TWI692409B - Manufacture method of a buffer pad and the buffer pad - Google Patents

Manufacture method of a buffer pad and the buffer pad Download PDF

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Publication number
TWI692409B
TWI692409B TW108110799A TW108110799A TWI692409B TW I692409 B TWI692409 B TW I692409B TW 108110799 A TW108110799 A TW 108110799A TW 108110799 A TW108110799 A TW 108110799A TW I692409 B TWI692409 B TW I692409B
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Taiwan
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buffer
area
layer body
blocks
buffer blocks
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TW108110799A
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Chinese (zh)
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TW202035120A (en
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許鴻翔
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翔旭國際股份有限公司
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Priority to CA3069218A priority patent/CA3069218C/en
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Publication of TWI692409B publication Critical patent/TWI692409B/en
Publication of TW202035120A publication Critical patent/TW202035120A/en

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Abstract

The present invention relates to the manufacture method of a buffer pad and the buffer pad. The buffer pad is used to connect with a clothes, comprising a buffer member which is composed of a plurality of buffer block. The manufacture method comprises: a preparing step, a cutting step, a first combination step and a second combination step; preparing a knife mold in the preparing step; using the knife mold to press a buffer material, so the buffer material forms the buffer block which is located in the knife mold; connecting a first layer to the buffer blocks and separating the buffer blocks from the knife mold in the first combination step; connecting a second layer to another side of the buffer blocks in the second combination step, so the first layer and the second layer will be connected with the opposite sides of the buffer blocks for forming the buffer pad. A process area is formed at the periphery of the buffer pad for designing a fitting shape by a user, so that the buffer pad can be convenience to combine with other kinds of protector.

Description

緩衝片的製造方法及其緩衝片Buffer sheet manufacturing method and buffer sheet

本發明為一種緩衝片及其製造方法,尤指一種裝設在運動護具中的緩衝片及其製造方法。 The invention is a buffer sheet and a manufacturing method thereof, in particular to a buffer sheet installed in a sports protective gear and a manufacturing method thereof.

護肩、胸口護具、護腿或護肘等用來保護使用者在運動或活動時防止衝撞、挫傷、切割、擦傷等外傷的護具,在設計上而除了可以使用硬殼等元件來保護人體的方式外,還有一種是透過在護具上設置用以吸收能量的柔軟緩衝片來保護人體。 Shoulder guards, chest protectors, leg guards or elbow guards are used to protect users from collisions, bruises, cuts, scrapes and other injuries during sports or activities. In addition to the design, hard shells and other components can be used to protect the human body Besides, there is another way to protect the human body by providing soft cushions on the protective gear to absorb energy.

其中,這類使用緩衝片以保護人體的護具的生產方式,多是先將做為緩衝材料的墊體先與一與該墊體大小相近的層體結合後,然後在兩者結合的情況下切割該墊體和層體來形成具有特殊排列形狀的緩衝塊的墊體以形成為緩衝片,然後在將緩衝片結合於護具上;但這樣的生產方式使得緩衝片的整體外形及輪廓必須在切割出該墊體時決定,由於同時切割該層體及貼附於該層體上的墊體以製作緩衝片,故並沒有辦法在層體上預留適當的安裝區域,以便未來能幫助墊體穩固的連接護具,且切割該墊體時需要對切割的深度精準定位,以防止切割時傷到該層體。 Among them, the production method of such protective equipment using buffer sheets to protect the human body is mostly the case where the cushion body as a cushion material is first combined with a layer body of similar size to the cushion body, and then the two are combined The cushion body and the layer body are cut down to form a cushion body with a specially arranged shape of cushion blocks to form a cushion sheet, and then the cushion sheet is joined to the protective gear; but this production method makes the overall shape and contour of the cushion sheet It must be decided when cutting out the pad body, because the layer body and the pad body attached to the layer body are cut at the same time to make a buffer sheet, so there is no way to reserve an appropriate installation area on the layer body in order to be able to It is a connection protector to help the pad body be stable, and the cutting depth needs to be accurately positioned when cutting the pad body to prevent the layer body from being injured during cutting.

此外,透過上述先將完整的墊體與層體結合後才將墊體裁切出所需的緩衝塊的形狀來製作緩衝片的方式,若要改變緩衝片中緩衝塊的設計來改變護具上不同位置的防護性能時,則必須在墊體的階段就先做製作好各處的局 部變化(例如不同材料,或是厚度),然後於結合在墊體上後才裁切成不同的緩衝塊。或者,就是先製作出多個具有不同性能但體積較小的緩衝片後,再經過彼此間的精確定位後分別組裝在護具的不同位置上,來於護具上形成形狀完整且局部區域具有不同防護性能的緩衝墊。 In addition, the method of making a buffer sheet by combining the complete cushion body and the layer body before cutting the cushion body to the shape of the desired cushion block, if you want to change the design of the cushion block in the cushion sheet to change the protective gear For the protection performance of different positions, you must first make the bureaus at the stage of the cushion body. The parts change (such as different materials or thickness), and then cut into different buffer blocks after being combined on the pad body. Or, it is to first make multiple buffer sheets with different properties but smaller volume, and then assemble them at different positions of the protective gear after precise positioning between each other, to form a complete shape and partial area on the protective gear Cushions with different protective properties.

本發明的主要目的包含提供一種緩衝片的製造方法,於生產緩衝片時將形成緩衝片中的緩衝材部分的步驟與形成緩衝片的整體形狀的步驟分開,而能夠在成品的緩衝片上預留將緩衝片安裝於護具時的安裝區域,且在製作緩衝材時不需要針對緩衝材的切割深度進行精確的定位。 The main object of the present invention includes providing a method for manufacturing a buffer sheet, which separates the step of forming the buffer material portion in the buffer sheet from the step of forming the overall shape of the buffer sheet when producing the buffer sheet, and can be reserved on the finished buffer sheet The buffer sheet is installed in the installation area of the protective gear, and there is no need to accurately position the cutting depth of the buffer material when manufacturing the buffer material.

本發明的次要目的包含提供一種緩衝片的製造方法,用以生產在局部區域具有不同材質或厚度變化的緩衝墊時,能先分別生產緩衝墊的不同部分的零件,然後再將各零件組合成一完整的緩衝片。 The secondary object of the present invention includes providing a method for manufacturing a cushion sheet, which can be used to produce parts of different parts of the cushion first when producing cushions with different materials or thickness variations in local areas, and then combine the parts Into a complete buffer sheet.

本發明的次要目的包含提供一種緩衝片的製造方法,當將構成緩衝片的不同區域的各個不同種類的複數緩衝塊共同組合成一完整的緩衝片時,能準確定位各個緩衝塊之間的位置。 The secondary object of the present invention includes providing a method for manufacturing a buffer sheet, which can accurately locate the position between each buffer block when a plurality of different types of complex buffer blocks constituting different regions of the buffer sheet are combined into a complete buffer sheet .

本發明的次要目的還包含提供一種緩衝片,在緩衝片上預留有供使用者將緩衝片安裝於護具時,可自行加工出適合形狀的安裝區域,且透過部分區域的緩衝材的厚度或材質變化,使得該緩衝片在不同的部位具有不同的緩衝能力。 The secondary object of the present invention also includes providing a buffer sheet, which is reserved for the user to install a suitable shape of the mounting area when the buffer sheet is installed on the protective gear, and passes through the thickness of the buffer material in part of the area Or the material changes, so that the buffer sheet has different buffering capacity in different parts.

為達到上述目的,本發明所提供的緩衝片的製造方法,該緩衝片包含一由複數個緩衝塊構成的緩衝件,包含:一預備步驟、一裁切步驟、一第一結合步驟及一第二結合步驟。 In order to achieve the above object, the present invention provides a method for manufacturing a buffer sheet, the buffer sheet includes a buffer member composed of a plurality of buffer blocks, including: a preliminary step, a cutting step, a first combining step and a first Two combined steps.

於該預備步驟中;預備一刀模,該刀模具有複數個切刀,該等切刀圍繞出一用以決定該等緩衝塊的形狀及排列方式的第一區域,並決定位於該第一區域以外的第二區域,該第一區域與該第二區域具有不同的深度。 In this preparatory step; prepare a knife mold, the knife mold has a plurality of cutters, the cutters surround a first area for determining the shape and arrangement of the buffer blocks, and decide to be located in the first area Outside the second area, the first area and the second area have different depths.

於該裁切步驟中:利用該刀模沖壓一基材,而在該第一區域形成複數個定位在該刀模的緩衝塊,並於該第二區域形成一餘留物,且該等緩衝塊定位在該刀模上的水平位置高於該餘留物的水平位置。 In the cutting step: a base material is punched with the knife mold, and a plurality of buffer blocks positioned on the knife mold are formed in the first area, and a residue is formed in the second area, and the buffers The horizontal position of the block positioned on the die is higher than the horizontal position of the remnant.

於該第一結合步驟中:將一第一層體連結在定位於該刀模上的該等緩衝塊的一第一連接部,使該第一層體與該刀模分別連接於該等緩衝塊的相反兩側,並將該等緩衝塊與該刀模分離,並形成一由該等緩衝塊與該第一層體共同形成的半成品。 In the first combining step: a first layer body is connected to a first connecting portion of the buffer blocks positioned on the cutter die, so that the first layer body and the cutter die are respectively connected to the buffers Opposite sides of the block, separating the buffer blocks and the die, and forming a semi-finished product formed by the buffer blocks and the first layer body.

其中,該餘留物可於該裁切步驟或該第一結合步驟的其中之一後,與該等緩衝塊分離。 Wherein, the residue can be separated from the buffer blocks after one of the cutting step or the first combining step.

於該第二結合步驟中:將一第二層體連結在該等緩衝塊的一第二連接部,使該第一層體與該第二層體分別連接於該等緩衝塊的相反兩側而形成一緩衝片。 In the second combining step: a second layer body is connected to a second connection portion of the buffer blocks, so that the first layer body and the second layer body are respectively connected to opposite sides of the buffer blocks And a buffer sheet is formed.

於一較佳實施中,為了防止在該緩衝墊變形時因該緩衝塊的排列方式產生防護力較差的區域,該第一區域包含有一用以形成複數個形狀相同的緩衝塊的規則區域,該規則區域所製作出的該等緩衝塊之間彼此間隔一縫隙,該等縫隙分別延著一第一方向、一第二方向以及一第三方向排列,使得於該規則區域所製作出的該等緩衝塊呈現一六角形;但在其他實施例中,於該規則區域的該等緩衝塊可為其他任意形狀的幾何圖型。 In a preferred implementation, in order to prevent regions with poor protection due to the arrangement of the buffer blocks when the cushion pad is deformed, the first area includes a regular area for forming a plurality of buffer blocks of the same shape. The buffer blocks produced in the regular area are separated from each other by a gap, and the gaps are respectively arranged along a first direction, a second direction, and a third direction, so that the The buffer block presents a hexagonal shape; however, in other embodiments, the buffer blocks in the regular area may be geometric patterns of other arbitrary shapes.

為了於緩衝片上預留有供使用者將緩衝片安裝於作為護具的衣物時,可自行加工出適合形狀的安裝區域,於一較佳實施中,該第一層體與該第二層體的面積大於該緩衝件的面積,使該第一層體具有一用以連接該緩衝件的第一接合區以及一位於該第一接合區外圍的第一外緣區;而第二層體具有一用以連接該緩衝件的第二接合區以及一位於該第二接合區外圍的第二外緣區。 In order to reserve the buffer sheet for the user to install the buffer sheet on the clothing as a protective gear, he can process the installation area of a suitable shape by himself. In a preferred implementation, the first layer body and the second layer body The area of is larger than the area of the buffer element, so that the first layer body has a first bonding area for connecting the buffer element and a first outer edge area located at the periphery of the first bonding area; and the second layer body has A second bonding area for connecting the buffer element and a second outer edge area located at the periphery of the second bonding area.

於一較佳實施例中,該緩衝片的製造方法進一步包含一用以改變該緩衝件的局部位置的厚度的前置步驟,於該前置步驟中,先透過裁切或熱處理的其中一種方式改變該基材的局部位置的厚度,然後才進行該裁切步驟。 In a preferred embodiment, the manufacturing method of the buffer sheet further includes a pre-step for changing the thickness of the local position of the buffer, in the pre-step, one of the first ways is through cutting or heat treatment The thickness of the local position of the substrate is changed before the cutting step.

於一較佳實施例中,該緩衝片的製造方法在該第一結合步驟後進一步包含一組合步驟,於該組合步驟中,於一第二刀模上形成至少一定位於該第二刀模的第二緩衝塊,將該半成品設置於該第二刀模上,使該等緩衝塊、該第一層體及該等第二緩衝塊互相定位後將該第一層體與該第二緩衝塊連結;其中,該第二緩衝塊的厚度或是材料的其中一種與該緩衝塊不同,使得該緩衝片包含兩種不同的緩衝塊。 In a preferred embodiment, the manufacturing method of the buffer sheet further includes a combining step after the first combining step, in which at least a second die is formed on a second die A second buffer block, the semi-finished product is arranged on the second die, so that the buffer blocks, the first layer body and the second buffer blocks are positioned relative to each other, the first layer body and the second buffer block Connection; wherein, one of the thickness or material of the second buffer block is different from the buffer block, so that the buffer sheet includes two different buffer blocks.

由以上說明可知,本發明緩衝片的製造方法的特點在於:製作時是先裁切好緩衝片中的各緩衝塊後,然後才透過將緩衝塊與第一層體及第二層體進行結合,使得裁切緩衝塊時可以不用精確考慮裁切的深度,且由於第一層體、第二層體是在裁切好緩衝塊後才與緩衝塊結合,使得產品上的第一層體及第二層體的形狀沒有任何限制,而可以在產品上保留面積較大,以方便未來將產品穩固的連接在護具上的固定區域。 It can be seen from the above description that the manufacturing method of the buffer sheet of the present invention is characterized in that the buffer blocks in the buffer sheet are cut out before manufacturing, and then only by combining the buffer block with the first layer body and the second layer body , So that the cutting depth can not be accurately considered when cutting the buffer block, and because the first layer body and the second layer body are combined with the buffer block after cutting the buffer block, the first layer body on the product and There is no limit to the shape of the second layer, and a large area can be reserved on the product to facilitate the future secure connection of the product to the fixed area of the protective gear.

關於本發明透過上述製造方法所提供的緩衝片,用以安裝在一衣物上,包含:一緩衝件,包含複數個緩衝塊,該等緩衝塊之間彼此間隔排設形 成複數縫隙,且該等緩衝塊共同構成位於相反兩側的一第一連接部以及一第二連接部;一第一層體,一部分區域鄰接於該第一連接部形成一第一接合區,其餘區域延伸出該第一接合部來形成一第一外緣區;以及一第二層體,一部分區域鄰接於該第二連接部形成一第二接合區,其餘區域延伸出該第二連接部來形成一第二外緣區。 The buffer sheet provided by the present invention through the above-mentioned manufacturing method for mounting on a garment includes: a buffer member including a plurality of buffer blocks, and the buffer blocks are spaced apart from each other Forming a plurality of slits, and the buffer blocks together constitute a first connection portion and a second connection portion on opposite sides; a first layer body, a part of the region is adjacent to the first connection portion to form a first bonding area, The remaining area extends out of the first junction to form a first outer edge area; and a second layer body, a part of the area is adjacent to the second connection portion to form a second junction area, and the remaining area extends out of the second connection portion To form a second outer edge region.

其中,該等複數緩衝塊具有不同的高度,使得該緩衝件的第一連接部形成有一第一高度面以及一第二高度面。 Wherein, the plurality of buffer blocks have different heights, so that the first connecting portion of the buffer member forms a first height surface and a second height surface.

關於如何構成該第一高度面以及一該第二高度面,於不同的實施例中,該緩衝件的緩衝塊是由一第一彈性材以及一材質不同於該第一彈性材的第二彈性材疊設構成;或者,具有該第一高度面的該等緩衝塊是由一第一彈性材構成,而該第二高度面的該等緩衝塊是由一高度不同於該第一彈性材的第二彈性材構成。 Regarding how to construct the first height surface and the second height surface, in different embodiments, the buffer block of the buffer member is made of a first elastic material and a second elastic material different from the first elastic material Stacked; or the buffer blocks with the first height surface are composed of a first elastic material, and the buffer blocks with the second height surface are composed of a height different from the first elastic material The second elastic material.

於另一實施例中,該緩衝件具有一中央區域以及一包圍該中央區域的邊緣區域,該邊緣區域的複數緩衝塊的邊緣分別形成有一弧曲面。 In another embodiment, the buffer element has a central area and an edge area surrounding the central area, and the edges of the plurality of buffer blocks in the edge area respectively form an arc curved surface.

由以上說明可知,本發明緩衝片的特點在於在緩衝片上預留有供設計使用者可自行加工出適合形狀的安裝區域,以便後續將緩衝片安裝於護具上,且透過改變緩衝片中局部部分的緩衝材的厚度,使得該緩衝片在不同的部分具有不同的緩衝能力。 As can be seen from the above description, the characteristic of the buffer sheet of the present invention is that the buffer sheet is reserved for the design user to process a suitable shape of the installation area, so that the subsequent installation of the buffer sheet on the protective gear, and by changing the local part of the buffer sheet The thickness of part of the cushioning material makes the cushioning sheet have different cushioning capacity in different parts.

10:緩衝片 10: buffer sheet

20:緩衝件 20: Cushion

20a:第一連接部 20a: First connection

20b:第二連接部 20b: Second connection

201:緩衝塊 201: buffer block

201a:水平位置 201a: horizontal position

201c:寬度 201c: width

202:第二緩衝塊 202: second buffer block

21:縫隙 21: Gap

21a:寬度 21a: width

211:第一方向 211: First direction

212:第二方向 212: Second direction

213:第三方向 213: Third direction

22:六角形 22: Hexagon

220:設定形狀 220: Set shape

23:弧曲面 23: Arc surface

24:重疊區域 24: overlapping area

30:第一層體 30: first layer

301:第一接合區 301: The first junction

302:第一外緣區 302: The first outer edge area

31:第二層體 31: Second layer

311:第二接合區 311: Second junction

312:第二外緣區 312: Second outer rim area

40:安裝區域 40: Installation area

50:衣物 50: clothing

61:第一高度面 61: first height plane

62:第二高度面 62: Second height surface

71:第一彈性材 71: The first elastic material

72:第二彈性材 72: Second elastic material

80:中央區域 80: Central area

81:邊緣區域 81: fringe area

82:規則區域 82: Regular area

90:預備步驟 90: preliminary steps

901:刀模 901: knife mold

901a:切刀 901a: Cutter

901b:第一區域 901b: first area

901c:深度 901c: depth

901d:第二區域 901d: Second area

901e:深度 901e: depth

901a:第二刀模 901a: second die

901g:第三區域 901g: third area

901h:第四區域 901h: fourth area

901j:填充物 901j: filler

91:裁切步驟 91: Cutting steps

911:基材 911: substrate

912:餘留物 912: Remnants

912a:水平位置 912a: horizontal position

913:預備材料 913: Preparation materials

92:第一結合步驟 92: The first step

922:加熱器 922: Heater

925:半成品 925: Semi-finished products

926:第二半成品 926: Second semi-finished product

93:第二結合步驟 93: Second combination step

94:前置步驟 94: pre-step

941:圓角 941: Rounded corners

95:組合步驟 95: Combined steps

951:定位模具 951: positioning mold

952:凹穴 952: pit

圖1A為本發明緩衝片於一實施例的立體示意圖; 圖1B為圖1A緩衝片安裝於一衣物上時的剖面示意圖;圖1C為本發明緩衝片於另一實施例安裝於一衣物上時的剖面示意圖;圖2為本發明緩衝片於再一實施例中的立體示意圖;圖3A為圖2中緩衝片於中央區域的示意圖;圖3B為圖3A中AA剖面的示意圖;圖4為本發明緩衝片的製造方法於一實施例步驟示意圖;圖5A為刀模於一實施例中的立體示意圖;圖5B為刀模的剖面示意圖;圖5C至圖5D為圖4中裁切步驟的剖面示意圖;圖5E為圖4中第一結合步驟的示意圖;圖5F為圖4中第二結合步驟的示意圖;圖5G為圖4中製造方法所製作的緩衝片的示意圖;圖6為本發明緩衝片的製造方法於另一實施例的示意圖;圖7為本發明緩衝片的製造方法於再一實施例中的步驟示意圖;圖8A至圖8F為圖7中組合步驟的示意圖。 1A is a perspective schematic view of an embodiment of the buffer sheet of the present invention; 1B is a schematic cross-sectional view of the buffer sheet of FIG. 1A when it is installed on a garment; FIG. 1C is a schematic cross-sectional view of the buffer sheet of the invention when it is installed on a garment; FIG. 2 is a further implementation of the buffer sheet of the invention 3A is a schematic diagram of the buffer sheet in the central region of FIG. 2; FIG. 3B is a schematic diagram of the AA section in FIG. 3A; FIG. 4 is a schematic diagram of steps of an embodiment of the method for manufacturing the buffer sheet of the present invention; FIG. 5A FIG. 5B is a schematic cross-sectional view of the knife mold; FIG. 5C to FIG. 5D are cross-sectional schematic views of the cutting step in FIG. 4; FIG. 5E is a schematic view of the first combining step in FIG. 4; 5F is a schematic diagram of the second combining step in FIG. 4; FIG. 5G is a schematic diagram of the buffer sheet manufactured by the manufacturing method in FIG. 4; FIG. 6 is a schematic diagram of another embodiment of the manufacturing method of the buffer sheet of the present invention; FIG. 7 is FIG. 8A to FIG. 8F are schematic diagrams of the combined steps in FIG. 7.

茲為便於更進一步對本發明之構造、使用及其特徵有更深一層明確、詳實的認識與瞭解,爰舉出較佳實施例,配合圖式詳細說明如下:關於本發明所提供的緩衝片10的結構部分,請參考圖1A至圖3B的內容,首先,請參考圖1A至圖1C所示,本發明所提供的緩衝片10用以安裝在一衣物50上,其結構包含:一緩衝件20、一第一層體30及一第二層體31。 In order to facilitate a deeper and clearer understanding and understanding of the structure, use and characteristics of the present invention, the preferred embodiment is given, which is explained in detail in conjunction with the drawings as follows: About the buffer sheet 10 provided by the present invention For the structure part, please refer to FIG. 1A to FIG. 3B. First, please refer to FIG. 1A to FIG. 1C. The buffer sheet 10 provided by the present invention is used to be mounted on a garment 50. The structure includes: a buffer member 20 、A first layer body 30 and a second layer body 31.

該緩衝件20包含複數個緩衝塊201及複數個第二緩衝塊202,該等緩衝塊201及該等第二緩衝塊202之間彼此互相間隔排設(且彼此間完全分離),而形成複數縫隙21,且該等緩衝塊201及該等第二緩衝塊202共同構成位於相反兩側的一第一連接部20a以及一第二連接部20b。 The buffer member 20 includes a plurality of buffer blocks 201 and a plurality of second buffer blocks 202, and the buffer blocks 201 and the second buffer blocks 202 are spaced apart from each other (and completely separated from each other) to form a plurality The slit 21, and the buffer blocks 201 and the second buffer blocks 202 together constitute a first connecting portion 20a and a second connecting portion 20b on opposite sides.

其中,在形狀方面,於本實施例中該等縫隙21分別沿著一第一方向211、一第二方向212以及一第三方向213排列,使得該緩衝塊201呈現一六角形22;但在其他實施例中,該等緩衝塊201可為其他任意形狀的幾何圖型;在材料方面,本發明並沒有對該緩衝塊201的材料進行限制,可以使用現有常見的緩衝材料來製作該緩衝塊201。 In terms of shape, in this embodiment, the slits 21 are arranged along a first direction 211, a second direction 212, and a third direction 213, respectively, so that the buffer block 201 presents a hexagonal shape 22; In other embodiments, the buffer blocks 201 may be geometric patterns of other arbitrary shapes; in terms of materials, the present invention does not limit the materials of the buffer block 201, and the existing common buffer materials can be used to make the buffer block 201.

該第一層體30,一部分區域鄰接於該緩衝塊201的該第一連接部20a形成一第一接合區301,而其餘區域延伸出該第一接合區301來形成一第一外緣區302;而該第二層體31,一部分區域鄰接於該第二連接部20b形成一第二接合區311,其餘區域延伸出該第二連接部20b來形成一第二外緣區312;該第一外緣區302及該第二外緣區312用於連接於該衣物50時共同形成一安裝區域40,供使用者在使用時,可以依需求透過裁切等方式改變該安裝區域40的形狀;其中,於本實施例中,該等層體30、31僅各自與該等緩衝塊201、202的第一連接部20a、第二連接部20b連接,而沒有與緩衝塊201、202的側面直接連接,理由請參考後續製造方法的說明;於其他實施例中,亦可連接到該等緩衝塊201、202的側面。 In the first layer body 30, a part of the area is adjacent to the first connection portion 20a of the buffer block 201 to form a first bonding area 301, and the remaining area extends out of the first bonding area 301 to form a first outer edge area 302 The second layer 31, a part of the area adjacent to the second connection portion 20b forms a second bonding area 311, the remaining area extends out of the second connection portion 20b to form a second outer edge area 312; the first The outer edge area 302 and the second outer edge area 312 are used to form an installation area 40 when connected to the clothes 50, so that the user can change the shape of the installation area 40 by cutting or other methods according to their needs; In this embodiment, the layers 30 and 31 are only connected to the first connection portion 20a and the second connection portion 20b of the buffer blocks 201 and 202, respectively, but not directly to the side surfaces of the buffer blocks 201 and 202. For the reason, please refer to the description of the subsequent manufacturing method; in other embodiments, it can also be connected to the side of the buffer blocks 201, 202.

另外,於不同的實施例中,該緩衝片10的該第一外緣區302及該第二外緣區312的部分可於該緩衝片10於販賣時彼此已連接在一起;或於另一實施例中,該第一外緣區302及該第二外緣區312可於該緩衝片10販賣時先不直接彼此連接,而等到要連接於該衣物50時才彼此連接,以視該衣物50的用途或尺寸 等需求改變該等外緣區302、312各自的輪廓或張力,以依照該衣物50的使用者的需求進行個人化調整。 In addition, in different embodiments, portions of the first outer edge region 302 and the second outer edge region 312 of the buffer sheet 10 may be connected to each other when the buffer sheet 10 is sold; or in another In the embodiment, the first outer edge area 302 and the second outer edge area 312 may not be directly connected to each other when the buffer sheet 10 is sold, but are connected to each other only when they are to be connected to the clothing 50, so as to view the clothing 50 uses or sizes The contour or tension of the outer edge regions 302, 312 can be changed according to the needs, so as to make personalized adjustments according to the needs of the user of the clothes 50.

該第一層體30及該第二層體31彼此直接接觸的部分的連接方式並沒有限制,可以事先使用熱壓或是黏膠連接該第一層體30及該第二層體31後,再將緩衝片10連接於該衣物50;或是可先將其中一層體,如將該第一層體30,先連結於衣物50上後,再將另一層體,連接於該第一層體30上;藉此,能個別調整不同的層體的緊繃程度,來影響緩衝片10的性質;在不同實施例中,該第一層體30及該第二層體31可由相同或不同的彈性材料構成。 The connection method of the portion where the first layer body 30 and the second layer body 31 are in direct contact with each other is not limited, and the first layer body 30 and the second layer body 31 may be connected by using hot pressing or adhesive in advance. Then connect the buffer sheet 10 to the clothing 50; or one of the layers may be first, for example, the first layer 30 is first connected to the clothing 50, and then another layer is connected to the first layer 30; by this, the tightness of different layers can be adjusted individually to affect the properties of the buffer sheet 10; in different embodiments, the first layer 30 and the second layer 31 can be the same or different Made of elastic material.

請參考圖1A及圖1B所示,為了對特定的部位加強防護,在本實施例中,該緩衝件20包含有兩種不同的高度的緩衝塊(緩衝塊201及第二緩衝塊202),使得複數該等緩衝塊201、202所構成的第一連接部20a形成有高度不同的一第一高度面61以及一第二高度面62。 Please refer to FIG. 1A and FIG. 1B, in order to strengthen the protection of specific parts, in this embodiment, the buffer member 20 includes two different height buffer blocks (buffer block 201 and second buffer block 202), The first connecting portion 20a formed by the plurality of buffer blocks 201 and 202 is formed with a first height surface 61 and a second height surface 62 having different heights.

其中,在如何形成該第一高度面61及該第二高度面62的方式上,於圖1B的實施例中,是由不同高度的該等緩衝塊201及該等第二緩衝塊202形成該第一高度面61及該第二高度面62構成;但在另一實施例中,如圖1C所示,可由以一第一彈性材71所構成的該第二緩衝塊202及以一第二彈性材72所構成該第二緩衝塊202兩者疊設,而構成該第一高度面61及該第二高度面62。 Wherein, in the manner of forming the first height surface 61 and the second height surface 62, in the embodiment of FIG. 1B, the buffer blocks 201 and the second buffer blocks 202 of different heights form the The first height surface 61 and the second height surface 62 are composed; but in another embodiment, as shown in FIG. 1C, the second buffer block 202 composed of a first elastic material 71 and a second The second buffer block 202 formed by the elastic material 72 is stacked on each other to form the first height surface 61 and the second height surface 62.

如圖2所示,(為方便說明,圖2中未繪製該第二層體31,且該緩衝塊201及該第二緩衝塊202高度相同),為了加強該緩衝片10於特定部位(圖中為該緩衝片10的中央部分)的保護能力,該緩衝件20具有一作為特殊區域而由相同形狀的緩衝塊201所構成的中央區域80(大小跟形狀可依需求改變)以及一包圍該中央區域80的邊緣區域81,該中央區域80的該等緩衝塊201具有一設定形狀220(於 本實施例中為該六角形22),而能呈現規則且緊密的排列而形成一規則區域82,而該邊緣區域81的該等第二緩衝塊202可分別具有不同形狀,甚至可於該邊緣區域81的該等第二緩衝塊202的邊緣分別形成有一弧曲面23。 As shown in FIG. 2, (for convenience of explanation, the second layer body 31 is not drawn in FIG. 2, and the height of the buffer block 201 and the second buffer block 202 are the same), in order to strengthen the buffer sheet 10 at a specific location (FIG. Is the protection capacity of the central part of the buffer sheet 10), the buffer member 20 has a central region 80 (size and shape can be changed according to requirements) composed of a buffer block 201 of the same shape as a special region and a surrounding The edge region 81 of the central region 80, the buffer blocks 201 of the central region 80 have a set shape 220 (in In this embodiment, the hexagon 22) can be arranged regularly and closely to form a regular area 82, and the second buffer blocks 202 of the edge area 81 can have different shapes, even at the edge The edges of the second buffer blocks 202 in the area 81 respectively form an arc curved surface 23.

其中,關於該規則區域82的說明,請參考圖1、圖3A及圖3B,因該緩衝塊201呈現該六角形22,且其之間的該縫隙21的寬度21a小於該緩衝塊201的寬度201c,使得由剖面圖來看,該等緩衝塊201之間會產生一重疊區域24,藉此,使該緩衝片10變形時,不會產生一因該等緩衝塊201的排列方式,產生一如能直接沿著該縫隙21走向所產生線直線折痕。 For the description of the regular area 82, please refer to FIG. 1, FIG. 3A and FIG. 3B, because the buffer block 201 presents the hexagonal shape 22, and the width 21a of the gap 21 between them is smaller than the width of the buffer block 201 201c, from the cross-sectional view, an overlapping area 24 will be generated between the buffer blocks 201, by which, when the buffer sheet 10 is deformed, there will be no occurrence due to the arrangement of the buffer blocks 201. If the straight line crease can be produced along the direction of the gap 21 directly.

請而關於如何製造出前述緩衝片10的製造方法,請參考圖4至圖8F所示,以下將逐步說明:如圖4所示,本發明所提供的緩衝片10的製造方法,包含:一預備步驟90,一裁切步驟91、一第一結合步驟92及一第二結合步驟93。 Please refer to FIG. 4 to FIG. 8F for the manufacturing method of the aforementioned buffer sheet 10. The following will be explained step by step: As shown in FIG. 4, the manufacturing method of the buffer sheet 10 provided by the present invention includes: 1 Preparing step 90, a cutting step 91, a first combining step 92 and a second combining step 93.

請參照圖5A至圖5B所示,於該預備步驟90中;預備一刀模901,該刀模901具有複數個切刀901a,該等切刀901a的高度相同且共同圍繞出一用以決定該等緩衝塊201的形狀(如前述圖1A中的六角形22)及排列方式的第一區域901b,並決定一位於該第一區域901b以外的第二區域901d;且其中,於該第一區域901b還設置有填充物901j使該第一區域901b的深度901c與該第二區域901d的深度901e不同;為設置上的方便,該填充物901j可為彈性材料構成。 Please refer to FIG. 5A to FIG. 5B, in the preparatory step 90; prepare a knife mold 901, the knife mold 901 has a plurality of cutting blades 901a, the cutting blades 901a have the same height and surround a common to determine the The shape of the buffer block 201 (such as the hexagon 22 in FIG. 1A) and the arrangement of the first area 901b, and determines a second area 901d outside the first area 901b; and wherein, in the first area 901b is also provided with a filler 901j to make the depth 901c of the first region 901b different from the depth 901e of the second region 901d; for convenience of installation, the filler 901j may be composed of an elastic material.

然後,請參考圖5C至圖5D所示,該裁切步驟91中,利用該刀模901沖壓一基材911,使該基材911產生一定位在該第一區域901b的該等緩衝塊201以及一定位在該第二區域901d的餘留物912,且該等緩衝塊201定位在該刀模901上的水平位置201a高於該餘留物912的水平位置912a。 Then, referring to FIGS. 5C to 5D, in the cutting step 91, the substrate 911 is stamped with the cutter die 901 so that the substrate 911 generates the buffer blocks 201 positioned in the first area 901b And a residue 912 positioned in the second area 901d, and the horizontal position 201a of the buffer blocks 201 positioned on the knife mold 901 is higher than the horizontal position 912a of the residue 912.

其中,因該第一區域901b與該第二區域901d的深度(901c、901e)不同,使得該基材911在過程中收到刀模901擠壓並切斷後,在該第一區域901b上形成複數個各自獨立且定位在該刀模901上的該緩衝塊201,並使該基材911的其他部分,也就是位於該第二區域901d的部分形成該餘留物912。 Wherein, the depths (901c, 901e) of the first area 901b and the second area 901d are different, so that the substrate 911 is formed on the first area 901b after being pressed and cut by the die 901 during the process A plurality of the buffer blocks 201 that are independent and positioned on the die 901, and make the remaining part 912 of the other part of the substrate 911, that is, the part located in the second region 901d.

請參考圖5E所示,於該第一結合步驟92中,將該第一層體30透過一加熱器922加熱並施加壓力,使靠近該加熱器922一側的該緩衝塊201部分融解並黏貼該第一層體30,讓該第一層體30的第一接合區301與連結在該緩衝塊201的一第一連接部20a,並使該第一層體30與該刀模901分別連接於該緩衝塊201的相反兩側,然後將該等緩衝塊201與該刀模901及該刀模901上的餘留物912分離而產生如圖5F所示的半成品925;其中,該第一層體30的面積大於該緩衝件20的面積,使該第一層體30具有位於該第一接合區301外圍的該第一外緣區302。 Please refer to FIG. 5E. In the first bonding step 92, the first layer body 30 is heated through a heater 922 and pressure is applied to partially melt and paste the buffer block 201 near the heater 922 side. The first layer body 30 connects the first bonding area 301 of the first layer body 30 to a first connecting portion 20a connected to the buffer block 201, and connects the first layer body 30 and the knife mold 901 respectively On the opposite sides of the buffer block 201, and then separate the buffer block 201 from the knife mold 901 and the residue 912 on the knife mold 901 to produce a semi-finished product 925 as shown in FIG. 5F; wherein, the first The area of the layer body 30 is larger than the area of the buffer member 20 so that the first layer body 30 has the first outer edge region 302 located outside the first bonding region 301.

本發明沒有限制該第一層體30與該等緩衝塊201之間的結合方式,在其他實施例中,可以使用黏膠來連結該第一層體30及該緩衝塊201。 The present invention does not limit the coupling method between the first layer body 30 and the buffer blocks 201. In other embodiments, an adhesive may be used to connect the first layer body 30 and the buffer block 201.

本發明也沒有限制分離該餘留物912與該緩衝塊201之間的時機,可如圖5E中,將餘留物912保持在該刀模901的情況下,利用水平位置的不同,使該緩衝塊201先連接該第一層體30後,才將該緩衝塊201同時與該刀模901及該餘留物912分離;或於其他實施例中,可以先將該餘留物912拔除自該刀模901後,才將該第一層體30與該等緩衝塊201結合。 The present invention also does not limit the timing of separating the residue 912 and the buffer block 201. As shown in FIG. 5E, when the residue 912 is held in the knife mold 901, the difference in horizontal position is used to make the The buffer block 201 is connected to the first layer body 30 first, and then the buffer block 201 is separated from the knife mold 901 and the remaining material 912 at the same time; or in other embodiments, the remaining material 912 can be removed first After the knife mold 901, the first layer body 30 is combined with the buffer blocks 201.

請參考圖5F至圖5G所示,於該第二結合步驟93中,一樣是將面積大於該緩衝件20的面積的該第二層體31的一第二接合區311連結在該等緩衝塊201的一第二連接部20b(該第二層體31亦具有一位於該第二接合區311外圍的第一外緣區312),使該第一層體30與該第二層體31分別連接於該等緩衝塊201的相 反兩側而形成一緩衝片10;其中,如何連接該第二層體31與該緩衝塊201的方式可參考前述該第一層體30與該緩衝塊201之間的連結說明。 Please refer to FIG. 5F to FIG. 5G. In the second combining step 93, a second bonding area 311 of the second layer body 31 with an area larger than that of the buffer 20 is also connected to the buffer blocks A second connection portion 20b of 201 (the second layer body 31 also has a first outer edge region 312 at the periphery of the second bonding region 311), so that the first layer body 30 and the second layer body 31 are respectively The phases connected to the buffer blocks 201 A buffer sheet 10 is formed on the opposite sides; for how to connect the second layer body 31 and the buffer block 201, refer to the aforementioned connection description between the first layer body 30 and the buffer block 201.

藉此,因該緩衝片10中該緩衝塊201的厚度是由該基材911決定、而其形狀及排列方式則是由該刀模901決定,使得製造者可以透過改變刀模901設計改變緩衝片10中的緩衝件20的形狀;另外,先裁切好該緩衝塊201後,再將該緩衝塊201定位在該刀模901上與該第一層體30進行結合的方式,使得裁切緩衝塊201時可以不用精確考慮裁切的深度且仍維持緩衝塊201之間的排列方式;又,由於該第一層體30、該第二層體31是在裁切好緩衝塊201後才與該緩衝塊201結合而與緩衝塊201的裁切過程無關,使得第一層體30、該第二層體31上的該第一外緣區302及該第二外緣區312的形狀及連接方式可以自由設定,以便於未來將緩衝片10穩固的連接在護具上。 In this way, since the thickness of the buffer block 201 in the buffer sheet 10 is determined by the base material 911, and the shape and arrangement thereof are determined by the knife mold 901, the manufacturer can change the buffer by changing the design of the knife mold 901 The shape of the buffer member 20 in the sheet 10; in addition, after cutting the buffer block 201 first, the buffer block 201 is positioned on the knife mold 901 and combined with the first layer body 30 to make the cutting The buffer block 201 does not need to accurately consider the cutting depth and still maintain the arrangement between the buffer blocks 201; in addition, since the first layer body 30 and the second layer body 31 are only after cutting the buffer block 201 The combination with the buffer block 201 has nothing to do with the cutting process of the buffer block 201, so that the shapes and shapes of the first outer edge region 302 and the second outer edge region 312 on the first layer body 30, the second layer body 31 The connection mode can be set freely, so that the buffer sheet 10 can be firmly connected to the protective gear in the future.

請參考圖2及圖6,為了產生如圖2中局部位置的形狀略為改變的該緩衝件20,該緩衝片10的製造方法可進一步包含一前置步驟94;於該前置步驟94中,加工該基材911(例如熱壓並裁切)而形成一在邊緣具有一圓角941且大小大至對應最後欲生成的緩衝件20的大小的預備材料913,並將該預備材料913作為在後續的裁切步驟901所裁切的該基材911,使產生的該緩衝件20受到該前置步驟94影響,產生如圖2中具有該傾斜角23的緩衝件20。 Please refer to FIG. 2 and FIG. 6, in order to produce the buffer member 20 whose shape at the local position is slightly changed as shown in FIG. 2, the manufacturing method of the buffer sheet 10 may further include a pre-step 94; in the pre-step 94, Processing the base material 911 (for example, hot pressing and cutting) to form a preliminary material 913 having a rounded corner 941 at the edge and a size large enough to correspond to the size of the buffer 20 to be finally generated, and using the preliminary material 913 as a subsequent The substrate 911 cut by the cutting step 901 causes the buffer member 20 produced to be affected by the pre-step 94 to produce the buffer member 20 having the inclination angle 23 as shown in FIG. 2.

請參考圖7至圖8F所示,為了製造圖1A至圖1C中具有兩種不同的彈性材(71、72)的緩衝片10,能透過在該第一結合步驟92及該第二結合步驟93之間加入一組合步驟95,透過結合不同次所生產的構件的方式,改變緩衝片10中設置於該第一層體30及該第二層體31之間的該緩衝件20的局部厚度。 Please refer to FIGS. 7 to 8F. In order to manufacture the buffer sheet 10 with two different elastic materials (71, 72) in FIGS. 1A to 1C, the first bonding step 92 and the second bonding step A combination step 95 is added between 93, and the partial thickness of the buffer member 20 disposed between the first layer body 30 and the second layer body 31 in the buffer sheet 10 is changed by combining the components produced in different times .

請先參考圖7、圖8A及圖8B所示,於裁切步驟91中使用圖8B中的刀模901及後續步驟後產生如圖8A中具有由該的彈性材61構成的緩衝塊201的半成品925後,於該組合步驟95中,先準備一如圖8C所示的第二刀模901f,其中,該第二刀模901f設有一第三區域901g,用以於該第二刀模901f沖壓一由該第二彈性材72構成的第二基材(圖未示)後,形成至少一設置於該第三區域901g上,且由該第二彈性材72構成的第二緩衝塊202;除該第三區域901g外,該第二刀模901f上還設有一可對應該刀模901的該第一區域901b的位置的第四區域901h。 Please refer to FIG. 7, FIG. 8A and FIG. 8B first. After using the knife mold 901 in FIG. 8B in the cutting step 91 and subsequent steps, a buffer block 201 composed of the elastic material 61 as shown in FIG. 8A is generated. After the semi-finished product 925, in the combining step 95, first prepare a second die 901f as shown in FIG. 8C, wherein the second die 901f is provided with a third area 901g for the second die 901f After stamping a second base material (not shown) composed of the second elastic material 72, at least one second buffer block 202 formed on the third area 901g and composed of the second elastic material 72 is formed; In addition to the third area 901g, a second area 901h corresponding to the position of the first area 901b of the blade 901 is also provided on the second blade 901f.

如圖8D所示,當利用該第二刀模901f產生上述第二緩衝塊202後,將該半成品925的該等緩衝塊201設置在該第四區域901h中使該等緩衝塊201與該等第二緩衝塊202於該第二刀模901f上彼此互相定位,並使該半成品925的該第一層體30與該第二緩衝塊202能夠互相定位,以便將該第二緩衝塊202與該第一層體30連結後產生如圖8E中具有該緩衝塊201及第二緩衝塊202的第二半成品926,以便進行後續的第二結合步驟93。 As shown in FIG. 8D, after the second buffer block 202 is generated using the second die 901f, the buffer blocks 201 of the semi-finished product 925 are arranged in the fourth area 901h so that the buffer blocks 201 and the The second buffer block 202 is mutually positioned on the second cutter die 901f, and enables the first layer body 30 of the semi-finished product 925 and the second buffer block 202 to be positioned relative to each other, so that the second buffer block 202 and the After the first layer body 30 is connected, a second semi-finished product 926 having the buffer block 201 and the second buffer block 202 as shown in FIG. 8E is generated, so that the subsequent second bonding step 93 is performed.

其中,由於圖8E中的第二半成品926具有兩種高度不同的緩衝塊(201、202),為了使進行該第二結合步驟93時讓該緩衝塊201的該第二連接部20b與該第二緩衝塊202遠離該第一層體30的一面高度相同,請參考圖8F所示,在進行該第二結合步驟93前,可先將該第二半成品926的該緩衝塊201連同該第一層體30設置於一定位模具951上的一凹穴952中;該凹穴的深度對應該緩衝塊201與該第二緩衝塊202之間的高度差,使該緩衝塊201設置於該凹穴952時,該緩衝塊201的表面能與該第二緩衝塊202的表面的高度能夠大致相同;其中,該凹穴252的形狀及大小沒有限制,只要對應該緩衝塊201的位置,使該半成品925的該等緩衝塊201能置入但該等第二緩衝塊202並不能置入該凹穴252中即可。 Wherein, since the second semi-finished product 926 in FIG. 8E has two types of buffer blocks (201, 202) with different heights, in order to perform the second combining step 93, the second connecting portion 20b of the buffer block 201 and the first The two buffer blocks 202 have the same height on the side away from the first layer body 30. Please refer to FIG. 8F. Before performing the second combining step 93, the buffer block 201 of the second semi-finished product 926 and the first The layer body 30 is disposed in a cavity 952 on a positioning mold 951; the depth of the cavity corresponds to the height difference between the buffer block 201 and the second buffer block 202, so that the buffer block 201 is disposed in the cavity At 952, the surface energy of the buffer block 201 and the height of the surface of the second buffer block 202 can be approximately the same; wherein, the shape and size of the recess 252 are not limited, as long as the position of the buffer block 201 corresponds to the semi-finished product The buffer blocks 201 of 925 can be placed, but the second buffer blocks 202 cannot be placed in the cavity 252.

由此可知,透過加入該組合步驟95,能分次裁切出不同厚度或不同材料的緩衝塊(201、202),並透過組合該等緩衝塊而產生具有局部的厚度變化或是材料變化的緩衝件20。 It can be seen that by adding the combination step 95, buffer blocks (201, 202) of different thicknesses or different materials can be cut out in stages, and by combining these buffer blocks, local thickness changes or material changes can be generated Buffer 20.

90:預備步驟 90: preliminary steps

91:裁切步驟 91: Cutting steps

92:第一結合步驟 92: The first step

93:第二結合步驟 93: Second combination step

Claims (10)

一種緩衝片的製造方法,該緩衝片包含一由複數個緩衝塊構成的緩衝件,包含:一預備步驟;預備一刀模,該刀模具有複數個切刀,該等切刀圍繞出一用以決定該等緩衝塊的形狀及排列方式的第一區域,並決定一位於該第一區域以外的第二區域,該第一區域與該第二區域具有不同的深度;一裁切步驟:利用該刀模沖壓一基材,而在該第一區域形成複數個定位在該刀模的緩衝塊,並於該第二區域形成一餘留物,且該等緩衝塊定位在該刀模上的水平位置高於該餘留物的水平位置;一第一結合步驟:將一第一層體連結在定位於該刀模上的該等緩衝塊的一第一連接部,使該第一層體與該刀模分別連接於該等緩衝塊的相反兩側,並將該等緩衝塊與該刀模分離,並形成一由該等緩衝塊與該第一層體共同形成的半成品;一第二結合步驟:將一第二層體連結在該等緩衝塊的一第二連接部,使該第一層體與該第二層體分別連接於該等緩衝塊的相反兩側而形成一緩衝片。 A method for manufacturing a buffer sheet, the buffer sheet includes a buffer member composed of a plurality of buffer blocks, including: a preliminary step; preparing a knife mold, the knife mold has a plurality of cutters, the cutters are surrounded by a A first area that determines the shape and arrangement of the buffer blocks, and a second area outside the first area, the first area and the second area have different depths; a cutting step: use the The die presses a substrate, and a plurality of buffer blocks positioned on the die are formed in the first area, and a residue is formed on the second area, and the buffer blocks are positioned horizontally on the die The position is higher than the horizontal position of the remnant; a first combining step: connecting a first layer body to a first connection portion of the buffer blocks positioned on the knife mold, so that the first layer body and The knife mold is respectively connected to the opposite sides of the buffer blocks, and the buffer blocks are separated from the knife mold, and a semi-finished product formed by the buffer blocks and the first layer body is formed; a second combination Step: Connect a second layer body to a second connection portion of the buffer blocks, so that the first layer body and the second layer body are respectively connected to opposite sides of the buffer blocks to form a buffer sheet. 如請求項第1項所述緩衝片的製造方法,其中,該第一區域包含有一用以形成複數個形狀相同的緩衝塊的規則區域,該規則區域所製作出的該等緩衝塊之間彼此間隔一縫隙,該等縫隙分別延著一第一方向、一第二方向以及一第三方向排列,使得該規則區域所製作出的該等緩衝塊呈現一六角形。 The method for manufacturing a buffer sheet according to claim 1, wherein the first area includes a regular area for forming a plurality of buffer blocks of the same shape, and the buffer blocks produced by the regular area are mutually A gap is spaced, and the gaps are arranged along a first direction, a second direction, and a third direction, respectively, so that the buffer blocks produced in the regular area exhibit a hexagonal shape. 如請求項第1項所述緩衝片的製造方法,其中,該第一層體與該第二層體的面積大於該緩衝件的面積,使該第一層體具有一用以連接該緩衝件 的第一接合區以及一位於該第一接合區外圍的第一外緣區;而第二層體具有一用以連接該緩衝件的第二接合區以及一位於該第二接合區外圍的第二外緣區。 The method for manufacturing a buffer sheet according to claim 1, wherein the area of the first layer body and the second layer body is larger than the area of the buffer member, so that the first layer body has a connection for the buffer member The first bonding area and a first outer edge area located at the periphery of the first bonding area; and the second layer body has a second bonding area for connecting the buffer element and a second bonding area located at the periphery of the second bonding area Second outer area. 如請求項第1項所述緩衝片的製造方法,其中,該緩衝片的製造方法進一步包含一用以改變該緩衝件的局部位置的厚度的前置步驟,於該前置步驟中,先透過裁切或熱壓的其中一種方式改變該基材的局部位置的厚度,然後才進行該裁切步驟。 The method for manufacturing a buffer sheet according to claim 1, wherein the method for manufacturing the buffer sheet further comprises a pre-step for changing the thickness of the local position of the buffer, in the pre-step, through One of the methods of cutting or hot pressing changes the thickness of the local position of the substrate before performing the cutting step. 如請求項第1項所述緩衝片的製造方法,其中,該緩衝片的製造方法在該第一結合步驟後進一步包含一組合步驟,於該組合步驟中,於一第二刀模上形成至少一定位於該第二刀模的第二緩衝塊,將該半成品設置於該第二刀模上,使該等緩衝塊、該第一層體及該等第二緩衝塊互相定位後將該第一層體與該第二緩衝塊連結,形成一由該等緩衝塊、該等第二緩衝塊及該第一層體共同形成的第二半成品。 The method for manufacturing a buffer sheet according to claim 1, wherein the method for manufacturing the buffer sheet further includes a combination step after the first combining step, in which at least one second die is formed on the second combination die The second buffer block must be located in the second knife mold, the semi-finished product is set on the second knife mold, so that the buffer blocks, the first layer body and the second buffer blocks are positioned relative to each other. The layer body is connected with the second buffer block to form a second semi-finished product formed by the buffer blocks, the second buffer blocks and the first layer body. 如請求項第5項所述緩衝片的製造方法,其中,該第二緩衝塊的厚度或是材料的其中一種與該緩衝塊不同,使得該第二半成品包含兩種不同的區域。 The method for manufacturing a buffer sheet according to claim 5, wherein the thickness or material of the second buffer block is different from that of the buffer block, so that the second semi-finished product includes two different regions. 一種緩衝片,用以安裝在一衣物上,包含:一緩衝件,包含複數個緩衝塊,該等緩衝塊之間彼此間隔排設形成複數縫隙,且該等緩衝塊共同構成位於相反兩側的一第一連接部以及一第二連接部,該等緩衝塊於該等縫隙中分別形成有複數側面;一第一層體,一部分區域鄰接於該第一連接部形成一第一接合區,其餘區域延伸出該第一接合區來形成一第一外緣區,且該第一層體未與該等側面連接; 一第二層體,一部分區域鄰接於該第二連接部形成一第二接合區,其餘區域延伸出該第二連接部來形成一第二外緣區,且該第二層體未與該等側面連接;其中,該等複數緩衝塊具有不同的高度,使得該緩衝件的第一連接部形成有一第一高度面以及一第二高度面;當該緩衝片安裝於該衣物上時,該第一外緣區連接該第二外緣區。 A buffer sheet for mounting on a garment, including: a buffer member including a plurality of buffer blocks, the buffer blocks are spaced apart from each other to form a plurality of gaps, and the buffer blocks together constitute opposite sides A first connecting part and a second connecting part, the buffer blocks are respectively formed with a plurality of sides in the gaps; a first layer body, a part of the area is adjacent to the first connecting part to form a first bonding area, the rest The area extends out of the first bonding area to form a first outer edge area, and the first layer is not connected to the side surfaces; A second layer body, a part of the area is adjacent to the second connection portion to form a second bonding area, and the remaining area extends out of the second connection portion to form a second outer edge area, and the second layer body is not Side connection; wherein, the plurality of buffer blocks have different heights, so that the first connecting portion of the buffer member forms a first height surface and a second height surface; when the buffer piece is installed on the clothing, the first An outer edge area is connected to the second outer edge area. 如請求項第7項所述緩衝片,其中,該緩衝件的緩衝塊是由一第一彈性材以及一材質不同於該第一彈性材的第二彈性材疊設構成。 The buffer sheet according to claim 7, wherein the buffer block of the buffer member is formed by stacking a first elastic material and a second elastic material different from the first elastic material. 如請求項第7項所述緩衝片,其中,具有該第一高度面的該等緩衝塊是由一第一彈性材構成,而該第二高度面的該等緩衝塊是由一高度不同於該第一彈性材的第二彈性材構成。 The buffer sheet according to claim 7, wherein the buffer blocks with the first height surface are composed of a first elastic material, and the buffer blocks with the second height surface are composed of a height different from The second elastic material of the first elastic material is configured. 如請求項第7項所述緩衝片,其中,該緩衝件具有一中央區域以及一包圍該中央區域的邊緣區域,該邊緣區域的複數緩衝塊的邊緣分別形成有一弧曲面。 The buffer sheet according to claim 7, wherein the buffer member has a central area and an edge area surrounding the central area, and the edges of the plurality of buffer blocks in the edge area respectively form an arc curved surface.
TW108110799A 2019-03-27 2019-03-27 Manufacture method of a buffer pad and the buffer pad TWI692409B (en)

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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TW524704B (en) * 2001-12-07 2003-03-21 Sun Own Ind Co Ltd Method for forming protective device
WO2003024259A1 (en) 2001-09-15 2003-03-27 Sportsfactory Consulting Limited Protective body armour
EP2391234B1 (en) * 2009-01-15 2014-05-21 T.M.F. S.N.C. Di Turrini Patrizia&C. Bottom lining for cyclist shorts or suit and process of making the same
US9770642B2 (en) * 2010-08-11 2017-09-26 G-Form, LLC Flexible cushioning pads, items incorporating such pads, and methods of making and using

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2003024259A1 (en) 2001-09-15 2003-03-27 Sportsfactory Consulting Limited Protective body armour
TW524704B (en) * 2001-12-07 2003-03-21 Sun Own Ind Co Ltd Method for forming protective device
EP2391234B1 (en) * 2009-01-15 2014-05-21 T.M.F. S.N.C. Di Turrini Patrizia&C. Bottom lining for cyclist shorts or suit and process of making the same
US9770642B2 (en) * 2010-08-11 2017-09-26 G-Form, LLC Flexible cushioning pads, items incorporating such pads, and methods of making and using

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