TWI708823B - Adhesive composition for surface protective film, and surface protective film - Google Patents
Adhesive composition for surface protective film, and surface protective film Download PDFInfo
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J133/00—Adhesives based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Adhesives based on derivatives of such polymers
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J11/00—Features of adhesives not provided for in group C09J9/00, e.g. additives
- C09J11/02—Non-macromolecular additives
- C09J11/06—Non-macromolecular additives organic
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J7/00—Adhesives in the form of films or foils
- C09J7/20—Adhesives in the form of films or foils characterised by their carriers
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Abstract
Description
本發明係關於表面保護膜用黏著劑組成物及表面保護膜。 The present invention relates to an adhesive composition for a surface protective film and a surface protective film.
近年來,智慧型手機及平板PC等液晶顯示裝置、以及電漿顯示器等顯示裝置被廣泛使用。如此的顯示裝置從其剖面觀察時,係具備具有各種功能的薄型多重積層構造,而形成該等多重積層構造的光學用功能性膜正愈來愈高功能化。為了安定地生產/保管包含此種高功能的光學用功能性膜之顯示裝置,貼附用以防止顯示裝置的表面損傷之表面保護膜乃不可或缺的。 In recent years, liquid crystal display devices such as smart phones and tablet PCs, and display devices such as plasma displays have been widely used. Such a display device has a thin multi-layered structure having various functions when viewed from its cross-section, and the optical functional film forming the multi-layered structure is becoming more and more functional. In order to stably produce and store display devices including such high-functional optical functional films, it is indispensable to attach a surface protection film to prevent damage to the surface of the display device.
表面保護膜通常具有薄膜狀支撐物及於其至少一面形成的黏著劑層,且黏著劑層部分連接黏附物,藉此使表面保護膜黏著於黏附物。就表面保護膜而言,係要求貼附於黏附物時展現充分的黏著力,且剝離時因前述黏著劑層造成之殘渣物的附著少。 The surface protective film usually has a film-like support and an adhesive layer formed on at least one surface thereof, and the adhesive layer is partially connected to the adherend, thereby making the surface protective film adhere to the adherend. As far as the surface protective film is concerned, it is required to exhibit sufficient adhesive force when attached to an adherend, and the adhesion of residues caused by the aforementioned adhesive layer during peeling is small.
又,作為顯示裝置所使用的光學用功能性膜之一例之盛行用於觸控面板之開發/生產的氧化銦錫 (ITO)膜,多係經由高溫製造過程而製造。因此,就表面保護膜、黏著劑層而言,係要求即使在高溫製程後也不會產生因金屬氧化物等的腐蝕、黏著力的上升所導致的剝離不良之問題。 In addition, as an example of optical functional films used in display devices, indium tin oxide is popular for the development/production of touch panels (ITO) films are mostly manufactured through high-temperature manufacturing processes. Therefore, as for the surface protection film and the adhesive layer, it is required that the problem of peeling failure due to corrosion of metal oxides and the like and increase in adhesive force should not occur even after high-temperature processing.
就表面保護膜用黏著劑而言,例如專利文獻1係揭示由丙烯酸系樹脂與交聯劑所形成的黏著劑。但是,係有黏著劑的膠化率低至0至30質量%而容易被汙染,而且耐熱後的黏著力會上升之問題。 Regarding the adhesive for surface protective films, for example, Patent Document 1 discloses an adhesive formed of an acrylic resin and a crosslinking agent. However, there is a problem that the gelation rate of the adhesive is as low as 0 to 30% by mass and is easily contaminated, and the adhesive force after heat resistance increases.
專利文獻2記載一種調配有丙烯酸系樹脂與交聯劑之黏著劑,前述丙烯酸系樹脂係由包括含有羧基的單體之單體共聚合所得者。但是,專利文獻2的實施例所揭示的丙烯酸系樹脂之重量平均分子量為60萬,無法稱分子量為足夠大,耐汙染性不充分。又,含有羧基的單體的使用量係形成丙烯酸系樹脂之聚合性單體100質量%中的5至10質量%,相較為多,故貼附於包含金屬氧化物等的黏附物時,會腐蝕黏附物,進而有耐熱後的黏著力上升之問題。 Patent Document 2 describes an adhesive prepared with an acrylic resin and a crosslinking agent. The acrylic resin is obtained by copolymerizing a monomer including a monomer containing a carboxyl group. However, the weight average molecular weight of the acrylic resin disclosed in the examples of Patent Document 2 is 600,000, and the molecular weight cannot be said to be sufficiently large, and the stain resistance is insufficient. In addition, the amount of carboxyl group-containing monomer used is 5 to 10% by mass in 100% by mass of polymerizable monomers forming acrylic resin, which is relatively large. Therefore, when it is attached to an adhesive containing metal oxides, it will Corrosion of adherends, and then there is a problem of increased adhesion after heat resistance.
專利文獻3記載了由特定的(甲基)丙烯酸烷基酯及包括含有羧基的單體之單體共聚合所得之丙烯酸系樹脂與環氧交聯劑所形成之黏著劑。然而,除了由於丙烯酸系樹脂的酸價高達16至120mgKOH/g而造成包含金屬氧化物等之黏附物的腐蝕、耐熱後的黏著力上升之外,還有由於使用環氧交聯劑而黏著劑層的可撓性不充分,對於黏附物的濕潤性劣化之問題。 Patent Document 3 describes an adhesive formed of an acrylic resin obtained by copolymerizing a specific alkyl (meth)acrylate and a monomer including a carboxyl group-containing monomer and an epoxy crosslinking agent. However, in addition to the corrosion of metal oxides and other adhesives due to the acid value of acrylic resins as high as 16 to 120 mgKOH/g, and the increase in adhesive strength after heat resistance, there are also adhesives due to the use of epoxy crosslinking agents. The flexibility of the layer is insufficient, and the wettability of the adherend is deteriorated.
[專利文獻1]日本特開2009-79074號公報 [Patent Document 1] JP 2009-79074 A
[專利文獻2]日本特開2007-126606號公報 [Patent Document 2] JP 2007-126606 A
[專利文獻3]國際公開第2011/148721號 [Patent Document 3] International Publication No. 2011/148721
本發明的課題在於提供一種表面保護膜用黏著劑組成物,該表面保護膜用黏著劑組成物能形成減低對於以如硬塗膜、抗反射膜、ITO膜之光學用功能性膜為首的黏附物之汙染性及金屬腐蝕性,具有適當的黏著力,且高溫製造過程後的黏著力上升經抑制之黏著劑層,且提供一種具有前述黏著劑層之表面保護膜。 The subject of the present invention is to provide an adhesive composition for surface protection film, which can form and reduce the adhesion of optical functional films such as hard coat films, anti-reflection films, and ITO films. It is an adhesive layer that has adequate adhesion to materials and metal corrosion, and the increase in adhesion after the high-temperature manufacturing process is suppressed, and provides a surface protective film with the aforementioned adhesive layer.
本發明的表面保護膜用黏著劑組成物係含有(甲基)丙烯酸系樹脂(A)及六亞甲基二異氰酸酯系交聯劑(B),其中,前述(甲基)丙烯酸系樹脂(A),係由聚合性單體經溶液聚合所得者,且具有下述(a1)、(a2)及(a3)的特性,其中,該聚合性單體係以30.0至99.9質量%的範圍內之量含有烷基的碳數為4以下之(甲基)丙烯酸烷基酯,且前述表面保護膜用黏著劑組成物係以使由前述表面保護膜用黏著劑組成物所形成之黏著劑層的膠化率成為 90.0至99.9質量%之範圍內的量含有前述六亞甲基二異氰酸酯系交聯劑(B)。 The adhesive composition for a surface protective film of the present invention contains a (meth)acrylic resin (A) and a hexamethylene diisocyanate crosslinking agent (B), wherein the (meth)acrylic resin (A) ) Is obtained by solution polymerization of polymerizable monomers, and has the following characteristics (a1), (a2) and (a3), wherein the polymerizable monomer system is within the range of 30.0 to 99.9% by mass The amount contains alkyl (meth)acrylate having an alkyl group with a carbon number of 4 or less, and the adhesive composition for the surface protective film is such that the adhesive layer formed by the adhesive composition for the surface protective film is Gelation rate becomes The amount within the range of 90.0 to 99.9% by mass contains the aforementioned hexamethylene diisocyanate-based crosslinking agent (B).
(a1)由凝膠滲透層析法(GPC法)測定之經聚苯乙烯換算之重量平均分子量(Mw)為120萬至200萬的範圍內、(a2)分子量分佈(Mw/Mn)為4至9的範圍內、(a3)酸價為2mgKOH/g以下。 (a1) The weight average molecular weight (Mw) converted from polystyrene measured by gel permeation chromatography (GPC method) is in the range of 1.2 million to 2 million, and (a2) the molecular weight distribution (Mw/Mn) is 4 Within the range of 9, (a3) the acid value is 2 mgKOH/g or less.
本發明之表面保護膜用黏著劑組成物,較佳為相對於前述(甲基)丙烯酸系樹脂(A)100質量份以2至15質量份的範圍內之量含有前述六亞甲基二異氰酸酯系交聯劑(B)。 The adhesive composition for a surface protective film of the present invention preferably contains the aforementioned hexamethylene diisocyanate in an amount in the range of 2 to 15 parts by mass relative to 100 parts by mass of the aforementioned (meth)acrylic resin (A) Department of crosslinking agent (B).
又,本發明之表面保護膜係具有薄膜狀支撐物、及形成於前述薄膜狀支撐物的至少一面的黏著劑層者,其中,前述黏著劑層係由下述表面保護膜用黏著劑組成物所形成:該表面保護膜用黏著劑組成物中,前述(甲基)丙烯酸系樹脂(A)係由聚合性單體經溶液聚合所得,且具有上述(a1)、(a2)及(a3)的特性,其中,該聚合性單體係30.0至99.9質量%的範圍內之量含有烷基的碳數為4以下之(甲基)丙烯酸烷基酯;且前述表面保護膜用黏著劑組成物以使由前述表面保護膜用黏著劑組成物所形成之黏著劑層的膠化率成為90.0至99.9質量%的範圍內之量含有前述六亞甲基二異氰酸酯系交聯劑(B)。 In addition, the surface protection film of the present invention has a film-like support and an adhesive layer formed on at least one side of the film-like support, wherein the adhesive layer is composed of the following adhesive composition for surface protection film Formation: In the adhesive composition for surface protective films, the (meth)acrylic resin (A) is obtained by solution polymerization of polymerizable monomers, and has the above (a1), (a2) and (a3) The characteristics of the polymerizable monomer system in the range of 30.0 to 99.9% by mass, containing alkyl (meth)acrylate having an alkyl group with a carbon number of 4 or less; and the aforementioned adhesive composition for surface protective film The hexamethylene diisocyanate-based crosslinking agent (B) is contained in an amount such that the gelation rate of the adhesive layer formed of the adhesive composition for surface protection films is within the range of 90.0 to 99.9% by mass.
本發明之表面保護膜用黏著劑組成物,係含有藉由對以特定量含有特定的(甲基)丙烯酸酯之聚合性單體進行溶液聚合所得之(甲基)丙烯酸系樹脂、及特定的交聯劑,藉此可形成顯現充分的黏著力,同時不會汙染黏附物,進而不會對於黏附物產生金屬腐蝕之黏著層。 The adhesive composition for a surface protective film of the present invention contains a (meth)acrylic resin obtained by solution polymerization of a polymerizable monomer containing a specific (meth)acrylate in a specific amount, and a specific The cross-linking agent can form an adhesive layer that exhibits sufficient adhesive force without contaminating the adherend and thereby not corroding the adherend.
根據本發明,可提供一種表面保護膜用黏著劑組成物,其可形成在貼附於黏附物時,發揮充分的黏著力,同時減低對於黏附物之汙染性及金屬腐蝕性,並且高溫製造過程後之黏著力上升經抑制、黏著劑層造成的殘渣物之附著少的黏著劑層,本發明並提供一種具有前述黏著劑層之表面保護膜。 According to the present invention, it is possible to provide an adhesive composition for a surface protective film, which can be formed when attached to an adherend to exert sufficient adhesive force, while reducing the pollution and metal corrosion to the adherend, and the high-temperature manufacturing process The subsequent increase in adhesive force is suppressed and the adhesion of residues caused by the adhesive layer is less for an adhesive layer. The present invention also provides a surface protective film with the aforementioned adhesive layer.
以下,說明本發明之表面保護膜用黏著劑組成物以及表面保護膜。以下,亦將本發明之表面保護膜用黏著劑組成物簡稱為「黏著劑組成物」。 Hereinafter, the adhesive composition for surface protection films and the surface protection film of the present invention will be described. Hereinafter, the adhesive composition for surface protection films of the present invention is also referred to simply as "adhesive composition".
本發明中,丙烯酸及甲基丙烯酸亦統稱並記載為「(甲基)丙烯酸」。 In the present invention, acrylic acid and methacrylic acid are also collectively referred to and described as "(meth)acrylic acid".
本發明之表面保護膜用黏著劑組成物係含有(甲基)丙烯酸系樹脂(A)及六亞甲基二異氰酸酯系交聯劑(B)(以下 又稱HDI系交聯劑(B)),且該黏著劑組成物通常含有有機溶劑(C)。 The adhesive composition for surface protective film of the present invention contains (meth)acrylic resin (A) and hexamethylene diisocyanate crosslinking agent (B) (below It is also called HDI-based crosslinking agent (B)), and the adhesive composition usually contains an organic solvent (C).
(甲基)丙烯酸系樹脂(A),係由包含烷基的碳數為4以下的(甲基)丙烯酸烷基酯(i)之聚合性單體的聚合物,並為將前述聚合性單體在有機溶劑中進行溶液聚合所得者。如此,(甲基)丙烯酸系樹脂(A)具有來自前述(i)的結構單元。 The (meth)acrylic resin (A) is a polymer composed of a polymerizable monomer containing alkyl (meth)acrylic acid alkyl ester (i) with a carbon number of 4 or less, and is a polymer of the aforementioned polymerizable monomer The body is obtained by solution polymerization in an organic solvent. In this way, the (meth)acrylic resin (A) has a structural unit derived from the aforementioned (i).
前述聚合性單體,除了烷基的碳數為4以下之(甲基)丙烯酸烷基酯(i)以外,亦可包含至少一種選自由(甲基)丙烯酸酯(ii)、含有酸基的單體(iii)、含有其他極性基的單體(iv)及其他單體(v)所組成的群組。可列舉例如包含前述(i)及(iv),並視需要包含前述(ii)、(iii)或(v)之聚合性單體。 The aforementioned polymerizable monomers, in addition to alkyl (meth)acrylates (i) with an alkyl group of 4 or less carbon atoms, may also contain at least one selected from (meth)acrylates (ii) and containing acid groups A group consisting of monomer (iii), monomer (iv) containing other polar groups, and other monomer (v). For example, a polymerizable monomer containing the aforementioned (i) and (iv), and optionally the aforementioned (ii), (iii), or (v) can be cited.
以下,將前述(甲基)丙烯酸烷基酯(i)稱為「單體(i)」、(甲基)丙烯酸酯(ii)稱為「單體(ii)」、含有酸基的單體(iii)稱為「單體(iii)」、含有其他極性基的單體(iv)稱為「單體(iv)」、其他單體(v)稱為「單體(v)」。 Hereinafter, the aforementioned alkyl (meth)acrylate (i) is referred to as "monomer (i)", (meth)acrylate (ii) is referred to as "monomer (ii)", and acid group-containing monomers (iii) is called "monomer (iii)", monomers (iv) containing other polar groups are called "monomers (iv)", and other monomers (v) are called "monomers (v)".
單體(i)例如下述式(i-1)所示。 The monomer (i) is represented by the following formula (i-1), for example.
CH2=CR1-COOR2...(i-1) CH 2 =CR 1 -COOR 2 . . . (i-1)
R1為氫原子或甲基,R2為碳數4以下的烷基。 R 1 is a hydrogen atom or a methyl group, and R 2 is an alkyl group having 4 or less carbon atoms.
R2中之烷基為甲基、乙基、正丙基、異丙基、正丁基、異丁基、第三丁基及第二丁基中任一者。 The alkyl group in R 2 is any one of methyl, ethyl, n-propyl, isopropyl, n-butyl, isobutyl, tertiary butyl and second butyl.
單體(i)可列舉例如:(甲基)丙烯酸甲酯、(甲基)丙烯酸乙酯、(甲基)丙烯酸正丙酯、(甲基)丙烯酸異丙酯、(甲基)丙烯酸正丁酯、(甲基)丙烯酸異丁酯、(甲基)丙烯酸第三丁酯及(甲基)丙烯酸第二丁酯。 Monomer (i) includes, for example: methyl (meth)acrylate, ethyl (meth)acrylate, n-propyl (meth)acrylate, isopropyl (meth)acrylate, n-butyl (meth)acrylate Esters, isobutyl (meth)acrylate, tertiary butyl (meth)acrylate and second butyl (meth)acrylate.
單體(i)可使用單獨1種或使用2種以上。 Monomer (i) can be used individually by 1 type or in 2 or more types.
在形成(甲基)丙烯酸系樹脂(A)的聚合性單體100質量%中,單體(i)的使用量為30.0至99.9質量%,較佳為33.0至99.9質量%,更佳為50.0至99.5質量%,又更佳為50.0至99.0質量%,特佳為50.0至98.0質量%。 In 100% by mass of the polymerizable monomer forming the (meth)acrylic resin (A), the amount of monomer (i) used is 30.0 to 99.9% by mass, preferably 33.0 to 99.9% by mass, more preferably 50.0 To 99.5% by mass, more preferably 50.0 to 99.0% by mass, particularly preferably 50.0 to 98.0% by mass.
若單體(i)的使用量於上述範圍內,則由含有(甲基)丙烯酸系樹脂(A)之黏著劑組成物所形成的黏著劑層對於光學用功能性膜等黏附物能得到充分的黏著力,可抑制輸送中的剝落或浮翹。 If the usage amount of the monomer (i) is within the above range, the adhesive layer formed of the adhesive composition containing the (meth)acrylic resin (A) will be sufficient for adhesives such as optical functional films The adhesive force can prevent peeling or floating during transportation.
單體(ii)例如下述式(ii-1)所示。 The monomer (ii) is represented by the following formula (ii-1), for example.
CH2=CR3-COOR4...(ii-1) CH 2 =CR 3 -COOR 4 . . . (ii-1)
R3為氫原子或甲基。R4為排除碳數4以下的烷基,且不具有羥基、胺基、醯胺基、氰基及羧基等極性基之有機基。 R 3 is a hydrogen atom or a methyl group. R 4 is an organic group that excludes an alkyl group having 4 or less carbon atoms and does not have polar groups such as a hydroxyl group, an amino group, an amido group, a cyano group, and a carboxyl group.
R4可列舉:碳數5以上的烷基、環烷基等 脂環式基、芳基、芳烷基、具有醚鍵的有機基等。烷基的碳數通常為5至24。環烷基的碳數通常為5至15。芳基的碳數通常為6至10。芳烷基通常由碳數1至6的伸烷基與碳數6至10的芳基所構成。具有醚鍵的有機基可列舉例如下述式(g-1)所示之基。 Examples of R 4 include alicyclic groups such as alkyl groups having 5 or more carbon atoms and cycloalkyl groups, aryl groups, aralkyl groups, and organic groups having ether bonds. The carbon number of the alkyl group is usually 5-24. The carbon number of the cycloalkyl group is usually 5-15. The carbon number of the aryl group is usually 6-10. The aralkyl group is usually composed of an alkylene group having 1 to 6 carbon atoms and an aryl group having 6 to 10 carbon atoms. Examples of the organic group having an ether bond include groups represented by the following formula (g-1).
-(R5O)nR6...(g-1) -(R 5 O) n R 6 . . . (g-1)
在此,R5為伸烷基,R6為烷基或芳基,n為1以上的整數。伸烷基的碳數通常為1至10,較佳為1至5。烷基的碳數通常為1至10,較佳為1至4,芳基的碳數通常為6至10,較佳為6。n較佳為1至20,更佳為1至4,又更佳為1至2。 Here, R 5 is an alkylene group, R 6 is an alkyl group or an aryl group, and n is an integer of 1 or more. The carbon number of the alkylene group is usually 1-10, preferably 1-5. The carbon number of the alkyl group is usually 1 to 10, preferably 1 to 4, and the carbon number of the aryl group is usually 6 to 10, preferably 6. n is preferably from 1 to 20, more preferably from 1 to 4, and still more preferably from 1 to 2.
單體(ii)可列舉例如:具有碳數5以上的烷基之(甲基)丙烯酸烷基酯、(甲基)丙烯酸環烷基酯等含有脂環式基的(甲基)丙烯酸酯、(甲基)丙烯酸芳基酯、(甲基)丙烯酸芳烷基酯、(甲基)丙烯酸烷氧基烷基酯、烷氧基聚伸烷二醇單(甲基)丙烯酸酯及(甲基)丙烯酸芳基氧基烷基酯。 The monomer (ii) includes, for example, (meth)acrylates containing alicyclic groups such as alkyl (meth)acrylates having an alkyl group with 5 or more carbon atoms, cycloalkyl (meth)acrylates, etc. Aryl (meth)acrylate, aralkyl (meth)acrylate, alkoxyalkyl (meth)acrylate, alkoxypolyalkylene glycol mono(meth)acrylate and (methyl) ) Aryloxyalkyl acrylate.
本發明可使用之具有碳數5以上的烷基之(甲基)丙烯酸烷基酯可列舉例如:(甲基)丙烯酸正戊酯、(甲基)丙烯酸正己酯、(甲基)丙烯酸正庚酯、(甲基)丙烯酸-2-乙基己酯、(甲基)丙烯酸正辛酯、(甲基)丙烯酸異辛酯、(甲基)丙烯酸正壬酯、(甲基)丙烯酸異壬酯、(甲基)丙烯酸正癸酯、(甲基)丙烯酸異癸酯、(甲基)丙烯酸十一基酯、(甲基)丙烯酸月桂基酯、(甲基)丙烯酸硬脂酯及(甲基)丙烯酸 異硬脂酯。 Examples of alkyl (meth)acrylates having an alkyl group with a carbon number of 5 or more that can be used in the present invention include n-pentyl (meth)acrylate, n-hexyl (meth)acrylate, and n-heptyl (meth)acrylate Ester, 2-ethylhexyl (meth)acrylate, n-octyl (meth)acrylate, isooctyl (meth)acrylate, n-nonyl (meth)acrylate, isononyl (meth)acrylate , N-decyl (meth)acrylate, isodecyl (meth)acrylate, undecyl (meth)acrylate, lauryl (meth)acrylate, stearyl (meth)acrylate and (meth)acrylate )acrylic acid Isostearyl ester.
又,(甲基)丙烯酸環烷基酯等含有脂環式基的(甲基)丙烯酸酯、(甲基)丙烯酸芳基酯及(甲基)丙烯酸芳烷基酯可列舉例如:(甲基)丙烯酸環己酯、(甲基)丙烯酸異莰酯、(甲基)丙烯酸苯酯及(甲基)丙烯酸苯甲酯。 In addition, cycloalkyl (meth)acrylate and other alicyclic group-containing (meth)acrylates, aryl (meth)acrylates, and aralkyl (meth)acrylates include, for example: (meth) ) Cyclohexyl acrylate, isobornyl (meth)acrylate, phenyl (meth)acrylate and benzyl (meth)acrylate.
又,(甲基)丙烯酸烷氧基烷基酯可列舉例如:(甲基)丙烯酸甲氧基甲酯、(甲基)丙烯酸-2-甲氧基乙酯、(甲基)丙烯酸-2-乙氧基乙酯、(甲基)丙烯酸-3-甲氧基丙酯、(甲基)丙烯酸-3-乙氧基丙酯、(甲基)丙烯酸-4-甲氧基丁酯及(甲基)丙烯酸-4-乙氧基丁酯。 In addition, examples of the alkoxyalkyl (meth)acrylate include methoxymethyl (meth)acrylate, 2-methoxyethyl (meth)acrylate, and 2-methoxyethyl (meth)acrylate. Ethoxyethyl, 3-methoxypropyl (meth)acrylate, 3-ethoxypropyl (meth)acrylate, 4-methoxybutyl (meth)acrylate and (meth)acrylate Base)-4-ethoxybutyl acrylate.
烷氧基聚伸烷二醇單(甲基)丙烯酸酯可列舉例如:甲氧基二乙二醇單(甲基)丙烯酸酯、甲氧基二丙二醇單(甲基)丙烯酸酯、乙氧基三乙二醇單(甲基)丙烯酸酯、乙氧基二乙二醇單(甲基)丙烯酸酯及甲氧基三乙二醇單(甲基)丙烯酸酯。 Examples of the alkoxypolyalkylene glycol mono(meth)acrylate include: methoxydiethylene glycol mono(meth)acrylate, methoxydipropylene glycol mono(meth)acrylate, and ethoxy Triethylene glycol mono(meth)acrylate, ethoxydiethylene glycol mono(meth)acrylate, and methoxytriethylene glycol mono(meth)acrylate.
(甲基)丙烯酸芳基氧基烷基酯可列舉例如:(甲基)丙烯酸苯氧基甲酯、(甲基)丙烯酸-2-苯氧基乙酯、(甲基)丙烯酸-2-甲苯基氧基乙酯、(甲基)丙烯酸二甲苯基氧基甲酯及(甲基)丙烯酸萘氧基甲酯。 Examples of aryloxyalkyl (meth)acrylate include: phenoxymethyl (meth)acrylate, 2-phenoxyethyl (meth)acrylate, and 2-toluene (meth)acrylate Oxyethyl, xyloxymethyl (meth)acrylate and naphthoxymethyl (meth)acrylate.
單體(ii)可使用單獨1種或使用2種以上。 Monomer (ii) can be used individually by 1 type or in 2 or more types.
在形成(甲基)丙烯酸系樹脂(A)的聚合性單體100質量%中,單體(ii)的使用量較佳為0至69.9質量%,更佳為0至66.9質量%,又更佳為0至49.5質量%。 In 100% by mass of the polymerizable monomer forming the (meth)acrylic resin (A), the amount of monomer (ii) used is preferably 0 to 69.9% by mass, more preferably 0 to 66.9% by mass, and more Preferably, it is 0 to 49.5% by mass.
單體(iii)中所包含的酸基可列舉例如:羧基、酸酐基、磷酸基及硫酸基。 Examples of the acid group contained in the monomer (iii) include a carboxyl group, an acid anhydride group, a phosphoric acid group, and a sulfuric acid group.
本發明可使用的含有羧基的單體,可列舉例如:(甲基)丙烯酸β-羧基乙酯、(甲基)丙烯酸5-羧基戊酯、琥珀酸單(甲基)丙烯醯氧基乙酯及ω-羧基聚己內酯單(甲基)丙烯酸酯等含有羧基的(甲基)丙烯酸酯;(甲基)丙烯酸;巴豆酸;馬來酸;反丁烯二酸;伊康酸;檸康酸。 The carboxyl group-containing monomers usable in the present invention include, for example, β-carboxyethyl (meth)acrylate, 5-carboxypentyl (meth)acrylate, mono(meth)acryloxyethyl succinate And ω-carboxyl polycaprolactone mono(meth)acrylate and other carboxyl-containing (meth)acrylates; (meth)acrylic acid; crotonic acid; maleic acid; fumaric acid; itaconic acid; citrine Conic acid.
含有酸酐基的單體可列舉例如:馬來酸酐及伊康酸酐。含有磷酸基的單體可列舉於側鏈具有磷酸基的(甲基)丙烯酸酯,含有硫酸基的單體可列舉於側鏈具有硫酸基的(甲基)丙烯酸酯。 Examples of the monomer containing an acid anhydride group include maleic anhydride and itaconic anhydride. The phosphoric acid group-containing monomer may be exemplified by (meth)acrylate having a phosphoric acid group in the side chain, and the sulfuric acid group-containing monomer may be exemplified by the (meth)acrylate having a sulfuric acid group in the side chain.
單體(iii)可使用單獨1種或使用2種以上。 Monomer (iii) can be used individually by 1 type or in 2 or more types.
在形成(甲基)丙烯酸系樹脂(A)的聚合性單體100質量%中,單體(iii)的使用量較佳為0至0.3質量%,更佳為0至0.2質量%,特佳為0質量%。於本發明中,藉由調整該含有酸基的單體(iii)的使用量,可以控制(甲基)丙烯酸系樹脂(A)的酸價。亦即,若單體(iii)的使用量於上述範圍內,便可降低(甲基)丙烯酸系樹脂(A)的酸價。酸價若低,則例如在對黏附物使用ITO膜等金屬氧化物時,可減低腐蝕,並可抑制包含ITO膜的硬塗層、抗反射層等之性能降低。又,可以抑制熱處理後的黏著力上升。 In 100% by mass of polymerizable monomers forming the (meth)acrylic resin (A), the amount of monomer (iii) used is preferably 0 to 0.3% by mass, more preferably 0 to 0.2% by mass, particularly preferred It is 0% by mass. In the present invention, the acid value of the (meth)acrylic resin (A) can be controlled by adjusting the amount of the acid group-containing monomer (iii) used. That is, if the usage amount of the monomer (iii) is within the above range, the acid value of the (meth)acrylic resin (A) can be reduced. If the acid value is low, for example, when a metal oxide such as an ITO film is used for the adherend, corrosion can be reduced, and the performance degradation of hard coats and anti-reflection layers including ITO films can be suppressed. In addition, it is possible to suppress the increase in adhesion after heat treatment.
單體(iii)的使用量為0質量%時,為了對(甲基)丙烯酸系樹脂(A)導入與六亞甲基二異氰酸酯系交聯劑 (B)的交聯點,係以使用導入有與六亞甲基二異氰酸酯系交聯劑(B)的異氰酸酯基具有反應性的基之後述列舉的單體(iv)為理想。使用單體(iii)及(iv)時,要依據供給單體(iii)的交聯點與單體(iv)所供給的交聯點,以不損及本發明之表面保護膜用黏著劑組成物的特性之方式來調整該等的使用量,自不待言。 When the usage amount of the monomer (iii) is 0% by mass, in order to introduce a hexamethylene diisocyanate-based crosslinking agent to the (meth)acrylic resin (A) As the crosslinking point of (B), it is preferable to use the monomer (iv) mentioned later which introduces the group reactive with the isocyanate group of a hexamethylene diisocyanate-type crosslinking agent (B). When using monomers (iii) and (iv), the cross-linking point of the monomer (iii) and the cross-linking point of the monomer (iv) should be used, so as not to damage the adhesive for surface protective film of the present invention It goes without saying that the characteristics of the composition are used to adjust the amount of use.
單體(iv)可列舉例如:含有羥基的單體、含有胺基的單體、含有醯胺基的單體、含有氮系雜環的單體及含有氰基的單體。惟,排除含有酸基的單體。 The monomer (iv) includes, for example, a hydroxyl group-containing monomer, an amine group-containing monomer, an amide group-containing monomer, a nitrogen-based heterocyclic ring-containing monomer, and a cyano group-containing monomer. However, monomers containing acid groups are excluded.
含有羥基的單體可列舉例如含有羥基的(甲基)丙烯酸酯,具體可列舉:(甲基)丙烯酸-2羥基乙酯、(甲基)丙烯酸-2-羥基丙酯、(甲基)丙烯酸-4-羥基丁酯、(甲基)丙烯酸-6-羥基己酯及(甲基)丙烯酸-8-羥基辛酯等(甲基)丙烯酸羥基烷基酯。(甲基)丙烯酸羥基烷基酯中之羥基烷基的碳數通常為1至12,較佳為1至8。 Examples of monomers containing hydroxyl groups include (meth)acrylates containing hydroxyl groups, and specific examples include: 2-hydroxyethyl (meth)acrylate, 2-hydroxypropyl (meth)acrylate, and (meth)acrylic acid. Hydroxyalkyl (meth)acrylates such as -4-hydroxybutyl ester, 6-hydroxyhexyl (meth)acrylate and 8-hydroxyoctyl (meth)acrylate. The carbon number of the hydroxyalkyl group in the hydroxyalkyl (meth)acrylate is usually 1-12, preferably 1-8.
含有胺基的單體可列舉例如:(甲基)丙烯酸二甲基胺基乙酯及(甲基)丙烯酸二乙基胺基乙酯等含有胺基的(甲基)丙烯酸酯。 Examples of the amino group-containing monomer include amine group-containing (meth)acrylates such as dimethylaminoethyl (meth)acrylate and diethylaminoethyl (meth)acrylate.
含有醯胺基的單體可列舉例如:(甲基)丙烯醯胺、N-甲基(甲基)丙烯醯胺、N-乙基(甲基)丙烯醯胺、N-丙基(甲基)丙烯醯胺、N-己基(甲基)丙烯醯胺及N,N-二甲基(甲基)丙烯醯胺。 Examples of monomers containing amide groups include: (meth)acrylamide, N-methyl(meth)acrylamide, N-ethyl(meth)acrylamide, N-propyl(methyl) ) Acrylamide, N-hexyl (meth)acrylamide and N,N-dimethyl (meth)acrylamide.
含有氮系雜環的單體可列舉例如:乙烯基吡咯啶酮、丙烯醯基嗎啉及乙烯基己內醯胺。含有氰基的單體可列舉例如:氰基(甲基)丙烯酸酯及(甲基)丙烯腈。 Examples of the monomer containing a nitrogen-based heterocyclic ring include vinylpyrrolidone, acrylomorpholine, and vinylcaprolactam. Examples of the cyano group-containing monomer include cyano (meth)acrylate and (meth)acrylonitrile.
單體(iv)也可成為(甲基)丙烯酸系樹脂(A)與HDI系交聯劑(B)之交聯點,故以含有羥基的單體為較佳。藉由使用含有羥基的單體作為單體(iv),即使(甲基)丙烯酸系樹脂(A)的酸價假使成為0mgKOH/g,但因為含有羥基的單體造成羥基成為六亞甲基二異氰酸酯系交聯劑(B)的交聯點,故可減低對黏附物之光學用功能性膜的汙染性及金屬腐蝕性,並使其顯現適當的黏著力。 The monomer (iv) can also serve as a crosslinking point between the (meth)acrylic resin (A) and the HDI-based crosslinking agent (B), so a monomer containing a hydroxyl group is preferred. By using a hydroxyl-containing monomer as the monomer (iv), even if the acid value of the (meth)acrylic resin (A) is 0 mgKOH/g, the hydroxyl-containing monomer causes the hydroxyl group to become hexamethylene bis The cross-linking point of the isocyanate-based cross-linking agent (B) can reduce the fouling and metal corrosion of the optical functional film of the adherend, and make it exhibit appropriate adhesion.
在形成(甲基)丙烯酸系樹脂(A)的聚合性單體100質量%中,單體(iv)的使用量較佳為0.1至10質量%,更佳為1至8質量%,又更佳為2至8質量%。單體(iv)的使用量若為前述下限值以上,則可確保與六亞甲基二異氰酸酯系交聯劑(B)的交聯點,單體(iv)的使用量若為前述上限值以下,則可抑制(甲基)丙烯酸系樹脂(A)的黏度變得過高,得到良好的塗佈性。 In 100% by mass of polymerizable monomers forming the (meth)acrylic resin (A), the amount of monomer (iv) used is preferably 0.1 to 10% by mass, more preferably 1 to 8% by mass, and more It is preferably 2 to 8% by mass. If the usage amount of the monomer (iv) is above the aforementioned lower limit, the crosslinking point with the hexamethylene diisocyanate-based crosslinking agent (B) can be secured, and if the usage amount of the monomer (iv) is the aforementioned upper limit Below the limit value, the viscosity of the (meth)acrylic resin (A) can be suppressed from becoming too high, and good coating properties can be obtained.
特別是含有羥基的單體的使用量為前述下限值以上時,即使在單體(iii)的使用量為0至0.3質量%、0至0.2質量%或0質量%時,仍會有效地形成交聯結構,得到具有適當的凝集力之黏著劑層。 In particular, when the usage amount of the hydroxyl-containing monomer is more than the aforementioned lower limit, even when the usage amount of the monomer (iii) is 0 to 0.3% by mass, 0 to 0.2% by mass, or 0% by mass, it is still effective. Cross-linked structure to obtain an adhesive layer with appropriate cohesion.
單體(iv)可使用單獨1種或使用2種以上。 Monomer (iv) can be used individually by 1 type or in 2 or more types.
其他單體(v)可列舉例如:乙酸乙烯酯及丙酸乙烯酯等乙烯酯類;氯化乙烯及偏二氯乙烯等鹵化烯烴類;苯乙烯及α-甲基苯乙烯等苯乙烯系單體;丁二烯、異戊二烯及氯丁二烯等二烯系單體。 Examples of other monomers (v) include vinyl esters such as vinyl acetate and vinyl propionate; halogenated olefins such as vinyl chloride and vinylidene chloride; and styrene monomers such as styrene and α-methylstyrene. Body; Diene monomers such as butadiene, isoprene and chloroprene.
其他單體(v)可使用單獨1種或使用2種以上。 The other monomers (v) may be used alone or in two or more types.
使用如上所述之單體的(甲基)丙烯酸系樹脂(A)係藉由溶液聚合法所製造。溶液聚合法由於混入的雜質少,故含有藉由該方法所製造的(甲基)丙烯酸系樹脂(A)之黏著劑組成物適合使用於顯示裝置等光學構件。 The (meth)acrylic resin (A) using the above-mentioned monomer is produced by a solution polymerization method. Since the solution polymerization method contains few impurities, the adhesive composition containing the (meth)acrylic resin (A) produced by the method is suitable for use in optical members such as display devices.
具體而言,例如於反應容器內加入聚合溶劑、聚合性單體,在氮氣等惰性氣體環境下添加聚合起始劑,反應起始溫度通常係設定為40至100℃、較佳係設定為50至80℃,反應系通常係維持於50至90℃、較佳係維持於60至90℃的溫度,使其反應4至24小時。藉由用上述的條件進行溶液聚合,可將本發明所使用的(甲基)丙烯酸系樹脂(A)之重量平均分子量(Mw)設在(a1)的範圍內,並可將分子量分佈設在(a2)所規定的範圍內。 Specifically, for example, a polymerization solvent and a polymerizable monomer are added to the reaction vessel, and a polymerization initiator is added under an inert gas atmosphere such as nitrogen. The reaction initiation temperature is usually set at 40 to 100°C, preferably at 50°C. To 80°C, the reaction system is usually maintained at a temperature of 50 to 90°C, preferably 60 to 90°C, and allowed to react for 4 to 24 hours. By performing solution polymerization under the above conditions, the weight average molecular weight (Mw) of the (meth)acrylic resin (A) used in the present invention can be set in the range of (a1), and the molecular weight distribution can be set in (a2) Within the specified range.
丙烯酸系樹脂(A)的製造中,係以使用聚合起始劑為較佳,在此使用的聚合起始劑較佳為可溶解或分散於聚合溶劑中的化合物。聚合起始劑可列舉例如:偶氮系起始劑、過氧化物系聚合起始劑。 In the production of the acrylic resin (A), it is preferable to use a polymerization initiator, and the polymerization initiator used here is preferably a compound that can be dissolved or dispersed in the polymerization solvent. Examples of the polymerization initiator include azo-based initiators and peroxide-based polymerization initiators.
偶氮系起始劑可列舉例如:2,2'-偶氮雙異丁腈、2,2'-偶氮雙(4-甲氧基-2,4-二甲基戊腈)、2,2'-偶氮雙(2-環丙基丙腈)、2,2'-偶氮雙(2,4-二甲基戊腈)、2,2'-偶氮雙(2-甲基丁腈)、1,1'-偶氮雙(環己烷-1-甲腈)、2-(胺甲醯基偶氮)異丁腈、2-苯基偶氮-4-甲氧基-2,4-二甲基戊腈、2,2'-偶氮雙(2-甲脒基丙烷)二鹽酸化物、2,2'-偶氮雙(N,N'-二亞甲基異丁基脒)、2,2'-偶氮雙[2-甲基-N-(2-羥基乙基)-丙醯胺]、2,2'-偶氮雙(異丁基醯胺)二水合物、4,4'-偶氮雙(4-氰基戊酸)、2,2'-偶氮雙(2-氰基丙醇)及二甲基-2,2'-偶氮雙(2-甲基丙酸酯)等偶氮化合物。 Examples of azo-based initiators include: 2,2'-azobisisobutyronitrile, 2,2'-azobis(4-methoxy-2,4-dimethylvaleronitrile), 2, 2'-azobis(2-cyclopropylpropionitrile), 2,2'-azobis(2,4-dimethylvaleronitrile), 2,2'-azobis(2-methylbutane) Nitrile), 1,1'-azobis(cyclohexane-1-carbonitrile), 2-(aminomethanoylazo)isobutyronitrile, 2-phenylazo-4-methoxy-2 ,4-Dimethylvaleronitrile, 2,2'-Azobis(2-carboxamidinopropane) dihydrochloride, 2,2'-Azobis(N,N'-dimethylene isobutyl Amidine), 2,2'-azobis[2-methyl-N-(2-hydroxyethyl)-propionamide], 2,2'-azobis(isobutylamide) dihydrate , 4,4'-azobis(4-cyanovaleric acid), 2,2'-azobis(2-cyanopropanol) and dimethyl-2,2'-azobis(2- Methyl propionate) and other azo compounds.
又,過氧化物系聚合起始劑可列舉例如:第三丁基過氧化氫、異丙苯基過氧化氫、二異丙苯基過氧化物、過氧化苯甲醯、月桂醯基過氧化物、己醯基過氧化物、二-異-丙基過氧基二碳酸酯、二-2-乙基己基過氧基二碳酸酯、第三丁基過氧基特戊酸酯、2,2-雙(4,4-二-第三丁基過氧基環己基)丙烷、2,2-雙(4,4-二-第三戊基過氧基環己基)丙烷、2,2-雙(4,4-二-第三辛基過氧基環己基)丙烷、2,2-雙(4,4-二-α-異丙苯基過氧基環己基)丙烷、2,2-雙(4,4-二-第三丁基過氧基環己基)丁烷及2,2-雙(4,4-二-第三辛基過氧基環己基)丁烷。 In addition, the peroxide-based polymerization initiator includes, for example, tertiary butyl hydroperoxide, cumyl hydroperoxide, dicumyl peroxide, benzyl peroxide, and lauryl peroxide. Compound, hexyl peroxide, di-iso-propyl peroxy dicarbonate, di-2-ethylhexyl peroxy dicarbonate, tertiary butyl peroxy pivalate, 2, 2-bis(4,4-di-tertiary butylperoxycyclohexyl)propane, 2,2-bis(4,4-di-tertiary pentylperoxycyclohexyl)propane, 2,2- Bis(4,4-bis-third octylperoxycyclohexyl)propane, 2,2-bis(4,4-bis-α-cumylperoxycyclohexyl)propane, 2,2- Bis(4,4-di-tertiary butylperoxycyclohexyl)butane and 2,2-bis(4,4-di-tertiary octylperoxycyclohexyl)butane.
聚合起始劑可使用單獨1種或使用2種以上。 A polymerization initiator can be used individually by 1 type or in 2 or more types.
上述的聚合起始劑可在開始聚合時使用全部量,亦可在聚合中分成複數次添加,其添加方法無特別 限制。 The above-mentioned polymerization initiator can be used in the entire amount at the beginning of the polymerization, or can be added in multiple times during the polymerization, and the method of addition is not special. limit.
相對於形成(甲基)丙烯酸系樹脂(A)的聚合性單體100質量份,聚合起始劑通常係使用0.001至5質量份,較佳為0.001至3質量份的範圍內之量。藉由以如此之量使用聚合起始劑,可將本發明所使用的(甲基)丙烯酸系樹脂(A)的重量平均分子量(Mw)調整在(a1)規定的範圍內。又,除了聚合起始劑,在上述聚合反應中亦可適當地追加添加聚合起始劑、鏈轉移劑、聚合性單體、聚合溶劑。 The polymerization initiator is usually used in an amount in the range of 0.001 to 5 parts by mass, preferably 0.001 to 3 parts by mass, relative to 100 parts by mass of the polymerizable monomer forming the (meth)acrylic resin (A). By using the polymerization initiator in such an amount, the weight average molecular weight (Mw) of the (meth)acrylic resin (A) used in the present invention can be adjusted within the range specified by (a1). Furthermore, in addition to the polymerization initiator, a polymerization initiator, a chain transfer agent, a polymerizable monomer, and a polymerization solvent may be added appropriately in the above-mentioned polymerization reaction.
本發明所使用的(甲基)丙烯酸系樹脂係藉由溶液聚合法所製造者,在此,溶液聚合法中使用的聚合溶劑可列舉例如:苯、甲苯及二甲苯等芳香族烴類;正戊烷、正己烷、正庚烷及正辛烷等脂肪族烴類;環戊烷、環己烷、環庚烷及環辛烷等脂環式烴類;二乙基醚、二異丙基醚、1,2-二甲氧基乙烷、二丁基醚、四氫呋喃、二烷、大茴香醚、苯基乙基醚及二苯基醚等醚類;氯仿、四氯化碳、1,2-二氯乙烷及氯苯等鹵化烴類;乙酸乙酯、乙酸丙酯、乙酸丁酯及丙酸甲酯等酯類;丙酮、甲基乙基酮、二乙基酮、甲基異丁基酮及環己酮等酮類;N,N-二甲基甲醯胺、N,N-二甲基乙醯胺及N-甲基吡咯啶酮等醯胺類;乙腈及苯甲腈等腈類;二甲基亞碸及環丁碸等亞碸類等。 The (meth)acrylic resin used in the present invention is produced by a solution polymerization method. Here, the polymerization solvent used in the solution polymerization method includes, for example, aromatic hydrocarbons such as benzene, toluene, and xylene; Aliphatic hydrocarbons such as pentane, n-hexane, n-heptane and n-octane; alicyclic hydrocarbons such as cyclopentane, cyclohexane, cycloheptane and cyclooctane; diethyl ether, diisopropyl Ether, 1,2-dimethoxyethane, dibutyl ether, tetrahydrofuran, di Ethers such as alkane, anisole, phenyl ethyl ether and diphenyl ether; halogenated hydrocarbons such as chloroform, carbon tetrachloride, 1,2-dichloroethane and chlorobenzene; ethyl acetate, propyl acetate , Butyl acetate and methyl propionate; ketones such as acetone, methyl ethyl ketone, diethyl ketone, methyl isobutyl ketone and cyclohexanone; N,N-dimethylformamide , N,N-dimethylacetamide and N-methylpyrrolidone and other amides; acetonitrile and benzonitrile and other nitriles; dimethyl sulfinium and cyclobutyl sulfide, etc.
聚合溶劑可使用單獨1種或使用2種以上。本發明中,以使用溶解聚合性單體且亦溶解所生成的(甲基)丙烯酸系樹脂(A)之溶劑為較佳,特佳為使用包含乙酸乙酯 的聚合溶劑。 A polymerization solvent can be used individually by 1 type or in 2 or more types. In the present invention, it is preferable to use a solvent that dissolves the polymerizable monomer and also the produced (meth)acrylic resin (A), and it is particularly preferable to use a solvent containing ethyl acetate 的polymerization solvent.
(甲基)丙烯酸系樹脂(A),藉由凝膠滲透層析儀法(GPC法)所測定之重量平均分子量(Mw),以聚苯乙烯換算值表示,為120萬至200萬,較佳為130萬至180萬的範圍內。Mw為前述下限值以上時,會提升(甲基)丙烯酸系樹脂(A)的凝集力,黏著劑層內的來自(甲基)丙烯酸系樹脂(A)之遷移成分被大幅抑制,就減低汙染之點而言係屬較佳。又,黏著劑層的耐久性也上升。Mw為前述上限值以下時,就黏著劑組成物的塗佈性之點而言係屬較佳。 (Meth)acrylic resin (A), the weight average molecular weight (Mw) measured by the gel permeation chromatography method (GPC method), expressed in terms of polystyrene conversion value, is 1.2 million to 2 million, compared to Preferably, it is in the range of 1.3 million to 1.8 million. When Mw is more than the aforementioned lower limit, the cohesive force of the (meth)acrylic resin (A) is increased, and the migration component from the (meth)acrylic resin (A) in the adhesive layer is greatly suppressed, thereby reducing The point of pollution is better. In addition, the durability of the adhesive layer also increases. When Mw is equal to or lower than the aforementioned upper limit, it is preferable in terms of the coatability of the adhesive composition.
又,(甲基)丙烯酸系樹脂(A)的分子量分佈(Mw/Mn)為4至9的範圍內。Mw/Mn於前述範圍內時,因低分子量體的含量會減少,故(甲基)丙烯酸系樹脂(A)的凝集力會提升,在黏著劑層內的來自(甲基)丙烯酸系樹脂(A)之遷移成分會被大幅抑制,就減低汙染之點而言係屬較佳。 In addition, the molecular weight distribution (Mw/Mn) of the (meth)acrylic resin (A) is in the range of 4-9. When Mw/Mn is within the aforementioned range, the content of low-molecular-weight compounds will decrease, so the cohesive force of (meth)acrylic resin (A) will increase, and the adhesive layer is derived from (meth)acrylic resin ( A) The migration component will be greatly suppressed, which is better in terms of reducing pollution.
(甲基)丙烯酸系樹脂(A)的玻璃轉移溫度(Tg)可藉由例如示差掃描量熱儀來測定,又,由構成該(甲基)丙烯酸系樹脂(A)之單體單元的種類及其含有比例來看,可藉由Fox的式來計算。例如,通常係以使藉由Fox的式求得的(甲基)丙烯酸系樹脂(A)之玻璃轉移溫度(Tg)成為-70至10℃的方式、較佳係成為-60至0℃的方式,可合成(甲基)丙烯酸系樹脂(A)。Fox的式中由各單體構成的均聚物之 玻璃轉移溫度,可使用例如Polymer Handbook Fourth edition(Wiley-Interscience 2003)所記載之值。 The glass transition temperature (Tg) of the (meth)acrylic resin (A) can be measured by, for example, a differential scanning calorimeter, and the type of monomer unit constituting the (meth)acrylic resin (A) In terms of its content ratio, it can be calculated by the formula of Fox. For example, it is usually such that the glass transition temperature (Tg) of the (meth)acrylic resin (A) obtained by the formula of Fox is -70 to 10°C, preferably -60 to 0°C. In this way, (meth)acrylic resin (A) can be synthesized. Fox’s formula is one of the homopolymers composed of each monomer For the glass transition temperature, for example, the value described in the Polymer Handbook Fourth edition (Wiley-Interscience 2003) can be used.
本發明中,依上述方式所得之丙烯酸系樹脂(A)的酸價需為2mgKOH/g以下,較佳為0至1mgKOH/g,更佳為0mgKOH/g。此外,在此所稱之酸價,係指中和(甲基)丙烯酸系樹脂(A)1g所需的氫氧化鉀的mg數。(甲基)丙烯酸系樹脂(A)的含量於前述範圍內時,使用例如ITO膜等金屬氧化物作為黏附物時,可減低黏附物的腐蝕。又,可抑制熱處理後的黏著力上升。為了使丙烯酸系樹脂(A)具有前述酸價,例如作為構成丙烯酸系樹脂(A)的成分,可列舉使單體(iii)的使用量為含有[酸基含有單體(iii)]一段記載的範圍內之量。 In the present invention, the acid value of the acrylic resin (A) obtained in the above manner must be 2 mgKOH/g or less, preferably 0 to 1 mgKOH/g, more preferably 0 mgKOH/g. In addition, the acid value referred to here refers to the mg number of potassium hydroxide required to neutralize 1 g of the (meth)acrylic resin (A). When the content of the (meth)acrylic resin (A) is within the aforementioned range, when a metal oxide such as an ITO film is used as an adherend, corrosion of the adherend can be reduced. In addition, it is possible to suppress the increase in adhesion after heat treatment. In order to make the acrylic resin (A) have the aforementioned acid value, for example, as a component constituting the acrylic resin (A), the usage amount of the monomer (iii) may be described in the paragraph containing [acid group-containing monomer (iii)] The amount within the range.
依上述方式所得之(甲基)丙烯酸系樹脂(A),通常以溶解於聚合溶劑中的狀態得到,此時的聚合溶劑中之(甲基)丙烯酸系樹脂(A)的濃度通常為10至80質量%,更佳為15至70質量%,特佳為15至50質量%。 The (meth)acrylic resin (A) obtained in the above manner is usually obtained in a state of being dissolved in the polymerization solvent. The concentration of the (meth)acrylic resin (A) in the polymerization solvent at this time is usually 10 to 80% by mass, more preferably 15 to 70% by mass, particularly preferably 15 to 50% by mass.
如此,溶解於聚合溶劑後的(甲基)丙烯酸系樹脂(A),可藉由添加不良溶劑使其從聚合溶劑中析出分離而使用,亦可以已溶解於聚合溶劑的狀態使用於後續的步驟。 In this way, the (meth)acrylic resin (A) dissolved in the polymerization solvent can be used by adding a poor solvent to separate it from the polymerization solvent, or it can be used in the subsequent step in the state of being dissolved in the polymerization solvent .
本發明之黏著劑組成物含有HDI系交聯劑(B)。利用HDI系交聯劑(B)使(甲基)丙烯酸系樹脂(A)交聯,藉此可形 成交聯體(網狀高分子),可得到耐熱性優異的黏著劑層。藉由使用HDI系交聯劑(B),可抑制耐熱後的黏著力上升,且因黏著劑層變柔軟使潤濕性變佳,變得不易在對光學用功能性膜等被著物之貼合步驟中產生缺陷。 The adhesive composition of the present invention contains an HDI-based crosslinking agent (B). The (meth)acrylic resin (A) is cross-linked with HDI-based cross-linking agent (B) to form The crosslinked body (web polymer) can provide an adhesive layer with excellent heat resistance. By using the HDI-based crosslinking agent (B), the increase in adhesive strength after heat resistance can be suppressed, and the wettability becomes better due to the softening of the adhesive layer, making it difficult for optical functional films to be adhered to. Defects during the bonding step.
HDI系交聯劑可列舉例如:屬於1分子中具有2個異氰酸酯基之HDI系交聯劑之六亞甲基二異氰酸酯、2,2,4-三甲基-1,6-六亞甲基二異氰酸酯。屬於1分子中具有3個異氰酸酯基之HDI系交聯劑之六亞甲基二異氰酸酯之縮二脲體或三聚異氰酸酯體及三羥甲基丙烷與六亞甲基二異氰酸酯之反應生成物(例如六亞甲基二異氰酸酯的3分子加成物),具體可列舉:旭化成Chemicals(股)製TPA-100(化合物名;六亞甲基二異氰酸酯的三聚異氰酸酯體)、Nippon Polyurethane(股)製的Coronate HX(六亞甲基二異氰酸酯的3分子加成物)等。由與(甲基)丙烯酸系樹脂(A)的反應性高來看,更佳為1分子中具有3個異氰酸酯基的HDI系交聯劑。 Examples of HDI-based crosslinking agents include hexamethylene diisocyanate, 2,2,4-trimethyl-1,6-hexamethylene, which are HDI-based crosslinking agents with two isocyanate groups in one molecule Diisocyanate. It is a biuret or trimer isocyanate of hexamethylene diisocyanate and a reaction product of trimethylol propane and hexamethylene diisocyanate, which is an HDI crosslinking agent with 3 isocyanate groups in one molecule ( For example, the tri-molecular adduct of hexamethylene diisocyanate), specifically including: Asahi Kasei Chemicals (stock) TPA-100 (compound name; hexamethylene diisocyanate trimeric isocyanate body), Nippon Polyurethane (stock) Coronate HX (3-molecular adduct of hexamethylene diisocyanate), etc. In view of high reactivity with the (meth)acrylic resin (A), an HDI-based crosslinking agent having three isocyanate groups in one molecule is more preferable.
HDI系交聯劑(B)可使用單獨1種或使用2種以上。 The HDI-based crosslinking agent (B) can be used alone or in two or more types.
本發明之黏著劑組成物中,HDI交聯劑(B)的含量係因應(甲基)丙烯酸系樹脂(A)而適當選擇,相對於上述(甲基)丙烯酸系樹脂(A)100質量份,較佳為2至15質量份,更佳為2至10質量份。藉由以使上述範圍內使黏著劑組成物的膠化率成為90.0至99.9質量%的方式調配交聯劑(B),由黏著劑組成物所形成的黏著劑層之來自(甲基)丙 烯酸系樹脂(A)的遷移成分被大幅抑制,而減低汙染。又,黏著劑層可藉由黏著劑層的凝集力得到充分的耐熱性,柔軟性、接著性優異。 In the adhesive composition of the present invention, the content of the HDI crosslinking agent (B) is appropriately selected according to the (meth)acrylic resin (A), and is relative to 100 parts by mass of the (meth)acrylic resin (A). , Preferably 2 to 15 parts by mass, more preferably 2 to 10 parts by mass. By blending the crosslinking agent (B) so that the gelation rate of the adhesive composition becomes 90.0 to 99.9% by mass within the above range, the adhesive layer formed of the adhesive composition is derived from (methyl)acrylic acid The migration component of the acrylic resin (A) is greatly suppressed, and pollution is reduced. In addition, the adhesive layer can obtain sufficient heat resistance due to the cohesive force of the adhesive layer, and is excellent in flexibility and adhesiveness.
HDI系交聯劑(B)於伸烷基的末端具有鍵結異氰酸酯基的結構,就伸烷基的可動性高來看,在端部的異氰酸酯基經鍵結的狀態下,於另一端部的異氰酸酯基可相較自由地移動,故反應性變高。又,藉由兩末端的異氰酸酯基進行反應而形成有交聯構造的(甲基)丙烯酸系樹脂(A)也非採用剛直的結構,故黏著劑層具有柔軟性。 The HDI-based crosslinking agent (B) has a structure in which an isocyanate group is bonded at the end of the alkylene group. From the viewpoint of the high mobility of the alkylene group, when the isocyanate group at the end is bonded, it is at the other end The isocyanate group can move relatively freely, so the reactivity becomes higher. In addition, the (meth)acrylic resin (A) having a cross-linked structure formed by the reaction of isocyanate groups at both ends does not have a rigid structure, so the adhesive layer has flexibility.
本發明之黏著劑組成物為了調製其塗佈性,以含有有機溶劑(C)為較佳。有機溶劑較佳係直接利用[(甲基)丙烯酸系樹脂(A)的製造條件]一段所說明的聚合溶劑作為有機溶劑。例如,可將包含(甲基)丙烯酸系樹脂(A)及聚合溶劑的單體溶液、與HDI系交聯劑(B)混合而調製黏著劑組成物。本發明之黏著劑組成物中,有機溶劑的含量通常為20至90質量%,較佳為30至80質量%。 In order to adjust the coating property of the adhesive composition of this invention, it is preferable to contain an organic solvent (C). As the organic solvent, it is preferable to directly use the polymerization solvent described in the paragraph [Production conditions of (meth)acrylic resin (A)] as the organic solvent. For example, a monomer solution containing a (meth)acrylic resin (A) and a polymerization solvent can be mixed with an HDI-based crosslinking agent (B) to prepare an adhesive composition. In the adhesive composition of the present invention, the content of the organic solvent is usually 20 to 90% by mass, preferably 30 to 80% by mass.
此外,本發明中「固形分」係指黏著劑組成物中的含有成分中除去上述有機溶劑(C)後之全部成分,「固形分濃度」係指相對於黏著劑組成物100質量%的前述固形分的比率。 In addition, in the present invention, the "solid content" refers to all the components contained in the adhesive composition after removing the above-mentioned organic solvent (C), and the "solid content concentration" refers to the aforementioned relative to 100% by mass of the adhesive composition The ratio of solid fractions.
本發明之黏著劑組成物除了上述成分以外,在不損及本發明之效果的範圍,亦可含有抗靜電劑、抗氧化劑、光安定劑、抗金屬腐蝕劑、增黏劑、塑化劑、交聯促進劑、界面活性劑、前述(A)以外的(甲基)丙烯酸系樹脂及重工劑等其他成分。 In addition to the above-mentioned components, the adhesive composition of the present invention may also contain antistatic agents, antioxidants, light stabilizers, anti-metal corrosion agents, tackifiers, plasticizers, and cross-linking agents within a range that does not impair the effects of the present invention. Co-accelerators, surfactants, (meth)acrylic resins other than the aforementioned (A), and other components such as heavy-duty agents.
本發明之表面保護膜用黏著劑組成物,可藉由將(甲基)丙烯酸系樹脂(A)、HDI系交聯劑(B)及視需要之其他成分利用以往公知的方法混合而調製。可列舉例如:於包含由(甲基)丙烯酸系樹脂(A)經溶液聚合法合成時所得之(甲基)丙烯酸系樹脂(A)之單體溶液中,調配HDI系交聯劑(B)及視需要之其他成分。 The adhesive composition for surface protection films of the present invention can be prepared by mixing (meth)acrylic resin (A), HDI-based crosslinking agent (B), and other components as necessary by a conventionally known method. For example, it can be mentioned that the HDI-based crosslinking agent (B) is formulated in a monomer solution containing the (meth)acrylic resin (A) obtained when the (meth)acrylic resin (A) is synthesized by the solution polymerization method And other ingredients as needed.
本發明之表面保護膜用黏著劑組成物係經由下列步驟所製造:例如將聚合性單體予以溶液聚合,而製造(甲基)丙烯酸系樹脂(A)之步驟,其中前述聚合性單體係以30.0至99.9質量%的範圍內之量包含烷基的碳數為4以下之(甲基)丙烯酸烷基酯者;於前述(甲基)丙烯酸系樹脂(A)中,以使由表面保護膜用黏著劑組成物所形成的黏著劑層之膠化率成為90.0至99.9質量%的範圍內之量來調配六亞甲基二異氰酸酯系交聯劑(B)之步驟。 The adhesive composition for a surface protective film of the present invention is manufactured through the following steps: for example, a step of polymerizing a polymerizable monomer to produce a (meth)acrylic resin (A), wherein the polymerizable monomer system In the range of 30.0 to 99.9% by mass, an alkyl (meth)acrylate having an alkyl group with a carbon number of 4 or less is contained; in the aforementioned (meth)acrylic resin (A), so as to be protected by the surface The step of preparing the hexamethylene diisocyanate-based crosslinking agent (B) when the gelation rate of the adhesive layer formed by the adhesive composition for films is within the range of 90.0 to 99.9% by mass.
黏著劑層係由上述的黏著劑組成物所形成。例如藉由 使上述的黏著劑組成物中之交聯反應推進,具體為藉由(甲基)丙烯酸系樹脂(A)經HDI系交聯劑(B)交聯而得到前述黏著劑層。 The adhesive layer is formed of the above-mentioned adhesive composition. For example by To advance the crosslinking reaction in the above-mentioned adhesive composition, specifically, the (meth)acrylic resin (A) is crosslinked with an HDI-based crosslinking agent (B) to obtain the above-mentioned adhesive layer.
黏著劑層的形成條件例如以下所述。將本發明之黏著劑組成物塗佈於薄膜狀支撐物上,雖會依溶劑的種類而異,惟通常為以50至150℃、較佳為60至100℃來進行通常為1至10分鐘、較佳為2至7分鐘之乾燥,以去除溶劑形成塗膜。乾燥塗膜的平均膜厚通常為5至75μm,較佳為10至50μm。 The formation conditions of the adhesive layer are as follows, for example. The adhesive composition of the present invention is coated on a film-like support, although it may vary depending on the type of solvent, it is usually carried out at 50 to 150°C, preferably 60 to 100°C, usually for 1 to 10 minutes , Preferably it is dried for 2 to 7 minutes to remove the solvent to form a coating film. The average film thickness of the dried coating film is usually 5 to 75 μm, preferably 10 to 50 μm.
黏著劑層較佳為以以下的條件形成。將本發明之黏著劑組成物塗佈於薄膜狀支撐物上,於由上述條件形成的塗膜上貼附剝離膜後,以通常為3天以上、較佳為7至10天,通常為5至60℃、較佳為15至40℃,通常為30至70%RH、較佳為40至70%RH的環境下進行熟化。以上述的熟成條件進行交聯時,可有效率的形成交聯體(網狀高分子)。 The adhesive layer is preferably formed under the following conditions. After coating the adhesive composition of the present invention on a film-like support, and attaching a release film to the coating film formed under the above conditions, it is usually 3 days or more, preferably 7 to 10 days, usually 5 The aging is carried out at 60°C, preferably 15 to 40°C, usually 30 to 70%RH, preferably 40 to 70%RH. When cross-linked under the above-mentioned aging conditions, a cross-linked body (network polymer) can be efficiently formed.
黏著劑組成物的塗佈方法可採用公知的方法,例如旋轉塗佈法、刮刀塗佈法、輥塗佈法、棒塗佈法、刮刀塗佈法、模塗法、凹版塗佈法等。以如此的方法將黏著劑組成物塗佈成預定的厚度,並去除溶劑,同時使塗佈層熟成,藉此形成黏著劑層。 The application method of the adhesive composition can be a well-known method such as a spin coating method, a knife coating method, a roll coating method, a bar coating method, a knife coating method, a die coating method, and a gravure coating method. In this way, the adhesive composition is coated to a predetermined thickness, the solvent is removed, and the coating layer is aged, thereby forming the adhesive layer.
關於薄膜狀支撐物及剝離膜,將在後面的[表面保護膜]一段敘述。 The film-like support and release film will be described in the section of [Surface Protection Film] below.
由本發明之黏著劑組成物所形成的黏著劑 層,膠化率為90.0至99.9質量%,更佳為95.0至99.9質量%。若黏著劑層的膠化率為上述範圍內,黏著劑層中所包含的來自(甲基)丙烯酸系樹脂(A)的遷移成分會被大幅抑制,就減低汙染之點而言係屬較佳。此外,黏著劑層的膠化率可視HDI系交聯劑(B)的調配量及反應條件而調整至較佳的範圍。 Adhesive formed by the adhesive composition of the present invention The gelation rate of the layer is 90.0 to 99.9% by mass, more preferably 95.0 to 99.9% by mass. If the gelation rate of the adhesive layer is within the above range, the migration component from the (meth)acrylic resin (A) contained in the adhesive layer is greatly suppressed, which is preferable in terms of reducing pollution . In addition, the gelation rate of the adhesive layer can be adjusted to a preferable range depending on the blending amount of the HDI-based crosslinking agent (B) and the reaction conditions.
又,本發明之黏著劑層因具有充分的接著力,故低速剝離力充分大,且在高速剝離時可容易地剝離。本發明之黏著劑層的低速剝離力通常為0.05N/25mm以上,較佳為0.05至0.5N/25mm。初始狀態的高速剝離力通常為1.5N/25mm以下,較佳為0.5至1.5N/25mm。又,高溫製程後的高速剝離力通常為2.5N/25mm以下,較佳為0.5至2.5N/25mm。 In addition, since the adhesive layer of the present invention has sufficient adhesive force, the low-speed peeling force is sufficiently large, and it can be easily peeled during high-speed peeling. The low-speed peeling force of the adhesive layer of the present invention is usually 0.05 N/25 mm or more, preferably 0.05 to 0.5 N/25 mm. The high-speed peel force in the initial state is usually 1.5N/25mm or less, preferably 0.5 to 1.5N/25mm. In addition, the high-speed peeling force after the high-temperature process is usually 2.5N/25mm or less, preferably 0.5 to 2.5N/25mm.
此外,低速剝離力及高速剝離力係按照實施例中記載的方法所測定者。 In addition, the low-speed peeling force and the high-speed peeling force were measured according to the method described in the examples.
本發明之表面保護膜係具有由上述表面保護膜用黏著劑組成物所形成的黏著劑層。表面保護膜可更具有剝離膜,可列舉例如:使前述黏著劑層形成於薄膜狀支撐物的一面,於前述黏著劑層的不具有前述薄膜狀支撐物的另一面貼附有剝離膜後之表面保護膜。 The surface protective film of the present invention has an adhesive layer formed of the adhesive composition for a surface protective film. The surface protection film may further have a release film. Examples include: forming the adhesive layer on one side of the film-like support, and attaching the release film to the other side of the adhesive layer that does not have the film-like support Surface protection film.
薄膜狀支撐物可列舉例如:聚對苯二甲酸乙二酯(PET)等聚酯膜;聚乙烯、聚丙烯及乙烯-乙酸乙烯 酯共聚物等聚烯烴膜等薄膜狀支撐物。其中,就透明性及熱尺寸安定性的點來看,較佳為PET膜。 Examples of the film-like support include polyester films such as polyethylene terephthalate (PET); polyethylene, polypropylene, and ethylene-vinyl acetate Film-like supports such as polyolefin films such as ester copolymers. Among them, from the viewpoints of transparency and thermal dimensional stability, a PET film is preferred.
剝離膜可列舉例如:PET等聚酯膜;聚乙烯、聚丙烯及乙烯-乙酸乙烯酯共聚物等聚烯烴膜等塑膠膜。 Examples of the release film include polyester films such as PET; plastic films such as polyolefin films such as polyethylene, polypropylene, and ethylene-vinyl acetate copolymer.
黏著劑層的形成條件及膠化率與[黏著劑層]一段所記載的條件相同。 The formation conditions and gelation rate of the adhesive layer are the same as the conditions described in the paragraph [Adhesive layer].
黏著劑層的膜厚,從維持黏著性能的觀點來看,通常為5至75μm,較佳為10至50μm。薄膜狀支撐物及剝離膜的膜厚並無特別限定,惟通常為10至100μm,較佳為25至100μm。 The film thickness of the adhesive layer is usually 5 to 75 μm, preferably 10 to 50 μm from the viewpoint of maintaining adhesive performance. The film thickness of the film-like support and the release film is not particularly limited, but is usually 10 to 100 μm, preferably 25 to 100 μm.
本發明之表面保護膜主要可藉由貼附於液晶顯示器、電漿顯示器、表面傳導電子發射顯示器(SED)等光學顯示裝置的表面等,而保護如上述的顯示裝置之表面。又,不只可貼附於此種顯示裝置,還可貼附於構成此種顯示裝置的偏光板、相位差板、液晶單元、透明電極板等構成顯示裝置的元件之表面,保護該等光學元件的表面。 The surface protection film of the present invention can be mainly attached to the surface of optical display devices such as liquid crystal displays, plasma displays, surface conduction electron emission displays (SED), etc., to protect the surface of the above-mentioned display devices. In addition, it can be attached not only to the display device, but also to the surface of the elements constituting the display device, such as the polarizing plate, the phase difference plate, the liquid crystal cell, the transparent electrode plate and the like constituting the display device, to protect the optical elements s surface.
本發明之表面保護膜,因為可抑制金屬氧化物的腐蝕,抑制熱處理後的黏著力上升,故特別適合貼附於需要高溫製造過程的ITO膜的表面。 The surface protection film of the present invention can inhibit the corrosion of metal oxides and inhibit the increase in adhesion after heat treatment, so it is particularly suitable for being attached to the surface of ITO film that requires a high-temperature manufacturing process.
(實施例) (Example)
以下,係基於實施例更具體地說明本發明,惟本發明不限於該等實施例。於以下的實施例等的記載中,只要沒有特別聲明,「份」表示「質量份」。 Hereinafter, the present invention will be explained more specifically based on examples, but the present invention is not limited to these examples. In the description of the following examples and the like, unless otherwise stated, "parts" means "parts by mass".
(甲基)丙烯酸系樹脂(A)係利用凝膠滲透層析儀法(GPC法),以下述條件求出重量平均分子量(Mw)及數量平均分子量(Mn)。 The (meth)acrylic resin (A) is based on the gel permeation chromatography method (GPC method), and the weight average molecular weight (Mw) and number average molecular weight (Mn) are determined under the following conditions.
‧測定裝置:HLC-8320GPC(TOSOH(股)製) ‧Measuring device: HLC-8320GPC (TOSOH (stock) system)
‧GPC管柱構成:以下的4連管柱(均為TOSOH(股)製) ‧GPC string composition: the following 4-pipe strings (all made by TOSOH (stock))
(1)TSKgel HxL-H(保護管柱) (1) TSKgel HxL-H (protection column)
(2)TSKgel GMHxL (2) TSKgel GMHxL
(3)TSKgel GMHxL (3) TSKgel GMHxL
(4)TSKgel G2500HxL (4) TSKgel G2500HxL
‧流速:1.0mL/分鐘 ‧Flow rate: 1.0mL/min
‧管柱溫度:40℃ ‧Column temperature: 40℃
‧樣品濃度:1.5%(w/v)(以四氫呋喃稀釋) ‧Sample concentration: 1.5% (w/v) (diluted with tetrahydrofuran)
‧移動相溶劑:四氫呋喃 ‧Mobile phase solvent: Tetrahydrofuran
‧標準聚苯乙烯換算 ‧Standard polystyrene conversion
藉由計算中和丙烯酸系樹脂1g所需的氫氧化鉀的mg數而算出。 It was calculated by calculating the mg number of potassium hydroxide required to neutralize 1 g of acrylic resin.
於具備攪拌機、回流冷卻器、溫度計及氮導入管的反應裝置中,添加丙烯酸正丁酯95.0份、丙烯酸-4-羥基丁酯5.0份及乙酸乙酯溶劑100份,再一邊導入氮氣一邊升溫至 80℃。其次,加入2,2'-偶氮雙異丁腈0.1份,在氮氣環境下,以80℃進行聚合反應6小時。反應結束後,以乙酸乙酯稀釋,調製固形分濃度20質量%的聚合物溶液。所得之(甲基)丙烯酸系樹脂A1的Mw為160萬,Mw/Mn為6.0。藉由計算所求出的酸價為0。 Add 95.0 parts of n-butyl acrylate, 5.0 parts of 4-hydroxybutyl acrylate and 100 parts of ethyl acetate solvent to a reaction device equipped with a stirrer, a reflux cooler, a thermometer and a nitrogen introduction tube. 80°C. Next, 0.1 part of 2,2'-azobisisobutyronitrile was added, and the polymerization reaction was carried out at 80°C for 6 hours in a nitrogen atmosphere. After the reaction, it was diluted with ethyl acetate to prepare a polymer solution having a solid content of 20% by mass. The Mw of the obtained (meth)acrylic resin A1 was 1.6 million, and the Mw/Mn was 6.0. The acid value obtained by calculation is zero.
除了如表1-1所記載調配聚合性單體,並將乙酸乙酯溶劑的調配量變更為115質量份以外,其餘與合成例A1以相同方式進行聚合反應及聚合物溶液的調製,得到包含(甲基)丙烯酸系樹脂A2之固形分濃度20質量%的聚合物溶液。結果表示於表1-1。 Except for preparing the polymerizable monomer as described in Table 1-1 and changing the compounding amount of the ethyl acetate solvent to 115 parts by mass, the polymerization reaction and the preparation of the polymer solution were carried out in the same manner as in Synthesis Example A1 to obtain A polymer solution with a solid content concentration of 20% by mass of (meth)acrylic resin A2. The results are shown in Table 1-1.
除了如表1-1所記載調配聚合性單體,並將乙酸乙酯溶劑的調配量變更為115質量份以外,其餘與合成例A1以相同方式進行聚合反應及聚合物溶液的調製,得到包含(甲基)丙烯酸系樹脂A3之固形分濃度20質量%的聚合物溶液。結果表示於表1-1。 Except for preparing the polymerizable monomer as described in Table 1-1 and changing the compounding amount of the ethyl acetate solvent to 115 parts by mass, the polymerization reaction and the preparation of the polymer solution were carried out in the same manner as in Synthesis Example A1 to obtain A polymer solution with a solid content concentration of 20% by mass of (meth)acrylic resin A3. The results are shown in Table 1-1.
除了如表1-1所記載調配聚合性單體,並將乙酸乙酯溶劑的調配量變更為115質量份以外,其餘與合成例A1以相同方式進行聚合反應及聚合物溶液的調製,得到包含 (甲基)丙烯酸系樹脂A4之固形分濃度20質量%的聚合物溶液。結果表示於表1-1。 Except for preparing the polymerizable monomer as described in Table 1-1 and changing the compounding amount of the ethyl acetate solvent to 115 parts by mass, the polymerization reaction and the preparation of the polymer solution were carried out in the same manner as in Synthesis Example A1 to obtain (Meth) acrylic resin A4 is a polymer solution with a solid content concentration of 20% by mass. The results are shown in Table 1-1.
除了如表1-1所記載調配聚合性單體,並將乙酸乙酯溶劑的調配量變更為115質量份以外,其餘與合成例A1以相同方式進行聚合反應及聚合物溶液的調製,得到包含(甲基)丙烯酸系樹脂A5之固形分濃度20質量%的聚合物溶液。結果表示於表1-1。 Except for preparing the polymerizable monomer as described in Table 1-1 and changing the compounding amount of the ethyl acetate solvent to 115 parts by mass, the polymerization reaction and the preparation of the polymer solution were carried out in the same manner as in Synthesis Example A1 to obtain (Meth) acrylic resin A5 is a polymer solution with a solid content concentration of 20% by mass. The results are shown in Table 1-1.
除了如表1-1所記載調配聚合性單體,並將乙酸乙酯溶劑的調配量變更為115質量份以外,其餘與合成例A1以相同方式進行聚合反應及聚合物溶液的調製,得到包含(甲基)丙烯酸系樹脂A6之固形分濃度20質量%的聚合物溶液。結果表示於表1-1。 Except for preparing the polymerizable monomer as described in Table 1-1 and changing the compounding amount of the ethyl acetate solvent to 115 parts by mass, the polymerization reaction and the preparation of the polymer solution were carried out in the same manner as in Synthesis Example A1 to obtain (Meth) acrylic resin A6 is a polymer solution with a solid content concentration of 20% by mass. The results are shown in Table 1-1.
除了如表1-1所記載調配聚合性單體,並將乙酸乙酯溶劑的調配量變更為115質量份以外,其餘與合成例A1以相同方式進行聚合反應及聚合物溶液的調製,得到包含(甲基)丙烯酸系樹脂A7之固形分濃度20質量%的聚合物溶液。結果表示於表1-1。 Except for preparing the polymerizable monomer as described in Table 1-1 and changing the compounding amount of the ethyl acetate solvent to 115 parts by mass, the polymerization reaction and the preparation of the polymer solution were carried out in the same manner as in Synthesis Example A1 to obtain (Meth) acrylic resin A7 is a polymer solution with a solid content concentration of 20% by mass. The results are shown in Table 1-1.
除了如表1-1所記載調配聚合性單體,並將乙酸乙酯溶劑的調配量變更為115質量份以外,其餘與合成例A1以相同方式進行聚合反應及聚合物溶液的調製,得到包含(甲基)丙烯酸系樹脂A8之固形分濃度20質量%的聚合物溶液。結果表示於表1-1。 Except for preparing the polymerizable monomer as described in Table 1-1 and changing the compounding amount of the ethyl acetate solvent to 115 parts by mass, the polymerization reaction and the preparation of the polymer solution were carried out in the same manner as in Synthesis Example A1 to obtain (Meth) acrylic resin A8 is a polymer solution with a solid content concentration of 20% by mass. The results are shown in Table 1-1.
除了如表1-2所記載調配聚合性單體,並將乙酸乙酯溶劑的調配量變更為130質量份以外,其餘與合成例A1以相同方式進行聚合反應及聚合物溶液的調製,得到包含(甲基)丙烯酸系樹脂A9之固形分濃度20質量%的聚合物溶液。結果表示於表1-2。 Except that the polymerizable monomer was formulated as described in Table 1-2 and the blending amount of the ethyl acetate solvent was changed to 130 parts by mass, the polymerization reaction and the preparation of the polymer solution were carried out in the same manner as in Synthesis Example A1 to obtain (Meth) acrylic resin A9 is a polymer solution with a solid content concentration of 20% by mass. The results are shown in Table 1-2.
除了如表1-2所記載調配聚合性單體,並將乙酸乙酯溶劑的調配量變更為160質量份以外,其餘與合成例A1以相同方式進行聚合反應及聚合物溶液的調製,得到包含(甲基)丙烯酸系樹脂A10之固形分濃度20質量%的聚合物溶液。結果表示於表1-2。 Except that the polymerizable monomer was formulated as described in Table 1-2 and the blending amount of the ethyl acetate solvent was changed to 160 parts by mass, the polymerization reaction and the preparation of the polymer solution were performed in the same manner as in Synthesis Example A1. (Meth) acrylic resin A10 is a polymer solution with a solid content concentration of 20% by mass. The results are shown in Table 1-2.
於具備攪拌機、回流冷卻器、溫度計及氮導入管的反應裝置中,添加丙烯酸正丁酯95.0份、丙烯酸-4-羥基丁酯 5.0份及乙酸乙酯溶劑130份,再一邊導入氮氣一邊升溫至80℃。其次,加入2,2'-偶氮雙異丁腈0.1份,在氮氣環境下開始聚合反應。反應開始3小時後再追加2,2'-偶氮雙異丁腈0.1質量份,進一步以80℃進行聚合反應3小時。反應結束後,以乙酸乙酯稀釋,調製包含(甲基)丙烯酸系樹脂A11之固形分濃度20質量%的聚合物溶液。結果表示於表1-2。 Add 95.0 parts of n-butyl acrylate and 4-hydroxybutyl acrylate to a reaction device equipped with a stirrer, a reflux cooler, a thermometer and a nitrogen introduction tube 5.0 parts and 130 parts of ethyl acetate solvent, and then heated up to 80°C while introducing nitrogen. Next, 0.1 part of 2,2'-azobisisobutyronitrile was added, and the polymerization reaction was started under a nitrogen atmosphere. After 3 hours from the start of the reaction, 0.1 parts by mass of 2,2'-azobisisobutyronitrile was added, and the polymerization reaction was further performed at 80°C for 3 hours. After completion of the reaction, it was diluted with ethyl acetate to prepare a polymer solution containing (meth)acrylic resin A11 with a solid content concentration of 20% by mass. The results are shown in Table 1-2.
除了如表1-2所記載調配聚合性單體以外,其餘與合成例A1以相同方式進行聚合反應及聚合物溶液的調製,得到包含(甲基)丙烯酸系樹脂A12之固形分濃度20質量%的聚合物溶液。結果表示於表1-2。 Except for preparing the polymerizable monomer as described in Table 1-2, the polymerization reaction and the preparation of the polymer solution were carried out in the same manner as in Synthesis Example A1 to obtain a solid content concentration of 20% by mass containing (meth)acrylic resin A12的polymer solution. The results are shown in Table 1-2.
除了如表1-2所記載調配聚合性單體以外,其餘與合成例A1以相同方式進行聚合反應及聚合物溶液的調製,得到包含(甲基)丙烯酸系樹脂A13之固形分濃度20質量%的聚合物溶液。結果表示於表1-2。 Except for preparing the polymerizable monomer as described in Table 1-2, the polymerization reaction and the preparation of the polymer solution were carried out in the same manner as in Synthesis Example A1 to obtain a solid content concentration of 20% by mass containing (meth)acrylic resin A13的polymer solution. The results are shown in Table 1-2.
除了如表1-2所記載調配聚合性單體,並將乙酸乙酯溶劑的調配量變更為160質量份以外,其餘與合成例A1以相同方式進行聚合反應及聚合物溶液的調製,得到包含 (甲基)丙烯酸系樹脂A14之固形分濃度20質量%的聚合物溶液。結果表示於表1-2。 Except that the polymerizable monomer was formulated as described in Table 1-2 and the blending amount of the ethyl acetate solvent was changed to 160 parts by mass, the polymerization reaction and the preparation of the polymer solution were performed in the same manner as in Synthesis Example A1. (Meth) acrylic resin A14 is a polymer solution with a solid content concentration of 20% by mass. The results are shown in Table 1-2.
除了如表1-2所記載調配聚合性單體,並將乙酸乙酯溶劑的調配量變更為115質量份以外,其餘與合成例A1以相同方式進行聚合反應及聚合物溶液的調製,得到包含(甲基)丙烯酸系樹脂A15之固形分濃度20質量%的聚合物溶液。結果表示於表1-2。 Except that the polymerizable monomer was formulated as described in Table 1-2 and the blending amount of the ethyl acetate solvent was changed to 115 parts by mass, the polymerization reaction and the preparation of the polymer solution were carried out in the same manner as in Synthesis Example A1 to obtain A polymer solution with a solid content concentration of 20% by mass of (meth)acrylic resin A15. The results are shown in Table 1-2.
將合成例A1所得之(甲基)丙烯酸系聚合物溶液(固形分濃度20質量%)及作為HDI系交聯劑(B)的(B1):旭化成Chemicals(股)製「TPA-100」混合,得到黏著劑組成物。又,相對於合成例A1所得之(甲基)丙烯酸系聚合物溶液中所包含的樹脂A1;100份,各成分的比率係為(B1)5份的量(均為固形分值)。 Mix the (meth)acrylic polymer solution (solid content concentration 20% by mass) obtained in Synthesis Example A1 and (B1) as HDI-based crosslinking agent (B): "TPA-100" manufactured by Asahi Kasei Chemicals Co., Ltd. , Get the adhesive composition. In addition, with respect to 100 parts of resin A1 contained in the (meth)acrylic polymer solution obtained in Synthesis Example A1, the ratio of each component was (B1) 5 parts (all solid content values).
除泡後,於經剝離處理過的聚對苯二甲酸乙二酯膜(PET膜)上,將上述(1)所得之黏著劑組成物使用刮刀片以液溫25℃予以塗佈,以90℃乾燥3分鐘,形成乾燥膜厚20μm的塗膜。於塗膜的前述PET膜之與貼附面相對之面,進一步貼合剝經離處理的PET膜,以23℃/50%RH環境下靜置7天使其熟成,得到具有包夾2片的PET膜之厚度20μm的黏著劑層之表面保護膜。 After defoaming, on the peeled polyethylene terephthalate film (PET film), apply the adhesive composition obtained in (1) above using a doctor blade at a liquid temperature of 25°C, and apply it at a temperature of 90°C. Dried at °C for 3 minutes to form a coating film with a dry film thickness of 20 μm. On the surface of the above-mentioned PET film of the coating film opposite to the sticking surface, the peeled PET film was further laminated, and it was allowed to stand for 7 days under a 23°C/50%RH environment to mature to obtain a sandwich of 2 sheets The surface protection film of the adhesive layer of 20μm thickness of PET film.
於實施例1中,除了將調配組成依表2-1及2-2記載進行變更以外,其餘與實施例1以相同方式,得到黏著劑組成物及表面保護膜。 In Example 1, the adhesive composition and the surface protective film were obtained in the same manner as in Example 1, except that the formulation composition was changed according to Tables 2-1 and 2-2.
此外,表2-1及2-2的各材料如下述所示。 In addition, the materials in Tables 2-1 and 2-2 are as follows.
B1:六亞甲基二異氰酸酯的三聚異氰酸酯體(旭化成Chemicals(股)製、TPA-100) B1: Trimeric isocyanate body of hexamethylene diisocyanate (manufactured by Asahi Kasei Chemicals Co., Ltd., TPA-100)
B2:六亞甲基二異氰酸酯的3分子加成物(Nippon Polyurethane工業(股)製、Coronate HX) B2: 3-molecular adduct of hexamethylene diisocyanate (manufactured by Nippon Polyurethane Industrial Co., Ltd., Coronaate HX)
B3:甲伸苯基二異氰酸酯的三羥甲基丙烷加成物(Nippon Polyurethane工業(股)製、Coronate L、固形分濃度75質量%) B3: Trimethylolpropane adduct of phenylmethylene diisocyanate (manufactured by Nippon Polyurethane Industry Co., Ltd., Corona L, solid content 75% by mass)
B4:間二甲苯二異氰酸酯系加成物型(三井化學(股)製、D-120N) B4: m-xylene diisocyanate adduct type (manufactured by Mitsui Chemicals Co., Ltd., D-120N)
B5:環氧系硬化劑(三菱氣體化學(股)製、TETRAD-C) B5: Epoxy hardener (manufactured by Mitsubishi Gas Chemical Co., Ltd., TETRAD-C)
從實施例/比較例所得之表面保護膜採取黏著劑層約0.1g至樣品瓶,加入乙酸乙酯30mL、進行振盪4小時後,將該樣品瓶的內容物以200網眼的不鏽鋼製金屬網濾過,金屬網上的殘留物以100℃乾燥2小時而測定乾燥重量。按照下式,求出黏著劑層的膠化率。 Take about 0.1 g of the adhesive layer from the surface protection film obtained in the Examples/Comparative Examples to a sample bottle, add 30 mL of ethyl acetate, and shake for 4 hours, and then use a 200-mesh stainless steel metal mesh for the contents of the sample bottle After filtration, the residue on the metal mesh was dried at 100°C for 2 hours to measure the dry weight. According to the following formula, the gelation rate of the adhesive layer is obtained.
‧膠化率(%)=(乾燥重量/採取的黏著劑層重量)×100(%) ‧Gelization rate (%)=(dry weight/weight of adhesive layer taken)×100(%)
[ITO腐蝕性] [ITO corrosive]
將實施例/比較例所得之表面保護膜裁成10mm×60mm,並剝離單側的剝離膜後,貼附於裁成10mm×100mm的ITO蒸鍍PET膜,用50℃、5atm進行20分鐘高壓釜處 理。其次,在室溫靜置1小時後,在60℃、90%RH環境下放置500小時,又在23℃、65%RH靜置1小時後,測定ITO蒸鍍膜的電阻值,求出相對於預先測定過而未進行上述處理之表面保護膜的電阻值之電阻值變化率,用以下的基準評估。此外,電阻值的測定係使用試驗機(三和電氣計器(股)製、數位萬用電表PC510)。 The surface protective film obtained in the example/comparative example was cut into 10mm×60mm, and the peeling film on one side was peeled off, and then attached to the cut 10mm×100mm ITO vapor-deposited PET film, and high pressure was performed at 50°C, 5atm for 20 minutes Cauldron Rationale. Next, after standing at room temperature for 1 hour, standing at 60°C and 90%RH for 500 hours, and then standing at 23°C and 65%RH for 1 hour, the resistance value of the ITO deposited film was measured to determine The resistance value change rate of the resistance value of the surface protection film that has not been subjected to the above-mentioned treatment is measured in advance, and evaluated with the following standards. In addition, the resistance value was measured using a testing machine (Sanwa Electric Meter Co., Ltd., digital multimeter PC510).
‧AA:電阻值的變化率未達10%。 ‧AA: The change rate of resistance value is less than 10%.
‧CC:電阻值的變化率達10%以上。 ‧CC: The change rate of resistance value is more than 10%.
從實施例/比較例所得之表面保護膜中剝離經剝離處理的PET膜,裁切成2.5cm×15cm,貼附於不鏽鋼板上。以80℃放置24小時後,從不鏽鋼板剝離保護膜,以目視確認經貼合保護膜之不鏽鋼板表面有無汙染,並依下述基準評估。 The peeled PET film was peeled from the surface protection film obtained in the embodiment/comparative example, cut into 2.5cm×15cm, and attached to a stainless steel plate. After standing at 80°C for 24 hours, peel off the protective film from the stainless steel plate, visually confirm whether the surface of the stainless steel plate with the protective film is contaminated, and evaluate it according to the following criteria.
‧AA:完全觀察不到汙染 ‧AA: No pollution is observed at all
‧BB:稍微觀察到由黏著劑層導致的起雲 ‧BB: Clouds caused by the adhesive layer are slightly observed
‧CC:清楚觀察到由黏著劑層導致的汙染 ‧CC: The pollution caused by the adhesive layer is clearly observed
將實施例/比較例所得之表面保護膜裁切成25mm×150mm,將經剝離處理的PET膜分別剝離,貼附於不鏽鋼板。在25℃、濕度50%的環境下放置24小時。其後,將 一端以剝離速度300mm/分鐘朝180°方向拉伸,以開始剝離的力為低速剝離力。 The surface protection films obtained in the examples/comparative examples were cut into 25 mm×150 mm, and the PET films subjected to the peeling treatment were peeled off separately and attached to the stainless steel plate. Put it in an environment of 25°C and 50% humidity for 24 hours. After that, One end was stretched in the direction of 180° at a peeling speed of 300 mm/min, and the force at which peeling was started was the low-speed peeling force.
將實施例/比較例所得之表面保護膜裁切成25mm×150mm,將經剝離處理的PET膜分別剝離,貼附於不鏽鋼板。在25℃、濕度50%的環境下放置24小時。其後,將一端以剝拉速度30000mm/分鐘朝180°方向拉伸,以開始剝離的力為初始的高速剝離力。 The surface protection films obtained in the examples/comparative examples were cut into 25 mm×150 mm, and the PET films subjected to the peeling treatment were peeled off separately and attached to the stainless steel plate. Put it in an environment of 25°C and 50% humidity for 24 hours. After that, one end was stretched in the direction of 180° at a peeling and pulling speed of 30000 mm/min, and the initial high-speed peeling force was used as the initial peeling force.
將實施例/比較例所得之表面保護膜裁切成25mm×150mm,將經剝離處理的PET膜分別剝離,貼附於不鏽鋼板。在150℃的環境下放置1小時。其後,將一端以剝拉速度30000mm/分鐘朝180°方向拉伸,以開始剝離的力為耐熱後的高速剝離力。 The surface protection films obtained in the examples/comparative examples were cut into 25 mm×150 mm, and the PET films subjected to the peeling treatment were peeled off separately and attached to the stainless steel plate. Place it at 150°C for 1 hour. Thereafter, one end was stretched in the direction of 180° at a peeling and pulling speed of 30000 mm/min, and the force at which the peeling was started was the high-speed peeling force after heat resistance.
將實施例/比較例所得之表面保護膜裁切成40mm×150mm,作成試驗片。在不鏽鋼板上握持試驗片的兩端,以僅試驗片的中心接觸不鏽鋼板的方式靠近後,放開試驗片的兩端,測定直到試驗片整體潤濕擴展(密著)於不鏽鋼板為止的時間,依下述基準評估。 The surface protection film obtained in the example/comparative example was cut into 40mm×150mm to make a test piece. Hold the two ends of the test piece on the stainless steel plate and approach it so that only the center of the test piece touches the stainless steel plate, then let go of the two ends of the test piece, and measure until the whole test piece is wetted and spread (adhered) to the stainless steel plate. The time is evaluated according to the following benchmarks.
‧AA:未達20秒 ‧AA: Less than 20 seconds
‧BB:20秒以上、未達60秒 ‧BB: More than 20 seconds, less than 60 seconds
‧CC:60秒以上 ‧CC: More than 60 seconds
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