TWI706879B - Disc brake lock - Google Patents

Disc brake lock Download PDF

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Publication number
TWI706879B
TWI706879B TW109114434A TW109114434A TWI706879B TW I706879 B TWI706879 B TW I706879B TW 109114434 A TW109114434 A TW 109114434A TW 109114434 A TW109114434 A TW 109114434A TW I706879 B TWI706879 B TW I706879B
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Taiwan
Prior art keywords
groove
seat
lock
plug
lever
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TW109114434A
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Chinese (zh)
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TW202142433A (en
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林郁賓
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瑞爾工業股份有限公司
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Priority to TW109114434A priority Critical patent/TWI706879B/en
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Publication of TWI706879B publication Critical patent/TWI706879B/en
Publication of TW202142433A publication Critical patent/TW202142433A/en

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Abstract

本發明係在提供一種碟煞鎖,主要係設有一本體、一上補強座、一下補強座、一固定片、一插掣座、一底蓋、一插掣桿、一壓縮彈簧及一鎖心所組成,該本體、該上補強座、該下補強座與該底蓋均係由塑膠材質製成,而於該本體之容置槽及階狀通孔內灌包有金屬材質製成之上補強片及下補強片,並由該本體之凹室內設入有該上補強座及該下補強座,可提升該本體之整體強度,再藉由超音波熔接,將該本體、該上補強座、該下補強座、該固定片、該插掣座及該底蓋固設為一體,如此,整體結構質輕,可大幅降低製造成本。The present invention is to provide a disc brake lock, which is mainly provided with a body, an upper reinforcement seat, a lower reinforcement seat, a fixing piece, an insertion latch, a bottom cover, an insertion latch, a compression spring and a lock core The main body, the upper reinforcing seat, the lower reinforcing seat and the bottom cover are all made of plastic material, and the accommodating groove and stepped through hole of the main body are filled with metal material. Reinforcement piece and lower reinforcement piece, and the upper reinforcement seat and the lower reinforcement seat are installed in the recessed chamber of the body, which can increase the overall strength of the body, and then the body and the upper reinforcement seat are welded by ultrasonic waves. , The lower reinforcing seat, the fixing piece, the plug-in seat and the bottom cover are solidly integrated, so that the overall structure is light in weight, and the manufacturing cost can be greatly reduced.

Description

碟煞鎖Disc brake lock

本發明係有關於一種碟煞鎖,特別係指一種整體質輕,可大幅降低製造成本者。The present invention relates to a disc brake lock, in particular to a disc brake lock that is light in overall weight and can greatly reduce manufacturing costs.

按,一般鎖扣於機車碟煞片上的碟煞鎖1,如第一圖所示,主要係設有一本體10,該本體10之一側設有一切槽11,該本體10上設有一容置槽12,該容置槽12內設有一鎖心座13及一壓縮彈簧14,該鎖心座13係由一固定銷15固設於該本體10之容置槽12內,該鎖心座13內設有鎖心16,該鎖心16可於該鎖心座13內上、下移動,而該鎖心16之底部設有一鎖桿17,該壓縮彈簧14係套設於該鎖桿17上並位於該鎖心座13內,該本體10之切槽11內對應於該鎖桿17之位置設有一插摯孔18,如此,上鎖時,將該本體10扣設於機車之碟煞片A上,使碟煞片A插設入該本體10之切槽11內,再將該鎖心16下壓,使該鎖心16沒入於該本體10內,而該鎖桿17之下端則插設入碟煞片A之穿孔A1及該本體10之插摯孔18內,再將該鎖心16上鎖,即可將碟煞鎖1鎖固於碟煞片A上;解扣時,以鑰匙轉動該鎖心16解鎖,該鎖心16受壓縮彈簧14之彈性回復而被向外頂推,該鎖心16之上部則凸伸出該本體10上,而鎖桿17則脫離碟煞片A之穿孔A1,即完成解扣動作;然,習知碟煞鎖1內外構件之整體結構大都係由金屬材質製成,且鎖具之本體10係為實心體,整體重量重、製造成本高,且藉由單一鎖桿17之插掣,其防盜效果較差。Press, the disc brake lock 1 that is generally locked on the disc brake of a locomotive, as shown in the first figure, is mainly provided with a body 10, one side of the body 10 is provided with a groove 11, and the body 10 is provided with a housing Slot 12, the accommodating groove 12 is provided with a lock core seat 13 and a compression spring 14. The lock core seat 13 is fixed in the accommodating groove 12 of the main body 10 by a fixing pin 15. The lock core seat 13 A lock core 16 is provided inside, the lock core 16 can move up and down in the lock core seat 13, and the bottom of the lock core 16 is provided with a lock rod 17, and the compression spring 14 is sleeved on the lock rod 17 And is located in the lock core seat 13, and the slot 11 of the main body 10 is provided with an insertion hole 18 corresponding to the position of the lock rod 17, so that when the lock is locked, the main body 10 is buckled on the disc brake of the locomotive On A, insert the disc brake A into the slot 11 of the main body 10, and then press down the lock core 16 so that the lock core 16 is submerged in the main body 10, and the lower end of the lock rod 17 is Insert into the perforation A1 of the disc brake A and the insertion hole 18 of the body 10, and then lock the lock core 16 to lock the disc brake lock 1 on the disc brake A; when unfastened, Turn the lock core 16 with a key to unlock, the lock core 16 is pushed outward by the elastic recovery of the compression spring 14, the upper part of the lock core 16 protrudes from the body 10, and the lock lever 17 is released from the disc brake The perforation A1 of piece A completes the tripping action; however, the overall structure of the inner and outer components of the conventional disc brake lock 1 is mostly made of metal, and the body 10 of the lock is a solid body, which is heavy in weight and high in manufacturing cost. , And the anti-theft effect of the single lock lever 17 is poor.

本發明之主要目的,係在提供一種碟煞鎖,可有效解決習知碟煞鎖所存在之缺點。The main purpose of the present invention is to provide a disc brake lock, which can effectively solve the shortcomings of the conventional disc brake lock.

本發明之碟煞鎖, 包括有: 一本體,該本體係由塑膠材質所製成,該本體設有一切槽,該本體位於該切槽之上部設有一容置槽,該容置槽之壁面上設有一定位條槽,該容置槽內灌包有一金屬材質製成之上補強片,該上補強片設有一穿孔,該本體位於該切槽之底部設有對正於該容置槽之階狀通孔,該階狀通孔內灌包有一金屬材質製成之下補強片,該下補強片設有一透孔,該本體由其底面向內設有一凹室,該凹室並貫通該切槽,使該本體內部形成中空狀,而該凹室之內面設有數個定位凸柱,該本體之底部設有一定位嵌槽; 一上補強座,係固設於該本體之凹室內並位於該切槽之上方,該上補強座係由塑膠材質製成,該上補強座設有數個定位嵌孔,該上補強座之底面設有一嵌槽; 一下補強座,係固設於該本體之凹室內並位於該切槽之下方,該下補強座係由塑膠材質製成,該下補強座上設有數個定位凸柱,該下補強座之頂面對應於該上補強座之嵌槽位置亦設有一嵌槽; 一固定片,係固設於該上補強座與該下補強座之間,並嵌設於該上補強座與該下補強座之嵌槽內,該固定片係由金屬材質所製成,該固定片係呈U型; 一插掣座,係固設於該本體之階狀通孔內,該插掣座係由金屬材質所製成,該插掣座設有一插掣槽,該插掣槽內壁設有一鎖扣環槽,該插掣座之頂面設有一上凸體,該上凸體係穿設於該本體之下補強片的透孔內,該插掣座之底面設有一下凸體; 一底蓋,係固設於該本體之定位嵌槽內,該底蓋係由塑膠材質所製成,該底蓋設有一供該插掣座之下凸體設入之穿孔; 一插掣桿,係設於該本體之容置槽內,並穿伸於該上補強片之穿孔及該插掣座之插掣槽內,該插掣桿係由金屬材質所製成,該插掣桿設為鎖座部及插掣部,該鎖座部內設有一容室,該容室內壁設有一定位環槽,該鎖座部之壁面上設有一銷孔,該銷孔內設有一定位銷,該定位銷之外端部係嵌設於該本體之容置槽的定位條槽內,該插掣部內設有連通於該容室之鎖桿槽,該插掣部之壁面上設有二連通於該鎖桿槽之鋼珠孔,二該鋼珠孔內各設有一鎖扣鋼珠,一壓縮彈簧係套設於該插掣桿之插掣部上並設於該本體之容置槽內; 一鎖心,係設入於該插掣桿之鎖座部的容室內,該鎖心係由金屬材質所製成,該鎖心之底部設有一鎖桿,該鎖桿係穿設於該插掣桿之鎖桿槽內,該鎖桿下端部之壁面上相對設有一切槽,該鎖心之頂面設有一鑰匙孔; 一固定座,係設於該鎖心之上方並嵌設於該插掣桿之容室內,該固定座上設有一鑰匙插孔,該固定座之壁面上扣設有一C型扣環,該C型扣環並嵌設於該插掣桿之定位環槽內。 The disc brake lock of the present invention includes: A body, the system is made of plastic material, the body is provided with a cut groove, the body is provided with an accommodating groove on the upper part of the cut groove, and a positioning groove is provided on the wall of the accommodating groove. The tank is filled with an upper reinforcing sheet made of metal material, the upper reinforcing sheet is provided with a perforation, the body is located at the bottom of the slot and is provided with a stepped through hole aligned with the containing groove, the stepped through hole The inner pot is filled with a lower reinforcing sheet made of metal material, the lower reinforcing sheet is provided with a through hole, and the main body is provided with a recess in the bottom surface, and the recess penetrates the cut groove to form a hollow inside the main body The inner surface of the concave chamber is provided with a number of positioning protrusions, and the bottom of the body is provided with a positioning groove; An upper reinforcement seat is fixed in the recessed chamber of the body and located above the cut groove. The upper reinforcement seat is made of plastic material. The upper reinforcement seat is provided with several positioning and embedded holes. The bottom surface of the upper reinforcement seat With a slot; The lower reinforcement seat is fixed in the recess of the main body and located below the cut groove. The lower reinforcement seat is made of plastic material. The lower reinforcement seat is provided with several positioning protruding posts. The top of the lower reinforcement seat There is also an embedding groove on the surface corresponding to the embedding groove of the upper reinforcing seat; A fixing piece is fixed between the upper reinforcement seat and the lower reinforcement seat, and is embedded in the grooves of the upper reinforcement seat and the lower reinforcement seat. The fixing piece is made of metal. The fixed piece is U-shaped; A plug socket is fixedly arranged in the stepped through hole of the body, the plug socket is made of metal material, the plug socket is provided with a plug groove, and the inner wall of the plug groove is provided with a lock Ring groove, the top surface of the plug-in base is provided with an upper convex body, the upper convex system penetrates the through hole of the reinforcing sheet under the body, and the bottom surface of the plug-in base is provided with a lower convex body; A bottom cover is fixed in the positioning slot of the main body, the bottom cover is made of plastic material, and the bottom cover is provided with a perforation for the protruding body under the plug socket to enter; An insertion lever is set in the accommodating groove of the main body and extends through the perforation of the upper reinforcing sheet and the insertion groove of the insertion base. The insertion lever is made of metal. The plug lever is set as a lock seat part and a plug part, the lock seat part is provided with a chamber, the inner wall of the chamber is provided with a positioning ring groove, the wall of the lock seat part is provided with a pin hole, and the pin hole is provided There is a locating pin, the outer end of the locating pin is embedded in the locating bar groove of the accommodating groove of the main body, the latch part is provided with a lock rod groove connected to the accommodation chamber, and the wall surface of the latch part There are two steel ball holes connected to the lock rod groove, a lock steel ball is provided in each of the two steel ball holes, and a compression spring is sleeved on the plug portion of the plug lever and is set in the body of the body Slot A lock core is set in the accommodating chamber of the lock seat part of the plug lever, the lock core is made of metal material, the bottom of the lock core is provided with a lock rod, and the lock rod penetrates the plug In the lock lever groove of the detent lever, the wall surface of the lower end of the lock lever is provided with a groove opposite, and the top surface of the lock core is provided with a key hole; A fixing seat is arranged above the lock core and embedded in the receiving chamber of the latch rod. The fixing seat is provided with a key hole, and the wall of the fixing seat is buckled with a C-shaped buckle. The C The buckle ring is embedded in the positioning ring groove of the plug lever.

本發明之碟煞鎖,其中,該本體之容置槽頂部設有一固定凹槽,該固定凹槽內固設有一防塵蓋,該防塵蓋係由塑膠材質製成,該防塵蓋設有一塞體,該塞體係塞設於位於該鎖心上方之該固定座的鑰匙插孔內。The disc brake lock of the present invention, wherein the top of the accommodating groove of the body is provided with a fixing groove, a dust cover is fixed in the fixing groove, the dust cover is made of plastic material, and the dust cover is provided with a plug body , The plug system is plugged in the key receptacle of the fixing seat above the lock core.

本發明之碟煞鎖,其優點係在:鎖具之本體係由塑膠材質製成,使整體重量輕、可大量生產,並可大幅降低製造成本,且其外型具多樣變化,整體結構強度佳,具有極佳之防盜功效。The disc brake lock of the present invention has the advantages that the lock system is made of plastic material, which makes the overall weight light, can be mass-produced, and can greatly reduce the manufacturing cost, and its appearance has various changes, and the overall structure strength is good , Has excellent anti-theft effect.

有關本發明為達上述之使用目的與功效,所採用之技術手段,茲舉出較佳可行之實施例,並配合圖式所示,詳述如下:Regarding the technical means adopted by the present invention in order to achieve the above-mentioned use purposes and effects, a preferred and feasible embodiment is presented and shown in the drawings, and the details are as follows:

本發明之實施例,請參閱第二~四圖所示,主要係設有一本體2,該本體2係由塑膠材質所製成,該本體2設有一切槽20,該本體2位於該切槽20之上部設有一容置槽21,該容置槽21之壁面上設有一定位條槽210,該容置槽21內灌包有一金屬材質製成之上補強片22,該上補強片22設有一穿孔220,該容置槽21之頂部設有一固定凹槽23,該本體2位於該切槽20之底部設有對正於該容置槽21之階狀通孔24,該階狀通孔24內灌包有一金屬材質製成之下補強片25,該下補強片25設有一透孔250,該本體2由其底面向內設有一凹室26,該凹室26並貫通該切槽20,使該本體2內部形成中空狀,而該凹室26之內面設有數個定位凸柱260,該本體2之底部設有一定位嵌槽261;一上補強座31,係設於該本體2之凹室26內並位於該切槽20之上方,該上補強座31係由塑膠材質製成,該上補強座31設有數個定位嵌孔310,該上補強座31之底面設有一嵌槽311;一下補強座32,係設於該本體2之凹室26內並位於該切槽20之下方,該下補強座32係由塑膠材質製成,該下補強座32上設有數個定位凸柱320,該下補強座32之頂面設有一嵌槽321,該下補強座32之嵌槽321係與該上補強座31之嵌槽311相對應;一固定片33,係設於該上補強座31與該下補強座32之間,並嵌設於該上補強座31與該下補強座32之嵌槽311、321內,該固定片33係由金屬材質所製成,該固定片33係呈U型;一插掣座34,係設於該本體2之階狀通孔24內,該插掣座34係由金屬材質所製成,該插掣座34設有一插掣槽340,該插掣槽340內壁設有一鎖扣環槽341,該插掣座34之頂面設有一上凸體342,該上凸體342係設於該本體2之下補強片25之透孔250內,該插掣座34之底面設有一下凸體343;一底蓋35,係設於該本體2之定位嵌槽261內,該底蓋35係由塑膠材質所製成,該底蓋35設有一供該插掣座34之下凸體343設入之穿孔350;一插掣桿4,係設於該本體2之容置槽21內,並穿伸於該上補強片22之穿孔220及該插掣座34之插掣槽340內,該插掣桿4係由金屬材質所製成,該插掣桿4設為鎖座部40及插掣部41,該鎖座部40內設有一容室400,該容室400內壁設有一定位環槽401,該鎖座部40之壁面上設有一銷孔402,該銷孔402內設有一定位銷403,該插掣部41內設有連通於該容室400之鎖桿槽410,該插掣部41之壁面上設有二連通於該鎖桿槽410之鋼珠孔411,二該鋼珠孔411內各設有一鎖扣鋼珠412,一壓縮彈簧42係套設於該插掣桿4之插掣部41上並設於該本體2之容置槽21內;一鎖心5,係設入於該插掣桿4之鎖座部40的容室400內,該鎖心5係由金屬材質所製成,該鎖心5之底部設有一鎖桿50,該鎖桿50下端部之壁面上相對設有一切槽51,該鎖心5之頂面設有一鑰匙孔52;一固定座53,係設於該鎖心5之上方並嵌設於該插掣桿4之容室400內,該固定座53上設有一鑰匙插孔530,該固定座53之壁面上扣設有一C型扣環54,該C型扣環54並嵌設於該插掣桿4之定位環槽401內;一防塵蓋6,係固設於該本體2之容置槽21頂部,該防塵蓋6係由塑膠材質所製成,該防塵蓋6設有一塞體60,如此,即為一碟煞鎖結構。The embodiment of the present invention, please refer to the second to fourth figures, it is mainly provided with a body 2 made of plastic material, the body 2 is provided with a notch 20, the body 2 is located in the notch A accommodating groove 21 is provided on the upper part of the accommodating groove 21. A positioning strip groove 210 is provided on the wall of the accommodating groove 21. The accommodating groove 21 is filled with an upper reinforcing sheet 22 made of a metal material. The upper reinforcing sheet 22 is provided with There is a through hole 220, the top of the containing groove 21 is provided with a fixing groove 23, the main body 2 is located at the bottom of the slot 20 with a stepped through hole 24 aligned with the containing groove 21, the stepped through hole 24 is filled with a lower reinforcing sheet 25 made of metal material, the lower reinforcing sheet 25 is provided with a through hole 250, the body 2 is provided with a recess 26 in the bottom surface thereof, and the recess 26 penetrates the cut groove 20 , The body 2 is formed into a hollow shape, and the inner surface of the cavity 26 is provided with a plurality of positioning protrusions 260, the bottom of the body 2 is provided with a positioning groove 261; an upper reinforcing seat 31 is attached to the body 2 The concave chamber 26 is located above the cutting groove 20, the upper reinforcing seat 31 is made of plastic material, the upper reinforcing seat 31 is provided with a plurality of positioning inserting holes 310, and the bottom surface of the upper reinforcing seat 31 is provided with an inserting groove 311; The lower reinforcement seat 32 is set in the recess 26 of the body 2 and is located below the slot 20, the lower reinforcement seat 32 is made of plastic material, and the lower reinforcement seat 32 is provided with a number of positioning protrusions Column 320, the top surface of the lower reinforcing seat 32 is provided with an inserting groove 321, the inserting groove 321 of the lower reinforcing seat 32 corresponds to the inserting groove 311 of the upper reinforcing seat 31; a fixing piece 33 is attached to the upper The reinforcing seat 31 and the lower reinforcing seat 32 are embedded in the grooves 311 and 321 of the upper reinforcing seat 31 and the lower reinforcing seat 32. The fixing piece 33 is made of metal material. The fixing piece 33 is U-shaped; a plug socket 34 is set in the stepped through hole 24 of the body 2, the plug socket 34 is made of metal material, and the plug socket 34 is provided with a plug groove 340 The inner wall of the latch groove 340 is provided with a locking ring groove 341, the top surface of the latch seat 34 is provided with an upper protrusion 342, the upper protrusion 342 is provided in the through hole of the reinforcing piece 25 under the main body 2 In 250, the bottom surface of the socket 34 is provided with a protruding body 343; a bottom cover 35 is set in the positioning groove 261 of the body 2, the bottom cover 35 is made of plastic material, and the bottom cover 35 is provided with a perforation 350 for the lower protrusion 343 of the inserting base 34 to be inserted; an inserting lever 4 is set in the receiving groove 21 of the main body 2 and extends through the perforation of the upper reinforcing sheet 22 220 and the plug groove 340 of the plug seat 34, the plug lever 4 is made of metal material, the plug lever 4 is set as the lock seat portion 40 and the plug portion 41, and the lock seat portion 40 A chamber 400 is provided. The inner wall of the chamber 400 is provided with a positioning ring groove 401. The wall surface of the lock seat part 40 is provided with a pin hole 402. The pin hole 402 is provided with a positioning pin 403. There is connected to the chamber 400 Lock rod groove 410, the wall surface of the plug portion 41 is provided with two steel ball holes 411 connected to the lock rod groove 410, two steel ball holes 411 are each provided with a lock steel ball 412, and a compression spring 42 is sleeved on The plug portion 41 of the plug lever 4 is disposed in the accommodating groove 21 of the body 2; a lock core 5 is set in the containing chamber 400 of the lock seat portion 40 of the plug lever 4. The lock core 5 is made of metal material. The bottom of the lock core 5 is provided with a lock rod 50. The wall of the lower end of the lock rod 50 is oppositely provided with a notch 51. The top surface of the lock core 5 is provided with a key hole 52; A fixed seat 53 is set above the lock core 5 and embedded in the chamber 400 of the plug lever 4, the fixed seat 53 is provided with a key socket 530, the wall of the fixed seat 53 The buckle is provided with a C-shaped buckle ring 54 which is embedded in the positioning ring groove 401 of the plug lever 4; a dustproof cover 6 is fastened to the top of the receiving groove 21 of the main body 2. The dust-proof cover 6 is made of plastic material, and the dust-proof cover 6 is provided with a plug body 60, so that it is a disc brake lock structure.

組裝時,請參閱第二~四圖所示,先將固定片33設於上補強座31與下補強座32的嵌槽311、321內,而下補強座32之定位凸柱320則插設於上補強座31之定位嵌孔310內,再將上補強座31與下補強座32一併設入於本體2之凹室26內,使本體2之定位凸柱260插設於上補強座31之定位嵌孔310內,藉由該固定片33使該上補強座31與該下補強座32之間形成對應於該本體2之切槽20,另將插掣座34設入於本體2之階狀通孔24內,使插掣座34之上凸體342穿設於本體2之下補強片25之透孔250內,再將底蓋35設入於本體2之定位嵌槽261內,使插掣座34之下凸體343設入於該底蓋35之穿孔350內,再藉由超音波熔接或以黏膠黏固…等方式,將底蓋35、上補強座31及下補強座32與本體2固設為一體,進而將插掣座34固設於本體2之階狀通孔24內,另將鎖心5設入於插掣桿4內,使鎖桿50插設於插掣桿4之鎖桿槽410內,鎖桿50上之切槽51並對正於插掣部41之鋼珠孔411位置,將壓縮彈簧42套設於插掣桿4之插掣部41上,將二鎖扣鋼珠412分別設入於插掣桿4之二鋼珠孔411內,再將固定座53組設於插掣桿4之容室400內,使固定座53上之C型扣環54嵌設於插掣桿4之定位環槽401內,進而將鎖心5固設於插掣桿4內,另將定位銷403插設於插掣桿4之銷孔402內,使一部分之定位銷403凸伸於插掣桿4之壁面上,再將插掣桿4與壓縮彈簧42一併設入於本體2之容置槽21內,使插掣桿4之鎖座部40壁面上之定位銷403設入於本體2之定位條槽210內,而插掣部41則由上補強片22之穿孔220插入於插掣座34之插掣槽340內,鎖扣鋼珠412並對正於插掣座34之鎖扣環槽341,壓縮彈簧42之下端則抵持於上補強片22上、上端則抵持於插掣桿4之鎖座部40底面,再將防塵蓋6組設於本體2之固定凹槽23內,藉由超音波熔接或以黏膠黏固…等方式,將防塵蓋6固設於本體2上,進而將插掣桿4固設於本體2之容置槽21內,如此,即可完成整體之組裝。When assembling, please refer to the second to fourth figures, first set the fixing piece 33 in the grooves 311 and 321 of the upper reinforcement base 31 and the lower reinforcement base 32, and insert the positioning protrusion 320 of the lower reinforcement base 32 Insert the upper reinforcement seat 31 and the lower reinforcement seat 32 into the recess 26 of the body 2 in the positioning insertion hole 310 of the upper reinforcement seat 31, so that the positioning protrusion 260 of the body 2 is inserted into the upper reinforcement seat 31 In the positioning insertion hole 310, the upper reinforcement base 31 and the lower reinforcement base 32 are formed with a slot 20 corresponding to the main body 2 by the fixing piece 33, and the inserting base 34 is inserted into the main body 2 In the stepped through hole 24, the upper protrusion 342 of the inserting base 34 is inserted into the through hole 250 of the reinforcing sheet 25 under the main body 2, and the bottom cover 35 is inserted into the positioning groove 261 of the main body 2. The lower convex body 343 of the plug socket 34 is inserted into the perforation 350 of the bottom cover 35, and then the bottom cover 35, the upper reinforcement seat 31 and the lower reinforcement are reinforced by ultrasonic welding or adhesive bonding... The seat 32 and the body 2 are fixed as one body, and then the latch seat 34 is fixed in the stepped through hole 24 of the body 2, and the lock core 5 is inserted into the latch lever 4 so that the lock rod 50 is inserted in In the lock rod groove 410 of the latch lever 4, the slot 51 on the latch 50 is aligned with the steel ball hole 411 of the latch 41, and the compression spring 42 is sleeved on the latch 41 of the latch 41 , Put the two lock steel balls 412 into the two steel ball holes 411 of the plug lever 4, and then set the fixing seat 53 in the chamber 400 of the plug lever 4 so that the C-shaped buckle on the fixed seat 53 54 is embedded in the positioning ring groove 401 of the plug lever 4, and the lock core 5 is fixed in the plug lever 4, and the positioning pin 403 is inserted into the pin hole 402 of the plug lever 4 to make a part of it The positioning pin 403 protrudes on the wall surface of the plug lever 4, and then the plug lever 4 and the compression spring 42 are set together in the accommodating groove 21 of the body 2, so that the wall surface of the lock seat 40 of the plug lever 4 The positioning pin 403 is set in the positioning bar groove 210 of the main body 2, and the inserting portion 41 is inserted into the inserting groove 340 of the inserting seat 34 through the perforation 220 of the upper reinforcing piece 22, and the locking steel ball 412 is aligned with In the lock ring groove 341 of the latch seat 34, the lower end of the compression spring 42 is against the upper reinforcing piece 22, and the upper end is against the bottom surface of the lock seat 40 of the latch lever 4, and the dust cover 6 is assembled on In the fixing groove 23 of the main body 2, the dust cover 6 is fixed on the main body 2 by ultrasonic welding or adhesive bonding, etc., and then the plug lever 4 is fixed in the receiving groove of the main body 2 Within 21, in this way, the overall assembly can be completed.

使用時,請參閱第四、五圖所示,將本發明之本體2扣設於機車之碟煞片A上,使碟煞片A設入於本體2之切槽20內,而碟煞片A上的穿孔A1則對正於插掣座34之插摯槽340,將外凸的插掣桿4向本體2內壓入,其插掣桿4下移並將壓縮彈簧42予以壓縮,而穿設於本體2之上補強片22的穿孔220內的插摯桿4下端的插掣部41則穿設入碟煞片A之穿孔A1並插設入插掣座34之插摯槽340內,藉由鑰匙插設入固定座53之鑰匙插孔530及鎖心5之鑰匙孔52內,並轉動鎖心5內之鎖片,使鎖心5下端之鎖桿50隨之轉動,而鎖桿50之切槽51則脫離與插掣桿4之鋼珠孔411之對正,進而使鎖桿50之外壁面將鎖扣鋼珠412向外抵推,鎖扣鋼珠412的一部分則外移嵌設至插掣座34之鎖扣環槽341內(如第五圖所示),如此,即可完成鎖扣之動作,再將防塵蓋6之塞體60塞設於固定座53之鑰匙插孔530內,可達到防塵、防進水之功效,且本發明之本體2外部無任何銷孔設置,竊賊由外觀無法得知其內部鎖扣結構,故可確實達到最佳之防盜功效;本發明當欲解扣時,僅需將鑰匙插設入固定座53之鑰匙插孔530及鎖心5之鑰匙孔52內轉動鎖心5,使鎖桿50隨之轉動,鎖桿50之切槽51則再次對正插掣桿4之鋼珠孔411位置,本體2之容置槽21內的壓縮彈簧42則呈彈性回復將插掣桿4向上頂推(如第四圖所示),使鎖座部40之上部向外凸伸於防塵蓋6上,其插掣桿4被壓縮彈簧42頂推上移而脫離插掣座34之插掣槽340及碟煞片A之穿孔A1,本體2則可自碟煞片A上取下,如此,即可完成解扣動作;本發明鎖具之本體2係由塑膠材質製成,使整體重量大幅減輕,可大量生產,並可大幅降低製造成本,且其外型具多樣變化,並於本體2內部灌包有補強結構,使本體2之重量大幅減輕但其強度並不縮減,故具有極佳之防盜功效。When in use, please refer to the fourth and fifth figures. The body 2 of the present invention is buckled on the disc brake A of the locomotive, so that the disc brake A is inserted into the slot 20 of the body 2, and the disc brake The perforation A1 on A is aligned with the latch groove 340 of the latch seat 34, and the protruding latch lever 4 is pressed into the body 2, and the latch lever 4 moves down and compresses the compression spring 42, and The insert 41 at the lower end of the plunger rod 4 that penetrates the through hole 220 of the reinforcing piece 22 on the body 2 is inserted into the through hole A1 of the disc brake A and inserted into the insert groove 340 of the insert 34 , By inserting the key into the key hole 530 of the fixing seat 53 and the key hole 52 of the lock core 5, and rotating the lock plate in the lock core 5, the lock lever 50 at the lower end of the lock core 5 rotates accordingly, and the lock The notch 51 of the rod 50 is out of alignment with the ball hole 411 of the latch rod 4, so that the outer wall of the lock rod 50 pushes the lock ball 412 outward, and a part of the lock ball 412 is moved and embedded. Into the locking ring groove 341 of the latch seat 34 (as shown in the fifth figure), in this way, the locking action can be completed, and then the plug body 60 of the dust cover 6 is inserted into the key hole of the fixing seat 53 In the 530, the effects of dust and water ingress can be achieved, and the body 2 of the present invention does not have any pin holes on the outside. The thief cannot know the internal locking structure from the appearance, so the best anti-theft effect can be achieved; the present invention When you want to unbuckle, you only need to insert the key into the key hole 530 of the fixed seat 53 and the key hole 52 of the lock core 5. Turn the lock core 5 so that the lock lever 50 rotates accordingly, and the slot 51 of the lock lever 50 is cut. Then align the position of the steel ball hole 411 of the plunger 4 again, and the compression spring 42 in the accommodating groove 21 of the main body 2 will elastically return to push the plunger 4 upward (as shown in the fourth figure) to make the lock seat The upper part of the portion 40 protrudes outward on the dust cover 6, and its insertion lever 4 is pushed up by the compression spring 42 and detached from the insertion groove 340 of the insertion seat 34 and the perforation A1 of the disc brake A, and the body 2 is It can be removed from the disc brake A, so that the tripping action can be completed; the body 2 of the lock of the present invention is made of plastic material, which greatly reduces the overall weight, can be mass-produced, and can greatly reduce manufacturing costs, and Its appearance has various changes, and the inside of the main body 2 is filled with a reinforcing structure, which greatly reduces the weight of the main body 2 but its strength is not reduced, so it has an excellent anti-theft effect.

綜上所述,本發明確實已達到所預期之使用目的與功效,且更較習知者為之理想、實用,惟,上述實施例僅係針對本發明之較佳實施例進行具體說明而已,該實施例並非用以限定本發明之申請專利範圍,舉凡其它未脫離本發明所揭示之技術手段下所完成之均等變化與修飾,均應包含於本發明所涵蓋之申請專利範圍中。To sum up, the present invention has indeed achieved the intended purpose and effect of use, and is more ideal and practical than the conventional ones. However, the above-mentioned embodiments are only specific descriptions of the preferred embodiments of the present invention. This embodiment is not intended to limit the scope of patent application of the present invention. For example, all other equivalent changes and modifications completed without departing from the technical means disclosed in the present invention should be included in the scope of patent application covered by the present invention.

1:碟煞鎖 10:本體 11:切槽 12:容置槽 13:鎖心座 14:壓縮彈簧 15:固定銷 16:鎖心 17:鎖桿 18:插摯孔 2:本體 20:切槽 21:容置槽 210:定位條槽 22:上補強片 220:穿孔 23:固定凹槽 24:階狀通孔 25:下補強片 250:透孔 26:凹室 260:定位凸柱 261:定位嵌槽 31:上補強座 310:定位嵌孔 311:嵌槽 32:下補強座 320:定位凸柱 321:嵌槽 33:固定片 34:插掣座 340:插掣槽 341:鎖扣環槽 342:上凸體 343:下凸體 35:底蓋 350:穿孔 4:插掣桿 40:鎖座部 400:容室 401:定位環槽 402:銷孔 403:定位銷 41:插掣部 410:鎖桿槽 411:鋼珠孔 412:鎖扣鋼珠 42:壓縮彈簧 5:鎖心 50:鎖桿 51:切槽 52:鑰匙孔 53:固定座 530:鑰匙插孔 54:C型扣環 6:防塵蓋 60:塞體 A:碟煞片 A1:穿孔1: Disc brake lock 10: body 11: Grooving 12: holding tank 13: Lock seat 14: Compression spring 15: fixed pin 16: lock heart 17: Lock lever 18: Insert hole 2: body 20: Grooving 21: holding tank 210: positioning bar slot 22: Upper reinforcement film 220: Piercing 23: fixed groove 24: Stepped through holes 25: under reinforcement 250: Through hole 26: Alcove 260: Positioning boss 261: positioning slot 31: Upper reinforcement seat 310: Positioning hole 311: Socket 32: Lower reinforcement seat 320: positioning boss 321: Insert slot 33: fixed piece 34: Socket 340: Socket 341: Locking ring groove 342: upper convex 343: lower convex 35: bottom cover 350: Piercing 4: Insert lever 40: lock seat 400: Room 401: locating ring groove 402: pin hole 403: positioning pin 41: Plug 410: Lock lever groove 411: Steel Ball Hole 412: Lock Steel Ball 42: Compression spring 5: lock heart 50: lock lever 51: Notch 52: keyhole 53: fixed seat 530: key jack 54: C-shaped clasp 6: Dust cover 60: plug body A: Disc brake A1: Piercing

第一圖所示係為習知碟煞鎖之剖面示意圖。 第二圖所示係為本發明實施例之立體分解圖。 第三圖所示係為本發明實施例之立體組合圖。 第四圖所示係為本發明實施例之組合剖視圖(解鎖狀態)。 第五圖所示係為本發明實施例上鎖狀態之剖面示意圖。 The first figure shows a schematic cross-sectional view of a conventional disc brake lock. The second figure shows a three-dimensional exploded view of the embodiment of the present invention. The third figure shows a three-dimensional assembly diagram of an embodiment of the invention. The fourth figure shows the combined cross-sectional view of the embodiment of the present invention (unlocked state). Figure 5 is a schematic cross-sectional view of the locked state of the embodiment of the present invention.

2:本體 2: body

20:切槽 20: Grooving

21:容置槽 21: holding tank

210:定位條槽 210: positioning bar slot

22:上補強片 22: Upper reinforcement film

220:穿孔 220: Piercing

23:固定凹槽 23: fixed groove

24:階狀通孔 24: Stepped through holes

25:下補強片 25: under reinforcement

250:透孔 250: Through hole

26:凹室 26: Alcove

260:定位凸柱 260: Positioning boss

261:定位嵌槽 261: positioning slot

31:上補強座 31: Upper reinforcement seat

310:定位嵌孔 310: Positioning hole

311:嵌槽 311: Socket

32:下補強座 32: Lower reinforcement seat

320:定位凸柱 320: positioning boss

321:嵌槽 321: Insert slot

33:固定片 33: fixed piece

34:插掣座 34: Socket

340:插掣槽 340: Socket

341:鎖扣環槽 341: Locking ring groove

342:上凸體 342: upper convex

343:下凸體 343: lower convex

35:底蓋 35: bottom cover

350:穿孔 350: Piercing

4:插掣桿 4: Insert lever

40:鎖座部 40: lock seat

400:容室 400: Room

401:定位環槽 401: locating ring groove

402:銷孔 402: pin hole

403:定位銷 403: positioning pin

41:插掣部 41: Plug

410:鎖桿槽 410: Lock lever groove

411:鋼珠孔 411: Steel Ball Hole

412:鎖扣鋼珠 412: Lock Steel Ball

42:壓縮彈簧 42: Compression spring

5:鎖心 5: lock heart

50:鎖桿 50: lock lever

51:切槽 51: Notch

52:鑰匙孔 52: keyhole

53:固定座 53: fixed seat

530:鑰匙插孔 530: key jack

54:C型扣環 54: C-shaped clasp

6:防塵蓋 6: Dust cover

60:塞體 60: plug body

Claims (2)

一種碟煞鎖,包括有: 一本體,該本體係由塑膠材質所製成,該本體設有一切槽,該本體位於該切槽之上部設有一容置槽,該容置槽之壁面上設有一定位條槽,該容置槽內灌包有一金屬材質製成之上補強片,該上補強片設有一穿孔,該本體位於該切槽之底部設有對正於該容置槽之階狀通孔,該階狀通孔內灌包有一金屬材質製成之下補強片,該下補強片設有一透孔,該本體由其底面向內設有一凹室,該凹室並貫通該切槽,使該本體內部形成中空狀,而該凹室之內面設有數個定位凸柱,該本體之底部設有一定位嵌槽; 一上補強座,係固設於該本體之凹室內並位於該切槽之上方,該上補強座係由塑膠材質製成,該上補強座設有數個定位嵌孔,該上補強座之底面設有一嵌槽; 一下補強座,係固設於該本體之凹室內並位於該切槽之下方,該下補強座係由塑膠材質製成,該下補強座上設有數個定位凸柱,該下補強座之頂面對應於該上補強座之嵌槽位置亦設有一嵌槽; 一固定片,係固設於該上補強座與該下補強座之間,並嵌設於該上補強座與該下補強座之嵌槽內,該固定片係由金屬材質所製成,該固定片係呈U型; 一插掣座,係固設於該本體之階狀通孔內,該插掣座係由金屬材質所製成,該插掣座設有一插掣槽,該插掣槽內壁設有一鎖扣環槽,該插掣座之頂面設有一上凸體,該上凸體係穿設於該本體之下補強片的透孔內,該插掣座之底面設有一下凸體; 一底蓋,係固設於該本體之定位嵌槽內,該底蓋係由塑膠材質所製成,該底蓋設有一供該插掣座之下凸體設入之穿孔; 一插掣桿,係設於該本體之容置槽內,並穿伸於該上補強片之穿孔及該插掣座之插掣槽內,該插掣桿係由金屬材質所製成,該插掣桿設為鎖座部及插掣部,該鎖座部內設有一容室,該容室內壁設有一定位環槽,該鎖座部之壁面上設有一銷孔,該銷孔內設有一定位銷,該定位銷之外端部係嵌設於該本體之容置槽的定位條槽內,該插掣部內設有連通於該容室之鎖桿槽,該插掣部之壁面上設有二連通於該鎖桿槽之鋼珠孔,二該鋼珠孔內各設有一鎖扣鋼珠,一壓縮彈簧係套設於該插掣桿之插掣部上並設於該本體之容置槽內; 一鎖心,係設入於該插掣桿之鎖座部的容室內,該鎖心係由金屬材質所製成,該鎖心之底部設有一鎖桿,該鎖桿係穿設於該插掣桿之鎖桿槽內,該鎖桿下端部之壁面上相對設有一切槽,該鎖心之頂面設有一鑰匙孔; 一固定座,係設於該鎖心之上方並嵌設於該插掣桿之容室內,該固定座上設有一鑰匙插孔,該固定座之壁面上扣設有一C型扣環,該C型扣環並嵌設於該插掣桿之定位環槽內。 A disc brake lock, including: A body, the system is made of plastic material, the body is provided with a cut groove, the body is provided with an accommodating groove on the upper part of the cut groove, and a positioning groove is provided on the wall of the accommodating groove. The tank is filled with an upper reinforcing sheet made of metal material, the upper reinforcing sheet is provided with a perforation, the body is located at the bottom of the slot and is provided with a stepped through hole aligned with the containing groove, the stepped through hole The inner pot is filled with a lower reinforcing sheet made of metal material, the lower reinforcing sheet is provided with a through hole, and the main body is provided with a recess in the bottom surface, and the recess penetrates the cut groove to form a hollow inside the main body The inner surface of the concave chamber is provided with a number of positioning protrusions, and the bottom of the body is provided with a positioning groove; An upper reinforcement seat is fixed in the recessed chamber of the body and located above the cut groove. The upper reinforcement seat is made of plastic material. The upper reinforcement seat is provided with several positioning and embedded holes. The bottom surface of the upper reinforcement seat With a slot; The lower reinforcement seat is fixed in the recess of the main body and located below the cut groove. The lower reinforcement seat is made of plastic material. The lower reinforcement seat is provided with several positioning protruding posts. The top of the lower reinforcement seat There is also an embedding groove on the surface corresponding to the embedding groove of the upper reinforcing seat; A fixing piece is fixed between the upper reinforcement seat and the lower reinforcement seat, and is embedded in the grooves of the upper reinforcement seat and the lower reinforcement seat. The fixing piece is made of metal. The fixed piece is U-shaped; A plug socket is fixedly arranged in the stepped through hole of the body, the plug socket is made of metal material, the plug socket is provided with a plug groove, and the inner wall of the plug groove is provided with a lock Ring groove, the top surface of the plug-in base is provided with an upper convex body, the upper convex system penetrates the through hole of the reinforcing sheet under the body, and the bottom surface of the plug-in base is provided with a lower convex body; A bottom cover is fixed in the positioning slot of the main body, the bottom cover is made of plastic material, and the bottom cover is provided with a perforation for the protruding body under the plug socket to enter; An insertion lever is set in the accommodating groove of the main body and extends through the perforation of the upper reinforcing sheet and the insertion groove of the insertion base. The insertion lever is made of metal. The plug lever is set as a lock seat part and a plug part, the lock seat part is provided with a chamber, the inner wall of the chamber is provided with a positioning ring groove, the wall of the lock seat part is provided with a pin hole, and the pin hole is provided There is a locating pin, the outer end of the locating pin is embedded in the locating bar groove of the accommodating groove of the main body, the latch part is provided with a lock rod groove connected to the accommodation chamber, and the wall surface of the latch part There are two steel ball holes connected to the lock rod groove, a lock steel ball is provided in each of the two steel ball holes, and a compression spring is sleeved on the plug portion of the plug lever and is set in the body of the body Slot A lock core is set in the accommodating chamber of the lock seat part of the plug lever, the lock core is made of metal material, the bottom of the lock core is provided with a lock rod, and the lock rod penetrates the plug In the lock lever groove of the detent lever, the wall surface of the lower end of the lock lever is provided with a groove opposite, and the top surface of the lock core is provided with a key hole; A fixing seat is arranged above the lock core and embedded in the receiving chamber of the latch rod. The fixing seat is provided with a key hole, and the wall of the fixing seat is buckled with a C-shaped buckle. The C The buckle ring is embedded in the positioning ring groove of the plug lever. 如請求項1所述之碟煞鎖,其中,該本體之容置槽頂部設有一固定凹槽,該固定凹槽內固設有一防塵蓋,該防塵蓋係由塑膠材質製成,該防塵蓋設有一塞體,該塞體係塞設於位於該鎖心上方之該固定座的鑰匙插孔內。The disc brake lock according to claim 1, wherein the top of the accommodating groove of the body is provided with a fixing groove, and a dust cover is fixed in the fixing groove, the dust cover is made of plastic material, and the dust cover A plug body is provided, and the plug system is plugged in the key socket of the fixing seat above the lock core.
TW109114434A 2020-04-30 2020-04-30 Disc brake lock TWI706879B (en)

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Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TW417640U (en) * 1998-02-23 2001-01-01 Jang Guo Jou Disk brake lock
TW200806518A (en) * 2006-07-18 2008-02-01 Chen-Lieh Chow Motorcycle disc brake lock with reinforcement unit
EP2067692B1 (en) * 2007-12-05 2011-04-06 ABUS August Bremicker Söhne KG Brake disk lock
CN202345819U (en) * 2011-11-22 2012-07-25 刘军 Novel fixed disc brake lock for motorcycle
TWM437290U (en) * 2008-10-22 2012-09-11 Rerlly Industry Co Ltd Lock
EP2173605B1 (en) * 2007-07-16 2014-08-27 Xena Ip Holdings Limited Disc brake locks
TWI592559B (en) * 2016-08-01 2017-07-21 Disc brake lock structure

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TW417640U (en) * 1998-02-23 2001-01-01 Jang Guo Jou Disk brake lock
TW200806518A (en) * 2006-07-18 2008-02-01 Chen-Lieh Chow Motorcycle disc brake lock with reinforcement unit
EP2173605B1 (en) * 2007-07-16 2014-08-27 Xena Ip Holdings Limited Disc brake locks
EP2067692B1 (en) * 2007-12-05 2011-04-06 ABUS August Bremicker Söhne KG Brake disk lock
TWM437290U (en) * 2008-10-22 2012-09-11 Rerlly Industry Co Ltd Lock
CN202345819U (en) * 2011-11-22 2012-07-25 刘军 Novel fixed disc brake lock for motorcycle
TWI592559B (en) * 2016-08-01 2017-07-21 Disc brake lock structure

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