TWI698985B - Three dimensional memory device and method for fabricating the same - Google Patents
Three dimensional memory device and method for fabricating the same Download PDFInfo
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本揭露內容是有關於一種記憶體元件及其製造方法,且特別是有關於一種具有高記憶密度之立體(three dimensional,3D)記憶體元件及其製造方法。 The present disclosure relates to a memory device and its manufacturing method, and more particularly to a three dimensional (3D) memory device with high memory density and its manufacturing method.
記憶體元件係可攜式電子裝置,例如MP3播放器、數位相機、筆記型電腦、智慧型手機等...中重要的資料儲存元件。隨著各種應用程式的增加及功能的提升,對於記憶體元件的需求,也趨向較小的尺寸、較大的記憶容量。而為了因應這種需求,目前設計者轉而開發一種包含有多個記憶胞階層(multiple plane of memory cells)堆疊的立體記憶體元件,例如垂直通道式(Vertical-Channel,VC)立體NAND快閃記憶體元件。 Memory components are important data storage components in portable electronic devices such as MP3 players, digital cameras, notebook computers, smart phones, etc. With the increase of various applications and the improvement of functions, the demand for memory components also tends to be smaller in size and larger in memory capacity. In response to this demand, designers have turned to develop a three-dimensional memory device that includes multiple plane of memory cells stacked, such as vertical-channel (VC) three-dimensional NAND flash. Memory components.
典型的NAND快閃記憶體元件係以具有多層介電電荷捕捉結構(multilayer dielectric charge trapping structure)的薄膜電晶體來作為記憶胞串列的記憶胞及串列/接地選擇開關,並採用較高的汲極或源極電壓與較低的閘極電壓(或浮接),以誘發帶對帶穿隧(band-to-band tunneling,BBT)產生閘極導致汲極漏電電流(gate induced drain leakage current,GIDL)的方式來對記憶胞串列進行抹除操作。然而,帶對帶穿隧所產生的電洞經由橫向電場的加速獲得能量注入到閘極氧化層之後,常會引起電荷累積,容易使電荷捕捉式薄膜電晶體的串列/接地選擇開關,在進行後續的寫入操作時無法正常開啟,導致操作失效。 A typical NAND flash memory device uses a thin film transistor with a multilayer dielectric charge trapping structure as the memory cell of the memory cell series and the series/ground selection switch, and adopts higher The drain or source voltage and the lower gate voltage (or floating) can induce band-to-band tunneling (BBT) to generate a gate and cause drain leakage current (gate Induced drain leakage current, GIDL) to erase the memory cell string. However, after the holes generated by band-to-band tunneling are injected into the gate oxide layer through the acceleration of the transverse electric field, they often cause charge accumulation, which makes it easy to make the serial/ground selection switch of the charge trapping thin film transistor. The subsequent write operation cannot be turned on normally, causing the operation to fail.
因此,有需要提供一種先進的立體記憶體元件及其製作方法,來解決習知技術所面臨的問題。 Therefore, there is a need to provide an advanced three-dimensional memory device and a manufacturing method thereof to solve the problems faced by the conventional technology.
本說明書的一實施例揭露一種立體記憶體元件,此立體記憶體元件包括:立體記憶體元件包括多層堆疊結構(multi-layer stacks)、記憶層通道層以及開關元件。多層堆疊結構包括複數個導電層、複數個絕緣層和至少一個開口。絕緣層與導電層沿著一個堆疊方向交錯堆疊,開口穿過導電層。記憶層位於開口中,並與導電層至少部分重疊。通道層位於開口中,並與記憶層重疊。開關元件,包括:位於多層堆疊結構上方,並與通道層電性連接的通道插塞;環繞通道插塞的閘極介電層;以及環繞閘極介電層的閘極。 An embodiment of this specification discloses a three-dimensional memory device. The three-dimensional memory device includes: the three-dimensional memory device includes multi-layer stacks, a memory layer channel layer, and a switching device. The multilayer stack structure includes a plurality of conductive layers, a plurality of insulating layers, and at least one opening. The insulating layer and the conductive layer are stacked alternately along a stacking direction, and the opening passes through the conductive layer. The memory layer is located in the opening and at least partially overlaps the conductive layer. The channel layer is located in the opening and overlaps the memory layer. The switching element includes: a channel plug located above the multilayer stack structure and electrically connected to the channel layer; a gate dielectric layer surrounding the channel plug; and a gate surrounding the gate dielectric layer.
本說明書的另一實施例揭露一種立體記憶體元件的製作方法,包括下述步驟:首先,提供一個包括複數個導電層、複數個絕緣層和至少一個開口的多層堆疊結構。其中,絕緣層與導電層沿著一個堆疊方向交錯堆疊,開口穿過導電層。於開口中 形成與導電層至少部分重疊的記憶層。於開口中形成與記憶層至少部分重疊的通道層。位於多層堆疊結構上方形成開關元件,使開關元件包括:與通道層電性連接的通道插塞;環繞通道插塞,且不具有介電電荷捕捉結構的閘極介電層;以及環繞閘極介電層的閘極。 Another embodiment of this specification discloses a method for fabricating a three-dimensional memory device, which includes the following steps: first, a multilayer stack structure including a plurality of conductive layers, a plurality of insulating layers and at least one opening is provided. Wherein, the insulating layer and the conductive layer are stacked alternately along a stacking direction, and the opening passes through the conductive layer. In the mouth A memory layer at least partially overlapping the conductive layer is formed. A channel layer at least partially overlapping with the memory layer is formed in the opening. A switching element is formed above the multilayer stack structure, so that the switching element includes: a channel plug electrically connected to the channel layer; a gate dielectric layer surrounding the channel plug without a dielectric charge trapping structure; and a surrounding gate dielectric The gate of the electrical layer.
根據上述實施例,本說明書是揭露一種立體記憶體元件及其製作方法。其係採用不具有介電電荷捕捉結構之閘極介電層的開關元件,來作為立體記憶體元件中記憶胞串列的串列選擇開關/接地選擇開關。因此不需要採用帶對帶穿隧產生閘極導致汲極漏電電流的方式來對記憶胞串列進行抹除操作。可以避免使用電荷捕捉式薄膜電晶體作為串列選擇開關/接地選擇開關,因電洞注入閘極氧化層,引起電荷累積,導致串列選擇開關/接地選擇開關在寫入操作時無法正常開啟而失效的問題。 According to the above-mentioned embodiments, this specification discloses a three-dimensional memory device and a manufacturing method thereof. It uses a switch element without a gate dielectric layer of a dielectric charge trapping structure as a series selection switch/ground selection switch for the series of memory cells in the three-dimensional memory element. Therefore, there is no need to erase the memory cell string in a way that the band-to-band tunneling generates a gate and causes a drain leakage current. It can avoid the use of charge trapping thin film transistors as the tandem selector switch/grounding selector switch, because holes are injected into the gate oxide layer, causing charge accumulation, causing the tandem selector switch/grounding selector switch to fail to open normally during write operations. The problem of failure.
在本說明書的一些實施例中,此種結構可以應用於閘極圍繞式結構的立體記憶體元件、包含單閘極垂通道(single-gate vertical channel,SGVC)結構的立體記憶體元件、具有U形垂直通道(U-shaped vertical channel)結構的立體記憶體元件、具有圓柱形通道(cylindrical channel)結構之記憶胞串列的立體記憶體元件或具有半圓柱形通道(hemi-cylindrical channel)結構的立體記憶體元件。 In some embodiments of this specification, this structure can be applied to a three-dimensional memory device with a gate-surrounded structure, a three-dimensional memory device with a single-gate vertical channel (single-gate vertical channel, SGVC) structure, and a U U-shaped vertical channel (U-shaped vertical channel) structure of three-dimensional memory device, cylindrical channel (cylindrical channel) structure of memory cell series of three-dimensional memory device or semi-cylindrical channel (hemi-cylindrical channel) structure Three-dimensional memory components.
100、200、300:立體記憶體元件 100, 200, 300: Three-dimensional memory components
101:基材 101: Substrate
102:埋藏氧化層 102: buried oxide layer
102a:埋藏氧化層的底部 102a: The bottom of the buried oxide layer
103:O形開口 103: O-shaped opening
103b:O形開口的側壁 103b: Side wall of O-shaped opening
103a:O形開口的底部 103a: The bottom of the O-shaped opening
105:介電柱狀體 105: Dielectric cylinder
105a:介電柱狀體的頂面 105a: The top surface of the dielectric cylinder
105b:介電柱狀體的底部 105b: The bottom of the dielectric column
106:落著接觸墊 106: Falling on the contact pad
108:溝槽 108: groove
109:絕緣材料 109: insulating material
110:多層堆疊結構 110: Multi-layer stacked structure
110a:多層堆疊結構的頂面 110a: The top surface of the multilayer stack structure
112A:內連線結構 112A: Internal connection structure
112B:內連線結構 112B: Internal connection structure
114:記憶層 114: memory layer
120:導電層 120: conductive layer
122:底部閘極層 122: bottom gate layer
122a:底部閘極層的底部 122a: the bottom of the bottom gate layer
124:通道層 124: Channel layer
125:介電保護層 125: Dielectric protective layer
126:閘極材料層 126: gate material layer
127:介電覆蓋層 127: Dielectric cover layer
128A、128B:貫穿孔 128A, 128B: through hole
129:閘介電層 129: Gate Dielectric Layer
130:絕緣層 130: insulating layer
131:導電薄膜 131: conductive film
132:通道插塞 132: channel plug
140、145:記憶胞 140, 145: memory cell
141、141a、141b:穿隧式電晶體開關 141, 141a, 141b: tunneling transistor switch
144:閘極圍繞式記憶胞串列 144: Gate surrounding memory cell series
146:U形記憶胞串列 146: U-shaped memory cell string
147A、147B、347:金屬-氧化物-半導體電晶體開關元件 147A, 147B, 347: metal-oxide-semiconductor transistor switching elements
150:圖案化硬罩幕層 150: Patterned hard mask layer
201:源極導體層 201: source conductor layer
202:介層插塞 202: Interposer plug
241a、241b:穿隧式電晶體開關 241a, 241b: tunneling transistor switch
246A、246B:記憶胞串列 246A, 246B: Memory cell series
S1-S11:切線 S1-S11: Tangent
H1:高度落差 H1: Height difference
N+:n型摻質 N+: n-type dopant
BL:位元線 BL: bit line
CS:共同源極線 CS: Common source line
U1、U2:U形剖面輪廓 U1, U2: U-shaped profile
為了對本說明書之上述及其他方面有更佳的瞭解,下文特舉實施例,並配合所附圖式詳細說明如下:第1A圖係根據本發明的一實施例所繪示之多層堆疊結構的結構透視圖;第1B圖係沿著第1A圖的切線S1所繪示的結構剖面圖;第2A圖係繪示,對第1A圖的多層堆疊結構進行圖案化製程,以形成複數個O形開口之後的結構上視圖;第2B圖係沿著第2A圖所繪示的切線S2所繪示的結構剖面圖;第3A圖係繪示在第2A圖所示之結構上形成記憶層、通道層和複數個介電柱狀體之後的結構上視圖;第3B圖係沿著第3A圖的切線S3所繪示的結構剖面圖;第4A圖係繪示對第3A圖所繪示的結構進行回蝕製程之後的結構上視圖;第4B圖係沿著第4A圖所繪示的切線S4所繪示的結構剖面圖;第5A圖係繪示在第4A圖所示之結構上形成複數個落著接觸墊之後的結構上視圖;第5B圖係沿著第5A圖的切線S5所繪示的結構剖面圖; 第6A圖係繪示在第5A圖所示之結構上形成介電保護層、閘極材料層和介電覆蓋層之後的結構上視圖;第6B圖係沿著第6A圖的切線S6所繪示的結構剖面圖;第7A圖係繪示在第6A圖所示之結構上形成貫穿孔之後的結構上視圖;第7B圖係沿著第7A圖的切線S7所繪示的結構剖面圖;第8A圖係繪示在第7A圖所示之結構上形成閘介電層之後的結構上視圖;第8B圖係沿著第8A圖的切線S8所繪示的結構剖面圖;第9A圖係繪示在第8A圖之結構中移除一部份介電保護層之後的結構上視圖;第9B圖係沿著第9A圖的切線S9所繪示的結構剖面圖;第10A圖係繪示在第9A圖之結構中形成複數個通道插塞之後的結構上視圖;第10B圖係沿著第10A圖的切線S10所繪示的結構剖面圖;第11A圖係繪示在第10A圖所示之結構上形成複數條溝槽之後的結構透視圖; 第11B圖係沿著第11A圖的切線S11所繪示的結構剖面圖;第12A圖和第12B圖係依照本說明書的一實施所分別繪示的一種立體記憶體元件的結構透視圖和剖面圖;第13圖係根據本說明書的另一實施例所繪示的一種立體記憶體元件的結構剖面圖;以及第14圖係根據本說明書的又一實施例所繪示的一種立體記憶體元件的結構剖面圖。 In order to have a better understanding of the above and other aspects of this specification, the following specific examples are given in conjunction with the accompanying drawings and detailed descriptions are as follows: Figure 1A is a structure of a multilayer stacked structure drawn according to an embodiment of the present invention Perspective view; Figure 1B is a cross-sectional view of the structure drawn along the tangent line S1 of Figure 1A; Figure 2A is a drawing showing the patterning process of the multilayer stack structure of Figure 1A to form a plurality of O-shaped openings After the top view of the structure; Figure 2B is a cross-sectional view of the structure drawn along the tangent line S2 shown in Figure 2A; Figure 3A is a diagram showing the formation of a memory layer and a channel layer on the structure shown in Figure 2A And a top view of the structure after a plurality of dielectric pillars; Figure 3B is a cross-sectional view of the structure drawn along the tangent line S3 of Figure 3A; Figure 4A is a diagram showing a return to the structure shown in Figure 3A The top view of the structure after the etching process; Fig. 4B is a cross-sectional view of the structure drawn along the tangent line S4 shown in Fig. 4A; Fig. 5A shows the formation of a plurality of drops on the structure shown in Fig. 4A The top view of the structure after the contact pad; FIG. 5B is a cross-sectional view of the structure along the tangent line S5 of FIG. 5A; Figure 6A is a top view of the structure after forming a dielectric protective layer, a gate material layer and a dielectric cover layer on the structure shown in Figure 5A; Figure 6B is drawn along the tangent line S6 of Figure 6A Figure 7A is a top view of the structure after forming a through hole on the structure shown in Figure 6A; Figure 7B is a cross-sectional view of the structure shown along the line S7 of Figure 7A; Fig. 8A is a top view of the structure after forming a gate dielectric layer on the structure shown in Fig. 7A; Fig. 8B is a cross-sectional view of the structure taken along the line S8 of Fig. 8A; Fig. 9A is A top view of the structure after removing a part of the dielectric protection layer in the structure of FIG. 8A; FIG. 9B is a cross-sectional view of the structure along the tangent line S9 of FIG. 9A; FIG. 10A is a diagram showing A top view of the structure after forming a plurality of channel plugs in the structure of Figure 9A; Figure 10B is a cross-sectional view of the structure drawn along the line S10 of Figure 10A; Figure 11A is shown in Figure 10A A perspective view of the structure after a plurality of grooves are formed on the structure shown; Figure 11B is a cross-sectional view of the structure taken along the line S11 of Figure 11A; Figures 12A and 12B are perspective views and cross-sections of a three-dimensional memory device according to an implementation of this specification. Figure 13 is a cross-sectional view of a three-dimensional memory device according to another embodiment of this specification; and Figure 14 is a three-dimensional memory device according to another embodiment of this specification The structure section view.
本說明書是提供一種立體記憶體元件的製作方法,可解決串列/接地選擇開關因閘極導致汲極漏電電流無法正常開啟的問題。為了對本說明書之上述實施例及其他目的、特徵和優點能更明顯易懂,下文特舉一記憶體元件及其製作方法作為較佳實施例,並配合所附圖式作詳細說明。 This manual provides a method for manufacturing a three-dimensional memory device, which can solve the problem that the drain leakage current of the serial/ground selection switch cannot be turned on normally due to the gate electrode. In order to make the above-mentioned embodiments and other objectives, features, and advantages of this specification more comprehensible, a memory device and its manufacturing method are specifically cited as a preferred embodiment, and will be described in detail with the accompanying drawings.
但必須注意的是,這些特定的實施案例與方法,並非用以限定本發明。本發明仍可採用其他特徵、元件、方法及參數來加以實施。較佳實施例的提出,僅係用以例示本發明的技術特徵,並非用以限定本發明的申請專利範圍。該技術領域中具有通常知識者,將可根據以下說明書的描述,在不脫離本發明的精神範圍內,作均等的修飾與變化。在不同實施例與圖式之中,相同的元件,將以相同的元件符號加以表示。 However, it must be noted that these specific implementation cases and methods are not intended to limit the present invention. The present invention can still be implemented with other features, elements, methods and parameters. The preferred embodiments are only used to illustrate the technical features of the present invention, and not to limit the scope of the present invention. Those with ordinary knowledge in this technical field will be able to make equivalent modifications and changes based on the description of the following specification without departing from the spirit of the present invention. In the different embodiments and drawings, the same elements will be represented by the same element symbols.
製作立體記憶體元件100的方法,包括下述步驟:首先提供一個基材101,並在基材101上形成多層堆疊結構110。請參照第1A圖和第1B圖,第1A圖係根據本發明的一實施例所繪示之多層堆疊結構110的結構透視圖。第1B圖係沿著第1A圖的切線S1所繪示的結構剖面圖。多層堆疊結構110包含複數個導電層120及複數個絕緣層130交錯堆疊在基材101上。
The method of manufacturing a three-
在本發明的一些實施例中,基材101和多層堆疊結構110之間還可以包括一個底部閘極層122和一埋藏氧化(buried oxide)層102。例如在本實施例中,埋藏氧化層102係藉由熱氧化製程,形成在基材101表面;底部閘極層122係使用沉積導電材料的方式形成於埋藏氧化層102上方。而多層堆疊結構110中的導電層120和絕緣層130,則係沿著第1B圖所繪示的Z軸方向(堆疊方向),彼此交錯堆疊在底部閘極層122上方。在本發明的其他實施例中,埋藏氧化層102也可以使用沉積的方式形成於基材101上。
In some embodiments of the present invention, a
導電層120可以由金屬材料(例如,金、銅、鋁、鎢或上述合金)、半導體材料(例如,摻雜或無摻雜的多晶或單晶矽/鍺)或其他合適的材料所構成。絕緣層130可以由介電材料,例如矽氧化物(oxide)、矽氮化物(nitride)、矽氮氧化物(oxynitride)、矽酸鹽(silicate)或其他材料,所構成。埋藏氧化層102可以包含矽氧化物。構成導電層120的材料,可以與構成底部閘極層122的材料相同或不同。構成埋藏氧化層102可以與構成絕緣層130的材料相同或不同。
The
接著,對多層堆疊結構110進行圖案化製程以形成複數個O形開口103,穿過這些導電層120和絕緣層130。請參照第2A圖至第2B圖,第2A圖係繪示,對第1A圖的多層堆疊結構110進行圖案化製程,以形成複數個O形開口103之後的結構上視圖;第2B圖係沿著第2A圖所繪示的切線S2所繪示的結構剖面圖。
Then, a patterning process is performed on the
在本說明書的一些實施例中,多層堆疊結構110的圖案化製程,包括在多層堆疊結構110上形成圖案化硬罩幕層150,再以圖案化硬罩幕層150為蝕刻罩幕,藉由非等向蝕刻製程(anisotropic etching process),例如反應離子蝕刻(Reactive Ion Etching,RIE)製程,來移除一部份的多層堆疊結構110,藉以在多層堆疊結構110之中形成沿著Z軸方向延伸的複數個O形開口103。
In some embodiments of this specification, the patterning process of the
在本實施例中,用來形成這些O形開口103的圖案化製程停止於埋藏氧化層102之中,使一部分的導電層120、一部分的絕緣層130、一部分的底部閘極層122和一部分的埋藏氧化層102經由O形開口103暴露於外。換言之,這些O形開口103,並不會穿過埋藏氧化層102的底部102a,而使基材101的半導體材料暴露於外。O形開口103的底部103a由基材101起算的高度,實質上高於的埋藏氧化層102底部表面102a。但值得注意的是,O形開口103的深度並不以此為限,例如在另一實施例中,用來形成O形開口103的圖案化製程可以停止在底部閘極層122之中。意即,O形開口103並未穿過底部閘極層122而將埋藏氧化層102暴露於外。
O形開口103的底部103a,可以位於(但不以此為限)由底部閘極層122的底部122a起算,往上距離約底部閘極層122的三分之一厚度的位置。
In this embodiment, the patterning process for forming these O-shaped
而本說明書中所述的O形開口103,是指由多層堆疊結構110的頂面110a,沿著Z軸方向往基材101方向延伸進入多層堆疊結構110之中,進而形成一種具有平行多層堆疊結構110之頂面110a的O形剖面輪廓的一種凹陷結構(recess structure)。在本說明書的一些實施例中,O形剖面輪廓可以例如是橢圓形、圓形、卵形、圓角矩形(rounded rectangle),而在本說明書的實施例中,O形剖面輪廓為橢圓形,依據多層堆疊結構110中的導電層120和絕緣層130之材料以及蝕刻深度的較佳控制,在靠近多層堆疊結構110之頂面110a之橢圓形的尺寸大於靠近底部閘極層122底部122a之橢圓形的尺寸,此設計能有利於平衡多層堆疊結構110之上下兩端在後續操作中的控制能力。
The O-shaped
之後,在每一個O形開口103的側壁103b和底部103a上依序形成一個記憶層114和一個通道層124。請參照第3A圖和第3B圖,第3A圖係繪示在第2A圖所示之結構上形成記憶層114、通道層124和複數個介電柱狀體105之後的結構上視圖;第3B圖係沿著第3A圖的切線S3所繪示的結構剖面圖。在本說明書的一些實施例中,形成記憶層114和通道層124的步驟包括:使用沉積製程,例如低壓化學氣相沉積(Low Pressure Chemical Vapor Deposition,LPCVD)製程,在多層堆疊結構110上形成
記憶層114,並且毯覆於每一個O形開口103的側壁103b和底部103a上。接著,再使用一次沉積製程,例如低壓化學氣相沉積製程,於記憶層上114形成通道層124。
Thereafter, a
在本說明書的一些實施例中,記憶層114至少包含一個氧化矽(silicon oxide)層、氮化矽(silicon nitride)層和氧化矽層的複合層(即,ONO結構)。但記憶層114的結構並不以此為限。在本說明書的另一些實施例中,記憶層114的複合層還可以選自於由一矽氧化物-氮化矽-矽氧化物-氮化矽-矽氧化物(oxide-nitride-oxide-nitride-oxide,ONONO)結構、一矽-矽氧化物-氮化矽-矽氧化物-矽(silicon-oxide-nitride-oxide-silicon,SONOS)結構、一能隙工程矽-矽氧化物-氮化矽-矽氧化物-矽(bandgap engineered silicon-oxide-nitride-oxide-silicon,BE-SONOS)結構、一氮化鉭-氧化鋁-氮化矽-矽氧化物-矽(tantalum nitride,aluminum oxide,silicon nitride,silicon oxide,silicon,TANOS)結構以及一金屬高介電係數能隙工程矽-矽氧化物-氮化矽-矽氧化物-矽(metal-high-k bandgap-engineered silicon-oxide-nitride-oxide-silicon,MA BE-SONOS)結構所組成之一族群。構成通道層124的材質可以包括半導體材質(例如多晶矽)、金屬矽化物(silicides)(例如,矽化鈦(TiSi)、矽化鈷(CoSi)或矽鍺(SiGe))、氧化物半導體(oxide semiconductors)(例如氧化銦鋅(InZnO)或氧化銦鎵鋅
(InGaZnO))或兩種或多種上述材質之組合物。在本實施例中,記憶層114可以是ONO複合層,通道層124可以是一個多晶矽層。
In some embodiments of this specification, the
然後,以位於多層堆疊結構110頂面110a的圖案化硬罩幕層150為停止層,進行平坦化製程(例如化學機械研磨(Chemical-Mechanical Polishing,CMP)),以移除位於多層堆疊結構110之頂面110a上方的一部分記憶層114和一部分通道層124。藉以在每一個導電層120與記憶層114和通道層124的剩餘部分的複數個交叉點上,分別形成複數個記憶胞140;並在底部閘極層122與記憶層114和通道層124的複數個交叉點上,分別形成至少一個穿隧式場效電晶體(tunnel field-effect transistor)開關141。其中,位於每一個O形開口103中的多個記憶胞140和穿隧式電晶體開關141,可以藉由對應的通道層124,串接成一條閘極圍繞(Gate-all-around,GAA)式記憶胞串列144。
Then, using the patterned
再於O形開口103中填充介電材質以形成介電柱狀體105。本說明書的一些實施例中,介電柱狀體105的形成可以包括下述步驟:首先,在多層堆疊結構110上沉積絕緣材料,例如矽氧化物,並填滿每一個O形開口103。之後,以圖案化硬罩幕層150為停止層,進行平坦化步驟,例如化學機械研磨,移除位於多層堆疊結構110之頂面110a上方的一部分絕緣材料,在每一個O形開口103之中,形成具有平行多層堆疊結構110之頂面110a之O形剖面輪廓的介電柱狀體105(如第3B圖所繪示)。
The O-shaped
然後,在多層堆疊結構110之頂面110a上形成複數個開關元件。進行回蝕製程,經由每一個O形開口移除位於介電柱狀體105頂部的一部份介電材質,以使介電柱狀體105的頂面105a與多層堆疊結構110之頂面110a之間具有一高度落差(距離)H1,並將一部份的通道層124暴露於外。請參照第4A圖和第4B圖,第4A圖係繪示對第3A圖所繪示的結構進行回蝕製程之後的結構上視圖;第4B圖係沿著第4A圖所繪示的切線S4所繪示的結構剖面圖。
Then, a plurality of switching elements are formed on the
接著,於每一個O形開口103中的介電柱狀體105上方形成落著接觸墊106。請參照第5A圖和第5B圖,第5A圖係繪示在第4A圖所示之結構上形成複數個落著接觸墊106之後的結構上視圖;第5B圖係沿著第5A圖的切線S5所繪示的結構剖面圖。在本說明書的一些實施例中,落著接觸墊106的形成,包括下述步驟:先採用沉積製程,例如低壓化學氣相沉積製程,在多層堆疊結構110之頂面110a上形成導電材料,使以導電材料自對準(self-align)的方式,填滿每一個O形開口103中,並與暴露於外的一部份通道層124電性接觸。之後,再以圖案化硬罩幕層150為停止層,進行平坦化製程(例如,化學機械研磨製程),以移除位於多層堆疊結構110之頂面110a上的導電材料。其中,構成落著接觸墊106的導電材料,可以是金屬材料(例如,金、銅、鋁、鎢或上述合金)、半導體材料(例如,摻雜或無摻雜的多晶或單晶矽/鍺)或其他合適的材料。在本實施例中,還可對落著接觸墊106進
行一離子植入製程,將n型摻質(以N+表示),例如磷(P)或砷(As)驅入落著接觸墊106中。
Then, a
在多層堆疊結構110上方依序形成一個介電保護層125、一個閘極材料層126和一個介電覆蓋層127,覆蓋於落著接觸墊106和圖案化硬罩幕層150上。請參照第6A圖和第6B圖,第6A圖係繪示在第5A圖所示之結構上形成介電保護層125、閘極材料層126和介電覆蓋層127之後的結構上視圖;第6B圖係沿著第6A圖的切線S6所繪示的結構剖面圖。在本說明書的一些實施例中,構成介電保護層125的材料可以是矽氧化物;閘極材料層126可以包括多晶矽;構成介電覆蓋層127的材料可以與構成介電保護層125的材料相同。
A
之後,以介電保護層125作為蝕刻停止層,進行一蝕刻製程,移除一部份的介電覆蓋層127和一部份的閘極材料層126,以形成複數個貫穿孔,例如貫穿孔128A和128B,分別與對應的O形開口103部分重疊。請參照第7A圖和第7B圖,第7A圖係繪示在第6A圖所示之結構上形成貫穿孔128A和128B之後的結構上視圖;第7B圖係沿著第7A圖的切線S7所繪示的結構剖面圖。在本說明書的一些實施例中,每一個O形開口103分別與二貫穿孔128A和128B對應。例如,在本實施例中,貫穿孔128A和128B分別與O形開口103的橢圓形剖面輪廓之長軸兩端重疊。
Afterwards, using the
接著,在每一個貫穿孔128A和128B的側壁上形成一個閘介電層129。請參照第8A圖和第8B圖,第8A圖係繪示在第
7A圖所示之結構上形成閘介電層129之後的結構上視圖;第8B圖係沿著第8A圖的切線S8所繪示的結構剖面圖。在本說明書的一些實施例中,閘介電層129係藉由熱氧化製程,將經由貫穿孔128A和128B暴露於外的一部分閘極材料層126氧化,以形成具有環型輪廓的閘介電層129。
Next, a
再進行一次回蝕製程,經由貫穿孔128A和128B將一部份介電保護層125移除,以暴露出一部分的落著接觸墊106。請參照第9A圖和第9B圖,第9A圖係繪示在第8A圖之結構中移除一部份介電保護層125之後的結構上視圖;第9B圖係沿著第9A圖的切線S9所繪示的結構剖面圖。在本說明書的一些實施例中,為了保護閘介電層129,在進行回蝕製程之前,可以在貫穿孔128A和128B的側壁上形成一個導電薄膜131,例如多晶矽薄膜,以覆蓋閘介電層129,並將後續將會被回蝕製程所移除的一部份介電保護層125經由貫穿孔128A和128B暴露於外。
An etch-back process is performed again, and a part of the
後續以一通道材料,例如半導體材質(例如多晶矽)、金屬矽化物(例如,矽化鈦、矽化鈷或矽鍺)、氧化物半導體(例如氧化銦鋅或氧化銦鎵鋅)或兩種或多種上述材質之組合物,來填充貫穿孔128A和128B,以形成複數個通道插塞132。請參照第10A圖和第10B圖,第10A圖係繪示在第9A圖之結構中形成複數個通道插塞132之後的結構上視圖;第10B圖係沿著第10A圖的切線S10所繪示的結構剖面圖。在本說明書的一些實施例中,形成
複數個通道插塞132之後,還可以藉由離子植入製程,將n型摻質(以N+表示),例如磷或砷驅入通道插塞132的頂部。
Subsequent to a channel material, such as semiconductor material (such as polysilicon), metal silicide (such as titanium silicide, cobalt silicide or silicon germanium), oxide semiconductor (such as indium zinc oxide or indium gallium zinc oxide) or two or more of the above The combination of materials fills the through
每一個通道插塞132與對應的落著接觸墊106、介電保護層125、閘極材料層126、閘介電層129和通道插塞132可形成一個金屬-氧化物-半導體電晶體(Metal-Oxide-Semiconductor Transistor,MOS Transistor)開關元件,例如形成於貫穿孔128A(或貫穿孔128B)中的金屬-氧化物-半導體電晶體開關元件147A(金屬-氧化物-半導體電晶體開關元件147B)。其中,通道插塞132與介電覆蓋層127重疊的部分和落著接觸墊106,可分別作為金屬-氧化物-半導體電晶體開關元件147A(金屬-氧化物-半導體電晶體開關元件147B)的源極/汲極;通道插塞132與閘介電層129和介電保護層125重疊的部分可分別作為金屬-氧化物-半導體電晶體開關元件147A(金屬-氧化物-半導體電晶體開關元件147B)的通道區;環繞通道插塞132閘極材料層126,可以作為金屬-氧化物-半導體電晶體開關元件147A(金屬-氧化物-半導體電晶體開關元件147B)的閘極。
Each
然後,以蝕刻製程在多層堆疊結構110中形成複數條溝槽108(grooves),使每一條溝槽108對應一個O形開口103。請參照第11A圖和第11B圖,第11A圖係繪示在第10A圖所示之結構上形成複數條溝槽108之後的結構透視圖;第11B圖係沿著第11A圖的切線S11所繪示的結構剖面圖。
Then, a plurality of grooves 108 (grooves) are formed in the
在本說明書的一些實施例中,每一條溝槽108一方面由介電覆蓋層127沿著Z軸方向向下延伸,穿過與對應的O形開口103重疊的一部分介電覆蓋層127、一部分閘極材料層126和一部分介電保護層125,並穿過位於對應的O形開口103中的落著接觸墊106和介電柱狀體105。另一方面,沿著X軸方向(垂直堆疊方向)延伸超過對應O形開口103的兩側側壁103b,並穿過位於O形開口103相對的兩側側壁103b上的一部分記憶層114、一部分的通道層124,延伸進入多層堆疊結構110以及未與O形開口103重疊的一部分閘極材料層126和介電保護層125。
In some embodiments of the present specification, each
在本實施例中,每一條溝槽108沿著Z方向延伸的深度不會超過介電柱狀體105的底部105b,而未將位於O形開口103底部103a的一部份記憶層114和一部份通道層124斷開。每一條溝槽108沿著X軸橫向延伸的部分,超出O形開口103的側壁103b,並且穿過記憶層114和通道層124的相對兩側,而將位於O形開口103側壁103b上的一部份記憶層114和一部份通道層124斷開;同時將與O形開口103重疊的一部分閘極材料層126以及位於O形開口103中的落著接觸墊106斷開,並且分別將其分隔成兩個部分。從而使原本電性連接的金屬-氧化物-半導體電晶體開關元件147A和147B藉由對應的溝槽108彼此電性隔離。
In this embodiment, the depth of each
由於,位於每一個O形開口103之側壁103b上的一部份記憶層114和一部份通道層124係毯附於O形開口103之側壁103b,因此記憶層114和一部份通道層124都具有平行多層堆疊結
構110之頂面110a的一個O形剖面輪廓。當對應的溝槽108延伸超過O形開口103開時,溝槽108會將記憶層114通道層124的O形剖面輪廓斷開,形成兩個平行多層堆疊結構110之頂面110a的U形剖面輪廓U1(如第11A圖所繪示)。又由於溝槽108並未截斷位於O形開口103底部103a的一部份通道層124。因此,通道層124可以具有垂直X軸方向(垂直堆疊方向)的U形剖面輪廓U2(如第11B圖所繪示)。
Since a part of the
在本說明書的一些實施例中,每一條溝槽108可以將應O形開口103中的閘極圍繞式記憶胞串列144切割成藉由通道層124相連的二條子記憶胞串列。其中,閘極圍繞式記憶胞串列144中的每一個記憶胞140(具有O形剖面輪廓的通道層),被切割成二個具有U形剖面輪廓之通道層的記憶胞145;記憶胞串列144中穿隧式電晶體開關141,被切割成二個穿隧式電晶體開關141a和141b。位於同一側的多個記憶胞145和穿隧式電晶體開關(例如,穿隧式電晶體開關141a),藉由位於O形開口103之同一側側壁103b上的一部分通道層124串聯,構成一條子記憶胞串列;並藉由位於O形開口103之底部103a的一部分通道層124,將此二條子記憶胞串列連接成一條U形記憶胞串列146。使每一條U形記憶胞串列146的記憶胞145數量,為閘極圍繞式記憶胞串列144之記憶胞140數量的兩倍。在本實施例中,穿隧式電晶體開關141a和141b可以作為U形記憶胞串列146的反轉輔助閘極(Inversion assist Gate,IG)。
In some embodiments of this specification, each
後續,以絕緣材料109填充溝槽108。再經由一連串後段製程,形成複數個內連線結構,分別將每一個金屬-氧化物-半導體電晶體開關元件147A和147B分別連接至對應的位元線和對應的共同源極線,以形成如第12A圖和第12B圖所繪示之立體記憶體元件100。例如在本實施例中,位於每一條U形記憶胞串列146的一端的金屬-氧化物-半導體電晶體開關元件147A經由內連線結構112A連接至位元線BL;位於每一條U形記憶胞串列146的一端的金屬-氧化物-半導體電晶體開關元件147B經由內連線結構112A連接至共同源極線CS。其中,金屬-氧化物-半導體電晶體開關元件147A可以作為U形記憶胞串列146的串列選擇開關;金屬-氧化物-半導體電晶體開關元件147B可以作為U形記憶胞串列146的接地選擇開關。
Subsequently, the
由於,立體記憶體元件100的U形記憶胞串列146係採用的金屬-氧化物-半導體電晶體開關元件147A和147B來做為串列選擇開關/接地選擇開關,因此,不需要採用帶對帶穿隧產生閘極導致汲極漏電電流的方式來對記憶胞串列進行抹除操作。可以避免使用電荷捕捉式薄膜電晶體作為串列選擇開關/接地選擇開關,因電洞注入閘極氧化層,引起電荷累積,導致串列選擇開關/接地選擇開關在寫入操作時無法正常開啟而失效的問題。
Since the U-shaped memory cell series 146 of the three-
然而,採用的金屬-氧化物-半導體電晶體開關元件來做為串列選擇開關/接地選擇開關的立體記憶體元件並不以此為限。例如,請參照第13圖,第13圖係根據本說明書的另一實施
例所繪示的一種立體記憶體元件200的結構剖面圖。立體記憶體元件200與第12B圖所繪示的立體記憶體元件100結構類似,差別在於,立體記憶體元件200不具有埋藏氧化層102,且立體記憶體元件200的多層堆疊結構110下方,還包括一個源極導體層201和複數個介層插塞202。其中,源極導體層201可以是位於基材101之中,與通道層接觸124的一個摻雜區;介層插塞202穿過多層堆疊結構110,而將源極導體層201連接至共同源極線CS。
However, the metal-oxide-semiconductor transistor switch element used as the three-dimensional memory element of the series selection switch/ground selection switch is not limited to this. For example, please refer to Figure 13, which is another implementation according to this specification
The example shows a cross-sectional view of a three-
在本實施例中,位於同一側的多個記憶胞145和穿隧式電晶體開關241a(或穿隧式電晶體開關241b),可以藉由位於同一側的一部分通道層242串聯,而構成一條獨立獨記憶胞串列246A(或記憶胞串列246B)。其中,金屬-氧化物-半導體電晶體開關元件147A和147B可以分別作為記憶胞串列246A和246B的串列選擇開關,並且分別經由內連線結構212A和212B連接至對應的位元線BL。穿隧式電晶體開關241a和241b可以分別作為記憶胞串列246A和246B的接地選擇開關,並且分別經由源極導體層201和對應的介層插塞202和內連線結構212C連接至共同源極線CS。
In this embodiment, the
請參照第14圖,第14圖係根據本說明書的又一實施例所繪示的一種立體記憶體元件300的結構剖面圖。立體記憶體元件300與第13圖所繪示的立體記憶體元件200結構類似,差別在於,立體記憶體元件300並未採用溝槽108,將閘極圍繞式記憶胞串列144中的每一個記憶胞140切割成二個具有U形通道輪廓的記
憶胞;並將記憶胞串列144中的穿隧式電晶體開關141切割成二個穿隧式電晶體開關。立體記憶體元件300的每一條閘極圍繞式記憶胞串列144,包括單一個用來作為串列選擇開關的金屬-氧化物-半導體電晶體開關元件347,形成在並且分別經由內連線結構312A連接至對應的位元線BL。立體記憶體元件300的穿隧式電晶體開關141,則用來作為記憶胞串列144的接地選擇開關,並且經由源極導體層201和對應的介層插塞202和內連線結構312B連接至共同源極線CS。
Please refer to FIG. 14, which is a cross-sectional view of a three-
根據上述實施例,本說明書是揭露一種立體記憶體元件及其製作方法。其係採用不具有介電電荷捕捉結構之閘極介電層的開關元件,來作為立體記憶體元件中記憶胞串列的串列選擇開關/接地選擇開關。因此,不需要採用帶對帶穿隧產生閘極導致汲極漏電電流的方式來對記憶胞串列進行抹除操作。可以避免使用電荷捕捉式薄膜電晶體作為串列選擇開關/接地選擇開關,因電洞注入閘極氧化層,引起電荷累積,導致串列選擇開關/接地選擇開關在寫入操作時無法正常開啟而失效的問題。 According to the above-mentioned embodiments, this specification discloses a three-dimensional memory device and a manufacturing method thereof. It uses a switch element without a gate dielectric layer of a dielectric charge trapping structure as a series selection switch/ground selection switch for the series of memory cells in the three-dimensional memory element. Therefore, there is no need to erase the memory cell string in a manner in which the band-to-band tunneling generates a gate and causes a drain leakage current. It can avoid the use of charge trapping thin film transistors as the tandem selector switch/grounding selector switch, because holes are injected into the gate oxide layer, causing charge accumulation, causing the tandem selector switch/grounding selector switch to fail to open normally during write operations. The problem of failure.
在本說明書的一些實施例中,此種結構可以應用於閘極圍繞式記憶胞串列的立體記憶體元件、包含單閘極垂通道記憶胞串列的立體記憶體元件、具有U形垂直通道結構之記憶胞串列的立體記憶體元件、具有圓柱形通道結構之記憶胞串列的立體記憶體元件或具有半圓柱形通道結構之記憶胞串列的立體記憶體元件。 In some embodiments of this specification, this structure can be applied to three-dimensional memory devices with gate-surrounded memory cell strings, three-dimensional memory devices including single-gate vertical channel memory cell strings, and U-shaped vertical channels. A three-dimensional memory device with a series of memory cells of a structure, a three-dimensional memory device with a series of memory cells having a cylindrical channel structure, or a three-dimensional memory device with a series of memory cells having a semi-cylindrical channel structure.
雖然本發明已以較佳實施例揭露如上,然其並非用以限定本發明,任何該技術領域中具有通常知識者,在不脫離本發明之精神和範圍內,當可作些許之更動與潤飾,因此本發明之保護範圍當視後附之申請專利範圍所界定者為準。 Although the present invention has been disclosed in the preferred embodiment as above, it is not intended to limit the present invention. Anyone with ordinary knowledge in the technical field can make some changes and modifications without departing from the spirit and scope of the present invention. Therefore, the protection scope of the present invention shall be subject to those defined by the attached patent application scope.
100:立體記憶體元件 100: Three-dimensional memory device
101:基材 101: Substrate
102:埋藏氧化層 102: buried oxide layer
102a:埋藏氧化層的底部 102a: The bottom of the buried oxide layer
103:O形開口 103: O-shaped opening
103b:O形開口的側壁 103b: Side wall of O-shaped opening
103a:O形開口的底部 103a: The bottom of the O-shaped opening
105:介電柱狀體 105: Dielectric cylinder
105a:介電柱狀體的頂面 105a: The top surface of the dielectric cylinder
105b:介電柱狀體的底部 105b: The bottom of the dielectric column
109:絕緣材料 109: insulating material
110:多層堆疊結構 110: Multi-layer stacked structure
110a:多層堆疊結構的頂面 110a: The top surface of the multilayer stack structure
112A:內連線結 112A: internal connection
112B:內連線結構 112B: Internal connection structure
114:記憶層 114: memory layer
120:導電層 120: conductive layer
122:底部閘極層 122: bottom gate layer
122a:底部閘極層的底部 122a: the bottom of the bottom gate layer
124:通道層 124: Channel layer
125:介電保護層 125: Dielectric protective layer
126:閘極材料層 126: gate material layer
127:介電覆蓋層 127: Dielectric cover layer
129:閘介電層 129: Gate Dielectric Layer
130:絕緣層 130: insulating layer
132:通道插塞 132: channel plug
131:導電薄膜 131: conductive film
145:記憶胞 145: Memory Cell
141a、141b:穿隧式電晶體開關 141a, 141b: tunneling transistor switch
147A、147B:金屬-氧化物-半導體電晶體開關元件 147A, 147B: metal-oxide-semiconductor transistor switching element
150:圖案化硬罩幕層 150: Patterned hard mask layer
CS:共同源極線 CS: Common source line
Claims (10)
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US20130009229A1 (en) * | 2011-07-08 | 2013-01-10 | SK Hynix Inc. | Semiconductor device and method of manufacturing the same |
TW201705451A (en) * | 2015-07-24 | 2017-02-01 | 旺宏電子股份有限公司 | Memory device and method for fabricating the same |
TW201717360A (en) * | 2015-11-12 | 2017-05-16 | 旺宏電子股份有限公司 | Vertical channel structure |
TW201836128A (en) * | 2017-03-17 | 2018-10-01 | 旺宏電子股份有限公司 | 3d memory device with layered conductors |
TW201904027A (en) * | 2017-06-06 | 2019-01-16 | 旺宏電子股份有限公司 | Memory device and method for fabricating the same |
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US20130009229A1 (en) * | 2011-07-08 | 2013-01-10 | SK Hynix Inc. | Semiconductor device and method of manufacturing the same |
TW201705451A (en) * | 2015-07-24 | 2017-02-01 | 旺宏電子股份有限公司 | Memory device and method for fabricating the same |
TW201717360A (en) * | 2015-11-12 | 2017-05-16 | 旺宏電子股份有限公司 | Vertical channel structure |
TW201836128A (en) * | 2017-03-17 | 2018-10-01 | 旺宏電子股份有限公司 | 3d memory device with layered conductors |
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