TWI708394B - Seimiconductor device with separate active region and method of fabricating the same - Google Patents
Seimiconductor device with separate active region and method of fabricating the same Download PDFInfo
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Abstract
Description
本發明是有關於一種半導體裝置及其製造方法。The invention relates to a semiconductor device and a manufacturing method thereof.
高電壓(high-voltage,HV)電晶體(例如金屬氧化物半導體場效電晶體(metal-oxide-semiconductor field-effect transistor,MOSFET))可充當高電壓切換調節器及功率管理積體電路(integrated circuit,IC)中的高電壓開關。為了處理所述及其他高電壓應用中所涉及的高電壓,期望使高電壓電晶體具有高崩潰電壓(breakdown voltage)及低導通電阻(on-resistance)。High-voltage (HV) transistors (such as metal-oxide-semiconductor field-effect transistors (MOSFETs)) can act as high-voltage switching regulators and power management integrated circuits (integrated circuit, IC) in the high-voltage switch. In order to deal with the high voltages involved in these and other high voltage applications, it is desirable to make the high voltage transistors have high breakdown voltage and low on-resistance.
本發明闡述具有分隔主動區的半導體裝置以及製作此等裝置的方法的實施例,所述半導體裝置可達成高崩潰電壓及低導通電阻。The present invention describes embodiments of semiconductor devices with separated active regions and methods for fabricating such devices, which can achieve high breakdown voltage and low on-resistance.
本發明實施例提出一種半導體裝置,包括基底、多個隔離島、閘極結構、源極區以及汲極區。所述基底包括第一主動區、第二主動區以及多個分隔主動區。所述多個分隔主動區在第一方向上延伸,並在第二方向上排列,位於所述第一主動區與第二主動區之間,並分別與所述第一主動區與第二主動區連接。多個隔離島,位於所述基底中,與所述多個分隔主動區在所述第二方向上交替設置。閘極結構位於所述基底上。所述閘極結構包括主體部與多個延伸部。所述主體部在所述第二方向上延伸,設置在部分所述第一主動區上。所述多個延伸部,與所述主體部連接,自所述主體部,向所述第一方向延伸至所述多個隔離島上,並與所述多個分隔主動區在所述第二方向上交替設置。源極區位於所述第一主動區的所述基底中。汲極區位於所述第二主動區的所述基底中。The embodiment of the present invention provides a semiconductor device including a substrate, a plurality of isolation islands, a gate structure, a source region and a drain region. The substrate includes a first active area, a second active area, and a plurality of separate active areas. The plurality of separate active regions extend in a first direction and are arranged in a second direction, are located between the first active region and the second active region, and are respectively connected to the first active region and the second active region.区连接。 Area connection. A plurality of isolation islands are located in the substrate and alternately arranged with the plurality of separate active regions in the second direction. The gate structure is located on the substrate. The gate structure includes a main body and a plurality of extensions. The main body portion extends in the second direction and is disposed on a part of the first active area. The plurality of extension portions are connected to the main body portion, extend from the main body portion in the first direction to the plurality of isolation islands, and are connected to the plurality of separate active areas in the second direction Set alternately on. The source region is located in the substrate of the first active region. The drain region is located in the substrate of the second active region.
本發明實施例提出一種半導體裝置的製造方法,包括以下步驟。在基底中形成隔離結構,所述隔離結構包括多個隔離島,所述隔離結構在所述基底中界定出第一主動區、第二主動區以及位於所述第一主動區與第二主動區之間的多個分隔主動區,其中所述多個分隔主動區在第一方向上延伸,分別與所述第一主動區與第二主動區連接,並且與多個隔離島在所述第二方向上交替設置。在所述基底上形成閘極結構。所述閘極結構包括主體部以及多個延伸部。所述主體部在所述第二方向上延伸,設置在部分所述第一主動區上。所述多個延伸部與所述主體部連接,自所述主體部向所述第一向上延伸至所述多個隔離島上,並與所述多個分隔主動區在所述第二方向上交替設置。於所述第一主動區的所述基底中形成源極區。於所述第二主動區的所述基底中形成汲極區。The embodiment of the present invention provides a method for manufacturing a semiconductor device, which includes the following steps. An isolation structure is formed in a substrate, the isolation structure includes a plurality of isolation islands, and the isolation structure defines a first active region, a second active region, and is located in the first active region and the second active region in the substrate Between the plurality of separate active regions, wherein the plurality of separate active regions extend in the first direction, are respectively connected to the first active region and the second active region, and are connected to the plurality of isolated islands in the second Alternately set in the direction. A gate structure is formed on the substrate. The gate structure includes a main body and a plurality of extensions. The main body portion extends in the second direction and is disposed on a part of the first active area. The plurality of extension portions are connected to the main body portion, extend from the main body portion to the first upward to the plurality of isolation islands, and alternate with the plurality of separate active regions in the second direction Set up. A source region is formed in the substrate of the first active region. A drain region is formed in the substrate of the second active region.
本發明實施例之半導體裝置可達成高崩潰電壓及低導通電阻。The semiconductor device of the embodiment of the present invention can achieve high breakdown voltage and low on-resistance.
在附圖及以下說明中陳述一或多個所揭露實施例的細節。依據說明、圖式及申請專利範圍,其他特徵、態樣及優點將變得顯而易見。The details of one or more disclosed embodiments are set forth in the drawings and the following description. Based on the description, drawings and the scope of patent application, other features, aspects and advantages will become obvious.
本發明的實施例提供一種半導體裝置。此半導體裝置例如是具有高崩潰電壓及低導通電阻的高電壓電晶體裝置。高電壓電晶體裝置具有分隔主動區,用以將源極區與汲極區之間的隔離結構分隔成數個彼此分隔離的隔離島。The embodiment of the present invention provides a semiconductor device. This semiconductor device is, for example, a high voltage transistor device with high breakdown voltage and low on-resistance. The high-voltage transistor device has a separate active region for separating the isolation structure between the source region and the drain region into a plurality of isolated islands.
本文中所揭露的技術可在無需額外罩幕(例如光阻罩幕)的情況下將高電壓電晶體裝置的導通電阻及崩潰電壓最佳化。高電壓電晶體裝置可藉由標準製程來製作,例如三井製程(triple well process)、雙極-互補金屬氧化物半導體-雙重擴散金屬氧化物半導體(Bipolar-complementary metal-oxide-semiconductor (CMOS)-double-diffused metal-oxide-semiconductor (DMOS),BCD)製程、具有三井製程或雙井製程(twin well process)的非磊晶生長層(non-epitaxially-grown layer,non-EPI)製程及/或單多晶矽或雙多晶矽製程(single poly or double poly process)。高電壓電晶體裝置可為低側開關金屬氧化物半導體(MOS)電晶體、高側開關MOS電晶體、完全隔離式開關MOS電晶體或高電壓低表面電場(RESURF)LDMOS電晶體。高電壓電晶體可為n通道金屬氧化物半導體(n-channel MOS,NMOS)電晶體、p通道金屬氧化物半導體(p-channel MOS,PMOS)電晶體或互補金屬氧化物半導體(CMOS)電晶體。所述技術可應用於任何適合的結構、任何適合的製程及/或任何適合的操作電壓。除高電壓裝置之外,所述技術亦可用於直流(DC,direct current)應用及/或低電壓應用。The technology disclosed herein can optimize the on-resistance and breakdown voltage of the high-voltage transistor device without the need for an additional mask (such as a photoresist mask). High-voltage transistor devices can be fabricated by standard processes, such as the triple well process, bipolar-complementary metal-oxide-semiconductor (CMOS)- double-diffused metal-oxide-semiconductor (DMOS), BCD) process, non-epitaxially-grown layer (non-EPI) process with Mitsui process or twin well process (twin well process) and/or Single poly or double poly process (single poly or double poly process). The high-voltage transistor device may be a low-side switching metal oxide semiconductor (MOS) transistor, a high-side switching MOS transistor, a completely isolated switching MOS transistor, or a high-voltage low surface electric field (RESURF) LDMOS transistor. High-voltage transistors can be n-channel metal oxide semiconductor (n-channel MOS, NMOS) transistors, p-channel metal oxide semiconductor (p-channel MOS, PMOS) transistors, or complementary metal oxide semiconductor (CMOS) transistors . The technology can be applied to any suitable structure, any suitable process, and/or any suitable operating voltage. In addition to high-voltage devices, the technology can also be used for direct current (DC) applications and/or low-voltage applications.
所述技術可應用於任何適合基底中的任何適合電晶體裝置。僅出於說明目的,以下說明中的一些實例是有關於作為一種高電壓電晶體類型的n通道橫向擴散(LD)金屬氧化物半導體場效電晶體(或LDMOS電晶體)。n通道LDMOS電晶體可位於p型半導體基底中,或作為另一選擇,可位於形成於基底上的p型磊晶層中。以下說明中的一些實例是有關於藉由製作製程來製作單個電晶體,或同時形成多個電晶體。此外,在以下的說明中有關p型可以例如是摻雜有硼或是氟化硼(BF 2)摻質;n型以例如是摻雜有磷或是砷摻質。 The technique can be applied to any suitable transistor device in any suitable substrate. For illustration purposes only, some examples in the following description are about n-channel laterally diffused (LD) metal oxide semiconductor field effect transistors (or LDMOS transistors) as a type of high voltage transistor. The n-channel LDMOS transistor may be located in a p-type semiconductor substrate, or alternatively, may be located in a p-type epitaxial layer formed on the substrate. Some examples in the following description are about making a single transistor by a manufacturing process, or forming multiple transistors at the same time. In addition, in the following description, the p-type may be doped with boron or boron fluoride (BF 2 ) dopants; the n-type may be doped with phosphorus or arsenic dopants, for example.
圖1A示出根據一或多個實施例具有分隔主動區的示例性半導體裝置的上視圖。圖1B示出圖1A中區域R的放大圖。圖2A為圖1B的切線I-I’的剖面圖。圖2B為圖1B的切線II-II’的剖面圖。在圖1A中的兩個高電壓(HV)電晶體裝置共用一個源極區,然而,本發明之高電壓電晶體裝置並不以此為限。FIG. 1A shows a top view of an exemplary semiconductor device having a separate active region according to one or more embodiments. FIG. 1B shows an enlarged view of the area R in FIG. 1A. Fig. 2A is a cross-sectional view taken along the line I-I' of Fig. 1B. Fig. 2B is a cross-sectional view taken along the line II-II' of Fig. 1B. The two high voltage (HV) transistor devices in FIG. 1A share a source region. However, the high voltage transistor device of the present invention is not limited to this.
請參照圖1A、圖1B、圖2A與圖2B,半導體裝置10例如是高電壓電晶體裝置。高電壓電晶體裝置可為LDNMOS電晶體,或汲極延伸(drain extended)NMOS電晶體。半導體裝置10形成於p型半導體基底100中。p型半導體基底100可為形成於基底上的p型矽晶圓或p型磊晶層。p型半導體基底100可具有10
14cm
-3至10
16cm
-3的p型摻雜濃度。
1A, 1B, 2A and 2B, the
在一實施例中,半導體裝置10被配置成與基底100完全隔離,以能夠被獨立地施加偏壓。半導體裝置10可包括n型深井區(n-type doped buried layer,NBL)102以及n型井區108。n型深井區102又稱為n型摻雜埋入層。n型井區108又稱為第一井區。n型深井區102被配置成提供垂直隔離;n型井區108被配置成提供橫向隔離。在一實施例中,n型深井區102可具有10
16cm
-3至10
19cm
-3的n型摻雜濃度。高電壓n型井區108可具有10
15cm
-3至10
18cm
-3的n型摻雜濃度。
In an embodiment, the
在p型半導體基底100中形成有隔離結構104。隔離結構104將半導體裝置10與其他電晶體裝置及形成於p型半導體基底100上的裝置電性隔離。隔離結構104例如是淺溝渠隔離(shallow trench isolation,STI)或是厚場氧化物(thick field oxide,FOX)層。隔離結構104可以包括單層或是多層。隔離結構104的材料包括氧化矽、氮化矽或其組合。隔離結構104在基底100中界定出主動區AA。主動區AA包括第一主動區A1、第二主動區A2以及位於第一主動區A1和第二主動區A2之間的多個分隔主動區SSA。第一主動區A1和第二主動區A2沿著第二方向D2延伸,且沿著第一方向D1並列。多個分隔主動區SSA沿著第一方向D1延伸,連接第一主動區A1和第二主動區A2,並且沿著第二方向D2排列。此外,分隔主動區SSA還將第一主動區A1、第二主動區A2之間的隔離結構104分隔成多個隔離島IOI。多個分隔主動區SSA與多個隔離島IOI沿著第二方向D2彼此交替。在一些實施例中,第一主動區A1、第二主動區A2、分隔主動區SSA以及隔離島IOI的上視圖例如分別是矩形。在第一主動區A1的第一方向的長度L1例如是大於第二主動區A2的第一方向的長度L2。An
在半導體基底100中,以較p型半導體基底100高的p型摻雜濃度(例如10
16cm
-3至10
18cm
-3)植入及擴散有p井區110。p井區110又稱為第二井區。p井區110與第一主動區A1部分重疊。在p井區110的第一主動區A1中形成有濃摻雜(heavily doped)的p+本體接觸區124(例如具有10
19cm
-3至10
21cm
-3的p型摻雜濃度)及濃摻雜的n+源極區122(例如具有10
19cm
-3至10
21cm
-3的n型摻雜濃度)。p+本體接觸區124可較n+源極區122距閘極結構118(詳細描述如後)更遠。p井區110可橫向地延伸超出p+本體接觸區124及n+源極區122,且在p+本體接觸區124及n+源極區122下方垂直地延伸。p+本體接觸區124與n+源極區122彼此直接電性接觸。
In the
在p型基底100中,以更高的n型摻雜濃度(例如10
16cm
-3至10
18cm
-3)植入及擴散有n型摻雜漂移(n-type doping drifting,NDD)區(或稱為摻雜區)106。隔離島IOI位於n型摻雜漂移區106之中。n型摻雜漂移區106可朝閘極結構118的方向橫向地延伸,而與第一主動區A1部分重疊,但與p井區110橫向分隔開。n型摻雜漂移區106還向第二主動區A2方向延伸,使得分隔主動區SSA以及第二主動區A2與其完全重疊。n型摻雜漂移區106的第二主動區A2中含有濃摻雜的n+汲極區120(例如具有10
19cm
-3至10
21cm
-3的n型摻雜濃度)。n+汲極區120可較n型摻雜漂移區106被更重地摻雜。
In the p-
閘極結構118置於n+源極區122與n+汲極區120之間的基底100之上。The
閘極結構118包括閘極介電層112、閘電極114以及間隙壁116。閘極介電層112可包含氧化矽(SiO
2)或高介電常數介電材料(例如較氧化矽(SiO
2)的介電常數(3.9)大的高介電常數)。閘電極114部分覆蓋於p井區110及n型摻雜漂移區106上。閘電極114藉由閘極介電層112與半導體基底100、p井區110及n型摻雜漂移區106分隔開。閘電極114可包含設置於閘極介電層112之上的摻雜多晶矽(poly)。間隙壁116位於閘電極114的側壁。間隙壁116可以是單層或是多層,例如是包含氧化矽、氮化矽或其組合。
The
請參照圖1B,閘極結構118例如是呈梳狀。閘極結構118覆蓋部分的第一主動區A1以及部分的隔離結構104。在一些實施例中,閘極結構118包括主體部P1以及多個延伸部P2。主體部P1在第二方向D2上延伸,覆蓋部分的第一主動區A1,使主體部P1兩側的第一主動區A1裸露出來。延伸部P2在第一方向D1延伸,連接主體部P1。每一個延伸部P2覆蓋部分的第一主動區A1以及部分的隔離島IOI。多個延伸部P2與多個分隔主動區SSA在第二方向D2上交替排列。1B, the
從另一方面來說,閘極結構118包括多個長部118L與多個短部118S。多個長部118L與多個短部118S在第二方向D2上相互交替。長部118L在第一方向D1上具有長度L3;短部118S在第一方向D1上具有長度L4。長度L4等於主體部P1在第一方向D1上的長度。長度L3等於主體部P1在第一方向D1上的長度以及延伸部P2在第一方向D1上的長度的和。On the other hand, the
請參照圖2A,閘極結構118的短部118S的一側裸露出n+源極區122與p+本體接觸區124。短部118S覆蓋部分的p井區110、基底100以及第一部分的n型摻雜漂移區106。被短部118S覆蓋的p井區110以及基底100的表面做為通道區。閘極結構118的短部118S的一側裸露出第二部分的n型摻雜漂移區106以及n+汲極區120。n型摻雜漂移區106中無隔離結構,可為半導體裝置10提供低導通電阻。2A, one side of the
換言之,短部118S的閘電極114在一端處鄰接n+源極區122,且在另一端處延伸至n型摻雜漂移區106的第一部分之上。n型摻雜漂移區106的第二部分(自閘電極114的所述另一端至n+汲極區120)鄰接n型摻雜漂移區106的第一部分且具有橫向距離D。n型摻雜漂移區106的第二部分可被視為供電荷載子自n+源極區122移動至n+汲極區120的漂移區109。半導體裝置10的導通電阻與漂移區109的摻雜濃度(即n型摻雜漂移區106的濃度)及橫向距離D相關聯。漂移區109的摻雜濃度愈高,導通電阻即愈低;橫向距離D愈長,導通電阻即愈高。In other words, the
請參照圖2B,閘極結構118的長部118L的一側裸露出n+源極區122與p+本體接觸區124。長部118L覆蓋部分的p井區110、基底100以及部分的隔離島IOI。被長部118L覆蓋的p井區110以及基底100的表面做為通道區。閘極結構118的長部118L的一側裸露出另一部分的隔離島IOI以及n+汲極區120。隔離島IOI的設置可為半導體裝置10提供高的崩潰電壓。2B, one side of the
阻擋部(PRO)126形成在基底100上,覆蓋多個分隔主動區SSA以及多個隔離島IOI,裸露出第一主動區A1與第二主動區A2。在一些實施例中,阻擋部126覆蓋n型摻雜漂移區106以及隔離島IOI,裸露出p+本體接觸區124、n+源極區122、閘極結構118以及n+汲極區120。在另一些實施例中,阻擋部126還覆蓋部分的閘極結構118的部分長部118L與部分短部118S。阻擋部126可以是單層或是多層。阻擋部126的材料包括氧化矽、氮化矽或其組合。The barrier (PRO) 126 is formed on the
金屬矽化物層130形成在未被阻擋部126覆蓋的p+本體接觸區124、n+源極區122、閘極結構118以及n+汲極區120上。金屬矽化物層130可包含矽化鈷、氮化鈦/矽化鈦、氮化鈦/鈦/矽化鈷、多晶矽化鈷或氮化鈦/多晶矽化鈦、氮化鈦/鈦/多晶矽化鈷。The
本發明實施例可以藉由分隔主動區SSA以及多個隔離島IOI的長度以及寬度以及漂移區109的摻雜濃度的改變與設計,使半導體裝置10的導通電阻及崩潰電壓最佳化。舉例來說,提高漂移區109的摻雜濃度,縮短分隔主動區SSA在第一方向D1上的長度或是增加在第二方向D2上分隔主動區SSA與隔離島IOI的長度比可以降低半導體裝置10的導通電阻。反之,則可以提升半導體裝置10的崩潰電壓。The embodiment of the present invention can optimize the on-resistance and breakdown voltage of the
圖3A至圖3E是示出根據本發明實施例之用於製造半導體裝置的示例性製造流程的上視圖。圖4A至圖4E示出的是圖3A至圖3E中切線III-III’的剖面圖。圖4F示出的是圖3E中切線IV-IV’的剖面圖。3A to 3E are top views showing an exemplary manufacturing process for manufacturing a semiconductor device according to an embodiment of the present invention. 4A to 4E show cross-sectional views taken along the line III-III' in FIGS. 3A to 3E. Fig. 4F shows a cross-sectional view taken along the line IV-IV' in Fig. 3E.
請參照圖3A與圖4A,在基底100中形成n型深井區102。基底100例如是p型半導體基底,例如是p型矽基底。n型深井區102的形成方法例如是在基底100上形成離子植入罩幕,然後進行離子植入製程,將n型摻質植入於基底100中。之後,再將植入罩幕移除。3A and 4A, an n-type
接著,在基底100中形成隔離結構104。隔離結構104包括多個隔離島IOI。隔離結構104的形成方法例如是以淺溝渠隔離法。淺溝渠隔離法的步驟如下。以微影與蝕刻製程在基底100中形成多個溝渠。之後,在基底100上以及溝渠中形成絕緣材料。然後,再以化學機械研磨法或是回蝕刻法,進行平坦化製程,以移除基底100上的絕緣材料。絕緣材料包括以化學氣相沉積法或是熱氧化法形成的氧化矽、氮化矽或其組合。隔離結構104在基底100中界定出主動區AA。主動區AA包括第一主動區A1、兩個第二主動區A2以及多個分隔主動區SSA。第一主動區A1位於兩個第二主動區A2之間。分隔主動區SSA分別位於第一主動區A1和第二主動區A2之間。Next, an
請參照圖3B與圖4B,在n型深井區102上方的基底100中形成n型摻雜漂移區106、n型井區108以及p井區110。n型井區108的摻雜濃度可以與n型深井區102的摻雜濃度相同、略高於或略低於n型深井區102的摻雜濃度。n型井區108以及p井區110可以在基底100上形成植入罩幕,然後進行離子植入製程,將n型摻質與p型摻質分別植入於基底100中。之後,再將植入罩幕移除。n型井區108與第二主動區A2、多個分隔主動區SSA以及隔離結構104部分重疊。n型井區108可以是呈環狀,且n型井區108的底面比隔離結構104的底面深,且與n型深井區102的頂面鄰接。因此,n型井區108可以與n型深井區102共同圍出一個獨立的區域,而在此獨立區域中形成的電晶體裝置可以與基底100完全隔離,以能夠被獨立地施加偏壓。3B and 4B, an n-type doped
請參照圖3B與圖4B,n型摻雜漂移區106的摻雜濃度可以略高於n型井區108的摻雜濃度。n型摻雜漂移區106可以在基底100上形成植入罩幕,然後進行離子植入製程,將n型摻質植入於基底100中。之後,再將植入罩幕移除。植入罩幕具有兩個開口O1。開口O1裸露出部分的第一主動區A1,且裸露出多個分隔主動區SSA、多個隔離島IOI、兩個第二主動區A2以及與第二主動區A2相鄰的部分隔離結構104。因此,n型摻雜漂移區106會與第一主動區A1部分重疊,與多個分隔主動區SSA、多個隔離島IOI以及兩個第二主動區A2完全重疊,且與n型井區108以及隔離結構104部分重疊。n型摻雜漂移區106自基底100的表面向下垂直延伸,至其底面與n型深井區102的頂面鄰接(如圖3B所示),或介於n型深井區102的頂面與隔離島IOI的底面之間(未示出)。換言之,n型摻雜漂移區106將多個隔離島IOI環繞包覆於其中。3B and 4B, the doping concentration of the n-type doped
p井區110的摻雜濃度略高於基底100的摻雜濃度。p井區110可以分別在基底100上形成植入罩幕,然後進行離子植入製程,將n型摻質植入於基底100中。之後,再將植入罩幕移除。植入罩幕具有開口O2。開口O2裸露出部分的第一主動區A1的中心區域。n型摻雜漂移區106會與第一主動區A1部分重疊,且與p井區110橫向分隔開。p井區110自基底100的表面向下垂直延伸,但其底面未與n型深井區102的頂面鄰接,而縱向分隔開。為圖面簡潔起見,圖3C與圖3D將不再會示出p井區110以及開口O2。The doping concentration of the p-
請參照圖3C與圖4C,在基底100上形成兩個閘極結構118。閘極結構118包括閘極介電層112、閘電極114以及間隙壁116。閘極結構118的形成方法例如是在基底100上形成閘極介電材料層以及閘電極材料層,然後經由微影與蝕刻製程以圖案化閘極介電材料層以及閘電極材料層。之後,形成間隙壁材料層,再對間隙壁材料層進行非等向性蝕刻製程。閘極結構118例如是呈梳狀(如圖3C所示)。閘極結構118包括在第二方向D2上彼此交替的多個長部118L與多個短部118S。閘極結構118的多個長部118L與多個短部118S覆蓋部分的p井區110、部分的n型摻雜漂移區106以及部分的多個隔離島IOI。隔離島IOI的一部分被長部118L覆蓋,隔離島IOI的另一部分被閘極結構118的長部118L裸露出來。隔離島IOI未被閘極結構118短部118S覆蓋。Referring to FIG. 3C and FIG. 4C, two
請參照圖3C與圖4C,在第一主動區A1形成p+本體接觸區124以及n+源極區122,並在兩個第二主動區A2中形成n+汲極區120。p+本體接觸區124的摻雜濃度高於p井區110的摻雜濃度。n+源極區122以及n+汲極區120的摻雜濃度高於n型摻雜漂移區106的摻雜濃度。p+本體接觸區124以及n+源極區122以及n+汲極區120可以分別在基底100上形成植入罩幕,然後進行離子植入製程,將p型或n型摻質植入於基底100中。之後,再將植入罩幕移除。n+源極區122以及n+汲極區120可以同時形成。3C and 4C, a p +
請參照圖3D與圖4D,在基底100上形成阻擋部(PRO)126,以覆蓋部分的閘極結構118、多個分隔主動區SSA中的n型摻雜漂移區106以及多個隔離島IOI,裸露出另一部分的的閘極結構118、第一主動區A1中的p+本體接觸區124與n+源極區122以及第二主動區A2中的n+汲極區120。在一些實施例中,阻擋部126並未覆蓋閘極結構118的閘電極114(未示出)。3D and 4D, a barrier (PRO) 126 is formed on the
請參照圖3E、圖4E與圖4F,進行自行對準矽化製程,以在閘電極114、p+本體接觸區124、n+源極區122以及n+汲極區120上形成金屬矽化物層130。3E, 4E, and 4F, a self-aligned silicidation process is performed to form a
圖5是本發明以及習知之半導體裝置的汲極電性曲線圖。FIG. 5 is a graph of the drain electrical characteristics of the semiconductor device of the present invention and the conventional semiconductor device.
請參照圖5,本發明之半導體裝置具有平滑的汲極飽和電流曲線C1、C2、C3、C4。習知之半導體裝置的飽和電流曲線C1’、C2’則相當陡峭。由圖5可知,相較於習知,本發明之半導體裝置具有較為平滑的飽和電流曲線。Please refer to FIG. 5, the semiconductor device of the present invention has smooth drain saturation current curves C1, C2, C3, and C4. The saturation current curves C1' and C2' of the conventional semiconductor device are quite steep. It can be seen from FIG. 5 that, compared with the prior art, the semiconductor device of the present invention has a smoother saturation current curve.
在本發明實施例中,藉由形成連通第一個主動區與第二個主動區的多個分隔主動區SSA,閘電極的短部處的電流可以以較短的路徑流經分隔主動區SSA中低阻值的漂移區,因此可以減小電晶體裝置的導通電阻。經實驗,習知的半導體裝置的導通電阻為14歐姆-平方毫米左右,本發明之半導體裝置的導通電阻可以下降至9.4歐姆-平方毫米。In the embodiment of the present invention, by forming a plurality of separate active regions SSA connecting the first active region and the second active region, the current at the short part of the gate electrode can flow through the separated active region SSA in a shorter path. The drift region of low and medium resistance can reduce the on-resistance of the transistor device. Through experiments, the on-resistance of the conventional semiconductor device is about 14 ohm-square millimeter, and the on-resistance of the semiconductor device of the present invention can be reduced to 9.4 ohm-square millimeter.
另外,藉由第一個主動區與第二個主動區之間的多個隔離島IOI的設置,可以使得電晶體裝置維持在預定的崩潰電壓。In addition, through the arrangement of multiple isolation islands IOI between the first active region and the second active region, the transistor device can be maintained at a predetermined breakdown voltage.
此外,閘電極的長部延伸到多個隔離島IOI上,可以做為局部場板(partial field plate)的能力,以均勻電場。In addition, the long portion of the gate electrode extends to a plurality of isolation islands IOI, which can be used as a partial field plate to uniform electric field.
因此,本發明實施例可以不需要增加額外的光罩與製程,藉由分隔主動區SSA以及多個隔離島IOI的長度以及寬度、閘電極的長度以及漂移區的摻雜濃度的改變與設計,而使電晶體裝置的導通電阻及崩潰電壓最佳化。Therefore, the embodiments of the present invention may not need to add additional photomasks and manufacturing processes. By changing and designing the length and width of the separation active region SSA and the plurality of isolation islands IOI, the length of the gate electrode, and the doping concentration of the drift region, The on-resistance and breakdown voltage of the transistor device are optimized.
儘管本文件可闡述諸多細節,然而,此等細節不應被理解為是對已主張發明或可主張內容的範圍的限制,而僅是對特定實施例所特有的特徵的說明。本文件在各單獨實施例的上下文中所述的某些特徵亦可以組合形式實作於單個實施例中。相反地,在單個實施例的上下文中所述的各種特徵亦可分別地或以任一適合子組合形式實作於多個實施例中。此外,雖然上文可將各特徵闡述為以某些組合形式起作用且甚至最初被主張為如此,然而所主張組合中的一或多個特徵在一些情形中可自所述組合去除,且所主張組合可變為子組合或子組合的變化形式。類似地,儘管在圖式中以特定次序繪示了各操作,然而此不應被理解為要求:應以所示特定次序或以順序次序來執行此等操作,或者應執行所有所說明操作,以達成所需結果。Although this document may elaborate many details, these details should not be construed as limiting the scope of the claimed invention or the claimed content, but merely describing the unique features of the specific embodiment. Certain features described in this document in the context of separate embodiments can also be implemented in a single embodiment in combination. Conversely, various features described in the context of a single embodiment can also be implemented in multiple embodiments separately or in any suitable sub-combination. In addition, although each feature may be described above as functioning in certain combinations and even initially claimed as such, one or more features in the claimed combination may be removed from the combination in some cases, and so It is claimed that the combination can be changed into a sub-combination or a variation of the sub-combination. Similarly, although the operations are depicted in a specific order in the drawings, this should not be understood as a requirement: these operations should be performed in the specific order shown or in a sequential order, or all the operations described should be performed, To achieve the desired result.
本文僅揭露了幾個實例及實施例。可基於所揭露內容來對所述實例及實施例以及其他實施例作出變化、潤飾及增強。This article only discloses a few examples and embodiments. The examples and embodiments and other embodiments can be changed, modified, and enhanced based on the disclosed content.
10:半導體裝置
100:基底
102:n型深井區
104:隔離結構
106:n型摻雜漂移區
108:n型井區
109:漂移區
110:p井區
112:閘極介電層
114:閘電極
116:間隙壁
118:閘極結構
118L:長部
118S:短部
120:n+汲極區
122:n+源極區
124:p+本體接觸區
126:阻擋部
130:金屬矽化物層
A1:第一主動區
A2:第二主動區
AA:主動區
D:橫向距離
D1:第一方向
D2:第二方向
IOI:隔離島
O1、O2:開口
P1:主體部
P2:延伸部
R:區域
SSA:分隔主動區
C1、C1’、C2、C2’、C3、C4:曲線
L1、L2、L3、L4:長度
I-I’、II-II’、III-III、IV-IV’:切線
10: Semiconductor device
100: base
102: n-type deep well area
104: Isolation structure
106: n-type doped drift region
108: n-type well area
109: Drift Zone
110:p well area
112: gate dielectric layer
114: gate electrode
116: Clearance Wall
118:
圖1A示出根據一或多個實施例具有分隔主動區的半導體裝置的上視圖。 圖1B示出圖1A中區域R的放大圖。 圖2A為圖1B的切線I-I’的剖面圖。 圖2B為圖1B的切線II-II’的剖面圖。 圖3A至圖3E是示出根據本發明實施例之用於製造半導體裝置的示例性製造流程的上視圖。 圖4A至圖4E示出的是圖3A至圖3E中切線III-III’的剖面圖。 圖4F示出的是圖3E中切線IV-IV’的剖面圖。 圖5是本發明以及習知之半導體裝置的汲極電性曲線圖。 FIG. 1A shows a top view of a semiconductor device having a divided active region according to one or more embodiments. FIG. 1B shows an enlarged view of the area R in FIG. 1A. Fig. 2A is a cross-sectional view taken along the line I-I' of Fig. 1B. Fig. 2B is a cross-sectional view taken along the line II-II' of Fig. 1B. 3A to 3E are top views showing an exemplary manufacturing process for manufacturing a semiconductor device according to an embodiment of the present invention. 4A to 4E show cross-sectional views taken along the line III-III' in FIGS. 3A to 3E. Fig. 4F shows a cross-sectional view taken along the line IV-IV' in Fig. 3E. FIG. 5 is a graph of the drain electrical characteristics of the semiconductor device of the present invention and the conventional semiconductor device.
118:閘極結構 118: Gate structure
126:阻擋部 126: Block
130:金屬矽化物層 130: metal silicide layer
A1:第一主動區 A1: The first active area
A2:第二主動區 A2: The second active area
AA:主動區 AA: active area
D1:第一方向 D1: First direction
D2:第二方向 D2: second direction
IOI:隔離島 IOI: Isolation Island
L1、L2、L3、L4:長度 L1, L2, L3, L4: length
P1:主體部 P1: Main body
P2:延伸部 P2: Extension
SSA:分隔主動區 SSA: separate active area
I-I’、II-II’:切線 I-I’, II-II’: Tangent
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TW201210019A (en) * | 2010-08-19 | 2012-03-01 | Macronix Int Co Ltd | LDMOS having single-strip source contact and method for manufacturing same |
TW201539745A (en) * | 2014-04-08 | 2015-10-16 | Macronix Int Co Ltd | High voltage semiconductor device and method for manufacturing the same |
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