TWI709490B - Polarizing film and image display device - Google Patents

Polarizing film and image display device Download PDF

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TWI709490B
TWI709490B TW107118914A TW107118914A TWI709490B TW I709490 B TWI709490 B TW I709490B TW 107118914 A TW107118914 A TW 107118914A TW 107118914 A TW107118914 A TW 107118914A TW I709490 B TWI709490 B TW I709490B
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transparent layer
polarizing film
film
aforementioned
polarizer
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TW107118914A
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TW201902716A (en
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石原康隆
岸敦史
上野友德
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日商日東電工股份有限公司
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    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B5/00Optical elements other than lenses
    • G02B5/30Polarising elements
    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/133Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
    • G02F1/1333Constructional arrangements; Manufacturing methods
    • G02F1/1335Structural association of cells with optical devices, e.g. polarisers or reflectors
    • GPHYSICS
    • G09EDUCATION; CRYPTOGRAPHY; DISPLAY; ADVERTISING; SEALS
    • G09FDISPLAYING; ADVERTISING; SIGNS; LABELS OR NAME-PLATES; SEALS
    • G09F9/00Indicating arrangements for variable information in which the information is built-up on a support by selection or combination of individual elements
    • GPHYSICS
    • G09EDUCATION; CRYPTOGRAPHY; DISPLAY; ADVERTISING; SEALS
    • G09FDISPLAYING; ADVERTISING; SIGNS; LABELS OR NAME-PLATES; SEALS
    • G09F9/00Indicating arrangements for variable information in which the information is built-up on a support by selection or combination of individual elements
    • G09F9/30Indicating arrangements for variable information in which the information is built-up on a support by selection or combination of individual elements in which the desired character or characters are formed by combining individual elements
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B33/00Electroluminescent light sources
    • H05B33/02Details
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10KORGANIC ELECTRIC SOLID-STATE DEVICES
    • H10K59/00Integrated devices, or assemblies of multiple devices, comprising at least one organic light-emitting element covered by group H10K50/00
    • H10K59/80Constructional details
    • H10K59/8791Arrangements for improving contrast, e.g. preventing reflection of ambient light

Abstract

本發明係一種偏光薄膜,具有偏光件、及位於前述偏光件之兩面的第一透明層;該偏光薄膜中,前述第一透明層之飽和水分率較前述偏光件之飽和水分率更低;且前述第一透明層係作為滲透膜,發揮幫助排出前述偏光件中之水分之功能。本發明之偏光薄膜即使在高溫高濕環境下仍可抑制端部之偏光度的降低。The present invention is a polarizing film having a polarizing element and a first transparent layer located on both sides of the polarizing element; in the polarizing film, the saturated moisture content of the first transparent layer is lower than that of the polarizing element; and The first transparent layer serves as a permeable film, and plays a function of helping to discharge water in the polarizer. The polarizing film of the present invention can suppress the decrease of the polarization degree of the end part even in a high temperature and high humidity environment.

Description

偏光薄膜及影像顯示裝置Polarizing film and image display device

本發明涉及偏光薄膜。前述偏光薄膜可單獨或以積層其而成之光學薄膜的形式來形成液晶顯示裝置(LCD)、有機EL顯示裝置等影像顯示裝置。The present invention relates to a polarizing film. The aforementioned polarizing film can be used alone or in the form of a laminated optical film to form an image display device such as a liquid crystal display device (LCD) and an organic EL display device.

發明背景 液晶顯示裝置中,依據其影像形成方式,在形成液晶面板表面之玻璃基板兩側配置偏光薄膜是必要而不可或缺的。偏光薄膜一般使用的是於聚乙烯醇系薄膜與碘等二色性材料所構成之偏光件單面或兩面透過聚乙烯醇系接著劑等而貼合有保護薄膜者。BACKGROUND OF THE INVENTION In liquid crystal display devices, according to the image forming method, it is necessary and indispensable to arrange polarizing films on both sides of the glass substrate forming the surface of the liquid crystal panel. The polarizing film generally uses a polarizer composed of a polyvinyl alcohol-based film and a dichroic material such as iodine with a protective film attached to one or both sides through a polyvinyl alcohol-based adhesive or the like.

又,偏光薄膜依其使用用途或使用狀態可能會暴露於嚴酷環境下。因而要求偏光薄膜具有即使在嚴酷環境下仍可維持光學特性之耐久性。舉例而言,有文獻提議於偏光件之至少單面設置具有預定儲存彈性模數的胺甲酸乙酯樹脂(專利文獻1、2)。根據專利文獻1、2之記載,可在高溫下仍維持偏光薄膜之正交透射率。In addition, the polarizing film may be exposed to harsh environments depending on its usage or usage conditions. Therefore, the polarizing film is required to have durability that can maintain optical properties even in severe environments. For example, there are documents that propose to provide a urethane resin having a predetermined storage elastic modulus on at least one side of the polarizer (Patent Documents 1 and 2). According to the description of Patent Documents 1 and 2, the orthogonal transmittance of the polarizing film can be maintained at high temperatures.

先前技術文獻 專利文獻 專利文獻1:日本特開平11-030715號公報 專利文獻2:日本特開平11-183726號公報Prior Art Documents Patent Documents Patent Document 1: Japanese Patent Application Publication No. 11-030715 Patent Document 2: Japanese Patent Application Publication No. 11-183726

發明概要 發明欲解決之課題 又,偏光薄膜除了在高溫環境下使用之外,亦可能在高溫高濕環境下使用。已知在所述嚴酷氣體環境下,氣體環境中的水分會對偏光件的光學特性造成影響,而在偏光薄膜之端部,偏光度會大幅降低。然而,將如上述專利文獻1、2所述之胺甲酸乙酯樹脂設置於偏光件,並無法在前述偏光薄膜之端部充分抑制偏光度的降低。Summary of the Invention Problems to be Solved by the Invention In addition, polarizing films may be used in high-temperature and high-humidity environments as well as in high-temperature environments. It is known that under the severe gas environment, the moisture in the gas environment will affect the optical characteristics of the polarizer, and the polarization degree will be greatly reduced at the end of the polarizing film. However, the urethane resins described in the above-mentioned Patent Documents 1 and 2 are provided on the polarizing material, and the decrease in the degree of polarization cannot be sufficiently suppressed at the end of the aforementioned polarizing film.

本發明之目的在於提供一種偏光薄膜,其在高溫高濕環境下仍可抑制端部之偏光度降低。The object of the present invention is to provide a polarizing film, which can still suppress the decrease in the degree of polarization at the end under a high temperature and high humidity environment.

又,本發明之目的在於提供一種具有前述偏光薄膜之影像顯示裝置。Moreover, the object of the present invention is to provide an image display device with the aforementioned polarizing film.

用以解決課題之手段 經本案發明人等積極檢討,結果發現藉由下述偏光薄膜等可解決上述課題,遂完成本發明。Means to Solve the Problem The inventors of the present invention actively reviewed and found that the above-mentioned problem can be solved by the following polarizing film, and completed the present invention.

亦即,本發明係有關於一種偏光薄膜,其具有偏光件、及位於前述偏光件之兩面的第一透明層,該偏光薄膜之特徵在於: 前述第一透明層在85℃、85%R.H.下之飽和水分率較前述偏光件在85℃、85%R.H.下之飽和水分率更低; 前述第一透明層係作為滲透膜,發揮幫助排出前述偏光件中之水分之功能。That is, the present invention relates to a polarizing film having a polarizing member and a first transparent layer on both sides of the polarizing member. The polarizing film is characterized in that: the first transparent layer is at 85°C and 85% RH The saturated moisture content of the polarizer is lower than the saturated moisture content of the polarizer at 85°C and 85%RH; the first transparent layer acts as a permeable film to help discharge the moisture in the polarizer.

前述偏光薄膜中,前述第一透明層宜直接形成於偏光件上。In the aforementioned polarizing film, the aforementioned first transparent layer is preferably formed directly on the polarizing member.

前述偏光薄膜中,前述第一透明層之厚度宜為3μm以下。In the aforementioned polarizing film, the thickness of the aforementioned first transparent layer is preferably 3 μm or less.

前述偏光薄膜中,可使用含有胺甲酸乙酯預聚物的形成材之硬化物作為前述第一透明層,且該胺甲酸乙酯預聚物係異氰酸酯化合物與多元醇的反應物。前述異氰酸酯化合物宜使用選自二異氰酸甲苯酯及二苯甲烷二異氰酸酯中之至少任一種。In the aforementioned polarizing film, a cured product of a forming material containing a urethane prepolymer can be used as the first transparent layer, and the urethane prepolymer is a reaction product of an isocyanate compound and a polyol. It is preferable to use at least any one selected from the group consisting of toluene diisocyanate and diphenylmethane diisocyanate as the aforementioned isocyanate compound.

前述偏光薄膜中,前述第一透明層宜具有如下梯度分布:該第一透明層中在85℃、85%R.H.下之飽和水分濃度從前述偏光件側朝與前述偏光件相反之側逐漸降低。In the aforementioned polarizing film, the first transparent layer preferably has a gradient distribution: the saturated moisture concentration in the first transparent layer at 85° C. and 85% R.H. gradually decreases from the polarizing member side to the side opposite to the polarizing member.

前述偏光薄膜中,前述偏光件之厚度宜為10μm以下。In the aforementioned polarizing film, the thickness of the aforementioned polarizing member is preferably 10 μm or less.

前述偏光薄膜宜為:前述偏光件兩面所具有之第一透明層之至少單面的第一透明層中,於與具有前述偏光件側相反之側鄰接具有第二透明層; 前述第二透明層在85℃、85%R.H.下之飽和水分率較前述第一透明層在85℃、85%R.H.下之飽和水分率更低; 前述偏光件中之水分從前述偏光件側起依序滲透前述第一透明層、前述第二透明層。The aforementioned polarizing film is preferably: in the first transparent layer of at least one side of the first transparent layer on both sides of the polarizer, a second transparent layer is adjacent to the side opposite to the side with the polarizer; the second transparent layer The saturated moisture content at 85°C and 85% RH is lower than the saturated moisture content of the first transparent layer at 85°C and 85% RH; the moisture in the polarizing member sequentially penetrates the first transparent layer from the side of the polarizing member A transparent layer, the aforementioned second transparent layer.

前述偏光薄膜中,前述第二透明層可舉黏著劑層。In the aforementioned polarizing film, the aforementioned second transparent layer may be an adhesive layer.

又,前述偏光薄膜中,前述第二透明層可舉保護薄膜。In addition, in the polarizing film, the second transparent layer may be a protective film.

又,本發明係有關於具有前述偏光薄膜之影像顯示裝置。Furthermore, the present invention relates to an image display device having the aforementioned polarizing film.

發明效果 由於作為偏光薄膜之構成要素的偏光件係由水系材料所形成,故偏光件中易攝入氣體環境中的水分。因此,可想見當將偏光薄膜保持於高溫高濕環境下時,偏光件中的飽和水分率會上升。結果會使偏光薄膜之光學特性有降低之傾向。尤其,在高溫高濕環境下水分侵入偏光件中之侵入量多,因此可想見在偏光薄膜之端部,偏光度會大幅降低,而有發生稱為端部褪色之現象。Effects of the Invention Since the polarizer, which is a constituent element of the polarizing film, is formed of water-based materials, the polarizer can easily take in moisture in the gas environment. Therefore, it is conceivable that when the polarizing film is kept in a high temperature and high humidity environment, the saturated moisture content in the polarizing member will increase. As a result, the optical properties of the polarizing film tend to decrease. In particular, in a high-temperature and high-humidity environment, there is a large amount of moisture intruding into the polarizer. Therefore, it is conceivable that the polarization degree will be greatly reduced at the end of the polarizing film, and a phenomenon called end fading occurs.

本發明之偏光薄膜於偏光件之兩面具有第一透明層,該第一透明層係作為滲透膜,發揮幫助排出該偏光件中之水分之功能。該第一透明層在高溫高濕環境下之飽和水分率被設計成較偏光件之飽和水分率更低,因此即使氣體環境中之水分已侵入偏光件中,仍可使偏光件中之水分主動往具有較偏光件之飽和水分率更低之飽和水分率的第一透明層(滲透膜)側穿透,從而可透過該作用將偏光件中之水分排出偏光件外。如上所述,本發明之偏光薄膜具有前述第一透明層,藉此即使在高溫高濕環境下仍可抑制偏光件的飽和水分率之上升,從而可抑制偏光薄膜之端部褪色量。The polarizing film of the present invention has a first transparent layer on both sides of the polarizing member, and the first transparent layer is used as a permeable film to help discharge moisture in the polarizing member. The saturated moisture content of the first transparent layer in a high temperature and high humidity environment is designed to be lower than that of the polarizer, so even if the moisture in the gas environment has penetrated into the polarizer, the moisture in the polarizer can still be activated Penetrate to the side of the first transparent layer (permeable film) with a saturated moisture content lower than that of the polarizer, so that the moisture in the polarizer can be discharged out of the polarizer through this effect. As described above, the polarizing film of the present invention has the aforementioned first transparent layer, thereby suppressing the increase in the saturated moisture content of the polarizer even in a high-temperature and high-humidity environment, thereby suppressing the amount of fading at the ends of the polarizing film.

用以實施發明之形態 以下,邊參照圖1至圖3邊說明本發明之偏光薄膜。 本發明之偏光薄膜舉例而言,如圖1至圖3所示之偏光薄膜11,具有偏光件P、及位於該偏光件P之兩面的第一透明層1a、1b(滲透膜:係具有具可幫助水排出之功能之膜功能的層)。如圖1至圖3所示,將第一透明層1a、1b直接設置於偏光件P,可抑制偏光件在高溫高濕環境下時飽和水分率之上升,從而可抑制偏光薄膜之端部褪色,因此為佳。第一透明層1a、1b亦可僅將其中一層直接設置於偏光件P。Modes for Carrying Out the Invention Hereinafter, the polarizing film of the present invention will be described with reference to Figs. 1 to 3. For example, the polarizing film of the present invention, the polarizing film 11 shown in FIGS. 1 to 3, has a polarizing member P, and first transparent layers 1a, 1b (permeable film: having a polarizing member P) on both sides of the polarizing member P. A layer of membrane function that can help water discharge). As shown in Figures 1 to 3, the first transparent layers 1a, 1b are directly disposed on the polarizing member P, which can suppress the increase in the saturated moisture content of the polarizer under high temperature and high humidity environment, thereby preventing the end of the polarizing film from fading , So better. In the first transparent layer 1a, 1b, only one layer may be directly disposed on the polarizer P.

又,本發明之偏光薄膜舉例而言,可如圖2、圖3所示之偏光薄膜12、13,於前述偏光薄膜11之前述偏光件P兩面所具有之第一透明層1a、1b之至少單面的第一透明層1a、1b上,進一步設置第二透明層2(2a及/或2b)。圖2之偏光薄膜12係於兩面之第一透明層1a、1b中之單面的第一透明層1a上進一步設置有第二透明層之情形;而圖3之偏光薄膜13係於兩面之第一透明層11a、1b中之兩面的第一透明層1a、1b上進一步設置有第二透明層2a、2b之情形。將第二透明層2(2a及/或2b)直接設置於第一透明層1a、1b,可抑制偏光件在高溫高濕環境下的飽和水分率之上升,從而可抑制偏光薄膜之端部褪色,因此為佳。Moreover, the polarizing film of the present invention can be, for example, the polarizing films 12, 13 shown in FIGS. 2 and 3, and at least the first transparent layers 1a, 1b provided on both sides of the polarizing member P of the polarizing film 11 On the single-sided first transparent layers 1a, 1b, a second transparent layer 2 (2a and/or 2b) is further provided. The polarizing film 12 of FIG. 2 is a situation in which a second transparent layer is further provided on the first transparent layer 1a of one side of the first transparent layers 1a and 1b on both sides; and the polarizing film 13 of FIG. 3 is on the first transparent layer 1a on both sides. A situation where second transparent layers 2a and 2b are further provided on the first transparent layers 1a and 1b on both sides of a transparent layer 11a and 1b. The second transparent layer 2 (2a and/or 2b) is directly arranged on the first transparent layer 1a, 1b, which can suppress the increase in the saturated moisture content of the polarizer in a high temperature and high humidity environment, thereby preventing the end of the polarizing film from fading , So better.

另,在本發明之偏光薄膜12、13中,若使用黏著劑層來作為第二透明層2,則可於該第二透明層(黏著劑層)設置分離件。另一方面,可在本發明之偏光薄膜11至13上適當設置表面保護薄膜。In addition, in the polarizing films 12 and 13 of the present invention, if an adhesive layer is used as the second transparent layer 2, a separator can be provided on the second transparent layer (adhesive layer). On the other hand, surface protection films can be appropriately provided on the polarizing films 11 to 13 of the present invention.

<偏光件> 偏光件並無特別限定,可使用各種偏光件。作為偏光件,可舉如使聚乙烯醇系薄膜、部分縮甲醛化聚乙烯醇系薄膜、乙烯-乙酸乙烯酯共聚物系部分皂化薄膜等親水性高分子薄膜吸附碘或二色性染料之二色性物質並進行單軸延伸者,以及聚乙烯醇之脫水處理物或聚氯乙烯之脫鹽酸處理物等多烯系定向薄膜等。該等之中又以由聚乙烯醇系薄膜與碘等的二色性物質構成之偏光件較適宜。該等偏光件之厚度無特別限制,一般在80μm左右以下。<Polarizer> The polarizer is not particularly limited, and various polarizers can be used. Examples of polarizers include hydrophilic polymer films such as polyvinyl alcohol-based films, partially formalized polyvinyl alcohol-based films, and ethylene-vinyl acetate copolymer-based partially saponified films that adsorb iodine or dichroic dyes. Color materials and uniaxially stretched, and polyene-based oriented films such as dehydrated polyvinyl alcohol or dehydrated polyvinyl chloride. Among them, a polarizer composed of a dichroic substance such as a polyvinyl alcohol-based film and iodine is more suitable. The thickness of the polarizers is not particularly limited, and is generally below 80 μm.

將聚乙烯醇系薄膜用碘染色並經單軸延伸而成的偏光件可藉由例如將聚乙烯醇系薄膜浸漬於碘的水溶液中來進行染色,並延伸成原長的3~7倍來製成。亦可視需要浸漬於亦可含有硼酸或硫酸鋅、氯化鋅等之碘化鉀等的水溶液中。進一步亦可視需要在染色前將聚乙烯醇系薄膜浸漬於水中進行水洗。藉由水洗聚乙烯醇系薄膜,可洗淨聚乙烯醇系薄膜表面的污垢及抗結塊劑,除此之外也有使聚乙烯醇系薄膜膨潤從而防止染色參差等不均的效果。延伸可於以碘染色後進行,亦可一邊染色一邊延伸,又或可於延伸後以碘染色。亦可在硼酸或碘化鉀等之水溶液中或水浴中進行延伸。A polarizer formed by dyeing a polyvinyl alcohol-based film with iodine and uniaxially stretched can be dyed by, for example, immersing a polyvinyl alcohol-based film in an aqueous solution of iodine, and stretched to 3 to 7 times its original length. production. It can also be immersed in an aqueous solution containing boric acid or potassium iodide such as zinc sulfate, zinc chloride, etc., if necessary. Furthermore, if necessary, the polyvinyl alcohol-based film may be immersed in water for washing before dyeing. By washing the polyvinyl alcohol-based film with water, the dirt and anti-caking agent on the surface of the polyvinyl alcohol-based film can be cleaned. In addition, it also has the effect of swelling the polyvinyl alcohol-based film to prevent uneven dyeing. The extension may be performed after dyeing with iodine, or it may be extended while dyeing, or it may be dyed with iodine after extension. It can also be extended in aqueous solutions such as boric acid or potassium iodide or in a water bath.

本發明可使用厚度10μm以下的偏光件。從薄型化的觀點來看,偏光件厚度宜為8μm以下,較宜為7μm以下,更宜為6μm以下。另一方面,偏光件厚度為2μm以上,更宜為3μm以上。這種薄型偏光件的厚度參差少,視辨性佳且尺寸變化少,所以對熱震的耐久性優異。In the present invention, a polarizer with a thickness of 10 μm or less can be used. From the viewpoint of thinning, the thickness of the polarizer is preferably 8 μm or less, more preferably 7 μm or less, and more preferably 6 μm or less. On the other hand, the thickness of the polarizer is 2 μm or more, more preferably 3 μm or more. This thin polarizer has less variation in thickness, good visibility and less dimensional change, so it has excellent durability against thermal shock.

作為薄型偏光件,代表上可舉如: 日本專利第4751486號說明書、 日本專利第4751481號說明書、 日本專利第4815544號說明書、 日本專利第5048120號說明書、 國際公開第2014/077599號公報手冊、 國際公開第2014/077636號公報手冊等所記載的薄型偏光件,或由其等所記載之製造方法獲得的薄型偏光件。As a thin polarizer, representative examples include: Japanese Patent No. 4751486, Japanese Patent No. 4751481, Japanese Patent No. 4815544, Japanese Patent No. 5048120, International Publication No. 2014/077599 Manual, International The thin polarizer described in the pamphlet of No. 2014/077636, etc., or the thin polarizer obtained by the manufacturing method described in the publication is disclosed.

前述偏光件宜構成為以單體透射率T及偏光度P表示之光學特性滿足下式之條件: P>-(100.929T-42.4 -1)×100(惟,T<42.3)、或 P≧99.9(惟,T≧42.3)。一言以蔽之,滿足前述條件而構成的偏光件具有使用大型顯示元件之液晶電視用顯示器所要求的性能。具體上為對比度1000:1以上且最大亮度500cd/m2 以上。就其他用途來說譬如可貼合於有機EL顯示裝置之視辨側。The aforementioned polarizer is preferably constructed so that the optical characteristics expressed by the monomer transmittance T and the degree of polarization P satisfy the conditions of the following formula: P>-(10 0.929T-42.4 -1)×100 (but, T<42.3), or P ≧99.9 (Only, T≧42.3). In a word, the polarizer formed by satisfying the aforementioned conditions has the performance required for a liquid crystal television display using a large display element. Specifically, the contrast ratio is 1000:1 or more and the maximum brightness is 500cd/m 2 or more. For other purposes, it can be attached to the viewing side of an organic EL display device.

在包含以積層體之狀態進行延伸之步驟及染色步驟的製法中,從可以高倍率延伸以提升偏光性能的觀點來看,前述薄型偏光件以諸如日本專利第4751486號說明書、日本專利第4751481號說明書、日本專利4815544號說明書中所述以包含在硼酸水溶液中進行延伸之步驟的製法製得者為宜,且尤以如日本專利第4751481號說明書、日本專利4815544號說明書中所述以包含在硼酸水溶液中進行延伸前先輔助性地進行空中延伸之步驟的製法製得者為宜。該等薄型偏光件可藉由包含有將聚乙烯醇系樹脂(以下,也稱PVA系樹脂)層與延伸用樹脂基材在積層體的狀態下延伸的步驟與染色的步驟之製法製得。若為該製法,則即使PVA系樹脂層很薄,因其被延伸用樹脂基材支持著,故可在不因延伸造成斷裂等不良狀況下延伸。In the manufacturing method including the elongation step and the dyeing step in the state of a laminate, from the viewpoint that it can be extended at a high magnification to improve the polarization performance, the aforementioned thin polarizer is such as Japanese Patent No. 4751486 and Japanese Patent No. 4751481 The specification and the specification of Japanese Patent No. 4815544 are preferably obtained by a method including the step of extending in an aqueous solution of boric acid, and it is particularly preferable to be included in the specification of Japanese Patent No. 4751481 and Japanese Patent No. 4815544. It is better to prepare it by the method of auxiliary air extension step before extension in boric acid aqueous solution. These thin polarizers can be produced by a manufacturing method including a step of extending a polyvinyl alcohol-based resin (hereinafter, also referred to as a PVA-based resin) layer and a resin substrate for stretching in the state of a laminate and a step of dyeing. According to this production method, even if the PVA-based resin layer is thin, it is supported by the resin base material for stretching, so it can be stretched without problems such as breakage due to stretching.

本發明之偏光件一般而言係使用在85℃、85%R.H.下之飽和水分率為10~40重量%者。由抑制端部褪色之觀點,前述偏光件之飽和水分率可為25重量%以下,而進一步亦可為18重量%以下。另,前述偏光件之飽和水分率以與第一透明層之間的關係下,第一透明層之飽和水分率只要為較偏光件之飽和水分率更低之值即無特別設定下限值。Generally speaking, the polarizer of the present invention uses a saturated moisture content of 10-40% by weight at 85°C and 85% R.H. From the viewpoint of suppressing the fading of the end portion, the saturated moisture content of the aforementioned polarizer may be 25% by weight or less, and further may be 18% by weight or less. In addition, under the relationship between the saturated moisture content of the polarizer and the first transparent layer, as long as the saturated moisture content of the first transparent layer is lower than the saturated moisture content of the polarizer, there is no special lower limit.

本發明之偏光件之飽和水分率可以任意適當之方法調整。可舉例如透過調整偏光件之製造步驟中乾燥步驟之條件來控制之方法。The saturated moisture content of the polarizer of the present invention can be adjusted by any appropriate method. For example, the method can be controlled by adjusting the conditions of the drying step in the manufacturing step of the polarizer.

<第一透明層> 第一透明層係作為滲透膜發揮幫助排出前述偏光件中之水分之功能的層,係使用第一透明層在85℃、85%R.H.下之飽和水分率設計成較前述偏光件之飽和水分率更低者。兩面之第一透明層的飽和水分率可相同,而只要較前述偏光件之飽和水分率更低則亦可不同。又,兩面之第一透明層的材料、厚度亦然,可相同亦可不同。<First transparent layer> The first transparent layer is a layer that functions as a permeable film to help discharge the moisture in the aforementioned polarizer. The saturated moisture content of the first transparent layer at 85°C and 85% RH is designed to be higher than the aforementioned The polarizer has a lower saturated moisture content. The saturated moisture content of the first transparent layer on both sides can be the same, and it can also be different as long as it is lower than the saturated moisture content of the aforementioned polarizer. In addition, the material and thickness of the first transparent layer on both sides are also the same, and may be the same or different.

由作為滲透膜之功能的觀點,前述偏光件之飽和水分率與前述第一透明層之飽和水分率之差宜為1~20重量%,更宜為3~15重量%。另,前述飽和水分率之差即使過大亦無問題,但另一方面,若過小則會無法充分發揮滲透膜之功能,因此宜控制在前述範圍內。又,前述第一透明層之飽和水分率一般而言以1~10重量%者為宜,更宜使用3~8重量%者。From the viewpoint of the function as a permeable membrane, the difference between the saturated moisture content of the polarizer and the saturated moisture content of the first transparent layer is preferably 1-20% by weight, more preferably 3-15% by weight. In addition, there is no problem even if the aforementioned difference in saturation moisture content is too large, but on the other hand, if it is too small, the function of the permeable membrane will not be fully exhibited, so it is preferable to control it within the aforementioned range. Moreover, the saturated moisture content of the aforementioned first transparent layer is generally preferably 1-10% by weight, and more preferably 3-8% by weight.

由作為滲透膜之功能、薄層化及光學可靠性之觀點,第一透明層之厚度宜為3μm以下,更宜為2μm以下,且更宜為1.5μm以下,又更宜為1μm以下。若第一透明層過厚,則會有因其具有厚度所以反而阻礙水分排出而無法發揮滲透膜之功能之虞。另一方面,由確保作為滲透膜之功能的觀點,第一透明層之厚度宜為0.1μm以上,更宜為0.2μm以上,又更宜為0.3μm以上。From the viewpoint of function as a permeable membrane, thinning and optical reliability, the thickness of the first transparent layer is preferably 3 μm or less, more preferably 2 μm or less, and more preferably 1.5 μm or less, and even more preferably 1 μm or less. If the first transparent layer is too thick, the thickness of the first transparent layer may hinder the drainage of moisture and may not function as a permeable membrane. On the other hand, from the viewpoint of ensuring the function as a permeable membrane, the thickness of the first transparent layer is preferably 0.1 μm or more, more preferably 0.2 μm or more, and even more preferably 0.3 μm or more.

形成前述第一透明層之材料,可使用具有透明性且滿足前述飽和水分率者。所述材料可舉例如含有為異氰酸酯化合物與多元醇的反應物之胺甲酸乙酯預聚物的形成材。The material for forming the first transparent layer may be transparent and satisfy the saturated moisture content. The material may be, for example, a material containing a urethane prepolymer which is a reactant of an isocyanate compound and a polyol.

所述異氰酸酯化合物例如宜為多官能異氰酸酯化合物,具體可舉多官能芳香族系異氰酸酯化合物、脂環族系異氰酸酯、脂肪族系異氰酸酯化合物或該等之二聚物等。The isocyanate compound is preferably, for example, a polyfunctional isocyanate compound, and specific examples include polyfunctional aromatic isocyanate compounds, alicyclic isocyanates, aliphatic isocyanate compounds, or dimers of these.

多官能芳香族系異氰酸酯化合物例如可舉二異氰酸伸苯酯、2,4-異氰酸甲苯酯、2,6-二異氰酸甲苯酯、2,2’-二苯甲烷二異氰酸酯、4,4’-二苯甲烷二異氰酸酯、4,4’-甲苯胺二異氰酸酯、4,4’-二苯基醚二異氰酸酯、4,4’-二苯基二異氰酸酯、1,5-萘二異氰酸酯、伸茬基二異氰酸酯、亞甲基雙4-苯基異氰酸酯、二異氰酸對伸苯酯等。Examples of polyfunctional aromatic isocyanate compounds include phenylene diisocyanate, 2,4-toluene isocyanate, 2,6-toluene diisocyanate, 2,2'-diphenylmethane diisocyanate, 4,4'-diphenylmethane diisocyanate, 4,4'-toluidine diisocyanate, 4,4'-diphenyl ether diisocyanate, 4,4'-diphenyl diisocyanate, 1,5-naphthalene diisocyanate Isocyanate, diisocyanate, methylene bis 4-phenyl isocyanate, p-phenylene diisocyanate, etc.

多官能脂環族系異氰酸酯化合物例如可舉1,3-環戊烯二異氰酸酯、1,3-環己烷二異氰酸酯、1,4-環己烷二異氰酸酯、1,3-雙異氰酸基甲基環己烷、異佛酮二異氰酸酯、加氫二苯甲烷二異氰酸酯、加氫伸茬基二異氰酸酯、加氫二異氰酸甲苯酯、加氫四甲基伸茬基二異氰酸酯等。Examples of polyfunctional alicyclic isocyanate compounds include 1,3-cyclopentene diisocyanate, 1,3-cyclohexane diisocyanate, 1,4-cyclohexane diisocyanate, and 1,3-diisocyanate Methyl cyclohexane, isophorone diisocyanate, hydrogenated diphenylmethane diisocyanate, hydrogenated toluene diisocyanate, hydrogenated toluene diisocyanate, hydrogenated tetramethyl diisocyanate, etc.

多官能脂肪族系異氰酸酯化合物例如可舉三亞甲基二異氰酸酯、四亞甲基二異氰酸酯、六亞甲基二異氰酸酯、五亞甲基二異氰酸酯、1,2-伸丙基二異氰酸酯、1,3-伸丁基二異氰酸酯、十二亞甲基二異氰酸酯、2,4,4-三甲基六亞甲基二異氰酸酯等。The polyfunctional aliphatic isocyanate compound includes, for example, trimethylene diisocyanate, tetramethylene diisocyanate, hexamethylene diisocyanate, pentamethylene diisocyanate, 1,2-propylene diisocyanate, 1,3 -Butylene diisocyanate, dodecamethylene diisocyanate, 2,4,4-trimethylhexamethylene diisocyanate, etc.

又,多官能異氰酸酯化合物可舉如參(6-異氰酸酯基己基)三聚異氰酸酯等具有三個以上異氰酸酯基者。In addition, examples of the polyfunctional isocyanate compound include those having three or more isocyanate groups such as ginseng (6-isocyanatohexyl) trimer isocyanate.

多元醇例如可舉乙二醇、二乙二醇、1,3-丁二醇、1,4-丁二醇、新戊二醇、3-甲-1,5-戊二醇、2-丁-2-乙-1,3-丙二醇、2,4-二乙基-1,5-戊二醇、1,2-己二醇、1,6-己二醇、1,8-辛二醇、1,9-壬二醇、2-甲-1,8-辛二醇、1,8-癸二醇、十八烷二醇、丙三醇、三羥甲丙烷、新戊四醇、己三醇、聚丙二醇等。Polyols include, for example, ethylene glycol, diethylene glycol, 1,3-butanediol, 1,4-butanediol, neopentyl glycol, 3-methyl-1,5-pentanediol, 2-butanediol -2-ethyl-1,3-propanediol, 2,4-diethyl-1,5-pentanediol, 1,2-hexanediol, 1,6-hexanediol, 1,8-octanediol , 1,9-nonanediol, 2-methyl-1,8-octanediol, 1,8-decanediol, octadecanediol, glycerol, trimethylolpropane, neopentaerythritol, hexane Triol, polypropylene glycol, etc.

作為前述胺甲酸乙酯預聚物,在本發明中宜使用在分子結構上,環狀結構(苯環、三聚氰酸酯環、三聚異氰酸酯環等)在結構中所占比率大之剛性結構者。舉例而言,前述多官能異氰酸酯化合物可單獨使用一種或併用兩種以上,但由調製前述飽和水分率之觀點,以芳香族系異氰酸酯化合物為宜。其他多官能異氰酸酯化合物亦可併用芳香族系異氰酸酯化合物。而在芳香族系異氰酸酯化合物之中,前述異氰酸酯化合物尤宜使用選自二異氰酸甲苯酯及二苯甲烷二異氰酸酯中之至少任一種。As the aforementioned urethane prepolymer, it is suitable to use in the present invention the rigidity of the cyclic structure (benzene ring, cyanurate ring, isocyanurate ring, etc.) in the molecular structure. Structurer. For example, the aforementioned polyfunctional isocyanate compound may be used alone or in combination of two or more, but from the viewpoint of adjusting the aforementioned saturated water content, an aromatic isocyanate compound is preferred. Other polyfunctional isocyanate compounds can also be used in combination with aromatic isocyanate compounds. Among the aromatic isocyanate compounds, it is particularly preferable to use at least any one selected from the group consisting of toluene diisocyanate and diphenylmethane diisocyanate as the aforementioned isocyanate compound.

胺甲酸乙酯預聚物宜使用三羥甲丙烷-三-異氰酸甲苯酯、三羥甲丙烷-三-二苯甲烷二異氰酸酯。The urethane prepolymer preferably uses trimethylolpropane-tris-toluene isocyanate and trimethylolpropane-tris-diphenylmethane diisocyanate.

另,前述胺甲酸乙酯預聚物亦可使用於末端異氰酸酯基賦予了保護基者。保護基有肟及內醯胺等。保護了異氰酸酯基者係透過加熱使保護基自異氰酸酯基解離,而使異氰酸酯基進行反應。In addition, the aforementioned urethane prepolymer can also be used for a terminal isocyanate group provided with a protective group. The protecting groups include oxime and lactam. When the isocyanate group is protected, the protective group is dissociated from the isocyanate group by heating, and the isocyanate group is reacted.

並且,可為了提高異氰酸酯基之反應性使用反應觸媒。反應觸媒並無特別限制,惟理想的是錫系觸媒或胺系觸媒。反應觸媒可使用1種或2種以上。反應觸媒的使用量,通常係以相對於100重量份之胺甲酸乙酯預聚物為5重量份以下來使用。一旦反應觸媒量多,交聯反應速度即會變快而使形成材發泡。而使用發泡後的形成材則無法獲得充分的接著性。通常,使用反應觸媒時,宜為0.01~5重量份,更宜為0.05~4重量份。In addition, a reaction catalyst can be used in order to increase the reactivity of the isocyanate group. The reaction catalyst is not particularly limited, but it is desirably a tin-based catalyst or an amine-based catalyst. One type or two or more types of reaction catalysts can be used. The usage amount of the reaction catalyst is usually 5 parts by weight or less with respect to 100 parts by weight of the urethane prepolymer. Once the amount of reaction catalyst is large, the crosslinking reaction speed will increase and the forming material will foam. On the other hand, the foamed forming material cannot obtain sufficient adhesiveness. Generally, when the reaction catalyst is used, it is preferably 0.01 to 5 parts by weight, more preferably 0.05 to 4 parts by weight.

錫系觸媒可使用無機系、有機系之任一種,惟以有機系為宜。無機系錫系觸媒可舉例如氯化亞錫、氯化錫等。有機系錫系觸媒宜具有至少1個下述有機基:具甲基、乙基、醚基、酯基等骨架之脂肪族基、脂環族基等。可舉例如四-正丁錫、乙酸三-正丁錫、三氯化正丁錫、氫氧化三甲錫、二氯化二甲錫、二月桂酸二丁錫等。The tin-based catalyst can be either inorganic or organic, but organic is preferred. Examples of the inorganic tin-based catalyst include stannous chloride and tin chloride. The organic tin-based catalyst preferably has at least one of the following organic groups: aliphatic groups and alicyclic groups with a skeleton such as methyl, ethyl, ether, and ester groups. Examples include tetra-n-butyl tin, tri-n-butyl tin acetate, n-butyl tin trichloride, trimethyl tin hydroxide, dimethyl tin dichloride, and dibutyl tin dilaurate.

又,作為胺系觸媒並無特別限制。而宜為例如具有至少1個如

Figure 107118914-A0101-12-0018-1
啶、脒類、二氮雜雙環十一烯等脂環族基等有機基者。除此以外,胺系觸媒還可舉三乙胺等。另外,前述以外之反應觸媒可例示環烷酸鈷、氫氧化苄基三甲銨等。In addition, there are no particular limitations on the amine catalyst. It is better to have at least one such as
Figure 107118914-A0101-12-0018-1
Organic groups such as pyridine, amidines, diazabicycloundecene and other alicyclic groups. In addition to this, triethylamine and the like can be mentioned as an amine catalyst. In addition, examples of reaction catalysts other than the foregoing include cobalt naphthenate and benzyltrimethylammonium hydroxide.

前述胺甲酸乙酯預聚物一般而言係用來作為溶液。溶液可為溶劑系,亦可為乳液、膠體分散液、水溶液等水系。有機溶劑只要可將構成形成材的成分均勻溶解則無特別限制。有機溶劑可舉例如甲苯、甲基乙基酮、乙酸乙酯等。此外,在作成水系溶液時,亦可摻混例如正丁醇、異丙醇等醇類、丙酮等酮類。在作成水系溶液時,可藉由使用分散劑來進行,或者藉由在胺甲酸乙酯預聚物中導入羧酸鹽、磺酸鹽、四級銨鹽等與異氰酸酯基之反應性低的官能基、或聚乙二醇等水分散性成分來進行。The aforementioned urethane prepolymer is generally used as a solution. The solution may be a solvent system, or an aqueous system such as emulsion, colloidal dispersion, and aqueous solution. The organic solvent is not particularly limited as long as it can uniformly dissolve the components constituting the forming material. Examples of organic solvents include toluene, methyl ethyl ketone, ethyl acetate and the like. In addition, when making an aqueous solution, alcohols such as n-butanol and isopropanol, and ketones such as acetone may also be blended. When preparing an aqueous solution, it can be carried out by using a dispersant, or by introducing a carboxylate, sulfonate, quaternary ammonium salt, etc. into the urethane prepolymer with low reactivity with isocyanate groups. Base, or water-dispersible components such as polyethylene glycol.

除前述胺甲酸乙酯預聚物之外,形成第一透明層之材料可舉例如氰基丙烯酸酯系形成材、環氧系形成材。In addition to the aforementioned urethane prepolymer, the material forming the first transparent layer includes, for example, a cyanoacrylate-based forming material and an epoxy-based forming material.

前述第一透明層之形成可依前述形成材之種類作適當選擇,舉例而言可透過將該形成材塗佈於偏光件或樹脂薄膜等後進行硬化來進行,而可以塗佈層之形式製得透明層。一般而言,係於前述塗佈後,在30~100℃左右、更宜在50~80℃下乾燥0.5~15分鐘左右,從而使硬化層形成來進行。另外,當前述形成材含有異氰酸酯成分時,為了促進反應,可在30~100℃左右、更宜在50~80℃下進行0.5~24小時左右之退火處理。The formation of the aforementioned first transparent layer can be appropriately selected according to the type of the aforementioned forming material. For example, it can be carried out by coating the forming material on a polarizer or a resin film and then curing, and it can be made in the form of a coating layer. Get a transparent layer. Generally speaking, after the aforementioned coating, it is dried at about 30-100°C, more preferably at 50-80°C for about 0.5-15 minutes, to form a hardened layer. In addition, when the aforementioned forming material contains an isocyanate component, in order to promote the reaction, an annealing treatment may be carried out at about 30 to 100°C, more preferably at 50 to 80°C, for about 0.5 to 24 hours.

前述第一透明層宜為具有具如下梯度分布之結構者:該第一透明層中在85℃、85%R.H.下之飽和水分濃度從前述偏光件側往與前述偏光件相反之側逐漸降低。所述結構可使其更有效發揮作為滲透膜之功能。Preferably, the first transparent layer has a structure with a gradient distribution: the saturated moisture concentration in the first transparent layer at 85° C. and 85% R.H. gradually decreases from the side of the polarizer to the side opposite to the polarizer. The structure can make it function as a permeable membrane more effectively.

<第二透明層> 在本發明之偏光薄膜中,可於前述第一透明層進一步形成第二透明層。可形成各種層來作為第二透明層,但由可更充分發揮滲透膜功能之觀點,宜設置具有較該第一透明層之飽和水分率更低之飽和水分率的第二透明層。<Second Transparent Layer> In the polarizing film of the present invention, a second transparent layer can be further formed on the aforementioned first transparent layer. Various layers can be formed as the second transparent layer, but from the viewpoint that the function of the permeable membrane can be more fully utilized, it is preferable to provide a second transparent layer having a saturated moisture content lower than that of the first transparent layer.

由作為滲透膜之功能的觀點,前述第一透明層之飽和水分率與前述第二透明層之飽和水分率之差宜為0.1~8重量%,更宜為0.5~5重量%。另,前述差即使過大亦無問題,但另一方面,若過小則會無法充分發揮滲透膜之功能,因此宜控制在前述範圍內。另,前述第二透明層之飽和水分率可在較前述第一透明層之飽和水分率更低之範圍內使用,一般而言,宜使用為0.1~8重量%者,更宜使用為0.5~5重量%者。From the viewpoint of the function as a permeable membrane, the difference between the saturated moisture content of the first transparent layer and the saturated moisture content of the second transparent layer is preferably 0.1-8% by weight, more preferably 0.5-5% by weight. In addition, there is no problem even if the aforementioned difference is too large, but on the other hand, if it is too small, the function of the permeable membrane cannot be fully exhibited, so it is preferable to control it within the aforementioned range. In addition, the saturated moisture content of the aforementioned second transparent layer can be used in a range lower than the saturated moisture content of the aforementioned first transparent layer. Generally speaking, it is preferable to use 0.1-8% by weight, more preferably 0.5~ 5% by weight.

由作為滲透膜之功能的觀點,第二透明層之厚度為1~100μm左右。宜為2~50μm,較宜為2~40μm,更宜為5~35μm。From the viewpoint of the function as a permeable membrane, the thickness of the second transparent layer is about 1-100 μm. It is preferably 2~50μm, more preferably 2~40μm, more preferably 5~35μm.

前述第二透明層,舉例而言可以黏著劑層、接著劑層、硬塗佈層等或保護薄膜等樹脂薄膜來形成。由抑制偏光薄膜的端部褪色之觀點,該等之中以黏著劑層為佳。當將第二透明層設置於兩面時,各第二透明層之材料的厚度可相同亦可不同。The aforementioned second transparent layer can be formed by, for example, a resin film such as an adhesive layer, an adhesive layer, a hard coat layer, or a protective film. From the viewpoint of suppressing fading at the ends of the polarizing film, the adhesive layer is preferred among them. When the second transparent layer is arranged on both sides, the thickness of the material of each second transparent layer can be the same or different.

≪第二透明層:黏著劑層≫ 黏著劑層之形成可使用適當的黏著劑,而關於其種類並無特別限制。黏著劑可舉如橡膠系黏著劑、丙烯酸系黏著劑、聚矽氧系黏著劑、胺甲酸乙酯系黏著劑、乙烯基烷基醚系黏著劑等。≪Second transparent layer: Adhesive layer≫ Appropriate adhesives can be used for the formation of the adhesive layer, and there are no special restrictions on the type. Examples of the adhesive include rubber adhesives, acrylic adhesives, silicone adhesives, urethane adhesives, vinyl alkyl ether adhesives, and the like.

該等黏著劑中,又適宜使用光學透明性佳、顯示適當濡溼性、凝聚性與接著性的黏著特性且耐候性及耐熱性等優異者。可展現所述特徵者可適宜使用丙烯酸系黏著劑。Among these adhesives, it is also suitable to use those having good optical transparency, showing appropriate wettability, cohesiveness and adhesive properties, and excellent weather resistance and heat resistance. Acrylic adhesives can be suitably used for those who can exhibit these characteristics.

形成黏著劑層之方法,舉例而言可採用以下方法等來製作:將前述黏著劑塗佈於經剝離處理之分離件等,並將聚合溶劑等乾燥去除而形成黏著劑層後,轉印至第一透明層之方法;或者將前述黏著劑塗佈於第一透明層,並將聚合溶劑等乾燥去除而使黏著劑層形成於偏光件之方法。另,於塗佈黏著劑時可適當另外添加聚合溶劑以外之一種以上溶劑。The method of forming the adhesive layer can be produced by, for example, the following method: coating the aforementioned adhesive on a peel-off part, etc., and drying and removing the polymerization solvent to form an adhesive layer, and then transferring it to The method of the first transparent layer; or the method of coating the aforementioned adhesive on the first transparent layer and drying and removing the polymerization solvent to form the adhesive layer on the polarizer. In addition, one or more solvents other than the polymerization solvent may be added appropriately when applying the adhesive.

經剝離處理之分離件宜使用聚矽氧剝離襯材。於所述襯材上塗佈本發明之黏著劑並使其乾燥而形成黏著劑層的步驟中,使黏著劑乾燥之方法可視目的採用適當且適切的方法。宜使用將上述塗佈膜進行過熱乾燥之方法。加熱乾燥溫度宜為40℃~200℃,更宜為50℃~180℃,尤宜為70℃~170℃。將加熱溫度設定為上述範圍,可獲得具有優異黏著特性之黏著劑。Polysilicon release liner material should be used for the separated parts after peeling treatment. In the step of coating the adhesive of the present invention on the lining material and drying to form an adhesive layer, the method of drying the adhesive may be appropriate and appropriate depending on the purpose. It is suitable to use a method of overheating and drying the above-mentioned coated film. The heating and drying temperature should be 40℃~200℃, more preferably 50℃~180℃, especially 70℃~170℃. By setting the heating temperature within the above range, an adhesive with excellent adhesive properties can be obtained.

乾燥時間可適當採用適當的時間。上述乾燥時間宜為5秒~20分鐘,更宜為5秒~10分鐘,尤宜為10秒~5分鐘。The drying time can be appropriately used for an appropriate time. The above drying time is preferably 5 seconds to 20 minutes, more preferably 5 seconds to 10 minutes, and particularly preferably 10 seconds to 5 minutes.

黏著劑層之形成方法可採用各種方法。具體而言,可舉出例如輥塗佈、接觸輥塗佈、凹版塗佈、逆塗佈、輥刷、噴塗佈、浸漬輥塗佈、棒塗佈、刮刀塗佈、空氣刮刀塗佈、簾式塗佈、唇塗佈、利用模塗機等的擠壓式塗佈法等方法。Various methods can be used to form the adhesive layer. Specifically, for example, roll coating, touch roll coating, gravure coating, reverse coating, roll brush, spray cloth, dip roll coating, bar coating, knife coating, air knife coating, Methods such as curtain coating, lip coating, and extrusion coating using a die coater.

黏著劑層的厚度無特別限制,例如為1~100μm左右。宜為2~50μm,較宜為2~40μm,更宜為5~35μm。The thickness of the adhesive layer is not particularly limited, and is, for example, about 1 to 100 μm. It is preferably 2~50μm, more preferably 2~40μm, more preferably 5~35μm.

當前述黏著劑層露出時,也可利用經剝離處理的片材(分離件)保護黏著劑層直到可供實際應用前。When the aforementioned adhesive layer is exposed, the peeling-treated sheet (separator) can also be used to protect the adhesive layer until it can be used in practice.

前述分離件之構成材料可舉例如聚乙烯、聚丙烯、聚對苯二甲酸乙二酯及聚酯薄膜等塑膠薄膜、紙、布、不織布等多孔質材料、網狀物、發泡片、金屬箔及其等之積層體等之適當薄片體等,但從表面平滑性優異之觀點來看,適宜使用塑膠薄膜。The constituent materials of the aforementioned separator include, for example, plastic films such as polyethylene, polypropylene, polyethylene terephthalate, and polyester films, porous materials such as paper, cloth, and non-woven fabrics, meshes, foam sheets, and metals. Suitable sheets such as foils and laminates, etc., but from the viewpoint of excellent surface smoothness, plastic films are preferably used.

該塑膠薄膜只要為可保護前述黏著劑層之薄膜即無特別限定,可舉例如聚乙烯薄膜、聚丙烯薄膜、聚丁烯薄膜、聚戊二烯薄膜、聚甲基戊烯薄膜、聚氯乙烯薄膜、氯乙烯共聚物薄膜、聚對苯二甲酸乙二酯薄膜、聚對苯二甲酸丁二酯薄膜、聚胺甲酸乙酯薄膜、乙烯-乙酸乙酯共聚物薄膜等。The plastic film is not particularly limited as long as it can protect the aforementioned adhesive layer. Examples include polyethylene film, polypropylene film, polybutene film, polypentadiene film, polymethylpentene film, and polyvinyl chloride. Film, vinyl chloride copolymer film, polyethylene terephthalate film, polybutylene terephthalate film, polyurethane film, ethylene-ethyl acetate copolymer film, etc.

前述分離件的厚度通常為5~200μm,並宜為5~100μm左右。對前述分離件亦可視需要進行利用聚矽氧系、氟系、長鏈烷基系或脂肪酸醯胺系脫模劑、二氧化矽粉等實行脫模及防污處理,及施行塗佈型、捏合型、蒸鍍型等抗靜電處理。尤其,藉由對前述分離件之表面適當實施聚矽氧處理、長鏈烷基處理、氟處理等剝離處理,可更提高自前述黏著劑層剝離之剝離性。The thickness of the aforementioned separator is usually 5 to 200 μm, and preferably about 5 to 100 μm. The aforementioned separation parts can also be used for mold release and antifouling treatment, as well as coating type, by using silicone, fluorine, long-chain alkyl, or fatty acid amide-based mold release agents, silica powder, etc. Antistatic treatment such as kneading type and vapor deposition type. In particular, by appropriately applying peeling treatments such as silicone treatment, long-chain alkyl treatment, fluorine treatment, etc., to the surface of the separator, the peelability from the adhesive layer can be further improved.

≪第二透明層:保護薄膜≫ 構成前述保護薄膜之材料宜為透明性、機械強度、熱穩定性、水分阻斷性、各向同性等方面優異者。可舉如:聚對苯二甲酸乙二酯及聚萘二甲酸乙二酯等聚酯系聚合物;二乙醯纖維素及三乙醯纖維素等纖維素系聚合物;聚甲基丙烯酸甲酯等丙烯酸系聚合物;聚苯乙烯及丙烯腈-苯乙烯共聚物(AS樹脂)等苯乙烯系聚合物;以及聚碳酸酯系聚合物等。又,亦可列舉下述聚合物作為形成上述保護薄膜之聚合物之例:聚乙烯、聚丙烯、具有環系乃至降莰烯結構之聚烯烴、如乙烯-丙烯共聚物之聚烯烴系聚合物、氯乙烯系聚合物、尼龍及芳香族聚醯胺等醯胺系聚合物、亞胺系聚合物、碸系聚合物、聚醚碸系聚合物、聚醚醚酮系聚合物、聚伸苯硫系聚合物、乙烯醇系聚合物、氯化亞乙烯系聚合物、乙烯醇縮丁醛系聚合物、芳酯系聚合物、聚甲醛系聚合物、環氧系聚合物或上述聚合物之摻合物等。≪Second transparent layer: protective film≫ The material constituting the aforementioned protective film is preferably one that is excellent in transparency, mechanical strength, thermal stability, moisture barrier, and isotropy. Examples include: polyester polymers such as polyethylene terephthalate and polyethylene naphthalate; cellulose polymers such as diacetyl cellulose and triacetyl cellulose; polymethyl methacrylate Acrylic polymers such as esters; styrene polymers such as polystyrene and acrylonitrile-styrene copolymer (AS resin); and polycarbonate polymers. In addition, the following polymers can also be cited as examples of the polymers forming the above-mentioned protective film: polyethylene, polypropylene, polyolefins having cyclic or even norbornene structures, such as polyolefin polymers of ethylene-propylene copolymers , Vinyl chloride-based polymers, nylon and aromatic polyamides and other amide-based polymers, imine-based polymers, turbid polymers, polyether-based polymers, polyether ether ketone-based polymers, polystyrene Sulfur polymer, vinyl alcohol polymer, chlorinated vinylidene polymer, vinyl butyral polymer, aryl ester polymer, polyoxymethylene polymer, epoxy polymer or any of the above-mentioned polymers Blends and so on.

此外,保護薄膜中亦可含有1種以上任意的適當添加劑。添加劑可舉例如紫外線吸收劑、抗氧化劑、滑劑、可塑劑、脫模劑、抗著色劑、阻燃劑、成核劑、抗靜電劑、顏料、著色劑等。透明保護薄膜中之上述熱可塑性樹脂含量宜為50~100重量%,較佳為50~99重量%,更佳為60~98重量%,特佳為70~97重量%。透明保護薄膜中,上述熱可塑性樹脂含量在50重量%以下時,熱可塑性樹脂恐有無法充分展現其原本具有的高透明性等之虞。In addition, the protective film may contain one or more arbitrary appropriate additives. Examples of additives include ultraviolet absorbers, antioxidants, slip agents, plasticizers, mold release agents, anti-coloring agents, flame retardants, nucleating agents, antistatic agents, pigments, colorants, and the like. The content of the aforementioned thermoplastic resin in the transparent protective film is preferably 50-100% by weight, preferably 50-99% by weight, more preferably 60-98% by weight, particularly preferably 70-97% by weight. In the transparent protective film, when the content of the thermoplastic resin is 50% by weight or less, the thermoplastic resin may not fully exhibit its inherent high transparency.

前述保護薄膜亦可使用相位差薄膜、增亮薄膜、擴散薄膜等。相位差薄膜可舉如具有正面相位差40nm以上及/或厚度方向相位差80nm以上之相位差者。正面相位差通常係控制在40~200nm之範圍,厚度方向相位差通常係控制在80~300nm之範圍。使用相位差薄膜作為保護薄膜時,由於該相位差薄膜亦可作為偏光件保護薄膜發揮功能,故可謀求薄型化。The aforementioned protective film can also use a retardation film, a brightness enhancement film, a diffusion film, etc. Examples of the retardation film include those having a frontal retardation of 40 nm or more and/or a thickness direction retardation of 80 nm or more. The frontal phase difference is usually controlled in the range of 40~200nm, and the thickness direction phase difference is usually controlled in the range of 80~300nm. When a retardation film is used as a protective film, since the retardation film can also function as a polarizer protective film, thickness reduction can be achieved.

相位差薄膜可舉如將熱可塑性樹脂薄膜進行單軸或雙軸延伸處理而成的雙折射性薄膜。上述延伸的溫度、延伸倍率等,可依相位差値、薄膜材料及厚度來作適當設定。Examples of the retardation film include a birefringent film obtained by uniaxially or biaxially stretching a thermoplastic resin film. The stretching temperature, stretching ratio, etc. can be appropriately set according to the retardation value, film material and thickness.

保護薄膜的厚度可適當決定,惟一般由強度及操作性等作業性、薄層性等觀點,為1~500μm左右。特別宜為1~300μm,5~200μm較佳,5~150μm更佳,又尤以20~100μm之薄型時尤宜。The thickness of the protective film can be appropriately determined, but it is generally about 1 to 500 μm from the viewpoint of workability such as strength and handling, and thin layer properties. In particular, it is preferably 1~300μm, preferably 5~200μm, more preferably 5~150μm, and particularly suitable when the thickness is 20~100μm.

前述保護薄膜之不接著偏光件的面上可設置硬塗層、抗反射層、抗黏著層、擴散層乃至防眩層等機能層。另,上述硬塗層、抗反射層、抗黏層、擴散層或防眩層等機能層除了可設置在保護薄膜其本身以外,還可另外設置成與保護薄膜分開的個體。Functional layers such as hard coating, anti-reflection layer, anti-adhesion layer, diffusion layer and even anti-glare layer can be provided on the surface of the protective film that is not adhered to the polarizing member. In addition, functional layers such as the above-mentioned hard coat, anti-reflection layer, anti-adhesion layer, diffusion layer, or anti-glare layer can be provided in addition to the protective film itself, and can also be provided as an individual separate from the protective film.

前述保護薄膜(第二透明層)可直接貼合於第1透明層。The aforementioned protective film (second transparent layer) may be directly attached to the first transparent layer.

<表面保護薄膜> 本發明之偏光薄膜可設置表面保護薄膜。表面保護薄膜通常具有基材薄膜及黏著劑層,並隔著該黏著劑層保護偏光件。<Surface protection film> The polarizing film of the present invention can be provided with a surface protection film. The surface protection film usually has a substrate film and an adhesive layer, and protects the polarizer through the adhesive layer.

由檢查性及管理性等觀點,表面保護薄膜之基材薄膜可選擇具有各向同性或近乎各向同性的薄膜材料。該薄膜材料可舉例如聚對苯二甲酸乙二酯薄膜等聚酯系樹脂、纖維素系樹脂、乙酸酯系樹脂、聚醚碸系樹脂、聚碳酸酯系樹脂、聚醯胺系樹脂、聚醯亞胺系樹脂、聚烯烴系樹脂、丙烯醯系樹脂般透明的聚合物。其等之中又以聚酯系樹脂為宜。基材薄膜可作為1種或2種以上之薄膜材料的層合體使用,或可使用前述薄膜之延伸物。基材薄膜的厚度通常為500μm以下,宜為10~200μm。From the viewpoints of inspection and management, the base film of the surface protection film can be selected from isotropic or nearly isotropic film materials. The film material may include, for example, polyester resins such as polyethylene terephthalate film, cellulose resins, acetate resins, polyether turpentine resins, polycarbonate resins, polyamide resins, Polyimide resin, polyolefin resin, and acrylic resin are transparent polymers. Among them, polyester resins are suitable. The base film can be used as a laminate of one or more film materials, or an extension of the aforementioned film can be used. The thickness of the substrate film is usually 500 μm or less, preferably 10 to 200 μm.

形成表面保護薄膜之黏著劑層的黏著劑可適當選擇以(甲基)丙烯酸系聚合物、聚矽氧系聚合物、聚酯、聚胺甲酸乙酯、聚醯胺、聚醚、氟系或橡膠系等聚合物作為基底聚合物的黏著劑來使用。從透明性、耐候性、耐熱性等觀點來看,以丙烯酸系聚合物作為基底聚合物之丙烯酸系黏著劑為宜。黏著劑層之厚度(乾燥膜厚)可因應所需黏著力決定。通常為1~100μm左右,宜為5~50μm。The adhesive that forms the adhesive layer of the surface protective film can be appropriately selected from (meth)acrylic polymers, polysiloxane polymers, polyester, polyurethane, polyamide, polyether, fluorine or Polymers such as rubber are used as adhesives for base polymers. From the viewpoints of transparency, weather resistance, heat resistance, etc., an acrylic adhesive using an acrylic polymer as the base polymer is suitable. The thickness of the adhesive layer (dry film thickness) can be determined according to the required adhesive force. Usually it is about 1-100μm, preferably 5-50μm.

此外,對表面保護薄膜,亦可在基材薄膜之設有黏著劑層之面的相反面透過聚矽氧處理、長鏈烷基處理、氟處理等低接著性材料設置剝離處理層。In addition, for the surface protection film, it is also possible to provide a peeling treatment layer on the opposite side of the base film where the adhesive layer is provided through low adhesion materials such as silicone treatment, long-chain alkyl treatment, and fluorine treatment.

<其他光學層> 本發明之偏光薄膜在實際使用時,可作成與其他光學層積層而成之光學薄膜來使用。對於該光學層並無特別限定,可使用1層或2層以上之例如反射板及半穿透板、相位差板(包含1/2及1/4等波長板)、視角補償薄膜等可用於形成液晶顯示裝置等的光學層。尤佳為:於本發明之偏光薄膜上再積層反射板或半穿透反射板而成的反射型偏光薄膜或半穿透型偏光薄膜、於偏光薄膜上再積層相位差板而成的橢圓偏光薄膜或圓偏光薄膜、於偏光薄膜上再積層視角補償薄膜而成的廣視角偏光薄膜、或於偏光薄膜上再積層增亮薄膜而成的偏光薄膜。<Other optical layers> In actual use, the polarizing film of the present invention can be used as an optical film laminated with other optical layers. The optical layer is not particularly limited, and one layer or two or more layers such as reflectors and semi-transmissive plates, retardation plates (including 1/2 and 1/4 wavelength plates), viewing angle compensation films, etc. can be used. An optical layer of a liquid crystal display device etc. is formed. Particularly preferred: a reflective polarizing film or a semi-transmissive polarizing film formed by laminating a reflective plate or a semi-transmissive reflector on the polarizing film of the present invention, and an elliptical polarizing film formed by laminating a phase difference plate on the polarizing film Thin film or circular polarizing film, wide viewing angle polarizing film formed by laminating viewing angle compensation film on polarizing film, or polarizing film formed by laminating brightness enhancement film on polarizing film.

於偏光薄膜積層了上述光學層而成之光學薄膜,亦可在液晶顯示裝置等之製造過程中以依序個別積層之方式形成,但預先積層成光學薄膜者在品質穩定性與組裝作業等方面較具優勢,有改善液晶顯示裝置等之製造步驟的優點。積層時可使用黏著劑層等適當的接著機構。接著上述偏光薄膜及其他光學薄膜時,其等之光學軸可因應所欲獲得之相位差特性等設成適當的配置角度。The optical film formed by laminating the above-mentioned optical layer on the polarizing film can also be formed in a sequential manner in the manufacturing process of liquid crystal display devices, etc., but the optical film is pre-laminated into an optical film in terms of quality stability and assembly operations. It has the advantage of improving the manufacturing steps of liquid crystal display devices. An appropriate bonding mechanism such as an adhesive layer can be used for lamination. When following the above-mentioned polarizing film and other optical films, the optical axis of the polarizing film and other optical films can be set to an appropriate arrangement angle in accordance with the desired retardation characteristics.

本發明之偏光薄膜或光學薄膜,可適宜使用在液晶顯示裝置、有機EL顯示裝置等各種影像顯示裝置的形成等等。液晶顯示裝置的形成可依循習知來進行。即,液晶顯示裝置一般是藉由將液晶單元與偏光薄膜或光學薄膜及因應需求的照明系統等構成零件適當組裝並安裝驅動電路等而形成,而在本發明中,除使用本發明之偏光薄膜或光學薄膜此點以外無特別限定,可依循習知。液晶單元亦可使用例如IPS型、VA型等任意類型,惟以IPS型尤為理想。The polarizing film or optical film of the present invention can be suitably used in the formation of various image display devices such as liquid crystal display devices and organic EL display devices. The formation of the liquid crystal display device can be performed according to conventional knowledge. That is, the liquid crystal display device is generally formed by appropriately assembling the liquid crystal cell, the polarizing film or the optical film, and the component parts such as the lighting system according to the demand, and installing the driving circuit. In the present invention, except for the polarizing film of the present invention Or the optical film is not particularly limited except for this point, and it can follow conventional knowledge. Any type of liquid crystal cell, such as IPS type and VA type, can also be used, but the IPS type is particularly preferred.

可形成液晶單元之單側或兩側配置有偏光薄膜或光學薄膜而成的液晶顯示裝置、或是使用了背光件或反射板作為照明系統等適當的液晶顯示裝置。此時,本發明之偏光薄膜或光學薄膜可配置於液晶單元之單側或兩側。於兩側配置偏光薄膜或光學薄膜時,其等可為相同者,亦可為相異者。此外,於形成液晶顯示裝置時,可在適當位置上配置1層或2層以上之諸如擴散板、防眩層、抗反射膜、保護板、稜鏡陣列、透鏡陣列片材、光擴散板、背光件等適當零件。 實施例It can form a liquid crystal display device in which a polarizing film or an optical film is arranged on one or both sides of a liquid crystal cell, or an appropriate liquid crystal display device using a backlight or a reflective plate as an illumination system. At this time, the polarizing film or optical film of the present invention can be arranged on one side or both sides of the liquid crystal cell. When polarizing films or optical films are arranged on both sides, they may be the same or different. In addition, when forming a liquid crystal display device, one layer or two or more layers such as diffuser, anti-glare layer, anti-reflection film, protective plate, ridge array, lens array sheet, light diffusion plate, Suitable parts such as backlights. Example

以下將列舉實施例說明本發明,惟本發明不受以下所示實施例限定。至於,各例中之份及%皆為重量基準。以下,未特別規定之室溫放置條件全部為23℃且65%R.H.。Hereinafter, examples will be given to illustrate the present invention, but the present invention is not limited by the examples shown below. As for the parts and% in each case, all are based on weight. Below, the room temperature storage conditions that are not specifically specified are all 23°C and 65% R.H.

(製作薄型偏光件A) 於吸水率0.75%、Tg75℃之非晶質異酞酸共聚聚對苯二甲酸乙二酯(IPA-共聚-PET)薄膜(厚度:100μm)基材的單面上施加電暈處理,並在該電暈處理面上於25℃下塗佈以9:1之比含有聚乙烯醇(聚合度4200,皂化度99.2莫耳%)及乙醯乙醯基改質PVA(聚合度1200,乙醯乙醯基改質度4.6%,皂化度99.0莫耳%以上,日本合成化學工業公司製,商品名「Gohsefimer Z200」)的水溶液並乾燥,形成厚度11μm的PVA系樹脂層,而製作出積層體。 將所獲得之積層體於120℃之烘箱內在不同周速之輥件間沿縱方向(長邊方向)進行自由端單軸延伸2.0倍(空中補助延伸)。 接著,將積層體浸漬於液溫30℃的不溶解浴(相對於水100重量份摻混4重量份之硼酸而得的硼酸水溶液)中30秒(不溶解處理)。 接著,浸漬於液溫30℃的染色浴中並同時調整碘濃度、浸漬時間以使偏光板成預定之透射率。本實施例係將之浸漬於相對於100重量份的水摻混0.2重量份的碘、1.0重量份的碘化鉀所得之碘水溶液中60秒(染色處理)。 接著,使其浸漬於液溫30℃的交聯浴(相對於水100重量份,摻混3重量份的碘化鉀並摻混3重量份的硼酸而獲得之硼酸水溶液)中30秒(交聯處理)。 其後,使積層體浸漬於液溫70℃之硼酸水溶液(相對於100重量份的水,摻混4重量份硼酸、5重量份碘化鉀所得之水溶液)的同時,於不同周速之輥件間沿縱方向(長邊方向)進行單軸延伸以使總延伸倍率達5.5倍(水中延伸)。 之後,將積層體浸漬於液溫30℃的洗淨浴(相對於水100重量份摻混4重量份的碘化鉀而獲得之水溶液)中(洗淨處理)。 以上述方式製得了包含厚度5μm之偏光件的光學薄膜積層體。(Production of thin polarizer A) Amorphous isophthalic acid copolymerized polyethylene terephthalate (IPA-copolymer-PET) film (thickness: 100μm) with a water absorption rate of 0.75% and Tg75°C on one side of the substrate Apply corona treatment, and coat the corona-treated surface at 25℃ at a ratio of 9:1 containing polyvinyl alcohol (polymerization degree 4200, saponification degree 99.2 mol%) and acetyl acetonitrile modified PVA (Polymerization degree 1200, acetyl acetamide modification degree 4.6%, saponification degree 99.0 mol% or more, manufactured by Nippon Synthetic Chemical Industry Co., Ltd., trade name "Gohsefimer Z200") aqueous solution and dried to form a PVA-based resin with a thickness of 11 μm Layer to produce a laminate. The obtained laminate was subjected to uniaxial extension of the free end 2.0 times in the longitudinal direction (longitudinal direction) between rollers with different peripheral speeds in an oven at 120°C (air-assisted extension). Next, the layered body was immersed in an insoluble bath (a boric acid aqueous solution obtained by mixing 4 parts by weight of boric acid with respect to 100 parts by weight of water) at a liquid temperature of 30° C. for 30 seconds (insoluble treatment). Then, immersed in a dyeing bath with a liquid temperature of 30°C while adjusting the iodine concentration and immersion time so that the polarizing plate had a predetermined transmittance. In this example, it was immersed in an iodine aqueous solution obtained by mixing 0.2 parts by weight of iodine and 1.0 part by weight of potassium iodide with respect to 100 parts by weight of water for 60 seconds (dyeing treatment). Then, it was immersed in a crosslinking bath (a boric acid aqueous solution obtained by mixing 3 parts by weight of potassium iodide and 3 parts by weight of boric acid with respect to 100 parts by weight of water) at a liquid temperature of 30°C for 30 seconds (crosslinking treatment ). After that, the laminate was immersed in a boric acid aqueous solution at a liquid temperature of 70°C (an aqueous solution obtained by mixing 4 parts by weight of boric acid and 5 parts by weight of potassium iodide relative to 100 parts by weight of water), and placed between rolls of different peripheral speeds Uniaxial stretching is performed in the longitudinal direction (long-side direction) to achieve a total stretching magnification of 5.5 times (underwater stretching). After that, the layered body was immersed in a washing bath (an aqueous solution obtained by mixing 4 parts by weight of potassium iodide with respect to 100 parts by weight of water) at a liquid temperature of 30°C (washing treatment). In the manner described above, an optical thin film laminate including a polarizer with a thickness of 5 μm was produced.

(製作偏光件B(厚12μm之偏光件)) 將平均聚合度2400、皂化度99.9莫耳%之厚度30μm的聚乙烯醇薄膜浸漬在30℃溫水中60秒使其膨潤。接著,浸漬於碘/碘化鉀(重量比=0.5/8)濃度0.3%之水溶液中,一邊使其延伸到3.5倍一邊將薄膜染色。其後,在65℃之硼酸酯水溶液中,以總延伸倍率成為6倍之方式進行延伸。延伸後,於40℃烘箱中乾燥3分鐘,而獲得PVA系偏光件。所得偏光件之厚度為12μm。(Preparation of polarizer B (12μm thick polarizer)) A 30μm thick polyvinyl alcohol film with an average polymerization degree of 2400 and a saponification degree of 99.9 mol% was immersed in 30°C warm water for 60 seconds to swell. Next, it was immersed in a 0.3% aqueous solution of iodine/potassium iodide (weight ratio=0.5/8), and the film was dyed while extending it to 3.5 times. Thereafter, in a borate aqueous solution at 65°C, stretching was performed so that the total stretching ratio became 6 times. After stretching, it was dried in an oven at 40°C for 3 minutes to obtain a PVA-based polarizer. The thickness of the obtained polarizer was 12 μm.

(製作保護薄膜) 保護薄膜:對厚度40μm之具有內酯環結構的(甲基)丙烯酸樹脂薄膜之易接著處理面施行電暈處理後來使用。(Protective film production) Protective film: The easy-adhesive surface of the (meth)acrylic resin film with a lactone ring structure with a thickness of 40 μm is subjected to corona treatment for use.

<第一透明層(阻隔層)之形成材> 形成材A:在由二異氰酸甲苯酯與三羥甲丙烷構成的胺甲酸乙酯預聚物之75%乙酸乙酯溶液(Tosoh(東曹)公司製,商品名「CORONATE L」)100份中,加入二月桂酸二辛錫系觸媒(東京FINE CHIMICAL公司製,商品名「Embilizer OL-1」0.1份,並以甲基異丁基酮為溶劑,調製成固體成分濃度10%的胺甲酸乙酯預聚物塗敷液。 形成材B:使用由二苯甲烷二異氰酸酯與三羥甲丙烷構成的胺甲酸乙酯預聚物之75%乙酸乙酯溶液(Tosoh(東曹)公司製,商品名「CORONATE 2067」),除此之外使用與形成劑A相同之觸媒、溶劑而調製出塗敷液。 形成材C:使用由六亞甲基二異氰酸酯與三羥甲丙烷構成的胺甲酸乙酯預聚物之75%乙酸乙酯溶液(Tosoh(東曹)公司製,商品名「CORONATE HL」,除此之外使用與形成劑A相同之觸媒、溶劑而調製出塗敷液。 形成材D:在胺甲酸乙酯丙烯酸酯樹脂(日本合成公司製,製品名「紫光UV-1700」)80份中,加入羥乙基丙烯醯胺(興人公司製,製品名「HEAA」)及光聚合起始劑(Ciba Japan公司製,製品名「IRGACURE 907」),並以甲基異丁酮為溶劑,調製成固體成分濃度10%的胺甲酸乙酯丙烯酸酯塗敷液。<Material for forming the first transparent layer (barrier layer)> Forming material A: 75% ethyl acetate solution of urethane prepolymer composed of toluene diisocyanate and trimethylolpropane (Tosoh (East) (Cao) company, brand name "CORONATE L") 100 parts, add dioctyl dilaurate-based catalyst (Tokyo FINE CHIMICAL company, brand name "Embilizer OL-1" 0.1 part, and methyl isobutyl The base ketone is used as a solvent to prepare a urethane prepolymer coating solution with a solid content of 10%. Forming material B: One of the urethane prepolymers composed of diphenylmethane diisocyanate and trimethylolpropane is used 75% ethyl acetate solution (manufactured by Tosoh Corporation, trade name "CORONATE 2067"), except that the same catalyst and solvent as the forming agent A were used to prepare a coating solution. Forming material C: use 75% ethyl acetate solution of urethane prepolymer composed of hexamethylene diisocyanate and trimethylolpropane (manufactured by Tosoh Co., Ltd., trade name "CORONATE HL". A coating solution was prepared by using the same catalyst and solvent as the forming agent A. Forming material D: 80 parts of urethane acrylate resin (manufactured by Nippon Gosei Co., Ltd., product name "Ultra UV-1700") was added with ethyl acetate Acrylic amide (manufactured by Koto, product name "HEAA") and photopolymerization initiator (manufactured by Ciba Japan, product name "IRGACURE 907"), and methyl isobutyl ketone as a solvent to prepare solid components A 10% urethane acrylate coating solution.

<形成第二透明層(黏著劑層)> (調製黏著劑) 將丙烯酸丁酯100份、丙烯酸3份、丙烯酸2-羥乙酯0.1份及2,2´-偶氮雙異丁腈0.3份,與乙酸乙酯一同加入具備冷卻管、氮導入管、溫度計及攪拌裝置之反應容器中,而調製出溶液。接著,一邊將氮氣噴吹至此溶液中一邊攪拌,並於55℃下使其進行反應8小時,而製得含有重量平均分子量220萬的丙烯酸系聚合物之溶液。並且,於此含有丙烯酸系聚合物之溶液中加入乙酸乙酯,而製得了固體成分濃度經調整成30%之丙烯酸系聚合物溶液。<Forming the second transparent layer (adhesive layer)> (Adhesive preparation) 100 parts of butyl acrylate, 3 parts of acrylic acid, 0.1 part of 2-hydroxyethyl acrylate and 0.3 part of 2,2´-azobisisobutyronitrile , And ethyl acetate are added to a reaction vessel equipped with a cooling tube, a nitrogen introduction tube, a thermometer, and a stirring device to prepare a solution. Next, the solution was stirred while blowing nitrogen gas, and reacted at 55°C for 8 hours to prepare a solution containing an acrylic polymer with a weight average molecular weight of 2.2 million. In addition, ethyl acetate was added to the solution containing the acrylic polymer to obtain an acrylic polymer solution whose solid content was adjusted to 30%.

相對於前述丙烯酸系聚合物溶液之固體成分100份,依序摻混作為交聯劑之以具有異氰酸酯基之化合物為主成分之交聯劑(日本Polyurethane(股)製,商品名「CORONATE L」)0.5份、與作為矽烷偶合劑之γ-環氧丙氧基丙基三甲氧矽烷(信越化學工業(股)製,商品名「KMB-403」)0.075份,而調製出黏著劑溶液。將上述黏著劑溶液,以使其乾燥後之厚度為20μm之方式塗佈於經剝離處理之由聚對苯二甲酸乙二酯薄膜(厚度38μm)所構成之脫模片材(分離件)表面,並且使其乾燥而形成了黏著劑層。With respect to 100 parts of the solid content of the aforementioned acrylic polymer solution, a crosslinking agent mainly composed of a compound having an isocyanate group as a crosslinking agent (manufactured by Japan Polyurethane Co., Ltd., trade name "CORONATE L" ) 0.5 part and 0.075 parts of γ-glycidoxypropyltrimethoxysilane (manufactured by Shin-Etsu Chemical Co., Ltd., trade name "KMB-403") as a silane coupling agent to prepare an adhesive solution. Apply the adhesive solution to the surface of a release sheet (separator) composed of a polyethylene terephthalate film (thickness 38μm) after a peeling treatment so that the thickness after drying is 20μm , And allowed to dry to form an adhesive layer.

實施例1 <製作兩面附第一透明層之偏光薄膜> 以棒塗機將上述第一透明層之形成材A塗佈於上述光學薄膜積層體之偏光件A的表面之後,在60℃下施行12小時之熱處理,藉此來製作而形成了厚度1μm之胺甲酸乙酯樹脂層。接著,在剝離非晶性PET基材之後,以棒塗機將上述第一透明層之形成材A塗佈於該剝離面(偏光件)後,在60℃下施行12小時之熱處理,藉此形成了厚度1μm之胺甲酸乙酯樹脂層,而製作出了於兩面具有第一透明層之偏光薄膜。所得偏光薄膜之光學特性為單體透射率42.8%、偏光度99.99%。Example 1 <Preparation of a polarizing film with a first transparent layer on both sides> The first transparent layer forming material A was coated on the surface of the polarizer A of the optical film laminate with a bar coater, and then applied at 60°C A 12-hour heat treatment was used to produce a urethane resin layer with a thickness of 1 μm. Next, after peeling off the amorphous PET substrate, the first transparent layer forming material A was coated on the peeling surface (polarizer) with a bar coater, and then heat-treated at 60°C for 12 hours, thereby A urethane resin layer with a thickness of 1 μm was formed, and a polarizing film with a first transparent layer on both sides was produced. The optical properties of the obtained polarizing film are monomer transmittance 42.8% and polarization degree 99.99%.

<附第一及第二透明層之偏光薄膜:製作附黏著劑層之偏光薄膜> 接著,於上述偏光薄膜之兩面的第一透明層,貼合形成於上述脫模片材(分離件)之剝離處理面上的黏著劑層,而製作出了兩面附黏著劑層之偏光薄膜。<Polarizing film with first and second transparent layers: Making a polarizing film with adhesive layer> Next, the first transparent layers on both sides of the polarizing film are bonded and formed on the release sheet (separator) The adhesive layer on the treated surface was peeled off to produce a polarizing film with adhesive layers on both sides.

實施例2~3、比較例1~6 將實施例1中的偏光件之種類、第一透明層之形成材、厚度變更成如表1所示,除此之外依與實施例1相同方式,而製作出附第一透明層之單面保護偏光薄膜及兩面附黏著劑層之偏光薄膜。所得單面保護偏光薄膜之光學特性為單體皆為透射率42.8%、偏光度99.99%。Examples 2 to 3, Comparative Examples 1 to 6 The type of polarizer, the forming material of the first transparent layer, and the thickness in Example 1 were changed as shown in Table 1, except that it was the same as in Example 1. , And produced a single-sided protective polarizing film with a first transparent layer and a polarizing film with adhesive layers on both sides. The optical properties of the obtained single-sided protective polarizing film are that all monomers have a transmittance of 42.8% and a degree of polarization of 99.99%.

另,在比較例1、4中,並未形成第一透明層。 比較例3的第一透明層之形成係以棒塗機將上述形成劑D塗佈後,在60℃下加熱1分鐘。並在加熱後,以高壓水銀燈對塗佈層照射積算光量為300mJ/cm2 之紫外線,而形成厚度1μm之胺甲酸乙酯丙烯酸酯樹脂層。在比較例4、5中,係使用偏光件B(厚度12μm)來取代偏光件A(厚度5μm)。In addition, in Comparative Examples 1 and 4, the first transparent layer was not formed. The first transparent layer of Comparative Example 3 was formed by applying the forming agent D with a bar coater, and then heating at 60°C for 1 minute. After heating, a high-pressure mercury lamp was used to irradiate the coating layer with ultraviolet light with an accumulated light amount of 300 mJ/cm 2 to form a urethane acrylate resin layer with a thickness of 1 μm. In Comparative Examples 4 and 5, the polarizer B (thickness 12 μm) was used instead of the polarizer A (thickness 5 μm).

實施例4 <製作附第一及第二透明層之偏光薄膜> 以棒塗機將上述第一透明層之形成材A塗佈於上述光學薄膜積層體的偏光件A的表面之後,於塗佈好之形成劑A上貼合上述保護薄膜((甲基)丙烯酸樹脂薄膜),並在60℃下施行12小時之熱處理,藉此來製作而形成了與厚度1μm之胺甲酸乙酯樹脂層(第一透明層)積層之保護薄膜層(第二透明層)。接著,在剝離非晶性PET基材之後,同樣以棒塗機將上述第一透明層之形成材A塗佈於該剝離面(偏光件)之後,將上述保護薄膜貼合於塗佈好之形成劑A上,並在60℃下施行12小時之熱處理,藉此製作而形成了厚度1μm之胺甲酸乙酯樹脂層與保護薄膜層,而製作出了於兩面具有第一透明層及第二透明層之偏光薄膜。所得偏光薄膜之光學特性為單體透射率42.8%、偏光度99.99%。Example 4 <Preparation of a polarizing film with first and second transparent layers> The first transparent layer forming material A was coated on the surface of the polarizer A of the optical film laminate with a bar coater, and then coated The above-mentioned protective film ((meth)acrylic resin film) is attached to the good forming agent A, and the heat treatment is performed at 60°C for 12 hours to produce a urethane resin layer with a thickness of 1μm ( The first transparent layer) is a laminated protective film layer (the second transparent layer). Next, after peeling off the amorphous PET substrate, the first transparent layer forming material A was coated on the peeling surface (polarizer) with the same bar coater, and then the protective film was attached to the coated Forming agent A, and heat treatment at 60 ℃ for 12 hours, to produce a thickness of 1μm urethane resin layer and protective film layer, and produced on both sides of the first transparent layer and second Polarizing film for transparent layer. The optical properties of the obtained polarizing film are monomer transmittance 42.8% and polarization degree 99.99%.

針對在上述實施例及比較例中所製得的附第一及第二透明層之偏光薄膜,進行了下述評估。結果列於表1。The following evaluations were performed on the polarizing films with the first and second transparent layers prepared in the above-mentioned Examples and Comparative Examples. The results are shown in Table 1.

<測定偏光件的飽和水分率> 將實施例及比較例中所製成之偏光件在貼合之前單獨取出,採取了約50mg之試樣。使用水分吸附脫附測定裝置(IGA-Sorp,Hiden公司製),將該試樣放置於85℃0%R.H.之環境下至重量不產生變化為止,測定其水分完全去除後之狀態的重量(W1),接著,將其放置於85℃85%R.H.之環境下,觀察其重量變化。並在試樣之重量變化停止的時間點(飽和的狀態)下測定其重量(W2)。透過下述式測定了飽和水分率。<Measurement of the saturated moisture content of the polarizer> The polarizers produced in the examples and comparative examples were individually taken out before bonding, and a sample of about 50 mg was collected. Using a moisture adsorption and desorption measuring device (IGA-Sorp, manufactured by Hiden), place the sample in an environment of 85°C and 0%RH until the weight does not change, and measure the weight of the state after the moisture is completely removed (W1 ), then place it in an environment of 85°C and 85%RH and observe its weight change. The weight (W2) of the sample is measured at the time point when the weight change of the sample stops (saturated state). The saturated moisture content was measured by the following formula.

<測定第1透明層的飽和水分率> 將在實施例及比較例中調製出之第一透明層形成材以棒塗機塗佈於鋁箔,使其厚度為10μm,除此之外依與實施例及比較例相同方式形成第一透明層之後,裁切成10×10mm之大小,採取試樣。使用水分吸附脫附測定裝置(IGA-Sorp,Hiden公司製),將該試樣放置於85℃0%R.H.之環境下至重量不產生變化為止,測定其水分完全去除後之狀態的重量(W1),接著,將其放置於85℃85%R.H.之環境下,觀察其重量變化。並在試樣之重量變化停止的時間點(飽和的狀態)下測定其重量(W2)。從各重量減去事先測得裁切出相同大小之鋁箔的重量後,透過下述式測定了飽和水分率。<Measure the saturated moisture content of the first transparent layer> The first transparent layer forming material prepared in the examples and comparative examples was applied to aluminum foil with a bar coater to make the thickness 10μm. After forming the first transparent layer in the same manner as in the example and the comparative example, it was cut into a size of 10×10 mm, and a sample was taken. Using a moisture adsorption and desorption measuring device (IGA-Sorp, manufactured by Hiden), place the sample in an environment of 85°C and 0%RH until the weight does not change, and measure the weight of the state after the moisture is completely removed (W1 ), then place it in an environment of 85°C and 85%RH and observe its weight change. The weight (W2) of the sample is measured at the time point when the weight change of the sample stops (saturated state). After subtracting the weight of aluminum foil of the same size that was measured in advance from each weight, the saturated moisture content was measured by the following formula.

≪第2透明層:黏著劑層≫ 從在實施例及比較例中所製作出的附黏著劑層之偏光薄膜的黏著劑層採取了約50mg之試樣。使用水分吸脫附測定裝置(IGA-Sorp,Hiden公司製),將該試樣放置於85℃0%R.H.之環境下至重量不產生變化為止,測定其水分完全去除後之狀態的重量(W1),接著,將其放置於8585%R.H.之環境下,觀察其重量變化。並在試樣之重量變化停止的時間點(飽和的狀態)下測定其重量(W2)。透過下述式測定了飽和水分率。≪Second transparent layer: Adhesive layer≫ Approximately 50 mg of the sample was collected from the adhesive layer of the polarizing film with the adhesive layer produced in the Examples and Comparative Examples. Using a moisture absorption and desorption measuring device (IGA-Sorp, manufactured by Hiden), place the sample in an environment of 85°C and 0%RH until the weight does not change, and measure the weight of the state after the moisture is completely removed (W1 ), then place it in an environment of 8585%RH and observe its weight change. The weight (W2) of the sample is measured at the time point when the weight change of the sample stops (saturated state). The saturated moisture content was measured by the following formula.

≪第2透明層:保護薄膜≫ 將保護薄膜裁切成10×10mm之大小,採取試樣。使用水分吸附脫附測定裝置(IGA-Sorp,Hiden公司製),將該試樣放置於85℃0%R.H.之環境下至重量不產生變化為止,測定其水分完全去除後之狀態的重量(W1),接著,將其放置於85℃85%R.H.之環境下,觀察其重量變化。並在試樣之重量變化停止的時間點(飽和的狀態)下測定其重量(W2)。透過下述式測定了飽和水分率。≪Second transparent layer: protective film≫ Cut the protective film into a size of 10×10mm and take samples. Using a moisture adsorption and desorption measuring device (IGA-Sorp, manufactured by Hiden), place the sample in an environment of 85°C and 0%RH until the weight does not change, and measure the weight of the state after the moisture is completely removed (W1 ), then place it in an environment of 85°C and 85%RH and observe its weight change. The weight (W2) of the sample is measured at the time point when the weight change of the sample stops (saturated state). The saturated moisture content was measured by the following formula.

[數學式1]

Figure 02_image001
[Math 1]
Figure 02_image001

<偏光件之單體透射率T及偏光度P> 使用附積分球之分光透射率測定器(村上色彩技術研究所之Dot-3c)測定所得單面保護偏光薄膜之單體透射率T及偏光度P。 另,偏光度P係將2片相同之偏光薄膜以兩者之透射軸平行重疊時的透射率(平行透射率:Tp)及以兩者之透射軸正交重疊時的透射率(正交透射率:Tc)套用至下式而求得。偏光度P(%)={(Tp-Tc)/(Tp+Tc)}1/2 ×100 各透射率係以令通過格蘭泰勒(Glan-Taylor)稜鏡偏光件所得完全偏光為100%並以JIS Z8701之2度視野(C光源)進行光視效能校正所得Y值表示。<Single transmittance T and polarization degree P of polarizers> Use the spectroscopic transmittance measuring device with integrating sphere (Dot-3c of Murakami Color Technology Research Institute) to measure the single-sided protective polarizing film's single-sided protective polarizing film transmittance T and polarization Degree P. In addition, the degree of polarization P is the transmittance (parallel transmittance: Tp) when two identical polarizing films are overlapped with their transmission axes in parallel and the transmittance when the two transmission axes are overlapped orthogonally (orthogonal transmission) Rate: Tc) is obtained by applying the following formula. Polarization degree P(%)={(Tp-Tc)/(Tp+Tc)} 1/2 ×100 The transmittance is so that the complete polarization obtained through the Glan-Taylor polarizer is 100% It is expressed by the Y value obtained by calibrating the luminous efficacy of 2 degree field of view (C light source) of JIS Z8701.

(製作評估試樣) 在實施例1~3、比較例1~6中所製得的附第一及第二透明層之偏光薄膜(附兩面黏著劑層之偏光薄膜),係將單面的脫模片材剝離之後,將上述保護薄膜貼合於露出之黏著劑層,並將其裁切成50mm×50mm,而貼合於1.2~1.5mm厚之鹼玻璃(松波硝子公司製,載玻片),而製作出試樣。 又,在實施例4中所製得的附第一及第二透明層之偏光薄膜,係將已形成於上述脫模片材(分離件)的剝離處理面上之黏著劑層(實施例1等之第二透明層)貼合於單面之第二透明層(保護薄膜),並將其裁切成50mm×50mm,而貼合於1.2~1.5mm厚之鹼玻璃(松波硝子公司製,載玻片),而製作出試樣。(Preparation of evaluation samples) The polarizing films with first and second transparent layers (polarizing films with adhesive layers on both sides) prepared in Examples 1 to 3 and Comparative Examples 1 to 6 were made of one-sided After the release sheet is peeled off, the above-mentioned protective film is attached to the exposed adhesive layer, and it is cut into 50mm×50mm, and then attached to 1.2~1.5mm thick alkali glass (manufactured by Matsuba Glass Co., Ltd., glass Sheet), and make a sample. In addition, the polarizing film with the first and second transparent layers produced in Example 4 is the adhesive layer (Example 1) that has been formed on the release surface of the release sheet (separator). The second transparent layer) is attached to the second transparent layer (protective film) on one side, and it is cut into 50mm×50mm, and then attached to 1.2~1.5mm thick alkali glass (made by Matsuba Glass Co., Ltd., Slide), and make a sample.

<確認第一透明層中之水分梯度> 將上述試樣放入密閉容器中並放入在試驗中不會完全揮發的足夠量之重水後將容器密閉之後,連同容器保持於80℃之高溫環境下500小時之後,將其取出後馬上瞬間冷凍至-100℃以下以獲得重水離子已固定化之試樣。對此重水固定化之試樣,從保護薄膜側以Ar氣簇離子進行蝕刻去除保護薄膜之後,實施TOF-SIMS分析,測定重水離子(D-)在深度方向上之分布,並確認了第一透明層中的水分梯度。確認到水分梯度時(有滲透膜功能)評估為「〇」,無確認到水分梯度時(無滲透膜功能)評估為「×」。 裝置:ULVAC-PHI,TRIFT-V 蝕刻離子:Ar氣簇離子 照射一次離子:Bi3 2 一次離子加速電壓:30kV 測定電極:負離子 測定溫度:-100℃以下 測定面積:100μm見方<Confirm the moisture gradient in the first transparent layer> Put the above sample in a closed container and put a sufficient amount of heavy water that will not completely volatilize during the test. After sealing the container, keep the container together at a high temperature of 80℃ After 500 hours, it was taken out and immediately frozen to below -100°C to obtain a sample with immobilized heavy water ions. For the sample immobilized with heavy water, the protective film was etched with Ar gas cluster ions from the protective film side, and then TOF-SIMS analysis was performed to measure the distribution of heavy water ions (D-) in the depth direction, and confirm the first Water gradient in the transparent layer. When the moisture gradient is confirmed (with permeable membrane function), it is evaluated as "○", and when no moisture gradient is confirmed (without permeable membrane function), it is evaluated as "×". Device: ULVAC-PHI, TRIFT-V Etching ion: Ar gas cluster ion irradiation Primary ion: Bi 3 2 + Primary ion acceleration voltage: 30kV Measuring electrode: negative ion Measuring temperature: below -100°C Measuring area: 100μm square

<耐久性> 在將上述試樣保持於85℃85%R.H.之高溫高濕環境下500小時之後,放置室溫(23℃65%R.H.)之後,在下述條件下以干涉相位差顯微鏡(Olympus製,製品名「MX-61L」)測定端部褪色量。端部褪色量係於試樣之四個角的對角線上,於顏色變得較中央部更淡的部分中,將連接最靠近中央部之處與角的直線距離定為端部褪色量,並將四個角之平均值定為該試樣的端部褪色量。 裝置:Olympus公司製,MX-61L 測定條件 鏡頭倍率:5倍 ISO:200 快門速度:1/100 反射光量:刻度0 白平衡:自動 透射光控制器:LG-PS2 透射光量:刻度5 透射光偏光方向:對偏光薄膜透射軸呈正交偏光之方向 表1中的"無法測定"為在正在測定端部褪色之光學顯微鏡之視野外,有測定區域(褪色區域)之情形。<Durability> After keeping the above sample under a high temperature and high humidity environment of 85℃85%RH for 500 hours, after leaving it at room temperature (23℃65%RH), under the following conditions, an interference phase contrast microscope (manufactured by Olympus) , Product name "MX-61L") Measure the amount of end fading. The amount of end fading is on the diagonal line of the four corners of the sample. In the part where the color becomes lighter than the center, the straight line distance connecting the corner closest to the center is defined as the end fading. And the average value of the four corners is defined as the amount of discoloration at the end of the sample. Device: manufactured by Olympus, MX-61L Measurement conditions Lens magnification: 5 times ISO: 200 Shutter speed: 1/100 Reflected light: scale 0 White balance: Automatic transmitted light controller: LG-PS2 Transmitted light: scale 5 Polarized light Direction: The direction of polarization is orthogonal to the transmission axis of the polarizing film. "Unable to measure" in Table 1 means that there is a measurement area (fading area) outside the field of view of the optical microscope that is measuring the end fading.

[表1]

Figure 02_image003
[Table 1]
Figure 02_image003

P‧‧‧偏光件1a、1b‧‧‧第一透明層2、2a、2b‧‧‧第二透明層(黏著劑層)11、12、13‧‧‧偏光薄膜P‧‧‧Polarizer 1a, 1b‧‧‧First transparent layer 2, 2a, 2b‧‧‧Second transparent layer (adhesive layer) 11, 12, 13‧‧‧ Polarizing film

圖1為本發明偏光薄膜之概略截面圖之一例。 圖2為本發明偏光薄膜之概略截面圖之一例。 圖3為本發明偏光薄膜之概略截面圖之一例。Fig. 1 is an example of a schematic cross-sectional view of the polarizing film of the present invention. Fig. 2 is an example of a schematic cross-sectional view of the polarizing film of the present invention. Fig. 3 is an example of a schematic cross-sectional view of the polarizing film of the present invention.

P‧‧‧偏光件 P‧‧‧Polarizer

1a、1b‧‧‧第一透明層 1a、1b‧‧‧First transparent layer

11‧‧‧偏光薄膜 11‧‧‧Polarizing film

Claims (11)

一種偏光薄膜,具有偏光件、及位於前述偏光件之兩面的第一透明層,該偏光薄膜之特徵在於:前述第一透明層在85℃、85%R.H.下之飽和水分率較前述偏光件在85℃、85%R.H.下之飽和水分率更低;前述第一透明層係作為滲透膜,發揮幫助排出前述偏光件中之水分之功能。 A polarizing film having a polarizing member and a first transparent layer on both sides of the polarizing member. The polarizing film is characterized in that the saturated moisture content of the first transparent layer at 85°C and 85% RH is lower than that of the polarizing member. The saturated moisture content is lower at 85°C and 85%RH; the aforementioned first transparent layer acts as a permeable membrane to help discharge the moisture in the aforementioned polarizer. 如請求項1之偏光薄膜,其中前述第一透明層係直接形成於偏光件上。 The polarizing film of claim 1, wherein the first transparent layer is directly formed on the polarizing member. 如請求項1之偏光薄膜,其中前述第一透明層之厚度為3μm以下。 The polarizing film of claim 1, wherein the thickness of the first transparent layer is 3 μm or less. 如請求項1之偏光薄膜,其中前述第一透明層為含有胺甲酸乙酯預聚物的形成材之硬化物,且該胺甲酸乙酯預聚物係異氰酸酯化合物與多元醇的反應物。 The polarizing film of claim 1, wherein the first transparent layer is a cured product of a forming material containing a urethane prepolymer, and the urethane prepolymer is a reaction product of an isocyanate compound and a polyol. 如請求項4之偏光薄膜,其中前述異氰酸酯化合物含有選自二異氰酸甲苯酯及二苯甲烷二異氰酸酯中之至少一種。 The polarizing film according to claim 4, wherein the aforementioned isocyanate compound contains at least one selected from toluene diisocyanate and diphenylmethane diisocyanate. 如請求項1之偏光薄膜,其中前述第一透明層具有如下梯度分布:該第一透明層中在85℃、85%R.H.下之飽和水分濃度從前述偏光件側朝與前述偏光件相反之側逐漸降低。 The polarizing film of claim 1, wherein the first transparent layer has a gradient distribution: the saturated moisture concentration in the first transparent layer at 85°C and 85% RH is from the side of the polarizer to the side opposite to the polarizer Gradually decreases. 如請求項1之偏光薄膜,其中前述偏光件之厚度為10μm以下。 The polarizing film of claim 1, wherein the thickness of the aforementioned polarizing member is 10 μm or less. 如請求項1至7中任一項之偏光薄膜,其 中前述偏光件兩面所具有之第一透明層之至少單面的第一透明層中,於與具有前述偏光件側相反之側鄰接具有第二透明層;前述第二透明層在85℃、85%R.H.下之飽和水分率較前述第一透明層在85℃、85%R.H.下之飽和水分率更低;前述偏光件中之水分從前述偏光件側起依序滲透前述第一透明層、前述第二透明層。 Such as the polarizing film of any one of claims 1 to 7, which In the first transparent layer on at least one side of the first transparent layer on both sides of the polarizer, there is a second transparent layer adjacent to the side opposite to the side with the polarizer; the second transparent layer is at 85°C, 85°C The saturated moisture content under %RH is lower than the saturated moisture content of the aforementioned first transparent layer at 85℃ and 85%RH; the moisture in the aforementioned polarizer penetrates the aforementioned first transparent layer, the aforementioned The second transparent layer. 如請求項8之偏光薄膜,其中前述第二透明層為黏著劑層。 The polarizing film of claim 8, wherein the aforementioned second transparent layer is an adhesive layer. 如請求項8之偏光薄膜,其中前述第二透明層為保護薄膜。 The polarizing film of claim 8, wherein the aforementioned second transparent layer is a protective film. 一種影像顯示裝置,具有如請求項1至10中任一項之偏光薄膜。 An image display device having the polarizing film according to any one of claims 1 to 10.
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