TWI708458B - Motor rotor iron core magnetic steel automatic packaging equipment - Google Patents
Motor rotor iron core magnetic steel automatic packaging equipment Download PDFInfo
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- TWI708458B TWI708458B TW109113525A TW109113525A TWI708458B TW I708458 B TWI708458 B TW I708458B TW 109113525 A TW109113525 A TW 109113525A TW 109113525 A TW109113525 A TW 109113525A TW I708458 B TWI708458 B TW I708458B
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Abstract
一種電機轉子鐵芯磁鋼自動化封裝設備,其包含:至少一封裝主機、一膠粒供給裝置、一廢料移除裝置、一輸送裝置及一控制裝置。經由本發明的電機轉子鐵芯磁鋼自動化封裝設備,可在控制裝置的協調控制下驅動轉子鐵芯饋入機構運動,週期性地將轉子鐵芯送進注膠機構,膠粒供給裝置對膠粒進行分離輸出並達成膠粒的預排列,輸送裝置運送膠粒並移動膠廢料移除裝置以將廢膠轉運至廢料移除區。本發明完成了轉子鐵芯的自動化供給、膠粒的自動化供應、廢膠的自動化移除,達成整個生產工藝的自動化運行,進而促使轉子鐵芯的自動化大量生產。A motor rotor iron core magnetic steel automatic packaging equipment, which comprises: at least one packaging host, a rubber pellet supply device, a waste removal device, a conveying device and a control device. Through the automatic packaging equipment for motor rotor iron core magnetic steel of the present invention, the rotor iron core feeding mechanism can be driven to move under the coordinated control of the control device, and the rotor iron core can be periodically fed into the glue injection mechanism. The pellets are separated and output to achieve a pre-arrangement of the rubber pellets. The conveying device transports the rubber pellets and moves the rubber waste removal device to transfer the waste rubber to the waste removal area. The invention completes the automatic supply of rotor cores, the automatic supply of rubber particles, and the automatic removal of waste rubber, and achieves the automatic operation of the entire production process, thereby promoting the automated mass production of rotor cores.
Description
本發明係關於一種電機轉子鐵芯生產設備,更特別的是關於一種電機轉子鐵芯磁鋼自動化封裝設備。The invention relates to a production equipment for a rotor iron core of a motor, and more particularly to an automatic packaging equipment for the magnetic steel of a rotor iron core of a motor.
電機轉子朝向需要大輸出能力,同時對耐環境條件(高速、高低溫、油性、腐蝕性等)有較高要求,多層鐵芯結合與磁鋼在轉子鐵芯內的牢固性將直接影響電機的輸出效能與品質、壽命。The rotor orientation of the motor requires a large output capacity, and at the same time has high requirements for environmental conditions (high speed, high and low temperature, oiliness, corrosiveness, etc.). The combination of the multilayer iron core and the firmness of the magnetic steel in the rotor core will directly affect the performance of the motor. Output efficiency and quality, life span.
目前使用電機轉子鐵芯磁鋼封膠主機對鐵芯及磁鋼進行封裝,現行的封膠方式大致分為三種,第一種為點膠固定方式:將磁鋼先行裝填入鐵芯磁鋼槽內,再將液態之充填熱塑膠點塗在磁鋼表面及其四周,使其自動流入縫隙中;第二種方式為磁鋼浸入方式:先在鐵芯底面貼上膠膜,並注入適量之液態熱固膠於磁鋼槽中,再將磁鋼裝入磁鋼槽中;第三種為單膠粒灌膠方式:先將鐵芯及磁鋼排列、裝填完成,再將單顆熱固膠粒施以熱源使其熔融,並施加力量將熔融之膠擠壓流入磁鋼槽中,使其充填於磁鋼與磁鋼槽縫隙中。At present, the iron core and magnetic steel are encapsulated by the magnetic steel sealing glue host of the motor rotor iron core. The current sealing methods are roughly divided into three types. The first is the dispensing and fixing method: the magnetic steel is first loaded into the iron core magnetic steel In the tank, apply liquid filled hot plastic dots on the surface of the magnetic steel and its surroundings, so that it will automatically flow into the gap; the second method is the magnetic steel immersion method: first paste a film on the bottom of the iron core and inject an appropriate amount The liquid thermosetting glue is placed in the magnetic steel tank, and then the magnetic steel is put into the magnetic steel tank; the third is the single-particle glue filling method: first arrange and fill the iron core and the magnetic steel, and then heat the single The solid rubber particles are applied with a heat source to melt them, and force is applied to squeeze the molten rubber into the magnetic steel groove, so that it is filled in the gap between the magnetic steel and the magnetic steel groove.
就以上封膠主機的三種封膠方式進行比較,第一及第二種方法僅適用於單層的鐵芯及使用液態充填膠,且人工參與度高;這兩種方法不具備多層鐵芯及自動生產的條件,且充填過程未予施壓易造成膠結構不緊實。第三種方法雖可生產多層鐵芯的轉子,但其單膠粒因體積大不易均勻受熱;在自動化生產中,需要事先對膠粒施以較長時間預熱,故其充填品質較不均勻,且其單一供膠源致流道長度長,膠粒實際使用率過低、成本高;因此上述封膠方式無法實現大量生產高品質、高能力的電機轉子。Comparing the three sealing methods of the above sealing host, the first and second methods are only suitable for single-layer iron cores and liquid filling glue, and the manual participation is high; these two methods do not have multilayer iron cores and The condition of automatic production and the lack of pressure during the filling process may cause the glue structure to be loose. Although the third method can produce multi-layer iron core rotors, the single rubber particles are not easy to be uniformly heated due to their large volume; in automated production, the rubber particles need to be preheated for a long time in advance, so the filling quality is relatively uneven , And its single source of glue leads to a long flow channel, the actual usage rate of rubber particles is too low, and the cost is high; therefore, the above-mentioned sealing method cannot achieve mass production of high-quality and high-capacity motor rotors.
同時,現有的封膠主機通常採用上注膠方式,受這種封膠方式影響,在脫模時,廢膠與注入磁鋼槽中的膠體無法穩定脫離;脫模後,廢膠直接在重力作用下跌落,無法實現精確抓取、收集;因此使用現有封膠主機的注膠設備僅能夠在注膠工藝上實現自動化,在鐵芯的連續供給、膠粒的供給、廢料的收集等整個生產工藝上無法實現整體的自動化。At the same time, the existing glue sealing host usually adopts the glue injection method. Affected by this glue sealing method, the waste glue cannot be stably separated from the glue injected into the magnetic steel tank during demolding; after demolding, the waste glue is directly exposed to gravity. The function drops and cannot be accurately grasped and collected; therefore, the glue injection equipment using the existing sealing host can only realize the automation of the glue injection process, and the continuous supply of iron core, the supply of rubber pellets, and the collection of waste materials can be used in the entire production The overall automation cannot be achieved in the process.
因此,為解決習知電機轉子鐵芯生產設備的種種問題,本發明提出一種電機轉子鐵芯磁鋼自動化封裝設備。Therefore, in order to solve the various problems of the conventional motor rotor iron core production equipment, the present invention proposes an automatic motor rotor iron core magnetic steel packaging equipment.
為達上述目的及其他目的,本發明提出一種電機轉子鐵芯磁鋼自動化封裝設備,其包含:至少一封裝主機,包括一注膠機構及一轉子鐵芯饋入機構,該轉子鐵芯饋入機構設置於該注膠機構的一側,以將複數轉子鐵芯逐一饋入該注膠機構;一膠粒供給裝置,包括一膠粒儲存機構、一輸膠管、一移動架及一轉運盤,該移動架連接該輸膠管,該輸膠管的入口連通該膠粒儲存機構,該輸膠管的出口朝向該轉運盤的上表面,該轉運盤具有複數個位置對應於轉子鐵芯的容納槽,該轉運盤的底部設有一控制閥以控制該容納槽底部的開閉;一廢料移除裝置;一輸送裝置,包括一輸送軌道、一第一移動機構及一第二移動機構,該輸送軌道平行該注膠機構、該膠粒儲存機構及一廢料移除區的連線,該第一移動機構連接該轉運盤以使該轉運盤在該輸送軌道上滑移,而該第二移動機構連接該廢料移除裝置以使該廢料移除裝置在該輸送軌道上滑移;一控制裝置,訊號連接該注膠機構、該轉子鐵芯饋入機構、該移動架、該控制閥、該廢料移除裝置、該第一移動機構及該第二移動機構,其中,該控制裝置控制該轉子鐵芯饋入機構以使該等電機轉子鐵芯依序饋入該注膠機構並饋出,該控制裝置控制該移動架移動該輸膠管,以使該輸膠管在該轉運盤的上表面移動而將膠粒佈於該等容納槽,該控制裝置控制該第一移動機構移動該轉運盤,以使該轉運盤在對應該膠粒儲存機構的位置及對應該注膠機構的位置之間往復位移,並於該轉運盤位於對應該注膠機構的位置時,控制該控制閥開啟,以使佈於該等容納槽的該等膠粒供給至該注膠機構,以及於該轉運盤位於對應該膠粒儲存機構的位置時,控制該控制閥關閉,該控制裝置控制該注膠機構向該轉子鐵芯注膠,該控制裝置控制該第二移動機構移動該廢料移除裝置,以使該廢料移除裝置在對應該廢料移除區的位置及對應該注膠機構的位置之間往復位移,並於該廢料移除裝置在對應該注膠機構的位置時,控制該廢料移除裝置取出在該注膠機構的廢膠,以及於該廢料移除裝置在對應該廢料移除區的位置時,控制該廢料移除裝置釋放該廢膠。In order to achieve the above and other objectives, the present invention provides an automatic packaging device for magnetic steel of a rotor iron core of a motor, which includes: at least one packaging host, including a glue injection mechanism and a rotor iron core feeding mechanism, the rotor iron core feeding The mechanism is arranged on one side of the glue injection mechanism to feed a plurality of rotor cores into the glue injection mechanism one by one; a rubber particle supply device includes a rubber particle storage mechanism, a rubber tube, a moving rack and a transfer tray, The movable frame is connected with the rubber pipe, the inlet of the rubber pipe is connected to the rubber particle storage mechanism, the outlet of the rubber pipe faces the upper surface of the transfer tray, and the transfer tray has a plurality of receiving grooves corresponding to the rotor core. The bottom of the transfer tray is provided with a control valve to control the opening and closing of the bottom of the holding tank; a waste removal device; a conveying device including a conveying track, a first moving mechanism and a second moving mechanism, the conveying track is parallel to the injection Connecting the glue mechanism, the rubber particle storage mechanism and a waste removal zone, the first moving mechanism is connected to the transfer tray so that the transfer tray slides on the conveying track, and the second moving mechanism is connected to the waste removal zone A removal device to make the waste removal device slide on the conveying track; a control device, a signal connected to the glue injection mechanism, the rotor core feeding mechanism, the moving frame, the control valve, the waste removal device, The first moving mechanism and the second moving mechanism, wherein the control device controls the rotor core feeding mechanism so that the motor rotor cores are sequentially fed into the glue injection mechanism and fed out, and the control device controls the The moving frame moves the rubber pipe so that the rubber pipe moves on the upper surface of the transfer tray to place the rubber particles on the holding grooves. The control device controls the first moving mechanism to move the transfer tray so that the transfer tray Move back and forth between the position corresponding to the rubber particle storage mechanism and the position corresponding to the glue injection mechanism, and when the transfer tray is located at the position corresponding to the glue injection mechanism, the control valve is controlled to open so that the cloth is placed in the containing The rubber particles in the tank are supplied to the glue injection mechanism, and when the transfer tray is located at the position corresponding to the rubber particle storage mechanism, the control valve is controlled to close, and the control device controls the glue injection mechanism to inject glue to the rotor core , The control device controls the second moving mechanism to move the waste removal device, so that the waste removal device moves back and forth between the position corresponding to the waste removal area and the position corresponding to the glue injection mechanism, and moves the waste material When the removal device is at the position corresponding to the glue injection mechanism, control the waste removal device to take out the waste glue in the glue injection mechanism, and when the waste removal device is at the position corresponding to the waste removal area, control the waste material The removal device releases the waste glue.
於本發明之一實施例中,該轉子鐵芯饋入機構包括一旋轉軸、一動力輸出構件及一轉子鐵芯載台,該旋轉軸設置於該注膠機構的一側,該轉子鐵芯載台的中心套設於該旋轉軸,該轉子鐵芯載台設有複數個注膠板,各該注膠板設有一置入區以供放置一轉子鐵芯,該動力輸出構件連接該轉子鐵芯載台以使該轉子鐵芯載台經由旋轉而使該些注膠板依序饋入該注膠機構。In an embodiment of the present invention, the rotor core feeding mechanism includes a rotating shaft, a power output member, and a rotor core carrier. The rotating shaft is arranged on one side of the glue injection mechanism, and the rotor core The center of the carrier is sleeved on the rotating shaft, the rotor core carrier is provided with a plurality of injection plates, each of the injection plates is provided with a placement area for placing a rotor core, and the power output member is connected to the rotor The iron core carrier allows the rotor iron core carrier to rotate to feed the glue injection plates into the glue injection mechanism in sequence.
於本發明之一實施例中,該控制裝置訊號連接該動力輸出構件,該控制裝置控制該動力輸出構件以使該等注膠板依序饋入該注膠機構並饋出。In one embodiment of the present invention, the control device is signal-connected to the power output component, and the control device controls the power output component so that the glue injection boards are fed into the glue injection mechanism and output sequentially.
於本發明之一實施例中,該轉子鐵芯饋入機構包括二傳送履帶,分別設置在該注膠機構的進料口及出料口。In an embodiment of the present invention, the rotor iron core feeding mechanism includes two conveyor tracks, which are respectively arranged at the feed inlet and the outlet of the glue injection mechanism.
於本發明之一實施例中,該控制裝置訊號連接該等傳送履帶以使該等轉子鐵芯依序饋入該注膠機構並饋出。In an embodiment of the present invention, the control device signals the conveyor tracks so that the rotor cores are sequentially fed into the glue injection mechanism and fed out.
於本發明之一實施例中,該轉運盤設有複數加熱件,鄰近設置於該等容納槽。In an embodiment of the present invention, the transfer tray is provided with a plurality of heating elements, which are arranged adjacent to the containing grooves.
於本發明之一實施例中,更包括一穿漲軸裝置,該穿漲軸裝置包括一外套筒、一內套筒、一穿軸、一擠壓動力件及一復位動力件,該內套筒呈圓錐狀,該內套筒底端連接於該轉子鐵芯饋入機構的一注膠板上,該外套筒內部具有一錐狀空間而套設於該內套筒,該外套筒的外表面朝向該軸孔的內表面,該外套筒具有複數上溝槽及複數下溝槽,該等上溝槽自該外套筒的頂端沿軸向向下延伸,該等下溝槽自該外套筒的底端沿軸向向上延伸,該等上溝槽及該等下溝槽等距地交錯設置,該外套筒的頂部設有一容置槽及一防脫出部,該穿軸包括一頭部及一身部,該身部貫穿該內套筒,該頭部設置於該容置槽中,該防脫出部設置於該頭部周緣,該容置槽及該防脫出部用以限制該穿軸的位移,該擠壓動力件設置於鄰近該頭部,該復位動力件設置於鄰近該內套筒的底端,該擠壓動力件及該復位動力件訊號連接該控制裝置,該控制裝置控制該擠壓動力件沿該穿軸的軸向擠壓該頭部以使該外套筒受力而向外撐開,該控制裝置控制該復位動力件沿該穿軸的軸向反向擠壓該身部以使該外套筒復位。In an embodiment of the present invention, it further includes a shaft-piercing and expanding device. The shaft-piercing and expanding device includes an outer sleeve, an inner sleeve, a shaft threading, an extrusion power member, and a reset power member. The sleeve is conical, the bottom end of the inner sleeve is connected to a rubber injection plate of the rotor core feeding mechanism, the outer sleeve has a cone-shaped space inside and is sleeved on the inner sleeve, and the outer sleeve The outer surface of the barrel faces the inner surface of the shaft hole. The outer sleeve has a plurality of upper grooves and a plurality of lower grooves. The upper grooves extend axially downward from the top of the outer sleeve, and the lower grooves extend from the outer sleeve. The bottom end of the sleeve extends upward in the axial direction. The upper grooves and the lower grooves are staggered and equidistantly arranged. The top of the outer sleeve is provided with an accommodation groove and an anti-falling part. The through shaft includes a head Part and a body part, the body part penetrates the inner sleeve, the head part is arranged in the accommodating groove, the anti-falling part is arranged on the periphery of the head, the accommodating groove and the anti-falling part are used to restrict For the displacement of the shaft, the squeezing power part is arranged adjacent to the head, the resetting power part is arranged adjacent to the bottom end of the inner sleeve, the squeezing power part and the resetting power part are signally connected to the control device, the The control device controls the squeezing power member to press the head along the axial direction of the shaft to force the outer sleeve to expand outward, and the control device controls the reset power member to reverse the axial direction of the shaft. Squeeze the body to reset the outer sleeve.
於本發明之一實施例中,該轉子鐵芯饋入機構更包括一保溫構件,該保溫構件包括一升降臂、一保溫罩及一加熱底盤,該加熱底盤設置於該保溫罩的下方,該升降臂連接該保溫罩,該控制裝置訊號連接該升降臂而控制該升降臂的垂直位移。In an embodiment of the present invention, the rotor core feeding mechanism further includes a heat preservation member, the heat preservation member includes a lifting arm, a heat preservation cover and a heating chassis, the heating chassis is arranged under the heat preservation cover, the The lifting arm is connected with the heat preservation cover, and the control device is connected with the lifting arm to control the vertical displacement of the lifting arm.
於本發明之一實施例中,該轉子鐵芯饋入機構更包括一外徑限制構件,該外徑限制構件包括一移動臂及二個形狀匹配該轉子鐵芯的半環柱形套殼,該移動臂訊號連接該控制裝置,該等半環柱形套殼經由該移動臂而設置於該轉子鐵芯饋入機構的一注膠板,該等半環柱形套殼設有可供彼此扣合的扣合部。In an embodiment of the present invention, the rotor core feeding mechanism further includes an outer diameter restricting member, the outer diameter restricting member includes a moving arm and two semi-ring cylindrical shells whose shape matches the rotor core, The movable arm signal is connected to the control device, the semi-ring cylindrical shells are arranged on a rubber injection plate of the rotor core feeding mechanism through the movable arm, and the semi-ring cylindrical shells are provided with each other The snap-fit part.
於本發明之一實施例中,複數該封裝主機共用一該輸送軌道,該等封裝主機並列,該膠粒供給裝置及該廢料移除區分別設置於該等封裝主機的兩端。In an embodiment of the present invention, a plurality of the packaging hosts share the conveying track, the packaging hosts are arranged side by side, and the rubber pellet supply device and the waste removal area are respectively arranged at two ends of the packaging hosts.
藉此,本發明的電機轉子鐵芯磁鋼自動化封裝設備可在控制裝置的協調控制下,驅動轉子鐵芯饋入機構運動,週期性地將轉子鐵芯送進注膠機構;與此同時,膠粒儲存機構對膠粒進行分離輸出,並將膠粒通過輸膠管分組輸送至對應的容納槽中暫存;這個步驟採用小膠粒以達成膠粒的預排列,有效避免大膠粒預熱時間長、充填品質不均勻、膠粒實際利用率低等問題,有效降低膠粒的使用成本。轉運盤藉由第一移動機構推送至注膠機構的上方,並藉由控制閥的開閉將膠粒填充至注膠機構中;注膠結束後,膠廢料移除裝置藉由第二移動機構的配合,將廢膠轉運至廢料移除區,轉子鐵芯饋入機構將完成注膠的轉子鐵芯運出,從而實現廢膠料的自動化清理。Thereby, the automatic packaging equipment for motor rotor iron core magnetic steel of the present invention can drive the rotor iron core feeding mechanism to move under the coordinated control of the control device, and periodically feed the rotor iron core into the glue injection mechanism; at the same time, The rubber particle storage mechanism separates and outputs the rubber particles, and transports the rubber particles in groups through the rubber pipe to the corresponding holding tank for temporary storage; this step uses small rubber particles to achieve the pre-arrangement of the rubber particles, effectively avoiding the preheating of the large rubber particles Problems such as long time, uneven filling quality and low actual utilization rate of rubber particles effectively reduce the cost of using rubber particles. The transfer tray is pushed to the top of the glue injection mechanism by the first moving mechanism, and the rubber particles are filled into the glue injection mechanism by the opening and closing of the control valve; after the glue injection is finished, the rubber waste removal device uses the second moving mechanism In cooperation, the waste rubber is transferred to the waste removal area, and the rotor iron core feeding mechanism will transport out the rotor iron core that has been injected, thereby realizing the automatic cleaning of the waste rubber.
本發明的電機轉子鐵芯磁鋼自動化封裝設備完成了轉子鐵芯的自動化供給、膠粒的自動化供應、廢膠的自動化移除,達成整個生產工藝的自動化運行,進而促使轉子鐵芯的自動化大量生產。本發明的電機轉子鐵芯磁鋼自動化封裝設備能夠對多層鐵芯自動化注膠,保證多層鐵芯的結合及磁鋼在轉子鐵芯內的牢固性,進而提升電機轉子的品質和能力。The automatic packaging equipment for the magnetic steel of the motor rotor iron core of the present invention completes the automatic supply of the rotor iron core, the automatic supply of rubber particles, and the automatic removal of waste rubber, and achieves the automatic operation of the entire production process, thereby promoting a large amount of automation of the rotor core produce. The automatic packaging equipment for the magnetic steel of the motor rotor iron core of the present invention can automatically inject glue to the multilayer iron core, ensure the combination of the multilayer iron core and the firmness of the magnetic steel in the rotor iron core, thereby improving the quality and capacity of the motor rotor.
為充分瞭解本發明,茲藉由下述具體之實施例,並配合所附之圖式,對本發明做一詳細說明。本領域技術人員可由本說明書所公開的內容瞭解本發明的目的、特徵及功效。須注意的是,本發明可透過其他不同的具體實施例加以施行或應用,本說明書中的各項細節亦可基於不同觀點與應用,在不悖離本發明的精神下進行各種修飾與變更。以下的實施方式將進一步詳細說明本發明的相關技術內容,但所公開的內容並非用以限制本發明的申請專利範圍。說明如後:In order to fully understand the present invention, a detailed description of the present invention is given with the following specific embodiments and accompanying drawings. Those skilled in the art can understand the purpose, features and effects of the present invention from the content disclosed in this specification. It should be noted that the present invention can be implemented or applied through other different specific embodiments, and various details in this specification can also be based on different viewpoints and applications, and various modifications and changes can be made without departing from the spirit of the present invention. The following embodiments will further describe the related technical content of the present invention in detail, but the disclosed content is not intended to limit the scope of patent application of the present invention. The description is as follows:
如圖1至圖3所示,本發明實施例之電機轉子鐵芯磁鋼自動化封裝設備100,其包含:至少一封裝主機1、一廢料移除裝置2、一膠粒供給裝置3、一控制裝置4及一輸送裝置5。As shown in Figures 1 to 3, the
如圖4所示,封裝主機1包括一注膠機構11及一轉子鐵芯饋入機構12。注膠機構11用以對轉子鐵芯M注膠,在本實施例中,係由轉子鐵芯M的下方向上注膠。轉子鐵芯饋入機構12設置於該注膠機構11的一側,以將複數轉子鐵芯M逐一饋入注膠機構11。As shown in FIG. 4, the
在本實施例中,轉子鐵芯饋入機構12係為旋轉式的饋入。轉子鐵芯饋入機構12包括一旋轉軸121、一動力輸出構件122及一轉子鐵芯載台123。旋轉軸121設置於注膠機構11的一側,轉子鐵芯載台123的中心套設於旋轉軸121,轉子鐵芯載台123設有複數個注膠板1231,各注膠板1231分別設有一置入區R以供分別放置一轉子鐵芯M(參考圖10)。在置入區R中,注膠板1231還設有複數注膠孔1232以允許注膠機構11由下方穿過注膠板1231以對轉子鐵芯M注膠。In this embodiment, the rotor
動力輸出構件122連接轉子鐵芯載台123以使轉子鐵芯載台123經由旋轉而使注膠板1231依序饋入注膠機構11。在本實施例中轉子鐵芯載台123為二重對稱,兩端各自設有一注膠板1231,因此轉子鐵芯載台123每旋轉180度即饋送一轉子鐵芯M進入注膠機構11,並將原本位於注膠機構11的轉子鐵芯M送出。藉由轉子鐵芯載台123不停的旋轉,可自動地將待注膠的轉子鐵芯M饋入注膠機構11,以及將注膠完成的轉子鐵芯M送出注膠機構11。然而本發明不限於此,轉子鐵芯載台123可為三重對稱而設有三注膠板1231,或為四重對稱而設有四注膠板1231等,可依生產需求而變化。The
如圖3所示,注膠機構11的不同於轉子鐵芯饋入機構12之側的二外側分別設有廢料移除區F及膠粒供給裝置3。廢料移除裝置2可於廢料移除區F及注膠機構11之間往復移動。As shown in FIG. 3, two outer sides of the
如圖6所示,膠粒供給裝置3包括一膠粒儲存機構31、一輸膠管32、一移動架33及一轉運盤34。移動架33連接輸膠管32,輸膠管32的入口連通膠粒儲存機構31。膠粒儲存機構31儲存有複數膠粒(圖未示),膠粒儲存機構31以特定頻率振動,用以將堆疊在膠粒儲存機構31中的膠粒分離,被分離的膠粒經由輸膠管32輸出。輸膠管32的出口朝向轉運盤34的上表面。如圖7所示,轉運盤34具有複數個位置對應於轉子鐵芯M的容納槽341,因此當移動架33移動輸膠管32至各容納槽341,輸膠管32所輸出的膠粒便會依序落入容納槽341,以排列態樣匹配轉子鐵芯M的注膠位置的方式暫存於轉運盤34中。如圖7及圖8所示,轉運盤34的底部設有一控制閥342,以選擇性地控制容納槽341底部的開閉。當轉運盤34位於輸膠管32的下方而呈接膠粒時,控制閥342關閉使膠粒留於容納槽341中;當轉運盤34被移動到注膠機構11時,控制閥342打開使膠粒落於注膠機構11上。在本實施例中,控制閥342呈具有開孔的板狀結構,經由水平移動而可使開孔連通或不連通容納槽341,然而本發明不限於此,控制閥342可以為其他的結構及原理。As shown in FIG. 6, the rubber
如圖1至圖3所示,輸送裝置5包括一輸送軌道53、一第一移動機構51及一第二移動機構52。輸送軌道53平行注膠機構11、膠粒供給裝置3及廢料移除區F的連線。第一移動機構51連接轉運盤34以使轉運盤34在輸送軌道53上滑移並饋入至輸膠管32的下方以及注膠機構11,而第二移動機構52連接廢料移除裝置2以使廢料移除裝置2在輸送軌道53上滑移並饋入至廢料移除區F及注膠機構11。As shown in FIGS. 1 to 3, the conveying device 5 includes a conveying
如圖5所示,控制裝置4訊號連接注膠機構11、轉子鐵芯饋入機構12的動力輸出構件122、移動架33、控制閥342、廢料移除裝置2、第一移動機構51及第二移動機構52。As shown in FIG. 5, the
接下來將說明控制裝置4如何控制這些元件互相配合工作。Next, it will be explained how the
首先,控制裝置4控制第一移動機構51移動轉運盤34,使轉運盤34位於對應膠粒供給裝置3的位置,其中,第一移動機構51不僅可以使轉運盤34沿輸送軌道53滑移,第一移動機構51也可以以垂直輸送軌道53的方向前後移動轉運盤34,以使輸膠管32的出口正對轉運盤34。接著控制裝置4控制移動架33水平移動輸膠管32,以使輸膠管32在轉運盤34的上表面移動而將膠粒佈於複數容納槽341中,在這個過程中,控制裝置4控制控制閥342關閉。First, the
另一方面,控制裝置4控制動力輸出構件122,以使轉子鐵芯載台123旋轉,而將其中一注膠板1231以及其上所乘載的待注膠的轉子鐵芯M饋入注膠機構11的上方以預備注膠。On the other hand, the
接著,控制裝置4控制第一移動機構51移動轉運盤34,使轉運盤34經由輸送軌道53而改移動到位於對應注膠機構11的位置(第一移動機構51可以以垂直輸送軌道53的方向前後移動轉運盤34,以使轉運盤34位於注膠機構11正上方)。此時轉運盤34位於注膠板1231的下方以及注膠機構11的上方。控制裝置4控制控制閥342開啟,使膠粒以預定的位置向下掉落供給至注膠機構11。經由重復以上動作,可使轉運盤34在對應該膠粒儲存機構31的位置及對應注膠機構11的位置之間往復位移,藉此源源不斷將膠粒佈於注膠機構11預定的位置。Next, the
轉運盤34離開後,控制裝置4控制注膠機構11向上移動(或轉子鐵芯載台123下移),以使注膠機構11通過注膠板1231的注膠孔1232向該轉子鐵芯M注膠。由於注膠機構11所佈的膠粒排列正對應於轉子鐵芯M的注膠位置,因此當轉子鐵芯M位於注膠機構11的正上方,注膠機構11直接擠壓加熱這些已佈好的膠粒即可將熔膠注於轉子鐵芯M。在注膠的過程中,控制裝置4可同時控制第一移動機構51以及移動架33進行前述的配置膠粒動作。After the
注膠完畢後,轉子鐵芯載台123與注膠機構11分離(可為轉子鐵芯載台123上移或注膠機構11下移),控制裝置4控制第二移動機構52移動廢料移除裝置2,使廢料移除裝置2朝向對應注膠機構11的位置移動。第二移動機構52可以以垂直輸送軌道53的方向前後移動廢料移除裝置2,以使廢料移除裝置2位於注膠機構11正上方。After the glue injection is completed, the
於廢料移除裝置2在對應注膠機構11的位置而位於注膠機構11正上方時(此時廢料移除裝置2在轉子鐵芯載台123下方),控制裝置4控制廢料移除裝置2取出在注膠機構11上殘留的廢膠。在本實施例中,廢料移除裝置2為一吸取頭,利用吸力吸取廢膠,然而本發明不限於此。When the
吸取廢膠後,接著控制裝置4控制第二移動機構52移動廢料移除裝置2,使廢料移除裝置2移動往廢料移除區F。將已注膠完畢的轉子鐵芯M取下更換為下一個,並將待注膠的下一個轉子鐵芯M饋入注膠機構11。After sucking the waste rubber, the
當廢料移除裝置2被移動到對應廢料移除區F的位置時,控制裝置4控制廢料移除裝置2釋放廢膠,使廢膠落於廢料移除區F。經由重復以上動作,可使廢料移除裝置2在對應廢料移除區F的位置及對應注膠機構11的位置之間往復位移,而自動化地不停移除生產所殘留的廢膠。When the
本發明的電機轉子鐵芯磁鋼自動化封裝設備100的各操作步驟順序實際上不限於上述,實際上可依製程條件,而調整各元件動作的前後順序。The sequence of the operation steps of the
經由本發明的電機轉子鐵芯磁鋼自動化封裝設備100,可在控制裝置4的協調控制下,驅動轉子鐵芯饋入機構12運動,週期性地將轉子鐵芯M送進注膠機構;與此同時,膠粒儲存機構31藉由震盪以對膠粒進行分離輸出,並將膠粒通過輸膠管32分組輸送至對應的容納槽341中暫存;這個步驟採用小膠粒以達成膠粒的預排列,有效避免大膠粒預熱時間長、充填品質不均勻、膠粒實際利用率低等問題,有效降低膠粒的使用成本。轉運盤34藉由第一移動機構51推送至注膠機構11的上方,並藉由控制閥342的開閉將膠粒填充至注膠機構11中;注膠結束後,膠廢料移除裝置2藉由第二移動機構52的配合,將廢膠轉運至廢料移除區F,轉子鐵芯饋入機構12將完成注膠的轉子鐵芯M運出,從而實現廢膠料的自動化清理。Through the motor rotor iron core magnetic steel
本發明的電機轉子鐵芯磁鋼自動化封裝設備100完成了轉子鐵芯M的自動化供給、膠粒的自動化供應、廢膠的自動化移除,達成整個生產工藝的自動化運行,進而促使轉子鐵芯M的自動化大量生產。本發明的電機轉子鐵芯磁鋼自動化封裝設備100能夠對多層鐵芯自動化注膠,保證多層鐵芯的結合及磁鋼在轉子鐵芯內的牢固性,進而提升電機轉子的品質和能力。The automatic magnetic
進一步地,在一個實施例中,如圖8所示,轉運盤34設有複數加熱件343,鄰近設置於容納槽341。熱件343可對膠粒進行預熱,促使膠粒軟化,進而縮短製程時間,同時提高注膠品質。Further, in one embodiment, as shown in FIG. 8, the
進一步地,在一個實施例中,如圖1、圖5及圖9所示,轉子鐵芯饋入機構12更包括一保溫構件124。保溫構件124包括一升降臂1241、一保溫罩1242及一加熱底盤1243。升降臂1241連接保溫罩1242,加熱底盤1243設置於保溫罩1242的下方,控制裝置4訊號連接升降臂1241而控制升降臂1241的垂直位移。當一個注膠板1231與其上的轉子鐵芯M正位於注膠機構11時,控制裝置4可控制升降臂1241下降,以使保溫構件124罩覆於另一個在注膠機構11之外等待注膠的轉子鐵芯M,而加熱底盤1243則位於尚未饋入的注膠板1231的正下方。保溫構件124與加熱底盤1243夾合轉子鐵芯M,以為等待注膠的轉子鐵芯M提供持續的保溫,使其溫度接近製程所需條件,以便於提高後續的注膠品質。Further, in an embodiment, as shown in FIGS. 1, 5 and 9, the rotor
進一步地,在一個實施例中,如圖10至圖12A所示,本發明之電機轉子鐵芯磁鋼自動化封裝設備100更包括一穿漲軸裝置6。穿漲軸裝置6包括一外套筒61、一內套筒62、一穿軸63、一擠壓動力件64及一復位動力件65。Further, in one embodiment, as shown in FIGS. 10 to 12A, the
如圖11至圖12C所示,內套筒62呈圓錐狀,內套筒62的底端連接於轉子鐵芯饋入機構12的注膠板1231上。As shown in FIGS. 11 to 12C, the
如圖10及圖12A所示,外套筒61的外表面朝向軸孔的內表面,又如圖10所示,外套筒61具有複數上溝槽611及複數下溝槽612,這些上溝槽611自外套筒61的頂端沿軸向向下延伸,而複數下溝槽612自外套筒61的底端沿軸向向上延伸,且上溝槽611及下溝槽612等距地交錯設置,如此一來,外套筒61的外徑尺寸可受外力擠壓而有變化的彈性空間。As shown in FIGS. 10 and 12A, the outer surface of the
如圖11至圖12C所示,外套筒61的頂部設有一容置槽T及一防脫出部613。As shown in FIGS. 11 to 12C, the top of the
穿軸63包括一頭部631及一身部632,身部632貫穿內套筒62,頭部631設置於容置槽T中,防脫出部613設置於頭部631周緣,容置槽T及防脫出部613用以限制穿軸63的位移。The
擠壓動力件64及復位動力件65訊號連接控制裝置4。擠壓動力件64設置於鄰近頭部631,復位動力件65設置於鄰近內套筒62的底端。The squeezing
接下來說明如何操作外套筒61的外徑尺寸變化。Next, how to manipulate the outer diameter size change of the
如圖12A所示,首先將轉子鐵芯M的軸孔對準穿漲軸裝置6套入。在未擴張外套筒61的情況下,外套筒61未緊貼轉子鐵芯M的軸孔的內表面。須注意的是,圖12A至圖12C是為方便理解,因此誇張化外套筒61與軸孔的內表面的距離,實際上各部件的實際尺寸與比例不一定與圖面相同。As shown in Fig. 12A, first, the shaft hole of the rotor core M is aligned with the shaft-piercing
接著,如圖12B所示,控制裝置4控制擠壓動力件64沿穿軸63的軸向擠壓頭部631,頭部631在容置槽T中下壓外套筒61,使外套筒61受力而向外微微撐開,外徑增大。此時外套筒61的外表面貼合轉子鐵芯M的軸孔的內表面,外套筒61與轉子鐵芯M的軸孔之間緊密套合,從而確保轉子鐵芯M的多層鐵芯之間的相對位置、並且角度更為準確。Next, as shown in FIG. 12B, the
欲取出轉子鐵芯M時,如圖12C所示,控制裝置4控制復位動力件65沿穿軸63的軸向反向擠壓身部632,以使穿軸63上頂而頂至防脫出部613,由於外套筒61受到向上的力,因此外徑縮回原先的尺寸。藉此,外套筒61與轉子鐵芯M的軸孔內表面之間的距離增大,使轉子鐵芯M容易取出。When the rotor core M is to be taken out, as shown in FIG. 12C, the
進一步地,在一個實施例中,如圖13所示,轉子鐵芯饋入機構12更包括一外徑限制構件125。外徑限制構件包括一移動臂1251及二個形狀匹配轉子鐵芯M的半環柱形套殼1252,二個半環柱形套殼1252設有可供彼此扣合的扣合部1252a、1252b。扣合部1252a、1252b為彼此對應的形狀,當二個半環柱形套殼1252彼此相對時,扣合部1252a、1252b成對扣合在一起,且形狀不限於圖面所示。半環柱形套殼1252還進一步具有鎖緊孔1252c,可供螺絲穿過鎖緊孔1252c而將二個半環柱形套殼1252固鎖於轉子鐵芯M的外部,以使得轉子鐵芯M的外形得以保持。移動臂1251訊號連接控制裝置4,二個半環柱形套殼1252能被連接移動臂1251分別驅動。二個半環柱形套殼1252經由移動臂1261而設置於轉子鐵芯饋入機構12的注膠板1231,控制裝置4控制移動臂1251移動,以使二個半環柱形套殼1252套於轉子鐵芯M。且移動臂1251的形狀、與半環柱形套殼1252的連接方式等不限於圖面所示。Further, in one embodiment, as shown in FIG. 13, the rotor
進一步地,在一個實施例中,如圖14所示,複數封裝主機1共用一輸送軌道53,因此可並列多個封裝主機1。在本實施例中,多個封裝主機1並列,膠粒供給裝置3及廢料移除區F分別設置於多個並列的封裝主機1的兩端,控制裝置4控制第一移動機構51在對應膠粒儲存機構31的位置及各注膠機構11的位置之間位移。同樣地,控制裝置4控制第二移動機構52在對應廢料移除區F的位置及對應各注膠機構11的位置之間位移,因此,多組封裝主機1可以以上述的方式並列組合,並減少膠粒供給裝置3、廢料移除裝置2等元件的數量。Further, in one embodiment, as shown in FIG. 14, a plurality of package hosts 1 share a
進一步地,在一個實施例中,如圖15所示,轉子鐵芯饋入機構12a並非旋轉式的饋入,而改以直線的方式將複數轉子鐵芯M逐一饋入注膠機構11。轉子鐵芯饋入機構12a包括二傳送履帶121a、122a,分別設置在注膠機構11的進料口及出料口。控制裝置4訊號連接傳送履帶121a、122a以使複數的轉子鐵芯M依序饋入注膠機構11並饋出。Further, in one embodiment, as shown in FIG. 15, the rotor
本發明在上文中已以實施例揭露,然熟習本項技術者應理解的是,該實施例僅用於描繪本發明,而不應解讀為限制本發明之範圍。應注意的是,舉凡與該實施例等效之變化與置換,均應設為涵蓋於本發明之範疇內。因此,本發明之保護範圍當以申請專利範圍所界定者為準。The present invention has been disclosed in the above embodiments. However, those skilled in the art should understand that the embodiments are only used to describe the present invention and should not be interpreted as limiting the scope of the present invention. It should be noted that all changes and substitutions equivalent to this embodiment should be included in the scope of the present invention. Therefore, the protection scope of the present invention should be defined by the scope of the patent application.
100:電機轉子鐵芯磁鋼自動化封裝設備
1:封裝主機
11:注膠機構
12:轉子鐵芯饋入機構
121:旋轉軸
121a:傳送履帶
122:動力輸出構件
122a:傳送履帶
123:轉子鐵芯載台
1231:注膠板
1232:注膠孔
124:保溫構件
1241:升降臂
1242:保溫罩
1243:加熱底盤
125:外徑限制構件
1251:移動臂
1252:半環柱形套殼
1252a:扣合部
1252b:扣合部
1252c:鎖緊孔
12a:轉子鐵芯饋入機構
2:廢料移除裝置
3:膠粒供給裝置
31:膠粒儲存機構
32:輸膠管
33:移動架
34:轉運盤
341:容納槽
342:控制閥
343:加熱件
4:控制裝置
5:輸送裝置
51:第一移動機構
52:第二移動機構
53:輸送軌道
6:穿漲軸裝置
61:外套筒
611:上溝槽
612:下溝槽
613:防脫出部
62:內套筒
63:穿軸
631:頭部
632:身部
64:擠壓動力件
65:復位動力件
F:廢料移除區
M:轉子鐵芯
R:置入區
T:容置槽100: Automatic packaging equipment for motor rotor iron core magnet steel
1: Package the host
11: Glue injection mechanism
12: Rotor core feed mechanism
121: Rotation axis
121a: conveyor track
122:
圖1係為根據本發明實施例之電機轉子鐵芯磁鋼自動化封裝設備之立體示意圖。 圖2係為根據本發明實施例之電機轉子鐵芯磁鋼自動化封裝設備之前視示意圖。 圖3係為根據本發明實施例之電機轉子鐵芯磁鋼自動化封裝設備之俯視簡化示意圖。 圖4係為根據本發明實施例之封裝主機之立體示意圖。 圖5係為根據本發明實施例之控制裝置之訊號連接示意圖。 圖6係為根據本發明實施例之膠粒供給裝置之立體示意圖。 圖7係為根據本發明實施例之轉運盤之立體示意圖。 圖8係為根據本發明實施例之轉運盤之剖面示意圖。 圖9係為根據本發明實施例之保溫構件之立體示意圖。 圖10係為根據本發明實施例之穿漲軸裝置之立體示意圖。 圖11係為根據本發明實施例之穿漲軸裝置之剖面示意圖。 圖12A至圖12C為根據本發明實施例之穿漲軸裝置之操作示意圖。 圖13係為根據本發明實施例之外徑限制構件之立體示意圖。 圖14係為根據本發明實施例之複數封裝主機之俯視簡化示意圖。 圖15係為根據本發明另一實施例之轉子鐵芯饋入機構之立體示意圖。 FIG. 1 is a three-dimensional schematic diagram of the automatic packaging equipment for the magnetic steel of the motor rotor iron core according to an embodiment of the present invention. 2 is a schematic front view of the automatic packaging equipment for the magnetic steel of the rotor iron core of the motor according to the embodiment of the present invention. 3 is a simplified schematic top view of the automatic packaging equipment for the magnetic steel of the rotor core of the motor according to the embodiment of the present invention. FIG. 4 is a three-dimensional schematic diagram of a packaged host according to an embodiment of the present invention. FIG. 5 is a schematic diagram of signal connection of the control device according to an embodiment of the present invention. Fig. 6 is a three-dimensional schematic diagram of a rubber pellet supply device according to an embodiment of the present invention. Fig. 7 is a three-dimensional schematic diagram of a transfer tray according to an embodiment of the present invention. Figure 8 is a schematic cross-sectional view of a transfer tray according to an embodiment of the present invention. Fig. 9 is a three-dimensional schematic diagram of a thermal insulation member according to an embodiment of the present invention. Fig. 10 is a three-dimensional schematic diagram of a shaft threading device according to an embodiment of the present invention. Fig. 11 is a schematic cross-sectional view of a shaft threading device according to an embodiment of the present invention. 12A to 12C are schematic diagrams of the operation of the shaft threading device according to an embodiment of the present invention. Fig. 13 is a perspective view of an outer diameter limiting member according to an embodiment of the present invention. FIG. 14 is a simplified schematic top view of a plurality of packaged hosts according to an embodiment of the present invention. 15 is a perspective view of a rotor core feeding mechanism according to another embodiment of the invention.
100:電機轉子鐵芯磁鋼自動化封裝設備 100: Automatic packaging equipment for motor rotor iron core magnet steel
1:封裝主機 1: Package the host
11:注膠機構 11: Glue injection mechanism
12:轉子鐵芯饋入機構 12: Rotor core feed mechanism
2:廢料移除裝置 2: Scrap removal device
3:膠粒供給裝置 3: Rubber pellet supply device
34:轉運盤 34: transfer tray
5:輸送裝置 5: Conveying device
51:第一移動機構 51: The first mobile agency
52:第二移動機構 52: The second moving mechanism
53:輸送軌道 53: Conveying track
F:廢料移除區 F: Scrap removal area
Claims (10)
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TW109113525A TWI708458B (en) | 2020-04-22 | 2020-04-22 | Motor rotor iron core magnetic steel automatic packaging equipment |
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TW109113525A TWI708458B (en) | 2020-04-22 | 2020-04-22 | Motor rotor iron core magnetic steel automatic packaging equipment |
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Publication Number | Publication Date |
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TWI708458B true TWI708458B (en) | 2020-10-21 |
TW202141900A TW202141900A (en) | 2021-11-01 |
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Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
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CN107733185A (en) * | 2017-10-16 | 2018-02-23 | 合肥硬核派科技有限公司 | A kind of automation iron core machine prepared for disc iron |
CN107791022A (en) * | 2017-11-20 | 2018-03-13 | 东莞理工学院 | A kind of inductor assembly welding and dispensing all-in-one |
CN108766745A (en) * | 2018-04-25 | 2018-11-06 | 东莞市键环自动化设备科技有限公司 | A kind of transformer assembling and encapsulated integral machine |
CN208970337U (en) * | 2018-09-07 | 2019-06-11 | 浙江艾默可科技有限公司 | A kind of amorphous alloy transformer core production equipment |
CN111342620A (en) * | 2020-03-03 | 2020-06-26 | 东莞市嘉润耀广实业有限公司 | Stamping die and automatic bonding and laminating method in die |
-
2020
- 2020-04-22 TW TW109113525A patent/TWI708458B/en active
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107733185A (en) * | 2017-10-16 | 2018-02-23 | 合肥硬核派科技有限公司 | A kind of automation iron core machine prepared for disc iron |
CN107791022A (en) * | 2017-11-20 | 2018-03-13 | 东莞理工学院 | A kind of inductor assembly welding and dispensing all-in-one |
CN108766745A (en) * | 2018-04-25 | 2018-11-06 | 东莞市键环自动化设备科技有限公司 | A kind of transformer assembling and encapsulated integral machine |
CN208970337U (en) * | 2018-09-07 | 2019-06-11 | 浙江艾默可科技有限公司 | A kind of amorphous alloy transformer core production equipment |
CN111342620A (en) * | 2020-03-03 | 2020-06-26 | 东莞市嘉润耀广实业有限公司 | Stamping die and automatic bonding and laminating method in die |
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