TWI708569B - Automatic method and device for peeling and removing seeds from dried longan - Google Patents
Automatic method and device for peeling and removing seeds from dried longan Download PDFInfo
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Abstract
一種龍眼乾剝肉去籽自動化方法及裝置,尤特指共分為四個站:第一站為入料區;第二站為切肉區;第三站為去籽區;第四站為籽、果肉分開集料區;將龍眼乾送入置料座上,先利用刀具模組對果肉切割出缺口,再利用去籽桿件推送籽通過脫肉模組後,即達成果肉分離之目的,最後將籽與果肉分別蒐集於集料處,為其特徵者。 An automatic method and device for peeling and removing seeds from dried longan, especially divided into four stations: the first station is the feeding area; the second station is the meat cutting area; the third station is the seed removal area; the fourth station is The seeds and pulp are separated into the collecting area; the dried longan is sent to the material holder, the cutting tool module is used to cut the pulp notch, and then the seed removal rod is used to push the seeds through the meat removal module to achieve the purpose of separating the fruit and meat Finally, the seeds and pulp are collected separately in the collection place, which is its characteristic.
Description
本發明龍眼乾剝肉去籽自動化方法及裝置,主要是應用於龍眼乾剝肉去籽自動化的技術上。 The automatic method and device for peeling and removing seeds of dry longan are mainly applied to the technology of automatic peeling and removing seeds of dry longan.
本案申請人前獲鈞局核准公告,申請案號:第106123518號、證書號數:第I632863號「剝肉去籽方法」發明專利案,步驟包括:進料、固定果乾、果乾開缺口、果乾脫肉去籽、收集果肉,其中:進料:係將果乾放置於夾持定位裝置其置放座的球窩中;固定果乾:係由夾持定位裝置其二夾持臂的二夾爪夾持固定住果乾;果乾開缺口:係由刀具裝置對果乾切開缺口,該刀具裝置係由一金屬薄片折成的刀片,該刀片的造型為兩側設有二呈V字形的漸進擴大部,中間設有複數個呈閃電造型的鋸齒部,先將該鋸齒部壓在果乾上切割出一鋸齒狀切痕,再作前後作動,由該二漸進擴大部切開缺口;果乾脫肉去籽:係由夾持定位裝置其昇降桿的軸桿向上頂出果乾,讓已開缺口的果乾通過脫肉裝置之通孔完成脫肉;收集果肉:係將果肉與籽分開收集者。 The applicant of this case was previously approved by the Jun Bureau. Application number: No. 106123518, Certificate No.: No. I632863 "Method for peeling meat and seeds" invention patent case, the steps include: feeding, fixing dried fruit, opening the gap of dried fruit, The dried fruit is removed from the flesh and seeds, and the pulp is collected. Among them: feeding: placing the dried fruit in the ball socket of the holding and positioning device; fixing the dried fruit: holding the two holding arms of the holding and positioning device Two clamping jaws clamp and fix the dried fruit; the dried fruit is notched: the notch is cut on the dried fruit by a cutter device. The cutter device is a blade folded from a metal sheet. The shape of the blade is that there are two V on both sides. The progressive enlargement part of the glyph is provided with a plurality of zigzag parts in the shape of lightning in the middle. The zigzag part is first pressed on the dried fruit to cut a zigzag notch, and then the two progressive enlargement parts cut the gap; Dried fruit peeling and seed removal: the shaft of the lifting rod of the clamping and positioning device pushes the dried fruit upwards, so that the notched dried fruit can pass through the through hole of the decontamination device to complete the decontamination; collecting the pulp: tie the pulp to the Seeds are collected separately.
上述由本案申請人所研究開發出來的一種新型龍眼乾剝肉機構,雖然可以取代傳統人工剝肉,降低龍眼乾肉加工過程成本,以及兼顧食品衛生安全,但是在實際操作應用上,仍然至少存在下列幾項 尚待克服解決的問題與缺失: The above-mentioned new type of dry longan peeling mechanism researched and developed by the applicant in this case can replace traditional manual peeling, reduce the cost of dry longan processing, and take into account food hygiene and safety, but it still exists in practical applications. The following Problems and deficiencies to be overcome:
一、由於不同含水率之果肉黏籽表面的程度不同,實驗結果證明龍眼乾剝肉和含水率有顯著相關,如果龍眼乾在切肉與去籽過程中,沒有經過加熱,將會使得刀具較不易切開缺口,同時亦會影響剝肉去籽的成功率。 1. Due to the different degrees of sticking to the seed surface of the pulp with different moisture content, the experimental results prove that the peeling of dried longan is significantly related to the moisture content. If the dried longan is not heated during the cutting and deseeding process, it will make the knife more difficult. It is not easy to cut the gap, and it will also affect the success rate of meat peeling and seed removal.
二、僅由夾持定位裝置其昇降桿的軸桿向上頂出龍眼乾,由於材料加工與安裝精度存在誤差,當不同龍眼乾大小與龍眼乾通過脫肉裝置之通孔時,其頂部因未均勻接觸而使龍眼乾受力不均而產生傾倒或掉落等現象。 2. Only the shaft of the lifting rod of the clamping and positioning device pushes the dried longan upwards. Due to the error of material processing and installation accuracy, when the different dried longan size and dried longan pass through the through hole of the decontamination device, the top of the longan is not Even contact makes the longan dry unevenly and causes the phenomenon of dumping or falling.
三、採用單座機台設計,一次僅能處理一個龍眼乾,無法提升龍眼乾剝肉去籽的速度。 3. With a single-seat machine design, it can only process one dried longan at a time, which cannot increase the speed of peeling and removing the seeds of dried longan.
本發明人目前從事相關產品的製造、設計,累積多年的實務經驗與心得,針對上述「剝肉去籽方法」發明專利案所既存的問題與缺失,積極地投入創新與改良的精神,所完成的龍眼乾剝肉去籽自動化方法及裝置。 The inventor is currently engaged in the manufacture and design of related products, and has accumulated many years of practical experience and experience. In response to the existing problems and deficiencies in the above-mentioned "method of peeling flesh and seeds" invention patent case, he has actively invested in the spirit of innovation and improvement. An automatic method and device for peeling and removing seeds from dried longan.
發明解決問題所應用的技術手段以及對照先前技術的功效係在於:共分為四個站:第一站為入料區;第二站為切肉區;第三站為去籽區;第四站為籽、果肉分開集料區;將龍眼乾送入置料座上,先利用刀具模組對果肉切割出缺口,再利用去籽桿件推送籽通過脫肉模組後,即達成果肉分離之目的,最後將籽與果肉分別蒐集於集料處,本發 明除了在刀具設有電熱片,負責加熱刀具,使刀具較易切開缺口之外,在介於該切肉區與去籽區之間設有一加熱區,能減少環境溫度導致加熱之龍眼乾熱能散失,將維持果肉溫度至去籽區,而且在壓籽棒向下壓著龍眼乾頂部,同時底部的去籽棒會上昇,使龍眼乾受到上下兩端施力而較不易傾倒,另外本發明的機台採用陣列式置料座設計,使單次機台運作可以處理數十顆龍眼乾,提升傳統龍眼乾剝肉去籽的速度,能有效解決上述「剝肉去籽方法」發明專利案所既存的問題與缺失,具有功效上的增進,為其主要目的達成者。 The technical means used in the invention to solve the problem and the effect of comparing the previous technology are: divided into four stations: the first station is the feeding area; the second station is the meat cutting area; the third station is the seed removal area; The stand is the separate collection area for the seeds and the pulp; the dried longan is sent to the feeding base, the cutting tool module is used to cut the pulp notch, and then the seed removal rod is used to push the seeds through the decontamination module, and the result is separated. The purpose is to collect the seeds and pulp in the collecting place separately. In addition to the electric heating plate on the knife, which is responsible for heating the knife and making it easier for the knife to cut the gap, there is a heating zone between the meat cutting area and the seed removal area to reduce the dry heat energy of the longan caused by the heating of the ambient temperature. Loss, the pulp temperature will be maintained to the seed-removing zone, and the top of the dried longan will be pressed down by the seed-pressing rod, and the seed-removing rod at the bottom will rise at the same time, so that the dried longan is subject to the upper and lower ends of the force and is less likely to fall. In addition, the invention The machine adopts an array-type material holder design, so that a single machine operation can process dozens of dried longans, which improves the speed of traditional dried longan peeling and seed removal, which can effectively solve the above-mentioned "meat and seed method" invention patent case The existing problems and deficiencies have the effect of enhancement, and their main purpose is achieved.
1‧‧‧機台 1‧‧‧machine
10‧‧‧鏈條輸送機構 10‧‧‧Chain conveyor
11‧‧‧鏈輪 11‧‧‧Sprocket
12‧‧‧鏈條 12‧‧‧Chain
13‧‧‧底座 13‧‧‧Base
14‧‧‧置料座 14‧‧‧Material seat
15‧‧‧凹槽 15‧‧‧Groove
16‧‧‧通心孔 16‧‧‧Through hole
20‧‧‧入料區 20‧‧‧Feeding area
21‧‧‧入料台 21‧‧‧Inlet table
22‧‧‧軌槽 22‧‧‧Track groove
23‧‧‧滑槽 23‧‧‧Chute
24‧‧‧入料筒 24‧‧‧Inlet barrel
30‧‧‧切肉區 30‧‧‧Meat cutting area
31‧‧‧夾具模組 31‧‧‧Fixture Module
32‧‧‧夾具 32‧‧‧Fixture
321‧‧‧夾持部 321‧‧‧Clamping part
322‧‧‧滑座 322‧‧‧Slide
323‧‧‧滑軌 323‧‧‧Slide rail
324‧‧‧彈性元件 324‧‧‧Elastic element
33‧‧‧刀具模組 33‧‧‧Tool Module
331‧‧‧滑座 331‧‧‧Slide
332‧‧‧滑軌 332‧‧‧Slide rail
34‧‧‧轉輪 34‧‧‧wheel
35‧‧‧連桿 35‧‧‧Connecting rod
36‧‧‧刀具 36‧‧‧Tools
361‧‧‧割開部 361‧‧‧Cut Section
362‧‧‧推開部 362‧‧‧ Push open
363‧‧‧基板 363‧‧‧Substrate
364‧‧‧彈性元件 364‧‧‧Elastic element
365‧‧‧電熱片 365‧‧‧Electric heating film
37‧‧‧承載板 37‧‧‧Carrier plate
371‧‧‧凸塊 371‧‧‧ bump
38‧‧‧軟性支撐墊 38‧‧‧Soft support cushion
40‧‧‧去籽區 40‧‧‧Seed removal area
41‧‧‧脫肉模組固定座 41‧‧‧Decontamination module holder
411‧‧‧鏈條 411‧‧‧Chain
412‧‧‧鏈輪 412‧‧‧Sprocket
413‧‧‧開孔 413‧‧‧Opening
42‧‧‧軟板 42‧‧‧Soft Board
421‧‧‧開孔 421‧‧‧Opening
43‧‧‧壓籽基座 43‧‧‧Seed pressing base
431‧‧‧壓籽棒 431‧‧‧ Seed Press
432‧‧‧滑座 432‧‧‧Slide
433‧‧‧滑軌 433‧‧‧Slide rail
434‧‧‧彈性元件 434‧‧‧Elastic element
44‧‧‧翹翹板桿件 44‧‧‧Seesaw member
45‧‧‧擺臂 45‧‧‧Swing arm
451‧‧‧惰輪 451‧‧‧Idler
46‧‧‧昇降座 46‧‧‧Lift seat
47‧‧‧去籽基座 47‧‧‧Deseeding base
471‧‧‧去籽棒 471‧‧‧ Seed removal stick
50‧‧‧蒐集籽料區 50‧‧‧Seed collection area
51‧‧‧去籽旋轉輪 51‧‧‧Seed-removing rotating wheel
52‧‧‧撥爪 52‧‧‧Claw
521‧‧‧叉部 521‧‧‧Fork
53‧‧‧皮帶 53‧‧‧Belt
54‧‧‧皮帶輪 54‧‧‧Pulley
60‧‧‧輸送果肉區 60‧‧‧Pulp conveying area
61‧‧‧取肉旋轉輪 61‧‧‧Pickling Rotating Wheel
62‧‧‧毛刷 62‧‧‧Brush
63‧‧‧集肉器 63‧‧‧Meat Collector
631‧‧‧垂直面 631‧‧‧Vertical
632‧‧‧鋸齒部 632‧‧‧Sawtooth
633‧‧‧傾斜面 633‧‧‧inclined surface
64‧‧‧輸送帶 64‧‧‧Conveyor belt
70‧‧‧輸送帶動力驅動裝置 70‧‧‧Conveyor belt power drive device
80‧‧‧電控裝置 80‧‧‧Electronic control device
A1‧‧‧加熱區 A1‧‧‧Heating zone
A2‧‧‧加熱區 A2‧‧‧Heating area
B‧‧‧龍眼乾 B‧‧‧Dried Longan
B1‧‧‧龍眼肉 B1‧‧‧Longan Meat
B2‧‧‧龍眼籽 B2‧‧‧Longan Seed
C‧‧‧觸動開關 C‧‧‧Touch switch
L1‧‧‧鋼索 L1‧‧‧Steel rope
L2‧‧‧鋼索 L2‧‧‧Steel rope
M1‧‧‧馬達 M1‧‧‧Motor
M2‧‧‧馬達 M2‧‧‧Motor
M3‧‧‧馬達 M3‧‧‧Motor
P‧‧‧螺絲 P‧‧‧screw
R‧‧‧塑膠片 R‧‧‧Plastic Sheet
R1‧‧‧開孔 R1‧‧‧Opening
S1‧‧‧拉伸彈簧 S1‧‧‧tension spring
S2‧‧‧拉伸彈簧 S2‧‧‧tension spring
第1圖:係本發明之機台控制流程圖。 Figure 1: The machine control flow chart of the present invention.
第2圖:係本發明機台站點之流程配置圖。 Figure 2: is the flow configuration diagram of the machine station of the present invention.
第3圖:係本發明之平面組合示意圖。 Figure 3: A schematic diagram of the flat assembly of the present invention.
第4圖:係本發明之入料區斷面組合示意圖。 Figure 4: is a schematic diagram of the cross-sectional combination of the feeding zone of the present invention.
第5圖:係本發明之切肉區斷面組合示意圖。 Figure 5: is a schematic diagram of the cross-sectional combination of the meat cutting area of the present invention.
第6圖:係本發明之夾具模組立體組合示意圖。 Figure 6 is a schematic diagram of the three-dimensional assembly of the clamp module of the present invention.
第7圖:係本發明之刀具立體組合示意圖。 Figure 7: is a schematic diagram of the three-dimensional combination of the cutter of the present invention.
第8圖:係本發明之刀具模具向左移位動作示意圖。 Figure 8: is a schematic diagram of the leftward displacement of the tool mold of the present invention.
第9圖:係本發明之刀具模具向右移位動作示意圖。 Figure 9 is a schematic diagram of the rightward shifting action of the tool mold of the present invention.
第10圖:係本發明之刀具切肉連續動作示意圖。 Figure 10: A schematic diagram of the continuous meat cutting action of the knife of the present invention.
第11圖:係本發明之刀具下壓時斷面示意圖。 Figure 11: is a schematic cross-sectional view of the tool of the present invention when it is pressed down.
第12圖:係本發明之刀具前進切肉時斷面示意圖。 Figure 12: is a schematic cross-sectional view of the cutting tool of the present invention when it moves forward.
第13圖:係本發明之夾具模組上昇動作示意圖。 Figure 13 is a schematic diagram of the lifting action of the clamp module of the present invention.
第14圖:係本發明之夾具模組張開動作示意圖。 Figure 14: is a schematic diagram of the opening action of the clamp module of the present invention.
第15圖:係本發明之夾具模組下降動作示意圖。 Figure 15 is a schematic diagram of the lowering action of the clamp module of the present invention.
第16圖:係本發明之夾具模組閉合動作示意圖。 Figure 16 is a schematic diagram of the closing action of the clamp module of the present invention.
第17圖:係本發明之去籽區與蒐集籽料區斷面組合示意圖。 Figure 17 is a schematic diagram of the cross-sectional combination of the seed removal area and the seed collection area of the present invention.
第18圖:係本發明之脫肉模組固定座與軟板立體分解示意圖。 Figure 18: is a three-dimensional exploded schematic view of the fixing base of the decontamination module and the soft board of the present invention.
第19圖:係本發明之壓籽棒下降動作示意圖。 Figure 19 is a schematic diagram of the descending action of the seed press of the present invention.
第20圖:係本發明之去籽棒上昇動作示意圖。 Figure 20: A schematic diagram of the lifting action of the seed removing rod of the present invention.
第21圖:係本發明之剝肉去籽動作示意圖。 Figure 21: is a schematic diagram of the meat peeling and seed removal action of the present invention.
第22圖:係本發明之去籽棒下降動作示意圖。 Figure 22: A schematic diagram of the descending action of the seed removing rod of the present invention.
第23圖:係本發明之蒐集籽料區立體組合示意圖。 Figure 23: is a schematic diagram of the three-dimensional combination of the seed collection area of the present invention.
第24圖:係本發明之蒐集籽料動作示意圖。 Figure 24: is a schematic diagram of the seed collection action of the present invention.
第25圖:係本發明之蒐集籽料籽肉分離動作示意圖。 Figure 25: is a schematic diagram of the separation action of collecting seeds and meat according to the present invention.
第26圖:係本發明之輸送果肉區刷除動作示意圖。 Figure 26: is a schematic diagram of the brushing action of the conveying pulp area of the present invention.
第27圖:係本發明之果肉輸送動作示意圖。 Figure 27: is a schematic diagram of the pulp conveying action of the present invention.
為使專精熟悉此項技藝之人仕業者易於深入瞭解本發明的構造內容以及所能達成的功能效益,茲列舉一具體實施例,並配合圖式詳細介紹說明如下:一種龍眼乾剝肉去籽自動化方法,敬請參閱第1圖所示:係本發明之機台控制流程圖。主要包括十個步驟:一、機台開機;二、機台進行定位; 三、啟動條件是否達成,否,重新回到第二步驟,是,進行下一步驟;四、押按啟動鈕;五、龍眼乾由入料區送入切肉區;六、切肉模組切割果肉;七、龍眼乾由切肉區送入去籽區;八、果實通過脫肉模組,完成果肉與籽分離;九、果肉與籽分別由毛刷與去籽旋轉輪完成個別蒐集;十、結束。 In order to make it easier for people who are specialized and familiar with this technique to understand the structure of the present invention and the functional benefits that can be achieved, a specific embodiment is enumerated, and detailed description with the diagram is as follows: A kind of dried longan For the seed automation method, please refer to Figure 1: The machine control flow chart of the present invention. It mainly includes ten steps: 1. Turn on the machine; 2. Position the machine; 3. Whether the starting conditions are met, no, return to the second step, yes, proceed to the next step; 4. Press the start button; 5. Dried longan will be sent from the feeding area to the meat cutting area; 6. Meat cutting module Cut the pulp; 7. The dried longan is sent from the cutting area to the seed removal area; 8. The fruit is separated from the seed through the depulsing module; 9. The pulp and seeds are collected separately by the brush and the seed removal rotating wheel; Ten, the end.
一種龍眼乾剝肉去籽自動化裝置,敬請參閱第2圖所示:係本發明機台站點之流程配置圖。與第3圖所示:係本發明機台之平面組合示意圖。主要包括:一機台1,該機台1的兩側設有二鏈條輸送機構10,該鏈條輸送機構10係由馬達M1驅動,該機台1介於二鏈條輸送機構10之間依序設有一入料區20、一切肉區30、一去籽區40、一蒐集籽料區50與一輸送果肉區60,該入料區20與切肉區30之間設有一加熱區A1,該切肉區30與去籽區40之間設有一加熱區A2,該機台1對應於去籽區30設有馬達M2,藉以帶動一去籽旋轉輪51,作為將龍眼籽B2撥開與龍眼肉B1分離之用,該機台1對應於輸送果肉區60設有一輸送帶動力驅動裝置70,作為輸送龍眼肉B1之用,該機台1設有一電控裝置80,作為電路控制之用;該鏈條輸送機構10係在機台1兩側的四個角落處分別
設有四個鏈輪11,作為設置二鏈條12之用,該二鏈條12橫跨設有複數個間隔等距排列的底座13,並由馬達M1驅動其中一鏈輪11,進而帶動二鏈條12及二鏈條12上的複數個底座13形成一循環傳動的狀態,同時以光纖感測器偵測位置作為定位原點,為了使各區站點與部件之行徑不影響彼此的運作,將讀取感測器訊號傳送至光纖放大器後,比較偵測讀數與設定門檻值之差異;假如讀取數值高於門檻值其輸出為1,反之則為0,以此訊號作為切斷馬達M1動作之條件,該複數個底座13設有複數個間隔等距排列的置料座14,該置料座14選用polyethylene聚乙烯材質,該置料座14的中心根據龍眼乾B形狀加工成漏斗形狀之凹槽15,可使不同大小的龍眼乾B穩定放入置料座14中,該底座13對應於凹槽15處設有一通心孔16;敬請參閱第4圖所示:係本發明之入料區斷面組合示意圖。該入料區20設有一呈水平配置的入料台21,該入料台21對應於複數個置料座14處設有複數個軌槽22,該軌槽22向下延伸設有一呈傾斜配置的滑槽23,該滑槽23向下延伸設有一呈垂直配置的入料筒24,該入料筒24的底端對應於置料座14的凹槽15,龍眼乾B脫肉之前處理,先將龍眼乾B去殼並大小分級,再控制龍眼乾B加熱時間長短,當達到目標溫度(40℃~50℃)時,即可以將龍眼乾B由該入料台21的軌槽22撥入滑槽23,再由滑槽23經過入料筒24垂直掉入置料座14的凹槽15中,完成龍眼乾B的入料作業;敬請參閱第5圖所示:係本發明之切肉區斷面組合示意
圖。與第6圖所示:係本發明之夾具模組立體組合示意圖。以及第7圖所示:係本發明之刀具立體組合示意圖。該切肉區30設有一夾具模組31,該夾具模組31對應於複數個置料座14的兩側對應處分別設有二夾具32,該二夾具32的對應端設有二呈半圓形的夾持部321,作為夾持固定龍眼乾B之用,該二夾具32底部設有滑座322與滑軌323,該夾具32異於夾持部321的另一端處設有一彈性元件324,讓該夾具32可以隨著不同大小的龍眼乾B都能彈性夾持穩穩地固定住,該夾具模組31的上方對應處設有刀具模組33,該刀具模組33頂部設有滑座331與滑軌332,該刀具模組33係由一馬達M3帶動一轉輪34,該轉輪34的偏心處設有一連桿35,當馬達M3轉動轉輪34時,即由該連桿35帶動刀具模組33利用滑座331在滑軌332上來回往復作動(如第8、9圖所示),該刀具模組33對應於複數個置料座14處設有複數個刀具36,該刀具36的造型為兩側設有二呈一字形的割開部361,中間設有複數個呈波浪狀的推開部362,該刀具36係固設於一基板363,為了使刀具36能沿著龍眼肉B1表面切割出缺口(如第10圖所示),在刀具模組33與基板363之間設置兩個彈性元件364,使刀面可以浮貼於龍眼籽B2之表面進行切肉動作(如第11、12圖所示),由於不同含水率之果肉黏籽表面的程度不同,為了使刀具36較易切開缺口,同時減少環境溫度導致加熱之龍眼乾B熱能散失,將維持果肉溫度至去籽區40,在刀具36設有電熱片365,負責加熱刀具36,該夾具模組31與刀具模組33係固定
於承載板37上,側邊設有一蠟燭形凸塊371撐開刀具模組33兩側,使夾具32可以張開(如第13、14圖所示),當馬達(圖示未示)運轉使夾具模組31下降至低線位時,凸塊371會持續下降而脫離夾具模組31時,掛於夾具模組31間的拉伸彈簧S1會復原使二夾具32閉合(如第15、16圖所示);同時,當夾具模組31下降閉合時,設置一組軟性支撐墊38使夾具模組31不再下降,避免夾具32與置料座14碰撞;敬請參閱第17圖所示:係本發明之去籽區與蒐集籽料區斷面組合示意圖。與第18圖所示:係本發明之脫肉模組固定座與軟板立體分解示意圖。該去籽區40對應於複數個置料座14的上方處設有複數個脫肉模組固定座41,該去籽區40係在與鏈條輸送機構10呈正交垂直的兩側處分別設有四個鏈輪412,作為設置二鏈條411之用,該二鏈條411橫跨設有複數個間隔等距排列的脫肉模組固定座41,並由馬達M1驅動其中一鏈輪412,進而帶動二鏈條411及二鏈條11上的複數個脫肉模組固定座41形成一循環傳動的狀態,同時以光纖感測器偵測位置作為定位原點,為了使各區站點與部件之行徑不影響彼此的運作,將讀取感測器訊號傳送至光纖放大器後,比較偵測讀數與設定門檻值之差異;假如讀取數值高於門檻值其輸出為1,反之則為0,以此訊號作為切斷馬達M1動作之條件,該脫肉模組固定座41對應於複數個置料座14的上方處設有複數個軟板42,該軟板42選擇矽膠作為脫肉材料,該軟板42以塑膠片R及螺絲P固定於脫肉模組固定座
41,該脫肉模組固定座41、軟板42與塑膠片R的中心均設有一開孔413、421、R1,該開孔421的大小能容許龍眼籽B2通過,該脫肉模組固定座41的上方處設有一壓籽基座43,該壓籽基座43下方設有一壓籽棒431,該壓籽基座43與壓籽棒431之間設有一彈性元件434,使壓籽棒431具有適當的彈性作用,該壓籽基座43係設置在滑座432與滑軌433上,並由一翹翹板桿件44帶動而作上下直線運動,該翹翹板桿件44兩側懸臂長度不同,該壓籽基座43之懸臂較長,該翹翹板桿件44兩側設有二條鋼索L1、L2,其中一條鋼索L1係連接於壓籽基座43,另外一條鋼索L2則係繞過一擺臂45的惰輪451連接於昇降座46,該擺臂45設有一條拉伸彈簧S2,該擺臂45的擺動路徑上設有一觸動開關C,作為限制擺臂45之最大擺動範圍之用,該昇降座46對應於複數個置料座14的下方處設有一去籽基座47,該去籽基座47對應於複數個置料座14的下方處設有複數個去籽棒471,當去籽基座47上昇時(如第19、20圖所示),藉由拉伸彈簧S2、惰輪451與兩條鋼索L1、L2控制壓籽棒431下降,讓該壓籽棒431由上方向下壓著龍眼乾B頂部,同時底部的去籽棒471會上昇,使龍眼乾B受到上下兩端施力而較不易傾倒,將龍眼乾B往上通過軟板42後完成剝肉去籽作業(如第21、22圖所示);敬請參閱第23圖所示:係本發明之蒐集籽料區立體組合示意圖。該蒐集籽料區50係在對應於脫肉模組固定座41的側邊垂直處
設有一去籽旋轉輪51,該去籽旋轉輪51自圓心朝向圓周處向外輻射設有複數個呈L型的撥爪52,該撥爪52的頭部設有一呈Y字型的叉部521,作為將龍眼籽B2撥出之用,該去籽旋轉輪51係由皮帶53與皮帶輪54連動於馬達M2;敬請參閱第26圖所示:係本發明之輸送果肉區刷除動作示意圖。該輸送果肉區60對應於脫肉模組固定座41的底下水平處設有一取肉旋轉輪61,該取肉旋轉輪61設有複數個毛刷62,該取肉旋轉輪61的外側處設有一集肉器63,該集肉器63的側壁設有一垂直面631,該垂直面631的頂部對應於毛刷62處設有複數個鋸齒部632,該集肉器63的底部設有一傾斜面633,該傾斜面633的下方設有一輸送帶64,由該取肉旋轉輪61旋轉帶動複數個毛刷62刷除脫肉模組固定座41上的龍眼肉B1,當複數個毛刷62旋轉至集肉器63的鋸齒部632時,由該垂直面631掉落至傾斜面633,再順沿著傾斜面633掉落至輸送帶64(如第27圖所示);該輸送帶動力驅動裝置70係負責帶動輸送帶64循環轉動,作為將輸送帶64上的龍眼肉B1輸送至包裝區之用;該電控裝置80係作為電路控制之用者。
An automatic device for peeling and removing seeds from dried longan. Please refer to Figure 2 which shows the flow configuration diagram of the machine station of the present invention. As shown in Figure 3: It is a schematic diagram of the plane assembly of the machine of the present invention. Mainly includes: a
綜合上述所陳,本發明係在提供一種龍眼乾剝肉去籽自動化方法及裝置,經過本發明人實際製做完成以及反覆操作測試之後,證實的確可以達到本發明所預期的功能效益,同時又為目前坊間尚無見聞之首先創作,具有產業上的利用價值,誠然已經符合發明專利實用性與 進步性之成立要義,爰依專利法之規定,向 鈞局提出發明專利之申請。 Based on the foregoing, the present invention provides an automatic method and device for peeling and removing seeds from dried longan. After the inventors have actually completed the production and repeated operation tests, it is confirmed that the expected functional benefits of the present invention can indeed be achieved. It is the first creation that has not been seen or heard in the market. It has industrial use value. It is indeed in line with the practicality and utility of invention patents. The essentials for the establishment of progressiveness are based on the provisions of the Patent Law and submit an application for a patent for invention to the Bureau.
1‧‧‧機台 1‧‧‧machine
10‧‧‧鏈條輸送機構 10‧‧‧Chain conveyor
20‧‧‧入料區 20‧‧‧Feeding area
30‧‧‧切肉區 30‧‧‧Meat cutting area
40‧‧‧去籽區 40‧‧‧Seed removal area
50‧‧‧蒐集籽料區 50‧‧‧Seed collection area
51‧‧‧去籽旋轉輪 51‧‧‧Seed-removing rotating wheel
60‧‧‧輸送果肉區 60‧‧‧Pulp conveying area
70‧‧‧輸送帶動力驅動裝置 70‧‧‧Conveyor belt power drive device
80‧‧‧電控裝置 80‧‧‧Electronic control device
A1‧‧‧加熱區 A1‧‧‧Heating zone
A2‧‧‧加熱區 A2‧‧‧Heating area
M1‧‧‧馬達 M1‧‧‧Motor
M2‧‧‧馬達 M2‧‧‧Motor
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CN108323772A (en) * | 2018-01-18 | 2018-07-27 | 平南县正达农业发展有限公司 | A kind of efficient automatic removing device for longan |
TWI632863B (en) * | 2017-07-13 | 2018-08-21 | 鄭經偉 | Peeling and seeding method |
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TWI632863B (en) * | 2017-07-13 | 2018-08-21 | 鄭經偉 | Peeling and seeding method |
CN108323772A (en) * | 2018-01-18 | 2018-07-27 | 平南县正达农业发展有限公司 | A kind of efficient automatic removing device for longan |
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