TWI706004B - Thermoplastic polyurethane composition - Google Patents

Thermoplastic polyurethane composition Download PDF

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TWI706004B
TWI706004B TW108131712A TW108131712A TWI706004B TW I706004 B TWI706004 B TW I706004B TW 108131712 A TW108131712 A TW 108131712A TW 108131712 A TW108131712 A TW 108131712A TW I706004 B TWI706004 B TW I706004B
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thermoplastic polyurethane
polyurethane composition
hardness
plastic
soft
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TW108131712A
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TW202110998A (en
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鄭榮元
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冠宇拉鍊股份有限公司
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Abstract

A thermoplastic polyurethane composition is used to solve the problem of the strength and water proof ability of a plastic product made by overmolding. The thermoplastic polyurethane composition consists of 91-99 wt% of a polyurethane and 1-9 wt% of a strengthen fiber. The polyurethane includes at least one hard polyurethane and at least one soft polyurethane.

Description

熱塑性聚氨酯組合物 Thermoplastic polyurethane composition

本發明係關於一種熱塑性聚氨酯組合物,尤其是一種用以射出覆蓋成形為零件的熱塑性聚氨酯組合物。 The present invention relates to a thermoplastic polyurethane composition, especially a thermoplastic polyurethane composition used for injection molding and forming into parts.

工業界,為了提升塑膠產品的美感,或改善機械性質(例如增加強度、硬度、耐磨性等),可以利用射出(injection)或押出包覆(coating)以形成一個一次產物,接著再以射出覆蓋(overmolding)該一次產物,進而形成最後的塑膠產品。 In the industry, in order to enhance the beauty of plastic products or improve the mechanical properties (such as increasing strength, hardness, wear resistance, etc.), injection or coating can be used to form a primary product, and then injection Overmolding the primary product to form the final plastic product.

舉例而言,在用於拉片射出時,可以先用蕭氏硬度為60~95A(hardness 60-95Shore A)的軟質熱塑性聚氨酯作為一個第一塑料形成該一次產物,再以蕭氏硬度同為60~95A的軟質熱塑性聚氨酯作為一個第二塑料進行射出覆蓋而形成該塑膠產品,此時該第二塑料可以具有與該第一塑料不同的顏色,以增加美感,且該塑膠產品較軟,卻由於其硬度低導致其耐磨性不佳;或者,在以蕭氏硬度為60~95A的軟質熱塑性聚氨酯作為該第一塑料形成該一次產物之後,接著以蕭氏硬度為50~74D(hardness Shore 50-74D)的第二塑料進行射出覆蓋而成形該塑膠產品,則可以提升該塑膠產品的硬度;又或者,在製作防水拉鍊(slide fastener)時,則可以先用蕭氏硬度為85A的軟質熱塑性聚氨酯作為該第一塑料押出形成該一次產物(即,防水布帶),將該防水布帶打孔之後,再以蕭氏硬度為50~74D的硬質熱塑性聚氨酯作為該 第二塑料射出覆蓋以成形鍊齒(scoop);然而,所獲得的最後的塑膠產品的硬度強度、防水性都有改善的必要。 For example, when used for pull tab injection, you can first use soft thermoplastic polyurethane with a Shore hardness of 60-95A (hardness 60-95 Shore A) as the first plastic to form the primary product, and then use the Shore hardness as the same 60~95A soft thermoplastic polyurethane is used as a second plastic to be injected and covered to form the plastic product. At this time, the second plastic can have a different color from the first plastic to increase the aesthetics. And the plastic product is softer, but Due to its low hardness, its wear resistance is not good; or, after forming the primary product with a soft thermoplastic polyurethane with a Shore hardness of 60~95A as the first plastic, then using a Shore hardness of 50~74D (hardness Shore 50-74D) The second plastic is injected and covered to form the plastic product, which can increase the hardness of the plastic product; or, when making a waterproof slide fastener (slide fastener), you can first use a soft with a Shore hardness of 85A Thermoplastic polyurethane is used as the first plastic to be extruded to form the primary product (namely, tarpaulin tape). After perforating the tarpaulin tape, a rigid thermoplastic polyurethane with a Shore hardness of 50-74D is used as the primary product. The second plastic is injected and covered with molded scoops; however, the hardness and water resistance of the final plastic product obtained need to be improved.

為解決上述問題,本發明的目的是提供一種熱塑性聚氨酯組合物,係可以應用於射出覆蓋成形製程中,且可以成形出具有良好硬度強度及防水性的塑膠產品者。 In order to solve the above-mentioned problems, the object of the present invention is to provide a thermoplastic polyurethane composition which can be used in the injection molding process and can form a plastic product with good hardness, strength and water resistance.

本發明的熱塑性聚氨酯組合物,由以重量百分比計為91~99%的熱塑性聚氨酯及1~9%的強化纖維所組成,該熱塑性聚氨酯包括至少一硬質熱塑性聚氨酯及至少一軟質熱塑性聚氨酯;其中,該硬質熱塑性聚氨酯為蕭氏硬度72D的3070DU-W及/或蕭氏硬度74D的8102,該軟質熱塑性聚氨酯為蕭氏硬度93A的3095AU。 The thermoplastic polyurethane composition of the present invention is composed of 91 to 99% by weight of thermoplastic polyurethane and 1 to 9% of reinforcing fibers. The thermoplastic polyurethane includes at least one rigid thermoplastic polyurethane and at least one soft thermoplastic polyurethane; wherein, The rigid thermoplastic polyurethane is 3070DU-W with a Shore hardness of 72D and/or 8102 with a Shore hardness of 74D, and the soft thermoplastic polyurethane is 3095AU with a Shore hardness of 93A.

據此,本發明的熱塑性聚氨酯組合物藉由該至少一硬質熱塑性聚氨酯、該至少一軟質熱塑性聚氨酯及該強化纖維的組合配比,使該熱塑性聚氨酯組合物在作為該第二塑料使用時,能夠與該第一塑料成形的一次產物複合成形為具有較佳的硬度強度及防水性的零件,使該零件不容易受到外力作用而損壞,進而可以達成提升該零件之使用壽命的功效。 Accordingly, the thermoplastic polyurethane composition of the present invention, through the combination ratio of the at least one rigid thermoplastic polyurethane, the at least one soft thermoplastic polyurethane, and the reinforcing fiber, enables the thermoplastic polyurethane composition to be used as the second plastic. The primary product formed with the first plastic is compounded into a part with better hardness and water resistance, so that the part is not easily damaged by external force, and the service life of the part can be improved.

本發明的熱塑性聚氨酯組合物中,該強化纖維為一玻璃纖維。如此,當該熱塑性聚氨酯組合物在與該第一塑料所成形的一次產物複合成形為該零件時,該零件可以具有較佳的硬度強度及防水性。 In the thermoplastic polyurethane composition of the present invention, the reinforcing fiber is a glass fiber. In this way, when the thermoplastic polyurethane composition is combined with the primary product formed by the first plastic to form the part, the part can have better hardness, strength and water resistance.

本發明的熱塑性聚氨酯組合物的用途,係用以射出覆蓋成形為一零件的一部分;舉例而言,該零件可以為一拉片,且該熱塑性聚氨酯組合物係成形該拉片的一握持部,或者,該零件可以為一防水拉鍊,且該熱塑性聚氨酯組合物係成形該防水拉鍊的一鍊齒。藉由射出覆蓋成形為該零件,可 以提升該零件的美感,或者使該零件可以改善該零件的機械性質(例如增加強度、硬度、耐磨性等),為本發明之功效。 The use of the thermoplastic polyurethane composition of the present invention is for injection molding to form a part of a part; for example, the part can be a pull tab, and the thermoplastic polyurethane composition is used to form a grip of the pull tab Alternatively, the part may be a waterproof zipper, and the thermoplastic polyurethane composition forms a chain tooth of the waterproof zipper. The part is formed by injection covering, which can be It is the effect of the present invention to enhance the beauty of the part, or to improve the mechanical properties of the part (such as increasing strength, hardness, wear resistance, etc.).

1:拉片 1: pull tab

11:結合部 11: Joint

12:握持部 12: Grip

2:防水拉鍊 2: Waterproof zipper

21:織帶 21: webbing

22:防水層 22: Waterproof layer

23:鍊齒 23: Sprocket

C:夾持件 C: Clamping parts

F:力量 F: Strength

H:貫穿孔 H: Through hole

W:寬度 W: width

〔第1圖〕由本發明之一實施例的熱塑性聚氨酯組合物所成形之一拉片的上視圖。 [Figure 1] A top view of a pull tab formed from the thermoplastic polyurethane composition of an embodiment of the present invention.

〔第2圖〕第1圖的拉片的側視剖面圖。 [Figure 2] A side cross-sectional view of the pull tab of Figure 1.

〔第3圖〕由本發明之一實施例的熱塑性聚氨酯組合物所成形之一防水拉鍊的上視圖。 [Figure 3] A top view of a waterproof zipper formed from the thermoplastic polyurethane composition of an embodiment of the present invention.

〔第4圖〕第3圖的防水拉鍊的側視剖面圖。 [Figure 4] A cross-sectional side view of the waterproof slide fastener shown in Figure 3.

〔第5圖〕測試第3圖的防水拉鍊的試驗方法示意圖。 [Figure 5] A schematic diagram of the test method for testing the waterproof zipper shown in Figure 3.

為讓本發明之上述及其他目的、特徵及優點能更明顯易懂,下文特舉本發明之較佳實施例,並配合所附圖式,作詳細說明如下:本發明所述之「硬質熱塑性聚氨酯」及「軟質熱塑性聚氨酯」係指硬度不同的熱塑性聚氨酯,其中,硬質熱塑性聚氨酯的硬度較高,所使用的硬度單位可以為蕭氏硬度D(Shore D),軟質熱塑性聚氨酯的硬度較低,所使用的硬度單位可以為蕭氏硬度A(Shore A),此為本發明所屬技術領域中具有通常知識者可以瞭解,於此不再贅述。 In order to make the above and other objects, features and advantages of the present invention more comprehensible, the preferred embodiments of the present invention will be described in detail below in conjunction with the accompanying drawings: "Polyurethane" and "soft thermoplastic polyurethane" refer to thermoplastic polyurethanes with different hardnesses. Among them, hard thermoplastic polyurethane has a higher hardness, and the hardness unit used can be Shore D (Shore D), while soft thermoplastic polyurethane has a lower hardness. The hardness unit used may be Shore A (Shore A), which can be understood by those with ordinary knowledge in the technical field of the present invention, and will not be repeated here.

本發明之一實施例的熱塑性聚氨酯組合物係可以包括一熱塑性聚氨酯(thermoplastic polyurethanes)及一強化纖維,例如可以包括以重量百分比計為88~99%的熱塑性聚氨酯及1~12%的強化纖維,藉由該熱塑性 聚氨酯及該強化纖維的組合,使該熱塑性聚氨酯組合物可以作為一個第二塑料包覆由一個第一塑料所成形的一次產物而成形為二次產物,並且與該一次產物可以複合成形為具有良好的硬度強度及防水性之一零件,該零件可以為如第1、2圖所示的一拉片1,其包括一結合部11及一握持部12,該握持部12即可以由該熱塑性聚氨酯組合物所形成;又,該零件也可以為如第3、4圖所示的一防水拉鍊2,其包括一織帶21、一防水層22及一鍊齒23,該防水層22包覆該織帶21以形成一防水布帶,續於該防水布帶上形成數個貫穿孔H之後,再形成該鍊齒23,且該鍊齒23也可以由該熱塑性聚氨酯組合物所形成。 The thermoplastic polyurethane composition of an embodiment of the present invention may include a thermoplastic polyurethane (thermoplastic polyurethane) and a reinforcing fiber, for example, may include 88 to 99% of the thermoplastic polyurethane and 1 to 12% of the reinforcing fiber by weight. By the thermoplastic The combination of polyurethane and the reinforcing fiber enables the thermoplastic polyurethane composition to be used as a second plastic to coat a primary product formed by a first plastic to be formed into a secondary product, and can be combined with the primary product to form a good One of the parts of hardness and water resistance, the part can be a pull tab 1 as shown in Figures 1 and 2, which includes a coupling part 11 and a gripping part 12, the gripping part 12 can be The thermoplastic polyurethane composition is formed; in addition, the part can also be a waterproof zipper 2 as shown in Figures 3 and 4, which includes a webbing 21, a waterproof layer 22, and a sprocket 23. The waterproof layer 22 covers The webbing 21 is covered to form a waterproof cloth belt, and after a plurality of through holes H are formed on the waterproof cloth belt, the sprocket 23 is formed, and the sprocket 23 may also be formed of the thermoplastic polyurethane composition.

詳而言之,該熱塑性聚氨酯可以包括至少一硬質熱塑性聚氨酯及至少一軟質熱塑性聚氨酯,該至少一硬質熱塑性聚氨酯係可以指蕭氏硬度為60D以上者,而該至少一軟質熱塑性聚氨酯可以指蕭氏硬度為98A以下者。 In detail, the thermoplastic polyurethane may include at least one rigid thermoplastic polyurethane and at least one soft thermoplastic polyurethane. The at least one rigid thermoplastic polyurethane may refer to those having a Shore hardness of 60D or more, and the at least one soft thermoplastic polyurethane may refer to Shore hardness. The hardness is below 98A.

於本實施例中,該至少一硬質熱塑性聚氨酯可以為蕭氏硬度72D的3070DU-W或蕭氏硬度74D的8102,該至少一軟質熱塑性聚氨酯可以為蕭氏硬度93A的3095AU。此外,前述的3070DU-W、8102及3095AU的機械性質如第1~3表所示。 In this embodiment, the at least one rigid thermoplastic polyurethane may be 3070DU-W with a Shore hardness of 72D or 8102 with a Shore hardness of 74D, and the at least one soft thermoplastic polyurethane may be 3095AU with a Shore hardness of 93A. In addition, the mechanical properties of the aforementioned 3070DU-W, 8102 and 3095AU are shown in Tables 1 to 3.

Figure 108131712-A0305-02-0005-1
Figure 108131712-A0305-02-0005-1
Figure 108131712-A0305-02-0006-2
Figure 108131712-A0305-02-0006-2

Figure 108131712-A0305-02-0006-3
Figure 108131712-A0305-02-0006-3

Figure 108131712-A0305-02-0006-4
Figure 108131712-A0305-02-0006-4
Figure 108131712-A0305-02-0007-5
Figure 108131712-A0305-02-0007-5

此外,該強化纖維係可以提升該至少一軟質熱塑性聚氨酯的機械性質,因此在形成該熱塑性聚氨酯組合物時,較佳可以先使該至少一軟質熱塑性聚氨酯與該強化纖維混參後,續混參該至少一硬質熱塑性聚氨酯;或者可以先使該至少一硬質熱塑性聚氨酯與該強化纖維混參後,續混參該至少一軟質熱塑性聚氨酯,於本實施例中,可以選用一玻璃纖維作為該強化纖維,先與該至少一軟質熱塑性聚氨酯混參後,再混參該至少一硬質熱塑性聚氨酯。 In addition, the reinforcing fiber can improve the mechanical properties of the at least one soft thermoplastic polyurethane. Therefore, when forming the thermoplastic polyurethane composition, it is preferable to mix the at least one soft thermoplastic polyurethane with the reinforcing fiber first, and then continue to mix it. The at least one rigid thermoplastic polyurethane; or the at least one rigid thermoplastic polyurethane may be mixed with the reinforcing fiber first, and then the at least one soft thermoplastic polyurethane may be mixed. In this embodiment, a glass fiber may be selected as the reinforcing fiber , After first mixing with the at least one soft thermoplastic polyurethane, and then mixing with the at least one hard thermoplastic polyurethane.

為證實以本實施例的熱塑性聚氨酯組合物與該一次產物可以複合成形為該零件時,該零件可以具有較佳的硬度強度及防水性,係以3085A(蕭氏硬度為85±2A)作為該第一塑料成形為該防水布帶(#10)並形成該數個貫穿孔H之後,以如第4表所示的熱塑性聚氨酯組合物作為該第二塑料射出覆蓋成形為該鍊齒23(#10),進而形成第A1~A6組的防水拉鍊2(如第5圖所示)。 In order to verify that when the thermoplastic polyurethane composition of the present embodiment and the primary product can be composited into the part, the part can have better hardness, strength and water resistance, 3085A (Shore hardness of 85±2A) is used as the part. After the first plastic is formed into the waterproof cloth tape (#10) and the through holes H are formed, the thermoplastic polyurethane composition shown in Table 4 is used as the second plastic to be injected and covered to form the sprocket 23 (# 10), and further form the waterproof zipper 2 of the A1~A6 group (as shown in Figure 5).

Figure 108131712-A0305-02-0007-6
Figure 108131712-A0305-02-0007-6
Figure 108131712-A0305-02-0008-7
Figure 108131712-A0305-02-0008-7

接著如第5圖所示,於形成第A1~A6組的防水拉鍊2的當天,以一組夾持件C分別夾持兩側的防水布帶(由該防水層22覆蓋該織帶21所形成),夾持的寬度W約為1吋,以該組夾持件C向兩側施予力量F,藉由測量該力量F即可以得知各組的防水拉鍊2的抗拉強度(橫向拉力),其結果顯示:第A1組為11.56kgf/cm2、第A2組為31.34kgf/cm2、第A3組為71.52kgf/cm2、第A4組為89.71kgf/cm2、第A5組為88.09kgf/cm2,而第A6組為91.59kgf/cm2,其中以使用本實施例的熱塑性聚氨酯組合物的第A4~A6組防水拉鍊的抗拉強度之結果為佳。 Next, as shown in Figure 5, on the day when the A1~A6 groups of waterproof zipper 2 are formed, a set of clamping members C clamps the waterproof cloth tape on both sides (the waterproof layer 22 covers the webbing 21) ), the clamping width W is about 1 inch, and the group of clamping pieces C is used to apply force F to both sides. By measuring the force F, the tensile strength (lateral tension ), the results show: group A1 is 11.56kgf/cm 2 , group A2 is 31.34kgf/cm 2 , group A3 is 71.52kgf/cm 2 , group A4 is 89.71kgf/cm 2 , group A5 is 88.09 kgf/cm 2 , and the A6 group is 91.59 kgf/cm 2 , among which the results of the tensile strength of the A4 to A6 groups waterproof zipper using the thermoplastic polyurethane composition of this embodiment are better.

又,防水拉鍊的防水性與橫向拉力相關,當測得的橫向拉力大,顯示由該第二塑料形成的鍊齒與該第一塑料形成的防水布帶的結合性佳,且水不容易自該鍊齒及該防水布帶的結合處滲漏,因此本實施例的熱塑性聚氨酯組合物在作為該第二塑料使用時,可以應用於形成具有較佳硬度強度及防水性的防水拉鍊。 In addition, the waterproofness of the waterproof zipper is related to the horizontal tension. When the measured horizontal tension is large, it shows that the sprocket formed by the second plastic and the waterproof cloth tape formed by the first plastic have a good bondability, and the water is not easy to free itself. The joint between the chain teeth and the waterproof cloth belt leaks. Therefore, when the thermoplastic polyurethane composition of this embodiment is used as the second plastic, it can be applied to form a waterproof zipper with better hardness and strength and waterproofness.

綜上所述,本發明的熱塑性聚氨酯組合物藉由該至少一硬質熱塑性聚氨酯、該至少一軟質熱塑性聚氨酯及該強化纖維的組合配比,使該熱塑性聚氨酯組合物在作為該第二塑料使用時,能夠與該第一塑料所成形的一次產物複合成形為具有較佳的硬度強度及防水性的零件,使該零件不容易受到外力作用而損壞,進而可以達成提升該零件之使用壽命的功效。 In summary, the thermoplastic polyurethane composition of the present invention uses the combination ratio of the at least one rigid thermoplastic polyurethane, the at least one soft thermoplastic polyurethane and the reinforcing fiber so that the thermoplastic polyurethane composition can be used as the second plastic , It can be combined with the primary product formed by the first plastic to form a part with better hardness, strength and water resistance, so that the part is not easily damaged by external force, and the service life of the part can be improved.

又,本發明的熱塑性聚氨酯組合物的用途,係用以射出覆蓋成 形為該零件,如此可以提升該零件的美感,或者使該零件可以改善該零件的機械性質(例如增加強度、硬度、耐磨性等),為本發明之功效。 In addition, the use of the thermoplastic polyurethane composition of the present invention is to inject the coating into The shape is the part, so that the beauty of the part can be improved, or the mechanical properties of the part can be improved (such as increasing strength, hardness, wear resistance, etc.), which is the effect of the present invention.

雖然本發明已利用上述較佳實施例揭示,然其並非用以限定本發明,任何熟習此技藝者在不脫離本發明之精神和範圍之內,相對上述實施例進行各種更動與修改仍屬本發明所保護之技術範疇,因此本發明之保護範圍當視後附之申請專利範圍所界定者為準。 Although the present invention has been disclosed using the above-mentioned preferred embodiments, it is not intended to limit the present invention. Anyone who is familiar with the art without departing from the spirit and scope of the present invention may make various changes and modifications relative to the above-mentioned embodiments. The technical scope of the invention is protected. Therefore, the scope of protection of the invention shall be subject to the scope of the attached patent application.

2:防水拉鍊 2: Waterproof zipper

21:織帶 21: webbing

22:防水層 22: Waterproof layer

23:鍊齒 23: Sprocket

H:貫穿孔 H: Through hole

Claims (5)

一種熱塑性聚氨酯組合物,由以重量百分比計為91~99%的熱塑性聚氨酯及1~9%的強化纖維所組成,該熱塑性聚氨酯包括至少一硬質熱塑性聚氨酯及至少一軟質熱塑性聚氨酯;其中,該硬質熱塑性聚氨酯為蕭氏硬度72D的3070DU-W及/或蕭氏硬度74D的8102,該軟質熱塑性聚氨酯為蕭氏硬度93A的3095AU。 A thermoplastic polyurethane composition is composed of 91 to 99% by weight of thermoplastic polyurethane and 1 to 9% of reinforcing fibers. The thermoplastic polyurethane includes at least one rigid thermoplastic polyurethane and at least one soft thermoplastic polyurethane; wherein, the rigid The thermoplastic polyurethane is 3070DU-W with a Shore hardness of 72D and/or 8102 with a Shore hardness of 74D, and the soft thermoplastic polyurethane is 3095AU with a Shore hardness of 93A. 如請求項1之熱塑性聚氨酯組合物,其中,該強化纖維為一玻璃纖維。 The thermoplastic polyurethane composition of claim 1, wherein the reinforcing fiber is a glass fiber. 一種如請求項1或2之熱塑性聚氨酯組合物的用途,係用以射出覆蓋成形為一零件的一部分。 A use of the thermoplastic polyurethane composition of claim 1 or 2 for injection molding to form a part of a part. 如請求項3之熱塑性聚氨酯組合物的用途,其中,該零件為一拉片,且該熱塑性聚氨酯組合物係成形該拉片的一握持部。 The use of the thermoplastic polyurethane composition of claim 3, wherein the part is a pull tab, and the thermoplastic polyurethane composition forms a grip portion of the pull tab. 如請求項3之熱塑性聚氨酯組合物的用途,其中,該零件為一防水拉鍊,且該熱塑性聚氨酯組合物係成形該防水拉鍊的一鍊齒。 The use of the thermoplastic polyurethane composition of claim 3, wherein the part is a waterproof zipper, and the thermoplastic polyurethane composition forms an element of the waterproof zipper.
TW108131712A 2019-09-03 2019-09-03 Thermoplastic polyurethane composition TWI706004B (en)

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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TW465283U (en) * 1998-11-26 2001-11-21 Ykk Corp Fastener with tape
TW201002747A (en) * 2008-05-23 2010-01-16 Lubrizol Advanced Mat Inc Fiber reinforced TPU composites
US20100175230A1 (en) * 2006-11-19 2010-07-15 Kelsey William D Locking Mechanisms For Use With Devices For Forming A Closure Between Materials
US20150374074A1 (en) * 2013-01-25 2015-12-31 Subzipper, Inc. Systems and methods for a multi-material extruded zipper

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TW465283U (en) * 1998-11-26 2001-11-21 Ykk Corp Fastener with tape
US20100175230A1 (en) * 2006-11-19 2010-07-15 Kelsey William D Locking Mechanisms For Use With Devices For Forming A Closure Between Materials
TW201002747A (en) * 2008-05-23 2010-01-16 Lubrizol Advanced Mat Inc Fiber reinforced TPU composites
US20150374074A1 (en) * 2013-01-25 2015-12-31 Subzipper, Inc. Systems and methods for a multi-material extruded zipper

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