TWI698229B - Absorber manufacturing method and absorber manufacturing apparatus - Google Patents
Absorber manufacturing method and absorber manufacturing apparatus Download PDFInfo
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 93
- 239000006096 absorbing agent Substances 0.000 title description 7
- 239000002250 absorbent Substances 0.000 claims abstract description 191
- 230000002745 absorbent Effects 0.000 claims abstract description 154
- 238000005520 cutting process Methods 0.000 claims abstract description 143
- 229920000642 polymer Polymers 0.000 claims abstract description 73
- 239000000758 substrate Substances 0.000 claims abstract description 63
- 239000000853 adhesive Substances 0.000 claims abstract description 59
- 230000001070 adhesive effect Effects 0.000 claims abstract description 59
- 239000002245 particle Substances 0.000 claims abstract description 40
- 239000011248 coating agent Substances 0.000 claims abstract description 24
- 238000000576 coating method Methods 0.000 claims abstract description 24
- 238000003892 spreading Methods 0.000 claims abstract description 8
- 238000000034 method Methods 0.000 claims description 27
- 230000008878 coupling Effects 0.000 claims description 13
- 238000010168 coupling process Methods 0.000 claims description 13
- 238000005859 coupling reaction Methods 0.000 claims description 13
- 239000004815 dispersion polymer Substances 0.000 claims description 12
- 239000000463 material Substances 0.000 claims description 11
- 230000002093 peripheral effect Effects 0.000 claims description 8
- 238000005452 bending Methods 0.000 claims description 5
- 239000011159 matrix material Substances 0.000 claims description 2
- 239000004745 nonwoven fabric Substances 0.000 description 10
- 239000004831 Hot glue Substances 0.000 description 7
- 239000000835 fiber Substances 0.000 description 7
- 238000010521 absorption reaction Methods 0.000 description 5
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 4
- 229920001577 copolymer Polymers 0.000 description 4
- 229920000468 styrene butadiene styrene block copolymer Polymers 0.000 description 4
- 230000008961 swelling Effects 0.000 description 4
- 239000006185 dispersion Substances 0.000 description 3
- 230000002175 menstrual effect Effects 0.000 description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- 206010021639 Incontinence Diseases 0.000 description 2
- 230000002776 aggregation Effects 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 2
- 239000000470 constituent Substances 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 239000004744 fabric Substances 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 229920001495 poly(sodium acrylate) polymer Polymers 0.000 description 2
- NNMHYFLPFNGQFZ-UHFFFAOYSA-M sodium polyacrylate Chemical compound [Na+].[O-]C(=O)C=C NNMHYFLPFNGQFZ-UHFFFAOYSA-M 0.000 description 2
- 229920001935 styrene-ethylene-butadiene-styrene Polymers 0.000 description 2
- 238000011144 upstream manufacturing Methods 0.000 description 2
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 1
- 238000005054 agglomeration Methods 0.000 description 1
- 238000004220 aggregation Methods 0.000 description 1
- 150000001336 alkenes Chemical class 0.000 description 1
- 239000008280 blood Substances 0.000 description 1
- 210000004369 blood Anatomy 0.000 description 1
- 210000001124 body fluid Anatomy 0.000 description 1
- 239000010839 body fluid Substances 0.000 description 1
- FACXGONDLDSNOE-UHFFFAOYSA-N buta-1,3-diene;styrene Chemical compound C=CC=C.C=CC1=CC=CC=C1.C=CC1=CC=CC=C1 FACXGONDLDSNOE-UHFFFAOYSA-N 0.000 description 1
- 229910052792 caesium Inorganic materials 0.000 description 1
- TVFDJXOCXUVLDH-UHFFFAOYSA-N caesium atom Chemical compound [Cs] TVFDJXOCXUVLDH-UHFFFAOYSA-N 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005187 foaming Methods 0.000 description 1
- 229920000578 graft copolymer Polymers 0.000 description 1
- 238000003698 laser cutting Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000000691 measurement method Methods 0.000 description 1
- 239000004750 melt-blown nonwoven Substances 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- JRZJOMJEPLMPRA-UHFFFAOYSA-N olefin Natural products CCCCCCCC=C JRZJOMJEPLMPRA-UHFFFAOYSA-N 0.000 description 1
- 239000008188 pellet Substances 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 230000035699 permeability Effects 0.000 description 1
- 229920000058 polyacrylate Polymers 0.000 description 1
- 238000006116 polymerization reaction Methods 0.000 description 1
- 229920005614 potassium polyacrylate Polymers 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 230000001568 sexual effect Effects 0.000 description 1
- 238000009751 slip forming Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 239000012209 synthetic fiber Substances 0.000 description 1
- 229920002994 synthetic fiber Polymers 0.000 description 1
- 229920003002 synthetic resin Polymers 0.000 description 1
- 239000000057 synthetic resin Substances 0.000 description 1
- 210000002700 urine Anatomy 0.000 description 1
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Classifications
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61F—FILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
- A61F13/00—Bandages or dressings; Absorbent pads
- A61F13/15—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators
Landscapes
- Health & Medical Sciences (AREA)
- Epidemiology (AREA)
- Engineering & Computer Science (AREA)
- Biomedical Technology (AREA)
- Heart & Thoracic Surgery (AREA)
- Vascular Medicine (AREA)
- Life Sciences & Earth Sciences (AREA)
- Animal Behavior & Ethology (AREA)
- General Health & Medical Sciences (AREA)
- Public Health (AREA)
- Veterinary Medicine (AREA)
- Absorbent Articles And Supports Therefor (AREA)
Abstract
本發明之吸收體之製造方法包括:切口部形成步驟,其係於帶狀之基材片間歇地形成沿搬送方向延伸並且於寬度方向隔開間隔之複數條切口部,而形成經由配置於在搬送方向上相鄰之切口部間之非切斷部將複數條長條狀基體部於寬度方向連結之長條狀基體部連結體;塗佈步驟,其係對長條狀基體部連結體之一個面塗佈接著劑;聚合物散佈步驟,其係對塗佈有接著劑之面上散佈吸水性聚合物之粒子,經由接著劑,將吸水性聚合物之粒子固定於長條狀基體部連結體;及切離步驟,其係藉由以使沿搬送方向而相鄰之切口部彼此連結之方式將非切斷部切斷,將長條狀基體部連結體切離成複數條長條狀基體部而形成吸收性單元。 The manufacturing method of the absorbent body of the present invention includes the step of forming a cut portion in which a plurality of cut portions extending in the conveying direction and spaced apart in the width direction are intermittently formed on a belt-shaped substrate sheet, and the cut portions are formed by being arranged in the The non-cutting part between adjacent cuts in the conveying direction connects a plurality of elongated substrates in the width direction; the coating step is a step for the long substrate connecting body One side is coated with an adhesive; the polymer spreading step is to spread the particles of the water-absorbing polymer on the surface coated with the adhesive, and fix the particles of the water-absorbing polymer to the elongated base through the adhesive. Body; and the cutting step, which is by cutting the non-cutting part by connecting the cut parts adjacent to each other along the conveying direction, and cutting the long-shaped base body connected body into a plurality of long strips The base part forms an absorbent unit.
Description
本發明係關於一種吸收體之製造方法。 The present invention relates to a manufacturing method of an absorbent body.
一般而言,用於拋棄式尿布、經期衛生棉、失禁護墊等吸收性物品之吸收體係借助空氣流將包含紙漿纖維及吸水性聚合物之吸收體之原料抽吸至形成於轉筒之外周面之凹部使其堆積,繼而,利用透水性之片材被覆堆積於該凹部內之纖維堆積體而製造。然而,吸水性聚合物之重量與紙漿纖維之重量相比非常重,吸水性聚合物之分散容易變得不均勻。於如此不均勻之吸收體中,容易發生膠體結塊等妨礙膨潤之情況,無法最大限度地發揮吸水性聚合物之吸收性能。 Generally speaking, the absorbent system used for disposable diapers, menstrual sanitary napkins, incontinence pads and other absorbent articles draws the raw materials of the absorbent body containing pulp fibers and water-absorbent polymers to the outer circumference of the drum by means of air flow. The recessed portion of the surface is stacked, and then the fiber stack deposited in the recessed portion is coated with a water-permeable sheet. However, the weight of the water-absorbent polymer is very heavy compared with the weight of the pulp fiber, and the dispersion of the water-absorbent polymer tends to become uneven. In such a non-uniform absorbent body, it is easy to cause colloidal agglomeration and other obstacles to swelling, and it is impossible to maximize the absorption performance of the water-absorbing polymer.
為了改善吸收體之製造時之吸水性聚合物之不均勻之分散,最大限度地發揮吸水性聚合物之吸收性能,於專利文獻1至3中,記載有如下之吸收性物品用片狀物之製造方法,該吸收性物品用片狀物具備複數條吸收性單元,該吸收性單元係於切割基材片而形成之長條狀基體部之一個面之表面散佈吸水性聚合物之粒子,將吸水性聚合物固定於該表面。
In order to improve the uneven dispersion of the absorbent polymer during the manufacture of the absorbent body and maximize the absorption performance of the absorbent polymer,
專利文獻1:日本專利特開2017-070498號公報 Patent Document 1: Japanese Patent Laid-Open No. 2017-070498
專利文獻2:日本專利特開2017-070500號公報 Patent Document 2: Japanese Patent Laid-Open No. 2017-070500
專利文獻3:日本專利特開2017-070501號公報 Patent Document 3: Japanese Patent Laid-Open No. 2017-070501
本發明提供一種吸收體之製造方法,該吸收體具備複數條吸收性單元,該吸收性單元具備:長條狀基體部,其具有橫向、長度長於該橫向之縱向及厚度方向;及吸水性聚合物之粒子,其經由接著劑固定於該長條狀基體部之至少一個面;該吸收體之製造方法包括:切口部形成步驟,其係於所搬送之帶狀之基材片,沿搬送方向間歇地形成沿上述搬送方向延伸並且於與該搬送方向正交之方向即寬度方向隔開間隔之複數條切口部,藉此形成經由配置於在上述搬送方向上相鄰之該切口部間之非切斷部將複數條上述長條狀基體部於上述寬度方向連結之長條狀基體部連結體;塗佈步驟,其係對上述長條狀基體部連結體之一個面塗佈接著劑;聚合物散佈步驟,其係對塗佈有上述接著劑之面上散佈吸水性聚合物之粒子,經由該接著劑,將該吸水性聚合物之粒子固定於上述長條狀基體部連結體;及切離步驟,其係藉由以使沿上述搬送方向而相鄰之上述切口部彼此連結之方式將上述非切斷部切斷,將上述長條狀基體部連結體切離成複數條上述長條狀基體部而形成複數條上述吸收性單元。 The present invention provides a method of manufacturing an absorbent body, the absorbent body is provided with a plurality of absorbent units, the absorbent unit is provided with: a long-shaped base portion having a transverse direction, a longitudinal direction with a length longer than the transverse direction, and a thickness direction; and a water-absorbing polymer The particles of the object are fixed on at least one surface of the elongated base portion via an adhesive; the manufacturing method of the absorbent body includes the step of forming a cut portion, which is attached to the conveyed belt-shaped base sheet along the conveying direction A plurality of notches extending in the conveying direction and spaced apart in the width direction that is orthogonal to the conveying direction are formed intermittently, thereby forming non-intermittent gaps between the notches arranged adjacent in the conveying direction. The cutting part connects a plurality of strips of the strips of the strips of the strips of the strips of the substrate in the width direction; the coating step, which is to apply an adhesive to one surface of the strips of the strips of the strip of substrates; polymerization; The step of dispersing the substance is to spread particles of the water-absorbing polymer on the surface coated with the above-mentioned adhesive, and fix the particles of the water-absorbing polymer to the above-mentioned elongated base body connecting body through the adhesive; and The separating step comprises cutting the non-cutting portion so that the cut portions adjacent to each other along the conveying direction are connected to each other, and the strip-shaped base portion connecting body is cut into a plurality of strips. And forming a plurality of the above-mentioned absorptive units.
又,本發明提供一種吸收體之製造裝置,該吸收體具備複數條吸收性單元,該吸收性單元具備:長條狀基體部,其具有橫向、長度長於該橫向之縱向及厚度方向;及吸水性聚合物之粒子,其經由接著劑固定於該長條狀基體部之至少一個面;該吸收體之製造裝置具備:基材片切斷部,其於所搬送之帶狀之基材片,沿搬送方向間歇地形成沿上述搬送方向延伸並且於與該搬送方向正 交之方向即寬度方向隔開間隔之複數條切口部,藉此形成經由配置於在上述搬送方向上相鄰之該切口部間之非切斷部將複數條上述長條狀基體部於上述寬度方向連結之長條狀基體部連結體;接著劑塗佈部,其對上述長條狀基體部連結體之一個面塗佈接著劑;吸水性聚合物散佈部,其對塗佈有上述接著劑之面上散佈吸水性聚合物之粒子,經由該接著劑,將該吸水性聚合物之粒子固定於上述長條狀基體部連結體;及切離部,其藉由以使沿上述搬送方向而相鄰之上述切口部彼此連結之方式將上述非切斷部切斷,將上述長條狀基體部連結體切離成複數條上述長條狀基體部而形成複數條上述吸收性單元。 In addition, the present invention provides a manufacturing device for an absorbent body, the absorbent body is provided with a plurality of absorbent units, the absorbent unit is provided with: a long-shaped base portion having a transverse direction, a longitudinal direction with a length longer than the transverse direction, and a thickness direction; and water absorption The particles of the sexual polymer are fixed to at least one surface of the elongated base portion via an adhesive; the manufacturing device of the absorbent body includes: a substrate sheet cutting portion, which is attached to the conveyed belt-shaped substrate sheet, It is formed intermittently along the conveying direction, extending along the conveying direction and being aligned with the conveying direction. A plurality of notches spaced apart in the cross direction, that is, in the width direction, forms a plurality of the elongated base portions in the width through the non-cut portions arranged between the notches adjacent in the conveying direction. Directionally connected elongated base body connecting body; adhesive coating part, which coats the adhesive on one side of the above-mentioned elongated base body connecting body; water-absorbing polymer dispersion part, which is coated with the above adhesive Spread the water-absorbent polymer particles on the surface of the adhesive, and fix the water-absorbent polymer particles to the elongated base portion connecting body via the adhesive; and the cut-off portion, which is moved along the conveying direction The non-cutting portion is cut so that the adjacent cut portions are connected to each other, and the elongated base portion connecting body is cut into a plurality of elongated base portions to form a plurality of the absorbent units.
1:吸收體 1: Absorber
1A:吸收性單元 1A: Absorbent unit
1a:長條狀基體部 1a: Long strip base
2:切口部 2: Notch
3:非切斷部 3: Non-cutting part
10:吸收體之製造裝置 10: Absorber manufacturing device
20:基材片切斷部 20: Substrate sheet cutting part
21:原片輥 21: Original film roll
22:基材片 22: Substrate sheet
22A:長條狀基體部連結體 22A: Long strip base body connecting body
23:導輥 23: Guide roller
24:切斷裝置 24: cutting device
24A:旋轉沖刀 24A: Rotary punch
24a:切割刀 24a: cutting knife
24B:承接輥 24B: Take-up roller
24b:平坦部 24b: flat part
30:接著劑塗佈部 30: Adhesive coating department
31:接著劑 31: Adhesive
32:塗佈頭 32: Coating head
40:吸水性聚合物散佈部 40: Water-absorbing polymer dispersion part
41:吸水性聚合物 41: Water-absorbing polymer
42:聚合物導入部 42: Polymer introduction department
50:一體化裝置 50: Integrated device
60:真空輸送機 60: Vacuum conveyor
61:驅動輥 61: drive roller
62:從動輥 62: driven roller
63:透氣性皮帶 63: Breathable belt
64:抽吸箱 64: Suction box
70:切離部 70: cut away
L2:長度 L2: length
L3:長度 L3: length
NT:非切斷區域 NT: Non-cutting area
W2:寬度 W2: width
X:搬送方向 X: conveying direction
Y:寬度方向 Y: width direction
Z:厚度方向 Z: thickness direction
圖1係表示吸收體之製造裝置之一實施形態之概略圖。 Fig. 1 is a schematic diagram showing an embodiment of an absorbent body manufacturing apparatus.
圖2係圖1所示之製造裝置中之切斷裝置之概略立體圖。 Fig. 2 is a schematic perspective view of the cutting device in the manufacturing device shown in Fig. 1.
圖3(a)至(d)係表示形成於基材片之切口部及非切斷部之形態之概略圖。 3(a) to (d) are schematic diagrams showing the form of the cut portion and the non-cut portion formed in the base sheet.
圖4係將切離部中之長條狀基體部連結體切離成複數條長條狀基體部之切離步驟之概略立體圖。 Fig. 4 is a schematic perspective view of the cutting step of cutting the strip-shaped base body part in the cutting part into a plurality of strip-shaped base body parts.
圖5(a)及(b)係藉由本發明之製造方法而製造之吸收體之概略立體圖。 Figures 5 (a) and (b) are schematic perspective views of an absorbent body manufactured by the manufacturing method of the present invention.
圖6係圖5(a)中之吸收體之I-I面上之剖視圖。 Fig. 6 is a cross-sectional view on the I-I surface of the absorbent body in Fig. 5(a).
專利文獻1至3之片狀物於將基材片切割而形成長條狀基體部之後,供給至為了固定吸水性聚合物而對基材片表面塗佈接著劑之步驟、
及散佈吸水性聚合物之粒子之步驟之情形時,會發生基材片之搬送時之晃動或因晃動引起之長條狀基體部彼此之鬆散,有可能無法進行對各長條狀基體部塗佈均勻且穩定之接著劑及散佈聚合物。
The sheet-shaped article of
因此,本發明係關於一種能夠消除上述先前技術所具有之缺點之吸收體之製造方法及較佳地用於其之製造裝置。 Therefore, the present invention relates to a manufacturing method of an absorbent body that can eliminate the above-mentioned disadvantages of the prior art and a manufacturing device preferably used for the same.
以下,基於本發明之較佳之實施形態,一面參照圖式,一面對本發明進行說明。圖1係模式性地表示本發明之吸收體之製造裝置10之一實施形態。再者,於以下之說明中,「縱向」或「旋轉方向」係指與基材片22之搬送方向X相同之方向(長度方向),「橫向」、「寬度方向」或「軸向」係指與基材片22之搬送方向X正交之方向(Y方向)。
Hereinafter, based on the preferred embodiments of the present invention, the present invention will be described with reference to the drawings. Fig. 1 schematically shows an embodiment of the absorbent
製造裝置10自製造步驟之上游側朝下游側依序具備基材片切斷部20、接著劑塗佈部30、吸水性聚合物散佈部40及切離部70。
The
基材片切斷部20具備:導輥23,其引導自原片輥21搬送之帶狀之基材片22;及切斷裝置24,其一面將基材片22向下游側搬送一面進行切斷,於搬送方向X上間歇地形成在基材片22之搬送方向X延伸之複數條切口部2,而成為長條狀基體部連結體22A。基材片22之切斷可無特別限制地使用分切裝置、縱切裝置、雷射切斷裝置等公知之切斷裝置。關於切口部2,將於後文進行詳細敍述。
The substrate
如圖2所示,基材片切斷部20之切斷裝置24具備:旋轉沖刀24A,其配置有複數個切割刀;及承接輥24B,其周面平坦。配置於旋轉沖刀24A之複數個切割刀24a、24a…沿旋轉沖刀24A之旋轉方向(縱向X)延伸,並且於旋轉沖刀24A之軸向(橫向Y)上隔開間隔排列配置。於旋轉沖刀24A,於沿其旋轉方向而相鄰之切割刀24a之間,在旋轉沖刀24A之
周面設置有不存在切割刀24a之平坦部24b。平坦部24b沿旋轉沖刀24A之軸向延伸。旋轉方向上之平坦部24b之周面長、亦即沿搬送方向X而相鄰之切割刀24a彼此之間隔對應於形成於基材片22之沿搬送方向X延伸之非切斷部3之長度。關於非切斷部3,將於後文進行詳細敍述。又,於旋轉沖刀24A,於寬度方向Y上相鄰之切割刀24a彼此之間隔對應於形成於基材片22之於寬度方向Y上鄰接之切口部2彼此之間隔。
As shown in FIG. 2, the cutting
位於基材片切斷部20之下游側之接著劑塗佈部30係對形成有切口部2及非切斷部3之基材片22(長條狀基體部連結體22A)之一個面(上表面)之表面塗佈接著劑31之部分。於圖1所示之製造裝置10中,接著劑塗佈部30於與基材片22之一個面相對向之上方具備塗佈頭32。塗佈頭32係以具有對應於基材片22之寬度方向Y之長度之方式而形成。塗佈頭32可無特別限制地使用與基材片接觸而進行塗佈之方式等各種公知之塗佈裝置。
The
位於接著劑塗佈部30之下游側之吸水性聚合物散佈部40係於塗佈有接著劑31之長條狀基體部連結體22A之面上散佈吸水性聚合物41之粒子之部分。於圖1所示之製造裝置10中,吸水性聚合物散佈部40於基材片22之上方具備聚合物導入部42。聚合物導入部42係以具有對應於基材片22之寬度方向Y之長度之方式而形成。聚合物導入部42可無特別限制地使用各種公知之塗佈裝置。
The water-absorbent
於圖1所示之製造裝置10中,使用將接著劑塗佈部30及吸水性聚合物散佈部40一體化而成之裝置(以下,亦將該裝置稱為「一體化裝置50」),但亦可分別各自設置接著劑塗佈部30及吸水性聚合物散佈部40。於使用一體化裝置50之情形時,只要設為於該裝置之上游側配置有接著劑塗佈部30,於下游側配置有吸水性聚合物散佈部40之構成即可。
In the
如圖1所示,於製造裝置10中,亦可於與一體化裝置50相對向之位置且被搬送之基材片22之下表面側配置真空輸送機60。真空輸送機60係用以將形成有切口部2及非切斷部3之基材片22朝真空輸送機60側抽吸,從而易於在基材片22之一個面上進行接著劑之塗佈及吸水性聚合物之散佈者。於真空輸送機60上配置形成有切口部2及非切斷部3之基材片22(長條狀基體部連結體22A)。真空輸送機60具備:環狀之透氣性皮帶63,其架設於驅動輥61及複數個從動輥62;及抽吸箱64,其配置於隔著透氣性皮帶63與一體化裝置50相對向之位置。
As shown in FIG. 1, in the
於圖1所示之製造裝置10中,於基材片22之搬送方向X之最下游側設置有切離部70。切離部70係以使固定有吸水性聚合物41之粒子之長條狀基體部連結體22A中之沿搬送方向X而相鄰之切口部2彼此連結之方式將非切斷部3切斷者。於本實施形態中,切離部70係以能夠對固定有吸水性聚合物41之粒子之長條狀基體部連結體22A沿面方向朝相互反向之兩方向施加向外之力之方式而構成,藉由該向外之力將非切斷部3切斷。切離部70可無特別限制地使用公知之輥或裝置等。作為能夠沿基材片22之寬度方向Y施加向外之力之切離部70之構成,例如可列舉中高輥、擴幅輥等周面或旋轉軸之軸向(橫向Y)之中央區域較位於該中央區域之側方之側方區域突出而成為向外之凸形狀之弓形彎曲輥等。作為能夠沿基材片22之搬送方向X施加向外之力之切離部70之構成,例如可列舉藉由張力輥使基材片22產生張力,於基材片22之搬送方向X(縱向X)產生外力之構成等。作為切離部70之其他構成,亦可例如藉由對長條狀基體部連結體22A施加利用塗佈頭之接觸阻力或利用超音波之振動等外力而將非切斷部3切斷。
In the
以上之說明係關於較佳地用於本發明之吸收體之製造之製造裝置10之說明,以下對使用製造裝置10之吸收體之製造方法進行說明。本製造方法大致分為切口部形成步驟、塗佈步驟、聚合物散佈步驟及切離步驟之4個步驟。以下,對各個步驟進行說明。
The above description is about the
<切口部形成步驟> <Steps for forming cutouts>
切口部形成係使用基材片切斷部20而進行。首先,藉由導輥23引導自原片輥21捲出之帶狀之基材片22,將該基材片22供給至切斷裝置24中之旋轉沖刀24A及承接輥24B之間。藉此,於帶狀之基材片22,沿搬送方向X間歇地形成沿基材片22之搬送方向X延伸並且於寬度方向Y上隔開間隔之複數條切口部2,由此形成經由配置於在上述搬送方向上相鄰之該切口部2間之非切斷部3將複數條長條狀基體部1a於上述寬度方向連結之長條狀基體部連結體22A。長條狀基體部連結體22A係於基材片22形成有切口部2及非切斷部3者,故而長條狀基體部連結體22A與基材片22係實質上相同者。
The formation of the cut portion is performed using the base
於旋轉沖刀24A,配置於其旋轉方向之複數個切割刀24a於與帶狀之基材片22之搬送方向X正交之方向Y排列,並且隔開間隔而配置。對於供給至旋轉沖刀24A及承接輥24B之間之帶狀之基材片22,一面於搬送方向X(縱向X)被搬送,一面將基材片22沿搬送方向X並且於正交之方向(寬度方向Y)隔開間隔而切斷複數個部位,形成貫通基材片22之一個面與另一個面之切口部2。如圖2及圖3(a)所示,切口部2對應於複數個切割刀24a,沿縱向X延伸並且於寬度方向Y隔開間隔而形成複數條。
In the
又,因旋轉沖刀24A具有平坦部24b,故而隔開相當於平坦部24b之周面長度之基材片22之搬送方向X之長度之量而形成切口部2,並
且於沿搬送方向X而相鄰之切口部2之間形成非切斷部3。非切斷部3係基材片22未被切割刀24a切斷之部分。如圖2及圖3(a)所示,本實施形態中之非切斷部3間歇地形成於沿搬送方向X而相鄰之切口部2間,並且遍及寬度方向Y之全域連續地形成。藉由將基材片22沿搬送方向X並且於寬度方向隔開間隔地形成複數條切口部2而形成複數條下述長條狀基體部1a時,於本實施形態中係以設置非切斷部3之方式形成切口部2,故而形成複數條長條狀基體部1a在非切斷部3於寬度方向Y連結之長條狀基體部連結體22A。
In addition, since the
如此,藉由在沿搬送方向X而相鄰之切口部2之間介存有非切斷部3,形成有切口部2之基材片22之移動會受到非切斷部3限制,不易發生鄰接之基材片22(長條狀基體部1a)彼此之上下之偏移或重疊、撓曲等。其結果,與搬送具有不具備非切斷部3之切口部2之基材片22之情形相比,能夠維持形成有切口部2之基材片22之片材形狀,其構造不易鬆散,並且能夠減少基材片22之搬送時之鬆散或晃動,從而穩定地進行下述塗佈步驟及聚合物散佈步驟。
In this way, since the
切口部2及介存於其間之非切斷部3之形狀只要能夠發揮本發明之效果,則並無特別限制。例如,亦可以如圖3(b)所示般之鋸齒格子狀等使非切斷部3沿基材片22之寬度方向Y不連續之方式形成。藉由以使非切斷部3沿寬度方向Y不連續之方式形成,於下述切離步驟中,能夠有效地切斷非切斷部3。又,切口部2並不限於沿搬送方向X為直線狀者,亦可例如圖3(c)及(d)所示,使切口部2形成為波狀。藉由形成該等形狀,不僅能夠減少具有切口部2之基材片22之搬送時之鬆散或晃動,而且能夠製造對應於所製造之吸收性物品之用途之吸收性物品用之吸收體1。為了形成如圖3(b)至(d)所示般之切口部2及非切斷部3之形狀,藉由將旋轉沖刀24A
中之切割刀24a之形狀與平坦部24b之配置形狀適當變更為所需之形狀,能夠於基材片22形成與其等之形狀相對應之切口部2及非切斷部3。
The shape of the
<塗佈步驟> <Coating Step>
然後,使真空輸送機60作動而使抽吸箱64內變成負壓。於該狀態下,一面將長條狀基體部連結體22A於X方向搬送,一面藉由接著劑塗佈部30對長條狀基體部連結體22A之一個面(上表面)塗佈接著劑31。於圖1所示之實施態樣中,於在切口部形成步驟中形成長條狀基體部連結體22A之後,一面利用真空輸送機60搬送長條狀基體部連結體22A,一面使長條狀基體部連結體22A位於抽吸箱64上,在此期間,藉由接著劑塗佈部30中之塗佈頭32對長條狀基體部連結體22A之一個面(上表面)之整個面塗佈接著劑31。
Then, the
<聚合物散佈步驟> <Polymer dispersion step>
繼而,於塗佈有接著劑31之長條狀基體部連結體22A之面上散佈吸水性聚合物41之粒子,經由接著劑31將吸水性聚合物41之粒子固定於基材片22。於圖1所示之實施態樣中,一面利用真空輸送機60搬送於塗佈步驟中在一個面(上表面)塗佈有接著劑31之長條狀基體部連結體22A,一面使長條狀基體部連結體22A位於抽吸箱64上,在此期間,藉由吸水性聚合物散佈部40之聚合物導入部42對塗佈至長條狀基體部連結體22A之一個面(上表面)之接著劑31上散佈吸水性聚合物41之粒子。藉由以此方式散佈吸水性聚合物41之粒子,而經由接著劑31將吸水性聚合物41之粒子固定於長條狀基體部連結體22A之一個面(上表面)。
Then, the particles of the water-
<切離步驟> <Cut off step>
然後,對固定有吸水性聚合物41之長條狀基體部連結體22A,藉由
切離部70,以使沿搬送方向X而相鄰之切口部2彼此連結之方式將非切斷部3切斷,藉此將長條狀基體部連結體22A切離成複數條上述長條狀基體部1a。藉由該步驟,形成複數條吸收性單元1A,該吸收性單元1A具備經由接著劑31而固定於長條狀基體部1a之至少一個面之吸水性聚合物41之粒子。於本步驟中,較佳為藉由沿所要搬送之長條狀基體部連結體22A之面方向朝相互反向之兩方向施加向外之力而將非切斷部3切斷,而將長條狀基體部連結體22A切離成複數條上述長條狀基體部1a。於本步驟中,只要為向基材片22中之沿著XY平面之任意方向負擔之朝相互反向之兩方向施加向外之力,便無特別限制,但就製造裝置10之設備設置之方便性之觀點而言,較佳為施加沿著X方向或Y方向之向外之力。
Then, for the elongated base
於圖1所示之實施態樣中,藉由將長條狀基體部連結體22A經由切離部70而搬送,沿基材片22之面方向朝相互反向之兩方向施加向外之力而將非切斷部3切離。如圖4所示,使用例如中高輥等弓形彎曲輥作為切離部70之情形時,能夠以藉由使長條狀基體部連結體22A經由弓形彎曲輥之周面上並搬送而使切口部2沿Y方向擴幅之方式,對長條狀基體部連結體22A朝相互反向之兩方向施加向外之力。該向外之力被存在於沿搬送方向X而相鄰之切口部2間之非切斷部3負擔,藉此能夠將非切斷部3沿著沿搬送方向X而相鄰之切口部2切斷,而使沿搬送方向X而相鄰之切口部2彼此連結。
In the embodiment shown in FIG. 1, by conveying the elongated base
又,於使用例如張力輥作為切離部70之情形時,例如於一對第1張力輥與一對第2張力輥之間搬送長條狀基體部連結體22A,而負擔沿長條狀基體部連結體22A之搬送方向X之張力,該一對第1張力輥係於與X方向為相同方向上旋轉,該一對第2張力輥設置於第1張力輥之下游側並且
以較第1張力輥快之旋轉速度於與X方向為相同方向上旋轉。藉由一面使長條狀基體部連結體22A負擔沿搬送方向X之張力一面進行搬送,能夠以使長條狀基體部連結體22A於搬送方向X伸長之方式,對基材片22朝相互反向之兩方向施加向外之力。該向外之力與上述情況同樣地被存在於沿縱向X而相鄰之切口部2間之非切斷部3負擔,藉此能夠將非切斷部3沿著沿搬送方向X而相鄰之切口部2切斷,而使沿縱向X而相鄰之切口部2彼此連結。
In addition, when a tension roller is used as the cut-off
就進一步減少具有切口部2之基材片22(長條狀基體部連結體22A)之搬送時之鬆散或晃動之觀點、及能夠容易地將非切斷部3切斷之觀點而言,切口部2之搬送方向X上之長度L2(參照圖3(a)至(d))較佳為0.1mm以上,更佳為0.5mm以上,又,其上限較佳為200mm以下,更佳為100mm以下。具體而言,長度L2較佳為0.1mm以上且200mm以下,更佳為0.5mm以上且100mm以下。此種長條狀基體部連結體22A例如可藉由以適當調節基材片切斷部20中之旋轉沖刀24A之切割刀24a及平坦部24b之間隔,使長度L2成為上述範圍之方式構成基材片切斷部20而容易地獲得。
From the viewpoint of further reducing the looseness or shaking during conveyance of the base sheet 22 (the elongated base
又,就相同之觀點而言,沿搬送方向X而相鄰之切口部2間之非切斷部3之搬送方向X上之長度L3(參照圖3(a)至(d))較佳為0.1mm以上,更佳為0.5mm以上,又,其上限較佳為10mm以下,更佳為5mm以下。具體而言,長度L3較佳為0.1mm以上且10mm以下,更佳為0.5mm以上且5mm以下。此種長條狀基體部連結體22A例如可藉由以適當調節基材片切斷部20中之旋轉沖刀24A之切割刀24a及平坦部24b之間隔,使長度L3成為上述範圍之方式構成基材片切斷部20而容易地獲得。
Also, from the same point of view, the length L3 in the conveying direction X of the
如上所述,如圖5(a)及(b)以及圖6所示,經切口部形成步驟至切離步驟而製造出之吸收體1成為具備複數條吸收性單元1A者,該複數條吸收性單元1A具備:長條狀基體部1a,其具有橫向Y、長度長於橫向Y之縱向X及厚度方向Z;及吸水性聚合物41之粒子,其經由接著劑31固定於該長條狀基體部1a之至少一個面。又,各吸收性單元1A係以使其縱向朝向至少一方向之方式而排列。圖6所示之吸收體1中,固定有吸水性聚合物41之面即厚度方向Z之上表面成為與穿著者之肌膚相對向之肌膚對向面,長條狀基體部1a之另一個面即厚度方向Z之下表面成為非肌膚對向面。
As described above, as shown in Figs. 5(a) and (b) and Fig. 6, the
於本實施形態中,如圖5(a)所示,切口部2係以沿吸收體1之縱向X延伸之方式而形成,故而以吸收性單元1A之縱向X朝向與吸收體1之縱向X相同之方向而配置。構成吸收性單元1A之長條狀基體部1a係藉由在基材片22設置切口部2而形成者,故而長條狀基體部1a與基材片22係實質上相同者。於Y方向上鄰接之吸收性單元1A彼此藉由切口部2及由切離步驟切斷之非切斷部3而相互相隔。
In this embodiment, as shown in FIG. 5(a), the
圖5(a)所示之吸收體1係以使複數個切口部2沿搬送方向X連續地延伸之方式而形成。就防止吸收體1之搬送之晃動之觀點而言,亦可如圖5(b)所示,於搬送方向X上之切口部2之兩端配置未形成有切口部2之非切斷區域NT。於配置有非切斷區域NT之情形時,於吸收體1中,被非切斷區域NT彼此夾著的切口部2之沿搬送方向X之長度較佳設為0.5mm以上且100mm以下左右。為了形成此種非切斷區域NT,例如可藉由在切口部形成步驟中,使旋轉沖刀24A之切割刀24a離開基材片22固定時間,或於旋轉沖刀24A之周面以對應於非切斷區域NT之長度之方式設置不存在
切割刀24a之平坦部24b而形成。
The
如圖5(a)所示,本發明中所製造出之吸收體1於使用前之狀態下,形成為於縱向X較長之矩形狀。吸收體1之縱向X之長度為100mm以上且1000mm以下左右,橫向Y之長度(寬度)為50mm以上且300mm以下左右。又,如圖5(b)所示,於在吸收體1設置有非切斷區域NT之情形時,就於切離部70不會將非切斷區域NT沿著沿搬送方向X而相鄰之切口部2切斷之觀點而言,非切斷區域NT之縱向X之長度較佳為至少長於非切斷部3之縱向X之長度,具體而言,較佳為將非切斷區域NT之縱向X之長度設為10mm以上且500mm以下左右,將非切斷區域NT之橫向Y之長度(寬度)設為50mm以上且300mm以下左右。
As shown in FIG. 5(a), the
就吸水性聚合物41之擔載量、膨潤妨礙、柔軟性、透氣性、片形狀之維持之觀點而言,長條狀基體部1a之橫向Y上之寬度W2較佳為0.3mm以上且10mm以下,更佳為0.6mm以上且2mm以下,進而較佳為0.6mm以上且1.8mm以下。長條狀基體部1a之橫向Y上之寬度W2可藉由調節配置於在切口部形成步驟中所使用之旋轉沖刀24A之鄰接之切割刀24a彼此之橫向Y之間隔,而變更為所需之寬度。又,長條狀基體部1a之縱向X上之長度較佳為0.4mm以上且1000mm以下,更佳為0.5mm以上且800mm以下,進而較佳為1mm以上且600mm以下。
From the viewpoints of the supporting amount of the water-
於以使吸收性單元1A之縱向X朝向吸收體1之縱向X之方式進行配置之情形時,吸收性單元1A較佳為針對每1片吸收體配置3條以上且1000條以下,進而較佳為配置50條以上且500條以下。又,於以使吸收性單元1A之縱向X朝向吸收體1之橫向Y之方式進行配置之情形時,吸收性單元1A較佳為針對每1片吸收體配置3條以上且3500條以下,進而較佳
為配置50條以上且2000條以下。吸收性單元1A之計數方法係定義為當於橫向Y引出假想直線時,與該直線交叉之吸收性單元1A之數量成為最大時之條數。再者,如圖6所示,吸收性單元1A係包含長條狀基體部1a而構成,故而吸收性單元1A之條數與長條狀基體部1a之條數一致。
When the
如上所述,因吸收性單元1A包含長條狀基體部1a而構成,故而較佳為以如下方式構成基材片切斷部20,即,使長條狀基體部1a之縱向X上之長度較佳為0.4mm以上且1000mm以下,更佳為0.5mm以上且800mm以下,進而較佳為1mm以上且600mm以下。同樣地,較佳為以如下方式構成基材片切斷部20,即,使長條狀基體部1a之橫向Y上之寬度W2較佳為0.3mm以上且10mm以下,更佳為0.6mm以上且2mm以下,進而較佳為0.6mm以上且1.8mm以下。又,較佳為以如下方式構成基材片切斷部20,即,使吸收性單元1A針對每1片吸收體,較佳為配置3條以上且1000條以下,進而較佳為配置50條以上且500條以下。滿足該等範圍之長條狀基體部1a及吸收性單元1A例如可藉由適當變更旋轉沖刀24A之複數個切割刀24a之間隔,以成為上述範圍之方式構成基材片切斷部20而形成。
As described above, since the
就提高吸收性單元中之液體之擴散性及提高吸水性聚合物41之利用效率之觀點而言,基材片22較佳為親水性片材。作為親水性片材,例如可使用包含親水性材料而構成之片狀物。作為其例,可列舉紙、不織布、布、使合成樹脂發泡而形成之合成海綿等,其等中,就即便較薄但拉伸強度亦相對較高,較薄而能夠賦予柔軟性之觀點而言,較佳使用不織布。該等親水性片材可單獨使用,或亦可組合使用2種以上。作為不織布,較佳使用含有親水性之纖維作為構成纖維之親水性不織布、含有對合
成纖維賦予親水性之纖維作為構成纖維之親水性不織布等。該不織布之基重較佳為5g/m2以上且100g/m2以下,進而較佳為10g/m2以上且40g/m2以下。作為親水性不織布,例如可無特別限制地使用紡黏不織布、熔噴不織布、水刺不織布、熱風不織布等該技術領域中公知者。
From the viewpoint of improving the diffusibility of the liquid in the absorbent unit and improving the utilization efficiency of the water-
作為吸水性聚合物41,可使用該吸收性物品之技術領域中先前所使用之各種者,例如可列舉:聚丙烯酸鈉、丙烯酸-乙烯醇共聚物、聚丙烯酸鈉交聯體、(澱粉-丙烯酸)接枝聚合物、異丁烯-順丁烯二酸酐共聚物及其皂化物、聚丙烯酸鉀、或聚丙烯酸銫等,可單獨使用其等之1種或混合使用2種以上。作為吸水性聚合物41之粒子,根據其形狀之差異,存在不定形類型、塊狀類型、袋狀類型、球粒凝聚類型、球狀類型等,可使用任何類型。吸水性聚合物41之基重較佳為10g/m2以上且500g/m2以下,進而較佳為50g/m2以上且300g/m2以下。
As the water-absorbing
於使用球狀類型者作為吸水性聚合物41之情形時,就更不易發生相鄰之吸收性單元彼此之吸水性聚合物41之粒子之膨潤妨礙之觀點而言,使用前(膨潤前)之狀態之吸水性聚合物41之粒子之平均粒徑較佳為20μm以上且700μm以下,進而較佳為200μm以上且500μm以下。另一方面,膨潤後之狀態之吸水性聚合物41之粒子之平均粒徑較佳為200μm以上且3000μm以下,進而較佳為800μm以上且2000μm以下。使用前後之吸水性聚合物41之粒子之平均粒徑例如可藉由日本專利特開2017-070498號公報所記載之測定方法而求出。
In the case of using a spherical type as the water-
作為接著劑31,例如較佳使用熱熔型接著劑。作為熱熔型接著劑,可列舉苯乙烯系、烯烴系等。作為苯乙烯系熱熔接著劑,可使用苯乙烯-丁二烯-苯乙烯共聚物(SBS)、苯乙烯-異戊二烯-苯乙烯共聚物 (SIS)、SBS之氫化物的苯乙烯-乙烯-丁烯-苯乙烯共聚物(SEBS)、及將其等之2種以上摻合而成之摻合系熱熔型接著劑。其等中,就容易獲得觸黏力與凝聚力之平衡之觀點而言,尤佳使用SIS與SBS之摻合系熱熔型接著劑、或SIS與SEBS之摻合系熱熔型接著劑。熱熔型接著劑之塗佈量較佳為0.5g/m2以上且100g/m2以下,進而較佳為5g/m2以上且50g/m2以下。 As the adhesive 31, for example, a hot melt adhesive is preferably used. As the hot-melt adhesive, styrene-based, olefin-based, etc. can be cited. As styrene-based hot melt adhesives, styrene-butadiene-styrene copolymer (SBS), styrene-isoprene-styrene copolymer (SIS), and styrene-hydrogenated SBS can be used. Ethylene-butene-styrene copolymer (SEBS), and a blended hot-melt adhesive formed by blending two or more of them. Among them, from the viewpoint of easily obtaining a balance between contact adhesion and cohesion, it is particularly preferable to use a blended hot melt adhesive of SIS and SBS, or a blended hot melt adhesive of SIS and SEBS. The coating amount of the hot melt adhesive is preferably 0.5 g/m 2 or more and 100 g/m 2 or less, and more preferably 5 g/m 2 or more and 50 g/m 2 or less.
藉由本發明之製造方法製造之吸收體1係較佳用於吸收性物品者。吸收性物品一般係用以吸收保持尿或經血等排泄體液者。吸收性物品例如包含拋棄式尿布、經期衛生棉、失禁護墊等,但並不限定於該等,而廣泛包含用於吸收自人體排出之液體之物品者。
The
以上,基於本發明之較佳之實施形態,對本發明進行了說明,但本發明並不限制於上述實施形態。 Above, the present invention has been described based on the preferred embodiments of the present invention, but the present invention is not limited to the above-mentioned embodiments.
圖6所示之吸收體1係使用複數條具有同一寬度之長條狀基體部1a之吸收性單元1A而形成,但亦能夠以使長條狀基體部1a之寬度分別不同之方式形成。
The
又,圖6所示之吸收體1僅於長條狀基體部1a之一個面(上表面)固定有吸水性聚合物41,但亦可例如於長條狀基體部1a之側緣部或另一個面(下表面)之表面亦固定有吸水性聚合物41。於在另一個面亦固定吸水性聚合物41之情形時,於藉由塗佈步驟及聚合物散佈步驟,經由接著劑31將吸水性聚合物41固定於長條狀基體部連結體22A之一個面之後,使用反轉輥,使長條狀基體部連結體22A之另一個面以與一體化裝置50相對之方式反轉,再次進行塗佈步驟及聚合物散佈步驟,藉此能夠固定吸水性聚合物41。
In addition, the
關於上述實施形態,本發明進而揭示有以下之吸收體之製造 方法及其製造裝置。 Regarding the above embodiments, the present invention further discloses the manufacture of the following absorber Method and its manufacturing device.
<1> <1>
一種吸收體之製造方法,該吸收體具備複數條吸收性單元,該吸收性單元具備:長條狀基體部,其具有橫向、長度長於該橫向之縱向及厚度方向;及吸水性聚合物之粒子,其經由接著劑固定於該長條狀基體部之至少一個面;該吸收體之製造方法包括:切口部形成步驟,其係於所搬送之帶狀之基材片,沿搬送方向間歇地形成沿上述搬送方向延伸並且於與該搬送方向正交之方向即寬度方向隔開間隔之複數條切口部,藉此形成經由配置於在上述搬送方向上相鄰之該切口部間之非切斷部將複數條上述長條狀基體部於上述寬度方向連結之長條狀基體部連結體;塗佈步驟,其係對上述長條狀基體部連結體之一個面塗佈接著劑;聚合物散佈步驟,其係對塗佈有上述接著劑之面上散佈吸水性聚合物之粒子,經由該接著劑,將該吸水性聚合物之粒子固定於上述長條狀基體部連結體;及切離步驟,其係藉由以使沿上述搬送方向而相鄰之上述切口部彼此連結之方式將上述非切斷部切斷,將上述長條狀基體部連結體切離成複數條上述長條狀基體部而形成複數條上述吸收性單元。 A method for manufacturing an absorbent body, the absorbent body is provided with a plurality of absorbent units, the absorbent unit is provided with: a long strip-shaped base portion having a transverse direction, a longitudinal direction with a length longer than the transverse direction, and a thickness direction; and particles of a water-absorbing polymer , Which is fixed to at least one surface of the elongated base portion via an adhesive; the manufacturing method of the absorbent body includes the step of forming a cut portion, which is attached to the belt-shaped substrate sheet to be conveyed and is formed intermittently along the conveying direction A plurality of notches extending along the conveying direction and spaced apart in the width direction, which is a direction orthogonal to the conveying direction, thereby forming non-cutting sections arranged between the notches adjacent in the conveying direction An elongated substrate connecting body connecting a plurality of the elongated substrates in the width direction; a coating step, which is to apply an adhesive to one surface of the elongated substrate connecting body; a polymer spreading step , Which is to spread particles of water-absorbent polymer on the surface coated with the above-mentioned adhesive, and fix the particles of the water-absorbent polymer to the above-mentioned elongated base body connecting body through the adhesive; and a cutting step, This is achieved by cutting the non-cutting portion so that the cut portions adjacent to each other along the conveying direction are connected to each other, and the elongated base body connecting body is cut into a plurality of the elongated base body portions And a plurality of the above-mentioned absorptive units are formed.
<2> <2>
如上述<1>之吸收體之製造方法,其中於上述切口部形成步驟中,以使上述非切斷部沿寬度方向不連續之方式形成上述切口部。 The method for manufacturing an absorbent body as in the above item <1>, wherein in the cut portion forming step, the cut portion is formed so that the non-cut portion is discontinuous in the width direction.
<3> <3>
如上述<1>或<2>之吸收體之製造方法,其中於上述切口部形成 步驟中,沿搬送方向直線狀地形成上述切口部。 The manufacturing method of the absorbent body as in the above <1> or <2>, wherein the cut part is formed In the step, the notch is formed linearly along the conveying direction.
<4> <4>
如上述<1>或<2>之吸收體之製造方法,其中於上述切口部形成步驟中,沿搬送方向波狀地形成上述切口部。 The method of manufacturing an absorbent body as described in the above <1> or <2>, wherein in the step of forming the notch, the notch is formed in a wave shape along the conveying direction.
<5> <5>
如上述<1>至<4>中任一項之吸收體之製造方法,其中於上述切離步驟中,藉由對上述長條狀基體部連結體沿其面方向朝相互反向之兩方向施加向外之力而將上述非切斷部切斷,從而將上述長條狀基體部連結體切離成複數條上述長條狀基體部。 The method for manufacturing an absorbent body according to any one of the above <1> to <4>, wherein in the cutting step, the elongated base body is connected to the two opposite directions along its surface The non-cutting portion is cut by applying an outward force, thereby cutting the elongated base body portion coupling body into a plurality of the elongated base body portions.
<6> <6>
如上述<5>之吸收體之製造方法,其中於上述切離步驟中,藉由沿上述長條狀基體部連結體之寬度方向施加向外之力而將上述非切斷部切斷,從而將上述長條狀基體部連結體切離成複數條上述長條狀基體部。 The method for manufacturing an absorbent body as described in the above item <5>, wherein in the cutting step, the non-cutting portion is cut by applying an outward force in the width direction of the elongated base body connecting body, thereby The elongated base body part coupling body is cut into a plurality of elongated base body parts.
<7> <7>
如上述<5>之吸收體之製造方法,其中於上述切離步驟中,藉由沿上述長條狀基體部連結體之搬送方向施加向外之力而將上述非切斷部切斷,從而將上述長條狀基體部連結體切離成複數條上述長條狀基體部。 The method for manufacturing an absorbent body as in the above item <5>, wherein in the cutting step, the non-cutting portion is cut by applying an outward force along the conveying direction of the elongated base body connecting body, thereby The elongated base body part coupling body is cut into a plurality of elongated base body parts.
<8> <8>
如上述<1>至<4>中任一項之吸收體之製造方法,其中於上述切離步驟中,藉由對上述長條狀基體部連結體施加利用振動產生之外力而將上述非切斷部切斷,從而將上述長條狀基體部連結體切離成複數條上述長條狀基體部。 The method for manufacturing an absorbent body according to any one of the above <1> to <4>, wherein in the cutting step, the non-cutting is performed by applying an external force generated by vibration to the long-shaped base body connecting body The broken portion is cut to cut the elongated base body portion coupling body into a plurality of the elongated base body portions.
<9> <9>
如上述<1>至<8>中任一項之吸收體之製造方法,其中長條狀基體部連結體中之切口部之搬送方向上之長度較佳為0.1mm以上,更佳為0.5mm以上,又,其上限較佳為200mm以下,更佳為100mm以下,具體而言,較佳為0.1mm以上且200mm以下,更佳為0.5mm以上且100mm以下。 The method for manufacturing an absorbent body as described in any one of <1> to <8>, wherein the length of the cut portion in the elongated base body connecting body in the conveying direction is preferably 0.1 mm or more, more preferably 0.5 mm Above, the upper limit thereof is preferably 200 mm or less, more preferably 100 mm or less, specifically, 0.1 mm or more and 200 mm or less, and more preferably 0.5 mm or more and 100 mm or less.
<10> <10>
如上述<1>至<9>中任一項之吸收體之製造方法,其中沿搬送方向而相鄰之切口部間之非切斷部之搬送方向上之長度較佳為0.1mm以上,更佳為0.5mm以上,又,其上限較佳為10mm以下,更佳為5mm以下,具體而言,較佳為0.1mm以上且10mm以下,更佳為0.5mm以上且5mm以下。 The method for manufacturing an absorbent body as described in any one of <1> to <9> above, wherein the length of the non-cutting portion between adjacent cut portions along the conveying direction in the conveying direction is preferably 0.1 mm or more, and more It is preferably 0.5 mm or more, and the upper limit thereof is preferably 10 mm or less, more preferably 5 mm or less, specifically, preferably 0.1 mm or more and 10 mm or less, more preferably 0.5 mm or more and 5 mm or less.
<11> <11>
如上述<1>至<10>中任一項之吸收體之製造方法,其中長條狀基體部之橫向上之寬度較佳為0.3mm以上且10mm以下,更佳為0.6mm以上且2mm以下,進而較佳為0.6mm以上且1.8mm以下。 The method for manufacturing an absorbent body as described in any one of the above <1> to <10>, wherein the width of the elongated base portion in the lateral direction is preferably 0.3mm or more and 10mm or less, more preferably 0.6mm or more and 2mm or less , More preferably, it is 0.6 mm or more and 1.8 mm or less.
<12> <12>
如上述<1>至<11>中任一項之吸收體之製造方法,其中長條狀基體部之縱向上之長度較佳為0.4mm以上且1000mm以下,更佳為0.5mm以上且800mm以下,進而較佳為1mm以上且600mm以下。 The method for manufacturing an absorbent body as in any one of the above <1> to <11>, wherein the longitudinal length of the elongated base portion is preferably 0.4 mm or more and 1000 mm or less, more preferably 0.5 mm or more and 800 mm or less , And more preferably 1 mm or more and 600 mm or less.
<13> <13>
如上述<1>至<12>中任一項之吸收體之製造方法,其中針對每1片吸收體,較佳為配置有3條以上且1000條以下之吸收性單元,進而較佳為配置有50條以上且500條以下之吸收性單元。 The method for manufacturing an absorbent body as described in any one of <1> to <12>, wherein for each absorbent body, it is preferable to arrange 3 or more and 1000 or less absorbent units, and more preferably arrange There are more than 50 and less than 500 absorbent units.
<14> <14>
一種吸收體之製造裝置,該吸收體具備複數條吸收性單元,該吸收性單元具備:長條狀基體部,其具有橫向、長度長於該橫向之縱向及厚度方向;及吸水性聚合物之粒子,其經由接著劑固定於該長條狀基體部之至少一個面;該吸收體之製造裝置具備:基材片切斷部,其於所搬送之帶狀之基材片,沿搬送方向間歇地形成沿上述搬送方向延伸並且於與該搬送方向正交之方向即寬度方向隔開間隔之複數條切口部,藉此形成經由配置於在上述搬送方向上相鄰之該切口部間之非切斷部將複數條上述長條狀基體部於上述寬度方向連結之長條狀基體部連結體;接著劑塗佈部,其對上述長條狀基體部連結體之一個面塗佈接著劑;吸水性聚合物散佈部,其對塗佈有上述接著劑之面上散佈吸水性聚合物之粒子,經由該接著劑,將該吸水性聚合物之粒子固定於上述長條狀基體部連結體;及切離部,其藉由以使沿上述搬送方向而相鄰之上述切口部彼此連結之方式將上述非切斷部切斷,將上述長條狀基體部連結體切離成複數條上述長條狀基體部而形成複數條上述吸收性單元。 A manufacturing device for an absorbent body, the absorbent body is provided with a plurality of absorbent units, the absorbent unit is provided with: an elongated base portion having a transverse direction, a longitudinal direction with a length longer than the transverse direction, and a thickness direction; and particles of a water-absorbing polymer , Which is fixed to at least one surface of the elongated base portion via an adhesive; the manufacturing device of the absorbent body includes: a substrate sheet cutting section which intermittently moves along the conveying direction of the conveyed strip-shaped substrate sheet A plurality of notches are formed extending along the conveying direction and spaced apart in the width direction, which is a direction orthogonal to the conveying direction, thereby forming a non-cutting portion between the notches disposed adjacent in the conveying direction A strip-shaped base body connecting body that connects a plurality of the strip-shaped base body parts in the width direction; an adhesive coating part, which coats the adhesive on one side of the strip-shaped base body connecting body; water absorption A polymer dispersion part, which spreads particles of a water-absorbent polymer on the surface coated with the above-mentioned adhesive, and fixes the particles of the water-absorbent polymer to the above-mentioned elongated base body connecting body through the adhesive; and A separating portion, which cuts the non-cutting portion so as to connect the cut portions adjacent to each other in the conveying direction, and cuts the elongated base portion connecting body into a plurality of the elongated shapes The base part forms a plurality of the above-mentioned absorptive units.
<15> <15>
如上述<14>之吸收體之製造裝置,其中上述基材片切斷部係以使上述非切斷部沿寬度方向不連續之方式形成上述切口部。 The apparatus for manufacturing an absorbent body according to the above <14>, wherein the cut portion of the base sheet is formed so that the non-cut portion is discontinuous in the width direction.
<16> <16>
如上述<14>或<15>之吸收體之製造裝置,其中上述基材片切斷 部係以沿搬送方向直線狀地形成上述切口部之方式而構成。 The manufacturing device of the absorbent body as in the above <14> or <15>, wherein the above-mentioned substrate sheet is cut The part is formed so that the said notch part may be formed linearly along the conveyance direction.
<17> <17>
如上述<14>或<15>之吸收體之製造裝置,其中上述基材片切斷部係以沿搬送方向波狀地形成上述切口部之方式而構成。 The apparatus for manufacturing an absorbent body according to the above item <14> or <15>, wherein the base sheet cutting portion is configured to form the cut portion in a wave shape along the conveying direction.
<18> <18>
如上述<14>至<17>中任一項之吸收體之製造裝置,其中上述切離部係以能夠對上述長條狀基體部連結體沿其面方向朝相互反向之兩方向施加向外之力之方式而構成。 The apparatus for manufacturing an absorbent body according to any one of <14> to <17> above, wherein the cut-off portion is capable of applying a direction to the elongated base body connecting body in two directions opposite to each other along its surface direction. It is constituted by means of external forces.
<19> <19>
如上述<18>之吸收體之製造裝置,其中上述切離部係以能夠沿上述長條狀基體部連結體之寬度方向施加向外之力之方式而構成。 The manufacturing apparatus of the absorbent body in the above item <18>, wherein the cut-off portion is configured in a manner capable of applying an outward force along the width direction of the elongated base body connecting body.
<20> <20>
如上述<19>之吸收體之製造裝置,其中上述切離部係周面或旋轉軸之軸向之中央區域較位於該中央區域之側方之側方區域更突出,而成為向外之凸形狀之弓形彎曲輥。 As in the manufacturing device of the absorbent body in the above item <19>, the central area of the peripheral surface or the axial direction of the rotating shaft is more protruding than the lateral area located on the side of the central area, and becomes an outward convex The shape of the bow-shaped bending roller.
<21> <21>
如上述<18>之吸收體之製造裝置,其中上述切離部係以能夠沿上述長條狀基體部連結體之搬送方向施加向外之力之方式而構成。 The manufacturing apparatus of the absorbent body in the above item <18>, wherein the cut-off portion is configured to be able to apply an outward force along the conveying direction of the elongated base body connecting body.
<22> <22>
如上述<21>之吸收體之製造裝置,其中上述切離部係沿搬送方向使上述長條狀基體部連結體產生張力之張力輥。 The apparatus for manufacturing an absorbent body in the above item <21>, wherein the cut-off portion is a tension roller that generates tension on the elongated base body connected body in the conveying direction.
<23> <23>
如上述<14>至<17>中任一項之吸收體之製造裝置,其中上述切 離部係以能夠對上述長條狀基體部連結體施加利用振動產生之外力之方式而構成。 The manufacturing device of the absorbent body in any one of the above <14> to <17>, wherein the above cut The separated portion is configured to be able to apply an external force generated by vibration to the elongated base portion coupling body.
<24> <24>
如上述<14>至<23>中任一項之吸收體之製造裝置,其中以長條狀基體部連結體中之切口部之搬送方向上之長度較佳為0.1mm以上,更佳為0.5mm以上,又,其上限較佳為200mm以下,更佳為100mm以下之方式構成上述基材片切斷部,具體而言,以較佳為0.1mm以上且200mm以下、0.5mm以上且100mm以下之方式構成上述基材片切斷部。 The manufacturing device of the absorbent body as described in any one of the above <14> to <23>, wherein the length of the cut portion in the elongated base body connecting body in the conveying direction is preferably 0.1mm or more, more preferably 0.5 mm or more, and the upper limit is preferably 200 mm or less, more preferably 100 mm or less, to form the above-mentioned substrate sheet cut section, specifically, preferably 0.1 mm or more and 200 mm or less, 0.5 mm or more and 100 mm or less In this way, the above-mentioned substrate sheet cutting portion is constructed.
<25> <25>
如上述<14>至<24>中任一項之吸收體之製造裝置,其中以沿搬送方向而相鄰之切口部間之非切斷部之搬送方向上之長度較佳為0.1mm以上,更佳為0.5mm以上,又,其上限較佳為10mm以下,更佳為5mm以下之方式構成上述基材片切斷部,具體而言,以較佳為0.1mm以上且10mm以下,更佳為0.5mm以上且5mm以下之方式構成上述基材片切斷部。 As for the manufacturing apparatus of the absorbent body in any one of the above-mentioned <14> to <24>, the length of the non-cutting part between adjacent cut parts along the conveying direction in the conveying direction is preferably 0.1mm or more, It is more preferably 0.5 mm or more, and the upper limit thereof is preferably 10 mm or less, and more preferably 5 mm or less to form the above-mentioned substrate sheet cut portion. Specifically, it is preferably 0.1 mm or more and 10 mm or less, and more preferably The above-mentioned base sheet cut portion is configured to be 0.5 mm or more and 5 mm or less.
<26> <26>
如上述<14>至<25>中任一項之吸收體之製造裝置,其中以長條狀基體部之橫向上之寬度較佳為0.3mm以上且10mm以下,更佳為0.6mm以上且2mm以下,進而較佳為0.6mm以上且1.8mm以下之方式構成上述基材片切斷部。 The apparatus for manufacturing an absorbent body according to any one of the above items <14> to <25>, wherein the width in the lateral direction of the elongated base portion is preferably 0.3mm or more and 10mm or less, more preferably 0.6mm or more and 2mm Hereinafter, it is more preferable to configure the above-mentioned base sheet cutting portion to be 0.6 mm or more and 1.8 mm or less.
<27> <27>
如上述<14>至<26>中任一項之吸收體之製造裝置,其中以使長條狀基體部之縱向上之長度宜較佳為0.4mm以上且1000mm以下,進而 較佳為0.5mm以上且800mm以下,進一步較佳為1mm以上且600mm以下之方式構成上述基材片切斷部。 The manufacturing apparatus of the absorbent body as described in any one of the above <14> to <26>, wherein the longitudinal length of the elongated base body is preferably 0.4 mm or more and 1000 mm or less, and then Preferably it is 0.5 mm or more and 800 mm or less, More preferably, it is 1 mm or more and 600 mm or less to form the said base material sheet cutting part.
<28> <28>
如上述<14>至<27>中任一項之吸收體之製造裝置,其中以針對每1片吸收體,較佳為配置3條以上且1000條以下之吸收性單元,進而較佳為配置50條以上且500條以下之吸收性單元之方式構成上述基材片切斷部。 The device for manufacturing an absorbent body as described in any one of <14> to <27> above, wherein for each absorbent body, it is preferable to arrange 3 or more and 1000 or less absorbent units, and more preferably 50 or more and 500 or less absorptive units constitute the above-mentioned base sheet cutting part.
根據本發明,能夠進行穩定之接著劑之塗佈及聚合物散佈,能夠以較高之生產性製造吸收體。 According to the present invention, stable adhesive application and polymer dispersion can be performed, and the absorbent body can be manufactured with high productivity.
2:切口部 2: Notch
3:非切斷部 3: Non-cutting part
22A:長條狀基體部連結體 22A: Long strip base body connecting body
L2:長度 L2: length
L3:長度 L3: length
W2:寬度 W2: width
X:搬送方向 X: conveying direction
Y:寬度方向 Y: width direction
Claims (28)
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CN102740817A (en) * | 2010-01-29 | 2012-10-17 | 尤妮佳股份有限公司 | Manufacturing method for absorbent article |
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JP2017070496A (en) * | 2015-10-07 | 2017-04-13 | 花王株式会社 | Absorbent product |
WO2017061566A1 (en) * | 2015-10-07 | 2017-04-13 | 花王株式会社 | Sheet-like article and method for producing sheet-like article |
TW201717872A (en) * | 2015-10-07 | 2017-06-01 | Kao Corp | Sheet-shaped object and method for producing sheet-shaped object |
TW201720402A (en) * | 2015-10-07 | 2017-06-16 | Kao Corp | Sheet and method for manufacturing sheet |
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JP4109068B2 (en) * | 2002-09-30 | 2008-06-25 | ユニ・チャーム株式会社 | Urine guide sheet |
JP5901703B2 (en) * | 2014-06-30 | 2016-04-13 | ユニ・チャーム株式会社 | Liquid material coating method and liquid material coating apparatus |
CN104720982B (en) * | 2015-02-27 | 2018-10-26 | 安庆市恒昌机械制造有限责任公司 | Sheet material cutting, transfer, complex method on drug sundries product line |
JP6057355B2 (en) * | 2015-03-30 | 2017-01-11 | 大王製紙株式会社 | Pants-type disposable diaper and method for manufacturing the same |
JP6588789B2 (en) * | 2015-10-07 | 2019-10-09 | 花王株式会社 | Sheet material and method for producing sheet material |
JP6602142B2 (en) * | 2015-10-07 | 2019-11-06 | 花王株式会社 | Sheet material and method for producing sheet material |
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CN102740817A (en) * | 2010-01-29 | 2012-10-17 | 尤妮佳股份有限公司 | Manufacturing method for absorbent article |
CN105517516A (en) * | 2013-09-02 | 2016-04-20 | 花王株式会社 | Absorbent product |
JP2017070496A (en) * | 2015-10-07 | 2017-04-13 | 花王株式会社 | Absorbent product |
WO2017061566A1 (en) * | 2015-10-07 | 2017-04-13 | 花王株式会社 | Sheet-like article and method for producing sheet-like article |
JP2017070498A (en) * | 2015-10-07 | 2017-04-13 | 花王株式会社 | Sheet-like product and method for producing the same |
TW201717872A (en) * | 2015-10-07 | 2017-06-01 | Kao Corp | Sheet-shaped object and method for producing sheet-shaped object |
TW201720402A (en) * | 2015-10-07 | 2017-06-16 | Kao Corp | Sheet and method for manufacturing sheet |
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WO2019064841A1 (en) | 2019-04-04 |
CN111107816A (en) | 2020-05-05 |
TW201919553A (en) | 2019-06-01 |
CN111107816B (en) | 2021-11-26 |
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