TWI704878B - Opening part supply method and opening part supply device - Google Patents
Opening part supply method and opening part supply device Download PDFInfo
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- TWI704878B TWI704878B TW108115315A TW108115315A TWI704878B TW I704878 B TWI704878 B TW I704878B TW 108115315 A TW108115315 A TW 108115315A TW 108115315 A TW108115315 A TW 108115315A TW I704878 B TWI704878 B TW I704878B
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- A—HUMAN NECESSITIES
- A44—HABERDASHERY; JEWELLERY
- A44B—BUTTONS, PINS, BUCKLES, SLIDE FASTENERS, OR THE LIKE
- A44B19/00—Slide fasteners
- A44B19/42—Making by processes not fully provided for in one other class, e.g. B21D53/50, B21F45/18, B22D17/16, B29D5/00
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- A—HUMAN NECESSITIES
- A44—HABERDASHERY; JEWELLERY
- A44B—BUTTONS, PINS, BUCKLES, SLIDE FASTENERS, OR THE LIKE
- A44B19/00—Slide fasteners
- A44B19/24—Details
- A44B19/38—Means at the end of stringer by which the slider can be freed from one stringer, e.g. stringers can be completely separated from each other
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Abstract
本發明提供一種打開件供給方法及打開件供給裝置,具有供給源、打開件支架、將打開件從供給源送入到打開件支架的打開件滑槽、及在打開件滑槽的打開件支架側的端部具備將打開件逐個地送出到打開件支架的擋塊構件。本發明具備使打開件支架移動的搬送裝置、及將由搬送裝置搬送的打開件安裝於拉鏈帶的安裝裝置。搬送裝置構能夠使打開件轉動,且具備在利用搬送裝置將打開件搬送到安裝裝置的期間內使打開件的方向朝向規定的方向轉動的轉動裝置。安裝裝置將已利用轉動裝置設定與規定方向上的打開件安裝於一對拉鏈牙鏈帶中的一者。The invention provides an opener supply method and an opener supply device, which have a supply source, an opener support, an opener chute for feeding the opener from the supply source to the opener support, and an opener support in the opener chute The end of the side is provided with a stopper member that sends out the opening tools one by one to the opening tool holder. The present invention is provided with a conveying device that moves the opening tool holder, and an attachment device that mounts the opening tool conveyed by the conveying device to a fastener tape. The conveying device structure can rotate the opening tool, and is provided with a rotation device that rotates the direction of the opening tool in a predetermined direction while the opening tool is transported to the mounting device by the conveying device. The mounting device mounts the opening member set in the predetermined direction by the turning device to one of a pair of fastener stringers.
Description
本發明是有關於一種打開件供給方法及打開件供給裝置,所述打開件供給方法和打開件供給裝置為了將安裝於拉鏈(slide fastener)的拉鏈牙鏈帶(fastener stringer)的下端的打開件,即,插棒與座體,安裝到拉鏈帶的規定位置,而將其從供給源向安裝裝置送出。The present invention relates to an opener supply method and an opener supply device. The opener supply method and the opener supply device are used to install the opener on the lower end of the fastener stringer of the slide fastener. , That is, the plunger and the seat body are installed to a predetermined position of the zipper tape, and they are sent from the supply source to the installation device.
先前,有如下的開口式(open type)的拉鏈,其在拉鏈牙鏈帶的端部設置著打開件,所述打開件包含具備座棒的座體及插棒,當使拉鏈的拉頭移動而解除拉鏈鏈牙的咬合時,利用打開件能夠使左右的拉鏈牙鏈帶彼此分離。關於開口式的拉鏈的製造,是在拉鏈鏈條(fastener chain)的狀態下,在成為拉鏈的端部的位置安裝打開件,然後,針對各拉鏈的每個切斷拉鏈鏈條而形成。Previously, there is an open type zipper, which is provided with an opening member at the end of the zipper stringer. The opening member includes a seat body with a seat rod and a plunger. When the slider of the zipper is moved On the other hand, when disengaging the fastener elements, the left and right fastener elements can be separated from each other by the opening tool. With regard to the manufacture of an open-type slide fastener, in the state of a fastener chain (fastener chain), an opening tool is attached to a position to be the end of the slide fastener, and then the slide fastener chain is cut for each slide fastener.
開口式的拉鏈有兩種,一種是在左側拉鏈牙鏈帶安裝插棒且在右側拉鏈牙鏈帶安裝座棒及座體,另一種是在右側拉鏈牙鏈帶安裝插棒且在左側拉鏈牙鏈帶安裝座棒及座體。因此,將打開件安裝於拉鏈牙鏈帶的打開件安裝裝置有如下情況下的兩種安裝作業,即,將插棒安裝於左側拉鏈牙鏈帶且將座棒及座體安裝於右側拉鏈牙鏈帶,及,相反地將插棒安裝於右側拉鏈牙鏈帶且將座棒及座體安裝於左側拉鏈牙鏈帶。There are two types of open zippers, one is to install the insert on the left side of the zipper and the seat bar and body on the right side of the zipper, and the other is to install the insert on the right side of the zipper and the left side of the zipper Chain belt installation seat rod and seat body. Therefore, the opening tool mounting device for mounting the opening tool to the fastener stringer has two mounting operations in the following cases, namely, mounting the plunger on the left side fastener stringer and mounting the seat bar and the seat body on the right side fastener stringer The chain strap, and, conversely, install the plunger on the right side zipper chain and the seat bar and the seat body on the left side of the zipper chain.
所述兩種安裝作業由於彼此為對稱的配置,所以如專利文獻1中公開的那樣,存在無論何種安裝以一個裝置便能夠對應的打開件安裝裝置。所述打開件安裝裝置具備打開件供給部,所述打開件供給部具有供給安裝於左側拉鏈牙鏈帶的左側的打開件的第1供給部、以及供給安裝於右側拉鏈牙鏈帶的右側的打開件的第2供給部。第1供給部具有將打開件朝向打開件搬送部的打開件搬送構件移送的第1滑槽,第2供給部具有將打開件朝向打開件搬送部的打開件搬送構件移送的第2滑槽。進而,具備打開件搬送部,所述打開件搬送部將由第1供給部供給的左側的打開件供給到左側拉鏈牙鏈帶,將由第2供給部供給的右側的打開件供給到右側拉鏈牙鏈帶。打開件搬送構件具備收容打開件的袋狀物(pocket),打開件搬送構件設置成能夠位移成為袋狀物朝向拉鏈鏈條的搬送方向的上游側開口的第1姿勢與袋狀物朝向第1滑槽或第2滑槽的出口開口的第2姿勢。Since the two types of mounting operations are symmetrical to each other, as disclosed in Patent Document 1, there is an opener mounting device that can correspond to one device regardless of mounting. The opening tool attaching device includes an opening tool supply unit having a first supply unit for supplying the opening tool mounted on the left side of the left side fastener stringer, and a supply unit for supplying the right side tool mounted on the right side fastener stringer The second supply part of the opening. The first supply part has a first chute that transfers the opening tool to the opening tool conveying member of the opening tool conveying part, and the second supply part has a second chute that transfers the opening tool to the opening tool conveying member of the opening tool conveying part. Furthermore, it is provided with an opening tool conveying unit that supplies the left opening tool supplied from the first supply unit to the left fastener stringer, and the right opening tool supplied from the second supply unit to the right fastener stringer band. The opener conveying member is provided with a pocket for accommodating the opener, and the opener conveying member is arranged to be able to be displaced into the first posture with the bag opening toward the upstream side of the zipper chain conveying direction and the bag toward the first slide The second posture of the outlet opening of the groove or the second chute.
由此,從第1供給部供給的打開件能夠安裝於左右的拉鏈牙鏈帶的一拉鏈帶的側緣,從第2供給部供給的打開件能夠安裝於左右的拉鏈牙鏈帶的另一拉鏈帶的側緣。而且,打開件安裝裝置沿著拉鏈帶的供給路設置兩台,首先將打開件的插棒安裝於一拉鏈牙鏈帶,然後,將打開件的具有座棒的座體安裝於另一拉鏈牙鏈帶,從而一對打開件的安裝完成。 [現有技術文獻] [專利文獻]Thereby, the opening tool supplied from the first supply part can be attached to the side edge of one fastener stringer of the left and right fastener stringers, and the opening tool supplied from the second supply part can be attached to the other of the left and right fastener stringers. The side edges of the zipper tape. In addition, two opening tool installation devices are installed along the supply path of the fastener tape. First, the insertion rod of the opening tool is installed on one fastener stringer, and then the seat body with the seat bar of the opening tool is installed on the other fastener stringer. Chain belt, so that the installation of a pair of opening pieces is completed. [Prior Art Document] [Patent Document]
[專利文獻1] 國際公開WO2015/145744[Patent Document 1] International Publication WO2015/145744
[發明所欲解決之課題] 在為專利文獻1的裝置的情況下,是如下構造,即,對應於兩種拉鏈,在1台打開件安裝裝置中分別具有第1供給部及第2供給部,且分別具備供給打開件的第1滑槽及第2滑槽,從而裝置的構成複雜。並且,還存在下述問題,即,將從送料器(parts feeder)排出的打開件供給到拉鏈帶的安裝位置的滑槽的供給路徑長,容易產生打開件的堵塞。進而,專利文獻1的裝置的滑槽垂直地設置,積存在滑槽內的打開件因自重而彼此推擠,由此也容易發生堵塞。並且,用於安裝插棒與座體的兩台打開件安裝裝置中分別需要兩種供給部,因而裝置整體上也變得複雜且大規模。[The problem to be solved by the invention] In the case of the device of Patent Document 1, it has a structure that corresponds to two types of slide fasteners, and one opening tool installation device has a first supply part and a second supply part, and each has a supply opening tool. The first chute and the second chute make the structure of the device complicated. In addition, there is a problem that the supply path of the chute that supplies the opening tool discharged from the parts feeder to the installation position of the fastener tape is long, and the opening tool is likely to be clogged. Furthermore, the chute of the device of Patent Document 1 is arranged vertically, and the opening pieces stored in the chute are pushed against each other due to their own weight, and thus clogging is also likely to occur. In addition, the two opening tool installation devices for installing the plunger and the seat body respectively require two types of supply units, and therefore, the overall device becomes complicated and large-scale.
本發明鑑於所述背景技術的問題而完成,目的在於提供一種以簡單的構成對應兩種拉鏈且能夠高效率地安裝任一類型的打開件的打開件供給方法及打開件供給裝置。 [解決課題之手段]The present invention has been completed in view of the above-mentioned background art problems, and its object is to provide an opening tool supply method and an opening tool supply device that are compatible with two types of zippers with a simple structure and can efficiently install any type of opening tool. [Means to solve the problem]
本發明是打開件供給方法,具有搬送裝置,所述搬送裝置將從供給打開件的供給源排出的所述打開件逐個地保持於打開件支架,並將所述打開件供給到安裝裝置,所述安裝裝置將打開件安裝於拉鏈帶,所述搬送裝置構成為能夠保持所述打開件而使其轉動,在利用所述搬送裝置將所述打開件搬送到所述安裝裝置的期間內,使所述打開件的方向朝向規定的方向轉動而供給到所述安裝裝置,利用所述安裝裝置將在規定的方向上被供給的所述打開件安裝於拉鏈帶的一對拉鏈牙鏈帶中的一者。The present invention is an opener supply method, which has a conveying device that holds the openers discharged from a supply source supplying the opener one by one in an opener holder, and supplies the openers to the mounting device, so The attachment device attaches the opening tool to the fastener tape, the transport device is configured to be capable of holding the opening tool to rotate, and while the opening tool is transported to the attachment device by the transport device, The direction of the opening tool is rotated toward a predetermined direction to be supplied to the mounting device, and the opening tool supplied in the predetermined direction is mounted on the pair of fastener stringers of the fastener tape by the mounting device. One.
所述打開件在已被送到所述打開件支架的狀態下,設定於利用所述搬送裝置進行轉動的方向的正負的中間位置,在被搬送到所述安裝裝置為止的期間內,利用設置於所述搬送裝置的轉動裝置使所述打開件的方向朝向規定的方向轉動。尤其優選,所述打開件利用所述轉動裝置從所述中間位置向正負的任一方轉動90°而送到所述安裝裝置。When the opening tool has been sent to the opening tool holder, it is set at the positive and negative intermediate position of the direction in which the transport device rotates, and the opening tool is used to set it during the period until it is transported to the mounting device. The turning device of the conveying device turns the direction of the opening tool toward a predetermined direction. Particularly preferably, the opening member is rotated by 90° from the intermediate position to either positive or negative by the rotating device and sent to the mounting device.
本發明是打開件供給裝置,包括:供給打開件的供給源;逐個地保持已從所述供給源排出的所述打開件的打開件支架;使所述打開件支架移動的搬送裝置;以及將由所述搬送裝置搬送的所述打開件安裝於拉鏈帶的安裝裝置,所述搬送裝置構成為能夠保持所述打開件而使其轉動,且具有轉動裝置,所述轉動裝置在利用所述搬送裝置將所述打開件搬送到所述安裝裝置的期間內,使所述打開件的方向朝向規定的方向轉動,所述安裝裝置設置成將已利用所述轉動裝置設定於規定的方向上的所述打開件能夠安裝於所述拉鏈帶的一對拉鏈牙鏈帶中的一者。The present invention is an opening member supply device, including: a supply source for supplying opening members; an opening member holder that holds the opening members that have been discharged from the supply source one by one; a conveying device that moves the opening member holder; and The opening tool conveyed by the conveying device is mounted on a fastener tape mounting device, and the conveying device is configured to be capable of holding and rotating the opening tool, and has a rotation device that uses the conveying device While the opening tool is being transported to the mounting device, the direction of the opening tool is rotated in a predetermined direction, and the mounting device is configured to set the rotation device in the predetermined direction. The opening tool can be attached to one of a pair of fastener stringers of the fastener tape.
在所述供給源與所述打開件支架之間,具備將所述打開件從所述供給源送入到所述打開件支架的打開件滑槽,在所述打開件滑槽的所述打開件支架側的端部,具備將所述打開件逐個地送出到所述打開件支架的擋塊構件。Between the supply source and the opening tool holder, there is provided an opening tool chute for feeding the opening tool from the supply source to the opening tool holder, and the opening of the opening tool chute The end on the side of the tool holder is provided with a stopper member that sends out the opening tool to the opening tool holder one by one.
所述搬送裝置具備:使所述轉動裝置移動到所述安裝裝置的驅動構件,以及支承所述打開件支架並向搬送方向引導的滑動導件。The conveying device includes a driving member that moves the rotation device to the mounting device, and a slide guide that supports the opener bracket and guides it in a conveying direction.
所述轉動裝置具有:保持著所述打開件支架的保持部,以及使所述保持部轉動的旋轉驅動部,所述保持部能夠滑動地載置於所述搬送裝置的所述滑動導件。優選為如下構成,即,所述轉動裝置的所述旋轉驅動部是馬達,所述馬達固定於所述保持部而使所述打開件支架轉動。 [發明的效果]The turning device includes a holding portion holding the opening tool holder, and a rotation driving portion that rotates the holding portion, and the holding portion is slidably placed on the sliding guide of the conveying device. It is preferable to have a configuration in which the rotation driving part of the rotation device is a motor, and the motor is fixed to the holding part to rotate the opener holder. [Effects of the invention]
本發明的打開件供給方法及打開件供給裝置以簡單的構成對應於具有相互對稱構造等的兩種拉鏈,能夠高效率地安裝任一類型的打開件。由此,能夠使製造所需的裝置的空間變得精簡,能夠利用相同的裝置來製造打開件的安裝位置相反的拉鏈,從而能夠提高製造效率而削減成本。The opening tool supply method and the opening tool supply device of the present invention correspond to two types of slide fasteners having mutually symmetrical structures and the like with a simple configuration, and can efficiently install any type of opening tool. Thereby, the space of the device required for manufacturing can be simplified, and the slide fastener with the installation position of the opening tool reversed can be manufactured using the same device, and the manufacturing efficiency can be improved and the cost can be reduced.
進而,利用轉動裝置使打開件從中間位置向正負任一方轉動90°而送到安裝裝置,由此能夠使旋轉裝置平衡性良好地向正負方向轉動而加以使用,從而能夠延長裝置的壽命。Furthermore, by using the rotating device, the opening tool is rotated 90° from the intermediate position to either positive or negative and sent to the mounting device, whereby the rotating device can be rotated in the positive and negative directions with a good balance and used, thereby extending the life of the device.
以下,基於圖式對本發明的打開件供給裝置及供給方法的一實施方式進行說明。本實施方式的打開件供給裝置是將固定於拉鏈的各拉鏈牙鏈帶的端部的打開件供給到拉鏈的拉鏈鏈條10的裝置。拉鏈鏈條10如圖3、圖4等所示,包含左右對稱的一對拉鏈牙鏈帶12L、拉鏈牙鏈帶12R。各拉鏈牙鏈帶12L、拉鏈牙鏈帶12R沿著彼此相向的各拉鏈帶13的側緣具有拉鏈鏈牙14。拉鏈鏈條10在其長度方向上每隔規定的拉鏈的長度的間隔而設置著空間部16。空間部16是未安裝著拉鏈鏈牙14的拉鏈帶13的部分,且是成為單個的拉鏈的端部的部分。空間部16中設置著切口部18,所述切口部18將拉鏈牙鏈帶12L的拉鏈帶13的內側的側緣與拉鏈牙鏈帶12R的拉鏈帶13的內側的側緣的一部分切開為U字形而成,切口部18的彼此的開口部對向而形成透孔。Hereinafter, one embodiment of the opening tool supply device and supply method of the present invention will be described based on the drawings. The opening tool supply device of this embodiment is a device which supplies the opening tool fixed to the edge part of each fastener stringer of a slide fastener to the
安裝於拉鏈鏈條10的打開件2如圖4所示,包含插棒4及座體6,座體6中固定著座棒8。插棒4經由切口部18安裝於拉鏈牙鏈帶12R的空間部16。一體地設置著座棒8的座體6經由切口部18安裝於拉鏈牙鏈帶12L的空間部16。而且,插棒4具有在被安裝於拉鏈帶13時供拉鏈帶13插通的開放端4a。座體6也具有在被安裝於拉鏈帶13時供拉鏈帶13插通的座體開放端6a。As shown in FIG. 4, the
本實施方式的打開件供給裝置20如圖示那樣,具備:作為打開件2的供給源的送料器22,以及將作為從送料器22排出的打開件2的插棒4或座體6以整齊排列的狀態送出的打開件滑槽23,且具備逐個地保持已從打開件滑槽23送出的打開件2的打開件支架24。打開件滑槽23從送料器22傾斜而朝向位於下方的打開件支架24配置。As shown in the figure, the opening
在打開件滑槽23,沿長度方向傾斜而形成引導槽23a,將由送料器22整齊排列的打開件2以1列送出。在打開件滑槽23的上方設置著對打開件2進行探測的對向的一對光學感應器25,在打開件滑槽23的下方也設置著對打開件2進行探測的對向的一對光學感應器26。光學感應器25、光學感應器26包含激光光等的發光部與受光部,用於對從送料器22抽出的打開件2進行探測並控制其供給。上方的光學感應器25在未檢測到打開件2時,利用未圖示的控制部使送料器22工作而供給打開件2,防止打開件2的缺貨。而且,如果所供給的最末尾的打開件2被光學感應器25檢測到,則使送料器22停止,停止打開件2的供給而防止打開件2擠滿。如果上方的光學感應器25的探測到所供給的打開件2的狀態為正常,最末尾的打開件2一定時間未被檢測到,則將打開件2的供給視作異常,利用未圖示的控制部使打開件供給裝置20停止。The
在打開件滑槽23的下端側設置著承接由下方的光學感應器26探測到的打開件2的擋塊構件27。光學感應器26探測位於打開件滑槽23的最下端側的打開件2。擋塊構件27設置成利用氣缸28能夠在水平方向上進退。擋塊構件27在前進位置,對位於打開件滑槽23的下端的打開件2進行支承而停止打開件2的移送,在退避位置,能夠使位於打開件滑槽23的下端的打開件2從打開件滑槽23排出。進而,在打開件滑槽23的下端部設置著卡止構件29,所述卡止構件29暫時地保持位於由擋塊構件27支承的最下端的打開件2的正上方的打開件2。卡止構件29向打開件2側突出,突出或縮進自如地具備按壓並保持打開件2的卡止片29a。On the lower end side of the
打開件支架24位於與打開件滑槽23的下端部對向的位置,且安裝於搬送裝置30。搬送裝置30具有使打開件支架24向規定的方向轉動的轉動裝置32,且設置成使打開件支架24能夠向正負任一方向轉動。進而,搬送裝置30具備使轉動裝置32移動的驅動構件即氣缸34、以及支承打開件支架24並向搬送方向引導的滑動導件36。滑動導件36在水平方向上配置,線性滑件39設置成沿著滑動導件36在水平方向上滑動自如。The
轉動裝置32具有保持打開件支架24的保持部38、以及使保持部38轉動的旋轉驅動部即馬達40。馬達40固定於線性滑件39,所述線性滑件39載置於作為線性導件的滑動導件36。在馬達40的側面側固定著設置於氣缸34的活塞桿35的前端部。氣缸34與活塞桿35使進行進退驅動的保持部38沿著滑動導件36進退動作。The turning
在與氣缸34所位於的一側為相反側的保持部38的側面,在垂直方向上固定著感應器支承棒42,在感應器支承棒42的上端部固定著探測打開件2的光學感應器44。光學感應器44對打開件2進行探測,所述打開件2保持於設置在打開件支架24的上端部的打開件承接部46。打開件承接部46如圖1、圖5(a)與圖5(b)等所示,具備袋狀物46a,所述袋狀物46a具有與打開件滑槽23的下端部的開口對向的開口部,收容從打開件滑槽23落下的打開件2。在打開件承接部46的形成著袋狀物46a的側壁46b設置著透孔47,透孔47連通到袋狀物46a內。透孔47以能夠利用光學感應器44探測到袋狀物46a內的打開件2的大小而在光學感應器44側開口。打開件承接部46經由引導柱46c而安裝於打開件支架24,利用未圖示的彈簧施力以使得向垂直方向突出。打開件承接部46設置成利用引導柱46c相對於打開件支架24向垂直方向突出或縮進自如。On the side surface of the holding
與氣缸34所位於一側的打開件支架24的側面對向設置著氣缸48,氣缸48的活塞桿48a位於與打開件壓桿49的下端部對向的位置。打開件壓桿49以其中間部軸支於打開件支架24,打開件壓桿49的上端的擠壓片49a抵接於打開件2而保持打開件2。打開件壓桿49利用未圖示的彈簧等施力構件而抵接於袋狀物46a內的打開件2,並一直對袋狀物46a內的打開件2進行彈性地保持。An
本實施方式的打開件供給裝置20具備將由搬送裝置30搬送的打開件2安裝於拉鏈帶13的安裝裝置50。安裝裝置50如圖1、圖3等所示,設置成能夠在與沿滑動導件36移動的線性滑件39的打開件支架24的搬送方向正交且水平的方向上移動。安裝裝置50在線性滑件53固定著保持部54,所述線性滑件53能夠滑動地安裝於在水平方向上配置的線性導件52。在保持部54,固定著在水平方向上突出的一對支承棒55的一端部,支承棒55的另一端部固定於支承板56。在支承板56固定著在水平方向上配置的氣缸57的活塞桿58的前端部,利用氣缸57將支承板56設置成在水平方向上能夠進退。The opening
在支承板56設置著具備保持被搬送的打開件2的一對握持片60a的夾具60。握持片60a設置成利用未圖示的氣缸等驅動構件在水平方向上開閉且能夠握持打開件2。夾具60固定於安裝部62,安裝部62設置成沿著氣缸64在垂直方向上能夠進退。The
在安裝裝置50的保持部54中具備打開件2的位置調整用的調整構件68。調整構件68設置成固定於氣缸69的活塞桿69a的前端部,所述氣缸69固定於保持部54,且利用氣缸69能夠在垂直方向上位移。在調整構件68形成著調整凹部68a。調整凹部68a在支承板56的移動方向上與支承板56對向,在與調整凹部68a對向的支承板56,在水平方向上突出設置著能夠抵接於調整凹部68a內的定位構件67。而且,定位構件67設置成能夠根據調整構件68的垂直方向的位置,抵接於調整凹部68a的內側及外側。由此,根據利用氣缸57而水平移動且利用氣缸69設定好垂直方向的位置的調整構件68的位置,定位構件67的抵接位置發生改變。而且,根據定位構件67的抵接位置,支承板56的水平方向的移動位置能夠選擇相差與調整凹部68a的深度相當的量的位置。The holding
安裝裝置50具有在握持打開件2的夾具60利用氣缸57而水平移動後移載打開件2的轉動安裝部70。轉動安裝部70具有收容由夾具60握持的打開件2的收容部72。轉動安裝部70如圖13、圖14所示,設置成能夠可動,將打開件2轉動而安裝於拉鏈帶13的空間部16。收容部72在圖1、圖2中,在拉鏈帶13的運送方向且水平方向上設置於轉動安裝部70的圖式右側的端部。轉動安裝部70使從夾具60移載的打開件2在圖2中逆時針地轉動90°,而安裝於拉鏈帶13的空間部16。在轉動安裝部70的附近設置著感應器74,所述感應器74在轉動安裝部70的收容部72位於水平方向的端部的狀態下,在水平方向上與收容部72對向而探測打開件2。The mounting
在設置於安裝裝置50的轉動安裝部70的下方附近,設置著位於打開件支架24的水平方向的移動範圍的側方的一對氣缸76。氣缸76在打開件支架24位於一對氣缸76之間後,按壓打開件壓桿49的下端部而使其搖動,從而使擠壓片49a退避。由此,打開件2的按壓被解除,成為利用夾具60握持打開件2而能夠移載的狀態。In the vicinity of the lower part of the
接下來,以下對本實施方式的打開件供給裝置20的供給方法進行說明。本實施方式的打開件供給裝置20的供給方法首先如圖1、圖2所示,將打開件2的插棒4或座體6從送料器22以整齊排列的狀態送出。以下,本實施方式中,基於供給插棒4的例子進行說明。關於製造工序,最初安裝於拉鏈帶13的是插棒4。而且,座體6利用同樣的打開件供給裝置20安裝於拉鏈帶13的移行方向的下游側。Next, the supply method of the opening
已從送料器22排出的打開件2的插棒4經由打開件滑槽23的傾斜的引導槽23a而供給到下方。作為打開件2的插棒4被打開件滑槽23的上方的光學感應器25探測,如所述那樣,防止缺貨及擠滿並可順暢地供給。The
在打開件滑槽23的下端部,位於最下端的、作為插棒4的打開件2因擋塊構件27而排出被阻止,利用下方的光學感應器26確認最下端的打開件2的存在。然後,首先卡止構件29的卡止片29a突出,將位於最下端的正上方位置的、從下方開始數的第2個打開件2卡止。光學感應器26對位於打開件滑槽23的最下端側的打開件2進行探測,將確認打開件2的逐個的排出動作的信號發送至控制部。然後,氣缸28工作,擋塊構件27退避,只有最下端的打開件2向下方落下。打開件支架24的打開件承接部46位於打開件滑槽23的下端部,打開件承接部46的袋狀物46a的開口部中收容從打開件滑槽23落下的打開件2。此時,氣缸48事先工作,活塞桿48a突出,按壓打開件壓桿49的下端部使其搖動,擠壓片49a從袋狀物46a內退避。At the lower end of the
然後,氣缸48工作,活塞桿48a退避,打開件壓桿49的擠壓片49a利用未圖示的施力構件插入到袋狀物46a內。由此,利用擠壓片49a將位於袋狀物46a內的打開件2的插棒4定位並保持。收容於袋狀物46a的各打開件2如圖5(a)與圖5(b)所示,插棒4的開放端4a朝向打開件滑槽23側且座體6的開放端6a背朝打開件滑槽23而被收容。打開件2的插棒4及座體6的方向如圖4所示那樣是能夠安裝的方向,在被送入到打開件滑槽23時,各開放端4a、開放端6a的方向由送料器22調整後插入到打開件滑槽23。Then, the
然後,搬送裝置30的氣缸34工作,如圖5(a)、圖5(b)~圖8所示,打開件支架24與線性滑件39一起沿著滑動導件36在滑動導件36的長度方向上移動。由此,保持於保持部38的打開件支架24沿著滑動導件36在水平方向上移動。Then, the
此時,在打開件支架24沿著滑動導件36移動的期間內,轉動裝置32的馬達40工作,使打開件支架24轉動90°。轉動方向根據要製造的拉鏈的打開件2的安裝位置來進行選擇,當在拉鏈牙鏈帶12R安裝打開件2的插棒4的情況下,圖6、圖7等中,使打開件支架24順時針地轉動90°而搬送。而且,在將插棒4安裝於拉鏈牙鏈帶12L的情況下,打開件支架24在所述圖中逆時針地轉動90°而搬送。At this time, while the opening
在從送料器22將打開件2的座體6安裝於拉鏈牙鏈帶12L或拉鏈牙鏈帶12R的情況下,也同樣地利用馬達40將打開件支架24一邊向與插棒4相同的方向轉動90°一邊進行搬送。本實施方式中,插棒4的開放端4a在打開件滑槽23內,向下方供給,座體6的座體開放端6a在打開件滑槽23內,向上方供給,因而成為所述轉動方向。另外,所述轉動方向根據從送料器22排出的打開件2被朝向哪個方向供給到滑槽23而變化。沿著滑動導件36移動的打開件支架24如圖9~圖11所示,在位於規定的移動端的狀態下,以繞與圖1、圖2所示的打開件支架24的方向呈鉛直方向的軸轉動90°的狀態而定位。所述狀態下,打開件2在能夠安裝於規定的拉鏈牙鏈帶12L或拉鏈牙鏈帶12R的方向上待機。When the
而且,氣缸57工作,活塞桿58突出,夾具60的握持片60a位於打開件承接部46的袋狀物46a的上方。當打開件支架24位於夾具60的下方時,氣缸64工作,夾具60下降。然後,伴隨下降而握持片60a打開,使打開件承接部46抵抗朝向上方所施加的力,沿著引導柱46c按下。當打開件承接部46被按下時,打開件2從袋狀物46a內露出,成為能夠由握持片60a握持的狀態。然後,握持片60a閉合而握持住打開件2,利用氣缸64使打開件2暫時上升。此時,氣缸76工作,使打開件壓桿49的擠壓片49a後退。然後,如圖12所示,使夾具60上升,氣缸57工作,使打開件2位於設置於安裝裝置50的轉動安裝部70的上方。然後,使夾具60下降,向轉動安裝部70的收容部72插入打開件2。此時,如圖12所示,打開件支架24回到與打開件滑槽23對向的位置,以備下一次供給。In addition, the
安裝著打開件2的轉動安裝部70利用未圖示的移動裝置,使收容部72位於拉鏈帶13的鉛直方向下方。然後,轉動安裝部70從圖13所示的狀態開始,如圖14所示,圖式上逆時針地轉動90°,使打開件2經由切口部18而安裝於預先決定的拉鏈牙鏈帶12L或拉鏈牙鏈帶12R的規定的空間部16。進而,利用未圖示的緊固裝置,將打開件2緊固於拉鏈牙鏈帶12L、拉鏈牙鏈帶12R的空間部16。當打開件2的插棒4的安裝結束時,被送往下一工序。The rotating mounting
另外,安裝座體6的工序中,也具備與所述相同的各裝置,與所述打開件供給裝置20同樣地使座體6轉動90°而進行供給,與拉鏈牙鏈帶12L或拉鏈牙鏈帶12R中的任一者對應而安裝。座體6的安裝是在所述插棒4的安裝後進行。In addition, the step of attaching the
本實施方式的打開件供給裝置及打開件供給方法以簡單的構成對應於具有相互對稱構造等的兩種拉鏈的拉鏈牙鏈帶12L、拉鏈牙鏈帶12R,能夠高效率地進行任一類型的打開件2的安裝。由此,能夠使製造所需的裝置的設置空間變得精簡,能夠利用相同的裝置來製造打開件2的安裝位置相反的拉鏈,從而能夠提高製造效率而削減成本。進而,還能夠縮短切換打開件2的安裝位置的時間,並能夠提高製造效率。而且,能夠縮短打開件滑槽23的長度,能夠防止打開件2的堵塞,並能夠提高裝置的運轉率。
另外,本發明的打開件供給方法及打開件供給裝置不限於所述實施方式,打開件支架24的轉動角度除正負90°以外,也可以是正負不同的轉動角度,轉動方向也可以是1個方向,例如也可以在安裝於一拉鏈牙鏈帶的情況下以180°等角度轉動而搬送。例如,本實施例中,插棒4在通過打開件滑槽23時,以拉鏈帶側為上而被搬送,與此相對,座體6在通過打開件滑槽23時,以拉鏈帶側為下而被搬送,因而打開件支架24的旋轉方向為相同方向。打開件2的供給源也可以是送料器22以外的構件,打開件滑槽23也能夠以適當的狀態而設置。The opener supply device and the opener supply method of this embodiment correspond to the
2‧‧‧打開件 4‧‧‧插棒 4a‧‧‧插棒開放端 6‧‧‧座體 6a‧‧‧座體開放端 8‧‧‧座棒 10‧‧‧拉鏈鏈條 12L、12R‧‧‧拉鏈牙鏈帶 13‧‧‧拉鏈帶 14‧‧‧拉鏈鏈牙 16‧‧‧空間部 18‧‧‧切口部 20‧‧‧打開件供給裝置 22‧‧‧送料器(供給源) 23‧‧‧打開件滑槽 23a‧‧‧引導槽 24‧‧‧打開件支架 25、26、44‧‧‧光學感應器 27‧‧‧擋塊構件 28、34、48、57、64、69、76‧‧‧氣缸(驅動構件) 29‧‧‧卡止構件 29a‧‧‧卡止片 30‧‧‧搬送裝置 32‧‧‧轉動裝置 35、48a、58、69a‧‧‧活塞桿 36‧‧‧滑動導件 38、54‧‧‧保持部 39、53‧‧‧線性滑件 40‧‧‧馬達(旋轉驅動部) 42‧‧‧感應器支承棒 46‧‧‧打開件承接部 46a‧‧‧袋狀物 46b‧‧‧側壁 46c‧‧‧引導柱 47‧‧‧透孔 49‧‧‧打開件壓桿 49a‧‧‧擠壓片 50‧‧‧安裝裝置 52‧‧‧線性導件 55‧‧‧支承棒 56‧‧‧支承板 60‧‧‧夾具 60a‧‧‧握持片 62‧‧‧安裝部 67‧‧‧定位構件 68‧‧‧調整構件 68a‧‧‧調整凹部 70‧‧‧轉動安裝部 72‧‧‧收容部 74‧‧‧感應器2‧‧‧Open 4‧‧‧Plug 4a‧‧‧Plug open end 6‧‧‧Block 6a‧‧‧Open end of seat body 8‧‧‧Seat rod 10‧‧‧Zipper chain 12L、12R‧‧‧Zipper chain belt 13‧‧‧Zipper strap 14‧‧‧Zipper teeth 16‧‧‧Ministry of Space 18‧‧‧Cut 20‧‧‧Open parts supply device 22‧‧‧Feeder (supply source) 23‧‧‧Open part chute 23a‧‧‧Guide slot 24‧‧‧Open the bracket 25, 26, 44‧‧‧Optical sensor 27‧‧‧Block member 28, 34, 48, 57, 64, 69, 76‧‧‧Cylinder (drive member) 29‧‧‧Locking member 29a‧‧‧Locking film 30‧‧‧Conveying device 32‧‧‧Rotating device 35, 48a, 58, 69a‧‧‧Piston rod 36‧‧‧Sliding guide 38, 54‧‧‧Retention Department 39、53‧‧‧Linear slide 40‧‧‧Motor (rotating drive part) 42‧‧‧Sensor support rod 46‧‧‧Opening part receiving part 46a‧‧‧Pouch 46b‧‧‧Wall 46c‧‧‧Guide column 47‧‧‧through hole 49‧‧‧Opening piece lever 49a‧‧‧Extruded sheet 50‧‧‧Installation device 52‧‧‧Linear guide 55‧‧‧Support rod 56‧‧‧Support plate 60‧‧‧Fixture 60a‧‧‧holding piece 62‧‧‧Installation Department 67‧‧‧Positioning member 68‧‧‧Adjustment member 68a‧‧‧Adjustment recess 70‧‧‧Rotating mounting part 72‧‧‧Containment Department 74‧‧‧Sensor
圖1是表示本發明的一實施方式的打開件供給裝置的立體圖。 圖2是表示本發明的實施方式的打開件供給裝置的前視圖。 圖3是表示本發明的實施方式的打開件供給裝置的安裝裝置的立體圖。 圖4是表示本發明的實施方式中將打開件安裝於拉鏈鏈條的空間部的狀態的部分斷裂立體圖。 圖5(a)是本發明的實施方式的打開件供給裝置的插棒用的打開件支架的放大俯視圖,圖5(b)是本發明的實施方式的打開件供給裝置的座體用的打開件支架的放大俯視圖。 圖6是表示利用本發明的實施方式的打開件供給裝置進行的打開件的供給初期的狀態的立體圖。 圖7是表示利用本發明的實施方式的打開件供給裝置進行的打開件的供給初期的狀態的俯視圖。 圖8是表示利用本發明的實施方式的打開件供給裝置進行的打開件的供給初期的狀態的前視圖。 圖9是表示利用本發明的實施方式的打開件供給裝置進行的打開件的供給途中的狀態的立體圖。 圖10是表示利用本發明的實施方式的打開件供給裝置進行的打開件的供給途中的狀態的俯視圖。 圖11是表示利用本發明的實施方式的打開件供給裝置進行的打開件的供給途中的狀態的前視圖。 圖12是表示將利用本發明的實施方式的打開件供給裝置供給的打開件安裝於拉鏈帶的狀態的立體圖。 圖13是表示將從本實施方式的打開件供給裝置供給的打開件安裝於拉鏈帶的狀態的前視圖。 圖14是表示將利用本實施方式的打開件供給裝置供給的打開件插入到拉鏈帶的空間部的狀態的前視圖。Fig. 1 is a perspective view showing an opening tool supply device according to an embodiment of the present invention. Fig. 2 is a front view showing the opening tool supply device according to the embodiment of the present invention. Fig. 3 is a perspective view showing the mounting device of the opening tool supply device according to the embodiment of the present invention. Fig. 4 is a partially broken perspective view showing a state where the opening tool is attached to the space portion of the zipper chain in the embodiment of the present invention. Figure 5(a) is an enlarged plan view of the opener holder for the plunger of the opener supply device according to the embodiment of the present invention, and Figure 5(b) is the opener for the seat body of the opener supply device according to the embodiment of the present invention An enlarged top view of the piece holder. Fig. 6 is a perspective view showing an initial state of supply of the opening tool by the opening tool supply device according to the embodiment of the present invention. Fig. 7 is a plan view showing an initial state of the supply of the opening tool by the opening tool supply device according to the embodiment of the present invention. Fig. 8 is a front view showing an initial state of supply of the opening tool by the opening tool supply device according to the embodiment of the present invention. Fig. 9 is a perspective view showing a state in the middle of supply of the opening tool by the opening tool supply device according to the embodiment of the present invention. Fig. 10 is a plan view showing a state in the middle of supply of the opening tool by the opening tool supply device according to the embodiment of the present invention. Fig. 11 is a front view showing a state in the middle of supply of the opening tool by the opening tool supply device according to the embodiment of the present invention. Fig. 12 is a perspective view showing a state where the opening tool supplied by the opening tool supply device according to the embodiment of the present invention is attached to the fastener tape. It is a front view which shows the state which attached the opening tool supplied from the opening tool supply apparatus of this embodiment to a fastener tape. It is a front view which shows the state which inserted the opening tool supplied by the opening tool supply apparatus of this embodiment in the space part of a fastener tape.
10‧‧‧拉鏈鏈條 10‧‧‧Zipper chain
12L、12R‧‧‧拉鏈牙鏈帶 12L、12R‧‧‧Zipper chain belt
13‧‧‧拉鏈帶 13‧‧‧Zipper strap
14‧‧‧拉鏈鏈牙 14‧‧‧Zipper teeth
20‧‧‧打開件供給裝置 20‧‧‧Open parts supply device
22‧‧‧送料器(供給源) 22‧‧‧Feeder (supply source)
23‧‧‧打開件滑槽 23‧‧‧Open part chute
23a‧‧‧引導槽 23a‧‧‧Guide slot
24‧‧‧打開件支架 24‧‧‧Open the bracket
25、26、44‧‧‧光學感應器 25, 26, 44‧‧‧Optical sensor
27‧‧‧擋塊構件 27‧‧‧Block member
28、34、48、57、64、69、76‧‧‧氣缸(驅動構件) 28, 34, 48, 57, 64, 69, 76‧‧‧Cylinder (drive member)
29‧‧‧卡止構件 29‧‧‧Locking member
30‧‧‧搬送裝置 30‧‧‧Conveying device
32‧‧‧轉動裝置 32‧‧‧Rotating device
58‧‧‧活塞桿 58‧‧‧Piston rod
36‧‧‧滑動導件 36‧‧‧Sliding guide
38、54‧‧‧保持部 38, 54‧‧‧Retention Department
39‧‧‧線性滑件 39‧‧‧Linear Slide
40‧‧‧馬達(旋轉驅動部) 40‧‧‧Motor (rotation drive part)
42‧‧‧感應器支承棒 42‧‧‧Sensor support rod
46‧‧‧打開件承接部 46‧‧‧Opening part receiving part
46a‧‧‧袋狀物 46a‧‧‧Pouch
46b‧‧‧側壁 46b‧‧‧Wall
46c‧‧‧引導柱 46c‧‧‧Guide column
47‧‧‧透孔 47‧‧‧through hole
50‧‧‧安裝裝置 50‧‧‧Installation device
52‧‧‧線性導件 52‧‧‧Linear guide
55‧‧‧支承棒 55‧‧‧Support rod
56‧‧‧支承板 56‧‧‧Support plate
60‧‧‧夾具 60‧‧‧Fixture
60a‧‧‧握持片 60a‧‧‧holding piece
62‧‧‧安裝部 62‧‧‧Installation Department
68‧‧‧調整構件 68‧‧‧Adjustment member
68a‧‧‧調整凹部 68a‧‧‧Adjustment recess
70‧‧‧轉動安裝部 70‧‧‧Rotating mounting part
72‧‧‧收容部 72‧‧‧Containment Department
74‧‧‧感應器 74‧‧‧Sensor
Claims (10)
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