制該複數下左側移動體511及該複數下右側移動體512之位置以使該下穿孔之形狀與該肉品21之筋膜22形狀相配合。
Referring to FIG. 9, it is a fourth preferred embodiment of a meat-cutting device of the present invention. The fourth preferred embodiment is substantially the same as the third preferred embodiment. The point is that the
依據該肉品21之筋膜22位置,控制該座體單元51之下穿孔形狀以與該肉品21之筋膜22形狀相配合,並於該肉品21放置於該座體單元51時使該肉品21之筋膜22位置對應該座體單元51中之下穿孔位置。其中,該控制模組4控制該輸送模組6搬運該肉品21至該座體單元51並將該肉品21之筋膜22放置該下穿孔之上方。
According to the position of the
由於該肉品21之筋膜22下方為該下穿孔,因此該控制模組4可以控制該刀具單元54穿過該肉品21,不必擔心該刀具單元54與該座體單元51發生碰觸的狀況,可以完全將該肉品21之筋膜22切斷,以使該肉品21被食用時,不會因為筋膜22的韌性導致該肉品21發生咬不斷的狀況。
Since the bottom of the
參閱圖10,為本發明一種肉品斷筋裝置之一第五較佳實施例,該第五較佳實施例與該第一較佳實施例大致相同,相同之處於此不再詳述,不同之處在於,該筋膜偵測步驟903包括一攝影步驟911、一灰階步驟912、一二值化步驟913、一雜訊消除步驟914、一輪廓粗化步驟915,及一座標化步驟916之子步驟。
Referring to FIG. 10, it is a fifth preferred embodiment of a meat rib breaking device of the present invention. The fifth preferred embodiment is substantially the same as the first preferred embodiment, and the same points will not be described in detail here. The point is that the
於該攝影步驟911中,取得該肉品21之一肉品圖像(圖式未示出),較佳地,該偵測單元32為普通相機(CCD,Charge-coupled Device),以對該肉品21進行圖像擷取(照相),以取得具有彩色像素之肉品圖像,並將該肉品圖像傳輸至該控制模組4。
In the photographing
此處可再進行像素校正,藉由該偵測單元32之CCD拍攝已知尺寸的尺規,將已知尺寸之尺規放入即可對應到每一個像素對應多少mm,便能校正肉品圖像,以供後續步驟作業,實際實施時不應以此為限。
Here you can perform pixel correction again. The CCD of the
於該第五較佳實施例,該偵測單元32取得該肉品21之表面圖像,光線不須穿透該肉品21,由於以相機取得彩色圖像之技術為一般習知技術,於此不再詳加贅述,實際實施時,也可以使用穿透光之技術來取得該肉品圖像,不應以此為限。
In the fifth preferred embodiment, the detecting
配合參閱圖11,於該灰階步驟912中,對該肉品圖像進行灰階計算,以取得一灰階圖像,該灰階圖像為一般之黑白圖像畫面,是利用不同灰階色素來呈現圖檔,因此於圖11還可以清楚分辨該肉品21之瘦肉23部分及該肉品21之筋膜22部分。實際實施時,可於該攝影步驟911中使用偵測單元32直接取得灰階圖像,不應以此為限。
With reference to FIG. 11, in the gray-
於該二值化步驟913中,對該灰階圖像進行二值化計算,以取得一二值化圖像,二值化(Binarization)是一種圖像分割的方法,可以把灰度圖像轉換成二值圖像,將大於設定之臨界灰度值的像素灰度設為灰度極大值,將小於設定之臨界灰度值的像素灰度設為灰度極小值,以實現二值化圖像。
In the
配合參閱圖12,於該第五較佳實施例,該肉品21之瘦肉23部分灰度較深,該肉品21之筋膜22部分灰度較淺,因此所取得之二值化圖像只標示出該肉品21之筋膜22部分,該肉品21之瘦肉23部分會被刪除。
With reference to FIG. 12, in the fifth preferred embodiment, the
配合參閱圖13,於該雜訊消除步驟914中,對該二值化圖像進行雜訊消除,以取得一雜訊消除圖像,由於該肉品21之瘦肉23部分會存在一些油花,是不會對食用口感產生影響,因此該二值化圖像中沒有連貫之圖案,或是較為偏遠的圖案於該控制模組4中設為雜訊,將雜訊消除可以取得該肉品21之筋膜22部分,除此之外,該筋膜22通常是以連貫之方式存在該肉品21之中,因此,不連貫之圖像設為雜訊,需進行刪除。
With reference to FIG. 13, in the
配合參閱圖14,於該輪廓粗化步驟915中,對該雜訊消除圖像進行輪廓粗化計算,以取得一輪廓粗化圖像。由於該第五較佳實施例之攝影步驟911是取得該肉品21之表面圖像,因此須將該肉品21之筋膜22區域加寬以成為一加寬區域24,可以確實取得該肉品21中存在之筋膜22位置。
With reference to FIG. 14, in the
於該座標化步驟916中,對該二值化圖像進行座標計算,以取得至少一筋膜座標(圖式未示出),該控制模組4依據該筋膜座標控制該切斷模組5,針對該肉品21之筋膜22位置進行穿切或剪切程序,以取得已斷
筋之肉品21。由於控制機械設備移動至預定座標為一般機械手臂之操控技術,於此不再詳加贅述。
In the coordinate
由上述說明可知,本發明一種肉品斷筋方法及其裝置確實具有下列功效: From the above description, it can be known that the method and device for breaking muscles of meat products of the present invention does have the following effects:
一、提升肉品的口感: 1. Improve the taste of meat:
該肉品斷筋方法及其裝置可以針對該肉品21之筋膜22進行切斷或移除,且不傷害該肉品21之肉質部分,食用之口感不會被筋膜22所影響,有效提升該肉品21之食用口感。
The method and device for breaking muscles of the meat product can cut or remove the
二、可以使刀具容易抽出該肉品: 2. The knife can easily extract the meat:
該控制模組4可以分別控制該固定單元52之複數上左側移動體521及複數上右側移動體522,以使該上穿孔與該肉品21之筋膜22相配合,當該固定單元52壓住該肉品21時,該上穿孔會剛好位於該肉品21之筋膜22旁,有助該刀具單元54容易抽出該肉品21。
The
三、可完全切斷筋膜: 3. Fascia can be completely cut off:
該控制模組4可以分別控制該座體單元51之複數下左側移動體511及複數下右側移動體512,以使該下穿孔與該肉品21之筋膜22相配合,該刀具單元54可完全切穿該肉品21以使該肉品21之筋膜22完全被切斷。
The
四、有效減少成本: 4. Effectively reduce costs:
該肉品斷筋方法及其裝置可以自動作業,以快速切斷該肉品21之筋膜22,可大量製造出已斷筋之肉品21,有效降低肉品21斷筋作業之時間及成本。
The method and device for breaking muscles of meat products can be operated automatically to quickly cut off the
綜上所述,該控制模組4藉由該偵測模組3偵測該肉品21之筋膜22位置,並控制該切斷模組5避開該肉品21之肉質部分,只間隔地切斷該肉品21之筋膜22,該輸送模組6可運送該肉品21,以自動進行該肉品21之筋膜22切斷作業,不再需要專業人士進行該肉品21之斷筋作業,可大量生產並降低加工成本,可讓一般人由市場中購買到已斷筋之肉品21,故確實可以達成本發明之目的。
To sum up, the
惟以上所述者,僅為本發明之五個較佳實施例而已,當不能以此限定本發明實施之範圍,即大凡依本發明申請專利範圍及發明說明內容所作之簡單的等效變化與修飾,皆仍屬本發明專利涵蓋之範圍內。 However, the above-mentioned are only five preferred embodiments of the present invention, and should not be used to limit the scope of implementation of the present invention, that is, simple equivalent changes and changes made in accordance with the scope of the patent application and the description of the invention Modifications are still within the scope of the invention patent.
3:偵測模組 3: Detection module
31:照射單元 31: Irradiation unit
32:偵測單元 32: detection unit
4:控制模組 4: Control module
5:切斷模組 5: Cut off the module
51:座體單元 51: Block unit
52:固定單元 52: fixed unit
53:移動單元 53: mobile unit
54:刀具單元 54: Tool unit
6:輸送模組 6: Conveying module
Claims (9)
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CN117562098A (en) * | 2024-01-15 | 2024-02-20 | 河南科技学院 | Pig small-lining separation method |
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