TWI706923B - glass - Google Patents

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TWI706923B
TWI706923B TW105110469A TW105110469A TWI706923B TW I706923 B TWI706923 B TW I706923B TW 105110469 A TW105110469 A TW 105110469A TW 105110469 A TW105110469 A TW 105110469A TW I706923 B TWI706923 B TW I706923B
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TW105110469A
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TW201704164A (en
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斉藤敦己
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日商日本電氣硝子股份有限公司
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    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C3/00Glass compositions
    • C03C3/04Glass compositions containing silica
    • C03C3/076Glass compositions containing silica with 40% to 90% silica, by weight
    • C03C3/089Glass compositions containing silica with 40% to 90% silica, by weight containing boron
    • C03C3/091Glass compositions containing silica with 40% to 90% silica, by weight containing boron containing aluminium
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03BMANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B19/00Other methods of shaping glass
    • C03B19/02Other methods of shaping glass by casting molten glass, e.g. injection moulding
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03BMANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B5/00Melting in furnaces; Furnaces so far as specially adapted for glass manufacture
    • C03B5/16Special features of the melting process; Auxiliary means specially adapted for glass-melting furnaces
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03BMANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B5/00Melting in furnaces; Furnaces so far as specially adapted for glass manufacture
    • C03B5/16Special features of the melting process; Auxiliary means specially adapted for glass-melting furnaces
    • C03B5/18Stirring devices; Homogenisation
    • C03B5/187Stirring devices; Homogenisation with moving elements
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C3/00Glass compositions
    • C03C3/04Glass compositions containing silica
    • C03C3/076Glass compositions containing silica with 40% to 90% silica, by weight
    • C03C3/083Glass compositions containing silica with 40% to 90% silica, by weight containing aluminium oxide or an iron compound
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C3/00Glass compositions
    • C03C3/04Glass compositions containing silica
    • C03C3/076Glass compositions containing silica with 40% to 90% silica, by weight
    • C03C3/083Glass compositions containing silica with 40% to 90% silica, by weight containing aluminium oxide or an iron compound
    • C03C3/085Glass compositions containing silica with 40% to 90% silica, by weight containing aluminium oxide or an iron compound containing an oxide of a divalent metal
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C3/00Glass compositions
    • C03C3/04Glass compositions containing silica
    • C03C3/076Glass compositions containing silica with 40% to 90% silica, by weight
    • C03C3/083Glass compositions containing silica with 40% to 90% silica, by weight containing aluminium oxide or an iron compound
    • C03C3/085Glass compositions containing silica with 40% to 90% silica, by weight containing aluminium oxide or an iron compound containing an oxide of a divalent metal
    • C03C3/087Glass compositions containing silica with 40% to 90% silica, by weight containing aluminium oxide or an iron compound containing an oxide of a divalent metal containing calcium oxide, e.g. common sheet or container glass
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C4/00Compositions for glass with special properties
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/02Manufacture or treatment of semiconductor devices or of parts thereof
    • H01L21/02104Forming layers
    • H01L21/02365Forming inorganic semiconducting materials on a substrate
    • H01L21/02367Substrates
    • H01L21/0237Materials
    • H01L21/02422Non-crystalline insulating materials, e.g. glass, polymers

Abstract

本發明的玻璃的特徵在於:以莫耳%計,含有55%~80%的SiO2 、11%~30%的Al2 O3 、0~3%的B2 O3 、0~3%的Li2 O+Na2 O+K2 O、5%~35%的MgO+CaO+SrO+BaO作為玻璃組成,且應變點高於700℃。The glass of the present invention is characterized in that it contains 55% to 80% of SiO 2 , 11% to 30% of Al 2 O 3 , 0 to 3% of B 2 O 3 , and 0 to 3% of Li 2 O+Na 2 O+K 2 O, 5% to 35% of MgO+CaO+SrO+BaO are used as the glass composition, and the strain point is higher than 700°C.

Description

玻璃glass

本發明是有關於一種高耐熱性的玻璃,例如是有關於一種用以在高溫下製作發光二極體(Light Emitting Diode,LED)用半導體結晶(semiconductor crystal)的玻璃基板。 The present invention relates to a glass with high heat resistance. For example, it relates to a glass substrate used to produce a semiconductor crystal (Light Emitting Diode, LED) at high temperature.

對於用於LED等的半導體結晶而言,已知在越高的溫度下成膜,則半導體特性越會提高。 For semiconductor crystals used for LEDs and the like, it is known that the higher the temperature is, the more the semiconductor characteristics are improved.

在所述用途中一般使用高耐熱性的藍寶石(sapphire)基板。在其他用途中,當在高溫(例如700℃以上)下使半導體結晶成膜時,亦使用藍寶石基板。 A sapphire substrate with high heat resistance is generally used in the application. In other applications, sapphire substrates are also used when semiconductor crystals are formed into films at high temperatures (for example, 700°C or higher).

[現有技術文獻] [Prior Art Literature]

[專利文獻] [Patent Literature]

[專利文獻1]日本專利特開平11-243229號公報 [Patent Document 1] Japanese Patent Laid-Open No. 11-243229

而且近年來,正積極地研究使面積大的半導體結晶成膜的技術。認為該技術亦有望用於大型顯示器(display)的面發光光源。 In addition, in recent years, a technique for forming a large-area semiconductor crystal into a film has been actively studied. It is believed that this technology is also expected to be used in surface-emitting light sources of large displays.

然而,對於藍寶石基板而言,難以實現大面積化,不適合於所述用途。 However, for the sapphire substrate, it is difficult to achieve a large area, and it is not suitable for the application.

若使用玻璃基板來代替藍寶石基板,則認為可使基板實 現大面積化,但以往的玻璃基板由於耐熱性不充分,故而容易在高溫的熱處理中產生熱變形。 If a glass substrate is used instead of a sapphire substrate, it is considered that the substrate can be realized The area has been increased, but the conventional glass substrates have insufficient heat resistance, so they tend to be thermally deformed during high-temperature heat treatment.

而且,若欲使以往的玻璃基板的耐熱性提高,則玻璃基板的熱膨脹係數會不當地降低,從而難以與半導體結晶的熱膨脹係數匹配,在製作出半導體結晶後,玻璃基板容易翹曲,或半導體膜容易產生裂紋(crack)。進而,若欲使玻璃基板的耐熱性提高,則耐失透性會降低,從而難以成形為平板形狀的玻璃基板。 Moreover, if the heat resistance of the conventional glass substrate is to be improved, the thermal expansion coefficient of the glass substrate will be unduly reduced, making it difficult to match the thermal expansion coefficient of the semiconductor crystal. After the semiconductor crystal is produced, the glass substrate is likely to warp, or the semiconductor The film is prone to cracks. Furthermore, if it is desired to improve the heat resistance of a glass substrate, devitrification resistance will fall, and it will become difficult to shape|mold into a flat-plate-shaped glass substrate.

本發明是鑒於所述情況而成的發明,其技術課題在於創作耐熱性與熱膨脹係數高且能成形為平板形狀之玻璃。 The present invention is an invention made in view of the aforementioned circumstances, and its technical problem is to create glass that has high heat resistance and thermal expansion coefficient and can be formed into a flat plate shape.

本發明人反覆地進行各種實驗後,結果發現藉由將玻璃組成限制於規定範圍,能夠解決所述技術課題,從而提出了本發明。即,本發明的玻璃的特徵在於:以莫耳%計,含有55%~80%的SiO2、11%~30%的Al2O3、0~3%的B2O3、0~3%的Li2O+Na2O+K2O、5%~35%的MgO+CaO+SrO+BaO作為玻璃組成,且應變點(strain point)高於700℃。此處,「Li2O+Na2O+K2O」是指Li2O、Na2O及K2O的總量。「MgO+CaO+SrO+BaO」是指MgO、CaO、SrO及BaO的總量。此處,「應變點」是指基於美國材料試驗學會(American Society for Testing and Materials,ASTM)C336的方法進行測定所得的值。 After conducting various experiments repeatedly, the inventor found that the technical problem can be solved by limiting the glass composition to a predetermined range, and thus came up with the present invention. That is, the glass of the present invention is characterized in that it contains 55% to 80% of SiO 2 , 11% to 30% of Al 2 O 3 , 0 to 3% of B 2 O 3 , and 0 to 3% in molar %. % Li 2 O+Na 2 O+K 2 O and 5%~35% MgO+CaO+SrO+BaO are used as glass composition, and the strain point is higher than 700℃. Here, "Li 2 O+Na 2 O+K 2 O" means the total amount of Li 2 O, Na 2 O, and K 2 O. "MgO+CaO+SrO+BaO" refers to the total amount of MgO, CaO, SrO and BaO. Here, the "strain point" refers to a value measured based on the American Society for Testing and Materials (ASTM) C336 method.

本發明的玻璃於玻璃組成中將Al2O3的含量限制為11莫耳%以上,將B2O3的含量限制為3莫耳%以下,且將 Li2O+Na2O+K2O的含量限制為3莫耳%以下。藉此,應變點顯著地上升,從而能夠大幅度地提高玻璃基板的耐熱性。 In the glass composition of the present invention, the content of Al 2 O 3 is limited to 11 mol% or more, the content of B 2 O 3 is limited to 3 mol% or less, and Li 2 O+Na 2 O+K 2 The content of O is limited to 3 mol% or less. As a result, the strain point rises significantly, and the heat resistance of the glass substrate can be greatly improved.

而且,本發明的玻璃在玻璃組成中含有5莫耳%~25莫耳%的MgO+CaO+SrO+BaO。藉此,能夠使熱膨脹係數上升,且能夠提高耐失透性。 Furthermore, the glass of the present invention contains 5 mol% to 25 mol% of MgO+CaO+SrO+BaO in the glass composition. Thereby, the thermal expansion coefficient can be increased, and the devitrification resistance can be improved.

第二,本發明的玻璃的B2O3的含量較佳為不足1莫耳%。 Second, the content of B 2 O 3 in the glass of the present invention is preferably less than 1 mol%.

第三,本發明的玻璃的Li2O+Na2O+K2O的含量較佳為0.2莫耳%以下。 Third, the content of Li 2 O+Na 2 O+K 2 O in the glass of the present invention is preferably 0.2 mol% or less.

第四,本發明的玻璃的莫耳比(MgO+CaO+SrO+BaO)/Al2O3較佳為0.5~5。此處,「(MgO+CaO+SrO+BaO)/Al2O3」是將MgO、CaO、SrO及BaO的總量除以Al2O3的含量所得的值。 Fourth, the molar ratio (MgO+CaO+SrO+BaO)/Al 2 O 3 of the glass of the present invention is preferably 0.5-5. Here, "(MgO+CaO+SrO+BaO)/Al 2 O 3 "is a value obtained by dividing the total amount of MgO, CaO, SrO, and BaO by the content of Al 2 O 3 .

第五,本發明的玻璃的莫耳比MgO/(MgO+CaO+SrO+BaO)較佳為不足0.5。此處,「MgO/(MgO+CaO+SrO+BaO)」是將MgO的含量除以MgO、CaO、SrO及BaO的總量所得的值。 Fifth, the molar ratio MgO/(MgO+CaO+SrO+BaO) of the glass of the present invention is preferably less than 0.5. Here, "MgO/(MgO+CaO+SrO+BaO)" is a value obtained by dividing the content of MgO by the total amount of MgO, CaO, SrO, and BaO.

第六,本發明的玻璃的30℃~380℃的溫度範圍內的熱膨脹係數較佳為40×10-7/℃以上。此處,「30℃~380℃的溫度範圍內的熱膨脹係數」是指利用膨脹計(dilatometer)進行測定所得的平均值。 Sixth, the thermal expansion coefficient in the temperature range of 30°C to 380°C of the glass of the present invention is preferably 40×10 -7 /°C or higher. Here, "the coefficient of thermal expansion in the temperature range of 30°C to 380°C" refers to the average value measured with a dilatometer.

第七,本發明的玻璃的應變點較佳為800℃以上。 Seventh, the strain point of the glass of the present invention is preferably 800°C or higher.

第八,本發明的玻璃的(在高溫黏度102.5dPa.s時的溫度-應變點)較佳為900℃以下。此處,「在高溫黏度102.5dPa.s時 的溫度」是指利用鉑球提拉法進行測定所得的值。 Eighth, the (temperature-strain point at a high temperature viscosity of 10 2.5 dPa·s) of the glass of the present invention is preferably 900°C or less. Here, the "temperature at high temperature viscosity 10 2.5 dPa·s" refers to the value measured by the platinum ball pulling method.

第九,本發明的玻璃在高溫黏度102.5dPa.s的黏度時的溫度較佳為1750℃以下。 Ninth, the glass of the present invention has a viscosity of 10 2.5 dPa at high temperature. The temperature at the viscosity of s is preferably 1750°C or lower.

第十,本發明的玻璃較佳為平板形狀。 Tenth, the glass of the present invention is preferably in the shape of a flat plate.

第十一,本發明的玻璃較佳為用作用以使半導體結晶成長的基板。 Eleventh, the glass of the present invention is preferably used as a substrate for growing semiconductor crystals.

本發明的玻璃以莫耳%計,含有55%~80%的SiO2、11%~30%的Al2O3、0~3%的B2O3、0~3%的Li2O+Na2O+K2O、5%~35%的MgO+CaO+SrO+BaO作為玻璃組成。如上所述,以下說明對各成分的含量進行限制的理由。再者,在各成分的說明中,下述的%的表達是指莫耳%。 The glass of the present invention contains 55%~80% SiO 2 , 11%~30% Al 2 O 3 , 0~3% B 2 O 3 , 0~3% Li 2 O+ in terms of mole% Na 2 O+K 2 O, 5%~35% MgO+CaO+SrO+BaO are used as glass composition. As described above, the reason for limiting the content of each component will be explained below. In addition, in the description of each component, the expression of% below refers to mole %.

SiO2的適當的下限範圍為55%以上、58%以上、60%以上、65%以上,尤其為68%以上,適當的上限範圍較佳為80%以下、75%以下、73%以下、72%以下、71%以下,尤其為70%以下。若SiO2的含量過少,則容易產生由包含Al2O3的失透結晶引起的缺陷,並且應變點容易降低。而且,高溫黏度會降低,從而液相黏度容易降低。另一方面,若SiO2的含量過多,則熱膨脹係數會不當地降低,而且高溫黏度會升高,熔融性降低,進而容易產生包含SiO2的失透結晶等。 The appropriate lower limit range of SiO 2 is 55% or more, 58% or more, 60% or more, 65% or more, especially 68% or more, and the appropriate upper limit range is preferably 80% or less, 75% or less, 73% or less, 72 % Or less, 71% or less, especially 70% or less. If the content of SiO 2 is too small, defects caused by devitrified crystals containing Al 2 O 3 are likely to occur, and the strain point is likely to decrease. Moreover, the high temperature viscosity will decrease, so that the liquid phase viscosity will easily decrease. On the other hand, if the content of SiO 2 is too large, the coefficient of thermal expansion will be unduly lowered, the viscosity at high temperature will increase, the meltability will be lowered, and devitrification crystals containing SiO 2 will easily occur.

Al2O3的適當的下限範圍為11%以上、12%以上、13%以上、14%以上,尤其為15%以上,適當的上限範圍為30%以下、25%以下、20%以下、18%以下、17%以下,尤其為16%以下。若Al2O3的含量過少,則應變點容易降低,或高溫黏性升高,熔融性容易降低。另一方面,若Al2O3的含量過多,則容易產生包含Al2O3的失透結晶。 The appropriate lower limit range of Al 2 O 3 is 11% or more, 12% or more, 13% or more, 14% or more, especially 15% or more, and the appropriate upper limit range is 30% or less, 25% or less, 20% or less, 18 % Or less, 17% or less, especially 16% or less. If the content of Al 2 O 3 is too small, the strain point is likely to decrease, or the high-temperature viscosity increases, and the meltability is likely to decrease. On the other hand, if the content of Al 2 O 3 is too large, devitrification crystals containing Al 2 O 3 are likely to be produced.

就兼顧高應變點與高耐失透性的觀點而言,莫耳比SiO2/Al2O3較佳為2~6、3~5.5、3.5~5.5、4~5.5、4.5~5.5,尤其為4.5~5。再者,「SiO2/Al2O3」是將SiO2的含量除以Al2O3的含量所得的值。 From the viewpoint of taking into account both high strain point and high devitrification resistance, the molar ratio of SiO 2 /Al 2 O 3 is preferably 2~6, 3~5.5, 3.5~5.5, 4~5.5, 4.5~5.5, especially It is 4.5~5. In addition, "SiO 2 /Al 2 O 3 "is a value obtained by dividing the content of SiO 2 by the content of Al 2 O 3 .

B2O3的適當的上限範圍為3%以下、1%以下、不足1%,尤其為0.1%以下。若B2O3的含量過多,則應變點有可能會大幅度地降低。 The appropriate upper limit range of B 2 O 3 is 3% or less, 1% or less, less than 1%, and particularly 0.1% or less. If the content of B 2 O 3 is too large, the strain point may be drastically lowered.

Li2O+Na2O+K2O的適當的上限範圍為3%以下、1%以下、不足1%、0.5%以下,尤其為0.2%以下。若Li2O+Na2O+K2O的含量過多,則玻璃上所形成的半導體結晶的特性有可能會變差。再者,Li2O、Na2O及K2O的適當的上限範圍分別為3%以下、1%以下、不足1%、0.5%以下、0.3%以下,尤其為0.2%以下。 The appropriate upper limit range of Li 2 O+Na 2 O+K 2 O is 3% or less, 1% or less, less than 1%, 0.5% or less, especially 0.2% or less. If the content of Li 2 O+Na 2 O+K 2 O is too large, the characteristics of semiconductor crystals formed on the glass may deteriorate. In addition, the appropriate upper limit ranges of Li 2 O, Na 2 O, and K 2 O are 3% or less, 1% or less, less than 1%, 0.5% or less, 0.3% or less, and particularly 0.2% or less, respectively.

MgO+CaO+SrO+BaO的適當的下限範圍為5%以上、7%以上、9%以上、11%以上、13%以上,尤其為14%以上,適當的上限範圍為35%以下、30%以下、25%以下、20%以下、18%以下、17%以下,尤其為16%以下。若MgO+CaO+SrO+BaO的含量過少, 則液相溫度會大幅度地上升,玻璃中容易產生失透結晶,或高溫黏性升高,熔融性容易降低。另一方面,若MgO+CaO+SrO+BaO的含量過多,則應變點容易降低,而且容易產生包含鹼土類元素的失透結晶。 The proper lower limit range of MgO+CaO+SrO+BaO is 5% or more, 7% or more, 9% or more, 11% or more, 13% or more, especially 14% or more, and the proper upper limit range is 35% or less, 30% Or less, 25% or less, 20% or less, 18% or less, 17% or less, especially 16% or less. If the content of MgO+CaO+SrO+BaO is too small, The liquidus temperature will rise significantly, devitrification crystals are likely to occur in the glass, or the high temperature viscosity will increase, and the meltability will easily decrease. On the other hand, if the content of MgO+CaO+SrO+BaO is too large, the strain point is likely to decrease, and devitrification crystals containing alkaline earth elements are likely to be generated.

MgO的適當的下限範圍為0%以上、1%以上、2%以上、3%以上、4%以上,尤其為5%以上,適當的上限範圍為15%以下、10%以下、8%以下,尤其為7%以下。若MgO的含量過少,則熔融性容易降低,或包含鹼土類元素的結晶的失透性容易升高。另一方面,若MgO的含量過多,則會助長包含Al2O3的失透結晶析出而導致液相黏度降低,或導致應變點大幅度地降低。再者,MgO雖具有使熱膨脹係數上升的效果,但在鹼土類氧化物中,MgO的效果最小。 The appropriate lower limit range of MgO is 0% or more, 1% or more, 2% or more, 3% or more, 4% or more, especially 5% or more, and the appropriate upper limit range is 15% or less, 10% or less, 8% or less, In particular, it is 7% or less. If the content of MgO is too small, the meltability is likely to decrease, or the devitrification of crystals containing alkaline earth elements is likely to increase. On the other hand, if the content of MgO is too large, the precipitation of devitrified crystals containing Al 2 O 3 is promoted, resulting in a decrease in liquid phase viscosity, or a large decrease in strain point. Furthermore, although MgO has the effect of increasing the coefficient of thermal expansion, among alkaline earth oxides, MgO has the smallest effect.

CaO的適當的下限範圍為2%以上、3%以上、4%以上、5%以上、6%以上,尤其為7%以上,適當的上限範圍為20%以下、15%以下、12%以下、11%以下、10%以下,尤其為9%以下。若CaO的含量過少,則熔融性容易降低。另一方面,若CaO的含量過多,則液相溫度會上升,玻璃中容易產生失透結晶。再者,CaO與其他鹼土類氧化物相比較,不使應變點降低而改善液相黏度的效果或提高熔融性的效果大,而且使熱膨脹係數上升的效果比MgO更大。 The appropriate lower limit range of CaO is 2% or more, 3% or more, 4% or more, 5% or more, 6% or more, especially 7% or more, and the appropriate upper limit range is 20% or less, 15% or less, 12% or less, 11% or less, 10% or less, especially 9% or less. If the content of CaO is too small, the meltability is likely to decrease. On the other hand, if the content of CaO is too large, the liquidus temperature rises, and devitrification crystals are likely to occur in the glass. Furthermore, compared with other alkaline earth oxides, CaO has a greater effect of improving the viscosity of the liquid phase without lowering the strain point or improving the meltability, and the effect of increasing the coefficient of thermal expansion is greater than that of MgO.

SrO的適當的下限範圍為0%以上、1%以上,尤其為2%以上,適當的上限範圍為10%以下、8%以下、7%以下、6%以下、 5%以下,尤其為4%以下。若SrO的含量過少,則應變點容易降低。另一方面,若SrO的含量過多,則液相溫度會上升,玻璃中容易產生失透結晶,而且熔融性容易降低。進而,在與CaO共存的情況下,若SrO的含量增多,則存在耐失透性降低的傾向。再者,SrO與MgO或CaO相比較,使熱膨脹係數上升的效果更大。 The appropriate lower limit range of SrO is 0% or more, 1% or more, especially 2% or more, and the appropriate upper limit range is 10% or less, 8% or less, 7% or less, 6% or less, 5% or less, especially 4% or less. If the content of SrO is too small, the strain point tends to decrease. On the other hand, if the content of SrO is too large, the liquidus temperature rises, devitrification crystals are likely to occur in the glass, and the meltability is likely to decrease. Furthermore, when it coexists with CaO, if the content of SrO increases, the devitrification resistance tends to decrease. Furthermore, SrO has a greater effect of increasing the coefficient of thermal expansion than MgO or CaO.

BaO的適當的下限範圍為0%以上、3%以上、4%以上、5%以上、6%以上、7%以上,尤其為8%以上,適當的上限範圍為15%以下、12%以下、11%以下,尤其為10%以下。若BaO的含量過少,則應變點或熱膨脹係數容易降低。另一方面,若BaO的含量過多,則液相溫度會上升,玻璃中容易產生失透結晶。而且,熔融性容易降低。再者,BaO在鹼土類金屬氧化物中,使熱膨脹係數或應變點上升的效果最大。 The appropriate lower limit range of BaO is 0% or more, 3% or more, 4% or more, 5% or more, 6% or more, 7% or more, especially 8% or more, and the appropriate upper limit range is 15% or less, 12% or less, 11% or less, especially 10% or less. If the content of BaO is too small, the strain point or thermal expansion coefficient is likely to decrease. On the other hand, if the content of BaO is too large, the liquidus temperature rises, and devitrification crystals are likely to occur in the glass. Moreover, the meltability is easily reduced. Furthermore, BaO has the greatest effect of increasing the coefficient of thermal expansion or strain point among alkaline earth metal oxides.

就提高耐失透性的觀點而言,莫耳比MgO/CaO的下限範圍較佳為0.1以上、0.2以上、0.3以上,尤其為0.4以上,上限範圍較佳為2以下、1以下、0.8以下、0.7以下,尤其為0.6以下。再者,「MgO/CaO」是指將MgO的含量除以CaO的含量所得的值。 From the viewpoint of improving the resistance to devitrification, the lower limit range of the molar ratio of MgO/CaO is preferably 0.1 or more, 0.2 or more, 0.3 or more, especially 0.4 or more, and the upper limit range is preferably 2 or less, 1 or less, and 0.8 or less , 0.7 or less, especially 0.6 or less. In addition, "MgO/CaO" refers to the value obtained by dividing the content of MgO by the content of CaO.

就提高耐失透性的觀點而言,莫耳比BaO/CaO的下限範圍較佳為0.2以上、0.5以上、0.6以上、0.7以上,尤其為0.8以上,上限範圍較佳為5以下、4.5以下、3以下、2.5以下,尤其為2以下。再者,「BaO/CaO」是指將BaO的含量除以CaO的含量所得的值。 From the viewpoint of improving the resistance to devitrification, the lower limit range of the molar ratio BaO/CaO is preferably 0.2 or more, 0.5 or more, 0.6 or more, 0.7 or more, especially 0.8 or more, and the upper limit is preferably 5 or less and 4.5 or less , 3 or less, 2.5 or less, especially 2 or less. In addition, "BaO/CaO" refers to the value obtained by dividing the content of BaO by the content of CaO.

鑒於應變點與熔融性的平衡,莫耳比 (MgO+CaO+SrO+BaO)/Al2O3的下限範圍較佳為0.5以上、0.6以上、0.7以上,尤其為0.8以上,上限範圍較佳為5.0以下、4.0以下、3.0以下、2.0以下、1.5以下、1.2以下,尤其為1.1以下。 In view of the balance between strain point and meltability, the lower limit range of molar ratio (MgO+CaO+SrO+BaO)/Al 2 O 3 is preferably 0.5 or more, 0.6 or more, 0.7 or more, especially 0.8 or more, and the upper limit is preferably It is 5.0 or less, 4.0 or less, 3.0 or less, 2.0 or less, 1.5 or less, 1.2 or less, especially 1.1 or less.

莫耳比MgO/(MgO+CaO+SrO+BaO)較佳為0.6以下、不足0.5、0.4以下、0.3以下、0.2以下,尤其為0.1以下。MgO是使應變點大幅度地降低的成分,其在MgO的含量少的區域中,使應變點降低的效果顯著。藉此,較佳為鹼土類金屬氧化物中的MgO的含有比例少。 The molar ratio MgO/(MgO+CaO+SrO+BaO) is preferably 0.6 or less, less than 0.5, 0.4 or less, 0.3 or less, 0.2 or less, and particularly 0.1 or less. MgO is a component that drastically lowers the strain point, and its effect of lowering the strain point is remarkable in a region where the content of MgO is small. Therefore, it is preferable that the content ratio of MgO in the alkaline earth metal oxide is small.

7×[MgO]+5×[CaO]+4×[SrO]+4×[BaO]較佳為100%以下、90%以下、80%以下、70%以下、65%以下,尤其為60%以下。鹼土類金屬元素均具有使應變點降低的效果,但元素的離子半徑越小,則其影響越大。藉此,若以不使離子半徑小的鹼土類元素的比例增大的方式,對7×[MgO]+5×[CaO]+4×[SrO]+4×[BaO]的上限範圍進行限制,則能夠優先提高應變點。再者,[MgO]是指MgO的含量,[CaO]是指CaO的含量,[SrO]是指SrO的含量,[BaO]是指BaO的含量。而且,「7×[MgO]+5×[CaO]+4×[SrO]+4×[BaO]」是指7倍的[MgO]、5倍的[CaO]、4倍的[SrO]及4倍的[BaO]的總量。 7×[MgO]+5×[CaO]+4×[SrO]+4×[BaO] is preferably 100% or less, 90% or less, 80% or less, 70% or less, 65% or less, especially 60% the following. Alkaline earth metal elements all have the effect of lowering the strain point, but the smaller the ion radius of the element, the greater the effect. In this way, the upper limit range of 7×[MgO]+5×[CaO]+4×[SrO]+4×[BaO] is limited so as not to increase the proportion of alkaline earth elements with a small ion radius , You can give priority to increasing the strain point. In addition, [MgO] refers to the content of MgO, [CaO] refers to the content of CaO, [SrO] refers to the content of SrO, and [BaO] refers to the content of BaO. Furthermore, "7×[MgO]+5×[CaO]+4×[SrO]+4×[BaO]” means 7 times [MgO], 5 times [CaO], 4 times [SrO], and 4 times the total amount of [BaO].

21×[MgO]+20×[CaO]+15×[SrO]+12×[BaO]較佳為200%以上、210%以上、220%以上、230%以上、240%以上、250%以上,尤其為300%~1000%。鹼土類金屬元素均具有提高熔融性的效果,但元素的離子半徑越小,則其影響越大。藉此,若以不使離 子半徑小的鹼土類元素的比例增大的方式,對21×[MgO]+20×[CaO]+15×[SrO]+12×[BaO]的下限範圍進行限制,則能夠優先提高熔融性。然而,若21×[MgO]+20×[CaO]+15×[SrO]+12×[BaO]過大,則應變點有可能會降低。再者,「21×[MgO]+20×[CaO]+15×[SrO]+12×[BaO]」是指21倍的[MgO]、20倍的[CaO]、15倍的[SrO]及12倍的[BaO]的總量。 21×[MgO]+20×[CaO]+15×[SrO]+12×[BaO] is preferably 200% or more, 210% or more, 220% or more, 230% or more, 240% or more, 250% or more, Especially 300%~1000%. Alkaline earth metal elements all have the effect of improving meltability, but the smaller the ion radius of the element, the greater the effect. By this, if not to leave By increasing the proportion of alkaline earth elements with a small sub-radius, limiting the lower limit range of 21×[MgO]+20×[CaO]+15×[SrO]+12×[BaO] can give priority to improving the melting property . However, if 21×[MgO]+20×[CaO]+15×[SrO]+12×[BaO] is too large, the strain point may decrease. Furthermore, "21×[MgO]+20×[CaO]+15×[SrO]+12×[BaO]" means 21 times [MgO], 20 times [CaO], 15 times [SrO] And 12 times the total amount of [BaO].

除了所述成分以外,亦可將以下的成分導入至玻璃組成中。 In addition to the above-mentioned components, the following components may be introduced into the glass composition.

ZnO是提高熔融性的成分,但若玻璃組成中大量地含有該ZnO,則玻璃容易失透,而且應變點容易降低。藉此,ZnO的含量較佳為0~5%、0~3%、0~0.5%、0~0.3%,尤其為0~0.1%。 ZnO is a component that improves the meltability. However, if ZnO is contained in a large amount in the glass composition, the glass tends to lose clarity and the strain point tends to decrease. Thereby, the content of ZnO is preferably 0~5%, 0~3%, 0~0.5%, 0~0.3%, especially 0~0.1%.

ZrO2是提高楊氏模量(Young's modulus)的成分。ZrO2的含量較佳為0~5%、0~3%、0~0.5%、0~0.2%,尤其為0~0.02%。若ZrO2的含量過多,則液相溫度會上升,鋯石(zircon)的失透結晶容易析出。 ZrO 2 is a component that improves Young's modulus. The content of ZrO 2 is preferably 0~5%, 0~3%, 0~0.5%, 0~0.2%, especially 0~0.02%. If the content of ZrO 2 is too large, the liquidus temperature will rise, and devitrification crystals of zircon will easily precipitate.

TiO2是降低高溫黏性而提高熔融性的成分,並且是抑制曝曬作用(solarization)的成分,但若玻璃組成中大量地含有該TiO2,則玻璃容易著色。藉此,TiO2的含量較佳為0~5%、0~3%、0~1%、0~0.1%,尤其為0~0.02%。 TiO 2 is a component that reduces high-temperature viscosity and improves meltability, and is a component that suppresses solarization. However, if a large amount of TiO 2 is contained in the glass composition, the glass is likely to be colored. Accordingly, the content of TiO 2 is preferably 0~5%, 0~3%, 0~1%, 0~0.1%, especially 0~0.02%.

P2O5是提高耐失透性的成分,但若玻璃組成中大量地含有該P2O5,則玻璃容易分相而變得乳白,而且耐水性有可能會大 幅度地降低。藉此,P2O5的含量較佳為0~5%、0~4%、0~3%、0~不足2%、0~1%、0~0.5%,尤其為0~0.1%。 P 2 O 5 is a component that improves the devitrification resistance. However, if this P 2 O 5 is contained in a large amount in the glass composition, the glass is likely to separate into phases and become milky white, and the water resistance may be greatly reduced. Thus, the content of P 2 O 5 is preferably 0~5%, 0~4%, 0~3%, 0~less than 2%, 0~1%, 0~0.5%, especially 0~0.1%.

SnO2是在高溫區域中具有良好的澄清作用的成分,並且是使高溫黏性降低的成分。SnO2的含量較佳為0~1%、0.01%~0.5%、0.01%~0.3%,尤其為0.04%~0.1%。若SnO2的含量過多,則SnO2的失透結晶容易析出。 SnO 2 is a component that has a good clarification effect in a high-temperature region and is a component that reduces high-temperature viscosity. The content of SnO 2 is preferably 0~1%, 0.01%~0.5%, 0.01%~0.3%, especially 0.04%~0.1%. If the content of SnO 2 is too large, devitrification crystals of SnO 2 are likely to precipitate.

如上所述,對於本發明的玻璃而言,較佳為添加SnO2作為澄清劑,但只要不損害玻璃特性,則亦可添加直至1%為止的CeO2、SO3、C、金屬粉末(例如Al、Si等)作為澄清劑。 As described above, for the glass of the present invention, it is preferable to add SnO 2 as a fining agent, but as long as the glass characteristics are not impaired, CeO 2 , SO 3 , C, metal powder (for example, Al, Si, etc.) as clarifying agents.

As2O3、Sb2O3、F、Cl亦作為澄清劑而有效地發揮作用,本發明的玻璃並不排除含有該些成分,但就環境的觀點而言,該些成分的含量分別較佳為不足0.1%,尤其為不足0.05%。 As 2 O 3 , Sb 2 O 3 , F, and Cl also function effectively as fining agents. The glass of the present invention does not exclude the inclusion of these components, but from the environmental point of view, the contents of these components are relatively high. It is preferably less than 0.1%, especially less than 0.05%.

在包含0.01%~0.5%的SnO2的情況下,若Rh2O3的含量過多,則玻璃容易著色。再者,Rh2O3有可能會從鉑製造容器混入。Rh2O3的含量較佳為0~0.0005%,更佳為0.00001%~0.0001%。 In the case where 0.01% to 0.5% of SnO 2 is contained, if the content of Rh 2 O 3 is too large, the glass is likely to be colored. Furthermore, Rh 2 O 3 may be mixed in from the platinum manufacturing container. The content of Rh 2 O 3 is preferably 0 to 0.0005%, more preferably 0.00001% to 0.0001%.

SO3是作為雜質而從原料混入的成分,但若SO3的含量過多,則會在熔融或成形過程中產生被稱為再沸(reboil)的氣泡,從而有可能使玻璃中產生缺陷。SO3的適當的下限範圍為0.0001%以上,適當的上限範圍為0.005%以下、0.003%以下、0.002%以下,尤其為0.001%以下。 SO 3 is a component mixed from the raw material as an impurity. However, if the content of SO 3 is too large, bubbles called reboil are generated during the melting or molding process, which may cause defects in the glass. The suitable lower limit range of SO 3 is 0.0001% or more, and the suitable upper limit range is 0.005% or less, 0.003% or less, 0.002% or less, especially 0.001% or less.

稀土類氧化物(Sc、Y、La、Ce、Pr、Nd、Sm、Eu、Gd、Tb、Dy、Ho、Er、Tm、Yb、Lu等的氧化物)的含量較佳為 不足2%、1%以下、不足0.5%,尤其為不足0.1%。特別是La2O3+Y2O3的含量較佳為不足2%、不足1%、不足0.5%,尤其為不足0.1%。La2O3的含量較佳為不足2%、不足1%、不足0.5%,尤其為不足0.1%。若稀土類氧化物的含量過多,則批次成本(batch cost)容易增加。再者,「Y2O3+La2O3」為Y2O3與La2O3的總量。 The content of rare earth oxides (Sc, Y, La, Ce, Pr, Nd, Sm, Eu, Gd, Tb, Dy, Ho, Er, Tm, Yb, Lu and other oxides) is preferably less than 2%, 1% or less, less than 0.5%, especially less than 0.1%. In particular, the content of La 2 O 3 +Y 2 O 3 is preferably less than 2%, less than 1%, less than 0.5%, and especially less than 0.1%. The content of La 2 O 3 is preferably less than 2%, less than 1%, less than 0.5%, and especially less than 0.1%. If the content of rare earth oxides is too large, batch costs are likely to increase. Furthermore, "Y 2 O 3 + La 2 O 3 "is the total amount of Y 2 O 3 and La 2 O 3 .

本發明的玻璃較佳為具有以下的特性。 The glass of the present invention preferably has the following characteristics.

密度較佳為3.20g/cm3以下、3.00g/cm3以下、2.90g/cm3以下,尤其為2.80g/cm3以下。若密度過高,則難以實現電子元件的輕量化。 The density is preferably 3.20 g/cm 3 or less, 3.00 g/cm 3 or less, 2.90 g/cm 3 or less, especially 2.80 g/cm 3 or less. If the density is too high, it is difficult to reduce the weight of electronic components.

30℃~380℃的溫度範圍中的熱膨脹係數較佳為40×10-7/℃以上、42×10-7/℃以上、44×10-7/℃以上、46×10-7/℃以上,尤佳為48×10-7/℃~80×10-7/℃。若30℃~380℃的溫度範圍中的熱膨脹係數過低,則半導體結晶(例如氮化物半導體結晶)與玻璃基板的熱膨脹係數不匹配,玻璃基板容易翹曲,或半導體結晶容易產生裂紋。 The thermal expansion coefficient in the temperature range of 30°C to 380°C is preferably 40×10 -7 /°C or higher, 42×10 -7 /°C or higher, 44×10 -7 /°C or higher, 46×10 -7 /°C or higher , Particularly preferably 48×10 -7 /℃~80×10 -7 /℃. If the thermal expansion coefficient in the temperature range of 30°C to 380°C is too low, the thermal expansion coefficient of the semiconductor crystal (for example, nitride semiconductor crystal) and the glass substrate will not match, the glass substrate is likely to warp, or the semiconductor crystal is likely to crack.

應變點較佳為超過700℃、750℃以上、780℃以上、800℃以上、810℃以上、820℃以上,尤佳為830℃~1000℃。若應變點過低,則無法使熱處理溫度實現高溫化,難以提高半導體結晶的半導體特性。 The strain point is preferably higher than 700°C, higher than 750°C, higher than 780°C, higher than 800°C, higher than 810°C, higher than 820°C, particularly preferably 830°C to 1000°C. If the strain point is too low, the heat treatment temperature cannot be increased, and it is difficult to improve the semiconductor characteristics of the semiconductor crystal.

本發明的SiO2-Al2O3-RO(RO是指鹼土類金屬氧化物)系玻璃一般難以熔融。因此,熔融性的提高成為課題。若提高熔融性,則由氣泡、異物等引起的不良率會降低,因此,能夠大量 且廉價地供給高品質的玻璃基板。另一方面,若高溫黏度過高,則難以利用熔融步驟來促進除氣。藉此,在高溫黏度102.5dPa.s時的溫度較佳為1750℃以下、1700℃以下、1680℃以下、1670℃以下、1650℃以下,尤其為1630℃以下。再者,在高溫黏度102.5dPa.s時的溫度相當於熔融溫度,該溫度越低,則熔融性越優異。 The SiO 2 -Al 2 O 3 -RO (RO means alkaline earth metal oxide) glass of the present invention is generally difficult to melt. Therefore, the improvement of meltability becomes a problem. If the meltability is increased, the defect rate due to bubbles, foreign substances, etc. will decrease, and therefore, high-quality glass substrates can be supplied in large quantities at low cost. On the other hand, if the high temperature viscosity is too high, it is difficult to use the melting step to promote outgassing. With this, the viscosity at high temperature is 10 2.5 dPa. The temperature at s is preferably 1750°C or lower, 1700°C or lower, 1680°C or lower, 1670°C or lower, 1650°C or lower, especially 1630°C or lower. Furthermore, the viscosity at high temperature is 10 2.5 dPa. The temperature at s corresponds to the melting temperature, and the lower the temperature, the better the meltability.

就兼顧高應變點與低熔融溫度的觀點而言,(在102.5dPa.s時的溫度-應變點)較佳為900℃以下、850℃以下,尤其為800℃以下。 From the viewpoint of both high strain point and low melting temperature, (temperature-strain point at 10 2.5 dPa·s) is preferably 900°C or lower, 850°C or lower, and especially 800°C or lower.

在成形為平板形狀的情況下,耐失透性變得重要。若考慮到本發明的SiO2-Al2O3-RO系玻璃的成形溫度,則液相溫度較佳為1450℃以下、1400℃以下,尤其為1300℃以下。而且,液相黏度較佳為103.0dPa.s以上、103.5dPa.s以上,尤其為104.0dPa.s以上。再者,「液相溫度」是指將通過30目(mesh)(500μm)的標準篩且殘留於50目(300μm)的標準篩的玻璃粉末放入至鉑舟皿(platinum boat)中,在溫度梯度爐中保持24小時,對結晶析出時的溫度進行測定所得的值。「液相黏度」是指利用鉑球提拉法對液相溫度下的玻璃的黏度進行測定所得的值。 In the case of forming into a flat plate shape, devitrification resistance becomes important. In consideration of the forming temperature of the SiO 2 -Al 2 O 3 -RO-based glass of the present invention, the liquidus temperature is preferably 1450° C. or lower, 1400° C. or lower, particularly 1300° C. or lower. Moreover, the viscosity of the liquid phase is preferably 10 3.0 dPa. s or more, 10 3.5 dPa. s or more, especially 10 4.0 dPa. s above. In addition, "liquid phase temperature" means that the glass powder that has passed through a 30 mesh (500 μm) standard sieve and remains on a 50 mesh (300 μm) standard sieve is placed in a platinum boat. The temperature gradient furnace is kept for 24 hours, and the temperature at the time of crystal precipitation is measured. The "liquid phase viscosity" refers to the value obtained by measuring the viscosity of the glass at the liquidus temperature by the platinum ball pulling method.

本發明的玻璃能利用各種成形方法成形。例如,能利用溢流下拉(overflow down draw)法、流孔下拉(slot down draw)法、再拉(redraw)法、浮式法、碾平(roll out)法等使玻璃基板成形。再者,若利用溢流下拉法使玻璃基板成形,則容易製作表面平滑性高的玻璃基板。 The glass of the present invention can be formed by various forming methods. For example, the glass substrate can be formed by an overflow down draw method, a slot down draw method, a redraw method, a float method, a roll out method, and the like. Furthermore, if the glass substrate is molded by the overflow down-draw method, it is easy to produce a glass substrate with high surface smoothness.

在本發明的玻璃為平板形狀的情況下,其板厚較佳為1.0mm以下、0.7mm以下、0.5mm以下,尤其為0.4mm以下。板厚越小,則越容易使電子元件輕量化。另一方面,板厚越小,則玻璃基板越容易撓曲,但本發明的玻璃由於楊氏模量或比楊氏模量(specific Young's modulus)高,故而不易產生由撓曲引起的不良情況。再者,能利用成形時的流量或板提拉速度等來調整板厚。 When the glass of the present invention has a flat plate shape, the plate thickness is preferably 1.0 mm or less, 0.7 mm or less, 0.5 mm or less, especially 0.4 mm or less. The smaller the board thickness, the easier it is to reduce the weight of electronic components. On the other hand, the smaller the plate thickness, the easier it is for the glass substrate to bend. However, the glass of the present invention has a Young's modulus or higher than the Young's modulus (specific Young's modulus), so it is less likely to cause defects due to deflection. . Furthermore, the plate thickness can be adjusted by the flow rate during forming, the plate pulling speed, etc.

對於本發明的玻璃而言,若使β-OH值降低,則能夠提高應變點。β-OH值較佳為0.45/mm以下、0.40/mm以下、0.35/mm以下、0.30/mm以下、0.25/mm以下、0.20/mm以下,尤其為0.15/mm以下。若β-OH值過大,則應變點容易降低。再者,若β-OH值過小,則熔融性容易降低。藉此,β-OH值較佳為0.01/mm以上,尤其為0.05/mm以上。 In the glass of the present invention, if the β-OH value is reduced, the strain point can be increased. The β-OH value is preferably 0.45/mm or less, 0.40/mm or less, 0.35/mm or less, 0.30/mm or less, 0.25/mm or less, 0.20/mm or less, especially 0.15/mm or less. If the β-OH value is too large, the strain point is likely to decrease. Furthermore, if the β-OH value is too small, the meltability is likely to decrease. Thereby, the β-OH value is preferably 0.01/mm or more, especially 0.05/mm or more.

可列舉以下的方法作為使β-OH值降低的方法。(1)選擇含水量低的原料。(2)添加使玻璃中的水分量減少的成分(Cl、SO3等)。(3)使爐內環境中的水分量降低。(4)在熔融玻璃中進行N2起泡。(5)採用小型熔融爐。(6)加快熔融玻璃的流量。(7)採用電熔融法。 The following methods can be cited as methods for reducing the β-OH value. (1) Choose raw materials with low water content. (2) Adding components (Cl, SO 3 etc.) that reduce the amount of water in the glass. (3) Reduce the amount of moisture in the furnace environment. (4) Perform N 2 bubbling in molten glass. (5) Use a small melting furnace. (6) Speed up the flow of molten glass. (7) The electric melting method is adopted.

此處,「β-OH值」是指使用傅立葉轉換紅外光譜儀(Fourier Transform Infrared Spectrometer,FT-IR)測定玻璃的透射率,且使用下述的式子而求出的值。 Here, the "β-OH value" refers to a value obtained by measuring the transmittance of glass using a Fourier Transform Infrared Spectrometer (FT-IR) and using the following equation.

β-OH值=(1/X)log(T1/T2) β-OH value=(1/X)log(T 1 /T 2 )

X:玻璃壁厚(mm) X: Glass wall thickness (mm)

T1:3846cm-1的參照波長下的透射率(%) T 1 :Transmittance under the reference wavelength of 3846cm -1 (%)

T2:3600cm-1附近的羥基吸收波長下的最小透射率(%) T 2 : The minimum transmittance (%) at the hydroxyl absorption wavelength near 3600cm -1

[實施例] [Example]

以下,基於實施例來詳細地說明本發明。再者,以下的實施例僅為例示。本發明完全不限定於以下的實施例。 Hereinafter, the present invention will be described in detail based on examples. In addition, the following examples are only examples. The present invention is not limited to the following examples at all.

表1~表4表示本發明的實施例(試樣No.1~No.63)。 Tables 1 to 4 show examples of the present invention (sample No. 1 to No. 63).

Figure 105110469-A0305-02-0016-1
Figure 105110469-A0305-02-0016-1
Figure 105110469-A0305-02-0017-2
Figure 105110469-A0305-02-0017-2

Figure 105110469-A0305-02-0018-3
Figure 105110469-A0305-02-0018-3
Figure 105110469-A0305-02-0019-4
Figure 105110469-A0305-02-0019-4

Figure 105110469-A0305-02-0020-5
Figure 105110469-A0305-02-0020-5
Figure 105110469-A0305-02-0021-6
Figure 105110469-A0305-02-0021-6

Figure 105110469-A0305-02-0022-7
Figure 105110469-A0305-02-0022-7
Figure 105110469-A0305-02-0023-8
Figure 105110469-A0305-02-0023-8

以如下方式製作各試樣。首先,將以成為表中的玻璃組成的方式對玻璃原料進行調配而成的玻璃配合料(glass batch)放入至鉑坩堝中,以1600℃~1750℃熔融24小時。在熔解玻璃配合料時,使用鉑攪拌器(stirrer)進行攪拌,使該玻璃配合料均質化。其次,使熔融玻璃流出至碳板上而成形為平板形狀。對於所獲得的各試樣,評價密度ρ、熱膨脹係數α、應變點Ps、退火點Ta、軟化點Ts、在高溫黏度104.0dPa.s時的溫度、在高溫黏度103.0dPa.s時的溫度、在高溫黏度102.5dPa.s時的溫度、液相溫度TL、液相黏度logηTL。 Each sample was produced in the following manner. First, a glass batch prepared by mixing glass raw materials so as to become the glass composition in the table is put into a platinum crucible and melted at 1600°C to 1750°C for 24 hours. When melting the glass batch, stir using a platinum stirrer (stirrer) to homogenize the glass batch. Next, the molten glass is flowed out onto the carbon plate and formed into a flat plate shape. For each sample obtained, the density ρ, the coefficient of thermal expansion α, the strain point Ps, the annealing point Ta, the softening point Ts, and the viscosity at high temperature 10 4.0 dPa were evaluated. The temperature at s, the viscosity at high temperature is 10 3.0 dPa. The temperature at s, the viscosity at high temperature is 10 2.5 dPa. s temperature, liquid phase temperature TL, liquid viscosity logηTL.

密度ρ是藉由眾所周知的阿基米德(Archimedes)法進行測定所得的值。 The density ρ is a value measured by the well-known Archimedes method.

熱膨脹係數α是在30℃~380℃的溫度範圍內,利用膨脹計進行測定所得的平均值。 The coefficient of thermal expansion α is an average value measured in a temperature range of 30°C to 380°C with a dilatometer.

應變點Ps、退火點Ta、軟化點Ts是依據ASTM C336或ASTM C338進行測定所得的值。 The strain point Ps, annealing point Ta, and softening point Ts are values measured in accordance with ASTM C336 or ASTM C338.

在高溫黏度104.0dPa.s時的溫度、在高溫黏度103.0dPa.s時的溫度、在高溫黏度102.5dPa.s時的溫度是利用鉑球提拉法進行測定所得的值。 The viscosity at high temperature is 10 4.0 dPa. The temperature at s, the viscosity at high temperature is 10 3.0 dPa. The temperature at s, the viscosity at high temperature is 10 2.5 dPa. The temperature at s is the value measured by the platinum ball pulling method.

液相溫度TL是粉碎各試樣,將通過30目(500μm)的標準篩且殘留於50目(300μm)的標準篩的玻璃粉末放入至鉑舟皿中,在溫度梯度爐中保持24小時後取出鉑舟皿,在玻璃中看到失透(失透結晶)時的溫度。液相黏度logηTL是利用鉑球提拉法 對液相溫度TL下的玻璃的黏度進行測定所得的值。 Liquidus temperature TL is to pulverize each sample, put the glass powder that has passed through a 30-mesh (500μm) standard sieve and remains on a 50-mesh (300μm) standard sieve into a platinum boat, and keep it in a temperature gradient furnace for 24 hours After taking out the platinum boat, the temperature at which devitrification (devitrification crystal) was seen in the glass. Liquid viscosity logηTL is the method of pulling platinum ball The value obtained by measuring the viscosity of the glass at the liquidus temperature TL.

β-OH值是根據所述式子而計算出的值。 The β-OH value is a value calculated based on the above formula.

表1~表4表明:試樣No.1~No.63的應變點與熱膨脹係數高,具備能成形為平板形狀的耐失透性。藉此,認為試樣No.1~No.63適合作為用以使半導體結晶(例如氮化物半導體結晶,尤其為氮化鎵系半導體結晶)在高溫下結晶成長的基板。 Tables 1 to 4 show that the strain point and thermal expansion coefficient of samples No.1 to No.63 are high, and they have devitrification resistance that can be formed into a flat plate shape. From this, it is considered that samples No. 1 to No. 63 are suitable as substrates for crystal growth of semiconductor crystals (for example, nitride semiconductor crystals, especially gallium nitride semiconductor crystals) at high temperatures.

[產業上之可利用性] [Industrial availability]

本發明的玻璃的應變點與熱膨脹係數高,具備良好的耐失透性。藉此,本發明的玻璃除了適合於用以在高溫下製作半導體結晶的基板以外,亦適合於有機發光二極體(Organic Light Emitting Diode,OLED)顯示器、液晶顯示器等顯示器用基板,尤其適合作為由低溫多晶矽(Low Temperature Poly Silicon,LTPS)、以氧化物薄膜電晶體(Thin Film Transistor,TFT)進行驅動的顯示器用基板。 The glass of the present invention has a high strain point and a high thermal expansion coefficient, and has good devitrification resistance. Therefore, the glass of the present invention is not only suitable for substrates for making semiconductor crystals at high temperatures, but also suitable for display substrates such as organic light emitting diode (Organic Light Emitting Diode, OLED) displays and liquid crystal displays, and is particularly suitable as A display substrate driven by Low Temperature Poly Silicon (LTPS) and Thin Film Transistor (TFT).

Claims (11)

一種玻璃,其特徵在於:以莫耳%計,含有55%~80%的SiO2、12.7%~30%的Al2O3、0~1%的B2O3、0~3%的Li2O+Na2O+K2O、5%~35%的MgO+CaO+SrO+BaO、莫耳比(MgO+CaO+SrO+BaO)/Al2O3為1.33以下作為玻璃組成,且應變點高於700℃,其中所述玻璃組成中BaO的含量為2.5~15莫耳%。 A glass characterized in that it contains 55% to 80% of SiO 2 , 12.7% to 30% of Al 2 O 3 , 0 to 1% of B 2 O 3 , and 0 to 3% of Li in terms of mole% 2 O+Na 2 O+K 2 O, 5%~35% of MgO+CaO+SrO+BaO, molar ratio (MgO+CaO+SrO+BaO)/Al 2 O 3 below 1.33 are used as glass composition, and The strain point is higher than 700°C, and the content of BaO in the glass composition is 2.5-15 mol%. 如申請專利範圍第1項所述的玻璃,其中B2O3的含量不足1莫耳%。 For the glass described in item 1 of the scope of patent application, the content of B 2 O 3 is less than 1 mol%. 如申請專利範圍第1項或第2項所述的玻璃,其中Li2O+Na2O+K2O的含量為0.2莫耳%以下。 For the glass described in item 1 or item 2 of the scope of patent application, the content of Li 2 O+Na 2 O+K 2 O is 0.2 mol% or less. 如申請專利範圍第1項或第2項所述的玻璃,其中莫耳比(MgO+CaO+SrO+BaO)/Al2O3為0.5~1.33。 For the glass described in item 1 or item 2 of the scope of patent application, the molar ratio (MgO+CaO+SrO+BaO)/Al 2 O 3 is 0.5 to 1.33. 如申請專利範圍第1項或第2項所述的玻璃,其中莫耳比MgO/(MgO+CaO+SrO+BaO)不足0.5。 For the glass described in item 1 or item 2 of the scope of the patent application, the molar ratio MgO/(MgO+CaO+SrO+BaO) is less than 0.5. 如申請專利範圍第1項或第2項所述的玻璃,其中30℃~380℃的溫度範圍內的熱膨脹係數為40×10-7/℃以上。 For the glass described in item 1 or item 2 of the scope of patent application, the coefficient of thermal expansion in the temperature range of 30°C to 380°C is 40×10 -7 /°C or more. 如申請專利範圍第1項或第2項所述的玻璃,其中應變點為800℃以上。 For the glass described in item 1 or item 2 of the scope of patent application, the strain point is above 800°C. 如申請專利範圍第1項或第2項所述的玻璃,其中(在高溫黏度102.5dPa.s時的溫度-應變點)為900℃以下。 Such as the glass described in item 1 or item 2 of the scope of patent application, wherein (temperature-strain point at high temperature viscosity 10 2.5 dPa·s) is below 900°C. 如申請專利範圍第1項或第2項所述的玻璃,其中 在高溫黏度102.5dPa.s的黏度時的溫度為1750℃以下。 Such as the glass described in item 1 or item 2 of the scope of patent application, wherein the viscosity at high temperature is 10 2.5 dPa. The temperature when the viscosity of s is 1750°C or less. 如申請專利範圍第1項或第2項所述的玻璃,其中所述玻璃為平板形狀。 The glass according to item 1 or item 2 of the scope of patent application, wherein the glass is in the shape of a flat plate. 如申請專利範圍第1項或第2項所述的玻璃,其中所述玻璃用作用以製作半導體結晶的基板。 The glass described in item 1 or item 2 of the scope of patent application, wherein the glass is used as a substrate for making semiconductor crystals.
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