TWI699465B - Wafer inner and outer layer imaging device - Google Patents
Wafer inner and outer layer imaging device Download PDFInfo
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一種晶圓內外層取像裝置,包含有:一第一攝影機組、一第二攝影機組、一光源、一分光鏡組以及一物鏡;該第一攝影機組,具有一第一攝影機以及一第一透鏡組;該第二攝影機組,具有一第二攝影機以及一第二透鏡組;該分光鏡組,具有一光源分光鏡以及一攝影機分光鏡;該攝影機分光鏡係位於該光源分光鏡以及該第一透鏡組之間;其中,該第二透鏡組係可受調整而移動,藉以調整其與該第二攝影機之間的距離,進而調整該第二攝影機對一待測物取像之焦距;其中,該第一攝影機及該第二攝影機對該待測物取像之焦點,係位於該待測物的內層表面以及外層表面兩者其中之一及另一。 An imaging device for the inner and outer layers of a wafer, comprising: a first camera unit, a second camera unit, a light source, a beam splitter group and an objective lens; the first camera unit has a first camera and a first camera Lens group; the second camera unit has a second camera and a second lens group; the beam splitter group has a light source beam splitter and a camera beam splitter; the camera beam splitter is located in the light source beam splitter and the first Between a lens group; wherein the second lens group can be adjusted and moved to adjust the distance between it and the second camera, thereby adjusting the focal length of the second camera to an object under test; wherein , The focal point of the first camera and the second camera for capturing images of the object to be measured is located on one and the other of the inner surface and the outer surface of the object to be measured.
Description
本發明係有關於一種可以同時對晶圓內外層進行取像以供後續檢查之用的晶圓內外層取像裝置。 The invention relates to a wafer inner and outer layer imaging device that can simultaneously take images of the inner and outer layers of a wafer for subsequent inspection.
晶圓,至少包含矽晶圓以及砷化鎵晶圓。在晶圓製造完成後,需要對晶圓進行檢測,而檢測的項目中,包含了利用影像來進行檢測的技術。在以影像相關的技術來檢測晶圓時,通常是由晶圓的底部來對晶圓的底層(即外層)以及晶圓底層上方的金屬層(即內層)表面進行取像,藉以判斷是否有破損或是崩壞。目前已知的取像方式是使用單相機搭配可變光源來在不同波長光線的照射下,可以利用可見光來取得晶圓底部外層表面的影像,以及利用紅外線來取得晶圓內層表面的影像。 Wafers include at least silicon wafers and gallium arsenide wafers. After the wafer manufacturing is completed, the wafer needs to be inspected, and the inspection items include the use of images for inspection technology. When inspecting wafers with image-related technologies, the bottom layer of the wafer (ie, the outer layer) and the surface of the metal layer (ie, the inner layer) above the bottom of the wafer are usually taken from the bottom of the wafer to determine whether It is damaged or broken. The currently known imaging method is to use a single camera with a variable light source to obtain images of the outer surface of the bottom of the wafer with visible light under the irradiation of light of different wavelengths, and use infrared to obtain images of the inner surface of the wafer.
然而,前述的已知技術,必須藉由切換光源來改變光源的波長,之後才能進行取像,因此,在取像的過程中,切換光源的時間就會造成整體取像的時間過長。此外,由於使用單相機來取像,因此其取像模組只有一組,倍率即因此固定而無法變更。再者,由於使用單相機,因此在切換光源而改變波長時,由於色差偏大,因此在不移動相機高度的狀況下無法調整焦距,這也進一步衍生了在某一波長的光線下取像後,在改變波長之後,必須重新對焦的問題。 However, in the aforementioned known technology, the wavelength of the light source must be changed by switching the light source before image capturing can be performed. Therefore, in the image capturing process, the time for switching the light source will cause the overall image capturing time to be too long. In addition, since a single camera is used to capture images, there is only one set of image capture modules, and the magnification is therefore fixed and cannot be changed. Furthermore, due to the use of a single camera, when switching the light source and changing the wavelength, the chromatic aberration is too large, so the focal length cannot be adjusted without moving the camera height, which further derives the image taken under a certain wavelength of light , After changing the wavelength, the problem must be refocused.
由於上述使用單相機的習知技術具有多項缺點,因此本發明之提出一種晶圓內外層取像裝置,其可在對晶圓取像時,同時對該晶圓的內層及外層進行取像,改善了習知技術需要分別進行取像的問題。此外,習知技術在對內外層分次取像的過程需要重新對焦的問題,在本發明同時對內外層取像的技術下,也獲得了解決。 Since the above-mentioned conventional technology using a single camera has many disadvantages, the present invention provides an imaging device for the inner and outer layers of a wafer, which can simultaneously image the inner and outer layers of the wafer when imaging the wafer , It improves the problem that the conventional technology needs to take images separately. In addition, the problem that the prior art requires refocusing during the process of capturing images of the inner and outer layers in stages is also solved by the technology of the present invention that simultaneously captures images of the inner and outer layers.
基於上述說明,本發明所提出的一種晶圓內外層取像裝置,包含有:一第一攝影機組、一第二攝影機組、一光源、一分光鏡組以及一物鏡;該第一攝影機組,具有一第一攝影機以及一第一透鏡組,該第一攝影機係拍攝第一波長範圍的光線所構成的影像;該第二攝影機組,具有一第二攝影機以及一第二透鏡組,該第二攝影機係拍攝第二波長範圍的光線所構成的影像,該第二波長範圍不同於該第一波長範圍;該光源,其所發出之光其波長範圍涵蓋了該第一波長範圍以及該第二波長範圍;該分光鏡組,具有一光源分光鏡以及一攝影機分光鏡,該光源分光鏡係將該光源所發出之光通過該物鏡而投射至一待測物,並讓該物鏡所接收到的該待測物所反射的光線通過;該攝影機分光鏡係位於該光源分光鏡以及該第一透鏡組之間,用以供部分光線通過使其進入該第一透鏡組供該第一攝影機取像,以及反射部分光線,所反射的光線係進入該第二透鏡組供該第二攝影機取像;其中,該第二透鏡組係可受調整而移動,藉以調整其與該第二攝影機之間的距離,進而調整該第二攝影機對該待測物取像之焦距;其中,該待測物具有一外層以及受該外層所覆蓋的一內層,該第一攝影機及該第二攝影機對該待測物取像之焦點,係位於該待測物的內層表面以及外層 表面兩者其中之一及另一,且該第一波長範圍的光線係可穿透該待測物之外層而到達該待測物的內層表面。 Based on the above description, an imaging device for the inner and outer layers of a wafer proposed by the present invention includes: a first camera unit, a second camera unit, a light source, a beam splitter group, and an objective lens; the first camera unit, It has a first camera and a first lens group. The first camera shoots an image formed by light in a first wavelength range. The second camera group has a second camera and a second lens group. The camera shoots an image composed of light in a second wavelength range, which is different from the first wavelength range; the light source, the light emitted by the light source has a wavelength range that covers the first wavelength range and the second wavelength Range; the beam splitter group has a light source beam splitter and a camera beam splitter, the light source beam splitter is to project the light emitted by the light source through the objective lens to an object to be measured, and allow the objective lens to receive the The light reflected by the object to be measured passes through; the camera beam splitter is located between the light source beam splitter and the first lens group for allowing part of the light to pass through and enter the first lens group for the first camera to take images, And reflecting part of the light, the reflected light enters the second lens group for the second camera to take an image; wherein the second lens group can be adjusted and moved to adjust the distance between it and the second camera , And then adjust the focal length of the second camera to image the object under test; wherein, the object under test has an outer layer and an inner layer covered by the outer layer. The first camera and the second camera are The focus of the object image is located on the inner surface and outer layer of the object to be tested The surface is one and the other, and the light in the first wavelength range can penetrate the outer layer of the test object to reach the inner surface of the test object.
藉此,本發明可在對待測物取像時,對該待測物的內層及外層同時取像,改善了習知技術需要分別進行取像的問題。此外,由於本發明對待測物的內層及外層的取像焦點在調整完成後即可直接在不同集點取像,不需在每次取像都重新調整焦點,因此解決了習知技術在對內層及外層分次取像的過程需要重新對焦的問題。 Thereby, the present invention can simultaneously take images of the inner layer and the outer layer of the object to be measured when taking an image of the object to be measured, which improves the problem that the conventional technology needs to take images separately. In addition, since the imaging focus of the inner layer and the outer layer of the object to be measured in the present invention can be directly captured at different focus points after the adjustment is completed, there is no need to re-adjust the focus each time the image is captured, thus solving the problem of conventional technology. The problem of refocusing during the process of capturing images of the inner and outer layers.
10:晶圓內外層取像裝置 10: Imaging device for the inner and outer layers of the wafer
11:第一攝影機組 11: The first camera crew
111:第一攝影機 111: The first camera
112:第一透鏡組 112: The first lens group
13:第二攝影機組 13: The second camera crew
131:第二攝影機 131: Second camera
132:第二透鏡組 132: Second lens group
15:光源 15: light source
17:分光鏡組 17: Spectroscope group
171:光源分光鏡 171: Light source beam splitter
172:攝影機分光鏡 172: Camera beam splitter
19:物鏡 19: Objective
20:晶圓內外層取像裝置 20: Imaging device for the inner and outer layers of the wafer
211:第一攝影機 211: The first camera
212:第一透鏡組 212: The first lens group
213:長波長濾鏡 213: Long wavelength filter
23:第二攝影機組 23: The second camera crew
231:第二攝影機 231: Second Camera
232:第二透鏡組 232: second lens group
233:反射鏡 233: mirror
272:攝影機分光鏡 272: Camera beam splitter
30:晶圓內外層取像裝置 30: Imaging device for the inner and outer layers of the wafer
311:第一攝影機 311: The first camera
312:第一透鏡組 312: The first lens group
331:第二攝影機 331: second camera
332:第二透鏡組 332: second lens group
333:反射鏡 333: mirror
334:長波長濾鏡 334: Long wavelength filter
372:攝影機分光鏡 372: Camera beam splitter
91:待測物 91: DUT
911:外層 911: Outer layer
912:內層 912: inner layer
圖1係本發明第一較佳實施例之方塊示意圖。 Fig. 1 is a block diagram of the first preferred embodiment of the present invention.
圖2(A)係本發明第一較佳實施例之操作狀態示意圖,顯示第一攝影機的焦點位於待測物的內層表面。 Fig. 2(A) is a schematic diagram of the operating state of the first preferred embodiment of the present invention, showing that the focus of the first camera is located on the inner surface of the object to be measured.
圖2(B)係本發明第一較佳實施例之操作狀態示意圖,顯示第一攝影機的焦點位於待測物的外層表面。 Figure 2(B) is a schematic diagram of the operating state of the first preferred embodiment of the present invention, showing that the focus of the first camera is located on the outer surface of the object to be measured.
圖3係本發明第二較佳實施例之方塊示意圖。以及圖4係本發明第三較佳實施例之方塊示意圖。 Fig. 3 is a block diagram of the second preferred embodiment of the present invention. And FIG. 4 is a block diagram of the third preferred embodiment of the present invention.
為了詳細說明本發明之技術特點所在,茲舉以下之較佳實施例並配合圖式說明如後,其中:
如圖1至第圖2(B)所示,本發明第一較佳實施例所提出之一種晶圓內外層取像裝置10,主要由一第一攝影機組11、一第二攝影機組13、一光源15、一分光鏡組17以及一物鏡19組成,其中:該第一攝影機組11,具有一第一攝影機111以及一第一透鏡組112,該第一攝影機111係拍攝第一波長範圍的光線所構成的影像。於本第一實施例中,該第一攝影機111係為紅外線攝影機,而第一波長範圍係為900~1700nm(奈米)。
In order to explain the technical features of the present invention in detail, the following preferred embodiments are described in conjunction with the drawings, in which:
As shown in Figures 1 to 2(B), the first preferred embodiment of the present invention proposes a wafer inner and outer
該第二攝影機組13,具有一第二攝影機131以及一第二透鏡組132,該第二攝影機131係拍攝第二波長範圍的光線所構成的影像,該第二波長範圍不同於該第一波長範圍。於本第一實施例中,該第二攝影機131係為可見光攝影機。
The
該光源15,其所發出之光其波長範圍涵蓋了該第一波長範圍以及第二波長範圍。
The
該分光鏡組17,具有一光源分光鏡171以及一攝影機分光鏡172,該光源分光鏡171係將該光源15所發出之光通過該物鏡19而投射至一待測物91,並讓該物鏡19所接收到的該待測物91所反射的光線通過。該攝影機分光鏡172係位於該光源分光鏡171以及該第一透鏡組112之間,用以供部分光線通過使其進入該第一透鏡組112供該第一攝影機111取像,以及反射部分光線,所反射的光線係進入該第二透鏡組132供該第二攝影機131取像。
The
其中,該第二透鏡組132係可受調整而移動,藉以調整其與該第二攝影機131之間的距離,進而調整該第二攝影機131對該待測物91取像的焦距。
The
此外,該待測物91具有一外層911以及受該外層911所覆蓋的一內層912,該第一攝影機111及該第二攝影機131對該待測物91取像的焦點,係位於該待測物91的內層912表面以及外層911表面兩者其中之一以及兩者其中之另一。於本第一實施例中,該第一攝影機111的焦點係位於該待測物91的內層912表面;而該第二攝影機131的焦點位於該待測物91的外層911表面。
In addition, the
可以理解的是,上述各元件可以整合設置在一個殼體中,而將元件設置在殼體中的技術乃為習知技術,因此不再於此特別說明。 It can be understood that the above-mentioned components can be integrated and arranged in a housing, and the technology of arranging the components in the housing is a conventional technology, so it will not be specifically described here.
以上說明了本第一實施例的結構,接下來說明本第一實施例的操作狀態。 The structure of the first embodiment has been described above, and the operation state of the first embodiment will be described next.
如圖1至圖2(A)及圖2(B)所示,在取像前,係先使一待測物91(即晶圓)位於該物鏡19前的取像位置,以圖2(A)及圖2(B)而言,該待測物91係位於該物鏡19的下方,且該待測物91的底層朝上而呈上下倒置的狀態,而底層的表面即為本實施例所指之外層911表面。接著調整本發明整體的位置,使該第一攝影機111的焦點位於待測物91的內層912表面,並調整該第二透鏡組132來使該第二攝影機131的取點位於該待測物91的外層911表面。
As shown in Figs. 1 to 2(A) and 2(B), before taking an image, a test object 91 (ie, a wafer) is first positioned at the imaging position in front of the
在對該待測物91(即晶圓)進行取像時,由該光源15所發出之光係經由該光源分光鏡171反射部分的光線而經過該物鏡19照射於該待測物91,由該待測物91所反射的光線即有部分穿過該光源分光鏡171,並再有部分穿過該攝影機分光鏡172,經過該第一透鏡組112而進入該第一攝影機111來取像。此外,由該待測物91所反射的光線,亦有部分在穿過該光源分光鏡171後被該攝影機分光鏡172所反射,再經過該第二透鏡組132而進入該第二攝影機131來取像。由於該光源15所發出的光其波長範圍涵蓋了該第一波長範圍以及該第二波長範圍,因
此該第一攝影機111以及該第二攝影機131都可以成像而達到取像的效果。此外,如圖2(A)所示,由於該第一攝影機111的焦點位於該待測物91的內層912表面,因此其所取得的影像即為該待測物91內層912表面的影像;又如圖2(B)所示,由於該第二攝影機131的焦點位於該待測物91的外層911表面,因此其所取得的影像即為該待測物91的外層911表面的影像。
When taking an image of the test object 91 (ie wafer), the light emitted by the
由上可知,本發明第一實施例可在對待測物91(即晶圓)取像時,對該晶圓的內層912及外層911同時取像,改善了習知技術需要分別進行取像的問題。此外,由於本發明對待測物91的內層912及外層911的取像焦點可以在調整完成後即可一直使用,不需在每次取像都重新調整焦點,因此解決了習知技術在對內層及外層分次取像的過程需要重新對焦的問題。
It can be seen from the above that the first embodiment of the present invention can simultaneously take images of the
請再參閱圖3,本發明第二較佳實施例所提出之一種晶圓內外層取像裝置20,主要概同於前揭第一實施例,不同之處在於:該第一波長範圍係為近紅外線(NIR,Near InfraRed)之波長範圍,而為400~1200nm(奈米)。
Please refer to FIG. 3 again. The
本第二實施例更包含有:一長波長濾鏡213,設於該攝影機分光鏡272與該第一透鏡組212之間,該長波長濾鏡213係僅供屬於紅外線的長波長光線通過,於本第二實施例中,係僅供波長大於900nm(奈米)的紅外線光通過。
The second embodiment further includes: a long-
該第一透鏡組212係可受調整而移動,藉以調整其與該第一攝影機211之間的距離,進而調整該第一攝影機211對該待測物91取像的焦距。
The first lens group 212 can be adjusted and moved to adjust the distance between it and the
此外,於本第二實施例中,該第二攝影機組23更包含了一反射鏡233。該第二透鏡組232係不對準該攝影機分光鏡272,而是對準該反射鏡233,
並以該反射鏡233將該攝影機分光鏡272所反射過來的光線再加以反射,使其進入該第二透鏡組232供該第二攝影機231取像。
In addition, in the second embodiment, the
由於該第一攝影機211所拍攝的光線係為近紅外線的波長範圍,在拍攝時有可能被可見光所干擾而使得影像不清楚,因此在這種情況下,該長波長濾鏡213即有必要使用,藉以濾除會造成干擾的可見光,僅讓紅外線光進入該第一攝影機211來成像。而除了該第二透鏡組232可以移動來調整焦點外,該第一透鏡組212也可以移動來調整焦點的設計,可以在調整焦點上取得更大的調整彈性。
Since the light captured by the
此外,該反射鏡233的設置可以讓該第二攝影機231組的設置位置以改變,而具有更大的空間設置彈性。
In addition, the setting of the reflecting
本第二實施例的其餘結構及所能達成的功效,均概同於前揭第一實施例,容不再予贅述。 The rest of the structure and achievable effects of the second embodiment are the same as those of the first embodiment disclosed above, and will not be repeated here.
請參閱圖4,本發明第三較佳實施例所提出之一種晶圓內外層取像裝置30,主要概同於前揭第二實施例,不同之處在於:該第一攝影機311係為可見光攝影機,該第二攝影機331係為紅外線攝影機,該第一攝影機311的焦點位於該待測物91的外層911表面,該第二攝影機331的焦點位於該待測物91的內層912表面。
Please refer to FIG. 4, the third preferred embodiment of the present invention proposes a wafer inner and outer
此外,該長波長濾鏡334係不設於該第一透鏡組312與該攝影機分光鏡372之間,而是設於該攝影機分光鏡372與該第二透鏡組332之間,且藉由該反射鏡333將該攝影機分光鏡372所反射過來的光線再加以反射,而使光線經該第二透鏡組332進入該第二攝影機331。
In addition, the long-
在本第三實施例中,是使用可見光攝影機做為該第一攝影機311,以及使用紅外線攝影機做為該第二攝影機331,雖然反射鏡333所對應的是紅外線攝影機,但仍然可以達到相同於前揭第二實施例的效果的。
In the third embodiment, a visible light camera is used as the
本第三實施例的其餘結構及所能達成的功效,均概同於前揭第一實施例,容不再予贅述。 The rest of the structure and achievable effects of the third embodiment are the same as those of the first embodiment disclosed above, and will not be repeated here.
10:晶圓內外層取像裝置 10: Imaging device for the inner and outer layers of the wafer
11:第一攝影機組 11: The first camera crew
111:第一攝影機 111: The first camera
112:第一透鏡組 112: The first lens group
13:第二攝影機組 13: The second camera crew
131:第二攝影機 131: Second camera
132:第二透鏡組 132: Second lens group
15:光源 15: light source
17:分光鏡組 17: Spectroscope group
171:光源分光鏡 171: Light source beam splitter
172:攝影機分光鏡 172: Camera beam splitter
19:物鏡 19: Objective
91:待測物 91: DUT
911:外層 911: Outer layer
912:內層 912: inner layer
Claims (7)
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