TWI695787B - Exhaust system for printing machine in printing industry - Google Patents
Exhaust system for printing machine in printing industry Download PDFInfo
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Abstract
一種用於多台印刷機的排氣系統,包含:一進氣總管、一第一加熱器、一第一印刷機、一第二印刷機,及一集氣總管。第一加熱器連接於進氣總管。第一印刷機包括一第一反應區及一連通於第一反應區的第一排氣區,第一反應區透過一第一輸送支管連接於第一加熱器,第一排氣區收集廢氣。第二印刷機包括一第二反應區及一連通於第二反應區的第二排氣區,第二反應區透過一第二輸送支管連接於第一印刷機的第一排氣區且接收由第一排氣區所排出的廢氣,第二排氣區收集廢氣。集氣總管連接於第二排氣區且輸送由第二排氣區所排出的廢氣。An exhaust system for multiple printing presses includes: an intake manifold, a first heater, a first printing press, a second printing press, and an air collecting manifold. The first heater is connected to the intake manifold. The first printing press includes a first reaction zone and a first exhaust zone connected to the first reaction zone. The first reaction zone is connected to the first heater through a first conveying branch pipe, and the first exhaust zone collects exhaust gas. The second printing press includes a second reaction zone and a second exhaust zone connected to the second reaction zone. The second reaction zone is connected to the first exhaust zone of the first printing machine through a second conveying branch pipe and receives The exhaust gas discharged from the first exhaust zone and the second exhaust zone collect the exhaust gas. The gas collecting header is connected to the second exhaust zone and delivers exhaust gas discharged from the second exhaust zone.
Description
本發明是有關於一種排氣系統,特別是指一種用於印刷產業印刷機的排氣系統。 The invention relates to an exhaust system, in particular to an exhaust system for printing machines in the printing industry.
廣泛應用的有機溶劑,在室溫下極易揮發成氣體,故又名揮發性有機物(Volatile Organic Compounds,VOCs),而多數的VOCs對人體有一定毒性,必須加以處理。 The widely used organic solvents are easily volatile into gases at room temperature, so they are also known as volatile organic compounds (Volatile Organic Compounds, VOCs). Most VOCs are toxic to the human body and must be treated.
參閱圖1,現有用於多台印刷機的排氣系統,包含一進氣總管91、一加熱器92、多個輸送支管93、多台印刷機94、一集氣總管95,及一淨化裝置96。該進氣總管91用於輸送氣體。該加熱器92設置於該進氣總管91的輸送路徑上,各該印刷機94包括一裝有油墨的油墨槽98、一反應區941及一排氣區942,該等印刷機94的反應區941分別透過該等輸送支管93連接於該進氣總管91,而該等排氣區942則連接於該集氣總管95,如此一來,該集氣總管95之總集氣風量就是各個排氣區942所排出之集氣風量的總和。由於該淨化裝置96之設備成本及運轉費用與其必須處理之總集氣風量成正比相關,因此,該等排氣區942以並聯方式連結至該集氣總管
95之設計方式,將導致該淨化裝置96的設備規格必須提高,進而增加整體的設備成本與運轉成本。
Referring to FIG. 1, the existing exhaust system for multiple printing presses includes an
又,參閱圖2,現有用於多台印刷機的排氣系統的另一態樣,包含一進氣總管91、多個加熱器92、多個輸送支管93、多台印刷機94、一集氣總管95,及一淨化裝置96。該加熱器92連接於該進氣總管91,該等印刷機94的反應區941分別透過該等輸送支管93連接於對應的該等加熱器92,而該等排氣區942則連接於該集氣總管95,同樣地,該集氣總管95之總集氣風量就是各個排氣區942所排出之集氣風量的總和。因此,該等排氣區942以並聯方式連結至該集氣總管95之設計方式,將導致該淨化裝置96的設備規格必須提高,進而增加整體的設備成本與運轉成本。
Also, referring to FIG. 2, another aspect of the existing exhaust system for multiple printing presses includes an
因此,本發明之其中一目的,即在提供一種降低排入至一集氣總管之總集氣風量的用於多台印刷機的排氣系統。 Therefore, one of the objects of the present invention is to provide an exhaust system for multiple printing machines that reduces the total air collection air volume discharged into an air collection header.
於是,本發明用於多台印刷機的排氣系統在一些實施態樣中,是包含:一進氣總管、一第一加熱器、一第一印刷機、一第二印刷機,及一集氣總管。該進氣總管用於輸送氣體。該第一加熱器連接於該進氣總管並加熱該氣體。該第一印刷機包括一第一反應區、一連通於該第一反應區的第一排氣區,及一盛裝液態原料的第一油墨槽,該第一反應區透過一第一輸送支管連接於該第一加熱 器且接收加熱後的該氣體,該第一反應區使加熱後的該氣體與一沾取該液態原料的印刷品反應而產生廢氣,該第一排氣區收集該廢氣。該第二印刷機包括一第二反應區、一連通於該第二反應區的第二排氣區,及一盛裝液態原料的第二油墨槽,該第二反應區透過一第二輸送支管連接於該第一印刷機的第一排氣區且接收由該第一排氣區所排出的該廢氣,該第二反應區使該廢氣與一沾取該液態原料的印刷品反應而產生廢氣,該第二排氣區收集該廢氣。該集氣總管連接於該第二排氣區且輸送由該第二排氣區所排出的該廢氣。 Therefore, in some embodiments, the exhaust system of the present invention for multiple printing presses includes: an intake manifold, a first heater, a first printing press, a second printing press, and an episode Gas main. The intake manifold is used to transport gas. The first heater is connected to the intake manifold and heats the gas. The first printing machine includes a first reaction zone, a first exhaust zone connected to the first reaction zone, and a first ink tank containing liquid raw materials, the first reaction zone is connected through a first conveying branch pipe On the first heating It also receives the heated gas, the first reaction zone reacts the heated gas with a printed product dipped in the liquid raw material to generate exhaust gas, and the first exhaust zone collects the exhaust gas. The second printing machine includes a second reaction zone, a second exhaust zone connected to the second reaction zone, and a second ink tank containing liquid raw materials, the second reaction zone is connected through a second conveying branch pipe In the first exhaust zone of the first printing press and receiving the exhaust gas discharged from the first exhaust zone, the second reaction zone reacts the exhaust gas with a printed product that dipped in the liquid raw material to generate exhaust gas, the The second exhaust zone collects the exhaust gas. The gas collecting header is connected to the second exhaust zone and delivers the exhaust gas discharged from the second exhaust zone.
在一些實施態樣中,用於多台印刷機的排氣系統還包含一第二加熱器,該第二輸送支管的輸送路徑上設置有該第二加熱器。 In some embodiments, the exhaust system for multiple printing machines further includes a second heater, and the second heater is disposed on the conveying path of the second conveying branch pipe.
在一些實施態樣中,用於多台印刷機的排氣系統還包含一除濕設備,該除濕設備設置於該進氣總管的輸送路徑上並用於除濕。 In some embodiments, the exhaust system for multiple printing machines further includes a dehumidification device, which is disposed on the conveying path of the intake manifold and used for dehumidification.
本發明至少具有以下功效:透過該第二輸送支管將該第一印刷機的第一排氣區連接於該第二印刷機的第二反應區,使得該第二反應區接收由該第一排氣區所排出的廢氣;再藉由該第二排氣區連接於該集氣總管,使得該第二排氣區能將所有廢氣排入該集氣總管,如此一來,該集氣總管僅接收該第二排氣區的集氣風量,而非習知接收所有排氣區的總集氣風量,使得該集氣總管所連接的 一淨化裝置的設備規格不需太高,進而降低設備成本及運轉費用。 The present invention has at least the following effects: connecting the first exhaust area of the first printing machine to the second reaction area of the second printing machine through the second conveying branch pipe, so that the second reaction area receives the first row The exhaust gas discharged from the gas area; and then connected to the gas collecting header by the second exhaust area, so that the second exhaust area can discharge all the exhaust gas into the gas collecting header, so that the gas collecting header only Receiving the collected air volume of the second exhaust area, rather than conventionally receiving the total collected air volume of all exhaust areas, so that The equipment specifications of a purification device need not be too high, thereby reducing equipment costs and operating costs.
1:進氣總管 1: intake manifold
2、2a~2d:加熱器 2. 2a~2d: heater
3a~3d:輸送支管 3a~3d: conveyor branch
4a~4d:印刷機 4a~4d: printing machine
41:反應區 41: Reaction area
42:排氣區 42: Exhaust area
5:集氣總管 5: Gas collector
6:淨化裝置 6: Purification device
7:除濕設備 7: Dehumidification equipment
8:油墨槽 8: ink tank
91:進氣總管 91: intake manifold
92:加熱器 92: Heater
93:輸送支管 93: conveyor branch
94:印刷機 94: printing machine
95:集氣總管 95: Gas Collector
96:淨化裝置 96: Purification device
98:油墨槽 98: ink tank
941:反應區 941: Reaction area
942:排氣區 942: Exhaust area
本發明之其他的特徵及功效,將於參照圖式的實施方式中清楚地呈現,其中:圖1是習知用於多台印刷機的排氣系統的一示意圖;圖2是習知用於多台印刷機的排氣系統的另一示意圖;圖3是本發明用於多台印刷機的排氣系統的一第一實施例的一示意圖;圖4是本發明用於多台印刷機的排氣系統的一第二實施例的一示意圖;圖5是本發明用於多台印刷機的排氣系統的一第三實施例的一示意圖;圖6是本發明用於多台印刷機的排氣系統的一第四實施例的一示意圖;圖7是本發明用於多台印刷機的排氣系統的一第五實施例的一示意圖;及圖8是本發明用於多台印刷機的排氣系統的一第六實施例的一示意圖。 Other features and functions of the present invention will be clearly presented in the embodiment with reference to the drawings, in which: FIG. 1 is a schematic diagram of a conventional exhaust system for multiple printing machines; FIG. 2 is a conventional Another schematic diagram of the exhaust system of multiple printing machines; FIG. 3 is a schematic diagram of a first embodiment of the exhaust system of the present invention for multiple printing machines; FIG. 4 is a schematic view of the present invention for multiple printing machines A schematic view of a second embodiment of the exhaust system; FIG. 5 is a schematic view of a third embodiment of the exhaust system of the present invention for multiple printing machines; FIG. 6 is a schematic view of the present invention for multiple printing machines A schematic diagram of a fourth embodiment of the exhaust system; FIG. 7 is a schematic diagram of a fifth embodiment of the exhaust system of the present invention for multiple printing machines; and FIG. 8 is a schematic view of the present invention for multiple printing machines A schematic diagram of a sixth embodiment of the exhaust system.
在本發明被詳細描述之前,應當注意在以下的說明內容中,類似的元件是以相同的編號來表示。 Before the present invention is described in detail, it should be noted that in the following description, similar elements are denoted by the same numbers.
參閱圖3,本發明用於多台印刷機的排氣系統之一第一實施例,包含:一進氣總管1、四個加熱器2a-2d、四個輸送支管3a-3d、四台印刷機4a-4d、一集氣總管5,及一淨化裝置6。
Referring to FIG. 3, a first embodiment of an exhaust system for multiple printing machines of the present invention includes: an
該進氣總管1用於輸送氣體。
The
該加熱器2a連接於該進氣總管1並加熱該氣體。該等印刷機4a、4b、4c、4d分別包括一反應區41、一連通於該反應區41的排氣區42,及一盛裝液態原料的油墨槽8,在本實施例中,該液態原料為印刷油墨且該反應區41為一烘烤區,而該排氣區42能收集該反應區41所產生的廢氣並將該廢氣排出。該印刷機4a的反應區41透過該輸送支管3a連接於該加熱器2a且接收加熱後的該氣體,繼而該印刷機4a的反應區41使加熱後的該氣體與一沾取該液態原料的印刷品(未圖示)反應而產生廢氣。
The
該印刷機4b的反應區41透過該輸送支管3b連接於該印刷機4a的排氣區42且該輸送支管3b的輸送路徑上設置有該加熱器2b,該印刷機4b的反應區41接收由該印刷機4a的排氣區42所排出的該廢氣,進而該印刷機4b的反應區41使該廢氣與一沾取該液態原料的印刷品反應而產生廢氣,然後該印刷機4b的排氣區42收
集該廢氣。同樣地,該印刷機4c的反應區41透過該輸送支管3c連接於該印刷機4b的排氣區42且該輸送支管3c的輸送路徑上設置有該加熱器2c,該印刷機4c的反應區41接收由該印刷機4b的排氣區42所排出的該廢氣,繼而該印刷機4c的反應區41使該廢氣與一沾取該液態原料的印刷品反應而產生廢氣,該印刷機4c的排氣區42收集該廢氣。接著,該印刷機4d的反應區41透過該輸送支管3d連接於該印刷機4c的排氣區42且該輸送支管3d的輸送路徑上設置有該加熱器2d,該印刷機4d的反應區41接收由該印刷機4c的排氣區42所排出的該廢氣,進而該印刷機4d的反應區41使該廢氣與一沾取該液態原料的印刷品反應而產生廢氣,該印刷機4d的排氣區42收集該廢氣。
The
該集氣總管5連接於該印刷機4d的排氣區42及該淨化裝置6,且該集氣總管5輸送由該印刷機4d的排氣區42所排出的該廢氣至該淨化裝置6。由於該等印刷機4a、4b、4c、4d是以串聯方式連接,因此該等印刷機4a、4b、4c、4d所欲排出的廢氣皆僅透過該印刷機4d的排氣區42排出,如此能夠降低該集氣總管5所接收到的集氣風量,使得該淨化裝置6的設備規格不需太高,進而降低設備成本及運轉費用。
The gas collecting
特別要說明的是,在本第一實施例中,是以四台印刷機4a、4b、4c、4d來做說明,但該第一實施例也可僅包含兩台或
三台印刷機,甚至在不超過廢氣濃度之安全標準的情況下,該第一實施例也可包含五台以上的印刷機,不以本第一實施例所揭露的態樣為限。
In particular, in this first embodiment, four
參閱圖4,本發明用於多台印刷機的排氣系統之一第二實施例與該第一實施例大致相同,惟,在該第二實施例中,該排氣系統還包含一除濕設備7,該除濕設備7設置於該進氣總管1的輸送路徑上並用於除濕,更進一步來說,由於該油墨槽8中的液態原料之組成具有顏料、樹酯與添加劑等成分,其與加熱後的氣體接觸會產生氯氣,而氯氣與水氣結合後會產生具有腐蝕性的氯化氫(HCl),如此將導致印刷機4a、4b、4c、4d受到腐蝕,進而增加損壞的風險,因此,該第二實施例的除濕設備7有助於降低水氣含量,進而降低印刷機4a、4b、4c、4d受到腐蝕的風險,如此一來,不僅能提升印刷品質且還能延長印刷機4a、4b、4c、4d的使用壽命,更有利於後端防制設備單獨處理氯氣。
Referring to FIG. 4, one of the second embodiments of the exhaust system of the present invention for multiple printing machines is substantially the same as the first embodiment, but in the second embodiment, the exhaust system further includes a
參閱圖5,本發明用於多台印刷機的排氣系統之一第三實施例,包含:一進氣總管1、一加熱器2、四個輸送支管3a-3d、四台印刷機4a-4d、一集氣總管5,及一淨化裝置6。需說明的是,在本第三實施例中,該等印刷機4a-4d的結構與功能同於該第一實施例的該等印刷機4a-4d,故在此不多加贅述。
Referring to FIG. 5, a third embodiment of an exhaust system for multiple printing machines of the present invention includes: an
該集氣總管5連接於該淨化裝置6,該加熱器2設置於該
進氣總管1的輸送路徑上。該印刷機4a的反應區41透過該輸送支管3a連接於該進氣總管1;而該印刷機4b的反應區41透過該輸送支管3b連接於該印刷機4a的排氣區42,該印刷機4b的排氣區42連接於該集氣總管5。同樣地,該印刷機4c的反應區41透過該輸送支管3c連接於進氣總管1;而該印刷機4d的反應區41透過該輸送支管3d連接於該印刷機4c的排氣區42,且該印刷機4d的排氣區42連接於該集氣總管5。
The gas collecting
在該第三實施例中,由於該輸送支管3b將該印刷機4a的排氣區42連接於該印刷機4b的反應區41,使得該印刷機4b接收由該印刷機4a所排出的廢氣,如此一來,該印刷機4a與該印刷機4b所欲排出的廢氣皆僅透過該印刷機4b的排氣區42排出至該集氣總管5;同樣地,該印刷機4c與該印刷機4d所欲排出的廢氣皆僅透過該印刷機4d的排氣區42排出至該集氣總管5,因此,該第三實施例亦可降低該淨化裝置6的設備成本及運轉費用。
In the third embodiment, since the
參閱圖6,本發明用於多台印刷機的排氣系統之一第四實施例與該第三實施例大致相同,惟,在該第四實施例中,該排氣系統還包含一除濕設備7,該除濕設備7設置於該進氣總管1的輸送路徑上並用於除濕,如此有助於降低水氣含量,進而降低印刷機4a、4b、4c、4d受到損壞的風險。
Referring to FIG. 6, a fourth embodiment of an exhaust system for multiple printing machines according to the present invention is substantially the same as the third embodiment. However, in the fourth embodiment, the exhaust system further includes a
參閱圖7,本發明用於多台印刷機的排氣系統之一第五
實施例與該第四實施例大致相同,惟,在該第五實施例中,該排氣系統是包含四個加熱器2a-2d,該等加熱器2a-2d分別設置於該等輸送支管3a-3d的輸送路徑上,如此可使氣體的加熱效果較佳。
Referring to FIG. 7, the present invention is used in one of the exhaust systems of multiple printing machines
The embodiment is substantially the same as the fourth embodiment, except that in the fifth embodiment, the exhaust system includes four
參閱圖8,本發明用於多台印刷機的排氣系統之一第六實施例與該第五實施例大致相同,惟,在該第六實施例中,該排氣系統不包含該除濕設備7。
Referring to FIG. 8, a sixth embodiment of an exhaust system for multiple printing machines of the present invention is substantially the same as the fifth embodiment. However, in the sixth embodiment, the exhaust system does not include the
綜上所述,本發明用於多台印刷機的排氣系統透過該輸送支管3b將該印刷機4a的排氣區42連接於該印刷機4b的反應區41,使得該印刷機4b接收由該印刷機4a所排出的廢氣,如此一來,該印刷機4a與該印刷機4b所欲排出的廢氣皆僅透過該印刷機4b的排氣區42排出,故以此串聯方式所連接的該等印刷機,能夠降低該集氣總管5所接收到的集氣風量,使得連接至該集氣總管5的一淨化裝置6的設備規格不需太高,進而降低設備成本及運轉費用;再者,以此串聯方式所連接的該等印刷機可節省加熱器的使用能源,因為,該加熱器可利用前一台印刷機所排出的廢氣之餘熱,當成下一個加熱基礎,進而節省加熱能源;又,該等印刷機是以串聯方式連接,使得該集氣總管5所接收到的集氣風量能大幅減少,如此不僅可降低風車所需馬力且還能節省風車所需之用電量,故確實能達成本發明之目的。 In summary, the exhaust system for multiple printing machines of the present invention connects the exhaust zone 42 of the printing machine 4a to the reaction zone 41 of the printing machine 4b through the delivery branch pipe 3b, so that the printing machine 4b receives The exhaust gas discharged by the printing machine 4a, so that the exhaust gas to be discharged by the printing machine 4a and the printing machine 4b is only discharged through the exhaust area 42 of the printing machine 4b, so the series connected Such as a printing machine, can reduce the amount of air collected by the gas collecting header 5, so that the equipment specifications of a purification device 6 connected to the gas collecting header 5 need not be too high, thereby reducing equipment costs and operating costs; , The printing machines connected in this series can save the energy used by the heater, because the heater can use the waste heat of the exhaust gas discharged by the previous printing machine as the next heating base, thereby saving heating energy; In addition, the printing machines are connected in series, so that the amount of air collected by the gas collecting header 5 can be greatly reduced, which can not only reduce the horsepower required by the windmill, but also save the electricity required by the windmill, so It can indeed achieve the purpose of cost invention.
惟以上所述者,僅為本發明之實施例而已,當不能以 此限定本發明實施之範圍,凡是依本發明申請專利範圍及專利說明書內容所作之簡單的等效變化與修飾,皆仍屬本發明專利涵蓋之範圍內。 However, the above are only the embodiments of the present invention. This limits the scope of implementation of the present invention, and any simple equivalent changes and modifications made according to the scope of the patent application of the present invention and the content of the patent specification still fall within the scope of the present invention.
1‧‧‧進氣總管 1‧‧‧ Intake manifold
2、2a~2d‧‧‧加熱器 2. 2a~2d‧‧‧heater
3a~3d‧‧‧輸送支管 3a~3d‧‧‧Transport branch pipe
4a~4d‧‧‧印刷機 4a~4d‧‧‧Printing machine
41‧‧‧反應區 41‧‧‧Reaction area
42‧‧‧排氣區 42‧‧‧Exhaust area
5‧‧‧集氣總管 5‧‧‧Gas Collector
6‧‧‧淨化裝置 6‧‧‧ Purification device
7‧‧‧除濕設備 7‧‧‧Dehumidification equipment
8‧‧‧油墨槽 8‧‧‧Ink tank
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