TWI703080B - Blade member of impeller for paper conveying - Google Patents
Blade member of impeller for paper conveying Download PDFInfo
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- TWI703080B TWI703080B TW106141920A TW106141920A TWI703080B TW I703080 B TWI703080 B TW I703080B TW 106141920 A TW106141920 A TW 106141920A TW 106141920 A TW106141920 A TW 106141920A TW I703080 B TWI703080 B TW I703080B
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- blade member
- impeller
- core wire
- paper conveyance
- blade
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- G—PHYSICS
- G07—CHECKING-DEVICES
- G07D—HANDLING OF COINS OR VALUABLE PAPERS, e.g. TESTING, SORTING BY DENOMINATIONS, COUNTING, DISPENSING, CHANGING OR DEPOSITING
- G07D11/00—Devices accepting coins; Devices accepting, dispensing, sorting or counting valuable papers
- G07D11/10—Mechanical details
- G07D11/16—Handling of valuable papers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H29/00—Delivering or advancing articles from machines; Advancing articles to or into piles
- B65H29/38—Delivering or advancing articles from machines; Advancing articles to or into piles by movable piling or advancing arms, frames, plates, or like members with which the articles are maintained in face contact
- B65H29/40—Members rotated about an axis perpendicular to direction of article movement, e.g. star-wheels formed by S-shaped members
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C39/00—Shaping by casting, i.e. introducing the moulding material into a mould or between confining surfaces without significant moulding pressure; Apparatus therefor
- B29C39/02—Shaping by casting, i.e. introducing the moulding material into a mould or between confining surfaces without significant moulding pressure; Apparatus therefor for making articles of definite length, i.e. discrete articles
- B29C39/026—Shaping by casting, i.e. introducing the moulding material into a mould or between confining surfaces without significant moulding pressure; Apparatus therefor for making articles of definite length, i.e. discrete articles characterised by the shape of the surface
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J5/00—Manufacture of articles or shaped materials containing macromolecular substances
- C08J5/04—Reinforcing macromolecular compounds with loose or coherent fibrous material
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- G—PHYSICS
- G07—CHECKING-DEVICES
- G07D—HANDLING OF COINS OR VALUABLE PAPERS, e.g. TESTING, SORTING BY DENOMINATIONS, COUNTING, DISPENSING, CHANGING OR DEPOSITING
- G07D11/00—Devices accepting coins; Devices accepting, dispensing, sorting or counting valuable papers
- G07D11/10—Mechanical details
- G07D11/16—Handling of valuable papers
- G07D11/165—Picking
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- G—PHYSICS
- G07—CHECKING-DEVICES
- G07D—HANDLING OF COINS OR VALUABLE PAPERS, e.g. TESTING, SORTING BY DENOMINATIONS, COUNTING, DISPENSING, CHANGING OR DEPOSITING
- G07D9/00—Counting coins; Handling of coins not provided for in the other groups of this subclass
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2402/00—Constructional details of the handling apparatus
- B65H2402/60—Coupling, adapter or locking means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2404/00—Parts for transporting or guiding the handled material
- B65H2404/10—Rollers
- B65H2404/11—Details of cross-section or profile
- B65H2404/111—Details of cross-section or profile shape
- B65H2404/1114—Paddle wheel
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2404/00—Parts for transporting or guiding the handled material
- B65H2404/60—Other elements in face contact with handled material
- B65H2404/65—Other elements in face contact with handled material rotating around an axis parallel to face of material and perpendicular to transport direction, e.g. star wheel
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2601/00—Problem to be solved or advantage achieved
- B65H2601/30—Facilitating or easing
- B65H2601/32—Facilitating or easing entities relating to handling machine
- B65H2601/324—Removability or inter-changeability of machine parts, e.g. for maintenance
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/10—Handled articles or webs
- B65H2701/19—Specific article or web
- B65H2701/1912—Banknotes, bills and cheques or the like
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/10—Handled articles or webs
- B65H2701/19—Specific article or web
- B65H2701/1914—Cards, e.g. telephone, credit and identity cards
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/10—Handled articles or webs
- B65H2701/19—Specific article or web
- B65H2701/1936—Tickets or coupons
Landscapes
- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Chemical & Material Sciences (AREA)
- Mechanical Engineering (AREA)
- Health & Medical Sciences (AREA)
- Materials Engineering (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
- Manufacturing & Machinery (AREA)
- Discharge By Other Means (AREA)
- Delivering By Means Of Belts And Rollers (AREA)
- Structures Of Non-Positive Displacement Pumps (AREA)
Abstract
本發明係關於一種紙張類搬送用葉輪之葉片構件,其係以自能夠旋轉之筒構件之外周面突出之方式配置有至少1個者,且具備包含熱硬化性聚胺基甲酸酯彈性體之葉片構件本體、及包含聚酯纖維且於上述筒構件之旋轉軸之軸向上並排而排列有複數個之芯線,上述芯線之至少一部分埋設於上述葉片構件本體之內部。The present invention relates to a blade member of an impeller for conveyance of paper, which is provided with at least one blade member arranged to protrude from the outer peripheral surface of a rotatable cylindrical member, and including a thermosetting polyurethane elastomer A plurality of core wires are arranged side by side in the axial direction of the rotating shaft of the cylindrical member, and at least a part of the core wires are embedded in the blade member body.
Description
本發明係關於一種用於搬送紙張類之紙張類搬送用葉輪之葉片構件。The present invention relates to a blade member of an impeller for conveying paper sheets.
於自動檢票機、自動收銀找零機、貨幣兌換機、自動售票機等中,設置有搬送紙幣、磁卡、票等紙張類之搬送裝置。關於搬送裝置,使用以搬送紙張類為目的之紙張類搬送用葉輪。紙張類搬送用葉輪係於能夠旋轉之圓筒構件之與旋轉軸正交的徑向上放射狀地安裝複數個葉片構件而構成。而且,紙張類搬送用葉輪使葉片構件高速地旋轉並與紙張類接觸,藉由接觸時之摩擦力搬送紙張類。葉片構件與紙張類接觸,故而因長時間之使用而發生塑性變形,產生磨耗、破裂、缺損等損傷。因葉片構件發生塑性變形而導致與紙張類之接觸變得不充分,成為搬送失誤等之原因。因此,亦提出有將葉片構件裝卸自如地安裝於圓筒構件上以使葉片構件能夠更換之構造。即,對葉片構件要求抑制塑性變形而提高彎曲耐久性。因此,為了抑制葉片構件之塑性變形而提高彎曲耐久性,於專利文獻1中提出有如下葉片構件,該葉片構件係藉由澆鑄而成形,使用熱硬化性胺基甲酸酯,且芯線使用芳香族聚醯胺撚紗。又,於專利文獻2中提出有使用熱硬化性聚胺基甲酸酯及包含尼龍之芯線之葉片構件。然而,即便為專利文獻1、2所示之葉片構件,亦無法充分滿足彎曲耐久性。為了抑制葉片構件之塑性變形,要求提高彎曲耐久性而保證強度並且要求可彎曲之柔軟性。即,要求葉片構件不易塑性變形,即,要求提高彎曲耐久性並且要求可恢復至原本形狀之復原性。[先前技術文獻][專利文獻][專利文獻1]日本專利特開2013-155032號公報[專利文獻2]日本專利特開2015-205771號公報Automatic ticket gates, automatic cash register and change machines, currency exchange machines, automatic ticket vending machines, etc., are equipped with paper transport devices such as banknotes, magnetic cards, and tickets. Regarding the conveying device, an impeller for conveying paper sheets is used. The impeller system for paper conveyance is comprised by mounting a plurality of blade members radially in the radial direction orthogonal to the rotating shaft of the rotatable cylindrical member. Furthermore, the impeller for conveyance of paper sheets rotates the blade member at a high speed and comes into contact with the paper sheets, and the paper sheets are conveyed by frictional force at the time of contact. The blade members are in contact with paper, so they undergo plastic deformation due to long-term use, resulting in damage such as wear, cracks, and defects. Due to the plastic deformation of the blade member, the contact with the paper becomes insufficient, which causes transportation errors and the like. Therefore, a structure in which the blade member is detachably mounted on the cylindrical member so that the blade member can be replaced has also been proposed. That is, the blade member is required to suppress plastic deformation and improve bending durability. Therefore, in order to suppress the plastic deformation of the blade member and improve the bending durability,
[發明所欲解決之問題]本發明係解決如上所述之課題者,其目的在於提供一種抑制塑性變形而提高彎曲耐久性及復原性之紙張類搬送用葉輪之葉片構件。[解決問題之技術手段]為了解決上述課題,本發明之紙張類搬送用葉輪之葉片構件之特徵在於:其係以自能夠旋轉之筒構件之外周面突出之方式配置有至少1個者,且其具備:葉片構件本體,其包含熱硬化性聚胺基甲酸酯彈性體;及芯線,其包含聚酯纖維,至少一部分埋設於上述葉片構件本體之內部,並且於上述筒構件之旋轉軸之軸向上並排而排列有複數個。於該構成中,紙張類搬送用葉輪之葉片構件係以自能夠旋轉之筒構件之外周面突出之方式配置有至少1個。再者,紙張類搬送用葉輪之葉片構件亦可與紙張類接觸並進行搬送。而且,紙張類搬送用葉輪之葉片構件具備葉片構件本體及芯線。葉片構件本體包含熱硬化性聚胺基甲酸酯彈性體。芯線包含聚酯纖維。芯線之至少一部分埋設於葉片構件本體之內部。又,芯線係於筒構件之旋轉軸之軸向上並排而排列有複數個。關於葉片構件本體,就復原性之觀點而言,較佳為彈性優異之彈性體材料,彈性體材料之中,尤其熱硬化性聚胺基甲酸酯彈性體之耐磨耗性及彈性優異。又,形成芯線之聚酯纖維係耐熱性、強度均優異。關於芯線,就彎曲耐久性之觀點而言,較佳為聚酯纖維、芳香族聚醯胺纖維、尼龍纖維,對於塑性變形不易挫曲之聚酯纖維尤為合適。藉由葉片構件本體包含熱硬化性聚胺基甲酸酯彈性體且芯線包含聚酯纖維,可減小於彎曲時之芯線內部產生之變形力(壓縮力),葉片構件之彎曲耐久性及復原性提昇。即,本發明之紙張類搬送用葉輪之葉片構件可抑制塑性變形,提高彎曲耐久性及復原性。根據另一觀點,本發明之紙張類搬送用葉輪之葉片構件較佳為具有以下之構成。上述芯線之纖度為100~300丹尼之範圍。又,上述芯線之纖度為120~180丹尼之範圍。於該構成中,芯線之纖度較佳為100~300丹尼之範圍。芯線之徑(芯線徑)較佳為0.10~0.19 mm之範圍。進而,芯線之纖度更佳為120~180丹尼之範圍。即,芯線之徑相對較細。於芯線之徑較粗之情形時,與芯線之徑較細之情形相比較,於彎曲時芯線內部(尤其是紙張類搬送用葉輪之外周部附近)之變形力(壓縮力)變大,容易產生挫曲、斷裂。因此,藉由使芯線之徑相對較細,可減小於彎曲時之芯線內部產生之變形力(壓縮力),彎曲耐久性提昇。即,本構成之紙張類搬送用葉輪之葉片構件可抑制塑性變形而進一步提高彎曲耐久性及復原性。根據另一觀點,本發明之紙張類搬送用葉輪之葉片構件較佳為具有以下之構成。上述葉片構件本體包含不含塑化劑之熱硬化性聚胺基甲酸酯彈性體。或者,上述葉片構件本體包含含塑化劑之熱硬化性聚胺基甲酸酯彈性體,且相對於上述熱硬化性聚胺基甲酸酯彈性體100重量份,上述塑化劑為20質量份以下。或者,上述葉片構件本體包含含塑化劑之熱硬化性聚胺基甲酸酯彈性體,且相對於上述熱硬化性聚胺基甲酸酯彈性體100重量份,上述塑化劑為5質量份以下。於該構成中,葉片構件本體較佳為包含含塑化劑之熱硬化性聚胺基甲酸酯彈性體,且相對於熱硬化性聚胺基甲酸酯彈性體100重量份,塑化劑為20質量份以下。又,葉片構件本體更佳為包含含塑化劑之熱硬化性聚胺基甲酸酯彈性體,且相對於熱硬化性聚胺基甲酸酯彈性體100重量份,塑化劑為5質量份以下。進而,葉片構件本體更佳為包含不含塑化劑之熱硬化性聚胺基甲酸酯彈性體。此處,若葉片構件本體中大量含有塑化劑,則於長時間之使用中,於葉片構件本體與紙張類反覆接觸之過程中塑化劑滲出而轉移至紙張類表面。因此,與紙張類接觸之葉片構件本體發生塑性變形,產生葉片構件之翹曲。因此,藉由減少葉片構件本體中所含之塑化劑或使葉片構件本體中不含塑化劑,而相對地減小葉片構件之翹曲,復原力提昇。即,本構成之紙張類搬送用葉輪之葉片構件可抑制塑性變形而進一步提高彎曲耐久性及復原性。根據另一觀點,本發明之紙張類搬送用葉輪之葉片構件較佳為具有以下之構成。上述芯線係以相鄰之上述芯線之間隔成為0.25~0.50 mm之範圍之方式,於上述旋轉軸之軸向上並排而排列有複數個。或者,上述芯線係以相鄰之上述芯線之間隔成為0.25~0.30 mm之範圍之方式,於上述旋轉軸之軸向上並排而排列有複數個。於該構成中,芯線較佳為以相鄰之上述芯線之間隔成為0.25~0.50 mm之範圍之方式,於旋轉軸之軸向上並排而排列有複數個。又,芯線更佳為以相鄰之芯線之間隔成為0.25~0.30 mm之範圍之方式,於旋轉軸之軸向上並排而排列有複數個。於相鄰之芯線之間隔未達0.25 mm之情形時,埋設於葉片構件本體之內部之芯線之數變多。而且,葉片構件之剛性變大,導致葉片構件之彎曲性減小。又,於相鄰之芯線之間隔超過0.50 mm(尤其是0.30 mm)之情形時,埋設於葉片構件本體之內部之芯線之數變少。而且,有無法充分減小於彎曲時之芯線內部產生之變形力之虞。因此,若相鄰之芯線之間隔為0.25~0.50 mm之範圍(尤其是0.25~0.30 mm之範圍),則可適度保持葉片構件之彎曲性。即,本構成之紙張類搬送用葉輪之葉片構件可抑制塑性變形而進一步提高彎曲耐久性及復原性。根據另一觀點,本發明之紙張類搬送用葉輪之葉片構件較佳為具有以下之構成。上述葉片構件係以沿上述筒構件之與旋轉軸之軸向正交的徑向自上述筒構件之外周面突出之方式配置,上述芯線係沿上述筒構件之旋轉軸之徑向而埋設。此處,所謂「沿徑向」不限於意指與徑向平行。所謂沿徑向,包括於徑向上彎曲之情形或相對於表示徑向之直線以特定角度傾斜之情形。[發明之效果]如以上之說明,根據本發明,可提供一種抑制塑性變形而提高彎曲耐久性及復原性之紙張類搬送用葉輪之葉片構件。[Problem to be Solved by the Invention] The present invention solves the above-mentioned problems, and its object is to provide a blade member of an impeller for paper conveyance that suppresses plastic deformation and improves bending durability and restoration. [Technical Means for Solving the Problem] In order to solve the above-mentioned problems, the blade member of the impeller for paper transport of the present invention is characterized in that at least one blade member is arranged to protrude from the outer peripheral surface of the rotatable cylindrical member, and It is provided with: a blade member body including a thermosetting polyurethane elastomer; and a core wire including a polyester fiber, at least a part of which is embedded in the interior of the blade member body, and on the rotating shaft of the cylindrical member A plurality of them are arranged side by side in the axial direction. In this structure, at least one blade member of the impeller for paper transport is arranged so as to protrude from the outer peripheral surface of the rotatable cylindrical member. Furthermore, the blade member of the impeller for conveyance of paper sheets can also be contacted and conveyed. Furthermore, the blade member of the impeller for paper conveyance is equipped with a blade member body and a core wire. The blade member body contains a thermosetting polyurethane elastomer. The core thread contains polyester fiber. At least a part of the core wire is buried in the body of the blade member. In addition, the core wires are arranged side by side in the axial direction of the rotating shaft of the cylindrical member. Regarding the blade member body, from the standpoint of restorability, an elastomer material with excellent elasticity is preferred. Among the elastomer materials, the thermosetting polyurethane elastomer is particularly excellent in abrasion resistance and elasticity. In addition, the polyester fiber system forming the core thread is excellent in heat resistance and strength. Regarding the core wire, from the viewpoint of bending durability, polyester fiber, aromatic polyamide fiber, and nylon fiber are preferable, and it is particularly suitable for polyester fiber that is not easily buckled by plastic deformation. Since the body of the blade member contains thermosetting polyurethane elastomer and the core wire contains polyester fiber, the deformation force (compression force) generated in the core wire during bending can be reduced, and the bending durability and recovery of the blade member Sexual improvement. That is, the blade member of the impeller for paper conveyance of the present invention can suppress plastic deformation, and improve bending durability and restorability. From another viewpoint, it is preferable that the blade member of the impeller for paper conveyance of this invention has the following structure. The fineness of the core wire is in the range of 100 to 300 deniers. In addition, the fineness of the core wire is in the range of 120 to 180 deniers. In this structure, the fineness of the core wire is preferably in the range of 100 to 300 deniers. The diameter of the core wire (core wire diameter) is preferably in the range of 0.10 to 0.19 mm. Furthermore, the fineness of the core wire is more preferably in the range of 120 to 180 deniers. That is, the diameter of the core wire is relatively thin. When the diameter of the core wire is thick, the deformation force (compressive force) inside the core wire (especially near the outer periphery of the paper conveying impeller) becomes larger when the core wire is bent compared with the case where the diameter of the core wire is small. Produce buckling and fracture. Therefore, by making the diameter of the core wire relatively thin, the deformation force (compression force) generated inside the core wire during bending can be reduced, and the bending durability can be improved. That is, the blade member of the impeller for paper conveyance of this structure can suppress plastic deformation, and further improve the bending durability and restorability. From another viewpoint, it is preferable that the blade member of the impeller for paper conveyance of this invention has the following structure. The main body of the blade member includes a thermosetting polyurethane elastomer that does not contain a plasticizer. Alternatively, the blade member body includes a thermosetting polyurethane elastomer containing a plasticizer, and relative to 100 parts by weight of the thermosetting polyurethane elastomer, the plasticizer is 20 parts by weight The following. Alternatively, the blade member body includes a thermosetting polyurethane elastomer containing a plasticizer, and the plasticizer is 5 parts by weight relative to 100 parts by weight of the thermosetting polyurethane elastomer. The following. In this configuration, the blade member body preferably contains a thermosetting polyurethane elastomer containing a plasticizer, and relative to 100 parts by weight of the thermosetting polyurethane elastomer, the plasticizer It is 20 parts by mass or less. Furthermore, the blade member body is more preferably composed of a thermosetting polyurethane elastomer containing a plasticizer, and the plasticizer is 5 parts by weight relative to 100 parts by weight of the thermosetting polyurethane elastomer. The following. Furthermore, it is more preferable that the blade member body contains a thermosetting polyurethane elastomer that does not contain a plasticizer. Here, if a large amount of plasticizer is contained in the main body of the blade member, the plasticizer will ooze out and transfer to the surface of the paper during the repeated contact between the main body of the blade member and the paper during long-term use. Therefore, the body of the blade member in contact with the paper is plastically deformed, causing warpage of the blade member. Therefore, by reducing the plasticizer contained in the body of the blade member or eliminating the plasticizer in the body of the blade member, the warpage of the blade member is relatively reduced, and the resilience is improved. That is, the blade member of the impeller for paper conveyance of this structure can suppress plastic deformation, and further improve the bending durability and restorability. From another viewpoint, it is preferable that the blade member of the impeller for paper conveyance of this invention has the following structure. The core wires are arranged side by side in the axial direction of the rotating shaft so that the interval between the adjacent core wires is in the range of 0.25 to 0.50 mm. Alternatively, the core wires are arranged side by side in the axial direction of the rotating shaft so that the interval between the adjacent core wires is in the range of 0.25 to 0.30 mm. In this configuration, it is preferable that the core wires are arranged side by side in the axial direction of the rotating shaft so that the interval between the adjacent core wires is in the range of 0.25 to 0.50 mm. In addition, it is more preferable that the core wires are arranged side by side in the axial direction of the rotating shaft so that the interval between adjacent core wires is in the range of 0.25 to 0.30 mm. When the distance between adjacent core wires is less than 0.25 mm, the number of core wires embedded in the blade member body increases. Moreover, the rigidity of the blade member becomes larger, resulting in a decrease in the bending property of the blade member. In addition, when the distance between adjacent core wires exceeds 0.50 mm (especially 0.30 mm), the number of core wires embedded in the blade member body decreases. Moreover, there is a possibility that the deformation force generated inside the core wire during bending cannot be sufficiently reduced. Therefore, if the interval between adjacent core wires is in the range of 0.25 to 0.50 mm (especially in the range of 0.25 to 0.30 mm), the bendability of the blade member can be appropriately maintained. That is, the blade member of the impeller for paper conveyance of this structure can suppress plastic deformation, and further improve the bending durability and restorability. From another viewpoint, it is preferable that the blade member of the impeller for paper conveyance of this invention has the following structure. The blade member is arranged so as to protrude from the outer peripheral surface of the cylindrical member in a radial direction orthogonal to the axial direction of the rotary shaft of the cylindrical member, and the core wire is buried in the radial direction of the rotary shaft of the cylindrical member. Here, "in the radial direction" is not limited to meaning parallel to the radial direction. The term "along the radial direction" includes the case where it is bent in the radial direction or the case where it is inclined at a specific angle with respect to a straight line indicating the radial direction. [Effects of the Invention] As described above, according to the present invention, it is possible to provide a blade member of an impeller for paper conveyance that suppresses plastic deformation and improves bending durability and restorability.
參照圖式對本發明之實施形態進行說明。本實施形態之紙張類搬送用葉輪之葉片構件係用於紙張類搬送用葉輪。紙張類搬送用葉輪係用於搬送紙張類之搬送裝置。搬送裝置係為了搬送或集聚紙幣、磁卡、票等紙張類而設置於自動檢票機、自動收銀找零機、貨幣兌換機、自動售票機等中。(紙張類搬送用葉輪之構成)如圖1所示,紙張類搬送用葉輪1具有筒構件10及葉片構件20。於本實施形態中,葉片構件20係沿筒構件10之與旋轉軸11之軸向G正交的徑向而配置。葉片構件20係以自筒構件10之外周面突出之方式配置。於圖1中,以箭頭表示旋轉軸11之軸向G及圓周方向R。於本實施形態中,將4個葉片構件20配置於筒構件10上。4個葉片構件20係於筒構件10之旋轉軸11之圓周方向R上等間隔地配置。再者,葉片構件20之數並不限於4個。葉片構件20之數只要為1個以上即可。葉片構件20之數較佳為2~16片。又,葉片構件20亦可不於筒構件10之旋轉軸之圓周方向R上等間隔地配置。(筒構件之構成)如圖2所示,筒構件10形成為大致圓筒狀。再者,筒構件10並不限於大致圓筒狀。筒構件10亦可形成為大致多邊形狀。筒構件10具有旋轉軸11(參照圖1(b))、基部12、軸孔13及切口部14。基部12亦可由樹脂材料形成。基部12例如係由工程塑膠形成。工程塑膠為聚縮醛、聚醯胺、聚對苯二甲酸丁二酯等。基部12具有上表面12a、底面12b及外周面12c。於本實施形態中,軸孔13形成於上表面12a及底面12b之大致中央(參照圖1(b))。將旋轉軸11插入至軸孔13中。即,旋轉軸11係以其軸向沿筒構件10之軸向之方式配置。而且,基部12係不可旋轉地支持於旋轉軸11。即,將基部12固定於旋轉軸11。再者,筒構件10亦可不具有軸孔13。即,旋轉軸11亦可與基部12一體地成形。藉由以上,筒構件10以能夠旋轉之方式構成。即,以藉由旋轉軸11旋轉而筒構件10旋轉之方式構成。切口部14係以於上表面12a中開口之方式形成。又,切口部14係於外周面12c之上部以於外周面12c中開口之方式形成。所謂外周面12c之上部,係指外周面12c之較底面12b更靠近上表面12a之部分。又,切口部14係以向軸孔13開口之方式形成。再者,切口部14亦可不以向軸孔13開口之方式形成。又,切口部14亦可以於上表面12a或底面12b之任一者中開口之方式形成。又,切口部14亦可以於上表面12a及底面12b中開口之方式形成。於切口部14中插入葉片構件20。於本實施形態中,將葉片構件20自上表面12a之開口插入至切口部14中。切口部14之形狀係以葉片構件20能夠嵌合且不在旋轉軸11之徑向上脫離般之形狀形成。切口部14將旋轉軸11之徑向上之葉片構件20固定。另一方面,切口部14允許旋轉軸11之軸向G上的葉片構件20之移動。即,筒構件10構成為能夠脫卸葉片構件20。藉此,於葉片構件20因磨耗等而需要維修之情形時,可容易地脫卸葉片構件20進行更換。(葉片構件之構成)如圖1及圖3所示,葉片構件20具有葉片構件本體21及芯線25。再者,於圖1(a)中,省略芯線25之記載。於圖1(b)中,省略葉片構件本體21所具有之複數個凸部24之記載。本實施形態之葉片構件本體21具有基部22、本體部23及複數個凸部24。再者,於圖3(b)中,以虛線表示基部22、本體部23及複數個凸部24之邊界線。葉片構件本體21亦可使基部22、本體部23及複數個凸部24一體成形。葉片構件本體21係由熱硬化性聚胺基甲酸酯彈性體形成。熱硬化性聚胺基甲酸酯彈性體之耐磨耗性及彈性優異。如圖1及圖3(a)所示,基部22係形成於本體部23之旋轉軸11側之端部(參照圖1)。基部22係形成為以旋轉軸11之圓周方向R之厚度變大之方式自本體部23鼓出。將基部22及本體部23之一部分插入至切口部14中而嵌合。於本實施形態中,基部22係以於與旋轉軸11之軸向G正交的剖面中成為大致半圓狀之方式形成。基部22之形狀亦可不為大致半圓狀。基部22之形狀只要為葉片構件20不自切口部14於旋轉軸11之徑向上脫離般之形狀即可,例如為凹凸狀等。本體部23形成為大致長方體狀。於本實施形態中,本體部23係以旋轉軸11之徑向之長度La大於旋轉軸11之軸向G之長度Lc之方式形成。本體部23係以旋轉軸11之軸向G之長度Lc大於沿旋轉軸11之圓周方向R之長度Lb之方式形成。複數個凸部24並非必需,較佳為形成於面向旋轉軸11之圓周方向R的本體部23之表面中的任一個表面或兩個表面上。本體部23之表面及/或複數個凸部24之表面係與紙張類接觸之面。凸部24之數並不限於圖3所示之數。藉由於本體部23之表面上設置凸部24,本體部23於與紙張類接觸時容易彎曲,又,本體部23與紙張類之摩擦卡止力變好,本體部23與紙張類之滑動較少,可進行良好之搬送。形成葉片構件本體21之熱硬化性聚胺基甲酸酯彈性體係藉由使由多元醇及聚異氰酸酯獲得之預聚物、與硬化劑進行熱硬化而獲得。或者,藉由使多元醇、聚異氰酸酯及硬化劑進行熱硬化而獲得。熱硬化性聚胺基甲酸酯彈性體較佳為以莫耳當量比即NCO指數值(異氰酸基/活性氫基)成為0.8~1.0之範圍之方式進行調配。異氰酸基為預聚物或聚異氰酸酯之異氰酸基。活性氫基為多元醇及硬化劑之活性氫基、多元醇之活性氫基或硬化劑之活性氫基。多元醇並不限於在分子中具有2個以上之羥基者。多元醇例如可將聚醚多元醇類、聚酯多元醇類、聚內酯系聚酯多元醇類、聚碳酸酯多元醇類、聚烯烴多元醇類等單獨使用1種,或將2種以上組合而使用。聚醚多元醇類為聚乙二醇、聚丙二醇、聚四亞甲基醚二醇等。此處,聚酯多元醇類係使二羧酸化合物與多元醇化合物進行反應而獲得。二羧酸化合物為己二酸、癸二酸、亞甲基丁二酸、順丁烯二酸、對苯二甲酸、間苯二甲酸、反丁烯二酸 、琥珀酸、草酸、丙二酸、戊二酸、庚二酸、辛二酸、壬二酸等。多元醇化合物為乙二醇、二乙二醇、1,4-丁二醇、1,6-己二醇、新戊二醇、1,2-丙二醇、1,3-丙二醇、1,9-壬二醇、3-甲基-1,5-戊二醇、三丙二醇、三羥甲基丙烷、甘油等。聚內酯系聚酯多元醇類為聚己內酯多元醇、聚-β-甲基-δ-戊內酯等。聚碳酸酯多元醇類係使二醇化合物與碳酸酯化合物進行反應而獲得。二醇化合物為1,3-丙二醇、1,4-丁二醇、1,6-己二醇、二乙二醇、聚乙二醇、聚丙二醇或聚四亞甲基二醇等。碳酸酯化合物為碳醯氯、碳酸二烷基酯或碳酸二苯酯等。聚烯烴多元醇類為聚丁二烯多元醇、聚異戊二烯多元醇等。多元醇尤佳為聚醚多元醇類。由聚醚多元醇類形成之聚醚系熱硬化性胺基甲酸酯與由聚酯多元醇類形成之聚酯系聚胺基甲酸酯相比較,耐水解性更優異,因此即便長時間使用經時劣化亦較少,彎曲耐久性優異。又,多元醇亦可併用低分子量多元醇。低分子量多元醇例如為乙二醇、1,2-丙二醇、1,3-丙二醇、2-甲基-1,3-丙二醇、2-丁基-2-乙基-1,3-丙二醇、1,3-丁二醇、1,4-丁二醇、新戊二醇(2,2-二甲基-1,3-丙二醇)、2-異丙基-1,4-丁二醇、3-甲基-2,4-戊二醇、2,4-戊二醇、1,5-戊二醇、3-甲基-1,5-戊二醇、2-甲基-2,4-戊二醇、2,4-二甲基-1,5-戊二醇、2,4-二乙基-1,5-戊二醇、1,5-己二醇、1,6-己二醇、2-乙基-1,3-己二醇、2-乙基-1,6-己二醇、1,7-庚二醇、3,5-庚二醇、1,8-辛二醇、2-甲基-1,8-辛二醇、1,9-壬二醇、1,10-癸二醇等脂肪族二醇,環己烷二甲醇(例如1,4-環己烷二甲醇)、環己二醇(例如1,3-環己二醇、1,4-環己二醇)、2-雙(4-羥基環己基)-丙烷等脂環式二醇,三羥甲基乙烷、三羥甲基丙烷、己糖醇類、戊糖醇類、甘油、聚甘油、季戊四醇、二季戊四醇、四羥甲基丙烷等三元以上之多元醇。聚異氰酸酯例如可將芳香族異氰酸酯類、脂肪族聚異氰酸酯類、脂環式聚異氰酸酯類、上述各聚異氰酸酯之碳二醯亞胺改性聚異氰酸酯類、上述各聚異氰酸酯之異氰尿酸酯改性聚異氰酸酯類等單獨使用1種,或將2種以上組合而使用。芳香族異氰酸酯類為2,4-甲苯二異氰酸酯(2,4-TDI)、2,6-甲苯二異氰酸酯(2,6-TDI)、4,4'-二苯甲烷二異氰酸酯(4,4'-MDI)、2,4'-二苯甲烷二異氰酸酯(2,4'-MDI)、1,4-苯二異氰酸酯、苯二甲基二異氰酸酯(XDI)、四甲基苯二甲基二異氰酸酯(TMXDI)、聚亞甲基聚苯聚異氰酸酯、聯甲苯胺二異氰酸酯(TODI)、1,5-萘二異氰酸酯(NDI)等。脂肪族聚異氰酸酯類為六亞甲基二異氰酸酯(HDI)、三甲基六亞甲基二異氰酸酯(TMHDI)、離胺酸二異氰酸酯、降𦯉烯二異氰酸基甲酯(NBDI)等。脂環式聚異氰酸酯類為反式環己烷-1,4-二異氰酸酯、異佛爾酮二異氰酸酯(IPDI)、氫化苯二甲基二異氰酸酯(H6XDI、氫化XDI)、二環己基甲烷二異氰酸酯(H12MDI、氫化MDI)等。硬化劑可使用熱硬化性聚胺基甲酸酯彈性體之成形時通常所使用者。硬化劑之活性氫基之種類例如為羥基、胺基、亞胺基、羧基、胺基甲酸酯基、硫醇基、環氧基等。具體而言,硬化劑可使用4,4'-亞甲基雙(鄰氯苯胺)(MOCA)、4,4'-亞甲基二苯胺(MDA)等。再者,可視需要於熱硬化性聚胺基甲酸酯彈性體中調配塑化劑、著色劑、抗氧化劑、填充劑、水解抑制劑、反應促進劑、脫模劑、阻燃劑等添加劑。其中,較佳為於用於本實施形態之葉片構件本體21之熱硬化性聚胺基甲酸酯彈性體中不調配塑化劑。於本實施形態中,如圖1(b)及圖3(a)所示,芯線25係將其一部分埋設於葉片構件本體21之本體部23之內部。芯線25之剩餘之部分亦可於外部露出。再者,芯線25亦可全部埋設於葉片構件本體21之內部。於本實施形態中,芯線25係沿旋轉軸11之軸向G並排而埋設有複數個。又,如圖3(b)所示,芯線25較佳為以相鄰之芯線25彼此之間隔Ld成為0.25~0.50 mm之範圍之方式,於旋轉軸11之軸向G上並排而排列有複數個。再者,相鄰之芯線25彼此之間隔Ld更佳為0.25~0.30 mm之範圍。芯線25包含聚酯纖維。芯線25可為聚酯纖維之撚紗,亦可為包含單根長絲之非撚紗。聚酯纖維之耐熱性、強度均優異。即,藉由將包含聚酯纖維之芯線25埋設於葉片構件20中,葉片構件20之對於破損之彎曲耐久性提昇。芯線25之纖度較佳為100~300丹尼之範圍。而且,芯線徑較佳為0.10~0.19 mm之範圍。再者,芯線25較佳為纖度為120~180丹尼之撚紗。再者,芯線可包含聚酯纖維以外之纖維。葉片構件20較佳為成形為旋轉軸11之徑向之長度為15~50 mm,旋轉軸11之軸向G之長度(寬度)為2~10 mm,且旋轉軸之圓周方向之長度(厚度)為1~4 mm左右。(葉片構件之製造方法)其次,對葉片構件20之製造方法進行說明。葉片構件20可使用包含雙層圓筒模具之圓筒模具或作為分割式模具之平板模具藉由澆鑄而製造。首先,對使用圓筒模具之情形時的葉片構件20之製造方法進行說明。圓筒模具係包含內側圓筒模具及外側圓筒模具之雙層圓筒模具。內側圓筒模具係構成為能夠配置於外側圓筒模具之內部。又,於內側圓筒模具之外周面,形成有形成基部22及複數個凸部24之凹處。(1)於內側圓筒模具之外周面上捲繞芯線25。此時,芯線25係以鄰接之芯線25彼此之間隔成為特定間隔之方式捲繞。(2)將內側圓筒模具插入至外側圓筒模具中並以成為大致同心之方式配置。(3)於形成於內側圓筒模具與外側圓筒模具之間的空間部中,澆鑄形成葉片構件本體21之液狀材料。然後,將液體材料加熱而使其熱硬化,形成包含聚胺基甲酸酯彈性體之基部22、本體部23及複數個凸部24。(4)將自圓筒模具脫模而獲得之圓筒狀之葉片構件前體裁斷,獲得葉片構件20。其次,對使用平板模具之情形時的葉片構件20之製造方法進行說明。平板模具係第1平板模具與第2平板模具之分割式模具。(1)將芯線25以並列複數個之狀態固定配置於第1平板模具。此時,芯線25係以鄰接之芯線25彼此之間隔成為特定間隔之方式配置。(2)與固定有芯線25之第1平板模具對準而配置第2平板模具。(3)於平板模具之內部澆鑄形成葉片構件本體21之液狀材料。然後,將液體材料加熱而使其熱硬化,形成包含聚胺基甲酸酯彈性體之基部22、本體部23及複數個凸部24。(4)自平板模具進行脫模,獲得葉片構件20。又,於使用平板模具之製造方法中,可將葉片構件20逐片成形,亦可成形複數片葉片構件20之集合體。於該情形時,平板模具係使用可成形複數片葉片構件20之集合體之大小者。然後,藉由將所成形之集合體裁斷為特定尺寸,而獲得複數片葉片構件20。本實施形態之紙張類搬送用葉輪1之葉片構件20具有以下之特徵。紙張類搬送用葉輪1之葉片構件20係以沿能夠旋轉之筒構件10之與旋轉軸11之軸向G正交的徑向自筒構件10之外周面突出之方式配置有至少1個。而且,紙張類搬送用葉輪1之葉片構件20與紙張類接觸並進行搬送。而且,紙張類搬送用葉輪1之葉片構件20具備葉片構件本體21及芯線25。葉片構件本體21包含熱硬化性聚胺基甲酸酯彈性體。芯線25包含聚酯纖維。芯線25係至少一部分沿旋轉軸11之徑向而埋設於葉片構件本體21之內部。芯線25係於筒構件10之旋轉軸11之軸向G上並排而排列有複數個。關於葉片構件本體21,就復原性之觀點而言,較佳為彈性優異之彈性體材料,彈性體材料之中,尤其熱硬化性聚胺基甲酸酯彈性體之耐磨耗性及彈性優異。又,形成芯線25之聚酯纖維係耐熱性、強度均優異。關於芯線25,就彎曲耐久性之觀點而言,較佳為聚酯纖維、芳香族聚醯胺纖維、尼龍纖維,對於塑性變形不易挫曲之聚酯纖維尤為合適。藉由葉片構件本體21包含熱硬化性聚胺基甲酸酯彈性體且芯線25包含聚酯,可減小於彎曲時之芯線25內部產生之變形力(壓縮力),葉片構件20之彎曲耐久性及復原性提昇。即,紙張類搬送用葉輪1之葉片構件20可抑制塑性變形而提高彎曲耐久性及復原性。又,於本實施形態之紙張類搬送用葉輪1之葉片構件20中,芯線25之纖度較佳為100~300丹尼之範圍。於該情形時,芯線25之徑較佳為0.10~0.19 mmm之範圍。進而,芯線25之纖度更佳為120~180丹尼之範圍。即,芯線25之徑相對較細。於芯線25之徑較粗之情形時,與芯線25之徑較細之情形相比較,於彎曲時芯線25內部(尤其外周部附近)之變形力(壓縮力)變大,容易產生挫曲、斷裂。因此,藉由使芯線25之徑相對較細,可減小於彎曲時之芯線25內部產生之變形力(壓縮力),彎曲耐久性及復原性提昇。即,本構成之紙張類搬送用葉輪1之葉片構件20可抑制塑性變形而進一步提高彎曲耐久性及復原性。又,於本實施形態之紙張類搬送用葉輪1之葉片構件20中,葉片構件本體21較佳為包含含塑化劑之熱硬化性聚胺基甲酸酯彈性體,且相對於熱硬化性聚胺基甲酸酯彈性體100重量份,塑化劑為20質量份以下。又,葉片構件本體21更佳為包含含塑化劑之熱硬化性聚胺基甲酸酯彈性體,且相對於熱硬化性聚胺基甲酸酯彈性體100重量份,塑化劑為 5質量份以下。進而,葉片構件本體21較佳為包含不含塑化劑之熱硬化性聚胺基甲酸酯彈性體。此處,若葉片構件本體21中大量含有塑化劑,則於長時間之使用中,於葉片構件本體21與紙張類反覆接觸之過程中塑化劑滲出而轉移至紙張類表面。因此,與紙張類接觸之葉片構件本體21發生塑性變形,產生葉片構件20之翹曲。因此,藉由減少葉片構件本體21中所含之塑化劑或使葉片構件本體21中不含塑化劑,而相對減小葉片構件20之翹曲,復原力提昇。即,本構成之紙張類搬送用葉輪1之葉片構件20可抑制塑性變形而進一步提高彎曲耐久性及復原性。再者,所謂熱硬化性聚胺基甲酸酯彈性體不含塑化劑,係指於熱硬化性聚胺基甲酸酯彈性體中實質上不含塑化劑。此處所謂「實質上不含」,係指允許以雜質之形式包含但非特意添加。又,於本實施形態之紙張類搬送用葉輪1之葉片構件20中,芯線25較佳為以相鄰之芯線25之間隔成為0.25~0.50 mm之範圍之方式,於旋轉軸11之軸向上並排而排列有複數個。再者,芯線25更佳為以相鄰之芯線25之間隔成為0.25~0.30 mm之範圍之方式,於旋轉軸11之軸向上並排而排列有複數個。於相鄰之芯線25之間隔未達0.25 mm之情形時,埋設於葉片構件本體21之內部之芯線25之數變多。而且,葉片構件20之剛性變大,導致葉片構件20之彎曲性減小。又,於相鄰之芯線25之間隔超過0.50 mm(尤其0.30 mm)之情形時,埋設於葉片構件本體21之內部之芯線25之數變少。而且,有無法充分減小於彎曲時之芯線25內部產生之變形力之虞。因此,若相鄰之芯線25之間隔為0.25~0.50 mm之範圍(尤其是0.25~0.30 mm之範圍),則可適度保持葉片構件20之彎曲性。即,本構成之紙張類搬送用葉輪1之葉片構件20可抑制塑性變形而進一步提高彎曲耐久性及復原性。以上,根據圖式對本發明之實施形態進行了說明,但應理解具體之構成並不限定於該等實施形態及實施例。本發明之範圍並非僅為上述實施形態及實施例之說明而係由申請專利範圍所揭示,進而包含與申請專利範圍同等之含意及範圍內之所有變更。再者,於上述實施形態中,葉片構件20係以沿筒構件10之與旋轉軸11之軸向G正交的徑向直線狀地自筒構件10之外周面突出之方式設置。然而,葉片構件20之構造並不限於此。例如,亦可為沿上述徑向彎曲之形狀之葉片構件。或者,葉片構件20亦可相對於上述徑向傾斜特定之角度而設置。此處,特定之角度例如係於0°~90°之範圍內任意設定。於如此般相對於上述徑向傾斜特定角度而設置之葉片構件之情形時,可於筒構件之切口部設置角度,亦可使葉片構件本體之本體部具有彎曲點。於葉片構件本體之本體部具有彎曲點之情形時,彎曲點之位置例如亦可為與基部之結合部附近。於本發明中,葉片構件20之數並不限於4個。葉片構件20之數只要為1個以上即可。又,葉片構件20亦可不於筒構件10之旋轉軸之圓周方向R上等間隔地配置。於本發明中,筒構件10並不限於大致圓筒狀。筒構件10亦可形成為大致多邊形狀。筒構件10亦可不具有供插入旋轉軸11之軸孔13。即,筒構件10亦可將旋轉軸11與基部12一體地成形。於本發明中,切口部14亦可不以向軸孔13開口之方式形成。又,切口部14亦可以於上表面12a或底面12b之任一者中開口之方式形成。又,切口部14亦可以於上表面12a及底面12b中開口之方式形成。於本發明中,基部22之形狀可不為大致半圓狀。基部22之形狀只要為葉片構件20不自切口部14於旋轉軸11之徑向上脫離般之形狀即可。基部22之形狀例如亦可為凹凸狀等形狀。於本發明中,芯線25只要將其一部分埋設於葉片構件本體21之內部即可,剩餘之部分亦可於外部露出。芯線25亦可全部埋設於葉片構件本體21之內部。[實施例]其次,對本發明之實施例進行說明。於本實施例中,製作實施例1~15之15個紙張類搬送用葉輪之葉片構件20及比較例1~9之9個紙張類搬送用葉輪之葉片構件120。又,於實施例1~9之紙張類搬送用葉輪之葉片構件20及比較例1~8之紙張類搬送用葉輪之葉片構件120中,使用如下聚胺基甲酸酯原料組合物作為形成葉片構件20之葉片構件本體21的液狀之聚胺基甲酸酯原料組合物,該聚胺基甲酸酯原料組合物係將於聚醚系胺基甲酸酯預聚物100質量份中調配作為塑化劑之鄰苯二甲酸二辛酯(DOP)20質量份並於60℃下進行攪拌混合而成之液狀原料、與將作為硬化劑之3,3'-二氯-4,4'-二胺基二苯甲烷(MOCA)10質量份於120℃下溶解而成之液狀原料進行攪拌混合而成。於實施例10、11、12之紙張類搬送用葉輪之葉片構件20中,相對於實施例1之紙張類搬送用葉輪之葉片構件20中使用的塑化劑之調配量為20質量份之聚胺基甲酸酯原料組合物,使用塑化劑之調配量為10、5、0質量份之聚胺基甲酸酯原料組合物。於實施例13、14、15之紙張類搬送用葉輪之葉片構件20中,相對於實施例2、3、5之紙張類搬送用葉輪之葉片構件20中使用的塑化劑之調配量為20質量份之聚胺基甲酸酯原料組合物,分別使用不含塑化劑之調配量(0質量份)之聚胺基甲酸酯原料組合物。於比較例9之紙張類搬送用葉輪之葉片構件120中,使用於氫化腈橡膠(H-NBR)100重量份中添加硫0.5重量份、作為塑化劑之鄰苯二甲酸二辛酯(DOP)20質量份及硫化促進劑並進行橡膠混練而成之未硫化橡膠片。實施例之紙張類搬送用葉輪之葉片構件20與比較例之紙張類搬送用葉輪之葉片構件120除了使芯線25之材質及纖度、相鄰之芯線彼此之間隔改變之方面以外,與上述實施形態之紙張類搬送用葉輪之葉片構件20為相同之構成。又,實施例之紙張類搬送用葉輪之葉片構件20及比較例之紙張類搬送用葉輪之葉片構件120係利用包含雙層圓筒模具之圓筒模具進行製造。實施例之紙張類搬送用葉輪之葉片構件20及比較例1~8之紙張類搬送用葉輪之葉片構件120之製造步驟如下。(1)於內側圓筒模具之外周面,以與鄰接之芯線25之間隔成為特定間隔之方式螺旋狀地捲繞芯線25。將鄰接之芯線25之間隔設為芯線之間距。(2)將內側圓筒模具插入配置於外側圓筒模具中。(3)於模具之模腔中澆鑄聚胺基甲酸酯原料組合物,於115℃下使其熱硬化25分鐘。(4)自模具脫模後,於70℃下進行12小時老化處理,獲得圓筒狀之葉片構件前體。(5)將圓筒狀之葉片構件前體於沿芯線25之方向上以3 mm寬度切斷。而且,將其進一步於與芯線25正交之方向上切斷為20 mm之長度,獲得紙張類搬送用葉輪之葉片構件。(6)於聚縮醛製之圓筒構件10上安裝所獲得之葉片構件20、120,製成紙張類搬送用葉輪1。再者,比較例9之紙張類搬送用葉輪之葉片構件120之製造步驟係將上述(1)~(6)之步驟中的(2)~(4)之步驟替換為以下步驟者。(2a)於芯線上捲繞未硫化橡膠片後,配置於供配置外側圓筒模具的硫化裝置之圓筒型套管內部。(3a)投入至硫化罐中並利用硫化裝置進行加圧、加熱而進行硫化,成形圓筒狀之葉片構件前體。(4a)自模具脫模後,獲得圓筒狀之葉片構件前體。使實施例之紙張類搬送用葉輪之葉片構件20及比較例之紙張類搬送用葉輪之葉片構件120之芯線25之材質及纖度如下般變更。將實施例之紙張類搬送用葉輪之葉片構件20之材質及纖度彙總於表1。將比較例之紙張類搬送用葉輪之葉片構件120之芯線25之材質及纖度彙總於表2。實施例1、4、5、8~12、15、比較例9:聚酯纖維(PET,60支,150丹尼)實施例2、13:聚酯纖維(PET,90支,100丹尼)實施例3、14:聚酯纖維(PET,40支,300丹尼)實施例6:聚酯纖維(PET,100支,90丹尼)實施例7:聚酯纖維(PET,30支,450丹尼)比較例1:尼龍纖維(66尼龍,60支,150丹尼)比較例2:尼龍纖維(66尼龍,50支,210丹尼)比較例3:尼龍纖維(66尼龍,40支,300丹尼)比較例4:芳香族聚醯胺纖維(66尼龍,30支,450丹尼)比較例5:芳香族聚醯胺纖維(對位系芳香族聚醯胺,60支,150丹尼)比較例6、8:芳香族聚醯胺纖維(對位系芳香族聚醯胺,45支,200丹尼)比較例7:芳香族聚醯胺纖維(對位系芳香族聚醯胺,30支,450丹尼)使實施例之紙張類搬送用葉輪之葉片構件20及比較例之紙張類搬送用葉輪之葉片構件120之芯線25之間距如下般變更。將實施例之紙張類搬送用葉輪之葉片構件20之芯線25之間距彙總於表1。將比較例之紙張類搬送用葉輪之葉片構件120之芯線25之間距彙總於表2。再者,所謂芯線25之間距,如上所述,係指相鄰之芯線25之間隔。實施例1~3、6、比較例1~3、5、6、9:0.3 mm實施例4:0.25 mm實施例5、7、比較例4、7:0.5 mm實施例8、比較例8:0.2 mm實施例9:0.7 mm [表1]
1‧‧‧紙張類搬送用葉輪10‧‧‧筒構件11‧‧‧旋轉軸12‧‧‧基部12a‧‧‧上表面12b‧‧‧底面12c‧‧‧外周面13‧‧‧軸孔14‧‧‧切口部20‧‧‧葉片構件21‧‧‧葉片構件本體22‧‧‧基部23‧‧‧本體部24‧‧‧凸部25‧‧‧芯線30‧‧‧彎曲耐久性試驗之試驗裝置31‧‧‧馬達32‧‧‧滑動基面33‧‧‧桿35‧‧‧固定構件40‧‧‧復原性試驗之試驗裝置41‧‧‧普通紙120‧‧‧葉片構件G‧‧‧筒構件之旋轉軸之軸向L1‧‧‧長度L2‧‧‧長度La‧‧‧長度Lb‧‧‧長度Lc‧‧‧長度Ld‧‧‧間隔R‧‧‧圓周方向1‧‧‧
圖1係模式性地表示紙張類搬送用葉輪之圖,(a)係立體圖,(b)係俯視圖。圖2係模式性地表示紙張類搬送用葉輪之圓筒構件之立體圖。圖3係模式性地表示紙張類搬送用葉輪之葉片構件之圖,(a)係旋轉軸之徑向上之葉片構件之一部分之剖視圖,(b)係(a)之X-X剖視圖。圖4(a)、(b)係模式性地表示彎曲耐久試驗中使用之試驗裝置之概略圖。圖5(a)~(c)係模式性地表示復原性試驗之概略圖。圖6係表示復原性試驗之試驗結果之圖表。Fig. 1 is a diagram schematically showing an impeller for conveyance of paper sheets, (a) is a perspective view, and (b) is a plan view. Fig. 2 is a perspective view schematically showing the cylindrical member of the impeller for conveying paper sheets. Fig. 3 is a diagram schematically showing the blade member of the impeller for paper transport, (a) is a cross-sectional view of a part of the blade member in the radial direction of the rotating shaft, and (b) is the X-X cross-sectional view of (a). Figure 4 (a) and (b) are schematic diagrams schematically showing the test equipment used in the bending durability test. Fig. 5(a) to (c) are schematic diagrams schematically showing the restoration test. Figure 6 is a graph showing the test results of the recovery test.
1‧‧‧紙張類搬送用葉輪 1‧‧‧Paper conveying impeller
10‧‧‧筒構件 10‧‧‧Cylinder component
11‧‧‧旋轉軸 11‧‧‧Rotation axis
12a‧‧‧上表面 12a‧‧‧Upper surface
12b‧‧‧底面 12b‧‧‧Bottom
12c‧‧‧外周面 12c‧‧‧Outer peripheral surface
20‧‧‧葉片構件 20‧‧‧Blade components
21‧‧‧葉片構件本體 21‧‧‧Blade component body
24‧‧‧凸部 24‧‧‧Protrusion
25‧‧‧芯線 25‧‧‧Core wire
La‧‧‧長度 La‧‧‧length
R‧‧‧圓周方向 R‧‧‧Circumference direction
G‧‧‧筒構件之旋轉軸之軸向 G‧‧‧The axial direction of the rotating shaft of the cylinder
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