TW201902716A - Polarized film and image display device - Google Patents

Polarized film and image display device Download PDF

Info

Publication number
TW201902716A
TW201902716A TW107118914A TW107118914A TW201902716A TW 201902716 A TW201902716 A TW 201902716A TW 107118914 A TW107118914 A TW 107118914A TW 107118914 A TW107118914 A TW 107118914A TW 201902716 A TW201902716 A TW 201902716A
Authority
TW
Taiwan
Prior art keywords
transparent layer
polarizer
polarizing film
film
layer
Prior art date
Application number
TW107118914A
Other languages
Chinese (zh)
Other versions
TWI709490B (en
Inventor
石原康隆
岸敦史
上野友德
Original Assignee
日商日東電工股份有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 日商日東電工股份有限公司 filed Critical 日商日東電工股份有限公司
Publication of TW201902716A publication Critical patent/TW201902716A/en
Application granted granted Critical
Publication of TWI709490B publication Critical patent/TWI709490B/en

Links

Classifications

    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B5/00Optical elements other than lenses
    • G02B5/30Polarising elements
    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/133Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
    • G02F1/1333Constructional arrangements; Manufacturing methods
    • G02F1/1335Structural association of cells with optical devices, e.g. polarisers or reflectors
    • GPHYSICS
    • G09EDUCATION; CRYPTOGRAPHY; DISPLAY; ADVERTISING; SEALS
    • G09FDISPLAYING; ADVERTISING; SIGNS; LABELS OR NAME-PLATES; SEALS
    • G09F9/00Indicating arrangements for variable information in which the information is built-up on a support by selection or combination of individual elements
    • GPHYSICS
    • G09EDUCATION; CRYPTOGRAPHY; DISPLAY; ADVERTISING; SEALS
    • G09FDISPLAYING; ADVERTISING; SIGNS; LABELS OR NAME-PLATES; SEALS
    • G09F9/00Indicating arrangements for variable information in which the information is built-up on a support by selection or combination of individual elements
    • G09F9/30Indicating arrangements for variable information in which the information is built-up on a support by selection or combination of individual elements in which the desired character or characters are formed by combining individual elements
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B33/00Electroluminescent light sources
    • H05B33/02Details
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10KORGANIC ELECTRIC SOLID-STATE DEVICES
    • H10K59/00Integrated devices, or assemblies of multiple devices, comprising at least one organic light-emitting element covered by group H10K50/00
    • H10K59/80Constructional details
    • H10K59/8791Arrangements for improving contrast, e.g. preventing reflection of ambient light

Landscapes

  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Nonlinear Science (AREA)
  • Engineering & Computer Science (AREA)
  • Theoretical Computer Science (AREA)
  • Mathematical Physics (AREA)
  • Chemical & Material Sciences (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • Polarising Elements (AREA)
  • Liquid Crystal (AREA)

Abstract

The present invention is a polarizing film provided with a polarizer and a first transparent layer on both surfaces of the polarizer, wherein the sorbed water content of the first transparent layer is less than the sorbed water content of the polarizer, and the first transparent layer functions as a permeation membrane for assisting with the elimination of moisture in the polarizer. This polarizing film is capable of preventing a decrease in the degree of polarization at the edge of the film even in high temperature, high humidity environments.

Description

偏光薄膜及影像顯示裝置Polarizing film and image display device

本發明涉及偏光薄膜。前述偏光薄膜可單獨或以積層其而成之光學薄膜的形式來形成液晶顯示裝置(LCD)、有機EL顯示裝置等影像顯示裝置。The present invention relates to a polarizing film. The aforementioned polarizing film may be used alone or in the form of a laminated optical film to form an image display device such as a liquid crystal display device (LCD) or an organic EL display device.

發明背景 液晶顯示裝置中,依據其影像形成方式,在形成液晶面板表面之玻璃基板兩側配置偏光薄膜是必要而不可或缺的。偏光薄膜一般使用的是於聚乙烯醇系薄膜與碘等二色性材料所構成之偏光件單面或兩面透過聚乙烯醇系接著劑等而貼合有保護薄膜者。BACKGROUND OF THE INVENTION In a liquid crystal display device, it is necessary and indispensable to arrange polarizing films on both sides of a glass substrate that forms the surface of a liquid crystal panel according to its image formation method. The polarizing film is generally one in which a polarizer made of a polyvinyl alcohol-based film and a dichroic material such as iodine is passed through a polyvinyl alcohol-based adhesive on one side or both sides to attach a protective film.

又,偏光薄膜依其使用用途或使用狀態可能會暴露於嚴酷環境下。因而要求偏光薄膜具有即使在嚴酷環境下仍可維持光學特性之耐久性。舉例而言,有文獻提議於偏光件之至少單面設置具有預定儲存彈性模數的胺甲酸乙酯樹脂(專利文獻1、2)。根據專利文獻1、2之記載,可在高溫下仍維持偏光薄膜之正交透射率。In addition, the polarizing film may be exposed to a severe environment depending on the use or state of use. Therefore, the polarizing film is required to have durability capable of maintaining optical characteristics even under severe environments. For example, some literatures have proposed that a urethane resin having a predetermined storage elastic modulus be provided on at least one side of a polarizer (Patent Documents 1 and 2). According to Patent Documents 1 and 2, the orthogonal transmittance of the polarizing film can be maintained at high temperatures.

先前技術文獻 專利文獻 專利文獻1:日本特開平11-030715號公報 專利文獻2:日本特開平11-183726號公報Prior Art Literature Patent Literature Patent Literature 1: Japanese Patent Application Laid-Open No. 11-030715 Patent Literature 2: Japanese Patent Application Laid-Open No. 11-183726

發明概要 發明欲解決之課題 又,偏光薄膜除了在高溫環境下使用之外,亦可能在高溫高濕環境下使用。已知在所述嚴酷氣體環境下,氣體環境中的水分會對偏光件的光學特性造成影響,而在偏光薄膜之端部,偏光度會大幅降低。然而,將如上述專利文獻1、2所述之胺甲酸乙酯樹脂設置於偏光件,並無法在前述偏光薄膜之端部充分抑制偏光度的降低。Summary of the Invention Problems to be Solved by the Invention In addition to using a polarizing film in a high-temperature environment, it may be used in a high-temperature and high-humidity environment. It is known that under the severe gas environment, the moisture in the gas environment will affect the optical characteristics of the polarizer, and at the end of the polarizing film, the degree of polarization will be greatly reduced. However, when the urethane resin described in Patent Documents 1 and 2 is provided on a polarizer, it is not possible to sufficiently suppress a decrease in the degree of polarization at the ends of the polarizing film.

本發明之目的在於提供一種偏光薄膜,其在高溫高濕環境下仍可抑制端部之偏光度降低。An object of the present invention is to provide a polarizing film which can suppress the reduction in the degree of polarization at the end portion under a high temperature and high humidity environment.

又,本發明之目的在於提供一種具有前述偏光薄膜之影像顯示裝置。Another object of the present invention is to provide an image display device having the polarizing film.

用以解決課題之手段 經本案發明人等積極檢討,結果發現藉由下述偏光薄膜等可解決上述課題,遂完成本發明。Means for Solving the Problem After a positive review by the inventors of the present case, it was found that the above problems can be solved by the following polarizing film and the like, and the present invention has been completed.

亦即,本發明係有關於一種偏光薄膜,其具有偏光件、及位於前述偏光件之兩面的第一透明層,該偏光薄膜之特徵在於: 前述第一透明層在85℃、85%R.H.下之飽和水分率較前述偏光件在85℃、85%R.H.下之飽和水分率更低; 前述第一透明層係作為滲透膜,發揮幫助排出前述偏光件中之水分之功能。That is, the present invention relates to a polarizing film having a polarizer and first transparent layers on both sides of the polarizer. The polarizing film is characterized in that the first transparent layer is at 85 ° C. and 85% RH. The saturated moisture content is lower than the saturated moisture content of the polarizer at 85 ° C. and 85% RH; the first transparent layer serves as a permeable film and functions to help discharge the moisture in the polarizer.

前述偏光薄膜中,前述第一透明層宜直接形成於偏光件上。In the polarizing film, the first transparent layer is preferably formed directly on the polarizer.

前述偏光薄膜中,前述第一透明層之厚度宜為3μm以下。In the polarizing film, the thickness of the first transparent layer is preferably 3 μm or less.

前述偏光薄膜中,可使用含有胺甲酸乙酯預聚物的形成材之硬化物作為前述第一透明層,且該胺甲酸乙酯預聚物係異氰酸酯化合物與多元醇的反應物。前述異氰酸酯化合物宜使用選自二異氰酸甲苯酯及二苯甲烷二異氰酸酯中之至少任一種。In the polarizing film, a hardened product of a forming material containing a urethane prepolymer may be used as the first transparent layer, and the urethane prepolymer is a reactant of an isocyanate compound and a polyol. The isocyanate compound is preferably at least one selected from the group consisting of toluene diisocyanate and diphenylmethane diisocyanate.

前述偏光薄膜中,前述第一透明層宜具有如下梯度分布:該第一透明層中在85℃、85%R.H.下之飽和水分濃度從前述偏光件側朝與前述偏光件相反之側逐漸降低。In the polarizing film, the first transparent layer preferably has a gradient distribution in which the saturated moisture concentration at 85 ° C. and 85% R.H. in the first transparent layer gradually decreases from the polarizer side to the side opposite to the polarizer.

前述偏光薄膜中,前述偏光件之厚度宜為10μm以下。In the polarizing film, the thickness of the polarizer is preferably 10 μm or less.

前述偏光薄膜宜為:前述偏光件兩面所具有之第一透明層之至少單面的第一透明層中,於與具有前述偏光件側相反之側鄰接具有第二透明層; 前述第二透明層在85℃、85%R.H.下之飽和水分率較前述第一透明層在85℃、85%R.H.下之飽和水分率更低; 前述偏光件中之水分從前述偏光件側起依序滲透前述第一透明層、前述第二透明層。The polarizing film is preferably: among the first transparent layers of at least one side of the first transparent layer on both sides of the polarizer, a second transparent layer is adjacent to the side opposite to the side having the polarizer; the second transparent layer The saturated moisture content at 85 ° C and 85% RH is lower than the saturated moisture content of the first transparent layer at 85 ° C and 85% RH; the moisture in the polarizer penetrates the first polarizer in order from the polarizer side. A transparent layer and the aforementioned second transparent layer.

前述偏光薄膜中,前述第二透明層可舉黏著劑層。In the polarizing film, the second transparent layer may be an adhesive layer.

又,前述偏光薄膜中,前述第二透明層可舉保護薄膜。In the polarizing film, the second transparent layer may be a protective film.

又,本發明係有關於具有前述偏光薄膜之影像顯示裝置。The present invention also relates to an image display device including the polarizing film.

發明效果 由於作為偏光薄膜之構成要素的偏光件係由水系材料所形成,故偏光件中易攝入氣體環境中的水分。因此,可想見當將偏光薄膜保持於高溫高濕環境下時,偏光件中的飽和水分率會上升。結果會使偏光薄膜之光學特性有降低之傾向。尤其,在高溫高濕環境下水分侵入偏光件中之侵入量多,因此可想見在偏光薄膜之端部,偏光度會大幅降低,而有發生稱為端部褪色之現象。ADVANTAGE OF THE INVENTION Since the polarizer which is a component of a polarizing film is formed of the water-based material, it is easy for the polarizer to absorb moisture in a gaseous environment. Therefore, it is conceivable that when the polarizing film is kept in a high temperature and high humidity environment, the saturated moisture content in the polarizer will increase. As a result, the optical characteristics of the polarizing film tend to decrease. In particular, in a high-temperature and high-humidity environment, there is a large amount of water intrusion into the polarizer, so it is conceivable that at the end of the polarizing film, the degree of polarization will be greatly reduced, and a phenomenon called end discoloration occurs.

本發明之偏光薄膜於偏光件之兩面具有第一透明層,該第一透明層係作為滲透膜,發揮幫助排出該偏光件中之水分之功能。該第一透明層在高溫高濕環境下之飽和水分率被設計成較偏光件之飽和水分率更低,因此即使氣體環境中之水分已侵入偏光件中,仍可使偏光件中之水分主動往具有較偏光件之飽和水分率更低之飽和水分率的第一透明層(滲透膜)側穿透,從而可透過該作用將偏光件中之水分排出偏光件外。如上所述,本發明之偏光薄膜具有前述第一透明層,藉此即使在高溫高濕環境下仍可抑制偏光件的飽和水分率之上升,從而可抑制偏光薄膜之端部褪色量。The polarizing film of the present invention has first transparent layers on both sides of the polarizer, and the first transparent layer serves as a permeable film and functions to help drain out moisture in the polarizer. The saturated moisture content of the first transparent layer in the high-temperature and high-humidity environment is designed to be lower than that of the polarizer. Therefore, even if moisture in the gas environment has penetrated into the polarizer, the moisture in the polarizer can still be actively It penetrates to the side of the first transparent layer (permeable membrane) having a lower saturated moisture content than the saturated moisture content of the polarizer, so that the moisture in the polarizer can be discharged out of the polarizer by this effect. As described above, the polarizing film of the present invention has the aforementioned first transparent layer, thereby suppressing an increase in the saturated moisture content of the polarizer even in a high-temperature and high-humidity environment, thereby suppressing the amount of discoloration at the ends of the polarizing film.

用以實施發明之形態 以下,邊參照圖1至圖3邊說明本發明之偏光薄膜。 本發明之偏光薄膜舉例而言,如圖1至圖3所示之偏光薄膜11,具有偏光件P、及位於該偏光件P之兩面的第一透明層1a、1b(滲透膜:係具有具可幫助水排出之功能之膜功能的層)。如圖1至圖3所示,將第一透明層1a、1b直接設置於偏光件P,可抑制偏光件在高溫高濕環境下時飽和水分率之上升,從而可抑制偏光薄膜之端部褪色,因此為佳。第一透明層1a、1b亦可僅將其中一層直接設置於偏光件P。Mode for Carrying Out the Invention The polarizing film of the present invention will be described below with reference to Figs. 1 to 3. As an example of the polarizing film of the present invention, the polarizing film 11 shown in FIGS. 1 to 3 has a polarizer P and first transparent layers 1a and 1b (permeation film: Membrane function layer that helps water drainage function). As shown in FIG. 1 to FIG. 3, the first transparent layers 1 a and 1 b are directly disposed on the polarizer P, which can suppress the increase in the saturated moisture content of the polarizer under a high temperature and high humidity environment, thereby suppressing the discoloration of the polarizing film ends. And therefore better. The first transparent layers 1a and 1b may be provided with only one of them directly on the polarizer P.

又,本發明之偏光薄膜舉例而言,可如圖2、圖3所示之偏光薄膜12、13,於前述偏光薄膜11之前述偏光件P兩面所具有之第一透明層1a、1b之至少單面的第一透明層1a、1b上,進一步設置第二透明層2(2a及/或2b)。圖2之偏光薄膜12係於兩面之第一透明層1a、1b中之單面的第一透明層1a上進一步設置有第二透明層之情形;而圖3之偏光薄膜13係於兩面之第一透明層11a、1b中之兩面的第一透明層1a、1b上進一步設置有第二透明層2a、2b之情形。將第二透明層2(2a及/或2b)直接設置於第一透明層1a、1b,可抑制偏光件在高溫高濕環境下的飽和水分率之上升,從而可抑制偏光薄膜之端部褪色,因此為佳。In addition, as an example of the polarizing film of the present invention, as shown in FIG. 2 and FIG. 3, at least at least the first transparent layers 1 a and 1 b on both sides of the polarizer P of the polarizing film 11 may be the polarizing films 12 and 13 shown in FIG. A second transparent layer 2 (2a and / or 2b) is further provided on the one-sided first transparent layers 1a and 1b. The polarizing film 12 of FIG. 2 is a case where a second transparent layer is further provided on the one-sided first transparent layer 1a of the first transparent layers 1a and 1b on both sides; and the polarizing film 13 of FIG. 3 is a first transparent layer 1a and 1b on both sides. In the case where the first transparent layers 1a, 1b on both sides of a transparent layer 11a, 1b are further provided with the second transparent layers 2a, 2b. By placing the second transparent layer 2 (2a and / or 2b) directly on the first transparent layers 1a, 1b, the saturation moisture content of the polarizer in a high-temperature and high-humidity environment can be suppressed from rising, and the end of the polarizing film can be suppressed from discoloring And therefore better.

另,在本發明之偏光薄膜12、13中,若使用黏著劑層來作為第二透明層2,則可於該第二透明層(黏著劑層)設置分離件。另一方面,可在本發明之偏光薄膜11至13上適當設置表面保護薄膜。In addition, in the polarizing films 12 and 13 of the present invention, if an adhesive layer is used as the second transparent layer 2, a separator can be provided on the second transparent layer (adhesive layer). On the other hand, a surface protective film may be appropriately provided on the polarizing films 11 to 13 of the present invention.

<偏光件> 偏光件並無特別限定,可使用各種偏光件。作為偏光件,可舉如使聚乙烯醇系薄膜、部分縮甲醛化聚乙烯醇系薄膜、乙烯-乙酸乙烯酯共聚物系部分皂化薄膜等親水性高分子薄膜吸附碘或二色性染料之二色性物質並進行單軸延伸者,以及聚乙烯醇之脫水處理物或聚氯乙烯之脫鹽酸處理物等多烯系定向薄膜等。該等之中又以由聚乙烯醇系薄膜與碘等的二色性物質構成之偏光件較適宜。該等偏光件之厚度無特別限制,一般在80μm左右以下。<Polarizer> The polarizer is not particularly limited, and various polarizers can be used. Examples of polarizers include adsorption of iodine or dichroic dyes on hydrophilic polymer films such as polyvinyl alcohol-based films, partially formalized polyvinyl alcohol-based films, and ethylene-vinyl acetate copolymer-based partially saponified films. Polychromatic materials and uniaxial stretching, and polyene-based oriented films such as dehydrated products of polyvinyl alcohol or dehydrochlorinated products of polyvinyl chloride. Among these, a polarizer composed of a dichroic substance such as a polyvinyl alcohol film and iodine is more suitable. The thickness of these polarizers is not particularly limited, and is generally about 80 μm or less.

將聚乙烯醇系薄膜用碘染色並經單軸延伸而成的偏光件可藉由例如將聚乙烯醇系薄膜浸漬於碘的水溶液中來進行染色,並延伸成原長的3~7倍來製成。亦可視需要浸漬於亦可含有硼酸或硫酸鋅、氯化鋅等之碘化鉀等的水溶液中。進一步亦可視需要在染色前將聚乙烯醇系薄膜浸漬於水中進行水洗。藉由水洗聚乙烯醇系薄膜,可洗淨聚乙烯醇系薄膜表面的污垢及抗結塊劑,除此之外也有使聚乙烯醇系薄膜膨潤從而防止染色參差等不均的效果。延伸可於以碘染色後進行,亦可一邊染色一邊延伸,又或可於延伸後以碘染色。亦可在硼酸或碘化鉀等之水溶液中或水浴中進行延伸。A polarizer obtained by dyeing a polyvinyl alcohol-based film with iodine and uniaxially stretching the polyvinyl alcohol-based film can be dyed by, for example, immersing the polyvinyl alcohol-based film in an aqueous solution of iodine, and stretched to 3 to 7 times its original length. production. If necessary, it may be immersed in an aqueous solution which may contain boric acid, potassium iodide, or the like such as zinc sulfate or zinc chloride. Further, if necessary, the polyvinyl alcohol-based film is immersed in water and washed with water before dyeing. By washing the polyvinyl alcohol-based film with water, dirt and anticaking agents on the surface of the polyvinyl alcohol-based film can be cleaned. In addition, the polyvinyl alcohol-based film can swell and prevent uneven dyeing and the like. The stretching may be performed after dyeing with iodine, or may be extended while dyeing, or may be dyed with iodine after stretching. Stretching can also be performed in an aqueous solution such as boric acid or potassium iodide or in a water bath.

本發明可使用厚度10μm以下的偏光件。從薄型化的觀點來看,偏光件厚度宜為8μm以下,較宜為7μm以下,更宜為6μm以下。另一方面,偏光件厚度為2μm以上,更宜為3μm以上。這種薄型偏光件的厚度參差少,視辨性佳且尺寸變化少,所以對熱震的耐久性優異。In the present invention, a polarizer having a thickness of 10 μm or less can be used. From the viewpoint of thinning, the thickness of the polarizer is preferably 8 μm or less, more preferably 7 μm or less, and even more preferably 6 μm or less. On the other hand, the thickness of the polarizer is 2 μm or more, and more preferably 3 μm or more. Such thin polarizers have small thickness variations, good visibility, and small dimensional changes, so they have excellent durability against thermal shock.

作為薄型偏光件,代表上可舉如: 日本專利第4751486號說明書、 日本專利第4751481號說明書、 日本專利第4815544號說明書、 日本專利第5048120號說明書、 國際公開第2014/077599號公報手冊、 國際公開第2014/077636號公報手冊等所記載的薄型偏光件,或由其等所記載之製造方法獲得的薄型偏光件。Examples of thin polarizers include: Japanese Patent No. 4751486, Japanese Patent No. 4751481, Japanese Patent No. 4815544, Japanese Patent No. 5048120, International Publication No. 2014/077599, and International The thin polarizers disclosed in the gazette manual No. 2014/077636, etc., or the thin polarizers obtained by the manufacturing methods described in them are disclosed.

前述偏光件宜構成為以單體透射率T及偏光度P表示之光學特性滿足下式之條件: P>-(100.929T-42.4 -1)×100(惟,T<42.3)、或 P≧99.9(惟,T≧42.3)。一言以蔽之,滿足前述條件而構成的偏光件具有使用大型顯示元件之液晶電視用顯示器所要求的性能。具體上為對比度1000:1以上且最大亮度500cd/m2 以上。就其他用途來說譬如可貼合於有機EL顯示裝置之視辨側。The aforementioned polarizer is preferably constituted so that the optical characteristics represented by the single transmittance T and the polarization degree P satisfy the following formula: P>-(10 0.929T-42.4 -1) × 100 (however, T <42.3), or P ≧ 99.9 (however, T ≧ 42.3). In short, a polarizer configured to meet the aforementioned conditions has the performance required for a liquid crystal television display using a large display element. Specifically, the contrast is 1000: 1 or more and the maximum brightness is 500 cd / m 2 or more. For other uses, for example, it can be attached to the viewing side of an organic EL display device.

在包含以積層體之狀態進行延伸之步驟及染色步驟的製法中,從可以高倍率延伸以提升偏光性能的觀點來看,前述薄型偏光件以諸如日本專利第4751486號說明書、日本專利第4751481號說明書、日本專利4815544號說明書中所述以包含在硼酸水溶液中進行延伸之步驟的製法製得者為宜,且尤以如日本專利第4751481號說明書、日本專利4815544號說明書中所述以包含在硼酸水溶液中進行延伸前先輔助性地進行空中延伸之步驟的製法製得者為宜。該等薄型偏光件可藉由包含有將聚乙烯醇系樹脂(以下,也稱PVA系樹脂)層與延伸用樹脂基材在積層體的狀態下延伸的步驟與染色的步驟之製法製得。若為該製法,則即使PVA系樹脂層很薄,因其被延伸用樹脂基材支持著,故可在不因延伸造成斷裂等不良狀況下延伸。In the manufacturing method including the step of stretching in the state of a laminated body and the dyeing step, from the viewpoint of being capable of being stretched at a high magnification to improve the polarization performance, the aforementioned thin polarizers are described in, for example, Japanese Patent No. 4751486, Japanese Patent No. 4751481 Those described in the specification and Japanese Patent No. 4815544 are preferably prepared by a method including an extension step in an aqueous boric acid solution, and are particularly included as described in Japanese Patent No. 4751481 and Japanese Patent No. 4815544 It is suitable to obtain the method by performing the step of auxiliaryly performing aerial stretching in the boric acid aqueous solution before stretching. These thin polarizers can be produced by a manufacturing method including a step of stretching a polyvinyl alcohol resin (hereinafter, also referred to as a PVA resin) layer and a stretching resin substrate in a state of a laminate and a dyeing step. According to this manufacturing method, even if the PVA-based resin layer is thin, it is supported by the resin base material for stretching, so that it can be stretched without causing unfavorable conditions such as breakage due to stretching.

本發明之偏光件一般而言係使用在85℃、85%R.H.下之飽和水分率為10~40重量%者。由抑制端部褪色之觀點,前述偏光件之飽和水分率可為25重量%以下,而進一步亦可為18重量%以下。另,前述偏光件之飽和水分率以與第一透明層之間的關係下,第一透明層之飽和水分率只要為較偏光件之飽和水分率更低之值即無特別設定下限值。Generally, the polarizer of the present invention is one having a saturated moisture content of 10 to 40% by weight at 85 ° C and 85% R.H. From the viewpoint of suppressing discoloration of the end portion, the saturation moisture content of the polarizer may be 25% by weight or less, and further may be 18% by weight or less. In addition, under the relationship between the saturated moisture content of the polarizer and the first transparent layer, there is no particular lower limit value as long as the saturated moisture content of the first transparent layer is lower than the saturation moisture content of the polarizer.

本發明之偏光件之飽和水分率可以任意適當之方法調整。可舉例如透過調整偏光件之製造步驟中乾燥步驟之條件來控制之方法。The saturation moisture content of the polarizer of the present invention can be adjusted by any appropriate method. The method may be controlled by, for example, adjusting the conditions of the drying step in the manufacturing step of the polarizer.

<第一透明層> 第一透明層係作為滲透膜發揮幫助排出前述偏光件中之水分之功能的層,係使用第一透明層在85℃、85%R.H.下之飽和水分率設計成較前述偏光件之飽和水分率更低者。兩面之第一透明層的飽和水分率可相同,而只要較前述偏光件之飽和水分率更低則亦可不同。又,兩面之第一透明層的材料、厚度亦然,可相同亦可不同。<First transparent layer> The first transparent layer is a layer that functions as a permeable film to help discharge the moisture in the polarizer. The saturated water content of the first transparent layer at 85 ° C and 85% RH is designed to be higher than that described above. The polarizer has a lower saturated moisture content. The saturated moisture content of the first transparent layer on both sides may be the same, and may be different as long as it is lower than the saturated moisture content of the aforementioned polarizer. The material and thickness of the first transparent layer on both sides are the same, and they may be the same or different.

由作為滲透膜之功能的觀點,前述偏光件之飽和水分率與前述第一透明層之飽和水分率之差宜為1~20重量%,更宜為3~15重量%。另,前述飽和水分率之差即使過大亦無問題,但另一方面,若過小則會無法充分發揮滲透膜之功能,因此宜控制在前述範圍內。又,前述第一透明層之飽和水分率一般而言以1~10重量%者為宜,更宜使用3~8重量%者。From the viewpoint of function as a permeable membrane, the difference between the saturated moisture content of the polarizer and the saturated moisture content of the first transparent layer is preferably 1 to 20% by weight, and more preferably 3 to 15% by weight. In addition, even if the difference in the saturated moisture content is too large, there is no problem. On the other hand, if the difference is too small, the function of the permeable membrane cannot be fully exerted. Therefore, it should be controlled within the aforementioned range. The saturated moisture content of the first transparent layer is generally 1 to 10% by weight, and more preferably 3 to 8% by weight.

由作為滲透膜之功能、薄層化及光學可靠性之觀點,第一透明層之厚度宜為3μm以下,更宜為2μm以下,且更宜為1.5μm以下,又更宜為1μm以下。若第一透明層過厚,則會有因其具有厚度所以反而阻礙水分排出而無法發揮滲透膜之功能之虞。另一方面,由確保作為滲透膜之功能的觀點,第一透明層之厚度宜為0.1μm以上,更宜為0.2μm以上,又更宜為0.3μm以上。From the viewpoint of function, thinning, and optical reliability as a permeable membrane, the thickness of the first transparent layer is preferably 3 μm or less, more preferably 2 μm or less, still more preferably 1.5 μm or less, and still more preferably 1 μm or less. If the first transparent layer is too thick, there is a possibility that the first transparent layer may have a thickness, thereby preventing the water from being discharged and failing to function as a permeable membrane. On the other hand, from the viewpoint of ensuring the function as a permeable membrane, the thickness of the first transparent layer is preferably 0.1 μm or more, more preferably 0.2 μm or more, and still more preferably 0.3 μm or more.

形成前述第一透明層之材料,可使用具有透明性且滿足前述飽和水分率者。所述材料可舉例如含有為異氰酸酯化合物與多元醇的反應物之胺甲酸乙酯預聚物的形成材。As the material for forming the first transparent layer, those having transparency and satisfying the saturated moisture content can be used. Examples of the material include a forming material of an urethane prepolymer that is a reactant of an isocyanate compound and a polyol.

所述異氰酸酯化合物例如宜為多官能異氰酸酯化合物,具體可舉多官能芳香族系異氰酸酯化合物、脂環族系異氰酸酯、脂肪族系異氰酸酯化合物或該等之二聚物等。The isocyanate compound is, for example, a polyfunctional isocyanate compound, and specific examples thereof include a polyfunctional aromatic isocyanate compound, an alicyclic isocyanate, an aliphatic isocyanate compound, or a dimer thereof.

多官能芳香族系異氰酸酯化合物例如可舉二異氰酸伸苯酯、2,4-異氰酸甲苯酯、2,6-二異氰酸甲苯酯、2,2’-二苯甲烷二異氰酸酯、4,4’-二苯甲烷二異氰酸酯、4,4’-甲苯胺二異氰酸酯、4,4’-二苯基醚二異氰酸酯、4,4’-二苯基二異氰酸酯、1,5-萘二異氰酸酯、伸茬基二異氰酸酯、亞甲基雙4-苯基異氰酸酯、二異氰酸對伸苯酯等。Examples of the polyfunctional aromatic isocyanate compound include phenylene diisocyanate, toluene 2,4-isocyanate, toluene 2,6-diisocyanate, 2,2'-diphenylmethane diisocyanate, 4,4'-diphenylmethane diisocyanate, 4,4'-toluidine diisocyanate, 4,4'-diphenyl ether diisocyanate, 4,4'-diphenyl diisocyanate, 1,5-naphthalene di Isocyanate, stilbene diisocyanate, methylenebis 4-phenyl isocyanate, p-phenylene diisocyanate, etc.

多官能脂環族系異氰酸酯化合物例如可舉1,3-環戊烯二異氰酸酯、1,3-環己烷二異氰酸酯、1,4-環己烷二異氰酸酯、1,3-雙異氰酸基甲基環己烷、異佛酮二異氰酸酯、加氫二苯甲烷二異氰酸酯、加氫伸茬基二異氰酸酯、加氫二異氰酸甲苯酯、加氫四甲基伸茬基二異氰酸酯等。Examples of the polyfunctional alicyclic isocyanate compound include 1,3-cyclopentene diisocyanate, 1,3-cyclohexane diisocyanate, 1,4-cyclohexane diisocyanate, and 1,3-bisisocyanate. Methylcyclohexane, isophorone diisocyanate, hydrogenated diphenylmethane diisocyanate, hydrogenated succinic diisocyanate, hydrogenated diisocyanate, hydrogenated dimethyl cyanate, and the like.

多官能脂肪族系異氰酸酯化合物例如可舉三亞甲基二異氰酸酯、四亞甲基二異氰酸酯、六亞甲基二異氰酸酯、五亞甲基二異氰酸酯、1,2-伸丙基二異氰酸酯、1,3-伸丁基二異氰酸酯、十二亞甲基二異氰酸酯、2,4,4-三甲基六亞甲基二異氰酸酯等。Examples of the polyfunctional aliphatic isocyanate compound include trimethylene diisocyanate, tetramethylene diisocyanate, hexamethylene diisocyanate, pentamethylene diisocyanate, 1,2-propylene diisocyanate, and 1,3 -Butyl diisocyanate, dodecyl diisocyanate, 2,4,4-trimethylhexamethylene diisocyanate, etc.

又,多官能異氰酸酯化合物可舉如參(6-異氰酸酯基己基)三聚異氰酸酯等具有三個以上異氰酸酯基者。In addition, the polyfunctional isocyanate compound may be one having three or more isocyanate groups such as ginseng (6-isocyanatehexyl) trimer isocyanate.

多元醇例如可舉乙二醇、二乙二醇、1,3-丁二醇、1,4-丁二醇、新戊二醇、3-甲-1,5-戊二醇、2-丁-2-乙-1,3-丙二醇、2,4-二乙基-1,5-戊二醇、1,2-己二醇、1,6-己二醇、1,8-辛二醇、1,9-壬二醇、2-甲-1,8-辛二醇、1,8-癸二醇、十八烷二醇、丙三醇、三羥甲丙烷、新戊四醇、己三醇、聚丙二醇等。Examples of the polyhydric alcohol include ethylene glycol, diethylene glycol, 1,3-butanediol, 1,4-butanediol, neopentyl glycol, 3-methyl-1,5-pentanediol, and 2-butanediol. 2-Ethyl-1,3-propanediol, 2,4-diethyl-1,5-pentanediol, 1,2-hexanediol, 1,6-hexanediol, 1,8-octanediol , 1,9-nonanediol, 2-methyl-1,8-octanediol, 1,8-decanediol, stearyl glycol, glycerol, trimethylolpropane, neopentyl tetraol, hexane Triol, polypropylene glycol, etc.

作為前述胺甲酸乙酯預聚物,在本發明中宜使用在分子結構上,環狀結構(苯環、三聚氰酸酯環、三聚異氰酸酯環等)在結構中所占比率大之剛性結構者。舉例而言,前述多官能異氰酸酯化合物可單獨使用一種或併用兩種以上,但由調製前述飽和水分率之觀點,以芳香族系異氰酸酯化合物為宜。其他多官能異氰酸酯化合物亦可併用芳香族系異氰酸酯化合物。而在芳香族系異氰酸酯化合物之中,前述異氰酸酯化合物尤宜使用選自二異氰酸甲苯酯及二苯甲烷二異氰酸酯中之至少任一種。As the aforementioned urethane prepolymer, in the present invention, it is suitable to use a rigid structure having a large proportion of the cyclic structure (benzene ring, cyanurate ring, trimeric isocyanate ring, etc.) in the structure. Structurer. For example, the aforementioned polyfunctional isocyanate compounds may be used singly or in combination of two or more. From the viewpoint of adjusting the saturated moisture content, an aromatic isocyanate compound is preferable. Other polyfunctional isocyanate compounds may be used in combination with an aromatic isocyanate compound. Among the aromatic isocyanate compounds, the isocyanate compound is preferably at least one selected from the group consisting of toluene diisocyanate and diphenylmethane diisocyanate.

胺甲酸乙酯預聚物宜使用三羥甲丙烷-三-異氰酸甲苯酯、三羥甲丙烷-三-二苯甲烷二異氰酸酯。The urethane prepolymer is preferably trimethylolpropane-tri-isocyanate and trimethylolpropane-tri-diphenylmethane diisocyanate.

另,前述胺甲酸乙酯預聚物亦可使用於末端異氰酸酯基賦予了保護基者。保護基有肟及內醯胺等。保護了異氰酸酯基者係透過加熱使保護基自異氰酸酯基解離,而使異氰酸酯基進行反應。Moreover, the said urethane prepolymer can also be used for a protective group provided with a terminal isocyanate group. Protecting groups include oxime and linamine. The isocyanate group is protected by dissociating the protective group from the isocyanate group by heating, and reacting the isocyanate group.

並且,可為了提高異氰酸酯基之反應性使用反應觸媒。反應觸媒並無特別限制,惟理想的是錫系觸媒或胺系觸媒。反應觸媒可使用1種或2種以上。反應觸媒的使用量,通常係以相對於100重量份之胺甲酸乙酯預聚物為5重量份以下來使用。一旦反應觸媒量多,交聯反應速度即會變快而使形成材發泡。而使用發泡後的形成材則無法獲得充分的接著性。通常,使用反應觸媒時,宜為0.01~5重量份,更宜為0.05~4重量份。Furthermore, a reaction catalyst can be used in order to improve the reactivity of an isocyanate group. The reaction catalyst is not particularly limited, but a tin-based catalyst or an amine-based catalyst is desirable. The reaction catalyst may be used singly or in combination of two or more kinds. The amount of the reaction catalyst used is usually 5 parts by weight or less based on 100 parts by weight of the urethane prepolymer. When the amount of the reaction catalyst is large, the cross-linking reaction speed becomes faster and the formed material foams. On the other hand, sufficient adhesiveness cannot be obtained using the foamed forming material. Generally, when a reaction catalyst is used, it is preferably 0.01 to 5 parts by weight, and more preferably 0.05 to 4 parts by weight.

錫系觸媒可使用無機系、有機系之任一種,惟以有機系為宜。無機系錫系觸媒可舉例如氯化亞錫、氯化錫等。有機系錫系觸媒宜具有至少1個下述有機基:具甲基、乙基、醚基、酯基等骨架之脂肪族基、脂環族基等。可舉例如四-正丁錫、乙酸三-正丁錫、三氯化正丁錫、氫氧化三甲錫、二氯化二甲錫、二月桂酸二丁錫等。As the tin-based catalyst, either an inorganic system or an organic system can be used, but an organic system is preferred. Examples of the inorganic tin-based catalyst include stannous chloride and tin chloride. The organic tin catalyst preferably has at least one of the following organic groups: an aliphatic group having a skeleton such as a methyl group, an ethyl group, an ether group, and an ester group, an alicyclic group, and the like. Examples include tetra-n-butyltin, tri-n-butyltin acetate, n-butyltin trichloride, trimethyltin hydroxide, dimethyltin dichloride, dibutyltin dilaurate, and the like.

又,作為胺系觸媒並無特別限制。而宜為例如具有至少1個如啶、脒類、二氮雜雙環十一烯等脂環族基等有機基者。除此以外,胺系觸媒還可舉三乙胺等。另外,前述以外之反應觸媒可例示環烷酸鈷、氫氧化苄基三甲銨等。The amine catalyst is not particularly limited. Instead, it is preferable to have at least one such as Organic groups such as alicyclic groups such as pyridine, hydrazones, diazabicycloundecene, and the like. In addition, triethylamine can be mentioned as the amine catalyst. Examples of the reaction catalyst other than the above include cobalt naphthenate and benzyltrimethylammonium hydroxide.

前述胺甲酸乙酯預聚物一般而言係用來作為溶液。溶液可為溶劑系,亦可為乳液、膠體分散液、水溶液等水系。有機溶劑只要可將構成形成材的成分均勻溶解則無特別限制。有機溶劑可舉例如甲苯、甲基乙基酮、乙酸乙酯等。此外,在作成水系溶液時,亦可摻混例如正丁醇、異丙醇等醇類、丙酮等酮類。在作成水系溶液時,可藉由使用分散劑來進行,或者藉由在胺甲酸乙酯預聚物中導入羧酸鹽、磺酸鹽、四級銨鹽等與異氰酸酯基之反應性低的官能基、或聚乙二醇等水分散性成分來進行。The aforementioned urethane prepolymer is generally used as a solution. The solution may be a solvent system or an aqueous system such as an emulsion, a colloidal dispersion, or an aqueous solution. The organic solvent is not particularly limited as long as the components constituting the forming material can be uniformly dissolved. Examples of the organic solvent include toluene, methyl ethyl ketone, and ethyl acetate. In addition, when preparing an aqueous solution, for example, alcohols such as n-butanol and isopropanol, and ketones such as acetone may be blended. When preparing an aqueous solution, it can be performed by using a dispersant, or by introducing a carboxylate, sulfonate, quaternary ammonium salt, and the like having a low reactivity with an isocyanate group into the urethane prepolymer. Or water-dispersible components such as polyethylene glycol.

除前述胺甲酸乙酯預聚物之外,形成第一透明層之材料可舉例如氰基丙烯酸酯系形成材、環氧系形成材。In addition to the aforementioned urethane prepolymer, examples of a material for forming the first transparent layer include a cyanoacrylate-based forming material and an epoxy-based forming material.

前述第一透明層之形成可依前述形成材之種類作適當選擇,舉例而言可透過將該形成材塗佈於偏光件或樹脂薄膜等後進行硬化來進行,而可以塗佈層之形式製得透明層。一般而言,係於前述塗佈後,在30~100℃左右、更宜在50~80℃下乾燥0.5~15分鐘左右,從而使硬化層形成來進行。另外,當前述形成材含有異氰酸酯成分時,為了促進反應,可在30~100℃左右、更宜在50~80℃下進行0.5~24小時左右之退火處理。The formation of the first transparent layer may be appropriately selected according to the type of the forming material. For example, the forming of the first transparent layer may be performed by coating the forming material on a polarizer or a resin film, and then curing. Get a transparent layer. Generally speaking, after the coating is performed, drying is performed at about 30 to 100 ° C., and more preferably at 50 to 80 ° C. for about 0.5 to 15 minutes to form a hardened layer. In addition, when the aforementioned forming material contains an isocyanate component, in order to promote the reaction, an annealing treatment may be performed at about 30 to 100 ° C, more preferably at 50 to 80 ° C for about 0.5 to 24 hours.

前述第一透明層宜為具有具如下梯度分布之結構者:該第一透明層中在85℃、85%R.H.下之飽和水分濃度從前述偏光件側往與前述偏光件相反之側逐漸降低。所述結構可使其更有效發揮作為滲透膜之功能。The first transparent layer preferably has a structure having a gradient distribution: the saturated water concentration in the first transparent layer at 85 ° C. and 85% R.H. gradually decreases from the polarizer side to the side opposite to the polarizer. The structure can make it function more effectively as a permeable membrane.

<第二透明層> 在本發明之偏光薄膜中,可於前述第一透明層進一步形成第二透明層。可形成各種層來作為第二透明層,但由可更充分發揮滲透膜功能之觀點,宜設置具有較該第一透明層之飽和水分率更低之飽和水分率的第二透明層。<The second transparent layer> In the polarizing film of the present invention, a second transparent layer may be further formed on the first transparent layer. Various layers can be formed as the second transparent layer, but from the viewpoint that the function of the permeable membrane can be more fully exerted, it is preferable to provide a second transparent layer having a saturated moisture content lower than that of the first transparent layer.

由作為滲透膜之功能的觀點,前述第一透明層之飽和水分率與前述第二透明層之飽和水分率之差宜為0.1~8重量%,更宜為0.5~5重量%。另,前述差即使過大亦無問題,但另一方面,若過小則會無法充分發揮滲透膜之功能,因此宜控制在前述範圍內。另,前述第二透明層之飽和水分率可在較前述第一透明層之飽和水分率更低之範圍內使用,一般而言,宜使用為0.1~8重量%者,更宜使用為0.5~5重量%者。From the viewpoint of functioning as a permeable membrane, the difference between the saturated moisture content of the first transparent layer and the saturated moisture content of the second transparent layer is preferably 0.1 to 8% by weight, and more preferably 0.5 to 5% by weight. In addition, even if the aforementioned difference is too large, there is no problem, but on the other hand, if it is too small, the function of the permeable membrane cannot be fully exerted, so it should be controlled within the aforementioned range. In addition, the saturated moisture content of the second transparent layer can be used in a range lower than the saturated moisture content of the first transparent layer. In general, it is preferable to use 0.1 to 8% by weight, and more preferably 0.5 to 5% by weight.

由作為滲透膜之功能的觀點,第二透明層之厚度為1~100μm左右。宜為2~50μm,較宜為2~40μm,更宜為5~35μm。From the viewpoint of functioning as a permeable membrane, the thickness of the second transparent layer is about 1 to 100 μm. It is preferably 2 to 50 μm, more preferably 2 to 40 μm, and more preferably 5 to 35 μm.

前述第二透明層,舉例而言可以黏著劑層、接著劑層、硬塗佈層等或保護薄膜等樹脂薄膜來形成。由抑制偏光薄膜的端部褪色之觀點,該等之中以黏著劑層為佳。當將第二透明層設置於兩面時,各第二透明層之材料的厚度可相同亦可不同。The second transparent layer may be formed of a resin film such as an adhesive layer, an adhesive layer, a hard coating layer, or a protective film, for example. From the viewpoint of suppressing discoloration of the end portions of the polarizing film, an adhesive layer is preferred among these. When the second transparent layer is provided on both sides, the thickness of the material of each second transparent layer may be the same or different.

≪第二透明層:黏著劑層≫ 黏著劑層之形成可使用適當的黏著劑,而關於其種類並無特別限制。黏著劑可舉如橡膠系黏著劑、丙烯酸系黏著劑、聚矽氧系黏著劑、胺甲酸乙酯系黏著劑、乙烯基烷基醚系黏著劑等。≪Second transparent layer: Adhesive layer 适当 An appropriate adhesive can be used for the formation of the adhesive layer, and there are no particular restrictions on its type. Examples of the adhesive include rubber-based adhesives, acrylic-based adhesives, polysiloxane-based adhesives, urethane-based adhesives, vinyl alkyl ether-based adhesives, and the like.

該等黏著劑中,又適宜使用光學透明性佳、顯示適當濡溼性、凝聚性與接著性的黏著特性且耐候性及耐熱性等優異者。可展現所述特徵者可適宜使用丙烯酸系黏著劑。Among these adhesives, those which are excellent in optical transparency, exhibit appropriate adhesion characteristics of wettability, cohesiveness, and adhesiveness, and are excellent in weather resistance and heat resistance are also suitably used. Those exhibiting such characteristics can suitably use an acrylic adhesive.

形成黏著劑層之方法,舉例而言可採用以下方法等來製作:將前述黏著劑塗佈於經剝離處理之分離件等,並將聚合溶劑等乾燥去除而形成黏著劑層後,轉印至第一透明層之方法;或者將前述黏著劑塗佈於第一透明層,並將聚合溶劑等乾燥去除而使黏著劑層形成於偏光件之方法。另,於塗佈黏著劑時可適當另外添加聚合溶劑以外之一種以上溶劑。The method for forming the adhesive layer can be produced by, for example, the following method: the aforementioned adhesive is applied to a separator subjected to a peeling treatment, etc., and the polymerization solvent is dried and removed to form an adhesive layer, and then transferred to A method of a first transparent layer; or a method of coating the aforementioned adhesive on the first transparent layer and drying and removing a polymerization solvent to form the adhesive layer on a polarizer. When applying the adhesive, one or more solvents other than the polymerization solvent may be appropriately added.

經剝離處理之分離件宜使用聚矽氧剝離襯材。於所述襯材上塗佈本發明之黏著劑並使其乾燥而形成黏著劑層的步驟中,使黏著劑乾燥之方法可視目的採用適當且適切的方法。宜使用將上述塗佈膜進行過熱乾燥之方法。加熱乾燥溫度宜為40℃~200℃,更宜為50℃~180℃,尤宜為70℃~170℃。將加熱溫度設定為上述範圍,可獲得具有優異黏著特性之黏著劑。Released separators should use silicone release liners. In the step of applying the adhesive of the present invention to the lining material and drying it to form an adhesive layer, a method for drying the adhesive may be an appropriate and appropriate method depending on the purpose. It is preferable to use a method of drying the above-mentioned coating film by heat. The heating and drying temperature is preferably 40 ° C to 200 ° C, more preferably 50 ° C to 180 ° C, and particularly preferably 70 ° C to 170 ° C. By setting the heating temperature to the above range, an adhesive having excellent adhesive properties can be obtained.

乾燥時間可適當採用適當的時間。上述乾燥時間宜為5秒~20分鐘,更宜為5秒~10分鐘,尤宜為10秒~5分鐘。The drying time can be appropriately adopted. The above drying time is preferably 5 seconds to 20 minutes, more preferably 5 seconds to 10 minutes, and even more preferably 10 seconds to 5 minutes.

黏著劑層之形成方法可採用各種方法。具體而言,可舉出例如輥塗佈、接觸輥塗佈、凹版塗佈、逆塗佈、輥刷、噴塗佈、浸漬輥塗佈、棒塗佈、刮刀塗佈、空氣刮刀塗佈、簾式塗佈、唇塗佈、利用模塗機等的擠壓式塗佈法等方法。Various methods can be adopted for forming the adhesive layer. Specifically, for example, roll coating, contact roll coating, gravure coating, reverse coating, roll brush, spray cloth, dip roll coating, bar coating, blade coating, air blade coating, Methods such as curtain coating, lip coating, and extrusion coating using a die coater.

黏著劑層的厚度無特別限制,例如為1~100μm左右。宜為2~50μm,較宜為2~40μm,更宜為5~35μm。The thickness of the adhesive layer is not particularly limited, and is, for example, about 1 to 100 μm. It is preferably 2 to 50 μm, more preferably 2 to 40 μm, and more preferably 5 to 35 μm.

當前述黏著劑層露出時,也可利用經剝離處理的片材(分離件)保護黏著劑層直到可供實際應用前。When the aforementioned adhesive layer is exposed, the adhesive layer may also be protected by a peeled sheet (separator) until it is ready for practical application.

前述分離件之構成材料可舉例如聚乙烯、聚丙烯、聚對苯二甲酸乙二酯及聚酯薄膜等塑膠薄膜、紙、布、不織布等多孔質材料、網狀物、發泡片、金屬箔及其等之積層體等之適當薄片體等,但從表面平滑性優異之觀點來看,適宜使用塑膠薄膜。Examples of the constituent materials of the separator include plastic films such as polyethylene, polypropylene, polyethylene terephthalate, and polyester films, porous materials such as paper, cloth, and non-woven cloth, meshes, foamed sheets, and metals. Suitable foils and the like, such as foils and laminates thereof, are preferably used from the viewpoint of excellent surface smoothness.

該塑膠薄膜只要為可保護前述黏著劑層之薄膜即無特別限定,可舉例如聚乙烯薄膜、聚丙烯薄膜、聚丁烯薄膜、聚戊二烯薄膜、聚甲基戊烯薄膜、聚氯乙烯薄膜、氯乙烯共聚物薄膜、聚對苯二甲酸乙二酯薄膜、聚對苯二甲酸丁二酯薄膜、聚胺甲酸乙酯薄膜、乙烯-乙酸乙酯共聚物薄膜等。The plastic film is not particularly limited as long as it can protect the aforementioned adhesive layer, and examples thereof include polyethylene films, polypropylene films, polybutene films, polypentadiene films, polymethylpentene films, and polyvinyl chloride. Film, vinyl chloride copolymer film, polyethylene terephthalate film, polybutylene terephthalate film, polyurethane film, ethylene-ethyl acetate copolymer film, and the like.

前述分離件的厚度通常為5~200μm,並宜為5~100μm左右。對前述分離件亦可視需要進行利用聚矽氧系、氟系、長鏈烷基系或脂肪酸醯胺系脫模劑、二氧化矽粉等實行脫模及防污處理,及施行塗佈型、捏合型、蒸鍍型等抗靜電處理。尤其,藉由對前述分離件之表面適當實施聚矽氧處理、長鏈烷基處理、氟處理等剝離處理,可更提高自前述黏著劑層剝離之剝離性。The thickness of the aforementioned separator is usually 5 to 200 μm, and preferably about 5 to 100 μm. If necessary, the aforementioned separators may be subjected to mold release and antifouling treatment using polysiloxane-based, fluorine-based, long-chain alkyl-based or fatty acid ammonium-based release agents, silicon dioxide powder, etc. Antistatic treatment such as kneading type and vapor deposition type. In particular, by appropriately performing a peeling treatment such as a polysiloxane treatment, a long-chain alkyl treatment, or a fluorine treatment on the surface of the separator, the peelability from the adhesive layer can be further improved.

≪第二透明層:保護薄膜≫ 構成前述保護薄膜之材料宜為透明性、機械強度、熱穩定性、水分阻斷性、各向同性等方面優異者。可舉如:聚對苯二甲酸乙二酯及聚萘二甲酸乙二酯等聚酯系聚合物;二乙醯纖維素及三乙醯纖維素等纖維素系聚合物;聚甲基丙烯酸甲酯等丙烯酸系聚合物;聚苯乙烯及丙烯腈-苯乙烯共聚物(AS樹脂)等苯乙烯系聚合物;以及聚碳酸酯系聚合物等。又,亦可列舉下述聚合物作為形成上述保護薄膜之聚合物之例:聚乙烯、聚丙烯、具有環系乃至降莰烯結構之聚烯烴、如乙烯-丙烯共聚物之聚烯烴系聚合物、氯乙烯系聚合物、尼龍及芳香族聚醯胺等醯胺系聚合物、亞胺系聚合物、碸系聚合物、聚醚碸系聚合物、聚醚醚酮系聚合物、聚伸苯硫系聚合物、乙烯醇系聚合物、氯化亞乙烯系聚合物、乙烯醇縮丁醛系聚合物、芳酯系聚合物、聚甲醛系聚合物、環氧系聚合物或上述聚合物之摻合物等。≪Second transparent layer: protective film≫ The material constituting the aforementioned protective film should preferably be excellent in transparency, mechanical strength, thermal stability, moisture blocking property, isotropy, and the like. Examples include: polyester polymers such as polyethylene terephthalate and polyethylene naphthalate; cellulose polymers such as diethyl cellulose and triethyl cellulose; polymethyl methacrylate Acrylic polymers such as esters; styrene polymers such as polystyrene and acrylonitrile-styrene copolymer (AS resin); and polycarbonate polymers. In addition, the following polymers can also be cited as examples of the polymer forming the protective film: polyethylene, polypropylene, polyolefins having a ring system or a norbornene structure, and polyolefin polymers such as ethylene-propylene copolymers Polymers such as vinyl chloride polymers, nylon and aromatic polyamidoamines, imine polymers, fluorene polymers, polyether fluorene polymers, polyetheretherketone polymers, polystyrene Sulfur-based polymer, vinyl alcohol-based polymer, vinylidene chloride-based polymer, vinyl butyral-based polymer, aryl ester-based polymer, polyoxymethylene-based polymer, epoxy-based polymer, or one of the foregoing polymers Blends and more.

此外,保護薄膜中亦可含有1種以上任意的適當添加劑。添加劑可舉例如紫外線吸收劑、抗氧化劑、滑劑、可塑劑、脫模劑、抗著色劑、阻燃劑、成核劑、抗靜電劑、顏料、著色劑等。透明保護薄膜中之上述熱可塑性樹脂含量宜為50~100重量%,較佳為50~99重量%,更佳為60~98重量%,特佳為70~97重量%。透明保護薄膜中,上述熱可塑性樹脂含量在50重量%以下時,熱可塑性樹脂恐有無法充分展現其原本具有的高透明性等之虞。In addition, the protective film may contain one or more arbitrary appropriate additives. Examples of the additives include ultraviolet absorbers, antioxidants, lubricants, plasticizers, release agents, anti-colorants, flame retardants, nucleating agents, antistatic agents, pigments, colorants, and the like. The content of the thermoplastic resin in the transparent protective film is preferably 50 to 100% by weight, preferably 50 to 99% by weight, more preferably 60 to 98% by weight, and particularly preferably 70 to 97% by weight. When the content of the thermoplastic resin in the transparent protective film is 50% by weight or less, there is a possibility that the thermoplastic resin cannot sufficiently exhibit the originally high transparency and the like.

前述保護薄膜亦可使用相位差薄膜、增亮薄膜、擴散薄膜等。相位差薄膜可舉如具有正面相位差40nm以上及/或厚度方向相位差80nm以上之相位差者。正面相位差通常係控制在40~200nm之範圍,厚度方向相位差通常係控制在80~300nm之範圍。使用相位差薄膜作為保護薄膜時,由於該相位差薄膜亦可作為偏光件保護薄膜發揮功能,故可謀求薄型化。The protective film may be a retardation film, a brightness enhancement film, a diffusion film, or the like. Examples of the retardation film include those having a front phase retardation of 40 nm or more and / or a thickness direction retardation of 80 nm or more. The front phase difference is usually controlled in the range of 40 ~ 200nm, and the thickness direction phase difference is usually controlled in the range of 80 ~ 300nm. When a retardation film is used as a protective film, since this retardation film can also function as a protective film for a polarizer, thickness reduction can be achieved.

相位差薄膜可舉如將熱可塑性樹脂薄膜進行單軸或雙軸延伸處理而成的雙折射性薄膜。上述延伸的溫度、延伸倍率等,可依相位差値、薄膜材料及厚度來作適當設定。Examples of the retardation film include a birefringent film obtained by subjecting a thermoplastic resin film to uniaxial or biaxial stretching. The above-mentioned stretching temperature, stretching ratio, and the like can be appropriately set depending on the phase difference 値, the film material, and the thickness.

保護薄膜的厚度可適當決定,惟一般由強度及操作性等作業性、薄層性等觀點,為1~500μm左右。特別宜為1~300μm,5~200μm較佳,5~150μm更佳,又尤以20~100μm之薄型時尤宜。The thickness of the protective film can be appropriately determined, but is generally about 1 to 500 μm from the viewpoints of workability such as strength and workability, and thinness. It is particularly preferably from 1 to 300 μm, more preferably from 5 to 200 μm, more preferably from 5 to 150 μm, and especially from a thin type of from 20 to 100 μm.

前述保護薄膜之不接著偏光件的面上可設置硬塗層、抗反射層、抗黏著層、擴散層乃至防眩層等機能層。另,上述硬塗層、抗反射層、抗黏層、擴散層或防眩層等機能層除了可設置在保護薄膜其本身以外,還可另外設置成與保護薄膜分開的個體。Functional layers such as a hard coat layer, an anti-reflection layer, an anti-adhesion layer, a diffusion layer, and even an anti-glare layer may be provided on the surface of the protective film that is not attached to the polarizer. In addition, the functional layers such as the hard coating layer, the anti-reflection layer, the anti-adhesion layer, the diffusion layer, or the anti-glare layer may be provided in addition to the protective film itself, or may be separately provided as a separate body from the protective film.

前述保護薄膜(第二透明層)可直接貼合於第1透明層。The protective film (second transparent layer) can be directly bonded to the first transparent layer.

<表面保護薄膜> 本發明之偏光薄膜可設置表面保護薄膜。表面保護薄膜通常具有基材薄膜及黏著劑層,並隔著該黏著劑層保護偏光件。<Surface protection film> The polarizing film of the present invention may be provided with a surface protection film. The surface protection film usually has a base film and an adhesive layer, and the polarizer is protected through the adhesive layer.

由檢查性及管理性等觀點,表面保護薄膜之基材薄膜可選擇具有各向同性或近乎各向同性的薄膜材料。該薄膜材料可舉例如聚對苯二甲酸乙二酯薄膜等聚酯系樹脂、纖維素系樹脂、乙酸酯系樹脂、聚醚碸系樹脂、聚碳酸酯系樹脂、聚醯胺系樹脂、聚醯亞胺系樹脂、聚烯烴系樹脂、丙烯醯系樹脂般透明的聚合物。其等之中又以聚酯系樹脂為宜。基材薄膜可作為1種或2種以上之薄膜材料的層合體使用,或可使用前述薄膜之延伸物。基材薄膜的厚度通常為500μm以下,宜為10~200μm。From the viewpoints of inspection and management, etc., the base film of the surface protection film can be selected to have an isotropic or nearly isotropic film material. Examples of the film material include polyester resins such as polyethylene terephthalate films, cellulose resins, acetate resins, polyether fluorene resins, polycarbonate resins, polyamide resins, Transparent polymer such as polyimide resin, polyolefin resin, and acrylic resin. Among them, polyester resins are preferred. The base film can be used as a laminate of one or more film materials, or an extension of the aforementioned film can be used. The thickness of the substrate film is usually 500 μm or less, preferably 10 to 200 μm.

形成表面保護薄膜之黏著劑層的黏著劑可適當選擇以(甲基)丙烯酸系聚合物、聚矽氧系聚合物、聚酯、聚胺甲酸乙酯、聚醯胺、聚醚、氟系或橡膠系等聚合物作為基底聚合物的黏著劑來使用。從透明性、耐候性、耐熱性等觀點來看,以丙烯酸系聚合物作為基底聚合物之丙烯酸系黏著劑為宜。黏著劑層之厚度(乾燥膜厚)可因應所需黏著力決定。通常為1~100μm左右,宜為5~50μm。The adhesive for forming the adhesive layer of the surface protection film may be appropriately selected from (meth) acrylic polymers, polysiloxane polymers, polyesters, polyurethanes, polyamides, polyethers, fluorine-based polymers, or A polymer such as a rubber system is used as an adhesive for the base polymer. From the viewpoints of transparency, weather resistance, and heat resistance, an acrylic adhesive using an acrylic polymer as a base polymer is preferable. The thickness (dry film thickness) of the adhesive layer can be determined according to the required adhesive force. It is usually about 1 to 100 μm, and preferably 5 to 50 μm.

此外,對表面保護薄膜,亦可在基材薄膜之設有黏著劑層之面的相反面透過聚矽氧處理、長鏈烷基處理、氟處理等低接著性材料設置剝離處理層。In addition, for the surface protection film, a peeling treatment layer may be provided through a low-adhesion material such as a polysiloxane treatment, a long-chain alkyl treatment, or a fluorine treatment on the opposite side of the surface of the base film having the adhesive layer.

<其他光學層> 本發明之偏光薄膜在實際使用時,可作成與其他光學層積層而成之光學薄膜來使用。對於該光學層並無特別限定,可使用1層或2層以上之例如反射板及半穿透板、相位差板(包含1/2及1/4等波長板)、視角補償薄膜等可用於形成液晶顯示裝置等的光學層。尤佳為:於本發明之偏光薄膜上再積層反射板或半穿透反射板而成的反射型偏光薄膜或半穿透型偏光薄膜、於偏光薄膜上再積層相位差板而成的橢圓偏光薄膜或圓偏光薄膜、於偏光薄膜上再積層視角補償薄膜而成的廣視角偏光薄膜、或於偏光薄膜上再積層增亮薄膜而成的偏光薄膜。<Other optical layers> When the polarizing film of the present invention is actually used, it can be used as an optical film laminated with other optical layers. There is no particular limitation on the optical layer, and one or more layers such as a reflection plate and a transflective plate, a retardation plate (including wavelength plates such as 1/2 and 1/4), and a viewing angle compensation film can be used. An optical layer such as a liquid crystal display device is formed. Especially preferred is: reflective polarizing film or transflective polarizing film formed by laminating a reflective plate or a transflective reflective plate on the polarizing film of the present invention, and elliptically polarized light formed by laminating a retardation plate on a polarizing film. A film or a circularly polarizing film, a wide-angle polarizing film made by laminating a viewing angle compensation film on a polarizing film, or a polarizing film made by laminating a brightness enhancement film on a polarizing film.

於偏光薄膜積層了上述光學層而成之光學薄膜,亦可在液晶顯示裝置等之製造過程中以依序個別積層之方式形成,但預先積層成光學薄膜者在品質穩定性與組裝作業等方面較具優勢,有改善液晶顯示裝置等之製造步驟的優點。積層時可使用黏著劑層等適當的接著機構。接著上述偏光薄膜及其他光學薄膜時,其等之光學軸可因應所欲獲得之相位差特性等設成適當的配置角度。An optical film formed by laminating the above-mentioned optical layers on a polarizing film can also be formed by sequentially laminating them in the manufacturing process of a liquid crystal display device, etc., but those who have been laminated in advance to form an optical film have aspects such as quality stability and assembly operations. It has the advantage of improving the manufacturing steps of the liquid crystal display device and the like. For lamination, an appropriate bonding mechanism such as an adhesive layer can be used. When following the above-mentioned polarizing film and other optical films, their optical axes can be set to an appropriate arrangement angle in accordance with the desired retardation characteristics and the like.

本發明之偏光薄膜或光學薄膜,可適宜使用在液晶顯示裝置、有機EL顯示裝置等各種影像顯示裝置的形成等等。液晶顯示裝置的形成可依循習知來進行。即,液晶顯示裝置一般是藉由將液晶單元與偏光薄膜或光學薄膜及因應需求的照明系統等構成零件適當組裝並安裝驅動電路等而形成,而在本發明中,除使用本發明之偏光薄膜或光學薄膜此點以外無特別限定,可依循習知。液晶單元亦可使用例如IPS型、VA型等任意類型,惟以IPS型尤為理想。The polarizing film or optical film of the present invention can be suitably used for forming various image display devices such as a liquid crystal display device and an organic EL display device. The formation of the liquid crystal display device can be performed in accordance with conventional knowledge. That is, a liquid crystal display device is generally formed by appropriately assembling and mounting a driving circuit and the like with a liquid crystal cell, a polarizing film, an optical film, and a component such as a lighting system according to demand. In the present invention, in addition to using the polarizing film of the present invention, The optical film is not particularly limited except for this point, and can be known in accordance with conventional methods. The liquid crystal cell may be any type such as an IPS type or a VA type, but an IPS type is particularly preferable.

可形成液晶單元之單側或兩側配置有偏光薄膜或光學薄膜而成的液晶顯示裝置、或是使用了背光件或反射板作為照明系統等適當的液晶顯示裝置。此時,本發明之偏光薄膜或光學薄膜可配置於液晶單元之單側或兩側。於兩側配置偏光薄膜或光學薄膜時,其等可為相同者,亦可為相異者。此外,於形成液晶顯示裝置時,可在適當位置上配置1層或2層以上之諸如擴散板、防眩層、抗反射膜、保護板、稜鏡陣列、透鏡陣列片材、光擴散板、背光件等適當零件。 實施例A liquid crystal display device in which a polarizing film or an optical film is arranged on one or both sides of a liquid crystal cell, or a suitable liquid crystal display device using a backlight or a reflection plate as an illumination system can be formed. At this time, the polarizing film or optical film of the present invention may be disposed on one side or both sides of the liquid crystal cell. When polarizing films or optical films are arranged on both sides, they may be the same or different. In addition, when forming a liquid crystal display device, one or more layers such as a diffusion plate, an anti-glare layer, an anti-reflection film, a protective plate, a fluorene array, a lens array sheet, a light diffusion plate, Appropriate parts such as backlights. Examples

以下將列舉實施例說明本發明,惟本發明不受以下所示實施例限定。至於,各例中之份及%皆為重量基準。以下,未特別規定之室溫放置條件全部為23℃且65%R.H.。The present invention will be illustrated by the following examples, but the present invention is not limited to the examples shown below. In addition, parts and% in each case are a basis of weight. Below, all room temperature storage conditions not specified are 23 ° C and 65% R.H.

(製作薄型偏光件A) 於吸水率0.75%、Tg75℃之非晶質異酞酸共聚聚對苯二甲酸乙二酯(IPA-共聚-PET)薄膜(厚度:100μm)基材的單面上施加電暈處理,並在該電暈處理面上於25℃下塗佈以9:1之比含有聚乙烯醇(聚合度4200,皂化度99.2莫耳%)及乙醯乙醯基改質PVA(聚合度1200,乙醯乙醯基改質度4.6%,皂化度99.0莫耳%以上,日本合成化學工業公司製,商品名「Gohsefimer Z200」)的水溶液並乾燥,形成厚度11μm的PVA系樹脂層,而製作出積層體。 將所獲得之積層體於120℃之烘箱內在不同周速之輥件間沿縱方向(長邊方向)進行自由端單軸延伸2.0倍(空中補助延伸)。 接著,將積層體浸漬於液溫30℃的不溶解浴(相對於水100重量份摻混4重量份之硼酸而得的硼酸水溶液)中30秒(不溶解處理)。 接著,浸漬於液溫30℃的染色浴中並同時調整碘濃度、浸漬時間以使偏光板成預定之透射率。本實施例係將之浸漬於相對於100重量份的水摻混0.2重量份的碘、1.0重量份的碘化鉀所得之碘水溶液中60秒(染色處理)。 接著,使其浸漬於液溫30℃的交聯浴(相對於水100重量份,摻混3重量份的碘化鉀並摻混3重量份的硼酸而獲得之硼酸水溶液)中30秒(交聯處理)。 其後,使積層體浸漬於液溫70℃之硼酸水溶液(相對於100重量份的水,摻混4重量份硼酸、5重量份碘化鉀所得之水溶液)的同時,於不同周速之輥件間沿縱方向(長邊方向)進行單軸延伸以使總延伸倍率達5.5倍(水中延伸)。 之後,將積層體浸漬於液溫30℃的洗淨浴(相對於水100重量份摻混4重量份的碘化鉀而獲得之水溶液)中(洗淨處理)。 以上述方式製得了包含厚度5μm之偏光件的光學薄膜積層體。(Production of thin polarizer A) On one side of a substrate of amorphous isophthalic acid copolymerized polyethylene terephthalate (IPA-co-PET) film (thickness: 100 μm) with a water absorption of 0.75% and a Tg of 75 ° C Corona treatment was applied, and the corona-treated surface was coated at 25 ° C with polyvinyl alcohol (polymerization degree 4200, saponification degree 99.2 mol%) and acetamidine modified PVA at a ratio of 9: 1. (Polymerization degree: 1200, acetamidine modification degree: 4.6%, saponification degree: 99.0 mol% or more, manufactured by Nippon Synthetic Chemical Industry Co., Ltd. under the trade name "Gohsefimer Z200") and dried to form a PVA resin with a thickness of 11 μm Layer to make a laminated body. The obtained laminated body was subjected to a free-end uniaxial extension of 2.0 times in the longitudinal direction (long side direction) between rollers of different peripheral speeds in an oven at 120 ° C (air-assisted extension). Next, the laminated body was immersed in an insoluble bath (aqueous boric acid solution obtained by mixing 4 parts by weight of boric acid with 100 parts by weight of water) at a liquid temperature of 30 ° C. for 30 seconds (insolubilization treatment). Next, it was immersed in a dyeing bath at a liquid temperature of 30 ° C. while adjusting the iodine concentration and immersion time so that the polarizing plate had a predetermined transmittance. In this example, it was immersed in an aqueous iodine solution obtained by mixing 0.2 parts by weight of iodine and 1.0 part by weight of potassium iodide with respect to 100 parts by weight of water for 60 seconds (dyeing treatment). Next, it was immersed in a crosslinking bath (aqueous boric acid solution obtained by mixing 3 parts by weight of potassium iodide and 3 parts by weight of boric acid with 100 parts by weight of water) at a liquid temperature of 30 ° C (crosslinking treatment) ). Thereafter, the laminated body was immersed in a boric acid aqueous solution at a liquid temperature of 70 ° C. (aqueous solution obtained by mixing 4 parts by weight of boric acid and 5 parts by weight of potassium iodide with respect to 100 parts by weight of water) between rollers of different peripheral speeds. Uniaxial stretching was performed in the longitudinal direction (long-side direction) so that the total stretching ratio was 5.5 times (stretching in water). Then, the laminated body was immersed in a washing bath (aqueous solution obtained by mixing 4 parts by weight of potassium iodide with 100 parts by weight of water) at a liquid temperature of 30 ° C (washing treatment). An optical film laminate including a polarizer having a thickness of 5 μm was prepared in the above manner.

(製作偏光件B(厚12μm之偏光件)) 將平均聚合度2400、皂化度99.9莫耳%之厚度30μm的聚乙烯醇薄膜浸漬在30℃溫水中60秒使其膨潤。接著,浸漬於碘/碘化鉀(重量比=0.5/8)濃度0.3%之水溶液中,一邊使其延伸到3.5倍一邊將薄膜染色。其後,在65℃之硼酸酯水溶液中,以總延伸倍率成為6倍之方式進行延伸。延伸後,於40℃烘箱中乾燥3分鐘,而獲得PVA系偏光件。所得偏光件之厚度為12μm。(Production of Polarizer B (Polarizer with 12 μm Thickness)) A 30 μm thick polyvinyl alcohol film with an average polymerization degree of 2400 and a saponification degree of 99.9 mol% was immersed in warm water at 30 ° C. for 60 seconds to swell. Next, the film was dyed while being immersed in an aqueous solution containing 0.3% of iodine / potassium iodide (weight ratio = 0.5 / 8), and stretched to 3.5 times. Thereafter, it was stretched in a boric acid ester aqueous solution at 65 ° C. so that the total stretching ratio became 6 times. After stretching, it was dried in an oven at 40 ° C. for 3 minutes to obtain a PVA-based polarizer. The thickness of the obtained polarizer was 12 μm.

(製作保護薄膜) 保護薄膜:對厚度40μm之具有內酯環結構的(甲基)丙烯酸樹脂薄膜之易接著處理面施行電暈處理後來使用。(Production of protective film) Protective film: A corona treatment is applied to the easy-to-treat surface of a (meth) acrylic resin film having a lactone ring structure with a thickness of 40 μm, and then used.

<第一透明層(阻隔層)之形成材> 形成材A:在由二異氰酸甲苯酯與三羥甲丙烷構成的胺甲酸乙酯預聚物之75%乙酸乙酯溶液(Tosoh(東曹)公司製,商品名「CORONATE L」)100份中,加入二月桂酸二辛錫系觸媒(東京FINE CHIMICAL公司製,商品名「Embilizer OL-1」0.1份,並以甲基異丁基酮為溶劑,調製成固體成分濃度10%的胺甲酸乙酯預聚物塗敷液。 形成材B:使用由二苯甲烷二異氰酸酯與三羥甲丙烷構成的胺甲酸乙酯預聚物之75%乙酸乙酯溶液(Tosoh(東曹)公司製,商品名「CORONATE 2067」),除此之外使用與形成劑A相同之觸媒、溶劑而調製出塗敷液。 形成材C:使用由六亞甲基二異氰酸酯與三羥甲丙烷構成的胺甲酸乙酯預聚物之75%乙酸乙酯溶液(Tosoh(東曹)公司製,商品名「CORONATE HL」,除此之外使用與形成劑A相同之觸媒、溶劑而調製出塗敷液。 形成材D:在胺甲酸乙酯丙烯酸酯樹脂(日本合成公司製,製品名「紫光UV-1700」)80份中,加入羥乙基丙烯醯胺(興人公司製,製品名「HEAA」)及光聚合起始劑(Ciba Japan公司製,製品名「IRGACURE 907」),並以甲基異丁酮為溶劑,調製成固體成分濃度10%的胺甲酸乙酯丙烯酸酯塗敷液。<Forming material of the first transparent layer (barrier layer)> Forming material A: A 75% ethyl acetate solution of a urethane prepolymer composed of toluene diisocyanate and trimethylolpropane (Tosoh (East Cao) Co., Ltd., trade name "CORONATE L") 100 parts, add 0.1 parts of dioctyl dilaurate catalyst (manufactured by Tokyo Fine Chemical Co., Ltd., trade name "Embilizer OL-1", and methyl isobutyl A ketone is used as a solvent to prepare a urethane prepolymer coating solution having a solid concentration of 10%. Forming material B: A urethane prepolymer composed of diphenylmethane diisocyanate and trimethylolpropane is used. A 75% ethyl acetate solution (manufactured by Tosoh Corporation, trade name "CORONATE 2067") was used to prepare a coating solution using the same catalyst and solvent as the forming agent A. Forming material C: Use A 75% ethyl acetate solution of a urethane prepolymer composed of hexamethylene diisocyanate and trimethylolpropane (manufactured by Tosoh Corporation under the trade name "CORONATE HL"). The coating liquid is prepared by using the same catalyst and solvent as the forming agent A. Forming material D: urethane acrylate To 80 parts of resin (manufactured by Nihon Kogyo Co., Ltd. under the product name "Purple UV-1700"), hydroxyethyl acrylamide (manufactured by Hingren Co., Ltd. under the product name "HEAA") and a photopolymerization initiator (manufactured by Ciba Japan Co., Ltd.) were added. , Product name "IRGACURE 907"), and methyl isobutyl ketone was used as a solvent to prepare a urethane acrylate coating liquid having a solid content concentration of 10%.

<形成第二透明層(黏著劑層)> (調製黏著劑) 將丙烯酸丁酯100份、丙烯酸3份、丙烯酸2-羥乙酯0.1份及2,2´-偶氮雙異丁腈0.3份,與乙酸乙酯一同加入具備冷卻管、氮導入管、溫度計及攪拌裝置之反應容器中,而調製出溶液。接著,一邊將氮氣噴吹至此溶液中一邊攪拌,並於55℃下使其進行反應8小時,而製得含有重量平均分子量220萬的丙烯酸系聚合物之溶液。並且,於此含有丙烯酸系聚合物之溶液中加入乙酸乙酯,而製得了固體成分濃度經調整成30%之丙烯酸系聚合物溶液。<Forming a second transparent layer (adhesive layer)> (Adhesive preparation) 100 parts of butyl acrylate, 3 parts of acrylic acid, 0.1 part of 2-hydroxyethyl acrylate, and 0.3 part of 2,2´-azobisisobutyronitrile , Together with ethyl acetate, add it to a reaction vessel equipped with a cooling tube, a nitrogen introduction tube, a thermometer, and a stirring device to prepare a solution. Next, the solution was stirred while blowing nitrogen gas into the solution, and reacted at 55 ° C. for 8 hours to prepare a solution containing an acrylic polymer having a weight average molecular weight of 2.2 million. Then, ethyl acetate was added to the solution containing the acrylic polymer to prepare an acrylic polymer solution having a solid content concentration adjusted to 30%.

相對於前述丙烯酸系聚合物溶液之固體成分100份,依序摻混作為交聯劑之以具有異氰酸酯基之化合物為主成分之交聯劑(日本Polyurethane(股)製,商品名「CORONATE L」)0.5份、與作為矽烷偶合劑之γ-環氧丙氧基丙基三甲氧矽烷(信越化學工業(股)製,商品名「KMB-403」)0.075份,而調製出黏著劑溶液。將上述黏著劑溶液,以使其乾燥後之厚度為20μm之方式塗佈於經剝離處理之由聚對苯二甲酸乙二酯薄膜(厚度38μm)所構成之脫模片材(分離件)表面,並且使其乾燥而形成了黏著劑層。With respect to 100 parts of the solid content of the aforementioned acrylic polymer solution, a cross-linking agent containing a compound having an isocyanate group as a main component as a cross-linking agent (manufactured by Japan Polyurethane Co., Ltd., trade name "CORONATE L") is sequentially blended. ) 0.5 parts, 0.075 parts with γ-glycidoxypropyltrimethoxysilane (manufactured by Shin-Etsu Chemical Industry Co., Ltd., trade name "KMB-403") as a silane coupling agent to prepare an adhesive solution. The above adhesive solution was applied to the surface of a release sheet (separator) made of a polyethylene terephthalate film (thickness: 38 μm) so that its thickness after drying was 20 μm. And allowed to dry to form an adhesive layer.

實施例1 <製作兩面附第一透明層之偏光薄膜> 以棒塗機將上述第一透明層之形成材A塗佈於上述光學薄膜積層體之偏光件A的表面之後,在60℃下施行12小時之熱處理,藉此來製作而形成了厚度1μm之胺甲酸乙酯樹脂層。接著,在剝離非晶性PET基材之後,以棒塗機將上述第一透明層之形成材A塗佈於該剝離面(偏光件)後,在60℃下施行12小時之熱處理,藉此形成了厚度1μm之胺甲酸乙酯樹脂層,而製作出了於兩面具有第一透明層之偏光薄膜。所得偏光薄膜之光學特性為單體透射率42.8%、偏光度99.99%。Example 1 <Preparation of polarizing film with first transparent layer on both sides> After forming the material A of the first transparent layer on a surface of the polarizer A of the optical film laminate with a bar coater, it was performed at 60 ° C. A 12-hour heat treatment was performed to form a urethane resin layer having a thickness of 1 μm. Next, after the amorphous PET substrate was peeled off, the forming material A of the first transparent layer was applied to the peeling surface (polarizer) with a bar coater, and then subjected to a heat treatment at 60 ° C. for 12 hours, whereby A 1 μm-thick urethane resin layer was formed, and a polarizing film having a first transparent layer on both sides was produced. The optical properties of the obtained polarizing film were 42.8% for a single transmittance and 99.99% for a polarization degree.

<附第一及第二透明層之偏光薄膜:製作附黏著劑層之偏光薄膜> 接著,於上述偏光薄膜之兩面的第一透明層,貼合形成於上述脫模片材(分離件)之剝離處理面上的黏著劑層,而製作出了兩面附黏著劑層之偏光薄膜。<Polarizing film with first and second transparent layers: making a polarizing film with an adhesive layer> Next, the first transparent layers on both sides of the above-mentioned polarizing film are bonded to each other and formed on the release sheet (separation piece). The adhesive layer on the treated surface was peeled off, and a polarizing film with an adhesive layer on both sides was produced.

實施例2~3、比較例1~6 將實施例1中的偏光件之種類、第一透明層之形成材、厚度變更成如表1所示,除此之外依與實施例1相同方式,而製作出附第一透明層之單面保護偏光薄膜及兩面附黏著劑層之偏光薄膜。所得單面保護偏光薄膜之光學特性為單體皆為透射率42.8%、偏光度99.99%。Examples 2 to 3 and Comparative Examples 1 to 6 The types of polarizers, the forming material of the first transparent layer, and the thickness were changed to those shown in Table 1 in the same manner as in Example 1. , And a single-sided protective polarizing film with a first transparent layer and a polarizing film with an adhesive layer on both sides were produced. The optical properties of the obtained single-sided protective polarizing film are that the monomers have a transmittance of 42.8% and a polarization degree of 99.99%.

另,在比較例1、4中,並未形成第一透明層。 比較例3的第一透明層之形成係以棒塗機將上述形成劑D塗佈後,在60℃下加熱1分鐘。並在加熱後,以高壓水銀燈對塗佈層照射積算光量為300mJ/cm2 之紫外線,而形成厚度1μm之胺甲酸乙酯丙烯酸酯樹脂層。在比較例4、5中,係使用偏光件B(厚度12μm)來取代偏光件A(厚度5μm)。In Comparative Examples 1 and 4, the first transparent layer was not formed. The formation of the first transparent layer in Comparative Example 3 was performed by applying the above-mentioned forming agent D with a bar coater, and then heating at 60 ° C. for 1 minute. After the heating, the coating layer was irradiated with ultraviolet light having a cumulative light amount of 300 mJ / cm 2 with a high-pressure mercury lamp to form an urethane acrylate resin layer having a thickness of 1 μm. In Comparative Examples 4 and 5, a polarizer B (thickness: 12 μm) was used instead of the polarizer A (thickness: 5 μm).

實施例4 <製作附第一及第二透明層之偏光薄膜> 以棒塗機將上述第一透明層之形成材A塗佈於上述光學薄膜積層體的偏光件A的表面之後,於塗佈好之形成劑A上貼合上述保護薄膜((甲基)丙烯酸樹脂薄膜),並在60℃下施行12小時之熱處理,藉此來製作而形成了與厚度1μm之胺甲酸乙酯樹脂層(第一透明層)積層之保護薄膜層(第二透明層)。接著,在剝離非晶性PET基材之後,同樣以棒塗機將上述第一透明層之形成材A塗佈於該剝離面(偏光件)之後,將上述保護薄膜貼合於塗佈好之形成劑A上,並在60℃下施行12小時之熱處理,藉此製作而形成了厚度1μm之胺甲酸乙酯樹脂層與保護薄膜層,而製作出了於兩面具有第一透明層及第二透明層之偏光薄膜。所得偏光薄膜之光學特性為單體透射率42.8%、偏光度99.99%。Example 4 <Preparation of polarizing film with first and second transparent layers> After the formation material A of the first transparent layer was applied to the surface of the polarizer A of the optical film laminate with a bar coater, the coating was applied. A good forming agent A was laminated with the above-mentioned protective film ((meth) acrylic resin film) and subjected to a heat treatment at 60 ° C for 12 hours, thereby producing and forming a urethane resin layer having a thickness of 1 μm ( The first transparent layer) is a laminated protective film layer (second transparent layer). Next, after peeling the amorphous PET substrate, the formation material A of the first transparent layer was applied to the release surface (polarizer) by a bar coater, and then the protective film was attached to the coated surface. The forming agent A was heat-treated at 60 ° C. for 12 hours, thereby forming an urethane resin layer and a protective film layer having a thickness of 1 μm, and a first transparent layer and a second layer were formed on both sides. A polarizing film with a transparent layer. The optical properties of the obtained polarizing film were 42.8% for a single transmittance and 99.99% for a polarization degree.

針對在上述實施例及比較例中所製得的附第一及第二透明層之偏光薄膜,進行了下述評估。結果列於表1。The polarizing films with the first and second transparent layers prepared in the above examples and comparative examples were evaluated as follows. The results are shown in Table 1.

<測定偏光件的飽和水分率> 將實施例及比較例中所製成之偏光件在貼合之前單獨取出,採取了約50mg之試樣。使用水分吸附脫附測定裝置(IGA-Sorp,Hiden公司製),將該試樣放置於85℃0%R.H.之環境下至重量不產生變化為止,測定其水分完全去除後之狀態的重量(W1),接著,將其放置於85℃85%R.H.之環境下,觀察其重量變化。並在試樣之重量變化停止的時間點(飽和的狀態)下測定其重量(W2)。透過下述式測定了飽和水分率。<Measurement of Saturated Moisture Content of Polarizer> The polarizers prepared in the examples and comparative examples were individually taken out before bonding, and a sample of about 50 mg was taken. Using a moisture adsorption and desorption measuring device (IGA-Sorp, manufactured by Hiden), the sample was left in an environment of 85 ° C and 0% RH until the weight did not change, and the weight after the moisture was completely removed was measured (W1 ), And then placed in an environment of 85 ° C and 85% RH, and observed its weight change. And the weight (W2) was measured at the time point (saturated state) when the weight change of the sample stopped. The saturated moisture content was measured by the following formula.

<測定第1透明層的飽和水分率> 將在實施例及比較例中調製出之第一透明層形成材以棒塗機塗佈於鋁箔,使其厚度為10μm,除此之外依與實施例及比較例相同方式形成第一透明層之後,裁切成10×10mm之大小,採取試樣。使用水分吸附脫附測定裝置(IGA-Sorp,Hiden公司製),將該試樣放置於85℃0%R.H.之環境下至重量不產生變化為止,測定其水分完全去除後之狀態的重量(W1),接著,將其放置於85℃85%R.H.之環境下,觀察其重量變化。並在試樣之重量變化停止的時間點(飽和的狀態)下測定其重量(W2)。從各重量減去事先測得裁切出相同大小之鋁箔的重量後,透過下述式測定了飽和水分率。<Measurement of the saturated moisture content of the first transparent layer> The first transparent layer forming material prepared in the examples and comparative examples was applied to an aluminum foil with a bar coater to a thickness of 10 μm. Example and Comparative Example After the first transparent layer was formed in the same manner, it was cut into a size of 10 × 10 mm, and a sample was taken. Using a moisture adsorption and desorption measuring device (IGA-Sorp, manufactured by Hiden), the sample was left in an environment of 85 ° C and 0% RH until the weight did not change, and the weight after the moisture was completely removed was measured (W1 ), And then placed in an environment of 85 ° C and 85% RH, and observed its weight change. And the weight (W2) was measured at the time point (saturated state) when the weight change of the sample stopped. The weight of the aluminum foil of the same size cut out beforehand was subtracted from each weight, and the saturated moisture content was measured by the following formula.

≪第2透明層:黏著劑層≫ 從在實施例及比較例中所製作出的附黏著劑層之偏光薄膜的黏著劑層採取了約50mg之試樣。使用水分吸脫附測定裝置(IGA-Sorp,Hiden公司製),將該試樣放置於85℃0%R.H.之環境下至重量不產生變化為止,測定其水分完全去除後之狀態的重量(W1),接著,將其放置於8585%R.H.之環境下,觀察其重量變化。並在試樣之重量變化停止的時間點(飽和的狀態)下測定其重量(W2)。透過下述式測定了飽和水分率。≪Second transparent layer: adhesive layer≫ A sample of about 50 mg was taken from the adhesive layer of the polarizing film with an adhesive layer produced in the examples and comparative examples. Using a moisture absorption and desorption measuring device (IGA-Sorp, manufactured by Hiden), the sample was left in an environment of 85 ° C and 0% RH until the weight did not change, and the weight after the moisture was completely removed was measured (W1 ), And then placed in an environment of 8585% RH, and observed the change in weight. And the weight (W2) was measured at the time point (saturated state) when the weight change of the sample stopped. The saturated moisture content was measured by the following formula.

≪第2透明層:保護薄膜≫ 將保護薄膜裁切成10×10mm之大小,採取試樣。使用水分吸附脫附測定裝置(IGA-Sorp,Hiden公司製),將該試樣放置於85℃0%R.H.之環境下至重量不產生變化為止,測定其水分完全去除後之狀態的重量(W1),接著,將其放置於85℃85%R.H.之環境下,觀察其重量變化。並在試樣之重量變化停止的時間點(飽和的狀態)下測定其重量(W2)。透過下述式測定了飽和水分率。≪Second transparent layer: protective film≫ Cut the protective film to a size of 10 × 10mm and take a sample. Using a moisture adsorption and desorption measuring device (IGA-Sorp, manufactured by Hiden), the sample was left in an environment of 85 ° C and 0% RH until the weight did not change, and the weight after the moisture was completely removed was measured (W1 ), And then placed in an environment of 85 ° C and 85% RH, and observed its weight change. And the weight (W2) was measured at the time point (saturated state) when the weight change of the sample stopped. The saturated moisture content was measured by the following formula.

[數學式1] [Mathematical formula 1]

<偏光件之單體透射率T及偏光度P> 使用附積分球之分光透射率測定器(村上色彩技術研究所之Dot-3c)測定所得單面保護偏光薄膜之單體透射率T及偏光度P。 另,偏光度P係將2片相同之偏光薄膜以兩者之透射軸平行重疊時的透射率(平行透射率:Tp)及以兩者之透射軸正交重疊時的透射率(正交透射率:Tc)套用至下式而求得。偏光度P(%)={(Tp-Tc)/(Tp+Tc)}1/2 ×100 各透射率係以令通過格蘭泰勒(Glan-Taylor)稜鏡偏光件所得完全偏光為100%並以JIS Z8701之2度視野(C光源)進行光視效能校正所得Y值表示。< Transparent transmittance T and polarization degree P of polarizers > The single transmittance T and polarized light of the obtained single-sided protective polarizing film were measured using a spectroscopic transmittance tester (Dot-3c of Murakami Color Technology Research Institute) with an integrating sphere. Degree P. In addition, the degree of polarization P is the transmittance (parallel transmittance: Tp) when two identical polarizing films are overlapped in parallel with their transmission axes in parallel, and the transmittance (orthogonal transmission) when they are orthogonally overlapped with their transmission axes. Rate: Tc) is calculated by applying the following formula. Polarization P (%) = {(Tp-Tc) / (Tp + Tc)} 1/2 × 100 The transmittances are set so that the full polarized light obtained through the Glan-Taylor 稜鏡 polarizer is 100% The Y value obtained by correcting the optical performance of the 2-degree field of view (C light source) of JIS Z8701 is expressed.

(製作評估試樣) 在實施例1~3、比較例1~6中所製得的附第一及第二透明層之偏光薄膜(附兩面黏著劑層之偏光薄膜),係將單面的脫模片材剝離之後,將上述保護薄膜貼合於露出之黏著劑層,並將其裁切成50mm×50mm,而貼合於1.2~1.5mm厚之鹼玻璃(松波硝子公司製,載玻片),而製作出試樣。 又,在實施例4中所製得的附第一及第二透明層之偏光薄膜,係將已形成於上述脫模片材(分離件)的剝離處理面上之黏著劑層(實施例1等之第二透明層)貼合於單面之第二透明層(保護薄膜),並將其裁切成50mm×50mm,而貼合於1.2~1.5mm厚之鹼玻璃(松波硝子公司製,載玻片),而製作出試樣。(Preparation of Evaluation Samples) The polarizing films with first and second transparent layers (polarizing films with adhesive layers on both sides) prepared in Examples 1 to 3 and Comparative Examples 1 to 6 were single-sided After the release sheet is peeled off, the above protective film is bonded to the exposed adhesive layer, and it is cut into 50mm × 50mm, and then bonded to 1.2 ~ 1.5mm thick alkali glass (Matsuba Glass Co., Ltd., glass Sheet) to make a sample. The polarizing film with the first and second transparent layers prepared in Example 4 is an adhesive layer formed on the release-treated surface of the release sheet (separator) (Example 1). The second transparent layer (such as the second transparent layer) is adhered to the second transparent layer (protective film) on one side, and it is cut into 50mm × 50mm, and it is adhered to 1.2 ~ 1.5mm thick alkali glass (Matsuba Glass Co., Ltd., Slide), and a sample is made.

<確認第一透明層中之水分梯度> 將上述試樣放入密閉容器中並放入在試驗中不會完全揮發的足夠量之重水後將容器密閉之後,連同容器保持於80℃之高溫環境下500小時之後,將其取出後馬上瞬間冷凍至-100℃以下以獲得重水離子已固定化之試樣。對此重水固定化之試樣,從保護薄膜側以Ar氣簇離子進行蝕刻去除保護薄膜之後,實施TOF-SIMS分析,測定重水離子(D-)在深度方向上之分布,並確認了第一透明層中的水分梯度。確認到水分梯度時(有滲透膜功能)評估為「〇」,無確認到水分梯度時(無滲透膜功能)評估為「×」。 裝置:ULVAC-PHI,TRIFT-V 蝕刻離子:Ar氣簇離子 照射一次離子:Bi3 2 一次離子加速電壓:30kV 測定電極:負離子 測定溫度:-100℃以下 測定面積:100μm見方<Confirm the moisture gradient in the first transparent layer> Put the above sample in a closed container and put a sufficient amount of heavy water that will not completely volatilize during the test. After sealing the container, keep the container at a high temperature environment with 80 ° C. After 500 hours, immediately after taking it out, freeze it to below -100 ° C to obtain a sample with heavy water ions immobilized. For this sample immobilized with heavy water, the protective film was removed by etching with Ar gas cluster ions from the protective film side, and then a TOF-SIMS analysis was performed to measure the distribution of heavy water ions (D-) in the depth direction. Water gradient in transparent layer. When a water gradient was confirmed (with a permeable membrane function), it was evaluated as "0", and when a water gradient was not confirmed (without a permeable membrane function), it was evaluated as "x". Device: ULVAC-PHI, TRIFT-V Etching ions: Ar gas cluster ion irradiation Primary ion: Bi 3 2 + Primary ion acceleration voltage: 30kV Measuring electrode: Negative ion Measuring temperature: -100 ° C or less Measuring area: 100μm square

<耐久性> 在將上述試樣保持於85℃85%R.H.之高溫高濕環境下500小時之後,放置室溫(23℃65%R.H.)之後,在下述條件下以干涉相位差顯微鏡(Olympus製,製品名「MX-61L」)測定端部褪色量。端部褪色量係於試樣之四個角的對角線上,於顏色變得較中央部更淡的部分中,將連接最靠近中央部之處與角的直線距離定為端部褪色量,並將四個角之平均值定為該試樣的端部褪色量。 裝置:Olympus公司製,MX-61L 測定條件 鏡頭倍率:5倍 ISO:200 快門速度:1/100 反射光量:刻度0 白平衡:自動 透射光控制器:LG-PS2 透射光量:刻度5 透射光偏光方向:對偏光薄膜透射軸呈正交偏光之方向 表1中的"無法測定"為在正在測定端部褪色之光學顯微鏡之視野外,有測定區域(褪色區域)之情形。<Durability> After the sample was kept in a high-temperature, high-humidity environment at 85 ° C and 85% RH for 500 hours, it was left at room temperature (23 ° C and 65% RH), and then an interference phase difference microscope (manufactured by Olympus) was used under the following conditions. , Product name "MX-61L") to measure the amount of discoloration at the end. The amount of fading at the end is on the diagonal of the four corners of the sample. In the part where the color becomes lighter than the center, the straight line distance between the corner closest to the center and the corner is determined as the amount of fading at the end. The average of the four corners was determined as the amount of discoloration at the end of the sample. Device: Olympus, MX-61L Measurement conditions Lens magnification: 5 times ISO: 200 Shutter speed: 1/100 Reflected light amount: scale 0 White balance: Automatic transmitted light controller: LG-PS2 Transmitted light amount: scale 5 Transmitted light polarized light Orientation: The direction where the transmission axis of the polarizing film is orthogonally polarized. "Unable to measure" in Table 1 means that there is a measurement area (faded area) outside the field of view of the optical microscope that is measuring the end discoloration.

[表1] [Table 1]

P‧‧‧偏光件P‧‧‧Polarizer

1a、1b‧‧‧第一透明層1a, 1b ‧‧‧ the first transparent layer

2、2a、2b‧‧‧第二透明層(黏著劑層)2, 2a, 2b‧‧‧Second transparent layer (adhesive layer)

11、12、13‧‧‧偏光薄膜11, 12, 13‧‧‧polarized film

圖1為本發明偏光薄膜之概略截面圖之一例。 圖2為本發明偏光薄膜之概略截面圖之一例。 圖3為本發明偏光薄膜之概略截面圖之一例。FIG. 1 is an example of a schematic cross-sectional view of a polarizing film of the present invention. FIG. 2 is an example of a schematic cross-sectional view of a polarizing film of the present invention. FIG. 3 is an example of a schematic cross-sectional view of a polarizing film of the present invention.

Claims (11)

一種偏光薄膜,具有偏光件、及位於前述偏光件之兩面的第一透明層,該偏光薄膜之特徵在於: 前述第一透明層在85℃、85%R.H.下之飽和水分率較前述偏光件在85℃、85%R.H.下之飽和水分率更低; 前述第一透明層係作為滲透膜,發揮幫助排出前述偏光件中之水分之功能。A polarizing film includes a polarizer and first transparent layers on both sides of the polarizer. The polarizing film is characterized in that the saturated moisture content of the first transparent layer at 85 ° C and 85% RH is higher than that of the polarizer. The saturated moisture content is lower at 85 ° C and 85% RH; the first transparent layer serves as a permeable film, and functions to help discharge the moisture in the polarizer. 如請求項1之偏光薄膜,其中前述第一透明層係直接形成於偏光件上。The polarizing film according to claim 1, wherein the first transparent layer is directly formed on the polarizer. 如請求項1或2之偏光薄膜,其中前述第一透明層之厚度為3μm以下。The polarizing film of claim 1 or 2, wherein the thickness of the first transparent layer is 3 μm or less. 如請求項1至3中任一項之偏光薄膜,其中前述第一透明層為含有胺甲酸乙酯預聚物的形成材之硬化物,且該胺甲酸乙酯預聚物係異氰酸酯化合物與多元醇的反應物。The polarizing film according to any one of claims 1 to 3, wherein the first transparent layer is a hardened material of a forming material containing a urethane prepolymer, and the urethane prepolymer is an isocyanate compound and a polyhydric Alcohol reactants. 如請求項4之偏光薄膜,其中前述異氰酸酯化合物含有選自二異氰酸甲苯酯及二苯甲烷二異氰酸酯中之至少一種。The polarizing film according to claim 4, wherein the isocyanate compound contains at least one selected from the group consisting of toluene diisocyanate and diphenylmethane diisocyanate. 如請求項1至5中任一項之偏光薄膜,其中前述第一透明層具有如下梯度分布:該第一透明層中在85℃、85%R.H.下之飽和水分濃度從前述偏光件側朝與前述偏光件相反之側逐漸降低。The polarizing film according to any one of claims 1 to 5, wherein the first transparent layer has a gradient distribution: the saturated water concentration in the first transparent layer at 85 ° C and 85% RH is from the polarizer side toward and The opposite side of the polarizer is gradually lowered. 如請求項1至6中任一項之偏光薄膜,其中前述偏光件之厚度為10μm以下。The polarizing film according to any one of claims 1 to 6, wherein the thickness of the aforementioned polarizer is 10 μm or less. 如請求項1至7中任一項之偏光薄膜,其中前述偏光件兩面所具有之第一透明層之至少單面的第一透明層中,於與具有前述偏光件側相反之側鄰接具有第二透明層; 前述第二透明層在85℃、85%R.H.下之飽和水分率較前述第一透明層在85℃、85%R.H.下之飽和水分率更低; 前述偏光件中之水分從前述偏光件側起依序滲透前述第一透明層、前述第二透明層。The polarizing film according to any one of claims 1 to 7, wherein the first transparent layer of at least one side of the first transparent layer provided on both sides of the polarizer has a first transparent layer adjacent to the side opposite to the side having the polarizer. Two transparent layers; the saturated moisture content of the second transparent layer at 85 ° C and 85% RH is lower than the saturated moisture content of the first transparent layer at 85 ° C and 85% RH; the moisture in the polarizer is from the foregoing The polarizer side sequentially penetrates the first transparent layer and the second transparent layer. 如請求項8或9之偏光薄膜,其中前述第二透明層為黏著劑層。The polarizing film according to claim 8 or 9, wherein the second transparent layer is an adhesive layer. 如請求項8或9之偏光薄膜,其中前述第二透明層為保護薄膜。The polarizing film according to claim 8 or 9, wherein the second transparent layer is a protective film. 一種影像顯示裝置,具有如請求項1至10中任一項之偏光薄膜。An image display device having a polarizing film according to any one of claims 1 to 10.
TW107118914A 2017-06-02 2018-06-01 Polarizing film and image display device TWI709490B (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
JP2017-110142 2017-06-02
JP2017110142A JP6657142B2 (en) 2017-06-02 2017-06-02 Polarizing film and image display device

Publications (2)

Publication Number Publication Date
TW201902716A true TW201902716A (en) 2019-01-16
TWI709490B TWI709490B (en) 2020-11-11

Family

ID=64454931

Family Applications (1)

Application Number Title Priority Date Filing Date
TW107118914A TWI709490B (en) 2017-06-02 2018-06-01 Polarizing film and image display device

Country Status (5)

Country Link
JP (1) JP6657142B2 (en)
KR (1) KR102579336B1 (en)
CN (1) CN110730916B (en)
TW (1) TWI709490B (en)
WO (1) WO2018221320A1 (en)

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2022173715A (en) * 2021-05-10 2022-11-22 住友化学株式会社 optical laminate

Family Cites Families (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP3503830B2 (en) * 1993-10-21 2004-03-08 日本合成化学工業株式会社 Polarizer
JP3678889B2 (en) 1997-07-11 2005-08-03 日本合成化学工業株式会社 Manufacturing method of polarizing plate
JPH1130716A (en) * 1997-07-11 1999-02-02 Nippon Synthetic Chem Ind Co Ltd:The Production of polarizing plate
JP3315914B2 (en) 1997-12-18 2002-08-19 日本合成化学工業株式会社 Polarizing film and polarizing plate using the same
JP3991672B2 (en) 2001-12-13 2007-10-17 株式会社デンソー EL display device
US7329434B2 (en) * 2005-02-23 2008-02-12 Eastman Kodak Company Polarizing layer with adherent protective layer
JP4805785B2 (en) * 2006-10-24 2011-11-02 Mgcフィルシート株式会社 Anti-glare laminate, coated anti-glare laminate, anti-glare material, and method for producing the anti-glare material
JP5817141B2 (en) 2010-09-30 2015-11-18 住友化学株式会社 Liquid crystal display
JP2015114352A (en) 2013-12-09 2015-06-22 株式会社ジャパンディスプレイ Liquid crystal display device
JP6077619B2 (en) * 2014-09-30 2017-02-08 日東電工株式会社 Single protective polarizing film, polarizing film with pressure-sensitive adhesive layer, image display device, and continuous production method thereof
JP6944759B2 (en) * 2015-10-13 2021-10-06 日東電工株式会社 Polarizing plate with adhesive layer

Also Published As

Publication number Publication date
JP6657142B2 (en) 2020-03-04
JP2018205498A (en) 2018-12-27
KR20200006063A (en) 2020-01-17
KR102579336B1 (en) 2023-09-15
CN110730916A (en) 2020-01-24
WO2018221320A1 (en) 2018-12-06
CN110730916B (en) 2022-07-26
TWI709490B (en) 2020-11-11

Similar Documents

Publication Publication Date Title
TWI673175B (en) Optical laminate, polarizing film and image display device
TWI721275B (en) Polarizing film and image display device
TWI671556B (en) Polarized film and image display device
TWI709490B (en) Polarizing film and image display device
CN107924016B (en) Single-side protective polarizing film, polarizing film with adhesive layer, and image display device
TWI787487B (en) Manufacturing method of polarizer
CN113165365B (en) Polarizing film, method for producing the same, and image display device