TWI698292B - Volume-reducing device and method for recovering and utilizing volume-reduced derivative gas - Google Patents
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Abstract
本發明係揭露一種減容裝置及其減容衍生氣體回收利用處理方法,可將廢棄物經熱分解所產生之衍生氣體進行處理並回收利用。該減容裝置,其至少包含:反應室、第一含氧量感測器、衍生氣體處理模組、第二含氧量感測器、第一電閥門、控制器、管路系統及電路系統。減容衍生氣體回收利用處理方法為:利用該反應室於低氧濃度下執行低溫燻燒來分解廢棄物;利用該衍生氣體處理模組對該反應室所排出之衍生氣體進行衍生氣體處理程序以輸出回收氣體;利用該控制器控制連結於該反應室之該第一電閥門之運作狀態,進而決定該回收氣體進入該反應室之注入量。The present invention discloses a volume reduction device and a method for recycling the volume reduction derived gas, which can process and recycle the derived gas generated by the thermal decomposition of waste. The volume reduction device at least includes a reaction chamber, a first oxygen content sensor, a derivative gas processing module, a second oxygen content sensor, a first electric valve, a controller, a pipeline system, and a circuit system. The volume reduction derived gas recycling processing method is: using the reaction chamber to perform low-temperature fumigation under low oxygen concentration to decompose waste; using the derived gas processing module to perform a derived gas processing procedure on the derived gas discharged from the reaction chamber Output recovered gas; use the controller to control the operating state of the first electric valve connected to the reaction chamber, and then determine the injection volume of the recovered gas into the reaction chamber.
Description
本發明是有關於一種減容技術,特別是有關於一種可將廢棄物經熱分解所產生之衍生氣體進行處理及回收循環再利用之減容裝置及其減容衍生氣體回收利用處理方法。The present invention relates to a volume reduction technology, in particular to a volume reduction device that can process and recycle derived gas generated by thermal decomposition of waste, and a method for recycling the volume reduction derived gas.
在現今科技發達的社會,為人們帶來了新穎、快速且便利之物質享受,卻也導致每年廢棄物數量的增加,為了讓掩埋場得以負荷而不致使其掩埋容量迅速到達滿載,必須先將廢棄物進行減量處理,此即所謂之減容。In today’s technologically advanced society, it has brought people new, fast and convenient material enjoyment, but it has also led to an increase in the amount of waste every year. In order to load the landfill site without causing its burial capacity to reach full capacity quickly, it must be Waste is reduced in volume, which is called volume reduction.
一般減容技術不外乎係使用壓縮、切割、磨碎、濃縮、熱分解等處理方式來達到廢棄物減量之目的,而在上述處理方式中以熱分解最具減容效果。The general volume reduction technology is nothing more than the use of compression, cutting, grinding, concentration, thermal decomposition and other processing methods to achieve the purpose of waste reduction, and thermal decomposition is the most effective in the above processing methods.
目前具有一種減容裝置例如台灣發明專利公開第200602134號及台灣新型專利第M284831號,即係以熱分解方式來執行廢棄物減量作業;其中後者之該減容裝置通常具有一反應室(亦稱燻燒室),該反應室必須注入氧氣,使得該反應室可在低氧濃度下執行低溫燻燒來分解廢棄物。而其中該反應室在對廢棄物執行熱分解減容作業時,會產生大量的廢氣,該習知技術之減容裝置中則是會對該產生的廢氣進行淨化、燃燒及過濾之處理程序後,再將氣體排出,以符合環保要求。然而,經處理後之氣體中其實還包含了氧氣等可再利用資源,但習知技術卻未對其進行回收使用或備存,著實可惜。At present, there is a volume reduction device such as Taiwan Invention Patent Publication No. 200602134 and Taiwan Model Patent No. M284831, which use thermal decomposition to perform waste reduction operations; the latter usually has a reaction chamber (also known as Fumigation chamber), the reaction chamber must be filled with oxygen, so that the reaction chamber can perform low-temperature fumigation under low oxygen concentration to decompose waste. The reaction chamber will generate a large amount of waste gas when performing thermal decomposition and volume reduction operations on waste. In the conventional volume reduction device, the generated waste gas will be purified, burned, and filtered. , And then exhaust the gas to meet environmental protection requirements. However, the processed gas actually contains reusable resources such as oxygen, but it is a pity that the conventional technology has not recycled or stored it.
有鑑於上述習知技藝之問題,本發明之目的就是提供一種可將廢棄物經熱分解所產生之衍生氣體進行處理及回收循環再利用之減容裝置及其減容衍生氣體回收利用處理方法。In view of the above-mentioned problems of the prior art, the purpose of the present invention is to provide a volume reduction device and a method for recovering and recycling the volume reduction derived gas that can process and recover the derived gas generated by the thermal decomposition of waste.
根據本發明之目的,提出一種減容裝置,其至少包含:一反應室、一第一含氧量感測器、一衍生氣體處理模組、一第二含氧量感測器、一第一電閥門、一控制器、一管路系統及一電路系統;其中,該第一含氧量感測器,係設置於該反應室內部,該控制器係以該電路系統電性連接該第一含氧量感測器;該衍生氣體處理模組,係以該管路系統連接該反應室;該第二含氧量感測器,係以該管路系統連接該衍生氣體處理模組,該控制器係以該電路系統電性連接該第二含氧量感測器;該第一電閥門,其一端係以該管路系統連接該第二含氧量感測器,該第一電閥門之另一端則係以該管路系統連接該反應室,該控制器係以該電路系統電性連接該第一電閥門。According to the objective of the present invention, a volume reduction device is provided, which at least includes: a reaction chamber, a first oxygen content sensor, a derivative gas processing module, a second oxygen content sensor, and a first electric valve , A controller, a piping system and a circuit system; wherein the first oxygen content sensor is arranged inside the reaction chamber, and the controller is electrically connected to the first oxygen content sensor through the circuit system Detector; the derivative gas processing module is connected to the reaction chamber by the pipeline system; the second oxygen content sensor is connected to the derivative gas processing module by the pipeline system, and the controller is connected to the The circuit system is electrically connected to the second oxygen content sensor; one end of the first electric valve is connected to the second oxygen content sensor through the pipeline system, and the other end of the first electric valve is connected to the second oxygen content sensor. A pipeline system is connected to the reaction chamber, and the controller is electrically connected to the first electric valve through the circuit system.
依據上述技術特徵,該減容裝置更包含一第一風機,該第一風機係以該管路系統連接於該反應室之一進氣端,該控制器係以該電路系統電性連接該第一風機。According to the above technical features, the volume reduction device further includes a first fan connected to an inlet end of the reaction chamber through the pipeline system, and the controller is electrically connected to the first fan through the circuit system A fan.
依據上述技術特徵,該第一電閥門係為一具有一入口端及一出口端之二通電磁閥,該入口端係以該管路系統連接該第二含氧量感測器,該出口端係以該管路系統連接該反應室之另一個進氣端。According to the above technical features, the first electric valve is a two-way solenoid valve with an inlet end and an outlet end, the inlet end is connected to the second oxygen content sensor by the pipeline system, and the outlet end is Connect the other inlet end of the reaction chamber with the pipeline system.
依據上述技術特徵,該減容裝置更包含一第二電閥門及一供氣機構;該第二電閥門係為二通電磁閥,該第二電閥門之一端係以該管路系統連接該第一電閥門之與該反應室連接之一端,該供氣機構係以該管路系統連接該第二電閥門之另一端,且該第二電閥門係以該電路系統電性連接該控制器。According to the above technical features, the volume reduction device further includes a second electric valve and an air supply mechanism; the second electric valve is a two-way solenoid valve, and one end of the second electric valve is connected to the second electric valve by the pipeline system. One end of an electric valve is connected to the reaction chamber, the air supply mechanism is connected to the other end of the second electric valve through the pipeline system, and the second electric valve is electrically connected to the controller through the circuit system.
依據上述技術特徵,該減容裝置更包含一第一風機,該控制器係以該電路系統電性連接該第一風機;以及,該第一電閥門係為一具有二個入口端及一個出口端之三通電磁閥,該第一電閥門之一第一端係為二個該入口端中的一個該入口端並以該管路系統連接該第一風機,該第一電閥門之一第二端係為二個該入口端中的另一個該入口端並以該管路系統連接該第二含氧量感測器,該第一電閥門之一第三端係為該出口端並以該管路系統連接該反應室之一進氣端。According to the above technical features, the capacity reduction device further includes a first fan, the controller is electrically connected to the first fan through the circuit system; and the first electric valve is a valve with two inlets and one outlet One end of the three-way solenoid valve of the first electric valve, one of the first end of the first electric valve is one of the two inlet ends, the inlet end is connected to the first fan by the piping system, and the first end of the first electric valve The second end is the other one of the two inlet ends and the second oxygen content sensor is connected by the pipeline system. A third end of the first electric valve is the outlet end and uses the The pipeline system is connected to one of the inlet ends of the reaction chamber.
依據上述技術特徵,該減容裝置更包含一第一風機及一第二風機,該第一風機係以該管路系統連接於該反應室之一進氣端,該第二風機係以該管路系統連接於該反應室與該衍生氣體處理模組之間,該控制器係以該電路系統分別電性連接該第一風機。According to the above technical features, the volume reduction device further includes a first fan and a second fan. The first fan is connected to an inlet end of the reaction chamber by the pipe system, and the second fan is connected by the pipe The circuit system is connected between the reaction chamber and the derived gas processing module, and the controller is electrically connected to the first fan through the circuit system.
依據上述技術特徵,該減容裝置更包含一熱交換器,該熱交換器係以該管路系統連接該衍生氣體處理模組,該第二含氧量感測器係以該管路系統連接該熱交換器。According to the above technical features, the volume reduction device further includes a heat exchanger, the heat exchanger is connected to the derived gas processing module through the pipeline system, and the second oxygen content sensor is connected to the pipeline system through the pipeline system. Heat exchanger.
依據上述技術特徵,該控制器設定有一反應含氧量閾值。According to the above technical features, the controller sets a reaction oxygen content threshold.
依據上述技術特徵,該反應含氧量閾值是介於12%至18%之間。According to the above technical characteristics, the oxygen content threshold of the reaction is between 12% and 18%.
根據本發明之目的,又提出一種減容衍生氣體回收利用處理方法,係適用於一如前所述之減容裝置,該減容衍生氣體回收利用處理方法包含下列步驟:利用該反應室於一低氧濃度下執行一低溫燻燒來分解一廢棄物,該低氧濃度係指含氧濃度為體積百分率等於或小於18%,該低溫燻燒係指溫度低於攝氏300度;利用該衍生氣體處理模組對該反應室所排出之衍生氣體進行一衍生氣體處理程序以輸出一回收氣體;利用該控制器依據該第一含氧量感測器所偵測該反應室中之一反應室含氧量、及該第二含氧量感測器所偵測該回收氣體中之一回收氣體含氧量,經過該控制器處理及計算後,該控制器控制連結於該反應室之該第一電閥門之運作狀態,進而決定該回收氣體進入該反應室之注入量。According to the purpose of the present invention, a method for the recovery and utilization of volume reduction derived gas is provided, which is suitable for a volume reduction device as described above. The method for recovery and utilization of volume reduction derived gas includes the following steps: using the reaction chamber in a A low-temperature fumigation is performed under low oxygen concentration to decompose a waste. The low-oxygen concentration means that the oxygen concentration is equal to or less than 18% by volume. The low-temperature fumigation means that the temperature is lower than 300 degrees Celsius; use the derived gas The processing module performs a derivative gas processing procedure on the derivative gas discharged from the reaction chamber to output a recovered gas; the controller detects that one of the reaction chambers contains oxygen according to the first oxygen content sensor The oxygen content of one of the recovered gases detected by the second oxygen content sensor is processed and calculated by the controller, and the controller controls the first electric valve connected to the reaction chamber The operating state determines the amount of the recycled gas injected into the reaction chamber.
依據上述技術特徵,該減容衍生氣體回收利用處理方法更包含下列步驟:利用該控制器依據該第一含氧量感測器所偵測該反應室中之該反應室含氧量及該第二含氧量感測器所偵測該回收氣體中之該回收氣體含氧量,經過該控制器處理及計算後,該控制器控制連結至該反應室之一第一風機之運作狀態,進而決定該第一風機輸送一第一含氧氣體至該反應室之輸送量。According to the above-mentioned technical features, the method for recycling and utilizing the reduced-volume derived gas further includes the following steps: using the controller to detect the oxygen content of the reaction chamber and the second oxygen content of the reaction chamber according to the first oxygen content sensor. The oxygen content of the recovered gas in the recovered gas detected by the oxygen content sensor is processed and calculated by the controller, and the controller controls the operating state of a first fan connected to the reaction chamber to determine the The first fan delivers a delivery amount of a first oxygen-containing gas to the reaction chamber.
依據上述技術特徵,該衍生氣體處理程序係依序包含以一氣體處理機構進行一淨化作業、以一燃燒室進行一燃燒作業及以一過濾器進行一過濾作業。According to the above technical features, the derivative gas processing program sequentially includes a gas processing mechanism for a purification operation, a combustion chamber for a combustion operation, and a filter for a filtration operation.
承上所述,本發明之主要功用在於能夠將反應室在執行廢棄物熱分解減容作業時所產生之衍生氣體進行回收處理,其處理方式依序包含淨化、燃燒、過濾,藉以產生具再利用價值並能夠循環注入反應室之含有氧氣之回收氣體。再者,本發明之另一功用在於,可利用第一含氧量感測器監測反應室中的含氧量、及第二含氧量感測器監測回收氣體之含氧量,並且可進一步利用控制器依據第一含氧量感測器及第二含氧量感測器所測得之數據,來控制外部氣體及回收氣體分別注入於反應室之注入量,如此一來,反應室在氣體來源之調配控制下可於一預定含氧濃度範圍內進行燻燒,以獲得最佳熱分解反應效率達到更加減容成效。Based on the above, the main function of the present invention is to be able to recover the derived gas generated during the thermal decomposition and volume reduction operation of the waste in the reaction chamber. The processing methods include purification, combustion, and filtration in order to produce Utilization value and can circulate the oxygen-containing recovered gas injected into the reaction chamber. Furthermore, another function of the present invention is that the first oxygen content sensor can be used to monitor the oxygen content in the reaction chamber, and the second oxygen content sensor can be used to monitor the oxygen content of the recovered gas, and the control can be further utilized According to the data measured by the first oxygen content sensor and the second oxygen content sensor, the device controls the injection volume of the external gas and the recovered gas respectively into the reaction chamber. As a result, the reaction chamber is configured in the gas source Fumigation can be carried out within a predetermined oxygen concentration range under control to obtain the best thermal decomposition reaction efficiency and achieve a more volume reduction effect.
為利 貴審查員瞭解本發明之技術特徵、內容與優點及其所能達成之功效,茲將本發明配合附圖,並以實施例之表達形式詳細說明如下,而其中所使用之圖式,其主旨僅為示意及輔助說明書之用,未必為本發明實施後之真實比例與精準配置,故不應就所附之圖式的比例與配置關係解讀、侷限本發明於實際實施上的權利範圍,合先敘明。In order to help your examiners understand the technical features, content and advantages of the present invention and the effects that can be achieved, the present invention is described in detail with the accompanying drawings and in the form of embodiment expressions, and the drawings used therein are: The subject matter is only for the purpose of illustration and auxiliary description, and may not be the true proportions and precise configuration after the implementation of the present invention. Therefore, the proportion and configuration relationship of the attached drawings should not be interpreted as to limit the scope of rights of the present invention in actual implementation. Hexian stated.
本發明之減容裝置及其減容衍生氣體回收利用處理方法主要可將廢棄物經熱分解所產生之衍生氣體進行處理並回收利用,並且可控制熱分解作業時之氧氣濃度,以達到最佳減容效率及成本控管。請參閱第1圖,其係為本發明之減容裝置之第一實施例之示意圖,如圖所示,該減容裝置包含:一第一風機10、一反應室20、一第一含氧量感測器30、一溫度感測器40、一高度感測器50、至少一第二風機60、一衍生氣體處理模組70、一熱交換器80、一第二含氧量感測器90、一第一電閥門100及一控制器200。特別地,為了說明的完整性,本發明實施例係以該減容裝置包含複數個該第二風機60的舉例以利說明。The volume reduction device and the volume reduction derived gas recovery treatment method of the present invention can mainly process and recycle the derived gas produced by thermal decomposition of waste, and can control the oxygen concentration during thermal decomposition operation to achieve the best Capacity reduction efficiency and cost control. Please refer to Figure 1, which is a schematic diagram of the first embodiment of the volume reduction device of the present invention. As shown in the figure, the volume reduction device includes: a
在第一實施例中,該第一風機10係以一管路系統P連接於該反應室20之其中一個進氣端,該控制器200係以一電路系統E電性連接該第一風機10,該第一風機10經該控制器200控制係能夠開啟該第一風機10運轉以輸送一第一含氧氣體至該反應室20中,或者該第一風機10經該控制器200控制係能夠關閉該第一風機10運轉以停止輸送該第一含氧氣體至該反應室20中。該第一風機10所輸送的該第一含氧氣體可以是大氣中的空氣,一般而言地球上空氣的體積百分率組成主要由氮氣(約78.09%)、氧氣(約20.95%)、氬氣(約0.93%)、 二氧化碳(約0.03%)及其他微量氣體所組成。該第一風機10所輸送的該第一含氧氣體也可以是一般市售的氧氣鋼瓶或氧氣產生機所提供的該第一含氧氣體,一般而言比空氣含有體積百分率更多的氧氣。該第一風機10所輸送的該第一含氧氣體具有一第一含氧濃度,該第一含氧濃度係指該第一含氧氣體中的氧氣濃度(體積百分率),因此較佳地該第一含氧濃度係大於或等於空氣的含氧濃度(約20.95%)。於考慮成本之下,最佳地該第一風機10所輸送的該第一含氧氣體是大氣中的空氣,因此該第一含氧濃度係等於空氣的含氧濃度。In the first embodiment, the
該反應室20在提供該第一含氧氣體注入後,可於低氧濃度下執行低溫燻燒,以透過熱分解來對廢棄物進行減容處理作業,特別說明的是,前述所稱低氧濃度係指至少低於該第一含氧濃度,前述所稱低溫係指低於攝氏300度。較佳地,前述所稱低氧濃度係指含氧濃度等於或小於18%(體積百分率)。After the
該第一含氧量感測器30係設置於該反應室20內部,其可用以偵測該反應室20之一反應室含氧量,該反應室含氧量係指該反應室20內的氣體環境之氧氣濃度(體積百分率),該控制器200係以該電路系統E電性連接該第一含氧量感測器30,該第一含氧量感測器30係將所測得的該反應室含氧量之數據傳送給該控制器200以進行後續處理及計算。該溫度感測器40係設置於該反應室20,其可用以偵測該反應室20內部之一反應室溫度,該控制器200係以該電路系統E電性連接該溫度感測器40,該溫度感測器40係將所測得的該反應室溫度之數據傳送給該控制器200以進行後續處理及計算。該高度感測器50係設置於該反應室20,其可用以感測該反應室20中所置之廢棄物之一減容高度,該減容高度係指當前減容作業的過程中廢棄物的高度,該控制器200係以該電路系統E電性連接該高度感測器50,該高度感測器50係將所測得的該減容高度之數據傳送給該控制器200以進行後續處理及計算。The first
在減容作業的過程中,係可以於該控制器200設定有一反應含氧量閾值及一反應溫度閾值;該反應含氧量閾值係指於該反應室20內的氣體環境之預設的氧氣濃度,例如該反應含氧量閾值是介於12%至18%之間;該反應溫度閾值係指於該反應室20內之預設的燻燒溫度,例如該反應溫度閾值係為小於攝氏300度。於進一步的應用時,該反應室20更可包含一緩衝區21,該第二風機60係以該管路系統P銜接於該反應室20與該緩衝區21之間,且該緩衝區21與該衍生氣體處理模組70之間係以該管路系統P銜接,該控制器200係以該電路系統E電性連接該第二風機60;該第二風機60經該控制器200控制係能夠開啟該第二風機60運轉以對該反應室20抽氣,或者該第二風機60經該控制器200控制係能夠關閉該第二風機60運轉以停止該反應室20抽氣。當該反應室20在減容作業的過程中如果因氧氣量過高,例如該控制器200比對來自該第一含氧量感測器30的該反應室含氧量且發現該反應室含氧量超過該反應含氧量閾值的上限值(18%);或者,當該反應室20在減容作業的過程中如果因溫度過高,例如該控制器200比對來自該溫度感測器40的該反應室溫度且發現該反應室溫度超過該反應溫度閾值的上限值(攝氏300度);尤其,該反應室20產生明火燃燒及大量氣體時,則該第二風機60經該控制器200控制係開啟該第二風機60運轉將該反應室20內的氣體快速抽離至該緩衝區21,使得該緩衝區21能夠提供前述被抽離後的氣體之排放滯留,藉以降低該反應室20內的氣體的含氧量直到將明火熄滅。該緩衝區21與該衍生氣體處理模組70係可以由該管路系統P連通,而在該緩衝區21之前述被抽離後的氣體,則可以藉由該管路系統P被送至該衍生氣體處理模組70以進行處理並回收利用。During the volume reduction operation, a reaction oxygen content threshold and a reaction temperature threshold can be set in the
另外,該第二風機60也可以藉由該管路系統P直接銜接於該反應室20與該衍生氣體處理模組70之間,該第二風機60係藉由該管路系統P經該控制器200控制而開啟該第二風機60運轉,故能夠將該反應室20因熱分解廢棄物而產生之衍生氣體排出並輸送至該衍生氣體處理模組70;其中,因該第二風機60對於該反應室20具有抽風作用,如此可使該反應室20之內部形成負壓。在該反應室20之內部形成負壓則有利於讓該第一含氧氣體被輸送至該反應室20中,以節省該第一風機10運轉時的耗能。In addition, the
該衍生氣體處理模組70能夠用以對該反應室20所排出之衍生氣體執行淨化、燃燒及過濾作業,該衍生氣體處理模組70係以該管路系統P連接該反應室20。詳細地來說,該衍生氣體處理模組70係包含一氣體處理機構71、一燃燒室72及一過濾器73,該氣體處理機構71係以該管路系統P連接該第二風機60,該燃燒室72係以該管路系統P依序連接該氣體處理機構71,該過濾器73係以該管路系統P依序連接該燃燒室72。該氣體處理機構71可為慣性沉降槽、洗滌塔或噴霧塔,其功用在於淨化該反應室20之衍生氣體,該反應室20所排出之衍生氣體包含了氮氧化物、一氧化碳、碳氫化合物、氧氣、塵粒等一般所述之廢氣或揮發性有機物(Volatile Organic Compounds,VOCs);其中,在該第二風機60將該反應室20之衍生氣體送往該氣體處理機構71時,可先利用該氣體處理機構71之一水洗單元711將衍生氣體之塵粒洗落,無法透過該水洗單元711洗落之塵粒,則可利用該氣體處理機構71之位於該水洗單元711上方之一靜電除塵單元712來進行吸附,如第2圖所示。該氣體處理機構71處理後之氣體可注入該燃燒室72,如第3圖所示,該燃燒室72則可利用瓦斯、天然氣或煤油等燃料點火後以明火方式來燃燒去除衍生氣體中所殘留之可燃氣體(來自該反應室20所排出之衍生氣體且經該氣體處理機構71處理後之的氣體,例如氮氧化物、一氧化碳、碳氫化合物)。如第4圖所示,經該燃燒室72處理後之氣體則可通過該過濾器73,該過濾器73中係依序堆疊包含了玻璃絨731、微多孔透氣膜732及活性碳棉布733,藉以可過濾經該燃燒室72燃燒後所產生之已燃燒完全之衍生氣體(包含氮氣、二氧化碳、氧氣及水氣)與極少量塵粒。換言之,原先該反應室20所排出之衍生氣體包含了氮氧化物、一氧化碳、碳氫化合物、氧氣、塵粒等一般所述之廢氣或揮發性有機物(Volatile Organic Compounds,VOCs),在經由該衍生氣體處理模組70處理後,係由該過濾器73排出包含氮氣、二氧化碳、氧氣及水氣。The derivative
如第5圖所示,該熱交換器80係以該管路系統P連接該衍生氣體處理模組70之該過濾器73,該管路系統P的外壁面於該熱交換器80中係被水所包覆,因此該熱交換器80能夠用以將經該過濾器73所排出之氮氣、二氧化碳、氧氣及水氣進行降溫使水氣凝集成液態水以去除水氣,進而轉化輸出一回收氣體,其中,該回收氣體可包含氮氣、二氧化碳及氧氣。As shown in Figure 5, the
特別說明的是,該熱交換器80於本發明之該減容裝置中並非是必要,例如,該第二含氧量感測器90係可以該管路系統P連接該衍生氣體處理模組70之該過濾器73而不需要該熱交換器80,此時該過濾器73排出包含氮氣、二氧化碳、氧氣及水氣,即為該回收氣體。In particular, the
請再度參閱第1圖,該第二含氧量感測器90係以該管路系統P連接該熱交換器80之輸出端,其可用以偵測該回收氣體之一回收氣體含氧量,該回收氣體含氧量係指該回收氣體之氧氣濃度(體積百分率),該控制器200係以該電路系統E電性連接該第二含氧量感測器90,該第二含氧量感測器90係將所測得的該回收氣體含氧量之數據傳送給該控制器200以進行後續處理及計算。在第一實施例中,該第一電閥門100係為二通電磁閥(具有一入口端及一出口端),其一端(入口端)係以該管路系統P連接該第二含氧量感測器90,該第一電閥門100之另一端(出口端)則係以該管路系統P連接該反應室20之另一個進氣端,該控制器200係以該電路系統E電性連接該第一電閥門100,該第一電閥門100經該控制器200控制係能夠開啟該第一電閥門100以允許該回收氣體被輸送至該反應室20中,或者該第一電閥門100經該控制器200控制係能夠關閉該第一電閥門100以阻止該回收氣體被輸送至該反應室20中。Please refer to Figure 1 again. The second
進一步地說明,該控制器200係電性連接該第一風機10、該第一含氧量感測器30、該第二含氧量感測器90及該第一電閥門100,該控制器200能夠依據該第一風機10所輸送的該第一含氧氣體之該第一含氧濃度、該第一含氧量感測器30所偵測該反應室20中之該反應室含氧量、及該第二含氧量感測器90所偵測該回收氣體中之該回收氣體含氧量,經過該控制器200處理及計算之後來控制該第一風機10及該第一電閥門100之運作狀態,如此一來,該第一含氧氣體經由該第一風機10進入至該反應室20之氣體量、及該回收氣體經由該第一電閥門100注入該反應室20之氣體量即可各別受到管控,使得該反應室20可維持在預定氧氣含量範圍(即為前述之該反應含氧量閾值)內執行熱分解作業,以達最佳減容效率。To further illustrate, the
舉例來說,經過測試發現當該反應含氧量閾值是介於12%至18%之間時為最佳減容效率。本實施例中並以該第一風機10所輸送的該第一含氧氣體是大氣中的空氣,該第一含氧濃度係等於空氣的含氧濃度20.95%為例子,且該第一含氧濃度(20.95%)之數據已被傳送該控制器200。於減容作業的過程中,當該第一含氧量感測器30係測得該反應室20之該反應室含氧量為10%並將該反應室含氧量之數據傳送給該控制器200,當該第二含氧量感測器90測得該回收氣體之該回收氣體含氧量為2%並將該回收氣體含氧量之數據傳送給該控制器200。該控制器200經過比較計算得知該反應室含氧量為10%係低於該反應含氧量閾值的下限值(12%),接著該控制器200處理及計算之後該控制器200控制該第一電閥門100持續開啟以使該回收氣體可通過該第一電閥門100並持續注入至該反應室20,此時便已達到將廢棄物經熱分解所產生之衍生氣體進行處理及回收循環再利用的目的;而同時,該控制器200並控制開啟該第一風機10以輸送該第一含氧氣體至該反應室20,直到使得該反應室20之該反應室含氧量補充至符合該反應含氧量閾值(介於12%至18%之間)為止,以同時維持最佳減容效率。For example, after testing, it is found that the optimal volume reduction efficiency is when the oxygen content threshold of the reaction is between 12% and 18%. In this embodiment, the first oxygen-containing gas conveyed by the
請一併參閱第6圖,其係為本發明之減容裝置之第二實施例之示意圖,並請一併參照第7圖及第8圖。相較於第一實施例該減容裝置在第二實施例中的差異為,在第二實施例中該減容裝置係進一步包含一第二電閥門300及一供氣機構400。該第二電閥門300係為二通電磁閥(具有一入口端及一出口端),該第二電閥門300之一端(出口端)係以該管路系統P連接該第一電閥門100之與該反應室20連接之一端,且該第二電閥門300係以該電路系統E電性連接該控制器200。該供氣機構400係以該管路系統P連接該第二電閥門300之另一端(入口端),該供氣機構400能夠在該第二電閥門300開啟時供給大於或等於空氣的含氧濃度(20.95%)之一第一含氧氣體至該反應室20。該供氣機構400所輸送的該第二含氧氣體具有一第二含氧濃度,該第二含氧濃度係指該第二含氧氣體中的氧氣濃度(體積百分率),因此較佳地該第二含氧濃度係大於或等於空氣的含氧濃度(約20.95%)。該控制器200能夠依據該第一風機10所輸送的該第一含氧氣體之該第一含氧濃度、該第一含氧量感測器30所偵測該反應室20中之該反應室含氧量、該第二含氧量感測器90所偵測該回收氣體中之該回收氣體含氧量、及該供氣機構400所輸送的該第二含氧氣體之該第二含氧濃度,經過該控制器200處理及計算之後來控制該第一風機10、該第一電閥門100及該第二電閥門300之運作狀態,如此一來,該第一含氧氣體經由該第一風機10進入至該反應室20之氣體量、該回收氣體經由該第一電閥門100注入該反應室20之氣體量、及該第二含氧氣體經由該供氣機構400進入至該反應室20之氣體量即可各別受到管控,以達到將廢棄物經熱分解所產生之衍生氣體進行處理及回收循環再利用的目的,並使得該反應室20的反應條件可維持在該反應含氧量閾值(介於12%至18%之間)以同時維持最佳減容效率。特別說明的是,該供氣機構400可為一般市售的氧氣鋼瓶、氧氣產生機或類似於該第一風機10之風機,但不以此為限。Please also refer to FIG. 6, which is a schematic diagram of the second embodiment of the volume reduction device of the present invention, and please refer to FIGS. 7 and 8 together. Compared with the first embodiment, the difference of the volume reduction device in the second embodiment is that in the second embodiment, the volume reduction device further includes a second
再請一併參閱第9圖,其係為本發明之減容裝置之第三實施例之示意圖。第三實施例之減容裝置之結構係與第一實施例相似,其差異在於,該第一電閥門100係為三通電磁閥(合流閥,具有二個入口端及一個出口端),該第一電閥門100之一第一端101(一入口端)係以該管路系統P連接該第一風機10,該第一電閥門100之一第二端102(另一入口端)係以該管路系統P連接該第二含氧量感測器90,該第一電閥門100之一第三端103(出口端)係以該管路系統P連接該反應室20)之一進氣端。該控制器200能夠依據該第一風機10所輸送的該第一含氧氣體之該第一含氧濃度、該第一含氧量感測器30所偵測該反應室20中之該反應室含氧量、及該第二含氧量感測器90所偵測該回收氣體中之該回收氣體含氧量,經過該控制器200處理及計算之後來控制該第一風機10及該第一電閥門100之運作狀態,如此一來,該第一含氧氣體經由該第一風機10、該第一電閥門100之該第一端101、該第一電閥門100之該第三端103進入至該反應室20之氣體量可受到管控,以及該回收氣體經由該第一電閥門100之該第二端102、該第一電閥門100之該第三端103進入至該反應室20之氣體量可受到管控,這使得該反應室20可維持在預定氧氣含量範圍(即為前述之該反應含氧量閾值)內執行熱分解作業,以達最佳減容效率。舉例來說,該控制器200可控制該第一端101開啟四分之一、該第二端102開啟二分之一、該第三端103完全開啟,以使得該回收氣體與該第一含氧氣體於該第一電閥門100內部混合後再由該第三端103注入該反應室20。Please also refer to Figure 9, which is a schematic diagram of the third embodiment of the volume reduction device of the present invention. The structure of the volume reduction device of the third embodiment is similar to that of the first embodiment. The difference is that the first
請參閱第10圖,係為本發明之減容衍生氣體回收利用處理方法之第一實施方式的流程圖,其係可利用前述之該減容裝置進行該減容衍生氣體回收利用處理方法。該減容衍生氣體回收利用處理方法主要包含以下流程。Please refer to Fig. 10, which is a flow chart of the first embodiment of the method for recovery and utilization of reduced-volume derived gas according to the present invention. The volume-reducing device can be used to perform the method for recovery and utilization of reduced-volume derived gas. The volume reduction derived gas recycling treatment method mainly includes the following processes.
減容步驟S1:利用該反應室20於一低氧濃度下執行一低溫燻燒來分解一廢棄物。該低氧濃度係指含氧濃度等於或小於18%(體積百分率),該低溫燻燒係指溫度低於攝氏300度。Volume reduction step S1: Use the
衍生氣體處理步驟S2:利用該衍生氣體處理模組70對該反應室20所排出之衍生氣體進行一衍生氣體處理程序以轉化輸出該回收氣體。該衍生氣體處理程序係依序包含以該氣體處理機構71進行一淨化作業、以該燃燒室72進行一燃燒作業及以該過濾器73進行一過濾作業。Derivative gas processing step S2: using the derivative
回收氣體注入步驟S4:利用該控制器200依據該第一含氧量感測器30所偵測該反應室20中之該反應室含氧量、及該第二含氧量感測器90所偵測該回收氣體中之該回收氣體含氧量,經過該控制器200處理及計算後,該控制器200控制連結於該反應室20之該第一電閥門100之運作狀態,進而決定該回收氣體進入該反應室20之注入量。Reclaimed gas injection step S4: using the
或者,請參閱第11圖,係為本發明之減容衍生氣體回收利用處理方法之第二實施方式的流程圖,該減容衍生氣體回收利用處理方法主要包含以下流程。Alternatively, please refer to Fig. 11, which is a flowchart of the second embodiment of the method for the recovery and utilization of volume-reduced derivative gas of the present invention. The method for recovery and utilization of volume-reduced derivative gas mainly includes the following processes.
減容步驟S1’:利用該反應室20於一低氧濃度下執行一低溫燻燒來分解一廢棄物;該低氧濃度係指含氧濃度等於或小於18%(體積百分率),該低溫燻燒係指溫度低於攝氏300度。Volume reduction step S1': using the
衍生氣體處理步驟S2’:利用該衍生氣體處理模組70對該反應室20所排出之衍生氣體進行一衍生氣體處理程序;該衍生氣體處理程序係依序包含以該氣體處理機構71進行一淨化作業、以該燃燒室72進行一燃燒作業及以該過濾器73進行一過濾作業。Derivative gas processing step S2': using the derivative
熱交換步驟S3’:利用該熱交換器80將經該衍生氣體處理模組70之該衍生氣體處理程序處理後之氣體進行降溫以去除氣體中所含的水氣,進而轉化輸出該回收氣體。Heat exchange step S3': Use the
回收氣體注入步驟S4’:利用該控制器200依據該第一含氧量感測器30所偵測該反應室20中之該反應室含氧量、及該第二含氧量感測器90所偵測該回收氣體中之該回收氣體含氧量,經過該控制器200處理及計算後,該控制器200控制連結於該反應室20之該第一電閥門100之運作狀態,進而決定該回收氣體進入該反應室20之注入量。Reclaimed gas injection step S4': using the
在其中一種實施態樣中,上述之該減容衍生氣體回收利用處理方法更可包含下列步驟:利用該控制器200依據該第一含氧量感測器30及該第二含氧量感測器90分別偵測之該反應室含氧量及該回收氣體含氧量,來控制連結至該反應室20之該第一風機10之運作狀態,進而決定該第一風機10輸送該第一含氧氣體至該反應室20之輸送量。再者,還可利用該控制器200依據該第一含氧量感測器30及該第二含氧量感測器90分別偵測之該反應室含氧量及該回收氣體含氧量,來控制連結至該第一電閥門100之輸出端之該第二電閥門300之運作狀態,進而決定該供氣機構400通過該第二電閥門300輸送該第二含氧氣體至該反應室20之輸送量。In one of the embodiments, the aforementioned method for the recovery and utilization of the reduced-volume derived gas may further include the following steps: using the
而在另一種實施態樣中,上述之減容衍生氣體回收利用處理方法更包含下列步驟:利用該控制器200依據該第一含氧量感測器30及該第二含氧量感測器90分別偵測之該反應室含氧量及該回收氣體含氧量,來控制連結至該第一電閥門100之該第一風機10之運作狀態,進而決定該第一風機10通過該第一電閥門100輸送該第一含氧氣體至該反應室20之輸送量。In another embodiment, the aforementioned method for recovering and utilizing the reduced-volume derived gas further includes the following steps: using the
具體而言,本發明之減容裝置及其減容衍生氣體回收利用處理方法主要具備下列特點:Specifically, the volume reduction device and the volume reduction derived gas recovery and treatment method of the present invention mainly have the following characteristics:
1、能夠將反應室在執行廢棄物熱分解減容作業時所產生之衍生氣體進行回收處理,其處理方式依序包含淨化、燃燒、過濾及水凝,藉以產生具再利用價值並能夠循環注入反應室之含有氧氣之回收氣體。1. It can recover and treat the derived gas generated during the thermal decomposition and volume reduction of waste in the reaction chamber, and its treatment methods include purification, combustion, filtration and water condensation in order, so as to produce reusable value and can be recycled and injected The recovery gas containing oxygen in the reaction chamber.
2、可利用第一含氧量感測器監測反應室中的含氧量、及第二含氧量感測器監測回收氣體之含氧量,並且可進一步利用控制器依據第一含氧量感測器及第二含氧量感測器所測得之數據,來控制外部氣體(第一含氧氣體、第二含氧氣體)及回收氣體分別注入於反應室之注入量,藉此,反應室在氣體來源之調配控制下可於一預定含氧濃度範圍內進行燻燒,以獲得最佳熱分解減容效率,並且,確保適當的氣體量進入反應室,可避免無謂之損耗浪費。2. The first oxygen content sensor can be used to monitor the oxygen content in the reaction chamber, and the second oxygen content sensor can be used to monitor the oxygen content of the recovered gas, and the controller can be further used according to the first oxygen content sensor And the data measured by the second oxygen content sensor to control the amount of external gas (the first oxygen-containing gas, the second oxygen-containing gas) and the recovery gas injected into the reaction chamber respectively, whereby the reaction chamber is in the gas The source can be fumigated within a predetermined oxygen concentration range under the control of the source, to obtain the best thermal decomposition and volume reduction efficiency, and to ensure that the appropriate amount of gas enters the reaction chamber, which can avoid unnecessary waste.
綜觀上述,可見本發明在突破先前之技術下,確實已達到所欲增進之功效,且也非熟悉該項技藝者所易於思及,再者,本發明申請前未曾公開,且其所具之進步性、實用性,顯已符合專利之申請要件,爰依法提出專利申請,懇請 貴局核准本件發明專利申請案,以勵發明,至感德便。Looking at the above, it can be seen that the present invention has indeed achieved the desired enhancement effect under the breakthrough of the previous technology, and it is not easy to think of those who are familiar with the art. Moreover, the present invention has not been disclosed before the application, and it has Progressiveness and practicability show that it has met the requirements for patent application. I filed a patent application in accordance with the law. I sincerely request that your office approve this invention patent application to encourage invention, and it is convenient.
以上所述之實施例僅係為說明本發明之技術思想及特點,其目的在使熟習此項技藝之人士能夠瞭解本發明之內容並據以實施,當不能以之限定本發明之專利範圍,即大凡依本發明所揭示之精神所作之均等變化或修飾,仍應涵蓋在本發明之專利範圍內。The above-mentioned embodiments are only to illustrate the technical ideas and features of the present invention. Their purpose is to enable those who are familiar with the art to understand the content of the present invention and implement them accordingly. When they cannot be used to limit the patent scope of the present invention, That is, all equal changes or modifications made in accordance with the spirit of the present invention should still be covered by the patent scope of the present invention.
10:第一風機10: The first fan
20:反應室20: reaction chamber
21:緩衝區21: Buffer
30:第一含氧量感測器30: The first oxygen content sensor
40:溫度感測器40: temperature sensor
50:高度感測器50: height sensor
60:第二風機60: Second fan
70:衍生氣體處理模組70: Derivative gas processing module
71:氣體處理機構71: Gas Processing Agency
711:水洗單元711: Washing unit
712:靜電除塵單元712: Electrostatic dust removal unit
72:燃燒室72: Combustion chamber
73:過濾器73: filter
731:玻璃絨731: Glass wool
732:微多孔透氣膜732: Microporous breathable membrane
733:活性碳棉布733: activated carbon cotton cloth
80:熱交換器80: heat exchanger
90:第二含氧量感測器90: The second oxygen content sensor
100:第一電閥門100: The first electric valve
101:第一端101: first end
102:第二端102: second end
103:第三端103: third end
200:控制器200: Controller
300:第二電閥門300: The second electric valve
400:供氣機構400: Air supply mechanism
E:電路系統E: Circuit system
P:管路系統P: Piping system
S1、S1’:減容步驟S1, S1’: Capacity reduction steps
S2、S2’:衍生氣體處理步驟S2, S2’: Derivative gas processing steps
S3:熱交換步驟S3: heat exchange step
S4、S4’:回收氣體注入步驟S4, S4’: Recovery gas injection step
第1圖 為本發明之減容裝置之第一實施例之示意圖。 第2圖 為本發明之減容裝置之衍生氣體處理模組之氣體處理機構之示意圖。 第3圖 為本發明之減容裝置之衍生氣體處理模組之燃燒室之示意圖。 第4圖 為本發明之減容裝置之衍生氣體處理模組之過濾器之示意圖。 第5圖 為本發明之減容裝置之熱交換器之示意圖。 第6圖 為本發明之減容裝置之第二實施例之示意圖。 第7圖 為本發明之減容裝置之第二實施例之部份結構之示意圖。 第8圖 為本發明之減容裝置之第二電閥門及供氣機構之示意圖。 第9圖 為本發明之減容裝置之第三實施例之示意圖。 第10圖 為本發明之減容衍生氣體回收利用處理方法之第一實施方式的流程圖。 第11圖 為本發明之減容衍生氣體回收利用處理方法之第二實施方式的流程圖。Figure 1 is a schematic diagram of the first embodiment of the volume reduction device of the present invention. Figure 2 is a schematic diagram of the gas processing mechanism of the derivative gas processing module of the volume reduction device of the present invention. Figure 3 is a schematic diagram of the combustion chamber of the derivative gas processing module of the volume reduction device of the present invention. Figure 4 is a schematic diagram of the filter of the derivative gas processing module of the volume reduction device of the present invention. Figure 5 is a schematic diagram of the heat exchanger of the capacity reduction device of the present invention. Figure 6 is a schematic diagram of the second embodiment of the capacity reduction device of the present invention. Figure 7 is a schematic diagram of a partial structure of the second embodiment of the capacity reduction device of the present invention. Figure 8 is a schematic diagram of the second electric valve and air supply mechanism of the capacity reduction device of the present invention. Figure 9 is a schematic diagram of the third embodiment of the capacity reduction device of the present invention. Fig. 10 is a flowchart of the first embodiment of the method for recovery and utilization of volume reduction derived gas according to the present invention. Figure 11 is a flow chart of the second embodiment of the method for recovery and utilization of volume-reducing derived gas according to the present invention.
10:第一風機 10: The first fan
20:反應室 20: reaction chamber
21:緩衝區 21: Buffer
30:第一含氧量感測器 30: The first oxygen content sensor
40:溫度感測器 40: temperature sensor
50:高度感測器 50: height sensor
60:第二風機 60: Second fan
70:衍生氣體處理模組 70: Derivative gas processing module
71:氣體處理機構 71: Gas Processing Agency
72:燃燒室 72: Combustion chamber
73:過濾器 73: filter
80:熱交換器 80: heat exchanger
90:第二含氧量感測器 90: The second oxygen content sensor
100:第一電閥門 100: The first electric valve
200:控制器 200: Controller
E:電路系統 E: Circuit system
P:管路系統 P: Piping system
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Cited By (1)
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CN115535997A (en) * | 2022-09-28 | 2022-12-30 | 上海岚玥新材料科技有限公司 | Efficient purification system device and process for carbon material |
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TWM284831U (en) * | 2005-05-23 | 2006-01-01 | Eason Internat Co Ltd | Device for burning and carbonizing organic waste |
TW200602134A (en) * | 2004-05-18 | 2006-01-16 | Kuniomi Araki | A smoldering type compacting processing method and system |
TW200800327A (en) * | 2006-02-28 | 2008-01-01 | Peat Internat Inc | Method and apparatus of treating waste |
TWM582430U (en) * | 2019-04-18 | 2019-08-21 | 台灣艾斯科股份有限公司 | Volume reducing apparatus |
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TW200602134A (en) * | 2004-05-18 | 2006-01-16 | Kuniomi Araki | A smoldering type compacting processing method and system |
TWM284831U (en) * | 2005-05-23 | 2006-01-01 | Eason Internat Co Ltd | Device for burning and carbonizing organic waste |
TW200800327A (en) * | 2006-02-28 | 2008-01-01 | Peat Internat Inc | Method and apparatus of treating waste |
TWM582430U (en) * | 2019-04-18 | 2019-08-21 | 台灣艾斯科股份有限公司 | Volume reducing apparatus |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN115535997A (en) * | 2022-09-28 | 2022-12-30 | 上海岚玥新材料科技有限公司 | Efficient purification system device and process for carbon material |
CN115535997B (en) * | 2022-09-28 | 2023-09-29 | 上海岚玥新材料科技有限公司 | High-efficiency purifying system device and process for carbon materials |
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