TWI708682B - Manufacturing method of laminated optical film - Google Patents

Manufacturing method of laminated optical film Download PDF

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TWI708682B
TWI708682B TW108121759A TW108121759A TWI708682B TW I708682 B TWI708682 B TW I708682B TW 108121759 A TW108121759 A TW 108121759A TW 108121759 A TW108121759 A TW 108121759A TW I708682 B TWI708682 B TW I708682B
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optical film
active energy
energy ray
adhesive composition
curable adhesive
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TW201936408A (en
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齊藤武士
山崎達也
池田哲朗
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日商日東電工股份有限公司
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/48Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/12Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/06Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B27/08Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/32Layered products comprising a layer of synthetic resin comprising polyolefins
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/36Layered products comprising a layer of synthetic resin comprising polyesters
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B7/00Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
    • B32B7/04Interconnection of layers
    • B32B7/12Interconnection of layers using interposed adhesives or interposed materials with bonding properties
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J4/00Adhesives based on organic non-macromolecular compounds having at least one polymerisable carbon-to-carbon unsaturated bond ; adhesives, based on monomers of macromolecular compounds of groups C09J183/00 - C09J183/16
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J5/00Adhesive processes in general; Adhesive processes not provided for elsewhere, e.g. relating to primers
    • C09J5/02Adhesive processes in general; Adhesive processes not provided for elsewhere, e.g. relating to primers involving pretreatment of the surfaces to be joined
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J5/00Adhesive processes in general; Adhesive processes not provided for elsewhere, e.g. relating to primers
    • C09J5/04Adhesive processes in general; Adhesive processes not provided for elsewhere, e.g. relating to primers involving separate application of adhesive ingredients to the different surfaces to be joined
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B5/00Optical elements other than lenses
    • G02B5/30Polarising elements
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2551/00Optical elements
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J2301/00Additional features of adhesives in the form of films or foils
    • C09J2301/30Additional features of adhesives in the form of films or foils characterized by the chemical, physicochemical or physical properties of the adhesive or the carrier
    • C09J2301/312Additional features of adhesives in the form of films or foils characterized by the chemical, physicochemical or physical properties of the adhesive or the carrier parameters being the characterizing feature

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Polarising Elements (AREA)
  • Adhesives Or Adhesive Processes (AREA)
  • Liquid Crystal (AREA)
  • Laminated Bodies (AREA)

Abstract

本發明之積層光學薄膜之製造方法,該積層光學薄膜係透過藉使活性能量線硬化型接著劑組成物硬化所形成的接著劑層,至少積層有第1光學薄膜及第2光學薄膜者;並且,使用之活性能量線硬化型接著劑組成物含有至少2種以上不同活性能量線硬化型接著劑組成物,包含第1活性能量線硬化型接著劑組成物及第2活性能量線硬化型接著劑組成物。此外,實施塗敷步驟,係於第1光學薄膜之貼合面塗敷第1活性能量線硬化型接著劑組成物,又於第2光學薄膜之貼合面塗敷第2活性能量線硬化型接著劑組成物。 In the method of manufacturing the laminated optical film of the present invention, the laminated optical film is formed by curing an active energy ray-curable adhesive composition through an adhesive layer formed with at least a first optical film and a second optical film laminated; and , The active energy ray curable adhesive composition used contains at least two different active energy ray curable adhesive compositions, including a first active energy ray curable adhesive composition and a second active energy ray curable adhesive composition Composition. In addition, a coating step is performed to apply the first active energy ray-curing adhesive composition to the bonding surface of the first optical film, and to apply the second active energy ray-curing adhesive composition to the bonding surface of the second optical film Adhesive composition.

Description

積層光學薄膜之製造方法 Manufacturing method of laminated optical film

本發明有關於一種積層光學薄膜之製造方法,該積層光學薄膜係透過使活性能量線硬化型接著劑組成物硬化所形成之接著劑層,至少積層有第1光學薄膜及第2光學薄膜者。該積層光學薄膜可形成液晶顯示裝置(LCD)、有機EL顯示裝置、CRT、PDP等影像顯示裝置。 The present invention relates to a method for manufacturing a laminated optical film, the laminated optical film is formed by curing an active energy ray curable adhesive composition through an adhesive layer formed with at least a first optical film and a second optical film laminated. The laminated optical film can form image display devices such as liquid crystal display devices (LCD), organic EL display devices, CRTs, and PDPs.

背景技術 Background technique

於時鐘、行動電話、PDA、筆記型電腦、個人電腦用螢幕、DVD播放器、TV等中,液晶顯示裝置正急速在市場上展開。液晶顯示裝置係藉由液晶之轉換使偏光狀態可視化者,由其顯示原理看來,可使用偏光件。特別是,TV等用途中,越來越要求高亮度、高對比、廣視角,偏光薄膜方面亦越來越要求高穿透率、高偏光度、高色彩再現性等。 In clocks, mobile phones, PDAs, notebook computers, personal computer screens, DVD players, TVs, etc., LCD devices are rapidly expanding on the market. The liquid crystal display device visualizes the polarization state through the conversion of liquid crystals. From the perspective of its display principle, a polarizing element can be used. In particular, in TV and other applications, high brightness, high contrast, and wide viewing angle are increasingly required. Polarizing films are also increasingly requiring high transmittance, high polarization, and high color reproducibility.

偏光件因具高穿透率、高偏光度,例如,使碘吸附於聚乙烯醇(以下,亦僅稱「PVA」)經延伸之構造的碘系偏光件最廣為一般使用。一般而言,偏光薄膜為使用藉由於水中溶解有聚乙烯醇系材料之所謂的水系接著劑,將透明保護薄膜貼合於偏光件的兩面者(下述專利文獻1及專利文獻2)。透明保護薄膜可使用透濕度高之三乙酸 纖維素等。使用有前述水系接著劑時(即濕積層),於貼合偏光件與透明保護薄膜後,需乾燥步驟。 Polarizers have high transmittance and high degree of polarization. For example, iodine-based polarizers with a stretched structure in which iodine is adsorbed on polyvinyl alcohol (hereinafter also referred to as "PVA") are the most widely used. Generally, a polarizing film uses a so-called water-based adhesive in which a polyvinyl alcohol-based material is dissolved in water, and a transparent protective film is bonded to both sides of a polarizer (Patent Document 1 and Patent Document 2 below). For the transparent protective film, cellulose triacetate with high moisture permeability can be used. When using the aforementioned water-based adhesive (ie, wet build-up layer), a drying step is required after bonding the polarizer and the transparent protective film.

另一方面,有人提出了一種活性能量線硬化型接著劑取代前述水系接著劑。於使用活性能量線硬化型接著劑製造偏光薄膜時,因不需乾燥步驟,可提升偏光薄膜之生產性。例如,本發明人等提出了一種使用有以N-取代胺系單體作為硬化性成分之自由基聚合型的活性能量線硬化型接著劑(下述專利文獻3及專利文獻4)。 On the other hand, an active energy ray-curable adhesive has been proposed to replace the aforementioned water-based adhesive. When using an active energy ray hardening adhesive to manufacture a polarizing film, since no drying step is required, the productivity of the polarizing film can be improved. For example, the present inventors have proposed a radical polymerization type active energy ray curable adhesive using an N-substituted amine-based monomer as a curable component (Patent Document 3 and Patent Document 4 below).

先前技術文獻 Prior art literature 專利文獻 Patent literature

專利文獻1:日本專利特開2006-220732號公報 Patent Document 1: Japanese Patent Laid-Open No. 2006-220732

專利文獻2:日本專利特開2001-296427號公報 Patent Document 2: Japanese Patent Laid-Open No. 2001-296427

專利文獻3:日本專利特開2012-052000號公報 Patent Document 3: Japanese Patent Laid-Open No. 2012-052000

專利文獻4:日本專利特開2012-068593號公報 Patent Document 4: Japanese Patent Laid-Open No. 2012-068593

發明概要 Summary of the invention

使用專利文獻3及4中記載之活性能量線硬化型接著劑所形成的接著劑層,足以通過例如評估於60℃溫水中浸漬6小時後有無掉色、剝落之耐水性試驗。然而,近年來,對於積層光學薄膜用接著劑都講求耐水性要更加提升到可通過譬如評估浸水(飽和)後進行端部剝除時有無剝離情形的更嚴苛耐水性試驗的程度。因此,包括專利文獻3及4記 載之活性能量線硬化型接著劑在內,迄今已報告之積層光學薄膜用接著劑於耐水性方面實際上仍有再改良的餘地。 The adhesive layer formed using the active energy ray-curable adhesive described in Patent Documents 3 and 4 is sufficient to pass, for example, a water resistance test that evaluates whether or not it fades or peels after being immersed in 60°C warm water for 6 hours. However, in recent years, the water resistance of adhesives for laminated optical films has been required to be improved to a level that can pass more severe water resistance tests, such as evaluating the presence or absence of peeling when peeling off the ends after immersion (saturation). Therefore, including the active energy ray curable adhesives described in Patent Documents 3 and 4, the adhesives for laminated optical films that have been reported so far actually still have room for further improvement in terms of water resistance.

然而,近年來對於有機高分子材料也有很多要求二律相悖(antinomy)特性,但實際情況是不易以單一有機高分子材料滿足此要求特性。為滿足要求之二律相悖特性,在眾多領域都提出了於有機高分子材料中添加具有不同性質之異種材料使其複合化的技術。接著技術方面,例如使2種不同被著體接著時,為提高各被著體間之接著性,考慮將接著劑層形成為為2層結構。然而,將接著劑層形成為2層結構時,有應力集中於其界面以致接著劑層之接著力下降之虞。特別是,近年來,要求薄型化之積層光學薄膜所用接著劑不易確立將接著劑層作成2層結構的技術,就本發明人等所知,無如此之報告例。 However, in recent years, there have also been many requirements for antinomy properties for organic polymer materials, but the actual situation is that it is not easy for a single organic polymer material to meet the required properties. In order to meet the requirements of the contradictory characteristics, many fields have proposed the technology of adding heterogeneous materials with different properties to organic polymer materials to make them composite. In terms of the next technology, for example, when two different types of objects are bonded, in order to improve the adhesion between the objects, it is considered that the adhesive layer is formed into a two-layer structure. However, when the adhesive layer is formed into a two-layer structure, stress may be concentrated on the interface and the adhesive force of the adhesive layer may decrease. In particular, in recent years, it has been difficult to establish a technology for forming the adhesive layer into a two-layer structure for adhesives used in laminated optical films that are required to be thinner. As far as the inventors know, there are no such reports.

如前述,特別於要求薄型化之積層光學薄膜所用接著劑領域中,在接著2種不同光學薄膜時,實際上不易開發出提高接著性又提升耐水性之技術。 As mentioned above, especially in the field of adhesives for laminated optical films that require thinner thickness, it is actually difficult to develop a technology that improves adhesion and water resistance when attaching two different optical films.

本發明係為解決前述課題而開發,目的在於提供一種具接著劑層的積層光學薄膜之製造方法,該接著劑層於積層2種不同光學薄膜時顯示高接著力並且耐水性優異。 The present invention was developed to solve the aforementioned problems, and aims to provide a method for manufacturing a laminated optical film with an adhesive layer that exhibits high adhesion and excellent water resistance when two different optical films are laminated.

積層之光學薄膜相異時,從譬如親水性之觀點來看亦顯示不同特性,故將用以使該等光學薄膜積層之接著劑層形成2層結構的方法,由提升光學薄膜間之接著 力的觀點來看係為有利,但如同前述,因接著劑層內之界面剝離等反倒有使接著力下降之虞。 When the laminated optical films are different, they also show different characteristics from the viewpoint of hydrophilicity. Therefore, the method of forming the adhesive layer of the laminated optical films into a two-layer structure will improve the adhesion between the optical films. It is advantageous from the viewpoint of, but as mentioned above, the adhesive force may decrease due to the peeling of the interface in the adhesive layer.

另一方面,本發明人等發現藉由以下製造方法,即使於使用2種以上不同活性能量線硬化型接著劑組成物時,仍不易於接著劑層內產生界面剝離;該製造方法為透過活性能量線硬化型接著劑組成物貼合2片光學薄膜後,照射活性能量線,使第1光學薄膜及第2光學薄膜接著,其中該活性能量線硬化型接著劑組成物含有至少2種以上不同活性能量線硬化型接著劑組成物,包含第1活性能量線硬化型接著劑組成物與第2活性能量線硬化型接著劑組成物。本發明係基於此發現所完成者,具有下述構造。 On the other hand, the inventors found that even when two or more different active energy ray-curable adhesive compositions are used, the present inventors have found that interfacial peeling in the adhesive layer is not easy to occur by the following manufacturing method; After the two optical films are bonded to the energy-ray-curable adhesive composition, active energy rays are irradiated to bond the first optical film and the second optical film, wherein the active-energy-ray-curable adhesive composition contains at least two different types The active energy ray curable adhesive composition includes a first active energy ray curable adhesive composition and a second active energy ray curable adhesive composition. The present invention was completed based on this discovery, and has the following structure.

即,本發明有關於一種積層光學薄膜之製造方法,該積層光學薄膜係透過藉使活性能量線硬化型接著劑組成物硬化所形成的接著劑層,至少積層有第1光學薄膜及第2光學薄膜者,前述活性能量線硬化型接著劑組成物含有至少2種以上不同活性能量線硬化型接著劑組成物,包含第1活性能量線硬化型接著劑組成物及第2活性能量線硬化型接著劑組成物;前述積層光學薄膜之製造方法包含以下步驟:塗敷步驟,於前述第1光學薄膜之貼合面塗敷前述第1活性能量線硬化型接著劑組成物,又於前述第2光學薄膜之貼合面塗敷前述第2活性能量線硬化型接著劑組成物;貼合步驟,貼合前述第1光學薄膜及前述第2光學薄膜;及接著步驟,透過前述接著劑層使前述第1光學薄膜及前述第2光學薄膜接著,前述接著劑層係自前述 第1光學薄膜面側或前述第2光學薄膜面側照射活性能量線,使前述活性能量線硬化型接著劑組成物硬化所形成。 That is, the present invention relates to a method of manufacturing a laminated optical film, the laminated optical film is through an adhesive layer formed by curing an active energy ray curable adhesive composition, and at least a first optical film and a second optical film are laminated. For thin films, the aforementioned active energy ray-curable adhesive composition contains at least two different active energy ray-curable adhesive compositions, including a first active energy ray-curable adhesive composition and a second active energy ray-curable adhesive composition The manufacturing method of the laminated optical film includes the following steps: a coating step, applying the first active energy ray-curable adhesive composition to the bonding surface of the first optical film, and applying the second optical film The bonding surface of the film is coated with the second active energy ray-curable adhesive composition; the bonding step is to bond the first optical film and the second optical film; and the next step is to make the second optical film through the adhesive layer 1 Optical film and the second optical film Next, the adhesive layer is irradiated with active energy rays from the first optical film surface side or the second optical film surface side to harden the active energy ray-curable adhesive composition form.

依據前述積層光學薄膜之製造方法,是在已塗敷於第1光學薄膜之貼合面的第1活性能量線硬化型接著劑組成物、與已塗敷於第2光學薄膜之貼合面的第2活性能量線硬化型接著劑組成物具流動性之狀態下進行貼合。結果,即使第1活性能量線硬化型接著劑組成物與第2活性能量線硬化型接著劑組成物為不同組成,這2層間還是會進行某程度的相溶化,所以接著劑層不會形成2層結構,而是形成成分梯度結構。因此,不易於第1活性能量線硬化型接著劑組成物及第2活性能量線硬化型接著劑組成物間產生界面剝離。於是,藉由適當地選擇與第1光學薄膜之親和性高的第1活性能量線硬化型接著劑組成物、及與第2光學薄膜之親和性高的第2活性能量線硬化型接著劑組成物,可製造能防止接著劑層內產生層間剝離、並於第1光學薄膜與第2光學薄膜間具有良好接著性的積層光學薄膜。 According to the manufacturing method of the aforementioned laminated optical film, the first active energy ray curable adhesive composition applied on the bonding surface of the first optical film and the bonding surface of the second optical film are applied The second active energy ray-curable adhesive composition is bonded in a fluid state. As a result, even if the first active energy ray-curable adhesive composition and the second active energy ray-curable adhesive composition have different compositions, the two layers will still undergo a certain degree of compatibility, so the adhesive layer will not be formed. Layer structure, but to form a composition gradient structure. Therefore, it is difficult to cause interfacial peeling between the first active energy ray-curable adhesive composition and the second active energy ray-curable adhesive composition. Therefore, by appropriately selecting a first active energy ray curable adhesive composition having high affinity with the first optical film, and a second active energy ray curable adhesive composition having high affinity with the second optical film It is possible to produce a laminated optical film that can prevent interlayer peeling in the adhesive layer and has good adhesion between the first optical film and the second optical film.

又,本發明之積層光學薄膜之製造方法,為透過藉使活性能量線硬化型接著劑組成物硬化後所形成的接著劑層至少積層有第1光學薄膜及第2光學薄膜的積層光學薄膜之製造方法,前述活性能量線硬化型接著劑組成物含有至少2種以上不同活性能量線硬化型接著劑組成物,包含第1活性能量線硬化型接著劑組成物及第2活性能量線硬化型接著劑組成物;本發明之積層光學薄膜之製造 方法包含以下步驟:塗敷步驟,於前述第1光學薄膜之貼合面塗敷前述第1活性能量線硬化型接著劑組成物,並於已塗敷前述第1活性能量線硬化型接著劑組成物之塗敷面,進一步面塗塗敷前述第2活性能量線硬化型接著劑組成物;貼合步驟,自塗敷於第1光學薄膜上之第2活性能量線硬化型接著劑組成物的塗敷面側貼合前述第2光學薄膜;及接著步驟,透過前述接著劑層使前述第1光學薄膜及前述第2光學薄膜接著,前述接著劑層係自前述第1光學薄膜面側或前述第2光學薄膜面側照射活性能量線,使前述活性能量線硬化型接著劑組成物硬化所形成。 In addition, the method for manufacturing the laminated optical film of the present invention is a laminated optical film in which at least a first optical film and a second optical film are laminated through an adhesive layer formed by curing an active energy ray-curable adhesive composition In the manufacturing method, the active energy ray hardening adhesive composition contains at least two different active energy ray hardening adhesive compositions, including a first active energy ray hardening adhesive composition and a second active energy ray hardening adhesive composition The manufacturing method of the laminated optical film of the present invention includes the following steps: a coating step, applying the first active energy ray-curable adhesive composition on the bonding surface of the first optical film, and coating The coating surface of the first active energy ray-curable adhesive composition is applied, and the second active energy ray-curable adhesive composition is further top-coated; the laminating step is self-coating on the first optical film The second optical film is bonded to the coating surface side of the second active energy ray-curable adhesive composition; and the next step is to bond the first optical film and the second optical film through the adhesive layer, and the adhesive The layer is formed by irradiating active energy rays from the first optical film surface side or the second optical film surface side to cure the active energy ray curable adhesive composition.

依據前述積層光學薄膜之製造方法,係對已塗敷於第1光學薄膜之貼合面的第1活性能量線硬化型接著劑組成物進行面塗塗敷第2活性能量線硬化型接著劑組成物。並且,在已塗敷於第1光學薄膜之貼合面的第1活性能量線硬化型接著劑組成物、與經塗敷於已塗敷第1活性能量線硬化型接著劑組成物之塗敷面上的第2活性能量線硬化型接著劑組成物具流動性的狀態下相接。藉此,即使第1活性能量線硬化型接著劑組成物與第2活性能量線硬化型接著劑組成物為不同組成者,仍可於該等之界面進行某程度的相溶化,形成成分梯度結構。因此,不易於第1活性能量線硬化型接著劑組成物及第2活性能量線硬化型接著劑組成物間產生界面剝離。於是,藉由適當地選擇與第1光學薄膜之親和性高的第1活性能量線硬化型接著劑組成物、及與第2光學薄膜之親和性高的第2活性能量線硬 化型接著劑組成物,可製造能防止接著劑層內產生層間剝離、且第1光學薄膜與第2光學薄膜具有良好接著性的積層光學薄膜。 According to the manufacturing method of the aforementioned laminated optical film, the first active energy ray-curable adhesive composition which has been applied to the bonding surface of the first optical film is top-coated and the second active energy ray-curable adhesive composition is applied. Things. In addition, the first active energy ray-curable adhesive composition applied on the bonding surface of the first optical film and the application of the first active energy ray-curable adhesive composition applied to The second active energy ray-curable adhesive composition on the surface is in contact with each other in a fluid state. Thereby, even if the first active energy ray hardening adhesive composition and the second active energy ray hardening adhesive composition have different compositions, they can still be dissolved to a certain degree at the interface to form a composition gradient structure . Therefore, it is difficult to cause interfacial peeling between the first active energy ray-curable adhesive composition and the second active energy ray-curable adhesive composition. Therefore, by appropriately selecting a first active energy ray curable adhesive composition having high affinity with the first optical film, and a second active energy ray curable adhesive composition having high affinity with the second optical film It is possible to produce a laminated optical film that can prevent interlayer peeling in the adhesive layer and has good adhesion between the first optical film and the second optical film.

前述積層光學薄膜之製造方法中,前述第1活性能量線硬化型接著劑組成物之液體黏度宜高於前述第2活性能量線硬化型接著劑組成物之液體黏度。對已塗敷於第1光學薄膜之貼合面的第1活性能量線硬化型接著劑組成物再面塗第2活性能量線硬化型接著劑組成物時,第1活性能量線硬化型接著劑組成物之液體黏度若高於第2活性能量線硬化型接著劑組成物之液體黏度,則可於第1活性能量線硬化型接著劑組成物上確實地塗敷第2活性能量線硬化型接著劑組成物。 In the manufacturing method of the laminated optical film, the liquid viscosity of the first active energy ray-curable adhesive composition is preferably higher than the liquid viscosity of the second active energy ray-curable adhesive composition. When the first active energy ray curable adhesive composition that has been applied to the bonding surface of the first optical film is coated with the second active energy ray curable adhesive composition, the first active energy ray curable adhesive composition If the liquid viscosity of the composition is higher than the liquid viscosity of the second active energy ray-curable adhesive composition, the second active energy ray-curable adhesive composition can be reliably coated on the first active energy ray-curable adhesive composition剂组合物。 Agent composition.

前述積層光學薄膜之製造方法中,前述活性能量線硬化型接著劑組成物對前述第1光學薄膜及前述第2光學薄膜之接觸角以5~50度為佳。藉由此構造,活性能量線硬化型接著劑組成物對第1光學薄膜及第2光學薄膜之濕潤性優異,故可充分地確保最終所得積層光學薄膜之層間接著性。 In the manufacturing method of the laminated optical film, the contact angle of the active energy ray curable adhesive composition to the first optical film and the second optical film is preferably 5-50 degrees. With this structure, the active energy ray-curable adhesive composition has excellent wettability to the first optical film and the second optical film, so that the layer adhesion of the finally obtained laminated optical film can be sufficiently ensured.

前述積層光學薄膜之製造方法中,前述第1光學薄膜及前述第2光學薄膜宜為選自於由聚乙烯醇系偏光件、丙烯酸樹脂薄膜、環烯烴樹脂薄膜、聚酯樹脂薄膜及聚烯烴樹脂薄膜所構成群組中之至少1種光學薄膜,並且,前述第1光學薄膜及前述第2光學薄膜宜為選自於由前述丙烯酸樹脂薄膜、前述環烯烴樹脂薄膜、前述聚酯樹脂 薄膜及前述聚烯烴樹脂薄膜所構成群組中之1種光學薄膜。積層之光學薄膜為前述記載者時,可製造出具備於積層時顯示高接著力、且耐水性優異之接著劑層的積層光學薄膜。 In the manufacturing method of the laminated optical film, the first optical film and the second optical film are preferably selected from polyvinyl alcohol-based polarizers, acrylic resin films, cycloolefin resin films, polyester resin films, and polyolefin resins. At least one optical film in the group consisting of films, and the first optical film and the second optical film are preferably selected from the acrylic resin film, the cycloolefin resin film, the polyester resin film, and the foregoing One type of optical film in the group consisting of polyolefin resin film. When the laminated optical film is described above, it is possible to produce a laminated optical film provided with an adhesive layer that exhibits high adhesiveness when laminated and is excellent in water resistance.

前述積層光學薄膜之製造方法中,前述丙烯酸樹脂薄膜、前述環烯烴樹脂薄膜、前述聚酯樹脂薄膜及前述聚烯烴樹脂薄膜於其等之貼合面形成有易接著層,且該易接著層含有選自於由丙烯酸樹脂、聚胺甲酸酯樹脂、聚乙烯醇樹脂、三聚氰胺樹脂及含

Figure 108121759-A0101-12-0008-15
唑啉基樹脂所構成群組中之至少1種樹脂時,積層光學薄膜之接著性更加提高,故為佳。 In the manufacturing method of the foregoing laminated optical film, the acrylic resin film, the cycloolefin resin film, the polyester resin film, and the polyolefin resin film have an easy-adhesive layer formed on the bonding surface thereof, and the easy-adhesive layer contains Selected from acrylic resin, polyurethane resin, polyvinyl alcohol resin, melamine resin and containing
Figure 108121759-A0101-12-0008-15
When at least one type of resin in the oxazoline-based resin group is formed, the adhesiveness of the laminated optical film is improved, which is preferable.

前述積層光學薄膜之製造方法中,在前述第1光學薄膜及前述第2光學薄膜為選自於由前述丙烯酸樹脂薄膜、前述環烯烴樹脂薄膜、前述聚酯樹脂薄膜及前述聚烯烴樹脂薄膜所構成群組中之至少1種光學薄膜的情形下,且前述活性能量線硬化型接著劑組成物含有25~98重量%之SP值為18~21(MJ/m3)1/2的自由基聚合性化合物時,會顯現以下效果。具體而言,在使用了前述特定光學薄膜之情形下,且活性能量線硬化型接著劑組成物含有預定量之顯示預定SP值的自由基聚合性化合物時,接著劑層與光學薄膜之間將形成相溶層。結果,積層光學薄膜之接著性會更加提高,故為佳。 In the manufacturing method of the laminated optical film, the first optical film and the second optical film are selected from the group consisting of the acrylic resin film, the cycloolefin resin film, the polyester resin film, and the polyolefin resin film In the case of at least one optical film in the group, and the aforementioned active energy ray-curable adhesive composition contains 25 to 98% by weight of radical polymerization with an SP value of 18 to 21 (MJ/m 3 ) 1/2 In the case of sex compounds, the following effects will be exhibited. Specifically, when the aforementioned specific optical film is used, and the active energy ray-curable adhesive composition contains a predetermined amount of a radically polymerizable compound showing a predetermined SP value, the gap between the adhesive layer and the optical film Form a compatible layer. As a result, the adhesiveness of the laminated optical film will be improved, which is preferable.

前述積層光學薄膜之製造方法中,前述第1光學薄膜及前述第2光學薄膜之一者宜為前述聚乙烯醇系 偏光件,且要塗敷於前述聚乙烯醇系偏光件之貼合面的前述活性能量線硬化型接著劑組成物宜含有含羥基之自由基聚合性化合物。藉由此構造,聚乙烯醇系偏光件與接著劑層之接著性會更加提高,故為佳。 In the manufacturing method of the aforementioned laminated optical film, one of the aforementioned first optical film and the aforementioned second optical film is preferably the aforementioned polyvinyl alcohol-based polarizer, and is applied to the bonding surface of the aforementioned polyvinyl alcohol-based polarizer The aforementioned active energy ray-curable adhesive composition preferably contains a hydroxyl group-containing radical polymerizable compound. With this structure, the adhesion between the polyvinyl alcohol-based polarizer and the adhesive layer will be improved, which is preferable.

1‧‧‧偏光件 1‧‧‧Polarizer

2‧‧‧透明保護薄膜 2‧‧‧Transparent protective film

3‧‧‧接著劑層 3‧‧‧Adhesive layer

圖1(I)~(V)為概略圖,係顯示利用了TOF-SIMS評定接著劑層中成分梯度結構之方法。 Figure 1 (I) ~ (V) are schematic diagrams showing the method of evaluating the composition gradient structure in the adhesive layer using TOF-SIMS.

較佳實施例之詳細說明 Detailed description of the preferred embodiment

本發明之積層光學薄膜為透過藉使活性能量線硬化型接著劑組成物硬化所形成的接著劑層,至少使第1光學薄膜及第2光學薄膜積層者,接著劑層藉於活性能量線硬化型接著劑組成物照射活性能量線後所得之硬化物層所形成。 The laminated optical film of the present invention is through an adhesive layer formed by curing an active energy ray curable adhesive composition, and at least the first optical film and the second optical film are laminated, and the adhesive layer is cured by the active energy ray The adhesive composition is formed by the cured layer obtained after the active energy rays are irradiated.

活性能量線硬化型接著劑組成物可大致分成電子束硬化型、紫外線硬化型、可見光線硬化型等。此外,紫外線硬化型、可見光線硬化型接著劑可分為自由基聚合硬化型接著劑與陽離子聚合型接著劑。本發明中,將波長範圍小於10nm~380nm之活性能量線記為紫外線、波長範圍380nm~800nm之活性能量線記為可見光線。 Active energy ray-curable adhesive compositions can be roughly classified into electron beam curing type, ultraviolet curing type, visible light curing type, and the like. In addition, ultraviolet curing type and visible light curing type adhesives can be divided into radical polymerization curing type adhesives and cationic polymerization type adhesives. In the present invention, the active energy lines with a wavelength range of less than 10nm~380nm are recorded as ultraviolet rays, and the active energy lines with a wavelength range of 380nm~800nm are recorded as visible rays.

構成自由基聚合硬化型接著劑之化合物,可舉自由基聚合性化合物為例。自由基聚合性化合物可舉具(甲基)丙烯醯基、乙烯基等碳-碳雙鍵之自由基聚合性官能基的化合物為例。該等硬化性成分可使用單官能自由基聚 合性化合物或二官能以上之多官能自由基聚合性化合物之任一者。又,該等自由基聚合性化合物可單獨使用1種、或組合2種以上使用。該等自由基聚合性化合物以例如,具(甲基)丙烯醯基之化合物為佳。本發明中使用之活性能量線硬化型接著劑組成物的主成分,以含有具(甲基)丙烯醯基之化合物為佳,具體而言,以活性能量線硬化型接著劑組成物之全量為100重量%時,以含有具(甲基)丙烯醯基之化合物50重量%以上為佳,以含有80重量%以上較佳。再者,本發明中,(甲基)丙烯醯基為丙烯醯基及/或甲基丙烯醯基之意,以下「(甲基)」為相同之意。 Examples of the compound constituting the radical polymerization hardening type adhesive include a radical polymerizable compound. Examples of the radically polymerizable compound include compounds having a radically polymerizable functional group of carbon-carbon double bonds such as (meth)acryloyl and vinyl groups. As the curable component, either a monofunctional radical polymerizable compound or a bifunctional or more polyfunctional radical polymerizable compound can be used. Moreover, these radically polymerizable compounds can be used individually by 1 type or in combination of 2 or more types. The radically polymerizable compound is preferably a compound having a (meth)acryloyl group. The main component of the active energy ray hardening adhesive composition used in the present invention is preferably a compound having a (meth)acryloyl group. Specifically, the total amount of the active energy ray hardening adhesive composition is At 100% by weight, it is preferable to contain the compound having a (meth)acryloyl group at 50% by weight or more, and more preferably to contain 80% by weight or more. Furthermore, in the present invention, the (meth)acryloyl group means an acryloyl group and/or a methacryloyl group, and the following "(meth)" means the same.

<單官能自由基聚合性化合物> <Monofunctional radical polymerizable compound>

單官能自由基聚合性化合物,可舉具(甲基)丙烯酸醯胺基之(甲基)丙烯醯胺衍生物為例。(甲基)丙烯醯胺衍生物因可確保與偏光件或各種透明保護薄膜之接著性,又,聚合速度快、生產性優異,故為佳。(甲基)丙烯醯胺衍生物之具體例,可舉例如:N-甲基(甲基)丙烯醯胺、N,N-二甲基(甲基)丙烯醯胺、N,N-二乙基(甲基)丙烯醯胺、N-異丙基(甲基)丙烯醯胺、N-丁基(甲基)丙烯醯胺、N-己基(甲基)丙烯醯胺等含N-烷基之(甲基)丙烯醯胺衍生物;N-羥甲基(甲基)丙烯醯胺、N-羥乙基(甲基)丙烯醯胺、N-羥甲基-N-丙烷(甲基)丙烯醯胺等含N-羥烷基之(甲基)丙烯醯胺衍生物;胺基甲基(甲基)丙烯醯胺、胺乙基(甲基)丙烯醯胺等含N-胺烷基之(甲基)丙烯醯胺衍生物;N-甲氧基甲基丙烯醯胺、N-乙氧甲基丙烯醯胺等含N-烷氧基之(甲基) 丙烯醯胺衍生物;巰甲基(甲基)丙烯醯胺、巰乙基(甲基)丙烯醯胺等含N-巰基烷基之(甲基)丙烯醯胺衍生物等。又,(甲基)丙烯酸醯胺基之氮原子形成雜環的含雜環之(甲基)丙烯醯胺衍生物,可舉例如:N-丙烯醯基

Figure 108121759-A0101-12-0011-16
啉、N-丙烯醯基哌啶、N-甲基丙烯醯哌啶、N-丙烯醯基吡咯啶等。 Examples of the monofunctional radical polymerizable compound include (meth)acrylamide derivatives having a (meth)acrylamide group. The (meth)acrylamide derivative is preferred because it can ensure adhesion to polarizers or various transparent protective films, and has a fast polymerization speed and excellent productivity. Specific examples of (meth)acrylamide derivatives include: N-methyl(meth)acrylamide, N,N-dimethyl(meth)acrylamide, N,N-diethyl N-alkyl (meth)acrylamide, N-isopropyl (meth)acrylamide, N-butyl(meth)acrylamide, N-hexyl(meth)acrylamide, etc. The (meth)acrylamide derivatives; N-hydroxymethyl (meth)acrylamide, N-hydroxyethyl (meth)acrylamide, N-hydroxymethyl-N-propane (methyl) N-hydroxyalkyl-containing (meth)acrylamide derivatives such as acrylamide; aminomethyl (meth)acrylamide, aminoethyl (meth)acrylamide, etc., containing N-aminoalkyl (Meth)acrylamide derivatives; N-methoxymethacrylamide, N-ethoxymethacrylamide and other N-alkoxy-containing (meth)acrylamide derivatives; mercapto N-mercaptoalkyl-containing (meth)acrylamide derivatives such as methyl (meth)acrylamide, mercaptoethyl (meth)acrylamide, etc. In addition, the nitrogen atom of the (meth)acrylamide group forms a heterocyclic ring-containing (meth)acrylamide derivative, for example: N-acrylamide
Figure 108121759-A0101-12-0011-16
Pyroline, N-acryloyl piperidine, N-methacryloyl piperidine, N-acryloyl pyrrolidine, etc.

前述(甲基)丙烯醯胺衍生物中,由與偏光件或各種透明保護薄膜之接著性觀點來看,以含N-羥烷基之(甲基)丙烯醯胺衍生物為佳,又,單官能自由基聚合性化合物可舉具(甲基)丙烯醯基氧基之各種(甲基)丙烯酸衍生物為例。具體而言,可舉例如:甲基(甲基)丙烯酸酯、乙基(甲基)丙烯酸酯、正丙基(甲基)丙烯酸酯、異丙基(甲基)丙烯酸酯、2-甲基-2-硝丙基(甲基)丙烯酸酯、正丁基(甲基)丙烯酸酯、異丁基(甲基)丙烯酸酯、第二丁基(甲基)丙烯酸酯、第三丁基(甲基)丙烯酸酯、正戊基(甲基)丙烯酸酯、第三戊基(甲基)丙烯酸酯、3-戊基(甲基)丙烯酸酯、2,2-二甲基丁基(甲基)丙烯酸酯、正己基(甲基)丙烯酸酯、乙醯(甲基)丙烯酸酯、正辛基(甲基)丙烯酸酯、2-乙基己基(甲基)丙烯酸酯、4-甲基-2-丙基戊基(甲基)丙烯酸酯、正十八基(甲基)丙烯酸酯等(甲基)丙烯酸(碳數1-20)烷基酯類。 Among the aforementioned (meth)acrylamide derivatives, from the standpoint of adhesion to polarizers or various transparent protective films, N-hydroxyalkyl-containing (meth)acrylamide derivatives are preferred. Examples of the monofunctional radical polymerizable compound include various (meth)acrylic acid derivatives having (meth)acryloxy groups. Specifically, for example, methyl (meth)acrylate, ethyl (meth)acrylate, n-propyl (meth)acrylate, isopropyl (meth)acrylate, 2-methyl -2-Nitropropyl (meth)acrylate, n-butyl (meth)acrylate, isobutyl (meth)acrylate, second butyl (meth)acrylate, tertiary butyl (meth)acrylate Base) acrylate, n-pentyl (meth) acrylate, tertiary pentyl (meth) acrylate, 3-pentyl (meth) acrylate, 2,2-dimethylbutyl (meth) Acrylate, n-hexyl (meth) acrylate, acetyl (meth) acrylate, n-octyl (meth) acrylate, 2-ethylhexyl (meth) acrylate, 4-methyl-2- (Meth)acrylic acid (carbon number 1-20) alkyl esters such as propylpentyl (meth)acrylate and n-octadecyl (meth)acrylate.

又,前述(甲基)丙烯酸衍生物,可舉例如:環己基(甲基)丙烯酸酯、環戊基(甲基)丙烯酸酯等環烷基(甲基)丙烯酸酯;苄基(甲基)丙烯酸酯等芳烷基(甲基)丙烯酸酯;2-異

Figure 108121759-A0101-12-0011-17
基(甲基)丙烯酸酯、2-降
Figure 108121759-A0101-12-0011-18
基甲基(甲基)丙 烯酸酯、5-降
Figure 108121759-A0101-12-0012-19
烯-2-基-甲基(甲基)丙烯酸酯、3-甲基-2-降
Figure 108121759-A0101-12-0012-20
基甲基(甲基)丙烯酸酯、二環戊烯基(甲基)丙烯酸酯、二環戊烯基氧基乙基(甲基)丙烯酸酯、二環戊烷基(甲基)丙烯酸酯、等多環式(甲基)丙烯酸酯;2-甲氧基乙基(甲基)丙烯酸酯、2-乙氧基乙基(甲基)丙烯酸酯、2-甲氧基甲氧基乙基(甲基)丙烯酸酯、3-甲氧基丁基(甲基)丙烯酸酯、乙基卡必醇(甲基)丙烯酸酯、苯氧基乙基(甲基)丙烯酸酯、烷基苯氧基聚乙二醇(甲基)丙烯酸酯等含烷氧基或苯氧基之(甲基)丙烯酸酯等。 In addition, examples of the aforementioned (meth)acrylic acid derivatives include cycloalkyl (meth)acrylates such as cyclohexyl (meth)acrylate and cyclopentyl (meth)acrylate; benzyl (meth) Aralkyl (meth)acrylates such as acrylates; 2-iso
Figure 108121759-A0101-12-0011-17
Base (meth)acrylate, 2-drop
Figure 108121759-A0101-12-0011-18
Methyl (meth)acrylate, 5-drop
Figure 108121759-A0101-12-0012-19
En-2-yl-methyl (meth)acrylate, 3-methyl-2-nor
Figure 108121759-A0101-12-0012-20
Methyl (meth) acrylate, dicyclopentenyl (meth) acrylate, dicyclopentenyl oxyethyl (meth) acrylate, dicyclopentyl (meth) acrylate, And other polycyclic (meth)acrylates; 2-methoxyethyl (meth)acrylate, 2-ethoxyethyl (meth)acrylate, 2-methoxymethoxyethyl ( Meth) acrylate, 3-methoxybutyl (meth) acrylate, ethyl carbitol (meth) acrylate, phenoxyethyl (meth) acrylate, alkylphenoxy polyacrylate Ethylene glycol (meth)acrylate and other alkoxy- or phenoxy-containing (meth)acrylates.

又,前述(甲基)丙烯酸衍生物,可舉例如:2-羥基乙基(甲基)丙烯酸酯、2-羥基丙基(甲基)丙烯酸酯、3-羥基丙基(甲基)丙烯酸酯、2-羥基丁基(甲基)丙烯酸酯、4-羥基丁基(甲基)丙烯酸酯、6-羥基己基(甲基)丙烯酸酯、8-羥基辛基(甲基)丙烯酸酯、10-羥基癸基(甲基)丙烯酸酯、12-羥基十二基(甲基)丙烯酸酯等羥基烷基(甲基)丙烯酸酯、或[4-(羥基甲基)環己基]甲基丙烯酸酯、環己烷二甲醇單(甲基)丙烯酸酯、2-羥基-3-苯氧基丙基(甲基)丙烯酸酯等含羥基之(甲基)丙烯酸酯;環氧丙基(甲基)丙烯酸酯、4-羥基丁基(甲基)丙烯酸酯環氧丙基醚等含環氧基之(甲基)丙烯酸酯;2,2,2-三氟乙基(甲基)丙烯酸酯、2,2,2-三氟乙基乙基(甲基)丙烯酸酯、四氟丙基(甲基)丙烯酸酯、六氟丙基(甲基)丙烯酸酯、八氟戊基(甲基)丙烯酸酯、十七氟癸基(甲基)丙烯酸酯、3-氯-2-羥基丙基(甲基)丙烯酸酯等含鹵素之(甲基)丙烯酸酯;二甲基胺乙基(甲 基)丙烯酸酯等烷基胺基烷基(甲基)丙烯酸酯;3-氧雜環丁烷基甲基(甲基)丙烯酸酯、3-甲基-氧雜環丁烷基甲基(甲基)丙烯酸酯、3-乙基-氧雜環丁烷基甲基(甲基)丙烯酸酯、3-丁基-氧雜環丁烷基甲基(甲基)丙烯酸酯、3-己基-氧雜環丁烷基甲基(甲基)丙烯酸酯等含氧呾基之(甲基)丙烯酸酯;四氫呋喃甲酯(甲基)丙烯酸酯、丁內酯(甲基)丙烯酸酯等具雜環之(甲基)丙烯酸酯、或羥基三甲基乙酸新戊二醇(甲基)丙烯酸加成物、對苯基酚(甲基)丙烯酸酯等。 In addition, the aforementioned (meth)acrylic acid derivatives include, for example, 2-hydroxyethyl (meth)acrylate, 2-hydroxypropyl (meth)acrylate, 3-hydroxypropyl (meth)acrylate , 2-hydroxybutyl (meth)acrylate, 4-hydroxybutyl (meth)acrylate, 6-hydroxyhexyl (meth)acrylate, 8-hydroxyoctyl (meth)acrylate, 10- Hydroxyalkyl (meth)acrylates such as hydroxydecyl (meth)acrylate and 12-hydroxydodecyl (meth)acrylate, or [4-(hydroxymethyl)cyclohexyl]methacrylate, Hydroxyl-containing (meth)acrylates such as cyclohexanedimethanol mono(meth)acrylate, 2-hydroxy-3-phenoxypropyl (meth)acrylate, etc.; glycidyl (meth)acrylic acid Epoxy-containing (meth)acrylates such as 4-hydroxybutyl (meth)acrylate glycidyl ether; 2,2,2-trifluoroethyl (meth)acrylate, 2, 2,2-Trifluoroethylethyl (meth)acrylate, tetrafluoropropyl (meth)acrylate, hexafluoropropyl (meth)acrylate, octafluoropentyl (meth)acrylate, Heptafluorodecyl (meth)acrylate, 3-chloro-2-hydroxypropyl (meth)acrylate and other halogen-containing (meth)acrylates; dimethylaminoethyl (meth)acrylate Alkylaminoalkyl (meth)acrylate; 3-oxetanyl methyl (meth)acrylate, 3-methyl-oxetanyl methyl (meth)acrylate , 3-Ethyl-oxetanyl methyl (meth)acrylate, 3-butyl-oxetanyl methyl (meth)acrylate, 3-hexyl-oxetane (Meth)acrylic acid esters containing oxygen and methyl groups such as methyl (meth)acrylate; methyl tetrahydrofuran (meth)acrylate, butyrolactone (meth)acrylate and other heterocyclic (meth) Acrylate, or hydroxytrimethylacetate neopentyl glycol (meth)acrylic acid adduct, p-phenylphenol (meth)acrylate, etc.

又,單官能自由基聚合性化合物,可舉例如:(甲基)丙烯酸、羧基乙基丙烯酸酯、羧基戊基丙烯酸酯、伊康酸、順丁烯二酸、反丁烯二酸、巴豆酸、異巴豆酸等含羧基之單體。 In addition, the monofunctional radical polymerizable compound includes, for example, (meth)acrylic acid, carboxyethyl acrylate, carboxypentyl acrylate, itaconic acid, maleic acid, fumaric acid, and crotonic acid. , Isocrotonic acid and other carboxyl-containing monomers.

又,單官能自由基聚合性化合物,可舉例如:N-乙烯吡咯啶酮、N-乙烯基-ε-己內醯胺、甲基乙烯吡咯啶酮等內醯胺系乙烯基單體;乙烯吡啶、乙烯哌啶酮、乙烯嘧啶、乙烯哌

Figure 108121759-A0101-12-0013-21
、乙烯吡嗪、乙烯吡咯、乙烯咪唑、乙烯
Figure 108121759-A0101-12-0013-23
唑、乙烯
Figure 108121759-A0101-12-0013-24
啉等具含氮雜環之乙烯系單體等。 In addition, the monofunctional radical polymerizable compound includes, for example, internal amine-based vinyl monomers such as N-vinylpyrrolidone, N-vinyl-ε-caprolactone, and methyl vinylpyrrolidone; ethylene Pyridine, vinyl piperidone, vinyl pyrimidine, vinyl piper
Figure 108121759-A0101-12-0013-21
, Vinyl pyrazine, vinyl pyrrole, vinyl imidazole, ethylene
Figure 108121759-A0101-12-0013-23
Azole, ethylene
Figure 108121759-A0101-12-0013-24
Vinyl monomers with nitrogen-containing heterocycles such as morpholines.

又,單官能自由基聚合性化合物可使用具活性亞甲基之自由基聚合性化合物。具活性亞甲基之自由基聚合性化合物為於末端或分子中具(甲基)丙烯酸基等活性雙鍵基,且具活性亞甲基之化合物。活性亞甲基可舉乙醯乙醯基、烷氧基丙二醯基、或氰基乙醯基等為例。前述活性亞甲基以乙醯乙醯基為佳。具活性亞甲基之自由基聚合性化合物的具體例,可舉例如:2-乙醯乙醯氧乙基(甲基) 丙烯酸酯、2-乙醯乙醯氧丙基(甲基)丙烯酸酯、2-乙醯乙醯氧-1-甲基乙基(甲基)丙烯酸酯等乙醯乙醯氧烷基(甲基)丙烯酸酯;2-乙氧基丙二醯基氧基乙基(甲基)丙烯酸酯、2-氰基乙醯氧乙基(甲基)丙烯酸酯、N-(2-氰基乙醯氧乙基)丙烯醯胺、N-(2-丙醯基乙醯氧丁基)丙烯醯胺、N-(4-乙醯乙醯氧甲基苄基)丙烯醯胺、N-(2-乙醯乙醯基胺基乙基)丙烯醯胺等。具活性亞甲基之自由基聚合性化合物,以乙醯乙醯氧烷基(甲基)丙烯酸酯為佳。 In addition, the monofunctional radical polymerizable compound can be a radical polymerizable compound with active methylene groups. The radically polymerizable compound with active methylene group is a compound with active methylene group having active double bond groups such as (meth)acrylic group at the end or in the molecule. The active methylene group may be exemplified by acetylacetoxy, alkoxypropanedioic, or cyanoacetoxy. The aforementioned active methylene group is preferably acetyl acetyl group. Specific examples of radically polymerizable compounds with active methylene groups include, for example: 2-acetylacetoxyethyl (meth)acrylate, 2-acetylacetoxypropyl (meth)acrylate , 2-Acetylacetoxy-1-methylethyl (meth)acrylate and other Acetylacetoxyalkyl (meth)acrylates; 2-Ethoxypropanedioxyloxyethyl ( Meth) acrylate, 2-cyanoacetoxyethyl (meth)acrylate, N-(2-cyanoacetoxyethyl)acrylamide, N-(2-propionylacetoxy) Butyl)acrylamide, N-(4-acetylacetoxymethylbenzyl)acrylamide, N-(2-acetylacetoxyaminoethyl)acrylamide, and the like. The radical polymerizable compound with active methylene group is preferably acetoxyalkyl (meth)acrylate.

<多官能自由基聚合性化合物> <Multifunctional radical polymerizable compound>

又,二官能以上之多官能自由基聚合性化合物,可舉例如:三丙二醇二(甲基)丙烯酸酯、四乙二醇二(甲基)丙烯酸酯、1,6-己烷二醇二(甲基)丙烯酸酯、1,9-壬烷二醇二(甲基)丙烯酸酯、1,10-癸烷二醇二丙烯酸酯、2-乙基-2-丁基丙烷二醇二(甲基)丙烯酸酯、雙酚A二(甲基)丙烯酸酯、雙酚A環氧乙烷加成物二(甲基)丙烯酸酯、雙酚A環氧丙烷加成物二(甲基)丙烯酸酯、雙酚A二環氧丙基醚二(甲基)丙烯酸酯、新戊二醇二(甲基)丙烯酸酯、三環癸烷二甲醇二(甲基)丙烯酸酯、環狀三羥甲基丙烷縮甲醛(甲基)丙烯酸酯、二

Figure 108121759-A0101-12-0014-25
烷醇二(甲基)丙烯酸酯、三羥甲基丙烷三(甲基)丙烯酸酯、新戊四醇三(甲基)丙烯酸酯、新戊四醇四(甲基)丙烯酸酯、二新戊四醇五(甲基)丙烯酸酯、二新戊四醇六(甲基)丙烯酸酯、EO改質二甘油四(甲基)丙烯酸酯等(甲基)丙烯酸與多元醇之酯化物、9,9-雙[4-(2-(甲基)丙烯醯基氧基乙氧基)苯基]茀。可舉具體例如:ARONIX M-220(東亞合成社製)、Light Acrylate 1,9ND-A(LogPow;3.68)(共榮社化學社製)、Light Acrylate DGE-4A(共榮社化學社製)、Light Acrylate DCP-A(共榮社化學社製)、SR-531(Sartomer社製)、CD-536(Sartomer社製)等。又,視需要,可舉各種環氧(甲基)丙烯酸酯、胺基甲酸酯(甲基)丙烯酸酯、聚酯(甲基)丙烯酸酯、或各種(甲基)丙烯酸酯系單體等為例。 In addition, the polyfunctional radical polymerizable compound having two or more functions includes, for example, tripropylene glycol di(meth)acrylate, tetraethylene glycol di(meth)acrylate, 1,6-hexanediol di( Meth) acrylate, 1,9-nonanediol di(meth)acrylate, 1,10-decanediol diacrylate, 2-ethyl-2-butylpropanediol bis(methyl) ) Acrylate, bisphenol A di(meth)acrylate, bisphenol A ethylene oxide adduct di(meth)acrylate, bisphenol A propylene oxide adduct di(meth)acrylate, Bisphenol A diglycidyl ether di(meth)acrylate, neopentyl glycol di(meth)acrylate, tricyclodecane dimethanol di(meth)acrylate, cyclic trimethylolpropane Formal (meth)acrylate, two
Figure 108121759-A0101-12-0014-25
Alkanol di(meth)acrylate, trimethylolpropane tri(meth)acrylate, neopentylerythritol tri(meth)acrylate, neopentylerythritol tetra(meth)acrylate, dineopentyl Tetraol penta(meth)acrylate, dineopentaerythritol hexa(meth)acrylate, EO modified diglycerol tetra(meth)acrylate, etc. (meth)acrylic acid and polyol esters, 9, 9-Bis[4-(2-(meth)propenyloxyethoxy)phenyl]sulfonate. Specific examples include: ARONIX M-220 (manufactured by Toagosei Co., Ltd.), Light Acrylate 1,9ND-A (LogPow; 3.68) (manufactured by Kyoeisha Chemical Co., Ltd.), Light Acrylate DGE-4A (manufactured by Kyoeisha Chemical Co., Ltd.) , Light Acrylate DCP-A (manufactured by Kyoeisha Chemical Co., Ltd.), SR-531 (manufactured by Sartomer Co., Ltd.), CD-536 (manufactured by Sartomer Co., Ltd.), etc. In addition, if necessary, various epoxy (meth)acrylates, urethane (meth)acrylates, polyester (meth)acrylates, or various (meth)acrylate monomers can be mentioned Take for example.

另,本發明中,接著之光學薄膜為選自於由丙烯酸樹脂薄膜、環烯烴樹脂薄膜、聚酯樹脂薄膜及聚烯烴樹脂薄膜所構成群組中之至少1種光學薄膜,以組成物之全量為100重量%時,活性能量線硬化型接著劑組成物含有SP值為18~21(MJ/m3)1/2之自由基聚合性化合物25~98重量%,較佳者為含有30~90重量%,更佳者是含有40~80重量%,於接著劑層與光學薄膜之間形成相溶層。結果,因更加提高積層光學薄膜之接著性,故為佳。 In addition, in the present invention, the subsequent optical film is at least one optical film selected from the group consisting of acrylic resin film, cycloolefin resin film, polyester resin film, and polyolefin resin film, based on the total amount of the composition When it is 100% by weight, the active energy ray hardening adhesive composition contains 25 to 98% by weight of a radically polymerizable compound with an SP value of 18-21 (MJ/m 3 ) 1/2 , preferably 30 to 90% by weight, more preferably 40 to 80% by weight, forms a compatible layer between the adhesive layer and the optical film. As a result, it is better because the adhesiveness of the laminated optical film is improved.

此處,於以下說明本發明之SP值(溶解性參數)的算出法。 Here, the calculation method of the SP value (solubility parameter) of the present invention is explained below.

(溶解度參數(SP值)之算出法) (Calculation method of solubility parameter (SP value))

本發明中,自由基聚合性化合物或偏光件、各種透明保護薄膜等之溶解度參數(SP值)可藉由FE D ORS之算出法[參照「聚合物工程與科學(PO L Y MER EN G.& SCI.)」,第14卷,第2號(1974),第148~154頁]即,[數1]

Figure 108121759-A0101-12-0016-1
In the present invention, the solubility parameter (SP value) of radically polymerizable compounds, polarizers, various transparent protective films, etc. can be calculated by FE D ORS [refer to "Polymer Engineering and Science (PO LY MER EN G.&SCI.)", Volume 14, No. 2 (1974), pages 148~154] That is, [Number 1]
Figure 108121759-A0101-12-0016-1

(但△EI為屬於原子或基之25℃中蒸發能量、△VI為25℃中莫耳體積)計算求得。 (However, △EI is the energy of evaporation at 25°C belonging to the atom or radical, and △VI is the molar volume at 25°C).

前述數中之△EI及△VI顯示賦與主要之分子中的I個原子及基一定之數值。又,於以下表1顯示賦與原子或基之△E及△V數值的代表例。 The △EI and △VI in the aforementioned numbers show a constant value assigned to one atom and base in the main molecule. In addition, Table 1 below shows representative examples of the values of ΔE and ΔV assigned to atoms or groups.

Figure 108121759-A0101-12-0016-2
Figure 108121759-A0101-12-0016-2

SP值為18~21(MJ/m3)1/2之自由基聚合性化 合物的具體例,可舉例如:三伸丙二醇二丙烯酸酯(SP值19.0(MJ/m3)1/2)、1,9-壬二醇二丙烯酸酯(SP值19.2(MJ/m3)1/2)、三環癸烷二甲醇二丙烯酸酯(SP值20.3(MJ/m3)1/2)、環狀三羥甲丙烷正丙烯酸酯(SP值19.1(MJ/m3)1/2)、二

Figure 108121759-A0101-12-0017-26
烷醇二丙烯酸酯(SP值19.4(MJ/m3)1/2)、EO改質二甘油四(甲基)丙烯酸酯(SP值20.9(MJ/m3)1/2)等。另,SP值為18~21(MJ/m3)1/2之自由基聚合性化合物,亦可較佳地使用市售品,可舉例如:ARONIX M-220(東亞合成社製,SP值19.0(MJ/m3)1/2)、Light Acrylate 1,9ND-A(共榮社化學社製,SP值19.2(MJ/m3)1/2)、Light Acrylate DGE-4A(共榮社化學社製,SP值20.9(MJ/m3)1/2)、Light Acrylate DCP-A(共榮社化學社製,SP值20.3(MJ/m3)1/2)、SR-531(SARTOMER社製,SP值19.1(MJ/m3)1/2)、CD-536(SARTOMER社製,SP值19.4(MJ/m3)1/2)等。 Specific examples of radically polymerizable compounds with an SP value of 18-21 (MJ/m 3 ) 1/2 include, for example, tripropylene glycol diacrylate (SP value 19.0 (MJ/m 3 ) 1/2 ), 1,9-nonanediol diacrylate (SP value 19.2 (MJ/m 3 ) 1/2 ), tricyclodecane dimethanol diacrylate (SP value 20.3 (MJ/m 3 ) 1/2 ), ring Trimethylolpropane n-acrylate (SP value 19.1 (MJ/m 3 ) 1/2 ), two
Figure 108121759-A0101-12-0017-26
Alkanol diacrylate (SP value 19.4 (MJ/m 3 ) 1/2 ), EO modified diglycerol tetra(meth)acrylate (SP value 20.9 (MJ/m 3 ) 1/2 ), etc. In addition, free radical polymerizable compounds with an SP value of 18-21 (MJ/m 3 ) 1/2 can also be preferably used commercially available products, for example: ARONIX M-220 (manufactured by Toagosei Co., Ltd., SP value 19.0 (MJ/m 3 ) 1/2 ), Light Acrylate 1,9ND-A (manufactured by Kyoeisha Chemical Co., Ltd., SP value 19.2 (MJ/m 3 ) 1/2 ), Light Acrylate DGE-4A (Kyoeisha Chemical Company) Chemical company, SP value 20.9 (MJ/m 3 ) 1/2 ), Light Acrylate DCP-A (Kyoeisha Chemical Co., SP value 20.3 (MJ/m 3 ) 1/2 ), SR-531 (SARTOMER Company system, SP value 19.1 (MJ/m 3 ) 1/2 ), CD-536 (Sartomer company system, SP value 19.4 (MJ/m 3 ) 1/2 ), etc.

本發明之積層光學薄膜之製造方法中,所使用之活性能量線硬化型接著劑組成物特徵在於含有至少2種以上不同活性能量線硬化型接著劑組成物,包含第1活性能量線硬化型接著劑組成物及第2活性能量線硬化型接著劑組成物。「活性能量線硬化型接著劑組成物不同」意指因所含自由基聚合性化合物及組成比相異,所以從例如親水/疏水性之觀點來看活性能量線硬化型接著劑組成物就具有不同特性。本發明之製造方法中所製造的積層光學薄膜,為例如於偏光件之至少其中一面透過接著劑層積層 有透明保護薄膜的偏光薄膜時,有偏光件顯示親水性而透明保護薄膜顯示疏水性之傾向。因此,本發明中,第1光學薄膜為偏光件、第2光學薄膜為透明保護薄膜時,為提高接著性,配置於第1光學薄膜側之第1活性能量線硬化型接著劑組成物宜為親水性,且第2活性能量線硬化型接著劑組成物宜為疏水性。 In the manufacturing method of the laminated optical film of the present invention, the active energy ray curable adhesive composition used is characterized by containing at least two different active energy ray curable adhesive compositions, including the first active energy ray curable adhesive composition An agent composition and a second active energy ray-curable adhesive composition. "Different active energy ray curable adhesive composition" means that the radically polymerizable compound contained and the composition ratio are different, so from the viewpoint of hydrophilic/hydrophobicity, the active energy ray curable adhesive composition has Different characteristics. The laminated optical film produced in the production method of the present invention is, for example, a polarizing film in which a transparent protective film is laminated on at least one side of a polarizer through an adhesive layer, the polarizer shows hydrophilicity and the transparent protective film shows hydrophobicity tendency. Therefore, in the present invention, when the first optical film is a polarizer and the second optical film is a transparent protective film, in order to improve adhesion, the first active energy ray curable adhesive composition arranged on the side of the first optical film is preferably It is hydrophilic and the second active energy ray hardening type adhesive composition is preferably hydrophobic.

本發明中,評定活性能量線硬化型接著劑組成物所含之自由基聚合性化合物的親水性及疏水性之指標,可舉logPow為例。辛醇/水分佈係數(logPow)為表示物質之親油性的指標,意指辛醇/水之分配係數的對數值。logPow高為親油性之意,即吸水率低之意。可藉由測量(JIS-Z-7260記載之燒瓶震動法)求出logPow值,亦可藉由計算算出。本說明書中,使用Cambridge Soft社製Chem Draw Ultra所計算之logPow值。 In the present invention, the index for evaluating the hydrophilicity and hydrophobicity of the radical polymerizable compound contained in the active energy ray-curable adhesive composition can be logPow as an example. The octanol/water distribution coefficient (logPow) is an index indicating the lipophilicity of a substance, which means the logarithm of the octanol/water distribution coefficient. High logPow means lipophilicity, which means low water absorption. The logPow value can be obtained by measurement (the flask vibration method described in JIS-Z-7260), or it can be calculated by calculation. In this manual, the logPow value calculated by Chem Draw Ultra manufactured by Cambridge Soft is used.

特別是,本發明中,第1光學薄膜為偏光件、第2光學薄膜為透明保護薄膜時,以配置於第1光學薄膜側之第1活性能量線硬化型接著劑組成物含有logPow為-1~1之A成分為佳,以第2活性能量線硬化型接著劑組成物含有logPow為2~7之B成分為佳。於如此構造中,於(i)第1光學薄膜之貼合面塗敷第1活性能量線硬化型接著劑組成物,並於第2光學薄膜之貼合面塗敷第2活性能量線硬化型接著劑組成物時,抑或,於(ii)第1光學薄膜之貼合面塗敷第1活性能量線硬化型接著劑組成物,並於已塗敷第1活性能量線硬化型接著劑組成物之塗敷面,更面塗塗敷第2活 性能量線硬化型接著劑組成物時,介於偏光件與透明保護薄膜間之接著劑層,具有顯現親水性之A成分濃度於偏光件側變高的成分梯度結構。因此,可製造偏光件與透明保護薄膜顯現優異之接著性,且具耐水性優異之接著劑層的偏光薄膜。 In particular, in the present invention, when the first optical film is a polarizer and the second optical film is a transparent protective film, the first active energy ray curable adhesive composition arranged on the side of the first optical film contains logPow of -1 A component of ~1 is preferable, and it is preferable that the second active energy ray hardening adhesive composition contains component B with a logPow of 2-7. In this structure, (i) the first active energy ray curable adhesive composition is applied to the bonding surface of the first optical film, and the second active energy ray curable adhesive composition is applied to the bonding surface of the second optical film In the case of an adhesive composition, alternatively, apply the first active energy ray-curable adhesive composition to the bonding surface of (ii) the first optical film, and then apply the first active energy ray-curable adhesive composition When the second active energy ray-curable adhesive composition is applied to the coated surface, the adhesive layer between the polarizer and the transparent protective film has a hydrophilic A component concentration on the polarizer side. High composition gradient structure. Therefore, it is possible to manufacture a polarizing film that exhibits excellent adhesion between the polarizer and the transparent protective film and has an adhesive layer with excellent water resistance.

另外,例如偏光薄膜之接著劑層中,確認具有A成分之濃度於厚度方向上變化的成分梯度結構之確認方法,可舉利用飛行時間型二次離子質譜法(Time of Flight Secondary Ion Mass Spectrometry:TOF-SIMS)之方法確認為例。TOF-SIMS之原理為於超高真空下於試料照射初離子束(例如,1E12ions/cm2以下)時,僅自試料之最表面(深度數Å左右)放出二次離子,藉將二次離子導入飛行時間型(TOF型)質量分析計,可得質譜。利用該原理,可得存在於試料最表面之元素組成或化合物之化學結構的資訊。此外,於本發明之接著劑層中,為確認介於透明保護薄膜與偏光件間之接著劑層的厚度方向的成分梯度結構,可利用簇離子蝕刻法。 In addition, for example, in the adhesive layer of the polarizing film, the method of confirming the composition gradient structure with the concentration of the A component varying in the thickness direction can be exemplified by Time of Flight Secondary Ion Mass Spectrometry: Take the TOF-SIMS method confirmation as an example. The principle of TOF-SIMS is that when a sample is irradiated with a primary ion beam (for example, 1E12ions/cm 2 or less) under ultra-high vacuum, only secondary ions are released from the top surface of the sample (about a few Å in depth). Import a time-of-flight (TOF) mass analyzer to obtain mass spectra. Using this principle, information on the element composition or chemical structure of the compound existing on the surface of the sample can be obtained. In addition, in the adhesive layer of the present invention, in order to confirm the composition gradient structure in the thickness direction of the adhesive layer between the transparent protective film and the polarizer, a cluster ion etching method can be used.

以下,說明「簇離子蝕刻法」。例如,利用使用有將單原子離子束(Ar+、Cs+等)作為蝕刻離子的一般蝕刻法,蝕刻接著劑層表面時,接著劑層表面之分子構造將受到破壞,形成受損層。此時,即使欲利用TOF-SIMS得到該表面之質譜,仍因受損層之影響,而無法測量接著劑層表面正確的質譜。另一方面,利用使用有將「Ar氣體簇離子(Arn+)」作為蝕刻離子的「簇離子蝕刻法」時,蝕 刻後賦與接著劑層表面之損害下降,無法形成受損層,故蝕刻後接著劑層之表面保持有蝕刻前之該表面的分子構造。因此,藉由利用TOF-SIMS,可正確地測量接著劑層表面之質譜。 Hereinafter, the "cluster ion etching method" will be described. For example, using a general etching method using a monoatomic ion beam (Ar + , Cs +, etc.) as etching ions, when the surface of the adhesive layer is etched, the molecular structure of the surface of the adhesive layer will be destroyed and a damaged layer will be formed. At this time, even if you want to use TOF-SIMS to obtain the mass spectrum of the surface, the correct mass spectrum of the adhesive layer surface cannot be measured due to the influence of the damaged layer. On the other hand, when using the "cluster ion etching method" using "Ar gas cluster ions (Arn + )" as etching ions, the damage to the surface of the applied adhesive layer after etching is reduced, and the damaged layer cannot be formed, so etching The surface of the adhesive layer retains the molecular structure of the surface before etching. Therefore, by using TOF-SIMS, the mass spectrum of the adhesive layer surface can be accurately measured.

圖1所示為概略圖,係顯示利用了TOF-SIMS評定接著劑層中厚度方向上之成分梯度結構的方法。圖1之(I)顯示本發明中可製造之積層光學薄膜的偏光薄膜之一例,該偏光薄膜中,於偏光件1之兩面透過接著劑層3積層有透明保護薄膜2。首先,以薄片切片機水平切割(I)所示之偏光薄膜的透明保護薄膜2(圖1之(I)中上側透明保護薄膜2),並削薄與接著劑層3相接之透明保護薄膜2的厚度((II))。接著,如(III)所示,利用TOF-SIMS,測量切薄之透明保護薄膜2表面的質譜,分析該表面之組成。再者,如(IV)所示,利用「簇離子蝕刻法」,蝕刻切薄之透明保護薄膜2表面後,利用TOF-SIMS分析該表面之組成。然後,如(V)所示,利用「簇離子蝕刻法」蝕刻透明保護薄膜2表面,使接著劑層3析出透明保護薄膜2側表面,再利用TOF-SIMS分析該表面之組成。之後,重複利用「簇離子蝕刻法」之蝕刻處理,與利用TOF-SIMS分析經析出之接著劑層3表面之組成,連續進行至最後到達偏光件表面的蝕刻處理,與接著劑層3(甚至是偏光件1)表面組成的分析。藉由前述說明之方法,可確認本發明中,介於透明保護薄膜與偏光件之間的接著劑層於厚度方向上的成分梯度結構。 Figure 1 is a schematic diagram showing the method of evaluating the composition gradient structure in the thickness direction of the adhesive layer using TOF-SIMS. 1(I) shows an example of a polarizing film of a laminated optical film that can be manufactured in the present invention. In this polarizing film, a transparent protective film 2 is laminated on both sides of the polarizing member 1 through the adhesive layer 3. First, cut the transparent protective film 2 of the polarizing film shown in (I) horizontally with a microtome (the upper transparent protective film 2 in (I) of Fig. 1), and thin the transparent protective film in contact with the adhesive layer 3 2 thickness ((II)). Then, as shown in (III), use TOF-SIMS to measure the mass spectrum of the surface of the cut transparent protective film 2 and analyze the composition of the surface. Furthermore, as shown in (IV), after the surface of the thin transparent protective film 2 is etched by the "cluster ion etching method", the composition of the surface is analyzed by TOF-SIMS. Then, as shown in (V), the surface of the transparent protective film 2 is etched by the "cluster ion etching method", the adhesive layer 3 is deposited on the side surface of the transparent protective film 2, and the composition of the surface is analyzed by TOF-SIMS. After that, the etching process using the "cluster ion etching method" is repeated, and the composition of the deposited adhesive layer 3 surface is analyzed by TOF-SIMS, and the etching process is continuously carried out until it finally reaches the surface of the polarizer, and the adhesive layer 3 (even It is the analysis of the surface composition of the polarizer 1). By the method described above, the composition gradient structure in the thickness direction of the adhesive layer between the transparent protective film and the polarizer in the present invention can be confirmed.

logPow為-1~1之A成分,可任意使用前述記載之自由基聚合性化合物中,logPow為-1~1的化合物,具體而言,可舉例如:羥基乙基丙烯醯胺(商品名「HEAA」,興人社製,LogPow;-0.56)、N-乙烯甲醯胺(商品名「BEAMSET 770」,荒川化學社製,LogPow;-0.25)、丙烯醯基嗎啉(商品名「ACMO」,興人社製,LogPow;-0.20)、γ丁內酯丙烯酸酯(商品名「GBLA」,大阪有機化學工業社製,LogPow;0.19)、丙烯酸2量體(商品名「β-CEA」,DAICEL社製,LogPow;0.2)、N-乙烯吡咯啶酮(商品名「NVP」,日本催化劑社製,LogPow;0.24)、乙醯乙醯氧乙基甲基丙烯酸酯(商品名「AAEM」,日本合成化學社製,LogPow;0.27)、2-羥基乙基丙烯酸酯(商品名「HEA」,大阪有機化學工業社製,LogPow;0.28)、環氧丙基甲基丙烯酸酯(商品名「LIGHT ACRYLATE G」,共榮社化學製,LogPow;0.57)、二甲基丙烯醯胺(商品名「DMAA」,興人社製,LogPow;0.58)、四氫呋喃甲酯醇丙烯酸多量體酯(商品名「VISCOAT#150D」,大阪有機化學工業社製,LogPow;0.60)、4-羥基丙烯酸丁酯(商品名「4-HBA」,大阪有機化學工業社製,LogPow;0.68)、丙烯酸(商品名「丙烯酸」,三菱化學社製,LogPow;0.69)、三乙二醇二丙烯酸酯(商品名「Light Acrylate 3EG-A」,共榮社化學社製,LogPow;0.72)等。該等中,本發明之logPow為-1~1的A成分,以使用(甲基)丙烯醯胺衍生物為佳,更以使用羥基乙基丙烯醯胺、丙烯醯基嗎啉、或二甲 基丙烯醯胺為佳。(甲基)丙烯醯胺衍生物以外,以使用4-羥基丙烯酸丁酯為佳。 logPow is the component A of -1 to 1, and among the radically polymerizable compounds described above, compounds with logPow of -1 to 1 can be used arbitrarily. Specifically, for example, hydroxyethyl acrylamide (trade name " HEAA", manufactured by Kojinsha, LogPow; -0.56), N-vinylformamide (trade name "BEAMSET 770", manufactured by Arakawa Chemical Co., LogPow; -0.25), acrylic morpholine (trade name "ACMO" , Kojinsha Co., LogPow; -0.20), γ-butyrolactone acrylate (trade name "GBLA", Osaka Organic Chemical Industry Co., Ltd., LogPow; 0.19), acrylic acid 2-weight body (trade name "β-CEA", DAICEL Corporation, LogPow; 0.2), N-vinylpyrrolidone (trade name "NVP", Nippon Catalysts Corporation, LogPow; 0.24), acetyl acetoxyethyl methacrylate (trade name "AAEM", Japan Synthetic Chemical Co., Ltd., LogPow; 0.27), 2-hydroxyethyl acrylate (trade name "HEA", Osaka Organic Chemical Industry Co., Ltd., LogPow; 0.28), epoxy propyl methacrylate (trade name "LIGHT ACRYLATE G", Kyoeisha Chemical Co., LogPow; 0.57), Dimethacrylamide (trade name "DMAA", Kojinsha Co., LogPow; 0.58), tetrahydrofuranol methyl acrylate multibody ester (trade name " VISCOAT#150D", manufactured by Osaka Organic Chemical Industry Co., Ltd., LogPow; 0.60), 4-hydroxybutyl acrylate (trade name "4-HBA", manufactured by Osaka Organic Chemical Industry Co., Ltd., LogPow; 0.68), acrylic acid (trade name "Acrylic ", manufactured by Mitsubishi Chemical Co., LogPow; 0.69), triethylene glycol diacrylate (trade name "Light Acrylate 3EG-A", manufactured by Kyoeisha Chemical Co., LogPow; 0.72), etc. Among them, the A component of the present invention with a logPow of -1 to 1, preferably uses (meth)acrylamide derivatives, and more preferably uses hydroxyethylacrylamide, acrylic morpholine, or dimethyl methacrylate. Alkylacrylamide is preferred. In addition to (meth)acrylamide derivatives, 4-hydroxybutyl acrylate is preferably used.

第1光學薄膜為偏光件時,以第1活性能量線硬化型接著劑組成物含有logPow為-1~1之A成分為佳。此外,為提升接著劑層之接著力與耐水性,於以第1活性能量線硬化型接著劑組成物之全量為100重量%時,logPow為-1~1之A成分的含量,以5~95重量%為佳,以30~80重量%較佳。 When the first optical film is a polarizer, it is preferable that the first active energy ray curable adhesive composition contains the A component with a logPow of -1 to 1. In addition, in order to improve the adhesive strength and water resistance of the adhesive layer, when the total amount of the first active energy ray-curable adhesive composition is 100% by weight, the logPow is the content of component A of -1 to 1, and the content is 5 to 95% by weight is preferable, and 30 to 80% by weight is more preferable.

本發明中,於以logPow為2~7之成分作為B成分時,該B成分顯示高疏水性。logPow為2~7之B成分,可任意使用前述記載之自由基聚合性化合物中,logPow為2~7的化合物,具體而言,可舉例如:二環戊烯基丙烯酸酯(商品名「FANCRYL FA-511AS」,日立化成社製,LogPow;2.26)、丙烯酸丁酯(商品名「Butyl Acrylate」,三菱化學社製,LogPow;2.35)、1,6-己烷二醇二丙烯酸酯(商品名「Light Acrylate1.6HX-A」、共榮社化學社製,LogPow;2.43)、二環戊烷基丙烯酸酯(商品名「FANCRYL FA-513AS」,日立化成社製,LogPow;2.58)、二羥甲基-三環癸烷二丙烯酸酯(商品名「Light Acrylate DCP-A」,共榮社化學社製,LogPow;3.05)、異

Figure 108121759-A0101-12-0022-27
基丙烯酸酯(商品名「Light Acrylate IB-XA」,共榮社化學社製,LogPow;3.27)、羥基三甲基乙酸新戊二醇丙烯酸加成物(商品名「Light Acrylate HPP-A」,共榮社化學社製,LogPow;3.35)、1,9-壬烷二醇二丙烯酸酯(商品名 「Light Acrylate 1,9ND-A」,共榮社化學社製,LogPow;3.68)、o-苯基酚EO改質丙烯酸酯(商品名「FANCRYL FA-301A」,日立化成社製,LogPow;3.98)、2-乙基己基氧呾(商品名「ARON OXETANE OXT-212」,東亞合成社製,LogPow;4.24)、雙酚-A-二環氧丙基醚(商品名「JER828」,三菱化學社製,LogPow;4.76)、雙酚A EO6莫耳改質二丙烯酸酯(商品名「FA-326A」,日立化成社製,LogPow;4.84)、雙酚A EO4莫耳改質二丙烯酸酯(商品名「FA-324A」,日立化成社製,LogPow;5.15)、雙酚A PO2莫耳改質二丙烯酸酯(商品名「FA-P320A」,日立化成社製,LogPow;6.10)、雙酚A PO3莫耳改質二丙烯酸酯(商品名「FA-P323A」,日立化成社製,LogPow;6.26)、雙酚A PO4莫耳改質二丙烯酸酯(商品名「FA-P324A」,日立化成社製,LogPow;6.43)等。該等中,本發明之logPow為2~7的B成分,以使用多官能(甲基)丙烯酸酯為佳,更以使用1,6-己烷二醇二丙烯酸酯)、二羥甲基-三環癸烷二丙烯酸酯、羥基三甲基乙酸新戊二醇丙烯酸加成物、1,9-壬烷二醇二丙烯酸酯、2-乙基己基氧呾、雙酚-A-二環氧丙基醚、雙酚A EO6莫耳改質二丙烯酸酯、雙酚A EO4莫耳改質二丙烯酸酯、雙酚A PO2莫耳改質二丙烯酸酯、雙酚A PO3莫耳改質二丙烯酸酯、或雙酚A PO4莫耳改質二丙烯酸酯。 In the present invention, when a component having a logPow of 2 to 7 is used as the B component, the B component shows high hydrophobicity. logPow is the B component of 2-7. Among the radically polymerizable compounds described above, compounds with logPow of 2-7 can be used arbitrarily. Specifically, for example, dicyclopentenyl acrylate (trade name "FANCRYL FA-511AS", manufactured by Hitachi Chemical Co., Ltd., LogPow; 2.26), butyl acrylate (trade name "Butyl Acrylate", manufactured by Mitsubishi Chemical Corporation, LogPow; 2.35), 1,6-hexanediol diacrylate (trade name "Light Acrylate 1.6HX-A", Kyoeisha Chemical Co., LogPow; 2.43), dicyclopentane acrylate (trade name "FANCRYL FA-513AS", Hitachi Chemical Co., LogPow; 2.58), dihydroxy Methyl-tricyclodecane diacrylate (trade name "Light Acrylate DCP-A", manufactured by Kyoeisha Chemical Co., LogPow; 3.05), different
Figure 108121759-A0101-12-0022-27
Acrylate (trade name "Light Acrylate IB-XA", manufactured by Kyoeisha Chemical Co., LogPow; 3.27), hydroxytrimethylacetic acid neopentyl glycol acrylic adduct (trade name "Light Acrylate HPP-A", Kyoeisha Chemical Co., LogPow; 3.35), 1,9-nonanediol diacrylate (trade name "Light Acrylate 1,9ND-A", Kyoeisha Chemical Co., LogPow; 3.68), o- Phenylphenol EO modified acrylate (trade name "FANCRYL FA-301A", manufactured by Hitachi Chemical Co., LogPow; 3.98), 2-ethylhexyloxygen (trade name "ARON OXETANE OXT-212", manufactured by Toago Gosei Co., Ltd.) , LogPow; 4.24), bisphenol-A-diglycidyl ether (trade name "JER828", manufactured by Mitsubishi Chemical Corporation, LogPow; 4.76), bisphenol A EO6 mol modified diacrylate (trade name "FA -326A", manufactured by Hitachi Chemical Co., LogPow; 4.84), bisphenol A EO4 mol modified diacrylate (trade name "FA-324A", manufactured by Hitachi Chemical Co., LogPow; 5.15), bisphenol A PO2 mol Modified diacrylate (trade name "FA-P320A", manufactured by Hitachi Chemical Co., LogPow; 6.10), bisphenol A PO3 mol modified diacrylate (trade name "FA-P323A", manufactured by Hitachi Chemical Co., LogPow) ; 6.26), bisphenol A PO4 mol modified diacrylate (trade name "FA-P324A", manufactured by Hitachi Chemical Co., LogPow; 6.43), etc. Among them, the B component with logPow of 2-7 in the present invention is preferably multifunctional (meth)acrylate, and more preferably 1,6-hexanediol diacrylate), dimethylol- Tricyclodecane diacrylate, hydroxytrimethyl acetate neopentyl glycol acrylic adduct, 1,9-nonanediol diacrylate, 2-ethylhexyl oxygen, bisphenol-A-diepoxy Propyl ether, bisphenol A EO6 mol modified diacrylate, bisphenol A EO4 mol modified diacrylate, bisphenol A PO2 mol modified diacrylate, bisphenol A PO3 mol modified diacrylic acid Ester, or bisphenol A PO4 mole modified diacrylate.

第2光學薄膜為透明保護薄膜時,以第2活性能量線硬化型接著劑組成物含有logPow為2~7之B成分為 佳。此此外,為提升接著劑層之接著力與耐水性,於以第2活性能量線硬化型接著劑組成物之全量為100重量%時,logPow為2~7之B成分的含量,以30~95重量%為佳,以50~80重量%較佳。 When the second optical film is a transparent protective film, the second active energy ray curable adhesive composition preferably contains the B component with a logPow of 2-7. In addition, in order to improve the adhesive strength and water resistance of the adhesive layer, when the total amount of the second active energy ray hardening type adhesive composition is 100% by weight, the logPow is the content of the B component of 2-7, and the content is 30~ 95% by weight is preferable, and 50 to 80% by weight is more preferable.

活性能量線硬化型接著劑組成物於使用電子束等作為活性能量線時,該活性能量線硬化型接著劑組成物非必須含有光聚合起始劑,但於使用紫外線或可見光線作為活性能量線時,則以含有光聚合起始劑為佳。 When the active energy ray curable adhesive composition uses electron beams or the like as the active energy rays, the active energy ray curable adhesive composition does not necessarily contain a photopolymerization initiator, but when using ultraviolet rays or visible rays as the active energy rays In this case, it is better to contain a photopolymerization initiator.

<光聚合起始劑> <Photopolymerization initiator>

使用自由基聚合性化合物時之光聚合起始劑,可視活性能量線適當地選擇。藉由紫外線或可見光線硬化時,使用紫外線或可見光線分裂之光聚合起始劑。前述光聚合起始劑可單獨使用,但於混合複數光聚合起始劑使用時,因可調整硬化速度與硬化性,故為佳。前述光聚合起始劑,可舉例如:苄基、二苯基酮、苯甲醯基苯甲酸、3,3’-二甲基-4-甲氧基二苯基酮等二苯基酮系化合物;4-(2-羥基乙氧基)苯基(2-羥基-2-丙基)酮、α-羥基-α,α’-二甲基苯乙酮、2-甲基-2-羥基乙基苯基酮、1-羥基環己基苯酮、1-[4-(2-羥乙氧基)-苯基]-2-羥基-2-甲基-1-丙烷-1-酮、2-羥基-1-{4-[4-(2-羥基-2-甲基-丙醯基)-苯甲基]苯基}-2-甲基-丙烷-1-酮等芳香族酮化合物;甲氧基苯乙酮、2,2-二甲氧基-2-苯基苯乙酮、2,2-二乙氧基苯乙酮、2-甲基-1-[4-(甲硫基)-苯基]-2-嗎啉基丙烷-1等苯乙酮系化合物;苯偶姻甲基醚、苯偶姻乙基醚、苯偶姻異丙基醚、苯 偶姻甲醚、大茴香偶姻甲醚等苯偶姻醚系化合物;苄基二甲基縮酮等芳香族縮酮系化合物;2-萘磺醯基氯等芳香族磺醯基氯系化合物;1-酮-1,1-丙二酮-2-(o-乙氧基羰基)肟等光活性肟系化合物;9-氧硫

Figure 108121759-A0101-12-0025-28
、2-氯9-氧硫
Figure 108121759-A0101-12-0025-29
、2-甲基9-氧硫
Figure 108121759-A0101-12-0025-30
、2,4-二甲基9-氧硫
Figure 108121759-A0101-12-0025-31
、異丙基9-氧硫
Figure 108121759-A0101-12-0025-32
、2,4-二氯9-氧硫
Figure 108121759-A0101-12-0025-33
、2,4-二乙基9-氧硫
Figure 108121759-A0101-12-0025-34
、2,4-二異丙基9-氧硫
Figure 108121759-A0101-12-0025-35
、十二基9-氧硫
Figure 108121759-A0101-12-0025-36
等9-氧硫
Figure 108121759-A0101-12-0025-37
系化合物;樟腦醌;鹵化酮;醯基膦氧化物;醯基膦酸酯等。 The photopolymerization initiator when using a radically polymerizable compound can be appropriately selected depending on the active energy rays. When curing by ultraviolet or visible light, a photopolymerization initiator that splits by ultraviolet or visible light is used. The aforementioned photopolymerization initiator can be used alone, but when a plurality of photopolymerization initiators are mixed and used, the curing speed and curability can be adjusted, so it is preferred. The aforementioned photopolymerization initiator includes, for example, benzyl, diphenyl ketone, benzoyl benzoic acid, 3,3'-dimethyl-4-methoxybenzophenone and other diphenyl ketone series Compound; 4-(2-hydroxyethoxy)phenyl(2-hydroxy-2-propyl)ketone, α-hydroxy-α,α'-dimethylacetophenone, 2-methyl-2-hydroxyl Ethyl phenyl ketone, 1-hydroxycyclohexyl phenone, 1-[4-(2-hydroxyethoxy)-phenyl]-2-hydroxy-2-methyl-1-propane-1-one, 2 -Hydroxy-1-{4-[4-(2-hydroxy-2-methyl-propanyl)-benzyl]phenyl}-2-methyl-propan-1-one and other aromatic ketone compounds; Methoxyacetophenone, 2,2-Dimethoxy-2-phenylacetophenone, 2,2-diethoxyacetophenone, 2-methyl-1-[4-(methylthio )-Phenyl]-2-morpholinopropane-1 and other acetophenone compounds; benzoin methyl ether, benzoin ethyl ether, benzoin isopropyl ether, benzoin methyl ether, large Benzoin ether compounds such as anisole methyl ether; aromatic ketal compounds such as benzyl dimethyl ketal; aromatic sulfonyl chloride compounds such as 2-naphthalenesulfonyl chloride; 1-ketone-1 ,1-Propanedione-2-(o-ethoxycarbonyl)oxime and other photoactive oxime compounds; 9-oxysulfur
Figure 108121759-A0101-12-0025-28
, 2-Chloro 9-oxysulfur
Figure 108121759-A0101-12-0025-29
, 2-Methyl 9-oxysulfur
Figure 108121759-A0101-12-0025-30
, 2,4-Dimethyl 9-oxysulfur
Figure 108121759-A0101-12-0025-31
, Isopropyl 9-oxysulfur
Figure 108121759-A0101-12-0025-32
, 2,4-Dichloro 9-oxysulfur
Figure 108121759-A0101-12-0025-33
, 2,4-Diethyl 9-oxysulfur
Figure 108121759-A0101-12-0025-34
, 2,4-Diisopropyl 9-oxysulfur
Figure 108121759-A0101-12-0025-35
, Dodecyl 9-oxysulfur
Figure 108121759-A0101-12-0025-36
9-oxysulfur
Figure 108121759-A0101-12-0025-37
Series compounds; camphorquinone; halogenated ketones; phosphine oxides; phosphonates, etc.

前述光聚合起始劑之摻合量,於以活性能量線硬化型接著劑組成物之全量為100重量%時,為20重量%以下。光聚合起始劑之摻合量以0.01~20重量%為佳,以0.05~10重量%較佳,以0.1~5重量%更佳。 The blending amount of the aforementioned photopolymerization initiator is 20% by weight or less when the total amount of the active energy ray-curable adhesive composition is 100% by weight. The blending amount of the photopolymerization initiator is preferably 0.01-20% by weight, preferably 0.05-10% by weight, and more preferably 0.1-5% by weight.

又,本發明之積層光學薄膜用硬化型接著劑,於使用含有自由基聚合性化合物作為硬化性成分之可見光線硬化型時,特別以使用對380nm以上之光具高感度的光聚合起始劑為佳。對380nm以上之光具高感度的光聚合起始劑稍待後述。 In addition, when the curable adhesive for laminated optical films of the present invention uses a visible light curable type containing a radical polymerizable compound as a curable component, a photopolymerization initiator with high sensitivity to light above 380 nm is used. Better. The photopolymerization initiator with high sensitivity to light above 380 nm will be described later.

前述光聚合起始劑以單獨使用下述通式(1)所示之化合物;

Figure 108121759-A0101-12-0025-3
For the aforementioned photopolymerization initiator, a compound represented by the following general formula (1) can be used alone;
Figure 108121759-A0101-12-0025-3

(式中,R1及R2表示-H、-CH2CH3、-iPr或Cl,R1及R2可相同或相異)、或併用通式(1)所示之化合物與後述之對380nm以上之光具高感度的光聚合起始劑為佳。於使用有通式(1)所示之化合物時,相較於單獨使用對380nm以上之光具高感度的光聚合起始劑,接著性較優異。通式(1)所示之化合物中,亦以R1及R2為-CH2CH3之二乙基9-氧硫

Figure 108121759-A0101-12-0026-38
特佳。接著劑中通式(1)所示之化合物的組成比率,於以活性能量線硬化型接著劑組成物之全量為100重量%時,以0.1~5重量%為佳,以0.5~4重量%較佳,以0.9~3重量%更佳。 (In the formula, R 1 and R 2 represent -H, -CH 2 CH 3 , -iPr or Cl, R 1 and R 2 may be the same or different), or use the compound represented by the general formula (1) in combination with the following A photopolymerization initiator with high sensitivity to light above 380nm is preferred. When the compound represented by the general formula (1) is used, the adhesion is better than when a photopolymerization initiator with high sensitivity to light above 380 nm is used alone. In the compound represented by the general formula (1), R 1 and R 2 are also -CH 2 CH 3 diethyl 9-oxysulfur
Figure 108121759-A0101-12-0026-38
Especially good. The composition ratio of the compound represented by the general formula (1) in the adhesive, when the total amount of the active energy ray hardening adhesive composition is 100% by weight, is preferably 0.1 to 5% by weight, and 0.5 to 4% by weight Preferably, it is more preferably 0.9 to 3% by weight.

又,以視需要添加聚合起始助劑為佳。聚合起始助劑,可舉例如:三乙胺、二乙胺、N-甲基二乙醇胺、乙醇胺、4-二甲基胺基苯甲酸、4-二甲基胺基苯甲酸甲酯、4-二甲基胺基苯甲酸乙酯、4-二甲基胺基苯甲酸異戊基等,以4-二甲基胺基苯甲酸乙酯特佳。使用聚合起始助劑時,其添加量相較於硬化性成分之全量100重量份,通常為0~5重量份,以0~4重量份為佳,最佳者為0~3重量份。 Moreover, it is preferable to add a polymerization initiation assistant as needed. The polymerization initiation aids include, for example, triethylamine, diethylamine, N-methyldiethanolamine, ethanolamine, 4-dimethylaminobenzoic acid, methyl 4-dimethylaminobenzoate, 4 -Ethyl dimethylaminobenzoate, isoamyl 4-dimethylaminobenzoate, etc., ethyl 4-dimethylaminobenzoate is particularly preferred. When the polymerization initiation aid is used, the added amount is usually 0 to 5 parts by weight, preferably 0 to 4 parts by weight, and the best is 0 to 3 parts by weight compared to 100 parts by weight of the total amount of hardening ingredients.

又,視需要亦可併用眾所皆知的光聚合起始劑。具UV吸收能之透明保護薄膜因不透過380nm以下之光,故光聚合起始劑以使用對380nm以上之光具高感度的光聚合起始劑為佳。具體而言,可舉例如:2-甲基-1-(4-甲硫基苯基)-2-嗎啉基丙烷-1-酮、2-苄基-2-二甲基胺基-1-(4-嗎啉基苯基)-丁酮-1、2-(二甲基胺基)-2-[(4-甲基苯基)甲基]-1-[4-(4-

Figure 108121759-A0101-12-0026-39
啉基)苯基]-1-丁酮、2,4,6-三甲基苯 甲醯基-二苯基-膦氧化物、雙(2,4,6-三甲基苯甲醯基)-苯基膦氧化物、雙(η5-2,4-環戊二烯-1-基)-雙(2,6-二氟-3-(1H-吡咯-1-基)-苯基)鈦等。 Moreover, a well-known photopolymerization initiator can also be used together as needed. Since the transparent protective film with UV absorption does not transmit light below 380nm, it is better to use a photopolymerization initiator with high sensitivity to light above 380nm. Specifically, for example, 2-methyl-1-(4-methylthiophenyl)-2-morpholinopropan-1-one, 2-benzyl-2-dimethylamino-1 -(4-morpholinylphenyl)-butanone-1, 2-(dimethylamino)-2-[(4-methylphenyl)methyl]-1-[4-(4-
Figure 108121759-A0101-12-0026-39
(Hydroxy)phenyl)-1-butanone, 2,4,6-trimethylbenzyl-diphenyl-phosphine oxide, bis(2,4,6-trimethylbenzyl) -Phenylphosphine oxide, bis(η5-2,4-cyclopentadien-1-yl)-bis(2,6-difluoro-3-(1H-pyrrol-1-yl)-phenyl)titanium Wait.

特別是,光聚合起始劑除了通式(1)之光聚合起始劑,更以使用下述通式(2)所示之化合物;

Figure 108121759-A0101-12-0027-4
In particular, in addition to the photopolymerization initiator of the general formula (1), the photopolymerization initiator can also use the compound represented by the following general formula (2);
Figure 108121759-A0101-12-0027-4

(式中,R3、R4及R5表示-H、-CH3、-CH2CH3、-iPr或Cl,R3、R4及R5可相同或相異)為佳。通式(2)所示之化合物可較佳地使用市售品之2-甲基-1-(4-甲硫基苯基)-2-嗎啉基丙烷-1-酮(商品名:IRGACURE907製造商:BASF)。其他,因2-苄基-2-二甲基胺基-1-(4-嗎啉基苯基)-丁酮-1(商品名:IRGACURE369製造商:BASF)、2-(二甲基胺基)-2-[(4-甲基苯基)甲基]-1-[4-(4-

Figure 108121759-A0101-12-0027-40
啉基)苯基]-1-丁酮(商品名:IRGACURE379製造商:BASF)之感度高,故為佳。 (In the formula, R 3 , R 4 and R 5 represent -H, -CH 3 , -CH 2 CH 3 , -iPr or Cl, and R 3 , R 4 and R 5 may be the same or different). The compound represented by the general formula (2) can preferably use the commercially available 2-methyl-1-(4-methylthiophenyl)-2-morpholinopropane-1-one (trade name: IRGACURE907 Manufacturer: BASF). Others, because 2-benzyl-2-dimethylamino-1-(4-morpholinylphenyl)-butanone-1 (trade name: IRGACURE369 manufacturer: BASF), 2-(dimethylamine基)-2-[(4-methylphenyl)methyl]-1-[4-(4-
Figure 108121759-A0101-12-0027-40
Linyl)phenyl]-1-butanone (trade name: IRGACURE379 manufacturer: BASF) has high sensitivity, so it is preferred.

本發明中,前述光聚合起始劑中亦以使用含羥基之光聚合起始劑為佳。活性能量線硬化型接著劑組成物於含有含羥基之光聚合起始劑作為聚合起始劑時,對偏光件側之A成分濃度高的接著劑層之溶解性變高,接著劑層之硬化性上升。具羥基之光聚合起始劑,可舉例如:2-甲基-2-羥基乙基苯基酮(商品名「DAROCUR1173」, BASF社製)、1-羥基環己基苯基酮(商品名「IRGACURE184」,BASF社製)、1-[4-(2-羥基乙氧基)-苯基]-2-羥基-2-甲基-1-丙烷-1-酮(商品名「IRGACURE2959」,BASF社製)、2-羥基-1-{4-[4-(2-羥基-2-甲基-丙醯基)-苄基]苯基}-2-甲基-丙烷-1-酮(商品名「IRGACURE127」,BASF社製)等。特別是,1-羥基環己基苯基酮對A成分濃度高之接著劑層的溶解性特優,故較佳。 In the present invention, it is also preferable to use a hydroxyl-containing photopolymerization initiator among the aforementioned photopolymerization initiators. When the active energy ray curable adhesive composition contains a hydroxyl-containing photopolymerization initiator as the polymerization initiator, the solubility of the adhesive layer with a high concentration of component A on the polarizer side becomes higher, and the adhesive layer is cured Sexual rise. Examples of photopolymerization initiators with hydroxyl groups include 2-methyl-2-hydroxyethyl phenyl ketone (trade name "DAROCUR1173", manufactured by BASF), 1-hydroxycyclohexyl phenyl ketone (trade name " IRGACURE184", manufactured by BASF Corporation), 1-[4-(2-hydroxyethoxy)-phenyl]-2-hydroxy-2-methyl-1-propane-1-one (trade name "IRGACURE2959", BASF Corporation), 2-hydroxy-1-{4-[4-(2-hydroxy-2-methyl-propanyl)-benzyl]phenyl)-2-methyl-propane-1-one (commodity Name "IRGACURE127", manufactured by BASF Corporation) etc. In particular, the solubility of 1-hydroxycyclohexyl phenyl ketone to an adhesive layer with a high concentration of the A component is particularly excellent, and therefore preferable.

<具活性亞甲基之自由基聚合性化合物與具氫抽離作用之自由基聚合起始劑> <Free radical polymerizable compound with active methylene and radical polymerization initiator with hydrogen extraction>

前述活性能量線硬化型接著劑組成物中,自由基聚合性化合物於使用具活性亞甲基之自由基聚合性化合物時,以與具氫抽離作用之自由基聚合起始劑組合使用為佳。藉由該構造,特別是即使於自高濕度環境或水中取出後(非乾燥狀態),具偏光薄膜之接著劑層的接著性仍顯著地提升。該理由尚未明確,但被認為是以下原因。即,具活性亞甲基之自由基聚合性化合物與構成接著劑層之其他自由基聚合性化合物聚合,並被拉入接著劑層中之基質聚合物的主鏈及/或側鏈,形成接著劑層。於該聚合過程中,存在有具氫抽離作用之自由基聚合起始劑時,將形成構成接著劑層之基質聚合物,且自具活性亞甲基之自由基聚合性化合物抽離氫,於亞甲基產生自由基。此外,產生有自由基之亞甲基與PVA等偏光件的羥基反應,於接著劑層與偏光件之間形成共價鍵。結果,即使特別於非乾燥狀態下,推測具 偏光薄膜之接著劑層的接著性仍顯著地提升。 In the aforementioned active energy ray-curable adhesive composition, when the radical polymerizable compound is used with an active methylene radical polymerizable compound, it is better to use it in combination with a radical polymerization initiator with hydrogen extraction . With this structure, the adhesiveness of the adhesive layer with the polarizing film is significantly improved even after being taken out from a high humidity environment or water (non-dry state). The reason is not clear, but it is considered to be the following reason. That is, the radical polymerizable compound having a living methylene group polymerizes with other radical polymerizable compounds constituting the adhesive layer, and is drawn into the main chain and/or side chain of the matrix polymer in the adhesive layer to form an adhesive Agent layer. During the polymerization process, when there is a radical polymerization initiator with hydrogen extraction effect, it will form the matrix polymer constituting the adhesive layer and extract hydrogen from the radical polymerizable compound with active methylene group. Free radicals are generated from methylene. In addition, the radical-generated methylene groups react with the hydroxyl groups of the polarizer such as PVA to form a covalent bond between the adhesive layer and the polarizer. As a result, even in a non-dried state, it is presumed that the adhesiveness of the adhesive layer with the polarizing film is still significantly improved.

本發明中具氫抽離作用之自由基聚合起始劑,可舉9-氧硫

Figure 108121759-A0101-12-0029-41
系自由基聚合起始劑、二苯基酮系自由基聚合起始劑等為例。前述自由基聚合起始劑,以9-氧硫
Figure 108121759-A0101-12-0029-42
系自由基聚合起始劑為佳。9-氧硫
Figure 108121759-A0101-12-0029-43
系自由基聚合起始劑,可舉前述通式(1)所示之化合物為例。通式(1)所示之化合物的具體例,可舉例如:9-氧硫
Figure 108121759-A0101-12-0029-44
、二甲基9-氧硫
Figure 108121759-A0101-12-0029-45
、二乙基9-氧硫
Figure 108121759-A0101-12-0029-46
、異丙基9-氧硫
Figure 108121759-A0101-12-0029-47
、氯9-氧硫
Figure 108121759-A0101-12-0029-48
等。通式(1)所示之化合物中,以R1及R2為-CH2CH3之二乙基9-氧硫
Figure 108121759-A0101-12-0029-49
特佳。 In the present invention, the radical polymerization initiator with hydrogen extraction effect can include 9-oxysulfur
Figure 108121759-A0101-12-0029-41
Examples include radical polymerization initiators, benzophenone radical polymerization initiators, and the like. The aforementioned radical polymerization initiator is 9-oxysulfur
Figure 108121759-A0101-12-0029-42
It is preferably a radical polymerization initiator. 9-oxysulfur
Figure 108121759-A0101-12-0029-43
It is a radical polymerization initiator, for example, the compound represented by the aforementioned general formula (1). Specific examples of the compound represented by the general formula (1) include 9-oxysulfur
Figure 108121759-A0101-12-0029-44
, Dimethyl 9-oxysulfur
Figure 108121759-A0101-12-0029-45
, Diethyl 9-oxysulfur
Figure 108121759-A0101-12-0029-46
, Isopropyl 9-oxysulfur
Figure 108121759-A0101-12-0029-47
, Chlorine 9-oxysulfur
Figure 108121759-A0101-12-0029-48
Wait. In the compound represented by the general formula (1), R 1 and R 2 are -CH 2 CH 3 diethyl 9-oxysulfur
Figure 108121759-A0101-12-0029-49
Especially good.

前述活性能量線硬化型接著劑組成物中,於含有具活性亞甲基之自由基聚合性化合物與具氫抽離作用之自由基聚合起始劑時,以硬化性成分之全量為100重量%時,含有具前述活性亞甲基之自由基聚合性化合物1~50重量%、及相對於硬化性成分之全量100重量份,含有自由基聚合起始劑0.1~10重量份為佳。 In the active energy ray curable adhesive composition, when the radical polymerizable compound with active methylene group and the radical polymerization initiator with hydrogen extraction function are contained, the total amount of the curable component is 100% by weight At this time, the radical polymerizable compound having the aforementioned active methylene group is contained in an amount of 1-50% by weight and 100 parts by weight relative to the total amount of the curable component, and 0.1-10 parts by weight of the radical polymerization initiator is preferably contained.

如上述,本發明中,於具氫抽離作用之自由基聚合起始劑的存在下,使具活性亞甲基之自由基聚合性化合物的亞甲基產生自由基,並使該亞甲基與PVA等偏光件之羥基反應,形成共價鍵。因此,為使具活性亞甲基之自由基聚合性化合物的亞甲基產生自由基,充分地形成該共價鍵,於以硬化性成分之全量為100重量%時,以含有具活性亞甲基之自由基聚合性化合物1~50重量%為佳,更以含有3~30重量%較佳。為充分地提升耐水性使非乾燥狀 態下之接著性提升,以將具活性亞甲基之自由基聚合性化合物設為1重量%以上為佳。另一方面,大於50重量%時,有產生接著劑層之硬化不良的情形。又,具氫抽離作用之自由基聚合起始劑,相對於硬化性成分之全量100重量份,以含有0.1~10重量份為佳,更以含有0.3~9重量份較佳。為使氫抽離反應充分地進行,自由基聚合起始劑以使用0.1重量份以上為佳。另,大於10重量份時,則有組成物中未完全溶解的情形。 As mentioned above, in the present invention, in the presence of a radical polymerization initiator with hydrogen extraction, the methylene group of the radical polymerizable compound with active methylene is caused to generate free radicals, and the methylene group Reacts with the hydroxyl group of polarizers such as PVA to form a covalent bond. Therefore, in order to generate free radicals from the methylene group of the radical polymerizable compound having active methylene groups, and to sufficiently form the covalent bond, when the total amount of the curable component is 100% by weight, the active methylene group is contained The radical polymerizable compound of the base is preferably 1-50% by weight, and more preferably contains 3-30% by weight. In order to sufficiently improve the water resistance and improve the adhesiveness in the non-dry state, it is preferable to set the radical polymerizable compound with active methylene group to 1% by weight or more. On the other hand, when it exceeds 50% by weight, poor curing of the adhesive layer may occur. In addition, the radical polymerization initiator with hydrogen extraction action preferably contains 0.1-10 parts by weight, more preferably 0.3-9 parts by weight relative to 100 parts by weight of the total amount of the curable component. In order to allow the hydrogen extraction reaction to proceed sufficiently, the radical polymerization initiator is preferably used at least 0.1 parts by weight. In addition, when it exceeds 10 parts by weight, the composition may not be completely dissolved.

<陽離子聚合硬化型接著劑> <Cation polymerization hardening adhesive>

陽離子聚合硬化型接著劑之硬化性成分,可舉具環氧基或氧呾基之化合物為例。具環氧基之化合物,只要於分子內具有至少2個環氧基即可,並未特別限定,可使用一般眾所周知的各種硬化性環氧化合物。較佳之環氧化合物,可舉例如:分子內具有至少2個環氧基與至少1個芳香環之化合物(芳香族系環氧化合物)、或分子內具有至少2個環氧基,且其中至少1個構成脂環式環之相鄰2個碳原子之間所形成的化合物(脂環式環氧化合物)等。但,接著劑層中,為實現A成分相關之成分梯度結構,即使於使用陽離子聚合硬化型接著劑時,活性能量線硬化型接著劑組成物仍需含有表示辛醇/水分佈係數之logPow為-1~1的A成分與logPow為2~7之B成分。 The curable component of the cationic polymerization curable adhesive can be a compound having an epoxy group or an oxygen group as an example. The epoxy group-containing compound is not particularly limited as long as it has at least two epoxy groups in the molecule, and various generally known curable epoxy compounds can be used. Preferred epoxy compounds include, for example, compounds having at least two epoxy groups and at least one aromatic ring in the molecule (aromatic epoxy compounds), or compounds having at least two epoxy groups in the molecule, and at least A compound formed between two adjacent carbon atoms constituting an alicyclic ring (alicyclic epoxy compound), etc. However, in the adhesive layer, in order to achieve a component gradient structure related to component A, even when a cationic polymerization hardening type adhesive is used, the active energy ray hardening type adhesive composition still needs to contain logPow which represents the octanol/water distribution coefficient. -1~1 component A and logPow are component B of 2-7.

<光陽離子聚合起始劑> <Photocationic polymerization initiator>

陽離子聚合硬化型接著劑之硬化性成分含有以上說明之環氧化合物及氧呾化合物,因該等均藉由陽離子聚合 硬化,故摻合光陽離子聚合起始劑。該光陽離子聚合起始劑可藉由可見光線、紫外線、X射線、電子束等活性能量線之照射,產生陽離子種或路易斯酸,開始環氧基或氧呾基之聚合反應。 The curable component of the cationic polymerization curable adhesive contains the epoxy compound and oxygen compound described above. Since these are cured by cationic polymerization, a photocationic polymerization initiator is blended. The photocationic polymerization initiator can be irradiated with active energy rays such as visible rays, ultraviolet rays, X-rays, electron beams, etc., to generate cationic species or Lewis acids, and start the polymerization reaction of epoxy groups or oxygen groups.

<其他成分> <Other ingredients>

本發明之活性能量線硬化型接著劑組成物亦可含有下述成分。 The active energy ray-curable adhesive composition of the present invention may also contain the following components.

<丙烯酸系寡聚物> <Acrylic oligomer>

本發明中使用之活性能量線硬化型接著劑組成物除了前述自由基聚合性化合物之硬化性成分、或陽離子聚合硬化型接著劑以外,可含有聚合(甲基)丙烯酸單體所成之丙烯酸系寡聚物。活性能量線硬化型接著劑組成物含有聚合非聚合性之(甲基)丙烯酸單體所成之丙烯酸系寡聚物時,介於偏光件及透明保護薄膜間之接著劑組成物的成分將容易偏存,可更容易得到A成分濃度於厚度方向上變化的成分梯度結構。因此,更加提高接著劑層與偏光件及透明保護薄膜之接著性及耐水性而為佳。此外,藉活性能量線硬化型接著劑組成物中含有丙烯酸系寡聚物成分,可降低使活性能量線於該組成物照射.硬化時之硬化收縮,並降低接著劑與偏光件及透明保護薄膜等被著體的界面應力。結果,可抑制接著劑層與被著體之接著性下降。為更確實地得到硬化物層(接著劑層)之成分梯度結構,以及更充分地抑制硬化收縮,於將活性能量線硬化型接著劑組成物之全量設為100重量%時,以將丙烯酸系寡聚物之含量設為 5~30重量%為佳,以設為10~20重量%較佳。 The active energy ray curable adhesive composition used in the present invention may contain an acrylic system formed by polymerizing (meth)acrylic monomers in addition to the curable component of the radical polymerizable compound or the cationic polymerization curable adhesive. Oligomer. When the active energy ray-curable adhesive composition contains an acrylic oligomer made of polymerized non-polymerizable (meth)acrylic monomers, the composition of the adhesive composition between the polarizer and the transparent protective film will be easier Partial existence makes it easier to obtain a composition gradient structure in which the A component concentration changes in the thickness direction. Therefore, it is better to further improve the adhesion and water resistance of the adhesive layer to the polarizer and the transparent protective film. In addition, the active energy ray-curable adhesive composition contains acrylic oligomer components, which can reduce the active energy rays irradiating the composition. Curing shrinkage during curing, and reduce the interface stress between the adhesive and the polarizer and transparent protective film. As a result, the adhesion between the adhesive layer and the adherend can be prevented from decreasing. In order to obtain the composition gradient structure of the cured material layer (adhesive layer) more reliably and suppress curing shrinkage more fully, when the total amount of the active energy ray-curable adhesive composition is 100% by weight, the acrylic The content of the oligomer is preferably set to 5-30% by weight, and more preferably 10-20% by weight.

考量到塗敷時之作業性與均一性,活性能量線硬化型接著劑組成物以低黏度為佳,故聚合(甲基)丙烯酸單體所成之丙烯酸系寡聚物(A)亦以低黏度為佳。低黏度之丙烯酸系寡聚物,以重量平均分子量(Mw)為15000以下者為佳,以10000以下者較佳,以5000以下者特佳。另一方面,為使偏光件及透明保護薄膜間夾雜之接著劑組成物的成分更加地偏存,丙烯酸系寡聚物(A)之重量平均分子量(Mw)以500以上為佳,以1000以上較佳,以1500以上特佳。構成丙烯酸系寡聚物(A)之(甲基)丙烯酸單體,可具體地舉例如:(甲基)丙烯酸甲酯、(甲基)丙烯酸乙酯、(甲基)丙烯酸正丙酯、(甲基)丙烯酸異丙酯、2-甲基-2-硝基丙基(甲基)丙烯酸酯、(甲基)丙烯酸正丁酯、(甲基)丙烯酸異丁酯、S-丁基(甲基)丙烯酸酯、(甲基)丙烯酸第三丁酯、(甲基)丙烯酸正戊酯、(甲基)丙烯酸第三戊酯、3-戊基(甲基)丙烯酸酯、2,2-二甲基丁基(甲基)丙烯酸酯、(甲基)丙烯酸正己酯、乙醯(甲基)丙烯酸酯、(甲基)丙烯酸正辛酯、2-乙基己基(甲基)丙烯酸酯、4-甲基-2-丙基戊基(甲基)丙烯酸酯、N-十八基(甲基)丙烯酸酯等(甲基)丙烯酸(碳數1-20)烷基酯類,更可舉例如:(甲基)丙烯酸環烷酯(例如,(甲基)丙烯酸環己酯、(甲基)丙烯酸環戊酯等)、(甲基)丙烯酸芳烷酯(例如,苄基(甲基)丙烯酸酯等)、多環式(甲基)丙烯酸酯(例如,2-異

Figure 108121759-A0101-12-0032-50
基(甲基)丙烯酸酯、2-降
Figure 108121759-A0101-12-0032-51
基甲基(甲基)丙烯酸酯、5-降
Figure 108121759-A0101-12-0032-52
烯-2-基-甲基(甲基)丙烯酸酯、3- 甲基-2-降
Figure 108121759-A0101-12-0033-53
基甲基(甲基)丙烯酸酯等)、含羥基之(甲基)丙烯酸酯類(例如,羥基乙基(甲基)丙烯酸酯、2-羥基丙基(甲基)丙烯酸酯、2,3-二羥基丙基甲基-丁基(甲基)甲基丙烯酸酯等)、含烷氧基或苯氧基之(甲基)丙烯酸酯類(2-甲氧基乙基(甲基)丙烯酸酯、2-乙氧基乙基(甲基)丙烯酸酯、2-甲氧基甲氧基乙基(甲基)丙烯酸酯、3-甲氧基丁基(甲基)丙烯酸酯、乙基卡必醇(甲基)丙烯酸酯、苯氧基乙基(甲基)丙烯酸酯等)、含環氧基之(甲基)丙烯酸酯類(例如,環氧丙基(甲基)丙烯酸酯等)、含鹵素之(甲基)丙烯酸酯類(例如,2,2,2-三氟乙基(甲基)丙烯酸酯、2,2,2-三氟乙基乙基(甲基)丙烯酸酯、四氟丙基(甲基)丙烯酸酯、六氟丙基(甲基)丙烯酸酯、八氟戊基(甲基)丙烯酸酯、十七氟癸基(甲基)丙烯酸酯等)、烷基胺基烷基(甲基)丙烯酸酯(例如,二甲基胺乙基(甲基)丙烯酸酯等)等。該等(甲基)丙烯酸酯可單獨使用或併用2種以上。丙烯酸系寡聚物(A)之具體例,可舉東亞合成社製「ARUFON」、綜研化學社製「ACTFLOW」、BASF JAPAN社製「JONCRYL」等為例。 Considering the workability and uniformity during coating, the active energy ray-curable adhesive composition is preferably low in viscosity, so the acrylic oligomer (A) formed by polymerizing (meth)acrylic monomer is also low The viscosity is better. The low-viscosity acrylic oligomer preferably has a weight average molecular weight (Mw) of 15,000 or less, preferably 10,000 or less, and particularly preferably 5,000 or less. On the other hand, in order to make the components of the adhesive composition interposed between the polarizer and the transparent protective film more localized, the weight average molecular weight (Mw) of the acrylic oligomer (A) is preferably 500 or more, and 1000 or more Preferably, 1500 or more is particularly preferred. Specific examples of the (meth)acrylic monomer constituting the acrylic oligomer (A) include: methyl (meth)acrylate, ethyl (meth)acrylate, n-propyl (meth)acrylate, ( Isopropyl meth)acrylate, 2-methyl-2-nitropropyl (meth)acrylate, n-butyl (meth)acrylate, isobutyl (meth)acrylate, S-butyl(meth)acrylate Base) acrylate, tertiary butyl (meth)acrylate, n-pentyl (meth)acrylate, tertiary pentyl (meth)acrylate, 3-pentyl (meth)acrylate, 2,2-di Methyl butyl (meth)acrylate, n-hexyl (meth)acrylate, acetyl (meth)acrylate, n-octyl (meth)acrylate, 2-ethylhexyl (meth)acrylate, 4 -Methyl-2-propylpentyl (meth)acrylate, N-octadecyl (meth)acrylate and other (meth)acrylic acid (carbon number 1-20) alkyl esters, more for example : Cycloalkyl (meth)acrylate (for example, cyclohexyl (meth)acrylate, cyclopentyl (meth)acrylate, etc.), aralkyl (meth)acrylate (for example, benzyl (meth)acrylic acid) Esters, etc.), polycyclic (meth)acrylates (for example, 2-iso
Figure 108121759-A0101-12-0032-50
Base (meth)acrylate, 2-drop
Figure 108121759-A0101-12-0032-51
Methyl (meth)acrylate, 5-drop
Figure 108121759-A0101-12-0032-52
En-2-yl-methyl (meth)acrylate, 3-methyl-2-nor
Figure 108121759-A0101-12-0033-53
Methyl (meth)acrylate, etc.), hydroxyl-containing (meth)acrylates (for example, hydroxyethyl (meth)acrylate, 2-hydroxypropyl (meth)acrylate, 2,3 -Dihydroxypropylmethyl-butyl (meth)methacrylate, etc.), (meth)acrylates containing alkoxy or phenoxy (2-methoxyethyl (meth)acrylic acid Ester, 2-ethoxyethyl (meth)acrylate, 2-methoxymethoxyethyl (meth)acrylate, 3-methoxybutyl (meth)acrylate, ethyl card Alcohol (meth)acrylate, phenoxyethyl (meth)acrylate, etc.), epoxy-containing (meth)acrylates (for example, glycidyl (meth)acrylate, etc.) , Halogen-containing (meth)acrylates (for example, 2,2,2-trifluoroethyl (meth)acrylate, 2,2,2-trifluoroethylethyl (meth)acrylate, Tetrafluoropropyl (meth)acrylate, hexafluoropropyl (meth)acrylate, octafluoropentyl (meth)acrylate, heptafluorodecyl (meth)acrylate, etc.), alkylamine Alkyl (meth)acrylate (for example, dimethylaminoethyl (meth)acrylate, etc.) and the like. These (meth)acrylates can be used individually or in combination of 2 or more types. Specific examples of the acrylic oligomer (A) include "ARUFON" manufactured by Toagosei Co., Ltd., "ACTFLOW" manufactured by Soken Chemical Co., Ltd., and "JONCRYL" manufactured by BASF JAPAN.

丙烯酸系寡聚物(A)為液體時,因不需考量對接著劑組成物之溶解性,故可較佳地使用。丙烯酸系寡聚物(A)於玻璃轉移溫度(Tg)小於25℃時為一般之液體。又,為兼顧與接著劑組成物之相溶性、及接著劑層中成分之偏存,丙烯酸系寡聚物(A)以含有極性官能基為佳。極性官能基可舉羥基、環氧基、羧基、烷氧基矽基等為例。 具體而言,可舉例如:「ARUFON UH系列」、「ARUFON UC系列」、「ARUFON UF系列」、「ARUFON UG系列」、「ARUFON US系列」(均為東亞合成社製)等。其中,因可預期提升與偏光件相互作用之接著性,以含有環氧基為佳。具體而言,可舉「ARUFON UG-4000」、「ARUFON UG-4010」(均為東亞合成社製)為例。 When the acrylic oligomer (A) is a liquid, the solubility to the adhesive composition does not need to be considered, so it can be preferably used. Acrylic oligomer (A) is a general liquid when the glass transition temperature (Tg) is less than 25°C. In addition, in order to balance compatibility with the adhesive composition and the partial presence of components in the adhesive layer, the acrylic oligomer (A) preferably contains a polar functional group. Examples of polar functional groups include hydroxyl, epoxy, carboxyl, and alkoxysilyl groups. Specifically, for example, "ARUFON UH series", "ARUFON UC series", "ARUFON UF series", "ARUFON UG series", "ARUFON US series" (all manufactured by Toagosei), etc. Among them, since it can be expected to improve the adhesion of the interaction with the polarizer, it is preferable to contain an epoxy group. Specifically, "ARUFON UG-4000" and "ARUFON UG-4010" (all manufactured by Toagosei Co., Ltd.) can be cited as examples.

<光酸產生劑> <Photo Acid Generator>

前述活性能量線硬化型接著劑組成物中可含有光酸產生劑。前述活性能量線硬化型樹脂組成物中含有光酸產生劑時,相較於未含有光酸產生劑的情況,可躍進地提升接著劑層之耐水性及耐久性。光酸產生劑可以下述通式(3)表示。 The active energy ray-curable adhesive composition may contain a photoacid generator. When the active energy ray-curable resin composition contains a photoacid generator, the water resistance and durability of the adhesive layer can be improved drastically compared to the case where the photoacid generator is not included. The photoacid generator can be represented by the following general formula (3).

通式(3) [化3]L+ X- Formula (3) [Chem 3] L + X -

(但,L+表示任意之鎓陽離子。又,X-表示選自於由PF66 -、SbF6 -、AsF6 -、SbCl6 -、BiCl5 -、SnCl6 -、ClO4 -、二硫胺甲酸酯陰離子、SCN-所構成群組中之相對陰離子。)。 (However, L + represents a cation and any of, X -. Selected from the group consisting represents PF6 6 -, SbF 6 -, AsF 6 -, SbCl 6 -, BiCl 5 -, SnCl 6 -, ClO 4 -, disulfide The relative anion in the group consisting of urethane anion and SCN-).

構成通式(3)之鎓陽離子L+的較佳鎓陽離子結構,可舉選自於下述通式(4)~通式(12)之鎓陽離子為例。 A preferable onium cation structure constituting the onium cation L + of the general formula (3) can be exemplified by the onium cation selected from the following general formulas (4) to (12).

通式(4) [化4]

Figure 108121759-A0101-12-0035-5
General formula (4) [Chemical 4]
Figure 108121759-A0101-12-0035-5

通式(5)

Figure 108121759-A0101-12-0035-6
General formula (5)
Figure 108121759-A0101-12-0035-6

通式(6)

Figure 108121759-A0101-12-0035-7
General formula (6)
Figure 108121759-A0101-12-0035-7

通式(7)

Figure 108121759-A0101-12-0035-8
General formula (7)
Figure 108121759-A0101-12-0035-8

通式(8) [化8]

Figure 108121759-A0101-12-0036-9
General formula (8) [化8]
Figure 108121759-A0101-12-0036-9

通式(9)

Figure 108121759-A0101-12-0036-10
General formula (9)
Figure 108121759-A0101-12-0036-10

通式(10)

Figure 108121759-A0101-12-0036-11
General formula (10)
Figure 108121759-A0101-12-0036-11

通式(11)

Figure 108121759-A0101-12-0036-12
General formula (11)
Figure 108121759-A0101-12-0036-12

通式(12) [化12] Ar4-I+-Ar5 General formula (12) [Chem. 12] Ar 4 -I + -Ar 5

(前述通式(4)-(12)中,但,R1、R2及R3個別獨立地表示選自於氫原子、取代或未取代之烷基、取代或未取代之烯基、取代或未取代之芳基、取代或未取代之雜環基、取代或未取代之烷氧基、取代或未取代之芳氧基、取代或未取代之雜環氧基、取代或未取代之醯基、取代或未取代之羰氧基、取代或未取代之氧羰基、或鹵素原子之基。R4表示與R1、R2及R3中記載之基相同的基。R5表示取代或未取代之烷基、取代或未取代之烷硫基。R6及R7個別獨立地表示取代或未取代之烷基、取代或未取代之烷氧基。R表示鹵素原子、水酸基、羧基、巰基、氰基、硝基、取代或未取代之胺甲醯基、取代或未取代之烷基、取代或未取代之烯基、取代或未取代之芳基、取代或未取代之雜環基、取代或未取代之烷氧基、取代或未取代之芳氧基、取代或未取代之雜環氧基、取代或未取代之烷硫基、取代或未取代之芳硫基、取代或未取代之雜環硫基、取代或未取代之醯基、取代或未取代之羰氧基、取代或未取代之氧羰基的任一者。Ar4、Ar5表示取代或未取代之芳基、取代或未取代之雜環基的任一者。X表示氧或硫原子。i表示0~5之整數。j表示0~4之整數。k表示0~3之整數。又,亦可為鄰接之R之間、Ar4與Ar5、R2與R3、R2與R4、R3與R4、R1與R2、R1與R3、R1與R4、R1與R、或R1與R5互相鍵結的環狀結構。)。 (In the aforementioned general formulae (4)-(12), but, R 1 , R 2 and R 3 each independently represent selected from a hydrogen atom, a substituted or unsubstituted alkyl group, a substituted or unsubstituted alkenyl group, a substituted Or unsubstituted aryl, substituted or unsubstituted heterocyclic group, substituted or unsubstituted alkoxy, substituted or unsubstituted aryloxy, substituted or unsubstituted heterocyclic oxy, substituted or unsubstituted acyl A group, a substituted or unsubstituted carbonyloxy group, a substituted or unsubstituted oxycarbonyl group, or a halogen atom group. R 4 represents the same group as described in R 1 , R 2 and R 3. R 5 represents substituted or An unsubstituted alkyl group, a substituted or unsubstituted alkylthio group. R 6 and R 7 each independently represent a substituted or unsubstituted alkyl group, a substituted or unsubstituted alkoxy group. R represents a halogen atom, a water acid group, a carboxyl group, Mercapto, cyano, nitro, substituted or unsubstituted aminemethanyl, substituted or unsubstituted alkyl, substituted or unsubstituted alkenyl, substituted or unsubstituted aryl, substituted or unsubstituted heterocyclic group , Substituted or unsubstituted alkoxy, substituted or unsubstituted aryloxy, substituted or unsubstituted heterocyclic oxy, substituted or unsubstituted alkylthio, substituted or unsubstituted arylthio, substituted or unsubstituted Any one of substituted heterocyclic thio group, substituted or unsubstituted acyl group, substituted or unsubstituted carbonyloxy group, substituted or unsubstituted oxycarbonyl group. Ar 4 and Ar 5 represent substituted or unsubstituted aryl groups, Any one of a substituted or unsubstituted heterocyclic group. X represents an oxygen or sulfur atom. i represents an integer of 0 to 5. j represents an integer of 0 to 4. k represents an integer of 0 to 3. In addition, it may be adjacent Between R, Ar 4 and Ar 5 , R 2 and R 3 , R 2 and R 4 , R 3 and R 4 , R 1 and R 2 , R 1 and R 3 , R 1 and R 4 , R 1 and R, or a cyclic structure in which R 1 and R 5 are bonded to each other.).

通式(4)之鎓陽離子(鋶陽離子),可舉例如:二甲基苯基鋶、二甲基(o-氟苯基)鋶、二甲基(m-氯苯基)鋶、二甲基(p-溴苯基)鋶、二甲基(p-氰苯基)鋶、二甲基(m-硝苯基)鋶、二甲基(2,4,6-三溴苯基)鋶、二甲基(五氟苯基)鋶、二甲基(p-(三氟甲基)苯基)鋶、二甲基(p-羥基苯基)鋶、二甲基(p-巰苯基)鋶、二甲基(p-甲亞磺醯基苯基)鋶、二甲基(p-甲磺醯基苯基)鋶、二甲基(o-乙醯基苯基)鋶、二甲基(o-苯甲醯基苯基)鋶、二甲基(p-甲基苯基)鋶、二甲基(p-異丙基苯基)鋶、二甲基(p-十八基苯基)鋶、二甲基(p-環己基苯基)鋶、二甲基(p-甲氧基苯基)鋶、二甲基(o-甲氧基羰苯基)鋶、二甲基(p-苯基磺醯基苯基)鋶、(7-甲氧基-2-側氧-2H-苯并哌喃-4-基)二甲基鋶、(4-甲氧基萘-1-基)二甲基鋶、二甲基(p-異丙氧基羰苯基)鋶、二甲基(2-萘基)鋶、二甲基(9-蒽基)鋶、二甲基苯基鋶、甲基乙基苯基鋶、甲基二苯基鋶、三苯基鋶、二異丙基苯基鋶、二苯基(4-苯基磺醯基-苯基)-鋶、4,4’-雙(二苯基鋶)硫化二苯基、4,4’-雙[二[(4-(2-羥基-乙氧基)-苯基)]鋶]]硫化二苯基、4,4’-雙(二苯基鋶)聯伸苯基、二苯基(o-氟苯基)鋶、二苯基(m-氯苯基)鋶、二苯基(p-溴苯基)鋶、二苯基(p-氰苯基)鋶、二苯基(m-硝苯基)鋶、二苯基(2,4,6-三溴苯基)鋶、二苯基(五氟苯基)鋶、二苯基(p-(三氟甲基)苯基)鋶、二苯基(p-羥基苯基)鋶、二苯基(p-巰苯基)鋶、二苯基(p-甲亞磺醯基苯基)鋶、二苯基(p-甲磺醯基苯基)鋶、二苯基(o-乙醯基苯基)鋶、二苯基(o-苯甲醯基苯基) 鋶、二苯基(p-甲基苯基)鋶、二苯基(p-異丙基苯基)鋶、二苯基(p-十八基苯基)鋶、二苯基(p-環己基苯基)鋶、二苯基(p-甲氧基苯基)鋶、二苯基(o-甲氧基羰苯基)鋶、二苯基(p-苯基磺醯基苯基)鋶、(7-甲氧基-2-側氧-2H-苯并哌喃-4-基)二苯基鋶、(4-甲氧基萘-1-基)二苯基鋶、二苯基(p-異丙氧基羰苯基)鋶、二苯基(2-萘基)鋶、二苯基(9-蒽基)鋶、乙基二苯基鋶、甲基乙基(o-甲苯基)鋶、甲基二(p-甲苯基)鋶、三(p-甲苯基)鋶、二異丙基(4-苯基磺醯基苯基)鋶、二苯基(2-噻吩基)鋶、二苯基(2-呋喃基)鋶、二苯基(9-乙基-9H咔唑-3-基)鋶等,但並未受該等所限定。 Onium cations (aluminium cations) of the general formula (4), for example: dimethyl phenyl sulfonium, dimethyl (o-fluorophenyl) sulfonium, dimethyl (m-chlorophenyl) sulfonium, dimethyl Group (p-bromophenyl) arunnium, dimethyl (p-cyanophenyl) arunnium, dimethyl (m-nitrophenyl) arunnium, dimethyl (2,4,6-tribromophenyl) arunnium , Dimethyl (pentafluorophenyl) sulfonium, dimethyl (p-(trifluoromethyl) phenyl) sulfonium, dimethyl (p-hydroxyphenyl) sulfonium, dimethyl (p-mercaptophenyl) ) Sulfonium, dimethyl (p-methanesulfinyl phenyl) sulfonium, dimethyl (p-methylsulfonyl phenyl) sulfonium, dimethyl (o-acetylphenyl) sulfonium, dimethyl Group (o-benzylphenyl) arunnium, dimethyl (p-methylphenyl) arunnium, dimethyl (p-isopropylphenyl) arunnium, dimethyl (p-octadecylbenzene) Group) arunnium, dimethyl (p-cyclohexylphenyl) arunnium, dimethyl (p-methoxyphenyl) arunnium, dimethyl (o-methoxycarbonylphenyl) arunnium, dimethyl ( p-Phenylsulfonylphenyl) sulfonium, (7-methoxy-2-oxo-2H-benzopiperan-4-yl) dimethyl sulfonium, (4-methoxynaphthalene-1- Base) dimethyl arunnium, dimethyl (p-isopropoxycarbonylphenyl) arunnium, dimethyl (2-naphthyl) arunnium, dimethyl (9-anthryl) arunnium, dimethyl phenyl Arunnium, methyl ethyl phenyl arunnium, methyl diphenyl arunnium, triphenyl arunnium, diisopropyl phenyl arunnium, diphenyl (4-phenylsulfonyl-phenyl)-arunnium, 4, 4'-bis(diphenyl sulfide) diphenyl sulfide, 4,4'-bis[bis[(4-(2-hydroxy-ethoxy)-phenyl)] sulfide]] diphenyl sulfide, 4 ,4'-Bis(diphenyl arunnium) biphenylene, diphenyl (o-fluorophenyl) arunnium, diphenyl (m-chlorophenyl) arunnium, diphenyl (p-bromophenyl) Arunium, diphenyl (p-cyanophenyl) arunium, diphenyl (m-nitrophenyl) arunium, diphenyl (2,4,6-tribromophenyl) arunium, diphenyl (pentafluorobenzene) Group) arunnium, diphenyl (p-(trifluoromethyl) phenyl) arunnium, diphenyl (p-hydroxyphenyl) arunnium, diphenyl (p-mercaptophenyl) arunnium, diphenyl (p -Methylsulfinylphenyl) sulfonium, diphenyl (p-methylsulfonyl phenyl) sulfonium, diphenyl (o-acetylphenyl) sulfonium, diphenyl (o-benzyl phenyl) Phenyl) aunion, diphenyl (p-methylphenyl) arunnium, diphenyl (p-isopropylphenyl) arunnium, diphenyl (p-octadecylphenyl) arunnium, diphenyl ( p-cyclohexylphenyl) arunnium, diphenyl (p-methoxyphenyl) arunnium, diphenyl (o-methoxycarbonylphenyl) arunnium, diphenyl (p-phenylsulfonylbenzene) Group) sulfonium, (7-methoxy-2-oxo-2H-benzopiperan-4-yl) diphenyl sulfonium, (4-methoxynaphthalene-1-yl) diphenyl sulfonium, two Phenyl (p-isopropoxycarbonylphenyl) amenium, diphenyl (2-naphthyl) amenium, diphenyl (9-anthryl) amenium, ethyl diphenyl amenium, methyl ethyl (o -Tolyl) sulfonium, methyl bis (p-tolyl) sulfonium, tris (p-tolyl) sulfonium, diisopropyl (4-phenylsulfonyl phenyl) sulfonium, diphenyl (2-thiophene) Base) sulfonium, diphenyl (2-furyl) sulfonium, diphenyl (9-ethyl-9H carbazole-3 -Base) 鋶, etc., but not limited by these.

通式(5)之鎓陽離子(亞碸鎓陽離子),可舉例如:二甲基苯基亞碸鎓、二甲基(o-氟苯基)亞碸鎓、二甲基(m-氯苯基)亞碸鎓、二甲基(p-溴苯基)亞碸鎓、二甲基(p-氰苯基)亞碸鎓、二甲基(m-硝苯基)亞碸鎓、二甲基(2,4,6-三溴苯基)亞碸鎓、二甲基(五氟苯基)亞碸鎓、二甲基(p-(三氟甲基)苯基)亞碸鎓、二甲基(p-羥基苯基)亞碸鎓、二甲基(p-巰苯基)亞碸鎓、二甲基(p-甲亞磺醯基苯基)亞碸鎓、二甲基(p-甲磺醯基苯基)亞碸鎓、二甲基(o-乙醯基苯基)亞碸鎓、二甲基(o-苯甲醯基苯基)亞碸鎓、二甲基(p-甲基苯基)亞碸鎓、二甲基(p-異丙基苯基)亞碸鎓、二甲基(p-十八基苯基)亞碸鎓、二甲基(p-環己基苯基)亞碸鎓、二甲基(p-甲氧基苯基)亞碸鎓、二甲基(o-甲氧基羰苯基)亞碸鎓、二甲基(p-苯基磺醯基苯基)亞碸鎓、(7-甲氧 基-2-側氧-2H-苯并哌喃-4-基)二甲基亞碸鎓、(4-甲氧基萘-1-基)二甲基亞碸鎓、二甲基(p-異丙氧基羰苯基)亞碸鎓、二甲基(2-萘基)亞碸鎓、二甲基(9-蒽基)亞碸鎓、二乙基苯基亞碸鎓、甲基乙基苯基亞碸鎓、甲基二苯基亞碸鎓、三苯基亞碸鎓、二異丙基苯基亞碸鎓、二苯基(4-苯基磺醯基-苯基)-亞碸鎓、4,4’-雙(二苯基亞碸鎓)硫化二苯基、4,4’-雙[二[(4-(2-羥基-乙氧基)-苯基)]亞碸鎓]硫化二苯基、4,4’-雙(二苯基亞碸鎓)聯伸苯基、二苯基(o-氟苯基)亞碸鎓、二苯基(m-氯苯基)亞碸鎓、二苯基(p-溴苯基)亞碸鎓、二苯基(p-氰苯基)亞碸鎓、二苯基(m-硝苯基)亞碸鎓、二苯基(2,4,6-三溴苯基)亞碸鎓、二苯基(五氟苯基)亞碸鎓、二苯基(p-(三氟甲基)苯基)亞碸鎓、二苯基(p-羥基苯基)亞碸鎓、二苯基(p-巰苯基)亞碸鎓、二苯基(p-甲亞磺醯基苯基)亞碸鎓、二苯基(p-甲磺醯基苯基)亞碸鎓、二苯基(o-乙醯基苯基)亞碸鎓、二苯基(o-苯甲醯基苯基)亞碸鎓、二苯基(p-甲基苯基)亞碸鎓、二苯基(p-異丙基苯基)亞碸鎓、二苯基(p-十八基苯基)亞碸鎓、二苯基(p-環己基苯基)亞碸鎓、二苯基(p-甲氧基苯基)亞碸鎓、二苯基(o-甲氧基羰苯基)亞碸鎓、二苯基(p-苯基磺醯基苯基)亞碸鎓、(7-甲氧基-2-側氧-2H-苯并哌喃-4-基)二苯基亞碸鎓、(4-甲氧基萘-1-基)二苯基亞碸鎓、二苯基(p-異丙氧基羰苯基)亞碸鎓、二苯基(2-萘基)亞碸鎓、二苯基(9-蒽基)亞碸鎓、乙基二苯基亞碸鎓、甲基乙基(o-甲苯基)亞碸鎓、甲基二(p-甲苯基)亞碸鎓、三(p-甲苯基)亞碸鎓、二異丙 基(4-苯基磺醯基苯基)亞碸鎓、二苯基(2-噻吩基)亞碸鎓、二苯基(2-呋喃基)亞碸鎓、二苯基(9-乙基-9H咔唑-3-基)亞碸鎓等,但並未受該等所限定。 The onium cations (tellonium cations) of the general formula (5) include, for example, dimethylphenyl sulfonium, dimethyl (o-fluorophenyl) sulfonium, dimethyl (m-chlorobenzene) Group) sulfonium, dimethyl (p-bromophenyl) sulfonium, dimethyl (p-cyanophenyl) sulfonium, dimethyl (m-nitrophenyl) sulfonium, dimethyl Group (2,4,6-tribromophenyl) sulfonium, dimethyl (pentafluorophenyl) sulfonium, dimethyl (p-(trifluoromethyl) phenyl) sulfonium, two Methyl (p-hydroxyphenyl) sulfonium, dimethyl (p-mercaptophenyl) sulfonium, dimethyl (p-methanesulfinylphenyl) sulfonium, dimethyl (p -Methanesulfonylphenyl) sulfonium, dimethyl (o-acetylphenyl) sulfonium, dimethyl (o-benzylphenyl) sulfonium, dimethyl (p -Methylphenyl) sulfonium, dimethyl (p-isopropylphenyl) sulfonium, dimethyl (p-octadecylphenyl) sulfonium, dimethyl (p-cyclohexyl) Phenyl) sulfonium, dimethyl (p-methoxyphenyl) sulfonium, dimethyl (o-methoxycarbonylphenyl) sulfonium, dimethyl (p-phenylsulfonium) Phenyl)thionylene, (7-methoxy-2-oxo-2H-benzopiperan-4-yl)dimethylthionylene, (4-methoxynaphthalene-1-yl) Dimethyl (p-isopropoxycarbonylphenyl) sulfonium, dimethyl (2-naphthyl) sulfonium, dimethyl (9-anthryl) sulfonium , Diethyl phenyl sulfonium, methyl ethyl phenyl sulfonium, methyl diphenyl sulfonium, triphenyl sulfonium, diisopropyl phenyl sulfonium, diphenyl ( 4-Phenylsulfonyl-phenyl)-thylonium, 4,4'-bis(diphenylthionylene) diphenylsulfide, 4,4'-bis[bis[(4-(2- Hydroxy-ethoxy)-phenyl)]sulfonium]diphenylsulfide, 4,4'-bis(diphenylsulfonium)biphenylene, diphenyl(o-fluorophenyl)ylene Thonium, diphenyl (m-chlorophenyl) sulfonium, diphenyl (p-bromophenyl) sulfonium, diphenyl (p-cyanophenyl) sulfonium, diphenyl (m -Nitrophenyl) sulfonium, diphenyl (2,4,6-tribromophenyl) sulfonium, diphenyl (pentafluorophenyl) sulfonium, diphenyl (p-(trifluorophenyl) (Methyl) phenyl) sulfonium, diphenyl (p-hydroxyphenyl) sulfonium, diphenyl (p-mercaptophenyl) sulfonium, diphenyl (p-methanesulfinylbenzene) Sulfonium, diphenyl (p-methylsulfonylphenyl) sulfonium, diphenyl (o-acetylphenyl) sulfonium, diphenyl (o-benzylbenzene) Sulfonium, diphenyl (p-methylphenyl) sulfonium, diphenyl (p-isopropylphenyl) sulfonium, diphenyl (p-octadecylphenyl) Thonium, diphenyl (p-cyclohexylphenyl) oxonium, diphenyl (p-methoxyphenyl) oxonium, diphenyl (o-methoxycarbonylphenyl) oxonium , Diphenyl (p-phenylsulfonylphenyl) sulfonium, (7-methoxy-2-oxo-2H-benzopiperan-4-yl) diphenyl sulfonium, ( 4-Methoxynaphthalene-1-yl)diphenylsulfonium, diphenyl(p-isopropoxycarbonylphenyl)sulfonium , Diphenyl (2-naphthyl) sulfonium, diphenyl (9-anthryl) sulfonium, ethyl diphenyl sulfonium, methyl ethyl (o-tolyl) sulfonium, Methyl bis(p-tolyl) tolylene, tris(p-tolyl) tolylene, diisopropyl(4-phenylsulfonylphenyl) tolylene, diphenyl(2-thiophene) Yl)sulfonium, diphenyl(2-furyl)sulfonylene, diphenyl(9-ethyl-9Hcarbazol-3-yl)sulfonylene, etc., but are not limited to these.

通式(6)之鎓陽離子(鏻鎓陽離子):鏻鎓陽離子之例,可舉例如:三甲基苯基鏻鎓、三乙基苯基鏻鎓、四苯基鏻鎓、三苯基(p-氟苯基)鏻鎓、三苯基(o-氯苯基)鏻鎓、三苯基(m-溴苯基)鏻鎓、三苯基(p-氰苯基)鏻鎓、三苯基(m-硝苯基)鏻鎓、三苯基(p-苯基磺醯基苯基)鏻鎓、(7-甲氧基-2-側氧-2H-苯并哌喃-4-基)三苯基鏻鎓、三苯基(o-羥基苯基)鏻鎓、三苯基(o-乙醯基苯基)鏻鎓、三苯基(m-苯甲醯基苯基)鏻鎓、三苯基(p-甲基苯基)鏻鎓、三苯基(p-異丙氧基苯基)鏻鎓、三苯基(o-甲氧基羰苯基)鏻鎓、三苯基(1-萘基)鏻鎓、三苯基(9-蒽基)鏻鎓、三苯基(2-噻吩基)鏻鎓、三苯基(2-呋喃基)鏻鎓、三苯基(9-乙基-9H咔唑-3-基)鏻鎓等,但並未受該等所限定。 Onium cation (phosphonium cation) of general formula (6): Examples of phosphonium cations include, for example, trimethylphenylphosphonium, triethylphenylphosphonium, tetraphenylphosphonium, triphenyl( p-fluorophenyl) phosphonium, triphenyl (o-chlorophenyl) phosphonium, triphenyl (m-bromophenyl) phosphonium, triphenyl (p-cyanophenyl) phosphonium, triphenyl Group (m-nitrophenyl) phosphonium, triphenyl (p-phenylsulfonylphenyl) phosphonium, (7-methoxy-2-oxo-2H-benzopiperan-4-yl) )Triphenylphosphonium, triphenyl(o-hydroxyphenyl)phosphonium, triphenyl(o-acetylphenyl)phosphonium, triphenyl(m-benzylphenyl)phosphonium , Triphenyl(p-methylphenyl)phosphonium, triphenyl(p-isopropoxyphenyl)phosphonium, triphenyl(o-methoxycarbonylphenyl)phosphonium, triphenyl (1-naphthyl)phosphonium, triphenyl(9-anthryl)phosphonium, triphenyl(2-thienyl)phosphonium, triphenyl(2-furyl)phosphonium, triphenyl(9 -Ethyl-9Hcarbazol-3-yl)phosphonium, etc., but not limited by these.

通式(7)之鎓陽離子(吡啶陽離子):吡啶陽離子之例,可舉例如:N-苯基吡啶、N-(o-氯苯基)吡啶、N-(m-氯苯基)吡啶、N-(p-氰苯基)吡啶、N-(o-硝苯基)吡啶、N-(p-乙醯基苯基)吡啶、N-(p-異丙基苯基)吡啶、N-(p-十八基氧苯基)吡啶、N-(p-甲氧基羰苯基)吡啶、N-(9-蒽基)吡啶、2-氯-1-苯基吡啶、2-氰-1-苯基吡啶、2-甲基-1-苯基吡啶、2-乙烯-1-苯基吡啶、2-苯基-1-苯基吡啶、1,2-二苯基吡啶、2-甲氧 基-1-苯基吡啶、2-苯氧基-1-苯基吡啶、2-乙醯基-1-(p-甲苯基)吡啶、2-甲氧基羰-1-(p-甲苯基)吡啶、3-氟-1-萘基吡啶、4-甲基-1-(2-呋喃基)吡啶、N-甲基吡啶、N-乙基吡啶等,但並未受該等所限定。 Onium cations (pyridine cations) of the general formula (7): Examples of pyridine cations include: N-phenylpyridine, N-(o-chlorophenyl)pyridine, N-(m-chlorophenyl)pyridine, N-(p-cyanophenyl)pyridine, N-(o-nitrophenyl)pyridine, N-(p-acetylphenyl)pyridine, N-(p-isopropylphenyl)pyridine, N- (p-octadecyloxyphenyl)pyridine, N-(p-methoxycarbonylphenyl)pyridine, N-(9-anthryl)pyridine, 2-chloro-1-phenylpyridine, 2-cyano- 1-phenylpyridine, 2-methyl-1-phenylpyridine, 2-vinyl-1-phenylpyridine, 2-phenyl-1-phenylpyridine, 1,2-diphenylpyridine, 2-methyl Oxy-1-phenylpyridine, 2-phenoxy-1-phenylpyridine, 2-acetyl-1-(p-tolyl)pyridine, 2-methoxycarbonyl-1-(p-toluene) Yl)pyridine, 3-fluoro-1-naphthylpyridine, 4-methyl-1-(2-furyl)pyridine, N-methylpyridine, N-ethylpyridine, etc., but not limited by these .

通式(8)之鎓陽離子(喹啉鎓陽離子):喹啉鎓陽離子之例,可舉例如:N-甲基喹啉鎓、N-乙基喹啉鎓、N-苯基喹啉鎓、N-萘基喹啉鎓、N-(o-氯苯基)喹啉鎓、N-(m-氯苯基)喹啉鎓、N-(p-氰苯基)喹啉鎓、N-(o-硝苯基)喹啉鎓、N-(p-乙醯基苯基)喹啉鎓、N-(p-異丙基苯基)喹啉鎓、N-(p-十八基氧苯基)喹啉鎓、N-(p-甲氧基羰苯基)喹啉鎓、N-(9-蒽基)喹啉鎓、2-氯-1-苯基喹啉鎓、2-氰-1-苯基喹啉鎓、2-甲基-1-苯基喹啉鎓、2-乙烯-1-苯基喹啉鎓、2-苯基-1-苯基喹啉鎓、1,2-二苯基喹啉鎓、2-甲氧基-1-苯基喹啉鎓、2-苯氧基-1-苯基喹啉鎓、2-乙醯基-1-苯基喹啉鎓、2-甲氧基羰-1-苯基喹啉鎓、3-氟-1-苯基喹啉鎓、4-甲基-1-苯基喹啉鎓、2-甲氧基-1-(p-甲苯基)喹啉鎓、2-苯氧基-1-(2-呋喃基)喹啉鎓、2-乙醯基-1-(2-噻吩基)喹啉鎓、2-甲氧基羰-1-甲基喹啉鎓、3-氟-1-乙基喹啉鎓、4-甲基-1-異丙基喹啉鎓等,但並未受該等所限定。 Onium cations (quinolinium cations) of the general formula (8): Examples of quinolinium cations include, for example, N-methylquinolinium, N-ethylquinolinium, N-phenylquinolinium, N-naphthylquinolinium, N-(o-chlorophenyl)quinolinium, N-(m-chlorophenyl)quinolinium, N-(p-cyanophenyl)quinolinium, N-( o-Nitrophenyl)quinolinium, N-(p-acetylphenyl)quinolinium, N-(p-isopropylphenyl)quinolinium, N-(p-octadecyloxybenzene) Yl)quinolinium, N-(p-methoxycarbonylphenyl)quinolinium, N-(9-anthryl)quinolinium, 2-chloro-1-phenylquinolinium, 2-cyano- 1-phenylquinolinium, 2-methyl-1-phenylquinolinium, 2-ethylene-1-phenylquinolinium, 2-phenyl-1-phenylquinolinium, 1,2- Diphenylquinolinium, 2-methoxy-1-phenylquinolinium, 2-phenoxy-1-phenylquinolinium, 2-acetyl-1-phenylquinolinium, 2 -Methoxycarbonyl-1-phenylquinolinium, 3-fluoro-1-phenylquinolinium, 4-methyl-1-phenylquinolinium, 2-methoxy-1-(p- Tolyl) quinolinium, 2-phenoxy-1-(2-furyl) quinolinium, 2-acetyl-1-(2-thienyl) quinolinium, 2-methoxycarbonyl- 1-methylquinolinium, 3-fluoro-1-ethylquinolinium, 4-methyl-1-isopropylquinolinium, etc., but not limited to these.

通式(9)之鎓陽離子(異喹啉鎓陽離子):異喹啉鎓陽離子之例,可舉例如:N-苯基異喹啉鎓、N-甲基異喹啉鎓、N-乙基異喹啉鎓、N-(o-氯苯基)異喹啉鎓、N-(m-氯苯基)異喹啉鎓、N-(p- 氰苯基)異喹啉鎓、N-(o-硝苯基)異喹啉鎓、N-(p-乙醯基苯基)異喹啉鎓、N-(p-異丙基苯基)異喹啉鎓、N-(p-十八基氧苯基)異喹啉鎓、N-(p-甲氧基羰苯基)異喹啉鎓、N-(9-蒽基)異喹啉鎓、1,2-二苯基異喹啉鎓、N-(2-呋喃基)異喹啉鎓、N-(2-噻吩基)異喹啉鎓、N-萘基異喹啉鎓等,但並未受該等所限定。 Onium cations (isoquinolinium cations) of the general formula (9): Examples of isoquinolinium cations include, for example, N-phenylisoquinolinium, N-methylisoquinolinium, and N-ethyl Isoquinolinium, N-(o-chlorophenyl)isoquinolinium, N-(m-chlorophenyl)isoquinolinium, N-(p-cyanophenyl)isoquinolinium, N-( o-Nitrophenyl)isoquinolinium, N-(p-Acetylphenyl)isoquinolinium, N-(p-isopropylphenyl)isoquinolinium, N-(p-octadecyl Oxyphenyl)isoquinolinium, N-(p-methoxycarbonylphenyl)isoquinolinium, N-(9-anthryl)isoquinolinium, 1,2-diphenylisoquinolinium Onium, N-(2-furyl)isoquinolinium, N-(2-thienyl)isoquinolinium, N-naphthylisoquinolinium, etc. are not limited by these.

通式(10)之鎓陽離子(苯并

Figure 108121759-A0101-12-0043-54
唑鎓陽離子、苯并噻唑鎓陽離子):苯并
Figure 108121759-A0101-12-0043-55
唑鎓陽離子之例,可舉例如:N-甲基苯并
Figure 108121759-A0101-12-0043-56
唑鎓、N-乙基苯并
Figure 108121759-A0101-12-0043-57
唑鎓、N-萘基苯并
Figure 108121759-A0101-12-0043-58
唑鎓、N-苯基苯并
Figure 108121759-A0101-12-0043-59
唑鎓、N-(p-氟苯基)苯并
Figure 108121759-A0101-12-0043-60
唑鎓、N-(p-氯苯基)苯并
Figure 108121759-A0101-12-0043-61
唑鎓、N-(p-氰苯基)苯并
Figure 108121759-A0101-12-0043-62
唑鎓、N-(o-甲氧基羰苯基)苯并
Figure 108121759-A0101-12-0043-63
唑鎓、N-(2-呋喃基)苯并
Figure 108121759-A0101-12-0043-64
唑鎓、N-(o-氟苯基)苯并
Figure 108121759-A0101-12-0043-65
唑鎓、N-(p-氰苯基)苯并
Figure 108121759-A0101-12-0043-66
唑鎓、N-(m-硝苯基)苯并
Figure 108121759-A0101-12-0043-67
唑鎓、N-(p-異丙氧基羰苯基)苯并
Figure 108121759-A0101-12-0043-68
唑鎓、N-(2-噻吩基)苯并
Figure 108121759-A0101-12-0043-69
唑鎓、N-(m-羧基苯基)苯并
Figure 108121759-A0101-12-0043-70
唑鎓、2-巰-3-苯基苯并
Figure 108121759-A0101-12-0043-71
唑鎓、2-甲基-3-苯基苯并
Figure 108121759-A0101-12-0043-72
唑鎓、2-甲硫基-3-(4-苯基磺醯基苯基)苯并
Figure 108121759-A0101-12-0043-73
唑鎓、6-羥基-3-(p-甲苯基)苯并
Figure 108121759-A0101-12-0043-74
唑鎓、7-巰-3-苯基苯并
Figure 108121759-A0101-12-0043-75
唑鎓、4,5-二氟-3-乙基苯并
Figure 108121759-A0101-12-0043-76
唑鎓等,但並未受該等所限定。 Onium cations of general formula (10) (benzo
Figure 108121759-A0101-12-0043-54
Azolium cation, benzothiazolium cation): benzo
Figure 108121759-A0101-12-0043-55
Examples of azolium cations include: N-methylbenzo
Figure 108121759-A0101-12-0043-56
Azolium, N-ethylbenzo
Figure 108121759-A0101-12-0043-57
Azolium, N-naphthylbenzo
Figure 108121759-A0101-12-0043-58
Azolium, N-phenylbenzo
Figure 108121759-A0101-12-0043-59
Azolium, N-(p-fluorophenyl)benzo
Figure 108121759-A0101-12-0043-60
Azolium, N-(p-chlorophenyl)benzo
Figure 108121759-A0101-12-0043-61
Azolium, N-(p-cyanophenyl)benzo
Figure 108121759-A0101-12-0043-62
Azolium, N-(o-methoxycarbonylphenyl)benzo
Figure 108121759-A0101-12-0043-63
Azolium, N-(2-furyl)benzo
Figure 108121759-A0101-12-0043-64
Azolium, N-(o-fluorophenyl)benzo
Figure 108121759-A0101-12-0043-65
Azolium, N-(p-cyanophenyl)benzo
Figure 108121759-A0101-12-0043-66
Azolium, N-(m-nitrophenyl)benzo
Figure 108121759-A0101-12-0043-67
Azolium, N-(p-isopropoxycarbonylphenyl)benzo
Figure 108121759-A0101-12-0043-68
Azolium, N-(2-thienyl)benzo
Figure 108121759-A0101-12-0043-69
Azolium, N-(m-carboxyphenyl)benzo
Figure 108121759-A0101-12-0043-70
Azolium, 2-mercapto-3-phenylbenzo
Figure 108121759-A0101-12-0043-71
Azolium, 2-methyl-3-phenylbenzo
Figure 108121759-A0101-12-0043-72
Azolium, 2-methylthio-3-(4-phenylsulfonylphenyl)benzo
Figure 108121759-A0101-12-0043-73
Azolium, 6-hydroxy-3-(p-tolyl)benzo
Figure 108121759-A0101-12-0043-74
Azolium, 7-mercapto-3-phenylbenzo
Figure 108121759-A0101-12-0043-75
Azolium, 4,5-difluoro-3-ethylbenzo
Figure 108121759-A0101-12-0043-76
Azolium, etc., but not limited by these.

苯并噻唑鎓陽離子之例:N-甲基苯并噻唑鎓、N-乙基苯并噻唑鎓、N-苯基苯并噻唑鎓、N-(1-萘基)苯并噻唑鎓、N-(p-氟苯基)苯并噻唑鎓、N-(p-氯苯基)苯并噻唑鎓、N-(p-氰苯基)苯并噻唑鎓、 N-(o-甲氧基羰苯基)苯并噻唑鎓、N-(p-甲苯基)苯并噻唑鎓、N-(o-氟苯基)苯并噻唑鎓、N-(m-硝苯基)苯并噻唑鎓、N-(p-異丙氧基羰苯基)苯并噻唑鎓、N-(2-呋喃基)苯并噻唑鎓、N-(4-甲硫基苯基)苯并噻唑鎓、N-(4-苯基磺醯基苯基)苯并噻唑鎓、N-(2-萘基)苯并噻唑鎓、N-(m-羧基苯基)苯并噻唑鎓、2-巰-3-苯基苯并噻唑鎓、2-甲基-3-苯基苯并噻唑鎓、2-甲硫基-3-苯基苯并噻唑鎓、6-羥基-3-苯基苯并噻唑鎓、7-巰-3-苯基苯并噻唑鎓、4,5-二氟-3-苯基苯并噻唑鎓等,但並未受該等所限定。 Examples of benzothiazolium cations: N-methylbenzothiazolium, N-ethylbenzothiazolium, N-phenylbenzothiazolium, N-(1-naphthyl)benzothiazolium, N- (p-fluorophenyl)benzothiazolium, N-(p-chlorophenyl)benzothiazolium, N-(p-cyanophenyl)benzothiazolium, N-(o-methoxycarbonylbenzene) Group) benzothiazolium, N-(p-tolyl)benzothiazolium, N-(o-fluorophenyl)benzothiazolium, N-(m-nitrophenyl)benzothiazolium, N- (p-isopropoxycarbonylphenyl)benzothiazolium, N-(2-furyl)benzothiazolium, N-(4-methylthiophenyl)benzothiazolium, N-(4- (Phenylsulfonylphenyl)benzothiazolium, N-(2-naphthyl)benzothiazolium, N-(m-carboxyphenyl)benzothiazolium, 2-mercapto-3-phenylbenzo Thiazolium, 2-methyl-3-phenylbenzothiazolium, 2-methylthio-3-phenylbenzothiazolium, 6-hydroxy-3-phenylbenzothiazolium, 7-mercapto-3 -Phenylbenzothiazolium, 4,5-difluoro-3-phenylbenzothiazolium, etc., but not limited by these.

通式(11)之鎓陽離子(呋喃基或噻吩基錪鎓陽離子):二呋喃基錪鎓、二噻吩基錪鎓、雙(4,5-二甲基-2-呋喃基)錪鎓、雙(5-氯-2-噻吩基)錪鎓、雙(5-氰-2-呋喃基)錪鎓、雙(5-硝-2-噻吩基)錪鎓、雙(5-乙醯基-2-呋喃基)錪鎓、雙(5-羧基-2-噻吩基)錪鎓、雙(5-甲氧基羰-2-呋喃基)錪鎓、雙(5-苯基-2-呋喃基)錪鎓、雙(5-(p-甲氧基苯基)-2-噻吩基)錪鎓、雙(5-乙烯-2-呋喃基)錪鎓、雙(5-乙炔基-2-噻吩基)錪鎓、雙(5-環己基-2-呋喃基)錪鎓、雙(5-羥基-2-噻吩基)錪鎓、雙(5-苯氧基-2-呋喃基)錪鎓、雙(5-巰-2-噻吩基)錪鎓、雙(5-丁硫基-2-噻吩基)錪鎓、雙(5-苯硫基-2-噻吩基)錪鎓等,但並未受該等所限定。 Onium cations of the general formula (11) (furyl or thienyl phosphonium cations): difuryl phosphonium, dithienyl phosphonium, bis(4,5-dimethyl-2-furyl) phosphonium, double (5-Chloro-2-thienyl) phosphonium, bis(5-cyano-2-furyl) phosphonium, bis(5-nitro-2-thienyl) phosphonium, bis(5-acetyl-2 -Furanyl) phosphonium, bis(5-carboxy-2-thienyl) phosphonium, bis(5-methoxycarbonyl-2-furyl) phosphonium, bis(5-phenyl-2-furyl) Ibium, bis(5-(p-methoxyphenyl)-2-thienyl) ydinium, bis(5-vinyl-2-furyl) ydinium, bis(5-ethynyl-2-thienyl) ) Ibium, bis(5-cyclohexyl-2-furanyl) phosphonium, bis(5-hydroxy-2-thienyl) phosphonium, bis(5-phenoxy-2-furyl) phosphonium, double (5-Mercapto-2-thienyl) ionium, bis(5-butylthio-2-thienyl) ionium, bis(5-phenylthio-2-thienyl) ionium, etc., but not subject to These are limited.

通式(12)之鎓陽離子(二芳錪鎓陽離子):二苯基錪鎓、雙(p-甲苯基)錪鎓、雙(p-辛基苯基)錪鎓、雙(p-十八基苯基)錪鎓、雙(p-辛基氧苯基)錪鎓、雙(p- 十八基氧苯基)錪鎓、苯基(p-十八基氧苯基)錪鎓、4-異丙基-4’-甲基二苯基錪鎓、(4-異丁基苯基)-p-甲苯基錪鎓、雙(1-萘基)錪鎓、雙(4-苯基磺醯基苯基)錪鎓、苯基(6-苯甲醯基-9-乙基-9H-咔唑-3-基)錪鎓、(7-甲氧基-2-側氧-2H-苯并哌喃-3-基)-4’-異丙基苯基錪鎓等,但並未受該等所限定。 Onium cations of the general formula (12) (diarylinium cations): diphenyl phosphonium, bis(p-tolyl) phosphonium, bis(p-octylphenyl) phosphonium, bis(p-octadecyl) Phenylphenyl) phosphonium, bis(p-octyloxyphenyl) phosphonium, bis(p-octadecyloxyphenyl) phosphonium, phenyl(p-octadecyloxyphenyl) phosphonium, 4 -Isopropyl-4'-methyldiphenylinium, (4-isobutylphenyl)-p-tolyliinium, bis(1-naphthyl)inium, bis(4-phenylsulfonium) Phenylphenyl) phosphonium, phenyl (6-benzyl-9-ethyl-9H-carbazol-3-yl) phosphonium, (7-methoxy-2-oxo-2H-benzene Piperan-3-yl)-4'-isopropylphenyl iodonium, etc., but not limited by these.

接著,說明通式(3)中之相對陰離子X-Next, the relative anion X - in the general formula (3) will be explained.

通式(3)中之相對陰離子X-原則上並未特別限定,但以非親核性陰離子為佳。相對陰離子X-為非親核性陰離子時,因分子內共存之陽離子或併用之各種材料中不易產生親核反應,結果,可提升通式(2)所紀錄之光酸產生劑自身或使用有其之組成物的時間穩定性。此處所指之非親核性陰離子為產生親核反應之能力低的陰離子。如此之陰離子,可舉PF6 -、SbF6 -、AsF6 -、SbCl6 -、BiCl5 -、SnCl6 -、ClO4 -、二硫胺甲酸酯陰離子、SCN-等為例。 The relative anion X - in the general formula (3) is not particularly limited in principle, but a non-nucleophilic anion is preferred. When the relative anion X -is a non-nucleophilic anion, the nucleophilic reaction is not easy to occur in the coexisting cations in the molecule or in various materials used in combination. As a result, the photoacid generator recorded in the general formula (2) can be improved or used. The time stability of the composition. The non-nucleophilic anion referred to here is an anion with a low ability to produce a nucleophilic reaction. So anion can be cited PF 6 -, SbF 6 -, AsF 6 -, SbCl 6 -, BiCl 5 -, SnCl 6 -, ClO 4 -, two thiamin formate anion, SCN - Example.

前述例示之陰離子中,通式(3)中之相對陰離子X-,特別以PF6 -、SbF6 -及AsF6 -為佳,特佳者可舉PF6 -、SbF6 -為例。 Anion of the illustrated embodiment, the counter anion of the general formula (3) in the X -, in particular PF 6 -, SbF 6 - and AsF 6 - is preferred, particularly preferred may cite PF 6 -, SbF 6 - Example.

因此,構成本發明中可使用之光酸產生劑的鎓鹽之具體例為由前述例示之一般式(3)~一般式(12)所表示之鎓陽離子構造的具體例與選自於PF6 -、SbF6 -、AsF6 -、SbCl6 -、BiCl5 -、SnCl6 -、ClO4 -、二硫胺甲酸酯陰離子、SCN-之陰離子所構成的鎓鹽。 Therefore, specific examples of the onium salt constituting the photoacid generator usable in the present invention are the specific examples of the onium cation structure represented by the general formula (3) to the general formula (12) exemplified above and those selected from PF 6 the onium salt anion consisting of - -, SbF 6 -, AsF 6 -, SbCl 6 -, BiCl 5 -, SnCl 6 -, ClO 4 -, two thiamin formate anion, SCN.

具體而言,可舉:「Cyracure UVI-6992」、 「Cyracure UVI-6974」(以上,DOW Chemical日本股份有限公司製)、「ADEKA OPTOMER SP150」、「ADEKA OPTOMER SP152」、「ADEKA OPTOMER SP170」、「ADEKA OPTOMER SP172」(以上,股份有限公司ADEKA製)、「IRGACURE250」(Chiba Specialty Chemicals社製)、「CI-5102」、「CI-2855」(以上,日本曹達社製)、「SAN-AID SI-60L」、「SAN-AID SI-80L」、「SAN-AID SI-100L」、「SAN-AID SI-110L」、「SAN-AID SI-180L」(以上,三新化學社製)、「CPI-100P」、「CPI-100A」(以上,SAN-APRO股份有限公司製)、「WPI-069」、「WPI-113」、「WPI-116」、「WPI-041」、「WPI-044」、「WPI-054」、「WPI-055」、「WPAG-281」、「WPAG-567」、「WPAG-596」(以上,和光純藥社製),作為本發明之光酸產生劑之較佳具體例。 Specifically, "Cyracure UVI-6992", "Cyracure UVI-6974" (above, manufactured by DOW Chemical Japan Co., Ltd.), "ADEKA OPTOMER SP150", "ADEKA OPTOMER SP152", "ADEKA OPTOMER SP170", "ADEKA OPTOMER SP172" (above, manufactured by ADEKA Co., Ltd.), "IRGACURE250" (manufactured by Chiba Specialty Chemicals), "CI-5102", "CI-2855" (above, manufactured by Soda Corporation), "SAN-AID SI-60L", "SAN-AID SI-80L", "SAN-AID SI-100L", "SAN-AID SI-110L", "SAN-AID SI-180L" (above, manufactured by Sanshin Chemical Co., Ltd.), "CPI-100P", "CPI-100A" (above, manufactured by SAN-APRO Co., Ltd.), "WPI-069", "WPI-113", "WPI-116", "WPI-041", "WPI- 044", "WPI-054", "WPI-055", "WPAG-281", "WPAG-567", "WPAG-596" (above, manufactured by Wako Pure Chemical Industries, Ltd.) as the photoacid generator of the present invention The preferred examples.

相對於硬化性成分之全量100重量份,光酸產生劑之含量為10重量份以下,以0.01~10重量份為佳,以0.05~5重量份較佳,以0.1~3重量份特佳。 The content of the photoacid generator is 10 parts by weight or less, preferably 0.01-10 parts by weight, preferably 0.05-5 parts by weight, and particularly preferably 0.1-3 parts by weight with respect to 100 parts by weight of the total amount of curable ingredients.

<包含烷氧基、環氧基任一者之化合物> <Compounds containing either alkoxy group or epoxy group>

前述活性能量線硬化型接著劑組成物中,可併用光酸產生劑與包含烷氧基、環氧基任一者之化合物。 In the active energy ray-curable adhesive composition, a photoacid generator and a compound containing either an alkoxy group or an epoxy group can be used in combination.

(具環氧基之化合物及高分子) (Epoxy-containing compounds and polymers)

於使用分子內具1個以上之環氧基的化合物或分子內具2個以上之環氧基的高分子(環氧樹脂)時,亦可併用分子 內具二個以上具與環氧基之反應性的官能基的化合物。此處,具與環氧基之反應性的官能基,可舉羧基、酚性羥基、巰基、1級或2級之芳香族胺基等為例。考量到3次元硬化性,以於一分子中具有2個以上該等官能基特佳。 When using a compound with one or more epoxy groups in the molecule or a polymer (epoxy resin) with two or more epoxy groups in the molecule, it can also be used in combination with two or more epoxy groups in the molecule. Reactive functional group compound. Here, the functional group having reactivity with the epoxy group may be exemplified by a carboxyl group, a phenolic hydroxyl group, a mercapto group, a primary or secondary aromatic amine group, and the like. Considering the three-dimensional curability, it is particularly good to have two or more of these functional groups in one molecule.

分子內具1個以上之環氧基之高分子,以環氧樹脂為例,有自雙酚A與表氯醇所衍生之雙酚A型環氧樹脂、自雙酚F與表氯醇所衍生之雙酚F型環氧樹脂、雙酚S型環氧樹脂、酚酚醛清漆型環氧樹脂、甲酚酚醛清漆型環氧樹脂、雙酚A酚醛清漆型環氧樹脂、雙酚F酚醛清漆型環氧樹脂、脂環式環氧樹脂、二苯基醚型環氧樹脂、氫醌型環氧樹脂、萘型環氧樹脂、聯苯型環氧樹脂、茀型環氧樹脂、3官能型環氧樹脂或4官能型環氧樹脂等多官能型環氧樹脂、環氧丙基酯型環氧樹脂、環氧丙基胺型環氧樹脂、乙內醯脲型環氧樹脂、異三聚氰酸型環氧樹脂、脂肪族鏈狀環氧樹脂等,該等環氧樹脂可被鹵化,亦可被氫化。市售之環氧樹脂製品,可舉例如:Japan Epoxy Resins股份有限公司製之JER COAT 828、1001、801N、806、807、152、604、630、871、YX8000、YX8034、YX4000、DIC股份有限公司製之Epikuron 830、EXA835LV、HP4032D、HP820、股份有限公司ADEKA製

Figure 108121759-A0101-12-0047-77
EP4100系列、EP4000系列、EPU系列、DAICEL化學股份有限公司製之Celloxide系列(2021、2021P、2083、2085、3000等)、Epolead系列、EHPE系列、新日鐵化學社製之YD系列、YDF系列、YDCN系列、YDB系列、苯氧基樹脂(由 雙酚類與表氯醇所合成之聚羥基聚醚且兩末端具環氧基;YP系列等)、Nagase chemteX社製之Denacol系列、共榮社化學社製之Epolight系列等,但並未受限為該等。亦可併用2種以上之該等環氧樹脂。另,於計算接著劑層之玻璃轉移溫度Tg時,不將具乙氧基之化合物及高分子列入計算。 Polymers with more than one epoxy group in the molecule. Taking epoxy resin as an example, there are bisphenol A type epoxy resin derived from bisphenol A and epichlorohydrin, and bisphenol A type epoxy resin derived from bisphenol F and epichlorohydrin. Derived bisphenol F epoxy resin, bisphenol S epoxy resin, phenol novolac epoxy resin, cresol novolac epoxy resin, bisphenol A novolac epoxy resin, bisphenol F novolac Type epoxy resin, alicyclic epoxy resin, diphenyl ether type epoxy resin, hydroquinone type epoxy resin, naphthalene type epoxy resin, biphenyl type epoxy resin, sulphur type epoxy resin, trifunctional type Multifunctional epoxy resins such as epoxy resin or tetrafunctional epoxy resin, glycidyl ester epoxy resin, glycidyl amine epoxy resin, hydantoin epoxy resin, heterotrimer Cyanate type epoxy resin, aliphatic chain epoxy resin, etc., these epoxy resins can be halogenated or hydrogenated. Commercially available epoxy resin products include, for example: JER COAT 828, 1001, 801N, 806, 807, 152, 604, 630, 871, YX8000, YX8034, YX4000, DIC Co., Ltd. manufactured by Japan Epoxy Resins Co., Ltd. Epikuron 830, EXA835LV, HP4032D, HP820, manufactured by ADEKA Co., Ltd.
Figure 108121759-A0101-12-0047-77
EP4100 series, EP4000 series, EPU series, Celloxide series manufactured by DAICEL Chemical Co., Ltd. (2021, 2021P, 2083, 2085, 3000, etc.), Epolead series, EHPE series, Nippon Steel Chemicals YD series, YDF series, YDCN series, YDB series, phenoxy resin (polyhydroxy polyether synthesized from bisphenols and epichlorohydrin with epoxy groups at both ends; YP series, etc.), Denacol series manufactured by Nagase chemteX, Kyoeisha The Epolight series manufactured by the Chemical Society, etc., but not limited to these. Two or more of these epoxy resins can also be used in combination. In addition, when calculating the glass transition temperature Tg of the adhesive layer, compounds with ethoxy groups and polymers are not included in the calculation.

(具烷氧基之化合物及高分子) (Alkoxy-containing compounds and polymers)

分子內具烷氧基之化合物,只要為於分子內具有1個以上之烷氧基者即可,並未特別限制,可使用眾所皆知者。如此之化合物,可代表性地舉三聚氰胺化合物、胺基樹脂、矽烷偶合劑等為例。另,於計算接著劑層之玻璃轉移溫度Tg時,不將具烷氧基之化合物及高分子列入計算。 The compound having an alkoxy group in the molecule is not particularly limited as long as it has one or more alkoxy groups in the molecule, and well-known ones can be used. Examples of such compounds include melamine compounds, amino resins, and silane coupling agents. In addition, when calculating the glass transition temperature Tg of the adhesive layer, compounds with alkoxy groups and polymers are not included in the calculation.

相對於硬化性成分之全量100重量份,含有烷氧基、環氧基任一者之化合物的摻合量,通常為30重量份以下,組成物中之化合物含量過多時,有接著性下降,對落下試驗之耐衝撃性惡化的情形。組成物中之化合物含量,以20重量份以下較佳。另一方面,由耐水性來看,組成物中化合物以含有2重量份以上為佳,以含有5重量份以上較佳。 The blending amount of the compound containing either an alkoxy group or an epoxy group is usually 30 parts by weight or less relative to 100 parts by weight of the total amount of the curable component. If the content of the compound in the composition is too much, the adhesiveness will decrease. When the impact resistance of the drop test deteriorates. The content of the compound in the composition is preferably 20 parts by weight or less. On the other hand, from the viewpoint of water resistance, the compound in the composition preferably contains 2 parts by weight or more, and more preferably contains 5 parts by weight or more.

<矽烷偶合劑> <Silane Coupling Agent>

本發明之偏光薄膜用硬化型接著劑於使用活性能量線硬化性硬化型時,矽烷偶合劑以使用活性能量線硬化性之化合物為佳,但即使不為活性能量線硬化性,仍可賦與相同之耐水性。 When the curable adhesive for polarizing films of the present invention uses an active energy ray curable type, the silane coupling agent is preferably an active energy ray curable compound, but even if it is not active energy ray curable, it can still be given Same water resistance.

矽烷偶合劑之具體例,活性能量線硬化性之化合物,可舉例如:乙烯基三氯矽烷、乙烯基三甲氧基矽烷、乙烯基三乙氧基矽烷、2-(3,4環氧環己基)乙基三甲氧基矽烷、3-環氧丙氧基丙基三甲氧基矽烷、3-環氧丙氧基丙基甲基二乙氧基矽烷、3-環氧丙氧基丙基三乙氧基矽烷、p-苯乙烯基三甲氧基矽烷、3-甲基丙烯醯氧丙基甲基二甲氧基矽烷、3-甲基丙烯醯氧丙基三甲氧基矽烷、3-甲基丙烯醯氧丙基甲基二乙氧基矽烷、3-甲基丙烯醯氧丙基三乙氧基矽烷、3-丙烯醯氧丙基三甲氧基矽烷等。 Specific examples of the silane coupling agent, active energy ray-curable compounds, for example: vinyl trichlorosilane, vinyl trimethoxysilane, vinyl triethoxy silane, 2-(3,4 epoxycyclohexyl) ) Ethyl trimethoxy silane, 3-glycidoxy propyl trimethoxy silane, 3-glycidoxy propyl methyl diethoxy silane, 3-glycidoxy propyl triethyl Oxysilane, p-styryltrimethoxysilane, 3-methacryloxypropylmethyldimethoxysilane, 3-methacryloxypropyltrimethoxysilane, 3-methylpropene Oxopropylmethyldiethoxysilane, 3-methacryloxypropyltriethoxysilane, 3-propeneoxypropyltrimethoxysilane, etc.

以3-甲基丙烯醯氧丙基三甲氧基矽烷、3-丙烯醯氧丙基三甲氧基矽烷為佳。 Preferably, 3-methacryloxypropyl trimethoxysilane and 3-acryloxypropyl trimethoxysilane are preferred.

非活性能量線硬化性之矽烷偶合劑的具體例,以具胺基之矽烷偶合劑(D1)為佳。具胺基之矽烷偶合劑(D1)的具體例,可舉例如:γ-胺基丙基三甲氧基矽烷、γ-胺基丙基三乙氧基矽烷、γ-胺基丙基三異丙氧基矽烷、γ-胺基丙基甲基二甲氧基矽烷、γ-胺基丙基甲基二乙氧基矽烷、γ-(2-胺基乙基)胺基丙基三甲氧基矽烷、γ-(2-胺基乙基)胺基丙基甲基二甲氧基矽烷、γ-(2-胺基乙基)胺基丙基三乙氧基矽烷、γ-(2-胺基乙基)胺基丙基甲基二乙氧基矽烷、γ-(2-胺基乙基)胺基丙基三異丙氧基矽烷、γ-(2-(2-胺基乙基)胺基乙基)胺基丙基三甲氧基矽烷、γ-(6-胺基己基)胺基丙基三甲氧基矽烷、3-(N-乙基胺基)-2-甲基丙基三甲氧基矽烷、γ-脲基丙基三甲氧基矽烷、γ-脲基丙基三乙氧基矽烷、N-苯基-γ-胺基丙基三甲氧基矽烷、N-苄基-γ- 胺基丙基三甲氧基矽烷、N-乙烯基苄基-γ-胺基丙基三乙氧基矽烷、N-環己基胺基甲基三乙氧基矽烷、N-環己基胺基甲基二乙氧甲基矽烷、N-苯基胺基甲基三甲氧矽烷、(2-胺基乙基)胺基甲基三甲氧矽烷、N,N’-雙[3-(三甲氧基矽基)丙基]乙二胺等含胺基之矽烷類;N-(1,3-二甲基亞丁基)-3-(三乙氧基矽基)-1-丙烷胺等酮亞胺型矽烷類。 A specific example of the non-active energy ray-curable silane coupling agent is preferably the silane coupling agent (D1) having an amine group. Specific examples of the amino group-containing silane coupling agent (D1) include: γ-aminopropyltrimethoxysilane, γ-aminopropyltriethoxysilane, γ-aminopropyltriisopropyl Oxysilane, γ-aminopropylmethyldimethoxysilane, γ-aminopropylmethyl diethoxysilane, γ-(2-aminoethyl)aminopropyltrimethoxysilane , Γ-(2-aminoethyl)aminopropylmethyldimethoxysilane, γ-(2-aminoethyl)aminopropyltriethoxysilane, γ-(2-amino) Ethyl)aminopropylmethyl diethoxysilane, γ-(2-aminoethyl)aminopropyltriisopropoxysilane, γ-(2-(2-aminoethyl)amine Ethyl)aminopropyltrimethoxysilane, γ-(6-aminohexyl)aminopropyltrimethoxysilane, 3-(N-ethylamino)-2-methylpropyltrimethoxysilane Silane, γ-ureidopropyltrimethoxysilane, γ-ureidopropyltriethoxysilane, N-phenyl-γ-aminopropyl trimethoxysilane, N-benzyl-γ-amine Trimethoxysilane, N-vinylbenzyl-γ-aminopropyl triethoxysilane, N-cyclohexylaminomethyl triethoxysilane, N-cyclohexylaminomethyl two Ethoxymethylsilane, N-phenylaminomethyltrimethoxysilane, (2-aminoethyl)aminomethyltrimethoxysilane, N,N'-bis[3-(trimethoxysilyl) Propyl]ethylenediamine and other amino-containing silanes; N-(1,3-dimethylbutylene)-3-(triethoxysilyl)-1-propaneamine and other ketimine silanes .

具胺基之矽烷偶合劑(D1),可僅使用1種,亦可組合複數種使用。該等中,為確保良好之接著性,以γ-胺基丙基三甲氧基矽烷、γ-(2-胺基乙基)胺基丙基三甲氧基矽烷、γ-(2-胺基乙基)胺基丙基甲基二甲氧基矽烷、γ-(2-胺基乙基)胺基丙基三乙氧基矽烷、γ-(2-胺基乙基)胺基丙基甲基二乙氧基矽烷、N-(1,3-二甲基亞丁基)-3-(三乙氧基矽基)-1-丙烷胺為佳。 The silane coupling agent (D1) with amine group can be used only by one type or in combination of multiple types. Among them, in order to ensure good adhesion, γ-aminopropyltrimethoxysilane, γ-(2-aminoethyl)aminopropyltrimethoxysilane, γ-(2-aminoethyl) Yl)aminopropylmethyldimethoxysilane, γ-(2-aminoethyl)aminopropyl triethoxysilane, γ-(2-aminoethyl)aminopropylmethyl Diethoxysilane, N-(1,3-dimethylbutylene)-3-(triethoxysilyl)-1-propaneamine are preferred.

相對於硬化性成分之全量100重量份,矽烷偶合劑之摻合量以0.01~20重量份之範圍為佳,以0.05~15重量份較佳,以0.1~10重量份更佳。這是因為摻合量大於20重量份時,接著劑之保存穩定性將惡化,又,小於0.1重量份時將未能充分發揮耐水接著性效果之故。另,於計算接著劑層之玻璃轉移溫度Tg時,不將矽烷偶合劑列入計算。 The blending amount of the silane coupling agent is preferably in the range of 0.01 to 20 parts by weight, preferably 0.05 to 15 parts by weight, and more preferably 0.1 to 10 parts by weight relative to 100 parts by weight of the total amount of the curable component. This is because when the blending amount is more than 20 parts by weight, the storage stability of the adhesive will deteriorate, and when it is less than 0.1 parts by weight, the effect of water-resistant adhesiveness will not be fully exhibited. In addition, when calculating the glass transition temperature Tg of the adhesive layer, the silane coupling agent is not included in the calculation.

非前述以外之活性能量線硬化性的矽烷偶合劑之具體例,可舉例如:3-脲基丙基三乙氧基矽烷、3-氯丙基三甲氧基矽烷、3-巰基丙基甲基二甲氧基矽烷、3-巰基丙基三甲氧基矽烷、四硫化雙(三乙氧基矽基丙基)、 3-異氰酸酯丙基三乙氧基矽烷、咪唑矽烷等。 Specific examples of active energy ray-curable silane coupling agents other than those mentioned above include, for example, 3-ureidopropyltriethoxysilane, 3-chloropropyltrimethoxysilane, and 3-mercaptopropylmethyl Dimethoxysilane, 3-mercaptopropyltrimethoxysilane, bis(triethoxysilylpropyl) tetrasulfide, 3-isocyanatepropyltriethoxysilane, imidazole silane, etc.

<前述以外之添加劑> <Additives other than the foregoing>

又,於不損及本發明之目的、效果之範圍內,可於本發明使用之活性能量線硬化型接著劑組成物中摻合各種添加劑作為其他任意成分。該添加劑,可舉例如:環氧樹脂、聚醯胺、聚醯胺醯亞胺、聚胺基甲酸酯、聚丁二烯、聚氯丁二烯、聚醚、聚酯、苯乙烯-丁二烯嵌段共聚物、石油樹脂、二甲苯樹脂、酮樹脂、纖維素樹脂、氟系寡聚物、矽酮系寡聚物、多硫系寡聚物等聚合物或寡聚物;硫二苯胺、2,6-二-第三丁基-4-甲基酚等聚合禁止劑;聚合起始助劑;均染劑;濕潤性改良劑;界面活性劑;可塑劑;紫外線吸收劑;無機填充劑;顏料;染料等。 In addition, various additives can be blended as other optional components in the active energy ray curable adhesive composition used in the present invention within a range that does not impair the purpose and effects of the present invention. The additives include, for example: epoxy resin, polyamide, polyamide imide, polyurethane, polybutadiene, polychloroprene, polyether, polyester, styrene-butadiene Diene block copolymers, petroleum resins, xylene resins, ketone resins, cellulose resins, fluorine-based oligomers, silicone-based oligomers, polysulfide-based oligomers and other polymers or oligomers; Aniline, 2,6-di-tert-butyl-4-methylphenol and other polymerization inhibitors; polymerization initiation aids; leveling agents; wettability modifiers; surfactants; plasticizers; ultraviolet absorbers; inorganic Fillers; pigments; dyes, etc.

相對於硬化性成分之全量100重量份,前述添加劑通常為0~10重量份,以0~5重量份為佳,最佳者為0~3重量份。 With respect to 100 parts by weight of the total amount of the curable component, the aforementioned additives are usually 0-10 parts by weight, preferably 0-5 parts by weight, and most preferably 0-3 parts by weight.

<接著劑之黏度> <Viscosity of Adhesive>

本發明中使用之活性能量線硬化型接著劑組成物含有前述硬化性成分,但由塗敷性之觀點來看,該接著劑組成物之黏度於25℃中以100cp以下為佳。另一方面,本發明之偏光薄膜用硬化型接著劑於25℃中大於100cp時,亦可控制塗敷時接著劑之溫度,調整至100cp以下後使用。黏度之較佳範圍為1~80cp,最佳者為10~50cp。黏度可使用東機產業社製之E型黏度計TVE22LT測量。 The active energy ray-curable adhesive composition used in the present invention contains the aforementioned curable component, but from the viewpoint of coating properties, the viscosity of the adhesive composition is preferably 100 cp or less at 25°C. On the other hand, when the curable adhesive for polarizing films of the present invention is greater than 100 cp at 25°C, the temperature of the adhesive during coating can also be controlled to adjust to 100 cp or less before use. The preferred range of viscosity is 1~80cp, and the best one is 10~50cp. The viscosity can be measured with the E-type viscometer TVE22LT manufactured by Toki Sangyo Co., Ltd.

又,由安全性之觀點來看,本發明中使用之 活性能量線硬化型接著劑組成物中,前述硬化性成分以使用低皮膚刺激性之材料為佳。皮膚刺激性可以P.I.I之指標判斷。P.I.I廣泛使用作為顯示皮膚刺激之程度,利用崔氏法(Draize)測量。於0~8之範圍內顯示測量值,數值越小則判斷刺激性越低,因測量值之誤差大,故以作為參考值為佳。P.I.I以4以下為佳,較佳者是3以下,最佳者為2以下。 In addition, from the viewpoint of safety, in the active energy ray curable adhesive composition used in the present invention, the curable component is preferably a material with low skin irritation. Skin irritation can be judged by P.I.I. P.I.I is widely used as an indicator of the degree of skin irritation, and it is measured by the Draize method. The measured value is displayed in the range of 0~8. The smaller the value, the lower the irritation. Because the error of the measured value is large, it is better to use it as a reference value. P.I.I is preferably 4 or less, preferably 3 or less, and most preferably 2 or less.

藉由本發明之製造方法所製造之積層光學薄膜,透過藉使活性能量線硬化型接著劑組成物硬化所形成之接著劑層,至少積層有第1光學薄膜及第2光學薄膜。 In the laminated optical film produced by the production method of the present invention, at least the first optical film and the second optical film are laminated through the adhesive layer formed by curing the active energy ray curable adhesive composition.

<接著劑層> <Adhesive layer>

藉由活性能量線硬化型接著劑組成物所形成之接著劑層厚度,以控制於0.1~3μm為佳。接著劑層之厚度以0.3~2μm較佳,更佳者為0.5~1.5μm。將接著劑層之厚度設為0.1μm以上,可抑制接著劑層之凝集力導致的接著不良產生、或積層時產生外觀不良(氣泡),故為佳。另一方面,接著劑層較3μm厚時,有偏光薄膜無法滿足耐久性的疑慮。 The thickness of the adhesive layer formed by the active energy ray-curable adhesive composition is preferably controlled to be 0.1~3μm. The thickness of the adhesive layer is preferably 0.3 to 2 μm, more preferably 0.5 to 1.5 μm. Setting the thickness of the adhesive layer to 0.1 μm or more can prevent poor adhesion due to the cohesive force of the adhesive layer, or appearance defects (bubbles) during lamination. On the other hand, when the adhesive layer is thicker than 3 μm, there is a concern that the polarizing film cannot satisfy durability.

又,活性能量線硬化型接著劑組成物,以選擇由其所形成之接著劑層的Tg為60℃以上者為佳,以70℃以上較佳,更佳者為75℃以上,又以100℃以上為佳,再以120℃以上為佳。另一方面,接著劑層之Tg過高時,因偏光薄膜之可撓性下降,故接著劑層之Tg以300℃以下為佳,以240℃以下較佳,以180℃以下更佳。Tg(玻璃轉 移溫度)可使用TA Instrument製動態黏彈性測量裝置RSAIII,於以下之測量條件下測量。 In addition, for the active energy ray-curable adhesive composition, the Tg of the adhesive layer formed by it is preferably 60°C or higher, preferably 70°C or higher, more preferably 75°C or higher, and 100°C or higher. Above ℃ is better, and above 120℃ is better. On the other hand, when the Tg of the adhesive layer is too high, the flexibility of the polarizing film decreases. Therefore, the Tg of the adhesive layer is preferably below 300°C, preferably below 240°C, and more preferably below 180°C. Tg (Glass Transition Temperature) can be measured under the following measuring conditions using the dynamic viscoelastic measuring device RSAIII manufactured by TA Instrument.

試樣尺寸:寬度10mm、長度30mm、夾持距離20mm、測量模式:拉伸、頻率:1Hz、升溫速度:5℃/分。 Sample size: width 10mm, length 30mm, clamping distance 20mm, measurement mode: stretching, frequency: 1Hz, heating rate: 5°C/min.

進行動態黏彈性之測量,作為tanδ之峰頂溫度Tg使用。 Perform dynamic viscoelasticity measurement and use it as the peak top temperature Tg of tanδ.

又,活性能量線硬化型接著劑組成物,以設計成由其所形成之接著劑層的儲藏彈性係數於70℃以下之領域為1.0×106Pa以上為佳。更以1.0×107Pa以上較佳。接著劑層之儲藏彈性係數將影響對偏光薄膜進行熱循環(-40℃至80℃等)時之偏光件裂痕,儲藏彈性係數低時,容易產生偏光件裂痕的不良情況。具高儲藏彈性係數之溫度領域,以80℃以下較佳,以90℃以下最佳。儲藏彈性係數可與Tg(玻璃轉移溫度)同時使用TA Instrument製動態黏彈性測量裝置RSAIII,以相同之測量條件測量。進行動態黏彈性之測量,使用儲藏彈性係數(E’)之值。 In addition, the active energy ray-curable adhesive composition is preferably designed so that the storage elasticity coefficient of the adhesive layer formed therefrom is 1.0×10 6 Pa or more in a region where the adhesive layer is formed at 70° C. or lower. It is more preferably 1.0×10 7 Pa or more. The storage elastic coefficient of the adhesive layer will affect the cracks of the polarizer when the polarizing film is thermally cycled (-40°C to 80°C, etc.). When the storage elastic coefficient is low, the polarizer cracks are likely to occur. The temperature range with high storage elasticity coefficient is preferably below 80°C, preferably below 90°C. The storage elasticity coefficient and Tg (glass transition temperature) can be measured using the dynamic viscoelasticity measuring device RSAIII manufactured by TA Instrument at the same time under the same measurement conditions. For the measurement of dynamic viscoelasticity, use the value of the storage elastic coefficient (E').

本發明之積層光學薄膜之製造方法,為透過藉使活性能量線硬化型接著劑組成物硬化所形成之接著劑層至少積層有第1光學薄膜及第2光學薄膜的積層光學薄膜之製造方法;特徵在於,前述活性能量線硬化型接著劑組成物含有至少2種以上不同活性能量線硬化型接著劑組成物,包含第1活性能量線硬化型接著劑組成物及第2活性能量線硬化型接著劑組成物;本發明之製造方法包含以下 步驟:塗敷步驟,於前述第1光學薄膜之貼合面塗敷前述第1活性能量線硬化型接著劑組成物,又於前述第2光學薄膜之貼合面塗敷前述第2活性能量線硬化型接著劑組成物;貼合步驟,貼合前述第1光學薄膜及前述第2光學薄膜;及接著步驟,透過前述接著劑層使前述第1光學薄膜及前述第2光學薄膜接著,前述接著劑層係藉自前述第1光學薄膜面側或前述第2光學薄膜面側照射活性能量線,使前述活性能量線硬化型接著劑組成物硬化所形成。 The manufacturing method of the laminated optical film of the present invention is a method of manufacturing a laminated optical film in which at least a first optical film and a second optical film are laminated on an adhesive layer formed by curing an active energy ray-curable adhesive composition; It is characterized in that the active energy ray curable adhesive composition contains at least two different active energy ray curable adhesive compositions, including a first active energy ray curable adhesive composition and a second active energy ray curable adhesive composition The manufacturing method of the present invention includes the following steps: a coating step of coating the first active energy ray-curable adhesive composition on the bonding surface of the first optical film, and applying the second optical film The bonding surface is coated with the second active energy ray curable adhesive composition; the bonding step is to bond the first optical film and the second optical film; and the next step is to make the first optical film through the adhesive layer Film and the second optical film Next, the adhesive layer is formed by irradiating active energy rays from the first optical film surface side or the second optical film surface side to cure the active energy ray-curable adhesive composition .

另一本發明之積層光學薄膜之製造方法,為透過藉使活性能量線硬化型接著劑組成物硬化所形成之接著劑層至少積層有第1光學薄膜及第2光學薄膜的積層光學薄膜之製造方法;特徵在於,前述活性能量線硬化型接著劑組成物含有至少2種以上不同活性能量線硬化型接著劑組成物,包含第1活性能量線硬化型接著劑組成物及第2活性能量線硬化型接著劑組成物;前述製造方法包含以下步驟:塗敷步驟,於前述第1光學薄膜之貼合面塗敷前述第1活性能量線硬化型接著劑組成物,並於已塗敷前述第1活性能量線硬化型接著劑組成物之塗敷面上,進一步面塗塗敷前述第2活性能量線硬化型接著劑組成物;貼合步驟,自經塗敷於第1光學薄膜上之第2活性能量線硬化型接著劑組成物之塗敷面側貼合前述第2光學薄膜;及接著步驟,透過前述接著劑層使前述第1光學薄膜及前述第2光學薄膜接著,前述接著劑層係藉自前述第1光學薄膜面側或前述第2光學薄膜面側照射活性能量線,使前述活性能量 線硬化型接著劑組成物硬化所形成。 Another method for manufacturing a laminated optical film of the present invention is to manufacture a laminated optical film in which at least a first optical film and a second optical film are laminated through an adhesive layer formed by curing an active energy ray-curable adhesive composition Method; characterized in that the active energy ray hardening adhesive composition contains at least two different active energy ray hardening adhesive compositions, including a first active energy ray hardening adhesive composition and a second active energy ray hardening -Type adhesive composition; the manufacturing method includes the following steps: a coating step of applying the first active energy ray-curable adhesive composition on the bonding surface of the first optical film, and then coating the first The coating surface of the active energy ray-curable adhesive composition is further topcoated with the second active energy ray-curable adhesive composition; the laminating step starts from the second coating on the first optical film The coating surface side of the active energy ray-curable adhesive composition is bonded to the second optical film; and the next step is to bond the first optical film and the second optical film through the adhesive layer, and the adhesive layer is It is formed by irradiating active energy rays from the surface side of the first optical film or the surface side of the second optical film to cure the active energy ray-curable adhesive composition.

又,本發明之積層光學薄膜之製造方法中,於該積層光學薄膜為偏光薄膜時,偏光件、透明保護薄膜於塗敷前述活性能量線硬化型接著劑組成物前,亦可進行表面改質處理。具體之處理可舉電暈處理、電漿處理、利用皂化處理之處理等為例。 Furthermore, in the manufacturing method of the laminated optical film of the present invention, when the laminated optical film is a polarizing film, the polarizing member and the transparent protective film may be surface modified before applying the active energy ray-curable adhesive composition deal with. Specific treatments can include corona treatment, plasma treatment, treatment using saponification treatment, etc. as examples.

活性能量線硬化型接著劑組成物之塗敷方式,可視組成物之黏度或目的之厚度適當地選擇。塗敷方式之例,可舉例如:反向塗布機、凹版塗布機(直接、反向或平版)、桿反向塗布機、輥塗布機、模具塗布機、桿塗布機、棒塗布機等。其他,塗敷可適當地使用浸漬方式等方式。 The coating method of the active energy ray-curable adhesive composition can be appropriately selected depending on the viscosity of the composition or the intended thickness. Examples of coating methods include reverse coaters, gravure coaters (direct, reverse, or offset), rod reverse coaters, roll coaters, die coaters, rod coaters, and bar coaters. In addition, a dipping method or the like can be suitably used for coating.

透過如前述塗敷之活性能量線硬化型接著劑組成物,貼合2種不同光學薄膜,例如,偏光件與透明保護薄膜。偏光件與透明保護薄膜之貼合,可藉由輥壓合等進行。 Through the active energy ray curable adhesive composition applied as described above, two different optical films, such as a polarizer and a transparent protective film, are laminated. The bonding of the polarizer and the transparent protective film can be carried out by roll pressing or the like.

<接著劑之硬化> <Hardening of Adhesive>

本發明中使用之活性能量線硬化型接著劑組成物,可於電子束硬化型、紫外線硬化型、可見光線硬化型之態樣下使用。由生產性之觀點來看,以可見光線硬化型接著劑組成物作為活性能量線硬化型接著劑組成物為佳。 The active energy ray-curable adhesive composition used in the present invention can be used in electron beam curing type, ultraviolet curing type, and visible light curing type. From the viewpoint of productivity, a visible light-curable adhesive composition is preferably used as an active energy ray-curable adhesive composition.

活性能量線硬化型接著劑組成物中,例如,於貼合偏光件與透明保護薄膜後,照射活性能量線(電子束、紫外線、可見光線等),硬化活性能量線硬化型接著劑 組成物後形成接著劑層。活性能量線(電子束、紫外線、可見光線等)之照射方向可自任意適當之方向照射。以自透明保護薄膜側照射為佳。自偏光件側照射時,有偏光件因活性能量線(電子束、紫外線、可見光線等)劣化的疑慮。 In the active energy ray-curable adhesive composition, for example, after bonding a polarizer and a transparent protective film, irradiating active energy rays (electron beam, ultraviolet, visible light, etc.) to harden the active energy ray-curing adhesive composition An adhesive layer is formed. The irradiation direction of active energy rays (electron beam, ultraviolet rays, visible rays, etc.) can be irradiated from any appropriate direction. It is better to irradiate from the transparent protective film side. When irradiated from the side of the polarizer, the polarizer may be degraded by active energy rays (electron beam, ultraviolet rays, visible rays, etc.).

電子束硬化型中,電子束之照射條件只要為可使前述活性能量線硬化型接著劑組成物硬化之條件的話,可使用任意適當之條件。例如,電子束照射時,加速電壓以5kV~300kV為佳,更佳者為10kV~250kV。加速電壓小於5kV時,電子束未能到達接著劑,有硬化不足的疑慮,加速電壓大於300kV時,透過試料之滲透力過強,有對透明保護薄膜或偏光件造成損害的疑慮。照射線量為5~100kGy,更以10~75kGy為佳。照射線量小於5kGy時,接著劑將硬化不足,大於100kGy時,將對透明保護薄膜或偏光件造成損害,使機械強度下降或產生黃變,未能得到預定之光學特性。 In the electron beam curing type, any appropriate conditions can be used as long as the electron beam irradiation conditions are such that the active energy ray curing adhesive composition can be cured. For example, during electron beam irradiation, the acceleration voltage is preferably 5kV~300kV, and more preferably 10kV~250kV. When the acceleration voltage is less than 5kV, the electron beam cannot reach the adhesive, and there is a concern about insufficient curing. When the acceleration voltage is greater than 300kV, the penetration force through the sample is too strong, which may cause damage to the transparent protective film or polarizer. The radiation dose is 5~100kGy, more preferably 10~75kGy. When the irradiation dose is less than 5kGy, the adhesive will not harden enough. When it is more than 100kGy, it will damage the transparent protective film or polarizer, reduce the mechanical strength or produce yellowing, and fail to obtain the predetermined optical properties.

電子束照射通常於惰性氣體中進行照射,但亦可視需要於大氣中或導入有少量氧之條件下進行。雖視透明保護薄膜材料而定,但藉由適當地導入氧,反倒於電子束最先碰到之透明保護薄膜面產生氧化損害,可防止電子束對透明保護薄膜之損害,可有效率地僅對接著劑照射電子束。 Electron beam irradiation is usually carried out in an inert gas, but it can also be carried out in the atmosphere or under conditions where a small amount of oxygen is introduced as needed. Although it depends on the material of the transparent protective film, by properly introducing oxygen, oxidation damage occurs on the surface of the transparent protective film that the electron beam first touches. This can prevent the electron beam from damaging the transparent protective film, which can effectively only The adhesive is irradiated with electron beams.

本發明之積層光學薄膜之製造方法中,特別以活性能量線為包含波長範圍380nm~450nm之可見光線者,特別以使用波長範圍380nm~450nm之可見光線照射 量最多的活性能量線為佳。紫外線硬化型、可見光線硬化型中,使用賦與有紫外線吸收能之透明保護薄膜(紫外線不透射型透明保護薄膜)時,因吸收約較380nm短波長之光,較380nm短波長之光未能到達活性能量線硬化型接著劑,無助於該聚合反應。此外,藉由透明保護薄膜所吸收之較380nm短波長的光轉換為熱,透明保護薄膜本身發熱,成為偏光薄膜捲曲、紋路等不良之原因。因此,本發明中使用紫外線硬化型、可見光線硬化型時,以使用不發較380nm短波長之光的裝置作為活性能量線發生裝置為佳,更具體而言,波長範圍380~440nm之積算照度與波長範圍250~370nm之積算照度比以100:0~100:50為佳,以100:0~100:40較佳。本發明之活性能量線,以內含鎵之金屬鹵素燈、發波長範圍380~440nm光之LED光源為佳。抑或,可使用低壓水銀燈、中壓水銀燈、高壓水銀燈、超高壓水銀燈、白熾燈、氙燈、鹵素燈、碳弧燈、金屬鹵素燈、螢光燈、鎢燈、鎵燈、包含準分子雷射或太陽光等紫外線與可見光線之光源,亦可使用帶通濾光片遮斷較380nm短波長之紫外線使用。為提高偏光件與透明保護薄膜間之接著劑層的接著性能,並防止偏光薄膜之捲曲,以使用內含鎵之金屬鹵素燈且透過可遮斷較380nm短波長之光的帶通濾光片所得之活性能量線、或使用LED光源所得之波長405nm的活性能量線為佳。 In the manufacturing method of the laminated optical film of the present invention, the active energy ray is particularly suitable for the visible light in the wavelength range of 380 nm to 450 nm, and it is particularly preferable to use the active energy ray that has the largest amount of visible light in the wavelength range of 380 nm to 450 nm. In the ultraviolet curing type and visible light curing type, when using a transparent protective film with ultraviolet absorbing energy (ultraviolet non-transmissive transparent protective film), it absorbs light with a shorter wavelength than 380nm and cannot It reaches the active energy ray-curable adhesive and does not contribute to the polymerization reaction. In addition, as the light with a shorter wavelength than 380nm absorbed by the transparent protective film is converted into heat, the transparent protective film itself generates heat, which causes defects such as curling and lines of the polarizing film. Therefore, when ultraviolet curing type and visible light curing type are used in the present invention, it is better to use a device that does not emit light with a shorter wavelength than 380nm as the active energy ray generating device. More specifically, the integrated illuminance in the wavelength range of 380~440nm The integrated illuminance ratio with the wavelength range of 250~370nm is preferably 100:0~100:50, preferably 100:0~100:40. The active energy line of the present invention is preferably a metal halide lamp containing gallium and an LED light source emitting light in the wavelength range of 380 to 440 nm. Or, you can use low-pressure mercury lamps, medium-pressure mercury lamps, high-pressure mercury lamps, ultra-high-pressure mercury lamps, incandescent lamps, xenon lamps, halogen lamps, carbon arc lamps, metal halide lamps, fluorescent lamps, tungsten lamps, gallium lamps, excimer lasers or Sunlight and other ultraviolet and visible light sources can also be used with bandpass filters to block ultraviolet rays with shorter wavelengths than 380nm. In order to improve the bonding performance of the adhesive layer between the polarizer and the transparent protective film, and prevent the polarizing film from curling, use a metal halide lamp containing gallium and pass through a bandpass filter that can block light with a shorter wavelength than 380nm The obtained active energy ray or the active energy ray with a wavelength of 405 nm obtained by using an LED light source is preferable.

紫外線硬化型或可見光線硬化型中,亦以照射紫外線或可見光線後加溫活性能量線硬化型接著劑(照 射後加溫)為佳,此時,以加溫至40℃以上為佳,以加溫至50℃以上較佳。 In the ultraviolet curing type or visible light curing type, it is also better to heat the active energy ray curing adhesive after irradiating ultraviolet or visible light (heating after irradiation). In this case, it is better to heat to 40℃ or higher. It is better to heat to above 50°C.

本發明中使用之活性能量線硬化型接著劑特別適合使用於形成接著偏光件與波長365nm之光線穿透率小於5%之透明保護薄膜的接著劑層。此處,本發明之活性能量線硬化型接著劑藉由含有上述通式(1)之光聚合起始劑,而隔著具UV吸收能之透明保護薄膜照射紫外線,可硬化形成接著劑層。於是,於偏光件之兩面積層有具UV吸收能之透明保護薄膜的偏光薄膜中,亦可使接著劑層硬化。但,想當然爾,於積層有未具UV吸收能之透明保護薄膜的偏光薄膜中,亦可使接著劑層硬化。再者,具UV吸收能之透明保護薄膜意指對380nm之光的穿透率小於10%之透明保護薄膜。 The active energy ray-curable adhesive used in the present invention is particularly suitable for forming an adhesive layer that adheres to a polarizer and a transparent protective film with a light transmittance of less than 5% at a wavelength of 365 nm. Here, the active energy ray curable adhesive of the present invention contains the photopolymerization initiator of the above general formula (1) and irradiates ultraviolet rays through a transparent protective film with UV absorbing energy to harden the adhesive layer. Therefore, in a polarizing film with a transparent protective film with UV absorbing energy on the two areas of the polarizer, the adhesive layer can also be hardened. But, of course, in a polarizing film laminated with a transparent protective film without UV absorption, the adhesive layer can also be hardened. Furthermore, a transparent protective film with UV absorption energy means a transparent protective film with a transmittance of less than 10% to 380nm light.

賦與透明保護薄膜UV吸收能之方法,可舉使透明保護薄膜中含有紫外線吸收劑之方法、或於透明保護薄膜表面積層含有紫外線吸收劑之表面處理層的方法為例。 The method of imparting UV absorbing energy to the transparent protective film includes, for example, a method of containing an ultraviolet absorber in the transparent protective film, or a method of containing a surface treatment layer of an ultraviolet absorber on the surface of the transparent protective film.

紫外線吸收劑之具體例,可舉例如:以往眾所皆知的氧基二苯基酮系化合物、苯并三唑系化合物、柳酸酯系化合物、二苯基酮系化合物、氰基丙烯酸酯系化合物、鎳錯鹽系化合物、三

Figure 108121759-A0101-12-0058-78
系化合物等。 Specific examples of ultraviolet absorbers include: conventionally known oxybenzophenone compounds, benzotriazole compounds, salicylate compounds, benzophenone compounds, and cyanoacrylates. Series compounds, nickel complex salt series compounds, three
Figure 108121759-A0101-12-0058-78
Department compounds and so on.

貼合2種不同光學薄膜、例如偏光件與透明保護薄膜後,照射活性能量線(電子束、紫外線、可見光線等),硬化活性能量線硬化型接著劑後形成接著劑層。貼合 偏光件與透明保護薄膜時偏光件之含水率通常為1%以上,以3%以上為佳,較佳者是5%以上。又,偏光件含水率過高時,因貼合後偏光件中之水分朝移動接著劑層移動,接著劑組成物中之logPOW為2~7之B成分產生層分離,造成外觀不良,故不佳。偏光件含水率以18%以下為佳,較佳者是15%以下,最佳者為12%以下。偏光件含水率藉自所得之偏光件切出180mm×500mm之試樣,測量其初期重量(W(g))。將該試樣置於120℃之乾燥機內6小時後,測量乾燥後重量(D(g))。由該等測量值利用下述式求出含水率。 After bonding two different optical films, such as a polarizer and a transparent protective film, irradiate active energy rays (electron beam, ultraviolet, visible light, etc.) to harden the active energy ray hardening adhesive to form an adhesive layer. When bonding the polarizer and the transparent protective film, the moisture content of the polarizer is usually 1% or more, preferably 3% or more, and more preferably 5% or more. In addition, when the moisture content of the polarizer is too high, since the moisture in the polarizer moves toward the mobile adhesive layer after lamination, the B component with a logPOW of 2 to 7 in the adhesive composition will cause layer separation, resulting in poor appearance. good. The moisture content of the polarizer is preferably 18% or less, preferably 15% or less, and most preferably 12% or less. The moisture content of the polarizer was used to cut a sample of 180mm×500mm from the obtained polarizer, and the initial weight (W(g)) was measured. After placing the sample in a dryer at 120°C for 6 hours, the dried weight (D(g)) was measured. From these measured values, the moisture content was calculated using the following formula.

含水率(%)={(W-D)/W}×100 Water content (%)=((W-D)/W)×100

活性能量線(電子束、紫外線、可見光線等)之照射方向可自任意適當之方向照射。以自透明保護薄膜側照射為佳。自偏光件側照射時,有偏光件因活性能量線(電子束、紫外線、可見光線等)劣化的疑慮。 The irradiation direction of active energy rays (electron beam, ultraviolet rays, visible rays, etc.) can be irradiated from any appropriate direction. It is better to irradiate from the transparent protective film side. When irradiated from the side of the polarizer, the polarizer may be degraded by active energy rays (electron beam, ultraviolet rays, visible rays, etc.).

於連續生產線上製造本發明之積層光學薄膜時,雖視接著劑之硬化時間而定,但生產線速度以1~500m/min為佳,較佳者是5~300m/min,更佳者為10~100m/min。生產線速度過慢時,生產性差、或對透明保護薄膜之損害過大而無法製作可通過耐久性試驗等的偏光薄膜。生產線速度過快時,接著劑之硬化變得不充分,有未能得到目的之接著性的情況。 When manufacturing the laminated optical film of the present invention on a continuous production line, although it depends on the curing time of the adhesive, the production line speed is preferably 1~500m/min, preferably 5~300m/min, more preferably 10 ~100m/min. When the production line speed is too slow, the productivity is poor, or the damage to the transparent protective film is too large, and it is impossible to produce a polarizing film that can pass durability tests. When the production line speed is too fast, the curing of the adhesive becomes insufficient, and the desired adhesiveness may not be obtained.

再者,本發明之積層光學薄膜之製造方法中,該積層光學薄膜為偏光薄膜時,偏光件與透明保護薄 膜透過藉由前述活性能量線硬化型接著劑之硬化物層所形成之接著劑層貼合,但透明保護薄膜與接著劑層之間可設置易接著層。易接著層可藉由具有例如,聚酯骨架、聚醚骨架、聚碳酸酯骨架、聚胺基甲酸酯骨架、矽酮系、聚醯胺骨架、聚醯亞胺骨架、聚乙烯醇骨架等之各種樹脂形成。該等聚合物樹脂可單獨使用1種、或組合2種以上使用。又,易接著層之形成亦可添加其他添加劑。具體而言,可更加使用黏著賦與劑、紫外線吸收劑、抗氧化劑、耐熱穩定劑等穩定劑等。 Furthermore, in the manufacturing method of the laminated optical film of the present invention, when the laminated optical film is a polarizing film, the polarizing member and the transparent protective film pass through the adhesive layer formed by the hardened layer of the active energy ray-curable adhesive Laminated, but an easy-to-bond layer can be provided between the transparent protective film and the adhesive layer. The easy-adhesive layer may have, for example, a polyester skeleton, a polyether skeleton, a polycarbonate skeleton, a polyurethane skeleton, a silicone system, a polyamide skeleton, a polyimide skeleton, a polyvinyl alcohol skeleton, etc. The formation of various resins. These polymer resins can be used individually by 1 type or in combination of 2 or more types. In addition, other additives may be added to the formation of the easily bonding layer. Specifically, stabilizers such as adhesive excipients, ultraviolet absorbers, antioxidants, and heat-resistant stabilizers can be used more.

通常,於透明保護薄膜預先設置易接著層,再藉由接著劑層貼合該透明保護薄膜之易接著層側與偏光件。易接著層之形成可藉由眾所皆知的技術於透明保護薄膜上塗敷、乾燥易接著層之形成材地進行。通常,於考量到乾燥後之厚度、塗敷之圓滑性等後將易接著層之形成材作成稀釋至適當濃度的溶液。易接著層之乾燥後的厚度,以0.01~5μm為佳,較佳者是0.02~2μm,更佳者為0.05~1μm。再者,雖可設置複數層易接著層,但仍以易接著層之總厚度於前述範圍內為佳。 Usually, an easy-adhesive layer is pre-arranged on the transparent protective film, and then the easy-adhesive layer side of the transparent protective film and the polarizer are bonded by the adhesive layer. The easy-adhesive layer can be formed by coating the transparent protective film and drying the easy-adhesive layer forming material by a well-known technique. Generally, the easy-adhesive layer forming material is made into a solution diluted to an appropriate concentration after considering the thickness after drying, the smoothness of the coating, etc. The thickness of the easy bonding layer after drying is preferably 0.01 to 5 μm, preferably 0.02 to 2 μm, and more preferably 0.05 to 1 μm. Furthermore, although a plurality of easy bonding layers can be provided, it is still preferable that the total thickness of the easy bonding layers is within the aforementioned range.

<偏光件> <Polarizer>

本發明之製造方法特別有用於作為偏光薄膜之製造方法。並未特別限制偏光件於製造偏光薄膜時使用之偏光件,可使用各種偏光件。偏光件可舉例如:使碘或二色性染料等二色性材料吸附於聚乙烯醇系薄膜、部分縮甲醛化聚乙烯醇系薄膜、乙烯.乙酸乙烯酯共聚物系部分皂化薄膜 等親水性高分子薄膜後,單軸延伸而成者,即聚乙烯醇之脫水處理物或聚氯乙烯之脫鹽酸處理物等多烯系定向薄膜等。該等中亦以由聚乙烯醇系薄膜與碘等二色性物質所構成之偏光件為佳。該等偏光件之厚度雖無特別限制,但一般為80μm左右以下。 The manufacturing method of the present invention is particularly useful as a manufacturing method of a polarizing film. The polarizer used in the manufacture of the polarizing film is not particularly limited, and various polarizers can be used. Examples of polarizers include: absorbing dichroic materials such as iodine or dichroic dyes on polyvinyl alcohol-based films, partially formalized polyvinyl alcohol-based films, and ethylene. Partially saponified films of vinyl acetate copolymers and other hydrophilic polymer films are uniaxially stretched to form polyene-based oriented films such as dehydrated polyvinyl alcohol or dehydrated polyvinyl chloride. Among them, a polarizer composed of a polyvinyl alcohol-based film and dichroic substances such as iodine is also preferred. Although the thickness of these polarizers is not particularly limited, it is generally about 80 μm or less.

將聚乙烯醇系薄膜以碘染色並經單延伸之偏光件,可藉由例如,將聚乙烯醇浸漬碘之水溶液中染色,並延伸至原本長度的3~7倍地製作。視需要,亦可浸漬於硼酸或碘化鉀等水溶液中。亦可視需要,於染色前將聚乙烯醇系薄膜浸漬於水中水洗。藉由水洗聚乙烯醇系薄膜,除了可洗淨聚乙烯醇系薄膜表面之髒污與防結塊劑之外,亦可使聚乙烯醇系薄膜膨脹,有防止染色不均等不均一的效果。延伸可於以碘染色後進行,亦可一面染色一面延伸、或於延伸後以碘染色。亦可於硼酸或碘化鉀等水溶液中或水浴中延伸。 A polarizer that has a polyvinyl alcohol-based film dyed with iodine and is uniaxially stretched can be produced by, for example, dipping polyvinyl alcohol in an aqueous solution of iodine and dyeing it and stretch it to 3-7 times the original length. If necessary, it may be immersed in an aqueous solution such as boric acid or potassium iodide. If necessary, the polyvinyl alcohol-based film may be immersed in water for washing before dyeing. By washing the polyvinyl alcohol-based film with water, in addition to cleaning the dirt and anti-caking agent on the surface of the polyvinyl alcohol-based film, the polyvinyl alcohol-based film can also be swelled, which has the effect of preventing uneven dyeing. The extension can be performed after dyeing with iodine, or it can be dyed with one side and extended, or dyed with iodine after extension. It can also be extended in aqueous solutions such as boric acid or potassium iodide or in a water bath.

又,本發明中使用之活性能量線硬化型接著劑組成物,於使用厚度10μm以下之薄型偏光件作為偏光件時,可顯著地顯現其效果(滿足高溫高濕下嚴苛環境中之光學耐久性)。前述厚度10μm以下之偏光件,相較於厚度大於10μm之偏光件,相對地受水分之影響大,於高溫高濕下之環境中光學耐久性不充分,容易產生穿透率上升或偏光度下降。換言之,以本發明之塊體吸水率為10重量%以下之接著劑層積層有前述10μm以下之偏光件時,嚴苛之高溫高濕下環境中偏光件之水的移動受到抑制,藉此可顯著地 抑制偏光薄膜之穿透率上升、偏光度下降等光學耐久性的惡化。由薄型化之觀點來看,偏光件之厚度以1~7μm為佳。如此之薄型偏光件的厚度不均少,目視辨認性優異,且尺寸變化少,甚至由追求薄型化之點來看作為偏光薄膜的厚度亦為佳。 In addition, the active energy ray-curable adhesive composition used in the present invention, when a thin polarizer with a thickness of 10 μm or less is used as a polarizer, can remarkably exhibit its effect (satisfying the optical durability in harsh environments under high temperature and high humidity). Sex). The aforementioned polarizers with a thickness of less than 10μm are relatively more affected by moisture than those with a thickness of greater than 10μm. The optical durability is insufficient in high temperature and high humidity environments, and the transmittance is likely to increase or the degree of polarization decreases. . In other words, when the adhesive layer of the present invention with a block water absorption rate of 10% by weight or less is laminated with a polarizer of 10 μm or less, the water movement of the polarizer in a severe high temperature and high humidity environment is suppressed, thereby enabling Significantly suppress the deterioration of optical durability such as the increase in transmittance of the polarizing film and the decrease in polarization degree. From the viewpoint of thinning, the thickness of the polarizer is preferably 1~7μm. Such a thin polarizer has less uneven thickness, excellent visibility, and less dimensional changes, even from the point of pursuing thinning, the thickness of the polarizing film is also good.

具代表性之薄型偏光件,可舉例如:日本專利特開昭51-069644號公報、日本專利特開2000-338329號公報、WO2010/100917號手冊、PCT/JP2010/001460之說明書、日本專利特願2010-269002號說明書或日本專利特願2010-263692號說明書中記載之薄型偏光膜。該等薄型偏光膜可藉由包含:於積層體之狀態下延伸聚乙烯醇系樹脂(以下,亦稱作PVA系樹脂)層與延伸用樹脂基材的步驟、及染色之步驟的製法得到。只要為該製法,即使PVA系樹脂層薄,仍可藉由延伸用樹脂基材之支撐,無因延伸產生的斷裂等不良情況地延伸。 Representative thin polarizers include, for example, Japanese Patent Laid-Open No. 51-069644, Japanese Patent Laid-Open No. 2000-338329, Manual WO2010/100917, Specification of PCT/JP2010/001460, Japanese Patent The thin polarizing film described in the specification No. 2010-269002 or Japanese Patent Application No. 2010-263692. These thin polarizing films can be obtained by a manufacturing method including a step of stretching a polyvinyl alcohol-based resin (hereinafter also referred to as PVA-based resin) layer and a resin substrate for stretching in the state of a laminate, and a step of dyeing. As long as this method is used, even if the PVA-based resin layer is thin, it can be supported by the resin base material for stretching, and it can be stretched without problems such as breakage due to stretching.

前述薄型偏光膜,於包含積層體之狀態下延伸之步驟與染色步驟的製法中,由可高倍率地延伸以提升偏光性能之點來看,以如WO2010/100917號手冊、PCT/JP2010/001460說明書、或日本專利特願2010-269002號說明書或日本專利特願2010-263692號說明書中記載之包含於硼酸水溶液中延伸之步驟的製法為佳,特別以藉由日本專利特願2010-269002號說明書或日本專利特願2010-263692號說明書中記載之包含於硼酸水溶液中延伸前進行補助之空中延伸之步驟的製法所得為 佳。 The aforementioned thin polarizing film includes the stretching step and the dyeing step in the state of the laminate. From the point of view that it can be stretched at a high magnification to improve the polarization performance, such as WO2010/100917 manual, PCT/JP2010/001460 It is preferred that the preparation method includes the step of extending in the boric acid aqueous solution described in the specification or Japanese Patent Application No. 2010-269002 or Japanese Patent Application No. 2010-263692, especially by Japanese Patent Application No. 2010-269002 It is preferable to obtain the production method including the step of supplementary aerial stretching before stretching in the boric acid aqueous solution described in the specification or Japanese Patent Application No. 2010-263692.

前述PCT/JP2010/001460說明書中記載之薄型高機能偏光膜,為於樹脂基材一體地製膜之由已使二色性物質定向之PVA系樹脂所構成的厚度7μm以下的薄型高機能偏光膜,具有單體穿透率為42.0%以上及偏光度為99.95%以上之光學特性。 The thin high-performance polarizing film described in the aforementioned PCT/JP2010/001460 specification is a thin high-performance polarizing film with a thickness of 7μm or less composed of PVA-based resin with a dichroic substance orientated and formed integrally on a resin substrate. , It has the optical characteristics of monomer transmittance above 42.0% and polarization degree above 99.95%.

前述薄型高機能偏光膜可藉由以下製造,於具有至少20μm厚度之樹脂基材塗布PVA系樹脂並予以乾燥而生成PVA系樹脂層,將生成之PVA系樹脂層浸漬於二色性物質的染色液中,使二色性物質吸附於PVA系樹脂層,再將吸附有二色性物質之PVA系樹脂層於硼酸水溶液中,與樹脂基材一起延伸至總延伸倍率為原本長度的5倍以上。 The aforementioned thin high-performance polarizing film can be manufactured by coating PVA-based resin on a resin substrate with a thickness of at least 20μm and drying to form a PVA-based resin layer, and then impregnating the resulting PVA-based resin layer in a dichroic substance. In the liquid, the dichroic substance is adsorbed on the PVA-based resin layer, and then the PVA-based resin layer with the dichroic substance adsorbed in the boric acid aqueous solution is stretched together with the resin base material until the total stretching ratio is more than 5 times the original length .

又,有一種製造含有已使二色性物質定向之薄型高機能偏光膜的積層體薄膜之方法,其包含以下步驟:生成積層體薄膜之步驟,該積層體薄膜含有具有至少20μm厚度之樹脂基材及PVA系樹脂層,該PVA系樹脂層係藉於樹脂基材之一面塗布含PVA系樹脂之水溶液並予以乾燥而形成者;吸附步驟,藉將含有樹脂基材與形成於樹脂基材一面之PVA系樹脂層的前述積層體薄膜,浸漬於含二色性物質之染色液中,使積層體薄膜所含之PVA系樹脂層吸附二色性物質;延伸步驟,將含有已吸附二色性物質之PVA系樹脂層的前述積層體薄膜,於硼酸水溶液中延伸至總延伸倍率為原本長度的5倍以上;製造已製膜成為 薄型高機能偏光膜之積層體薄膜的步驟,藉將吸附有二色性物質之PVA系樹脂層與樹脂基材一起延伸,於樹脂基材一面製膜形成了由已使二色性物質定向之PVA系樹脂層所構成的薄型高機能偏光膜,其厚度為7μm以下,並具有單體穿透率為42.0%以上且偏光度為99.95%以上之光學特性;藉由上述製造方法可製造前述薄型高機能偏光膜。 In addition, there is a method of manufacturing a laminate film containing a thin high-performance polarizing film with dichroic substances oriented, which comprises the following steps: a step of generating a laminate film containing a resin matrix having a thickness of at least 20 μm The PVA-based resin layer is formed by coating and drying an aqueous solution containing PVA-based resin on one side of the resin substrate; the adsorption step is by forming the resin-containing substrate and forming on one side of the resin substrate The aforementioned laminate film of the PVA-based resin layer is immersed in a dye solution containing a dichroic substance to make the PVA-based resin layer contained in the laminate film adsorb the dichroic substance; the stretching step will contain the absorbed dichroic substance The aforementioned laminate film of the PVA-based resin layer of the substance is stretched in a boric acid aqueous solution to a total stretching ratio of more than 5 times the original length; the step of manufacturing the laminate film that has been formed into a thin high-performance polarizing film will absorb The PVA-based resin layer of the dichroic substance extends together with the resin substrate, and a thin high-performance polarizing film composed of the PVA-based resin layer with the dichroic substance oriented is formed on one side of the resin substrate. The thickness is 7μm or less, and has the optical characteristics of monomer transmittance of 42.0% or more and polarization degree of 99.95% or more; the aforementioned thin high-performance polarizing film can be produced by the above-mentioned manufacturing method.

前述日本專利特願2010-269002號說明書或日本專利特願2010-263692號說明書之薄型偏光膜,為由已使二色性物質定向之PVA系樹脂所構成的連續網狀(continuous web)之偏光膜,係將含有於非晶性酯系熱可塑性樹脂基材上製膜形成之PVA系樹脂層的積層體,藉由由空中補助延伸與硼酸水中延伸所構成的2段延伸步驟進行延伸,作成10μm以下之厚度而成。該薄型偏光膜宜作成具有以下光學特性:以單體穿透率為T、以偏光度為P時,滿足P>-(100.929T-42.4-1)×100(但,T<42.3)、及P≧99.9(但,T≧42.3)之條件。 The thin polarizing film of the aforementioned Japanese Patent Application No. 2010-269002 or Japanese Patent Application No. 2010-263692 is a continuous web polarized light composed of PVA-based resins with dichroic substances oriented The film is a laminate containing a PVA-based resin layer formed by forming a film on an amorphous ester-based thermoplastic resin substrate, and is stretched by a two-stage stretching step consisting of air-assisted stretching and boric acid water stretching to make 10μm The following thickness is made. The thin polarizing film is preferably made to have the following optical characteristics: when the monomer transmittance is T and the polarization degree is P, it satisfies P>-(100.929T-42.4-1)×100 (but, T<42.3), and P≧99.9 (but T≧42.3).

具體而言,前述薄型偏光膜可藉由包含以下步驟之薄型偏光膜之製造方法製造:藉由對製膜於連續網狀之非晶性酯系熱可塑性樹脂基材的PVA系樹脂層進行空中高溫延伸,生成由經定向之PVA系樹脂層所構成的延伸中間生成物之步驟;藉使二色性物質吸附於延伸中間生成物,生成由已使二色性物質(以碘或碘與有機染料之混合物為佳)定向之PVA系樹脂層所構成的著色中間生成物之步驟;藉由對著色中間生成物進行硼酸水中延伸,生成由 已使二色性物質定向之PVA系樹脂層所構成的厚度10μm以下之偏光膜的步驟。 Specifically, the aforementioned thin polarizing film can be manufactured by a thin polarizing film manufacturing method including the following steps: by forming a film on a continuous network of amorphous ester-based thermoplastic resin layer of a PVA-based resin layer. Stretching at high temperature, the step of generating an extended intermediate product consisting of an oriented PVA-based resin layer; if the dichroic substance is adsorbed on the extended intermediate product, a dichroic substance (with iodine or iodine and organic A mixture of dyes is preferred) The step of a colored intermediate product formed by an oriented PVA-based resin layer; by extending the colored intermediate product in water with boric acid, a PVA-based resin layer with oriented dichroic substances is formed The step of polarizing film with a thickness of 10μm or less.

該製造方法中,利用空中高溫延伸與硼酸水中延伸而製膜於非晶性酯系熱可塑性樹脂基材之PVA系樹脂層的總延伸倍率,以5倍以上為佳。可將用以硼酸水中延伸之硼酸水溶液的液溫設為60℃以上。於硼酸水溶液中延伸著色中間生成物前,以對著色中間生成物施行不溶化處理為佳,此時,以藉將前述著色中間生成物浸漬於液溫不超過40℃之硼酸水溶液地進行為佳。前述非晶性酯系熱可塑性樹脂基材可使用:使間苯二甲酸共聚合之共聚合聚對苯二甲酸乙二酯、使環己烷二甲醇共聚合之共聚合聚對苯二甲酸乙二酯或包含其他共聚合聚對苯二甲酸乙二酯之非晶性聚對苯二甲酸乙二酯,以由透明樹脂所構成者為佳,其厚度可為製膜之PVA系樹脂層厚度的7倍以上。又,空中高溫延伸之延伸倍率以3.5倍以下為佳,空中高溫延伸之延伸溫度以PVA系樹脂之玻璃轉移溫度以上,具體而言,以95℃~150℃之範圍內為佳。以自由端單軸延伸進行空中高溫延伸時,製膜於非晶性酯系熱可塑性樹脂基材之PVA系樹脂層的總延伸倍率,以5倍以上7.5倍以下為佳。又,以固定端單軸延伸進行空中高溫延伸時,製膜於非晶性酯系熱可塑性樹脂基材之PVA系樹脂層的總延伸倍率,以5倍以上8.5倍以下為佳。 In this manufacturing method, the total stretching ratio of the PVA-based resin layer formed on the amorphous ester-based thermoplastic resin substrate by using high-temperature stretching in the air and stretching in the boric acid water is preferably 5 times or more. The liquid temperature of the boric acid aqueous solution used for extension in the boric acid water can be set to 60°C or higher. Before stretching the colored intermediate product in the boric acid aqueous solution, it is preferable to perform an insolubilization treatment on the colored intermediate product. In this case, it is preferable to carry out by immersing the colored intermediate product in a boric acid aqueous solution whose liquid temperature does not exceed 40°C. The aforementioned amorphous ester-based thermoplastic resin substrate can be used: copolymerized polyethylene terephthalate copolymerized with isophthalic acid, copolymerized polyethylene terephthalate copolymerized with cyclohexane dimethanol Diester or amorphous polyethylene terephthalate containing other copolymerized polyethylene terephthalate, preferably made of transparent resin, and its thickness can be the thickness of the PVA-based resin layer of the film More than 7 times. In addition, the stretching ratio for high-temperature stretching in the air is preferably 3.5 times or less, and the stretching temperature for high-temperature stretching in the air is above the glass transition temperature of the PVA-based resin, specifically, preferably within the range of 95°C to 150°C. When the free end uniaxial stretching is used for high-temperature stretching in the air, the total stretching ratio of the PVA-based resin layer formed on the amorphous ester-based thermoplastic resin substrate is preferably 5 times or more and 7.5 times or less. In addition, when the fixed-end uniaxial stretching is used for high-temperature stretching in the air, the total stretching ratio of the PVA-based resin layer formed on the amorphous ester-based thermoplastic resin substrate is preferably 5 times or more and 8.5 times or less.

更具體而言,可藉由以下方法製造薄型偏光膜。 More specifically, a thin polarizing film can be manufactured by the following method.

製作共聚合有6mol%間苯二甲酸的間苯二甲酸共聚合聚對苯二甲酸乙二酯(非晶性PET)之連續網狀的基材。非晶性PET之玻璃轉移溫度為75℃。如以下地製作由連續網狀之非晶性PET基材與聚乙烯醇(PVA)層所構成的積層體。又,PVA之玻璃轉移溫度為80℃。 A continuous net-like substrate of isophthalic acid copolymerized polyethylene terephthalate (amorphous PET) copolymerized with 6 mol% isophthalic acid was produced. The glass transition temperature of amorphous PET is 75°C. A laminate composed of a continuous net-like amorphous PET substrate and a polyvinyl alcohol (PVA) layer was produced as follows. In addition, the glass transition temperature of PVA is 80°C.

準備200μm厚之非晶性PET基材及4~5%濃度之PVA水溶液,該PVA水溶液係使聚合度1000以上、皂化度99%以上之PVA粉末溶於水中而成者。接著,於200μm厚之非晶性PET基材塗布PVA水溶液,再以50~60℃之溫度乾燥,得到於非晶性PET基材上製膜有7μm厚之PVA層的積層體。 Prepare 200μm thick amorphous PET substrate and 4~5% concentration of PVA aqueous solution. The PVA aqueous solution is made by dissolving PVA powder with a degree of polymerization of 1000 or more and a saponification degree of 99% or more in water. Next, a PVA aqueous solution was coated on a 200μm thick amorphous PET substrate and then dried at a temperature of 50-60°C to obtain a laminate with a 7μm thick PVA layer formed on the amorphous PET substrate.

藉由包含空中補助延伸及硼酸水中延伸之2段延伸步驟的以下步驟,將含有7μm厚之PVA層的積層體製造成3μm厚的薄型高機能偏光膜。藉由第1段之空中補助延伸步驟,將含有7μm厚之PVA層的積層體與非晶性PET基材一起延伸,生成含有5μm厚之PVA層的延伸積層體。具體而言,該延伸積層體為將含有7μm厚之PVA層的積層體置於配備於設定成130℃之延伸溫度環境之烘箱的延伸裝置,再於自由端單軸延伸至延伸倍率為1.8倍者。藉由該延伸處理,延伸積層體中所含之PVA層將變化成PVA分子業經定向之5μm厚的PVA層。 By the following steps including the two-stage stretching step of air-assisted stretching and boric acid water stretching, the laminated system containing the 7μm thick PVA layer is formed into a 3μm thick thin high-performance polarizing film. Through the air-assisted stretching step in the first paragraph, the laminate containing the 7μm thick PVA layer and the amorphous PET substrate are stretched together to produce the stretched laminate containing the 5μm thick PVA layer. Specifically, the stretched laminate is a stretcher in which a laminate containing a 7μm thick PVA layer is placed in an oven set at a stretch temperature of 130°C, and then stretched uniaxially at the free end to a stretch ratio of 1.8 times By. Through this stretching process, the PVA layer contained in the stretched laminate will be changed into a 5 μm thick PVA layer in which PVA molecules have been oriented.

接著,藉由染色步驟使碘吸附於PVA分子業經定向之5μm厚的PVA層,生成著色積層體。具體而言,該著色積層體藉將延伸積層體浸漬於液溫30℃之含碘及 碘化鉀的染色液任意之時間,使構成最終生成之高機能偏光膜的PVA層之單體穿透率為40~44%,使碘吸附於延伸積層體中所含之PVA層。本步驟中,染色液以水作為溶劑,將碘濃度設為0.12~0.30重量%範圍內、碘化鉀濃度設為0.7~2.1重量%範圍內。碘與碘化鉀之濃度比為1比7。又,為將碘溶解於水中,需要碘化鉀。更詳細而言,藉將延伸積層體浸漬於碘濃度0.30重量%、碘化鉀濃度2.1重量%之染色液中60秒,生成於PVA分子業經定向之5μm厚的PVA層吸附有碘之著色積層體。 Then, iodine is adsorbed on the 5 μm thick PVA layer in which the PVA molecules have been oriented by a dyeing step to form a colored laminate. Specifically, this colored laminate is immersed in a dyeing solution containing iodine and potassium iodide at a liquid temperature of 30°C for an arbitrary period of time, so that the monomer transmittance of the PVA layer that constitutes the final high-performance polarizing film is 40~44%, so that iodine is adsorbed on the PVA layer contained in the stretch laminate. In this step, the dyeing solution uses water as a solvent, and the iodine concentration is set to be in the range of 0.12 to 0.30 wt%, and the potassium iodide concentration is set to be in the range of 0.7 to 2.1 wt%. The concentration ratio of iodine to potassium iodide is 1:7. In addition, potassium iodide is required to dissolve iodine in water. In more detail, by immersing the stretched laminate in a dyeing solution with an iodine concentration of 0.30% by weight and a potassium iodide concentration of 2.1% by weight for 60 seconds, a colored laminate with iodine adsorbed on a 5 μm thick PVA layer in which PVA molecules are oriented is generated.

此外,藉由第2段之硼酸水中延伸步驟,一起更加延伸著色積層體與非晶性PET基材,生成含有3μm厚之構成高機能偏光膜之PVA層的光學薄膜積層體。具體而言,該光學薄膜積層體為將著色積層體置於配備於含硼酸與碘化鉀且液溫範圍設定成60~85℃之硼酸水溶液之處理裝置的延伸裝置,再於自由端單軸延伸至延伸倍率為3.3倍者。更詳細而言,硼酸水溶液之液溫為65℃。又,相對於水100重量份,將硼酸含量設為4重量份,相對於水100重量份,將碘化鉀含量設為5重量份。本步驟中,首先將經調整碘吸附量之著色積層體浸漬於硼酸水溶液中5~10秒。之後,直接使該著色積層體經過配備於處理裝置中之延伸裝置、也就是圓周速率相異之複數組輥子間,於自由端單軸延伸30~90秒,至延伸倍率為3.3倍。藉由該延伸處理,將著色積層體中所含之PVA層變成為經吸附之碘以聚碘離子錯合物於單向高度定向之3μm厚的PVA層。該PVA 層將構成光學薄膜積層體之高機能偏光膜。 In addition, through the second stage of the boric acid water stretching step, the colored laminate and the amorphous PET substrate are stretched together to produce an optical film laminate containing a 3μm thick PVA layer constituting a high-performance polarizing film. Specifically, the optical film laminate is an extension device that places the colored laminate in an extension device equipped with a boric acid aqueous solution containing boric acid and potassium iodide and a liquid temperature range of 60~85°C, and then uniaxially extends to the free end The extension ratio is 3.3 times. More specifically, the liquid temperature of the boric acid aqueous solution is 65°C. In addition, the content of boric acid was set to 4 parts by weight relative to 100 parts by weight of water, and the content of potassium iodide was set to 5 parts by weight relative to 100 parts by weight of water. In this step, firstly, the colored layered body with the adjusted iodine adsorption amount is immersed in the boric acid aqueous solution for 5-10 seconds. After that, the colored layered body is directly passed through the stretching device equipped in the processing device, that is, between the plural sets of rollers with different circumferential speeds, and uniaxially stretched at the free end for 30 to 90 seconds, until the stretch magnification is 3.3 times. By this stretching treatment, the PVA layer contained in the colored laminate is turned into a 3 μm thick PVA layer in which adsorbed iodine and polyiodide ion complexes are highly oriented in one direction. The PVA layer will constitute the high-performance polarizing film of the optical film laminate.

雖非光學薄膜積層體之製造所必需之步驟,但以藉由洗淨步驟,自硼酸水溶液取出光學薄膜積層體,以碘化鉀水溶液洗淨經製膜於非晶性PET基材的3μm厚之PVA層表面所附著的硼酸為佳。之後,藉由以60℃之溫風進行之乾燥步驟乾燥經洗淨的光學薄膜積層體。另,洗淨步驟為用以去除硼酸析出等外觀不良之步驟。 Although it is not a necessary step for the manufacture of the optical film laminate, the optical film laminate is taken out from the boric acid aqueous solution by the washing step, and the 3μm thick PVA film formed on the amorphous PET substrate is washed with the potassium iodide aqueous solution The boric acid attached to the surface of the layer is preferred. After that, the cleaned optical film laminate was dried by a drying step performed with warm air at 60°C. In addition, the washing step is a step for removing appearance defects such as boric acid precipitation.

同樣雖非光學薄膜積層體之製造所必需之步驟,但亦可藉由貼合及/或轉印步驟,一面將接著劑塗布於非晶性PET基材上所製膜之3μm厚的PVA層表面,一面貼合80μm厚之三乙酸纖維素薄膜後,剝離非晶性PET基材,將3μm厚之PVA層轉印至80μm厚的三乙酸纖維素薄膜。 Although it is not a necessary step for the manufacture of optical film laminates, it is also possible to apply the adhesive to the 3μm thick PVA layer formed on the amorphous PET substrate through the laminating and/or transfer step. After laminating the 80μm-thick cellulose triacetate film on one side, the amorphous PET substrate is peeled off, and the 3μm-thick PVA layer is transferred to the 80μm-thick cellulose triacetate film.

[其他步驟] [Other steps]

前述薄型偏光膜之製造方法,除了前述步驟之外,亦可包含其他步驟。其他步驟可舉不溶化步驟、交聯步驟、乾燥(含水率之調節)步驟等為例。其他步驟可於任意適當之時機下進行。 In addition to the aforementioned steps, the aforementioned manufacturing method of the thin polarizing film may also include other steps. Other steps can include insolubilization step, cross-linking step, drying (adjustment of moisture content) step, etc. as examples. Other steps can be performed at any appropriate timing.

具代表性之前述不溶化步驟,可藉由使PVA系樹脂層浸漬於硼酸水溶液地進行。藉由施行不溶化處理,可賦與PVA系樹脂層耐水性。相對於水100重量份,該硼酸水溶液之濃度,以1重量份~4重量份為佳。不溶化浴(硼酸水溶液)之液溫,以20℃~50℃為佳。以於製作積層體後、染色步驟或水中延伸步驟前進行不溶化步驟為佳。 The typical insolubilization step described above can be performed by immersing the PVA-based resin layer in a boric acid aqueous solution. By performing insolubilization treatment, water resistance can be imparted to the PVA-based resin layer. Relative to 100 parts by weight of water, the concentration of the boric acid aqueous solution is preferably 1 part by weight to 4 parts by weight. The liquid temperature of the insolubilization bath (boric acid aqueous solution) is preferably 20℃~50℃. It is preferable to perform an insolubilization step after the laminate is made, before the dyeing step or the water extension step.

具代表性之前述交聯步驟,可藉由使PVA系樹脂層浸漬於硼酸水溶液地進行。藉由施行交聯處理,可賦與PVA系樹脂層耐水性。相對於水100重量份,該硼酸水溶液之濃度,以1重量份~4重量份為佳。又,於前述染色步驟後進行交聯步驟時,更以摻合碘化物為佳。藉由摻合碘化物,可抑制經吸附於PVA系樹脂層之碘的溶出。相對於水100重量份,碘化物之摻合量以1重量份~5重量份為佳。碘化物之具體例如上述。交聯浴(硼酸水溶液)之液溫以20℃~50℃為佳。以於前述第2硼酸水中延伸步驟前進行交聯步驟為佳。較佳之實施形態為依序進行染色步驟、交聯步驟及第2硼酸水中延伸步驟。 The representative cross-linking step described above can be performed by immersing the PVA-based resin layer in an aqueous boric acid solution. The cross-linking treatment can impart water resistance to the PVA-based resin layer. Relative to 100 parts by weight of water, the concentration of the boric acid aqueous solution is preferably 1 part by weight to 4 parts by weight. In addition, when the cross-linking step is performed after the aforementioned dyeing step, it is more preferable to blend an iodide. By blending iodide, the elution of iodine adsorbed on the PVA-based resin layer can be suppressed. Relative to 100 parts by weight of water, the blending amount of iodide is preferably 1 part by weight to 5 parts by weight. Specific examples of the iodide are as described above. The temperature of the cross-linking bath (aqueous solution of boric acid) is preferably 20℃~50℃. It is better to perform the cross-linking step before the second boric acid water extension step. A preferred embodiment is to sequentially perform the dyeing step, the cross-linking step and the second boric acid water extension step.

<透明保護薄膜> <Transparent protective film>

形成前述偏光件之一面或兩面所設之透明保護薄膜的材料,以透明性、機械強度、熱穩定性、阻水性、等向性等優異者為佳。可舉例如:聚對苯二甲酸乙二酯或聚萘二甲酸乙二酯等聚酯系聚合物、二乙醯基纖維素或三乙酸纖維素等纖維素系聚合物、聚甲基甲基丙烯酸酯等丙烯酸系聚合物、聚苯乙烯或丙烯腈.苯乙烯共聚物(AS樹脂)等苯乙烯系聚合物、聚碳酸酯系聚合物等。又,聚乙烯、聚丙烯、具環系或降

Figure 108121759-A0101-12-0069-79
烯構造之聚烯烴、如乙烯.丙烯共聚物之聚烯烴系聚合物、氯化乙烯基系聚合物、尼龍或芳香族聚醯胺等醯胺系聚合物、醯亞胺系聚合物、碸系聚合物、聚醚碸系聚合物、聚醚醚酮系聚合物、聚苯硫系聚合物、乙烯醇系聚合物、氯化亞乙烯基系聚合物、乙烯基丁醛系聚 合物、芳酯系聚合物、聚氧基亞甲基系聚合物、環氧系聚合物、或前述聚合物之摻合物等,亦可舉例作為形成前述透明保護薄膜之聚合物之例。透明保護薄膜中可任意含有1種以上適當之添加劑。添加劑可舉例如:紫外線吸收劑、抗氧化劑、滑劑、可塑劑、脫模劑、著色防止劑、難燃劑、核劑、帶電防止劑、顏料、著色劑等。透明保護薄膜中前述熱可塑性樹脂之含量,以50~100重量%為佳,較佳者是50~99重量%、更佳者為60~98重量%,特佳者是70~97重量%。透明保護薄膜中前述熱可塑性樹脂之含量為50重量%以下,有未能充分地顯現熱可塑性樹脂原本具有之高透明性等的疑慮。 The material for forming the transparent protective film provided on one or both sides of the aforementioned polarizer is preferably one that is excellent in transparency, mechanical strength, thermal stability, water resistance, isotropy, etc. Examples include polyester polymers such as polyethylene terephthalate or polyethylene naphthalate, cellulose polymers such as diacetyl cellulose or cellulose triacetate, polymethyl methyl Acrylic polymers such as acrylate, polystyrene or acrylonitrile. Styrenic polymers such as styrene copolymer (AS resin), polycarbonate polymers, etc. Also, polyethylene, polypropylene, ring system or lower
Figure 108121759-A0101-12-0069-79
Polyolefin of olefin structure, such as ethylene. Polyolefin-based polymers of propylene copolymers, chlorinated vinyl-based polymers, amide-based polymers such as nylon or aromatic polyamides, imine-based polymers, chrysene-based polymers, and polyether chrysene-based polymers , Polyetheretherketone series polymer, polyphenylene sulfide series polymer, vinyl alcohol series polymer, chlorinated vinylidene series polymer, vinyl butyral series polymer, aryl ester series polymer, polyoxymethylene Base polymers, epoxy-based polymers, or blends of the aforementioned polymers, etc., can also be exemplified as examples of polymers forming the aforementioned transparent protective film. The transparent protective film can optionally contain one or more appropriate additives. Examples of additives include ultraviolet absorbers, antioxidants, slip agents, plasticizers, mold release agents, coloring inhibitors, flame retardants, nucleating agents, antistatic agents, pigments, colorants, and the like. The content of the aforementioned thermoplastic resin in the transparent protective film is preferably 50 to 100% by weight, preferably 50 to 99% by weight, more preferably 60 to 98% by weight, and particularly preferably 70 to 97% by weight. The content of the aforementioned thermoplastic resin in the transparent protective film is 50% by weight or less, and there are doubts that the high transparency inherent in the thermoplastic resin cannot be sufficiently expressed.

又,透明保護薄膜為日本專利特開2001-343529號公報(WO01/37007)中記載之聚合物薄膜,可舉例如含有:(A)於側鏈具有取代及/或非取代醯亞胺基之熱可塑性樹脂,與(B)於側鏈具有取代及/或非取代苯基及腈基之熱可塑性樹脂的樹脂組成物。具體例可舉含有由異丁烯與N-甲基順丁烯二醯亞胺所構成之交互共聚物,與丙烯腈.苯乙烯共聚物的樹脂組成物之薄膜為例。薄膜可使用由樹脂組成物之混合擠壓品等所構成的薄膜。因該等薄膜之相位差小、光彈性係數小,故可去除偏光薄膜之歪變造成的不均等不良情形,且因透濕度小,故加濕耐久性優異。 In addition, the transparent protective film is a polymer film described in Japanese Patent Laid-Open No. 2001-343529 (WO01/37007), and may include, for example: (A) those having substituted and/or unsubstituted imino groups in the side chain A thermoplastic resin and (B) a resin composition of a thermoplastic resin having substituted and/or unsubstituted phenyl groups and nitrile groups in the side chain. Specific examples include an interactive copolymer composed of isobutylene and N-methyl maleimide, and acrylonitrile. Take a styrene copolymer resin composition film as an example. As the film, a film composed of a mixed extrusion product of a resin composition or the like can be used. Because the retardation of these films is small and the photoelasticity coefficient is small, it can remove the unevenness caused by the distortion of the polarizing film, and because the moisture permeability is small, the humidification durability is excellent.

前述偏光薄膜中,前述透明保護薄膜之透濕度以150g/m2/24h以下為佳。依據此構造,空氣中之水分 將不易進入偏光薄膜中,可抑制偏光薄膜本身之含水率變化。結果,可抑制因保存環境造成之偏光薄膜的捲曲或尺寸變化。 In the aforementioned polarizing film, the moisture permeability of the aforementioned transparent protective film is preferably 150 g/m 2 /24h or less. According to this structure, the moisture in the air will not easily enter the polarizing film, which can suppress the change in the moisture content of the polarizing film itself. As a result, the curling or dimensional change of the polarizing film caused by the storage environment can be suppressed.

形成前述偏光件之一面或兩面所設之透明保護薄膜的材料,以透明性、機械強度、熱安定性、阻水性、等向性等優異者為佳,特別以透濕度為150g/m2/24h以下者較佳,以140g/m2/24h以下者特佳,以120g/m2/24h以下更佳。透濕度可藉由實施例中記載之方法求得。 The material forming the transparent protective film on one or both sides of the aforementioned polarizer is preferably one with excellent transparency, mechanical strength, thermal stability, water resistance, isotropy, etc., especially with a moisture permeability of 150g/m 2 / It is preferably less than 24h, particularly preferably less than 140g/m 2 /24h, and more preferably less than 120g/m 2 /24h. The moisture permeability can be obtained by the method described in the examples.

滿足前述低透濕度之透明保護薄膜的形成材料,可使用例如,聚對苯二甲酸乙二酯或聚萘二甲酸乙二酯等聚酯樹脂;聚碳酸酯樹脂;芳酯系樹脂;尼龍或芳香族聚醯胺等醯胺系樹脂;如聚乙烯、聚丙烯、乙烯.丙烯共聚物之聚烯烴系聚合物、具環系或降

Figure 108121759-A0101-12-0071-80
烯構造之環狀烯烴系樹脂、(甲基)丙烯酸系樹脂、或該等之混合體。前述樹脂中,以聚碳酸酯系樹脂、環狀聚烯烴系樹脂、(甲基)丙烯酸系樹脂為佳,特別以環狀聚烯烴系樹脂、(甲基)丙烯酸系樹脂為佳。 The material for forming a transparent protective film that satisfies the aforementioned low moisture permeability can be, for example, polyester resin such as polyethylene terephthalate or polyethylene naphthalate; polycarbonate resin; arylate resin; nylon or Aromatic polyamides and other amide resins; such as polyethylene, polypropylene, ethylene. Polyolefin polymer of propylene copolymer, with ring system or lower
Figure 108121759-A0101-12-0071-80
Cyclic olefin resins with olefin structure, (meth)acrylic resins, or a mixture of these. Among the aforementioned resins, polycarbonate resins, cyclic polyolefin resins, and (meth)acrylic resins are preferred, and cyclic polyolefin resins and (meth)acrylic resins are particularly preferred.

透明保護薄膜之厚度可適當地決定,一般而言,由強度或處理性等作業性、薄層性等來看,為1~100μm左右。特以1~80μm為佳,以3~60μm較佳。 The thickness of the transparent protective film can be appropriately determined. Generally speaking, it is about 1 to 100 μm in terms of workability such as strength, handling properties, and thin layer properties. Especially preferably 1~80μm, preferably 3~60μm.

再者,於偏光件之兩面設置透明保護薄膜時,可於其表背面使用由相同聚合物材料所構成之透明保護薄膜,亦可使用由不同聚合物材料等所構成之透明保護薄膜。由透濕度之觀點來看,透明保護薄膜之組合,以聚 對苯二甲酸乙二酯薄膜與環狀聚烯烴系樹脂薄膜、(甲基)丙烯酸系樹脂薄膜與環狀聚烯烴系樹脂薄膜、(甲基)丙烯酸系樹脂薄膜與(甲基)丙烯酸系樹脂薄膜之組合為佳。藉於偏光件之兩面設置透濕度小的透明保護薄膜,水分將不易進入偏光薄膜中,特別可得到耐水性優異之偏光薄膜。 Furthermore, when transparent protective films are provided on both sides of the polarizer, transparent protective films composed of the same polymer material can be used on the front and back sides, or transparent protective films composed of different polymer materials can also be used. From the viewpoint of moisture permeability, the combination of transparent protective film includes polyethylene terephthalate film and cyclic polyolefin resin film, (meth)acrylic resin film and cyclic polyolefin resin film, A combination of (meth)acrylic resin film and (meth)acrylic resin film is preferred. By arranging a transparent protective film with low moisture permeability on both sides of the polarizer, moisture will not easily enter the polarizing film, especially a polarizing film with excellent water resistance can be obtained.

於未接著前述透明保護薄膜之偏光件的面,可設置硬塗層、反射防止層、防黏層、擴散層或防眩光層等機能層。再者,前述硬塗層、反射防止層、防黏層、擴散層或防眩光層等機能層,除了可設置成透明保護薄膜本身之外,亦可另外用非透明保護薄膜之其他物體作設置。 Functional layers such as hard coat, anti-reflection layer, anti-adhesion layer, diffusion layer, or anti-glare layer can be provided on the surface of the polarizing member to which the aforementioned transparent protective film is not attached. Furthermore, the aforementioned functional layers such as hard coat, anti-reflection layer, anti-adhesive layer, diffusion layer, or anti-glare layer can be provided as a transparent protective film itself, or other objects other than a non-transparent protective film can also be used as a configuration. .

<光學薄膜> <Optical Film>

於實際使用時,本發明之偏光薄膜可作為與其他光學層積層之光學薄膜使用。並未特別限定該光學層,但可使用1層或2層以上的例如,可使用於反射板、半透射板、相位差板(包含1/2或1/4等波長板)、視角補償薄膜等液晶顯示裝置等之形成的光學層。特別以以下為佳:於本發明之偏光薄膜更積層反射板或半透射反射板而成之反射型偏光薄膜或半透過型偏光薄膜、於偏光薄膜更積層相位差板而成之橢圓偏光薄膜或圓偏光薄膜、於偏光薄膜更積層視角補償薄膜而成之廣視角偏光薄膜、或於偏光薄膜更積層亮度提升薄膜而成之偏光薄膜。 In actual use, the polarizing film of the present invention can be used as an optical film layered with other optical layers. The optical layer is not particularly limited, but one layer or two or more layers can be used. For example, it can be used for reflective plates, semi-transmissive plates, retardation plates (including 1/2 or 1/4 wavelength plates), and viewing angle compensation films. Optical layer formed in liquid crystal display devices, etc. In particular, the following is preferred: a reflective polarizing film or a semi-transmissive polarizing film formed by laminating a reflective plate or a semi-transmissive reflective plate on the polarizing film of the present invention, an elliptical polarizing film formed by laminating a phase difference plate on the polarizing film or Circular polarizing film, wide viewing angle polarizing film formed by laminating viewing angle compensation film on polarizing film, or polarizing film formed by laminating brightness enhancement film on polarizing film.

於偏光薄膜積層有前述光學層之光學薄膜亦可以液晶顯示裝置等製造過程中依序個別積層的方式形成,但預先積層作成光學薄膜者,有品質之穩定性或組裝 作業等優異、可提升液晶顯示裝置等製造步驟的優點。積層可使用黏著層等適當之接著方法。接著前述偏光薄膜或其他光學薄膜時,該等之光學軸可對應目的之相位差特性等,成為適當之配置角度。 The optical film in which the aforementioned optical layer is laminated on the polarizing film can also be formed in a sequential manner during the manufacturing process of liquid crystal display devices, etc. However, if the optical film is pre-laminated to make the optical film, it has excellent quality stability or assembly operations and can improve the liquid crystal Advantages of manufacturing steps such as display devices. For the build-up layer, an appropriate bonding method such as an adhesive layer can be used. When following the aforementioned polarizing film or other optical films, the optical axis of the optical axis can correspond to the objective retardation characteristics, etc., and become an appropriate arrangement angle.

於積層有至少1層之前述偏光薄膜、或偏光薄膜的光學薄膜中,亦可設置用以與液晶單元等其他構件接著的黏著層。雖未特別限制形成黏著層之黏著劑,但可適當地選擇使用例如,將丙烯酸系聚合物、矽酮系聚合物、聚酯、聚胺基甲酸酯、聚醯胺、聚醚、氟系或橡膠系等聚合物作為基質聚合物者。特別是,可較佳地使用如丙烯酸系黏著劑般顯示優異之光學透明性、適度之濕潤性與凝集性與接著性之黏著特性,且耐候性或耐熱性等優異者。 In an optical film in which at least one layer of the aforementioned polarizing film or polarizing film is laminated, an adhesive layer for bonding with other members such as liquid crystal cells may also be provided. Although the adhesive for forming the adhesive layer is not particularly limited, it can be appropriately selected and used, for example, acrylic polymer, silicone polymer, polyester, polyurethane, polyamide, polyether, fluorine-based Or a rubber-based polymer as the matrix polymer. In particular, it is preferable to use an acrylic adhesive that exhibits excellent optical transparency, moderate wettability, agglomeration, and adhesive properties, and is excellent in weather resistance or heat resistance.

黏著層亦可以不同組成或種類等物體之重疊層,設於偏光薄膜或光學薄膜之一面或兩面。又,設於兩面時,亦可於偏光薄膜或光學薄膜之表背面作成組成、種類或厚度等相異之黏著層。可視使用目的或接著力等適當地決定黏著層之厚度,一般為1~500μm,以1~200μm為佳,特別以1~100μm為佳。 The adhesive layer can also be an overlapping layer of objects of different compositions or types, etc., which are arranged on one or both sides of the polarizing film or the optical film. Moreover, when it is installed on both sides, adhesive layers with different compositions, types, or thicknesses can also be formed on the front and back of the polarizing film or optical film. The thickness of the adhesive layer can be appropriately determined depending on the purpose of use or adhesion, etc., generally 1~500μm, preferably 1~200μm, especially 1~100μm.

黏著層之露出面於至實際使用之前,以防止受到汙染等為目的,暫時裝設有用以覆蓋之隔離構件。藉此,可防止於通常之狀態下接觸到黏著層。隔離構件除了前述厚度條件以外,可使用以往使用之適當者,例如,視需要將塑膠薄膜、橡膠片材、紙、布、不織布、網、發泡片材或金屬箔、該等之積層體等適當之薄片體,經以矽酮 系、長鏈烷基系、氟系或硫化鉬等適當之剝離劑塗布處理者。 Before actual use, the exposed surface of the adhesive layer is temporarily installed with isolation members for covering for the purpose of preventing contamination. This prevents contact with the adhesive layer under normal conditions. In addition to the aforementioned thickness conditions, the spacer member can be any suitable one used in the past, for example, plastic film, rubber sheet, paper, cloth, non-woven fabric, net, foam sheet or metal foil, laminates of these, etc. Appropriate sheets are coated with appropriate release agents such as silicone, long-chain alkyl, fluorine, or molybdenum sulfide.

<影像顯示裝置> <Image display device>

本發明之偏光薄膜或光學薄膜適用於液晶顯示裝置等各種裝置之形成等。液晶顯示裝置之形成可依據以往進行。即,液晶顯示裝置一般可藉由適當地組裝液晶單元與偏光薄膜或光學薄膜、及視需要之照明系統等構成零件,裝入驅動電路等所形成,本發明中除了使用本發明之偏光薄膜或光學薄膜以外,並未特別限定,可以以往方式進行。液晶單元可使用例如,TN型或STN型、π型等任意型者。 The polarizing film or optical film of the present invention is suitable for the formation of various devices such as liquid crystal display devices. The formation of the liquid crystal display device can be performed according to the past. That is, a liquid crystal display device can generally be formed by appropriately assembling constituent parts such as a liquid crystal cell, a polarizing film or an optical film, and an illumination system as required, and incorporating a driving circuit, etc., in addition to the use of the polarizing film or Other than the optical film, it is not particularly limited, and it can be performed in a conventional manner. The liquid crystal cell can be any type such as TN type, STN type, and π type.

可形成於液晶單元之一側或兩側配置有偏光薄膜或光學薄膜的液晶顯示裝置、或於照明系統使用有背光源或反射板者等適當之液晶顯示裝置。此時,可於液晶單元之一側或兩側設置本發明之偏光薄膜或光學薄膜。於兩側設置偏光薄膜或光學薄膜時,該等可相同亦可相異。此外,於形成液晶顯示裝置時,可將例如,擴散板、防眩光層、反射防止膜、保護板、稜鏡陣列、透鏡陣列片、光擴散板、背光源等適當之零件配置1層或2層以上於適當之位置。 It can be formed in a liquid crystal display device with polarizing films or optical films arranged on one or both sides of the liquid crystal cell, or a suitable liquid crystal display device such as a backlight or reflector used in the lighting system. At this time, the polarizing film or optical film of the present invention can be provided on one side or both sides of the liquid crystal cell. When polarizing films or optical films are provided on both sides, they may be the same or different. In addition, when forming a liquid crystal display device, for example, a diffuser, an anti-glare layer, an anti-reflection film, a protective plate, a lens array, a lens array sheet, a light diffuser, a backlight, and other appropriate parts can be arranged in one or two layers. Above the level in the appropriate position.

[實施例] [Example]

以下記載本發明之實施例,但本發明之實施形態並未受該等所限定。 The embodiments of the present invention are described below, but the embodiments of the present invention are not limited by these.

製造例1 Manufacturing example 1

<聚乙烯醇系薄型偏光件(相當第1光學薄膜)之製作> <Production of polyvinyl alcohol thin polarizer (equivalent to the first optical film)>

為製作薄型偏光件,首先,藉由延伸溫度130℃之空中補助延伸,延伸於非晶性PET基材上製膜有24μm厚之PVA層的積層體,生成延伸積層體,接著,藉由染色延伸積層體,生成著色積層體,再藉由延伸溫度65度之硼酸水中延伸,將著色積層體與非晶性PET基材一起延伸至總延伸倍率為5.94倍,生成含有10μm厚之PVA層的光學薄膜積層體。如此即可生成含有厚度10μm之PVA層的光學薄膜積層體,其中,藉由所述2段延伸於非晶性PET基材上製膜形成的PVA層之PVA分子已高度定向,且經染色吸附之碘以聚碘離子錯合物於單向高度定向。 In order to make a thin polarizer, firstly, a laminate with a 24μm thick PVA layer was formed on an amorphous PET substrate by air-assisted extension at an extension temperature of 130°C to produce an extension laminate, and then stretched by dyeing The laminated body produces a colored laminated body, and then stretched in boric acid water at a stretching temperature of 65 degrees to extend the colored laminated body together with an amorphous PET substrate to a total stretching ratio of 5.94 times to produce an optics containing a 10μm thick PVA layer Thin film laminate. In this way, an optical film laminate containing a PVA layer with a thickness of 10 μm can be produced, in which the PVA molecules of the PVA layer formed by the two-stage extension on the amorphous PET substrate are highly oriented and adsorbed by dyeing Iodine is highly oriented in one direction as a polyiodide ion complex.

製造例2 Manufacturing example 2

<透明保護薄膜(相當第2光學薄膜)之製作> <Production of transparent protective film (equivalent to the second optical film)>

將日本專利特開2010-284840號公報之製造例1中記載的醯亞胺化MS樹脂100重量份及三

Figure 108121759-A0101-12-0075-81
系紫外線吸收劑(ADEKA社製,商品名:T-712)0.62重量份,於雙軸捏和機中以220℃混合,製作樹脂顆粒。使所得之樹脂顆粒以100.5kPa、100℃乾燥12小時,以單軸擠壓機於模具溫度270℃中自T字模擠壓,成形為薄膜狀(厚度160μm)。再將該薄膜於其搬送方向上150℃之環境氣體下延伸(厚度80μm),接著塗布含水性胺基甲酸酯樹脂之易接著劑後,於與薄膜搬送方向垂直的方向上於150℃之環境氣體下延伸,得到厚度40μm(透濕度58g/m2/24h)的丙烯酸薄膜(透明保護薄膜)。 100 parts by weight of the imidized MS resin described in Production Example 1 of JP 2010-284840 A
Figure 108121759-A0101-12-0075-81
0.62 parts by weight of an ultraviolet absorber (manufactured by ADEKA, trade name: T-712) was mixed in a biaxial kneader at 220°C to prepare resin pellets. The obtained resin pellets were dried at 100.5 kPa and 100°C for 12 hours, and extruded from a T-die with a uniaxial extruder at a die temperature of 270°C to form a film (thickness 160 μm). Then the film was stretched under an atmosphere of 150°C in the conveying direction (thickness 80μm), and then coated with an easy-adhesive agent of water-based urethane resin, and then heated at 150°C in the direction perpendicular to the film conveying direction. It stretched under ambient air to obtain an acrylic film (transparent protective film) with a thickness of 40 μm (humidity permeability 58 g/m 2 /24 h).

<透明保護薄膜之透濕度> <The moisture permeability of transparent protective film>

依據JIS Z0208之透濕度試驗(圓筒平板法)測量透濕度。將截斷成直徑60mm之試樣置入放入有約15g之氯化鈣的透濕圓筒平板,再置入溫度40℃、濕度90%R.H.之恆溫機中,測量放置24小時左右之氯化鈣的重量增加,求出透濕度(g/m2/24h)。 Measure the moisture permeability according to the moisture permeability test of JIS Z0208 (cylinder plate method). Place the sample cut into a diameter of 60mm into a moisture-permeable cylindrical plate containing about 15g of calcium chloride, and then place it in a thermostat with a temperature of 40°C and a humidity of 90%RH, and measure the chlorination of about 24 hours The weight of calcium increases, and the moisture permeability (g/m 2 /24h) is obtained.

<活性能量線> <Active Energy Line>

活性能量線,使用可見光線(內含鎵之金屬鹵素燈)照射裝置:Fusion UV Systems,Inc社製Light HAMMER10 valve:V valve峰值照度:1600mW/cm2、積算照射量1000/mJ/cm2(波長380~440nm)。再者,使用Solatell社製Sola-Check系統測量可見光線之照度。 Active energy ray, using visible light (metal halide lamp containing gallium) irradiation device: Fusion UV Systems, Inc. Light HAMMER10 valve: V valve peak illuminance: 1600mW/cm 2 , cumulative irradiation amount 1000/mJ/cm 2 ( Wavelength 380~440nm). In addition, the Sola-Check system manufactured by Solatell was used to measure the illuminance of visible light.

實施例1 Example 1

調整含有以下化合物之活性能量線硬化型接著劑組成物。 Adjust the active energy ray curable adhesive composition containing the following compounds.

第1活性能量線硬化型接著劑組成物(液體黏度350mPa.s/25℃);HEAA 94重量%、IRGACURE907 3重量%、KAYACURE DETX-S 3重量%。 The first active energy ray curable adhesive composition (liquid viscosity 350mPa·s/25°C); HEAA 94% by weight, IRGACURE907 3% by weight, and KAYACURE DETX-S 3% by weight.

第2活性能量線硬化型接著劑組成物(液體黏度10mPa.s/25℃);Light Acrylate1,9ND-A 94重量%、IRGACURE907 3重量%、KAYACURE DETX-S 3重量%。 The second active energy ray curable adhesive composition (liquid viscosity 10mPa·s/25°C); Light Acrylate 1,9ND-A 94% by weight, IRGACURE907 3% by weight, and KAYACURE DETX-S 3% by weight.

使用之化合物為, HEAA:羥基乙基丙烯醯胺,LogPow=-0.56,興人社製、 Light Acrylate1,9ND-A:1,9-壬烷二醇二丙烯酸酯,logPow=3.68,共榮社化學社製、 IRGACURE907:2-甲基-1-(4-甲硫基苯基)-2-嗎啉基丙烷-1-酮,BASF社製、 KAYACURE DETX-S:二乙基9-氧硫

Figure 108121759-A0101-12-0077-82
,日本化藥社製。 The compound used is HEAA: hydroxyethyl acrylamide, LogPow=-0.56, manufactured by Xingren, Light Acrylate 1,9ND-A: 1,9-nonanediol diacrylate, logPow=3.68, Kyoei Chemical Corporation, IRGACURE907: 2-Methyl-1-(4-methylthiophenyl)-2-morpholinopropane-1-one, BASF Corporation, KAYACURE DETX-S: Diethyl 9-oxysulfur
Figure 108121759-A0101-12-0077-82
, Nippon Kayakusha.

(偏光薄膜之製作) (Production of polarizing film)

於相當於第1光學薄膜之薄型偏光件的PVA層面,塗敷加溫至40℃使液體黏度調整為80cp的第1活性能量線硬化型接著劑組成物(接著劑層厚度0.3μm)。又,於相當於第2光學薄膜之透明保護薄膜之貼合面,塗敷第2活性能量線硬化型接著劑組成物(接著劑層厚度0.7μm),之後以軋輥機貼合該等。第1活性能量線硬化型接著劑組成物與第2活性能量線硬化型接著劑組成物之比例為30:70。之後,於兩面照射前述可見光線,使第1及第2活性能量線硬化型接著劑組成物硬化後,以70℃熱風乾燥3分鐘,得到於偏光件兩側具有透明保護薄膜的偏光薄膜(積層光學薄膜)。以生產線速度為25m/min下進行貼合。 On the PVA layer of the thin polarizer corresponding to the first optical film, the first active energy ray curable adhesive composition (adhesive layer thickness 0.3 μm) heated to 40°C to adjust the liquid viscosity to 80 cp was applied. In addition, the second active energy ray-curable adhesive composition (adhesive layer thickness: 0.7 μm) was applied to the bonding surface of the transparent protective film corresponding to the second optical film, and then the adhesive composition was bonded with a roller. The ratio of the first active energy ray curable adhesive composition to the second active energy ray curable adhesive composition is 30:70. After that, the visible rays were irradiated on both sides to cure the first and second active energy ray-curable adhesive compositions, and then dried in hot air at 70°C for 3 minutes to obtain a polarizing film (laminated layer) with transparent protective films on both sides of the polarizer. Optical film). Laminate at a line speed of 25m/min.

對前述實施例1中所得之偏光薄膜,進行對薄型偏光件及透明保護薄膜之接著力的評定。又,進行第1活性能量線硬化型接著劑組成物對薄型偏光件之接觸角、及第2活性能量線硬化型接著劑組成物對透明保護薄膜之接觸角的評定。此外,接觸角之評定係依據JIS-K 6768進行。於表2顯示評定結果。 The polarizing film obtained in the foregoing Example 1 was evaluated for the adhesion of the thin polarizer and the transparent protective film. In addition, the contact angle of the first active energy ray hardening adhesive composition to the thin polarizer and the contact angle of the second active energy ray hardening adhesive composition to the transparent protective film were evaluated. In addition, the evaluation of the contact angle is based on JIS-K 6768. The evaluation results are shown in Table 2.

實施例2 Example 2

除了將於相當於第2光學薄膜之透明保護薄膜的貼合面塗敷第2活性能量線硬化型接著劑組成物的塗敷步驟改成下述塗敷步驟外,以與實施例1相同之方法得到於偏光件兩側具透明保護薄膜的偏光薄膜(積層光學薄膜):於已在相當於第1光學薄膜之薄型偏光件的貼合面塗敷有第1活性能量線硬化型接著劑組成物的塗敷面,進一步面塗塗敷第2活性能量線硬化型接著劑組成物之外。 Except that the application step of applying the second active energy ray curable adhesive composition to the bonding surface of the transparent protective film corresponding to the second optical film was changed to the following application step, the same as in Example 1 Method: Obtain a polarizing film (multilayer optical film) with transparent protective films on both sides of the polarizer: the first active energy ray hardening adhesive is applied to the bonding surface of the thin polarizer equivalent to the first optical film The coating surface of the object is further topcoated except for the second active energy ray-curable adhesive composition.

比較例1 Comparative example 1

於相當於第1光學薄膜之薄型偏光件的貼合面,塗敷含HEAA 47重量%、Light Acrylate1,9ND-A 47重量%、IRGACURE907 3重量%、KAYACURE DETX-S 3重量%的第1活性能量線硬化型接著劑組成物(液體黏度21mPa.s/25℃),並使相當於第2光學薄膜之透明保護薄膜貼合其上,除此之外,以與實施例1相同之方法得到於偏光件兩側具透明保護薄膜的偏光薄膜(積層光學薄膜)。 Coat the bonding surface of the thin polarizer equivalent to the first optical film with the first activity containing 47% by weight of HEAA, 47% by weight of Light Acrylate1,9ND-A, 3% by weight of IRGACURE907, and 3% by weight of KAYACURE DETX-S Energy ray-curable adhesive composition (liquid viscosity 21mPa·s/25°C), and a transparent protective film equivalent to the second optical film was laminated on it, except that it was obtained by the same method as in Example 1 A polarizing film (multilayer optical film) with transparent protective films on both sides of the polarizer.

對前述實施例及比較例所得之偏光薄膜進行以下之評定。於表2顯示評定結果。 The polarizing films obtained in the foregoing Examples and Comparative Examples were evaluated as follows. The evaluation results are shown in Table 2.

<接著力> <Adhesive force>

將各例所得之偏光薄膜切出於與偏光件之延伸方向平行200mm、垂直方向20mm的大小,於透明保護薄膜與偏光件之間切入截切刀,將偏光薄膜貼合於玻璃板。藉由Tensilon於90度方向以剝離速度500mm/min剝離透明保護薄膜與偏光件,測量該剝離強度。又,藉由ATR法測量 剝離後之剝離面的紅外吸收光譜,並依據下述基準評定剝離界面。 The polarizing film obtained in each example was cut into a size of 200 mm parallel to the extension direction of the polarizer and 20 mm in the vertical direction, and a cutter was cut between the transparent protective film and the polarizer, and the polarizing film was attached to the glass plate. The peel strength was measured by peeling the transparent protective film and the polarizer by Tensilon at a peeling speed of 500 mm/min in a 90-degree direction. In addition, the infrared absorption spectrum of the peeled surface after peeling was measured by the ATR method, and the peeled interface was evaluated based on the following criteria.

A:透明保護薄膜之內聚破壞 A: Cohesive destruction of transparent protective film

B:透明保護薄膜/接著劑層間之界面剝離 B: The interface between the transparent protective film/adhesive layer is peeled off

C:接著劑層/偏光件間之界面剝離 C: The interface between the adhesive layer/polarizer is peeled off

D:偏光件之內聚破壞 D: Cohesive destruction of polarized parts

前述基準中,A及D因接著力為薄膜之凝集力以上,為接著力非常優異之意。另一方面,B及C為透明保護薄膜/接著劑層(接著劑層/偏光件)界面之接著力不足(接著力差)之意。考量該等,將A或D時之接著力設為○、A.B(同時產生「透明保護薄膜之內聚破壞」與「透明保護薄膜/接著劑層間之界面剝離」)或A.C(同時產生「透明保護薄膜之內聚破壞」與「接著劑層/偏光件間之界面剝離」)之接著力設為△、B或C之接著力設為×。 In the aforementioned criteria, A and D have excellent adhesion because the adhesion is greater than or equal to the cohesive strength of the film. On the other hand, B and C mean that the adhesive force at the interface of the transparent protective film/adhesive layer (adhesive layer/polarizer) is insufficient (poor adhesive force). Considering this, set the adhesive force in A or D to ○, A. B (At the same time, "the cohesive failure of the transparent protective film" and "the interface between the transparent protective film/adhesive layer are peeled off") or A. C (simultaneously produce "transparent protective film cohesive failure" and "interface peeling between adhesive layer/polarizer") adhesive force is set to △, B or C adhesive force is set to ×.

Figure 108121759-A0101-12-0079-13
Figure 108121759-A0101-12-0079-13

1‧‧‧偏光件 1‧‧‧Polarizer

2‧‧‧透明保護薄膜 2‧‧‧Transparent protective film

3‧‧‧接著劑層 3‧‧‧Adhesive layer

Claims (9)

一種積層光學薄膜之製造方法,該積層光學薄膜為透過藉使活性能量線硬化型接著劑組成物硬化所形成之接著劑層,至少積層有第1光學薄膜及第2光學薄膜者,其特徵在於:前述積層光學薄膜中,偏光薄膜位於前述第1光學薄膜與第2光學薄膜之間;前述接著劑層之厚度為0.1~3μm;前述活性能量線硬化型接著劑組成物含有至少2種以上不同活性能量線硬化型接著劑組成物,包含第1活性能量線硬化型接著劑組成物及第2活性能量線硬化型接著劑組成物;該積層光學薄膜之製造方法包含以下步驟:塗敷步驟,於前述第1光學薄膜之貼合面塗敷前述第1活性能量線硬化型接著劑組成物,又於前述第2光學薄膜之貼合面塗敷前述第2活性能量線硬化型接著劑組成物;貼合步驟,貼合前述第1光學薄膜及前述第2光學薄膜;及接著步驟,透過前述接著劑層使前述第1光學薄膜及前述第2光學薄膜接著,前述接著劑層係藉由自前述第1光學薄膜面側或前述第2光學薄膜面側照射活性能量線,使前述活性能量線硬化型接著劑組成物硬化所形成;並且,配設於前述第1光學薄膜側之第1活性能量線硬化型接著劑組成物含有logPow為-1~1之成分A,配設於前 述第2光學薄膜側之第2活性能量線硬化型接著劑組成物含有logPow為2~7之成分B。 A method for manufacturing a laminated optical film, the laminated optical film is formed by curing an active energy ray-curable adhesive composition through an adhesive layer formed by laminating at least a first optical film and a second optical film, characterized by : In the laminated optical film, the polarizing film is located between the first optical film and the second optical film; the thickness of the adhesive layer is 0.1~3μm; the active energy ray curable adhesive composition contains at least two different types The active energy ray curable adhesive composition includes a first active energy ray curable adhesive composition and a second active energy ray curable adhesive composition; the manufacturing method of the laminated optical film includes the following steps: a coating step, Apply the first active energy ray-curing adhesive composition to the bonding surface of the first optical film, and apply the second active energy ray-curing adhesive composition to the bonding surface of the second optical film ; The bonding step, bonding the first optical film and the second optical film; and the next step, the first optical film and the second optical film are connected through the adhesive layer, the adhesive layer is free from The first optical film surface side or the second optical film surface side is irradiated with active energy rays to harden the active energy ray-curable adhesive composition; and the first active layer is arranged on the first optical film side The energy ray hardening adhesive composition contains component A with logPow of -1 to 1, and is placed in front The second active energy ray curable adhesive composition on the second optical film side contains component B with a logPow of 2-7. 一種積層光學薄膜之製造方法,該積層光學薄膜為透過藉使活性能量線硬化型接著劑組成物硬化所形成之接著劑層,至少積層有第1光學薄膜及第2光學薄膜者,其特徵在於:前述積層光學薄膜中,偏光薄膜位於前述第1光學薄膜與第2光學薄膜之間;前述接著劑層之厚度為0.1~3μm;前述活性能量線硬化型接著劑組成物含有至少2種以上不同活性能量線硬化型接著劑組成物,包含第1活性能量線硬化型接著劑組成物及第2活性能量線硬化型接著劑組成物;該積層光學薄膜之製造方法包含以下步驟:塗敷步驟,於前述第1光學薄膜之貼合面塗敷前述第1活性能量線硬化型接著劑組成物,並於已塗敷前述第1活性能量線硬化型接著劑組成物之塗敷面上,進一步面塗塗敷前述第2活性能量線硬化型接著劑組成物;貼合步驟,自經塗布於第1光學薄膜上之第2活性能量線硬化型接著劑組成物之塗布面側貼合前述第2光學薄膜;及接著步驟,透過前述接著劑層使前述第1光學薄膜及前述第2光學薄膜接著,前述接著劑層係藉自前述第1光學薄膜面側或前述第2光學薄膜面側照射活性能量線,使前 述活性能量線硬化型接著劑組成物硬化所形成;並且,配設於前述第1光學薄膜側之第1活性能量線硬化型接著劑組成物含有logPow為-1~1之成分A,配設於前述第2光學薄膜側之第2活性能量線硬化型接著劑組成物含有logPow為2~7之成分B。 A method for manufacturing a laminated optical film, the laminated optical film is formed by curing an active energy ray-curable adhesive composition through an adhesive layer formed by laminating at least a first optical film and a second optical film, characterized by : In the laminated optical film, the polarizing film is located between the first optical film and the second optical film; the thickness of the adhesive layer is 0.1~3μm; the active energy ray curable adhesive composition contains at least two different types The active energy ray curable adhesive composition includes a first active energy ray curable adhesive composition and a second active energy ray curable adhesive composition; the manufacturing method of the laminated optical film includes the following steps: a coating step, Apply the first active energy ray-curable adhesive composition on the bonding surface of the first optical film, and further surface the coating surface on which the first active energy ray-curable adhesive composition has been applied The second active energy ray-curable adhesive composition is applied; in the bonding step, the second active energy ray-curable adhesive composition coated on the first optical film is attached to the second Optical film; and the next step, the first optical film and the second optical film are connected through the adhesive layer, the adhesive layer is activated by irradiating the first optical film surface side or the second optical film surface side Energy line to make the front The active energy ray curable adhesive composition is formed by curing; and, the first active energy ray curable adhesive composition disposed on the first optical film side contains component A with a logPow of -1 to 1, and is provided The second active energy ray-curable adhesive composition on the second optical film side contains component B with a logPow of 2-7. 如請求項2之積層光學薄膜之製造方法,其中前述第1活性能量線硬化型接著劑組成物之液體黏度高於前述第2活性能量線硬化型接著劑組成物之液體黏度。 The method for manufacturing a laminated optical film according to claim 2, wherein the liquid viscosity of the first active energy ray-curable adhesive composition is higher than the liquid viscosity of the second active energy ray-curable adhesive composition. 如請求項1或2之積層光學薄膜之製造方法,其中前述活性能量線硬化型接著劑組成物對前述第1光學薄膜及前述第2光學薄膜之接觸角為5~50度。 The method for manufacturing a laminated optical film according to claim 1 or 2, wherein the contact angle of the active energy ray curable adhesive composition to the first optical film and the second optical film is 5-50 degrees. 如請求項1或2之積層光學薄膜之製造方法,其中前述第1光學薄膜及前述第2光學薄膜為選自於由聚乙烯醇系偏光件、丙烯酸樹脂薄膜、環烯烴樹脂薄膜、聚酯樹脂薄膜及聚烯烴樹脂薄膜所構成群組中之至少1種光學薄膜。 The method for manufacturing a laminated optical film according to claim 1 or 2, wherein the first optical film and the second optical film are selected from polyvinyl alcohol-based polarizers, acrylic resin films, cycloolefin resin films, and polyester resins. At least one optical film in the group consisting of film and polyolefin resin film. 如請求項5之積層光學薄膜之製造方法,其中前述第1光學薄膜及前述第2光學薄膜為選自於由前述丙烯酸樹脂薄膜、前述環烯烴樹脂薄膜、前述聚酯樹脂薄膜及前述聚烯烴樹脂薄膜所構成群組中之至少1種光學薄膜。 The method for manufacturing a laminated optical film according to claim 5, wherein the first optical film and the second optical film are selected from the acrylic resin film, the cycloolefin resin film, the polyester resin film, and the polyolefin resin At least one optical film in the group formed by the film. 如請求項5之積層光學薄膜之製造方法,其中前述丙烯酸樹脂薄膜、前述環烯烴樹脂薄膜、前述聚 酯樹脂薄膜及前述聚烯烴樹脂薄膜於其等之貼合面形成有易接著層,該易接著層含有選自於由丙烯酸樹脂、聚胺甲酸酯樹脂、聚乙烯醇樹脂、三聚氰胺樹脂及含
Figure 108121759-A0305-02-0086-1
唑啉基樹脂所構成群組中之至少1種樹脂。
The method for manufacturing a laminated optical film according to claim 5, wherein the acrylic resin film, the cycloolefin resin film, the polyester resin film, and the polyolefin resin film are formed with an easy-adhesive layer on their bonding surfaces, and the easy The next layer contains selected from acrylic resin, polyurethane resin, polyvinyl alcohol resin, melamine resin and containing
Figure 108121759-A0305-02-0086-1
At least one resin in the group consisting of oxazoline-based resins.
如請求項6之積層光學薄膜之製造方法,其中前述活性能量線硬化型接著劑組成物含有25~98重量%之SP值為18~21(MJ/m3)1/2的自由基聚合性化合物。 The method for manufacturing a laminated optical film according to claim 6, wherein the active energy ray-curable adhesive composition contains 25 to 98% by weight of radical polymerizability with an SP value of 18 to 21 (MJ/m 3 ) 1/2 Compound. 如請求項1或2之積層光學薄膜之製造方法,其中前述偏光薄膜至少具備偏光件。 The method for manufacturing a laminated optical film according to claim 1 or 2, wherein the polarizing film at least has a polarizing member.
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