TWI690682B - Fixing jig, installation module and installation method of solar device - Google Patents

Abstract

A fixing jig for a solar device is used to fix a solar device on a mounting surface with a weight unit, and includes a connecting unit and a clamping unit. The connection unit includes a bearing seat, a fixing element, and a bearing seat. The bearing seat is connected to the counterweight unit, and has a top wall, at least one bearing wall, and a first limiting wall. The fixing element passes through the first limiting wall and is connected to the weight unit. The supporting base is connected to the counterweight unit. The clamping unit is connected between the supporting base and the supporting base of the connecting unit, and is used to fix the solar device. The use of the weight unit can complete the installation of the solar device without damaging the installation surface, and has the advantage of simplifying the installation procedure.

Description

Fixing jig, installation module and installation method of solar device

The invention relates to a solar device, in particular to a fixture for solar devices, an installation module and an installation method thereof.

Existing solar devices, such as solar power panels, solar water pumps, solar water heaters, etc., must be pre-drilled a large number of holes in the building or ground during installation, and then locked the solar device with screws. Long-term sun and rain will easily cause the erosion or damage of these holes, which will affect the structural stability of the building or the ground. In addition, the roof of buildings today is often used as a waterproof layer, but when drilling holes are installed because of the installation of solar energy devices, the integrity of the waterproof layer will be destroyed, which will cause problems such as water seepage.

In addition, in such a fixing method, it is difficult to install the solar device on the uneven gravel ground, and users often need to prepare the ground before installing, resulting in a disadvantage of spending more time and cost.

Therefore, the first object of the present invention is to provide a fixture for a solar device with simple and durable components.

The second object of the present invention is to provide a mounting module of a solar device without damaging the mounting surface.

The third object of the present invention is to provide a method for installing a solar device without destroying the installation surface, and the construction is quick and convenient.

Therefore, the fixing jig of the solar device of the present invention is used to cooperate with a weight unit to fix a solar device on a mounting surface. The weight unit includes a first weight with a fixing hole and a second weight For heavy parts, the fixture for the solar device includes a connecting unit and a clamping unit.

The connecting unit includes a bearing seat, a fixing element, and a supporting seat, the bearing seat is connected to the first weight of the weight unit, and has a top wall, at least one facing from the top wall A bearing wall extending downward and resting on the weight unit, and a first limiting wall extending downward from the top wall and adjacent to the bearing wall and having a limiting hole. The fixing element passes through the limiting hole of the first limiting wall and the fixing hole of the first weight, and is connected to the first weight. The supporting base is connected to the counterweight unit, and is spaced apart from the supporting base.

The clamping unit is connected between the supporting base and the supporting base of the connecting unit, and is used to fix the solar device.

Therefore, the installation module of the solar device of the present invention is used to fix a solar device on an installation surface, and includes a counterweight unit, a connection unit, and a clamping unit.

The weight unit is arranged on the mounting surface and has a fixing hole.

The connecting unit includes a bearing seat, a fixing element, and a supporting seat, the bearing seat is connected to the counterweight unit, and has a top wall, at least one extending downward from the top wall and abutting on The bearing wall on the counterweight unit and a first limiting wall extending downward from the top wall and adjacent to the bearing wall and having a limiting hole. The fixing element passes through the limiting hole of the first limiting wall and the fixing hole of the weight unit, and is connected to the weight unit. The supporting base is connected to the counterweight unit, and is spaced apart from the supporting base.

The clamping unit is connected between the supporting base and the supporting base of the connecting unit, and is used to fix the solar device.

Therefore, the solar device installation method of the present invention uses the above solar device installation module as a tool to install the solar device on the installation surface, and includes the following steps:

Step (A): setting the weight unit on the mounting surface, and abutting the bearing seat of the connecting unit on the weight unit.

Step (B): Pass the fixing element through the fixing hole of the bearing seat and the weight unit, and connect to the weight unit.

Step (C): Fix the solar device on the clamping unit, and connect the clamping unit to the bearing seat and the bearing seat of the connecting unit.

The effect of the present invention is that, through the counterweight unit, the solar device can be installed and disassembled without damaging the mounting surface, and problems such as corrosion and water seepage caused by the damage to the mounting surface can be reliably avoided. In addition, the weight unit and the connection unit that can be flexibly installed can be applied to the installation surface that is not easy to be fixed, achieving the advantages of simple and durable structure, flexible installation, and saving the construction time and cost required for implementation .

Referring to FIGS. 1, 2 and 3, an embodiment of the installation module of the solar device of the present invention is used to fix a solar device 10 on a mounting surface 11. In this embodiment, the solar device 10 is a solar energy Plate, and includes two ends 101, 102 separated by a distance.

The mounting surface 11 is a waterproof layer 12 laid on the floor. It should be noted that the solar device 10 is not limited to being a solar panel, and in other variations of this embodiment, it may also be a solar water pump, a solar water heater, etc. The mounting surface 11 is not limited to a waterproof layer. In other variations of this embodiment, it may also be a gravel floor, or a concrete floor, or a self-leveling floor, or an iron roof, etc., which cannot be limited to this.

The installation module includes a counterweight unit 2 and a fixture 200. The fixing jig 200 is composed of a connecting unit 3 and a clamping unit 4.

The counterweight unit 2 is disposed on the mounting surface 11 and includes a first counterweight 21 with a fixing hole 211 and a second counterweight 22. In this embodiment, the first counterweight 31 and the second counterweight 32 are curbs. In other variations of this embodiment, they may also be steel materials such as C-shaped steel, etc. Limited.

The connecting unit 3 includes a bearing base 31, a fixing element 32, and a bearing base 33.

The bearing seat 31 is connected to the first weight 21 of the weight unit 2 and has a top wall 311 and two spaced bearing walls 312 extending downward from the two side edges of the top wall 311 1. A first limiting wall 313 extending downward from one end edge of the top wall 311 and located on one side of the bearing walls 312, and a downward extending from the other end edge of the top wall 311 and The limiting walls 313 are spaced apart by a second limiting wall 314. The first limiting wall 313 has a pair of limiting holes 315 corresponding to the fixing holes 211 of the first weight 21.

In this embodiment, the bearing walls 312 are trapezoidal, and the side adjacent to the first limiting wall 313 is a wide side, and the side adjacent to the second limiting wall 314 is a narrow side, such as As shown in FIG. 3, in conjunction with the inclination of the solar device 10, problems such as water accumulation and dust accumulation are further avoided. In other variations of this embodiment, the bearing walls 312 can also be rectangular, triangular, etc. , When this cannot be limited.

It should be noted that the number of bearing walls 312 is not limited to two, and in other variations of this embodiment, it may also be one, three, four, or more than four, which cannot be limited to this.

The fixing element 32 passes through the limiting hole 315 of the first limiting wall 313 and the fixing hole 211 of the first weight 21 of the weight unit 2, and is connected to the first weight of the weight unit 2 twenty one.

In this embodiment, the fixing element 32 is a screw, the limiting hole 315 of the first limiting wall 313 is a round hole, the fixing hole 211 of the first weight 21 is a screw hole, and the bearing seat 31. The fixing element 32 is screwed onto the first weight 21. It should be noted that the fixing element 32 is not limited to a screw. In other variations of this embodiment, it may also be a positioning pin that can tightly fit the fixing hole 211 of the first weight 21, or by The adhesive or foam material is fixed in the fixing hole 211 of the first weight 21, so it should not be limited to this.

In addition, in this embodiment, the first limiting wall 313 and the second limiting wall 314 of the bearing seat 31 are used to clamp and fix the first weight 21 of the weight unit 2, However, the bearing seat 31 can also not have the second limiting wall 314. At this time, the bearing seat 31 is limited and fixed to the first weight 21 of the weight unit 2 by the fixing element 32 only.

The supporting base 33 has a supporting wall 331 connected to the mounting surface 11, and an extending wall 332 extending upward from the supporting wall 331. The second weight 22 is pressed onto the supporting wall 331 of the supporting base 33 for limiting and fixing the supporting base 33 on the mounting surface 11.

The clamping unit 4 is connected to the supporting base 31 and the supporting base 33 of the connecting unit 3, and is used to fix the solar device 10, and includes two clamping bases 41 and four clamping bolts 42. Each clamping seat 41 has a bottom wall 411, a side wall 412 extending upward from the bottom wall 411, a top connected to the side wall 412 and defining a clamping opening 414 with the bottom wall 411 and the side wall 412壁413.

In this embodiment, one of the clamping seats 4 is screwed on the top wall 311 of the bearing seat 31, and the other one is screwed on the extension wall 332 of the bearing seat 33, and each A clamping opening 414 of a clamping base 41 is used for inserting the respective ends 101 and 102 of the solar device 10. The clamping bolts 42 are respectively screwed on the bottom wall 411 of the clamping bases 41 in pairs, and are used to abut the solar device 10 against the abutment wall 413. It should be noted that the number of the clamping bolts 42 is not limited to four, in other variations of this embodiment, it may be two, and each clamping bolt 42 is screwed in a different clamping The bottom wall 411 of the seat 41.

In addition, in other variations of this embodiment, the number of the clamping seat 41 and the clamping bolt 42 may also be one, and the clamping seat 41 is disposed on the top wall 311 of the bearing seat 31 and the bearing One of the extension walls 332 of the bracket 33, the clamping bolt 42 is screwed on the bottom wall 411 of the clamping seat 41.

It is worth mentioning that the connection unit 3 and the clamping unit 4 can constitute a set of fixture 200 for a solar device. As shown in FIG. 4, in other variations of this embodiment, two sets of solar device fixtures 200 can also be connected to the solar device 10 at intervals and share the first configuration of the weight unit 2 The weight 21 and the second weight 22 achieve the advantage of more stable support, so it is not limited to this.

Through the above-mentioned structural composition, the advantages and effects of the fixing fixture of the solar device of the present invention can be summarized as follows:

1. The user can install and remove the solar device 10 without damaging the installation surface 11. When the installation surface 11 is a waterproof layer 12 laid on the floor, it can surely avoid the corrosion of the floor caused by the destruction of the waterproof layer. Problems such as water seepage.

2. The weight unit 2 and the connection unit 3 that can be elastically installed can make the present invention suitable for installation on a mounting surface 11 that is not easy to be fixed, such as a gravel ground, and achieve the advantage of more elastic installation.

3. The structure of the present invention is simple, durable and easy to assemble, which can save the construction period and cost required for the implementation.

Referring to FIG. 1, FIG. 2 and FIG. 3, using the fixture of the solar device described above, the installation method of the solar device of the present invention is as follows:

Step 1: Set the first weight 21 of the weight unit 2 on the mounting surface 11 and press the bearing walls 312 of the bearing seat 31 of the connecting unit 3 against the weight of the weight unit 2 On the first weight 21.

Step 2: Pass the fixing element 32 of the connecting unit 3 through the limiting hole 315 of the first limiting wall 313 of the bearing base 31 and the fixing hole 211 of the first weight 21, and screw-connect to the The first weight 21 is used to limit and fix the bearing seat 31 on the first weight 21.

Step 3: Press the second counterweight 22 of the counterweight unit 2 on the supporting wall 331 of the supporting base 33 of the connecting unit 3 to limit and fix the supporting base 33 on the mounting surface 11 .

Step 4: Insert each end portion 101, 102 of the solar device 10 into the clamping opening 414 of the corresponding clamping base 41, and use the corresponding clamping bolts 42 to press the solar device 10 against the corresponding The top is against the wall 413.

Step 5: Fix the solar device 10 to the supporting base 31 and the supporting base 33 of the connecting unit 3 through the clamping bases 41 of the clamping unit 4.

In particular, the clamping seats 41 of the clamping unit 4 can also be assembled on the bearing seat 31 and the bearing seat 33 of the connecting unit 3 before step one, respectively. In addition, when the user wants to dismount and assemble the solar device 10 again, only the corresponding loosening or abutment against the clamping bolts 42 can be completed quickly, and the advantage of quick disassembly is achieved.

In summary, with the counterweight unit 2, the solar device 10 can be installed and disassembled without damaging the mounting surface 11, in addition to reliably avoiding problems such as corrosion and water seepage caused by the destruction of the mounting surface 11, it can also be achieved The advantages of rapid installation, saving the construction period and cost required for the implementation, so it can indeed achieve the purpose of cost invention.

However, the above are only examples of the present invention, and the scope of implementation of the present invention cannot be limited by this, any simple equivalent changes and modifications made according to the scope of the patent application of the present invention and the content of the patent specification are still classified as Within the scope of the invention patent.

10: Solar installation 101, 102·· End 11: mounting surface 12: waterproof layer 200: Fixture 2: Counterweight unit 21: The first counterweight 211: fixing hole 22: Second counterweight 3: connection unit 31: Bearing seat 311: top wall 312: Wall 313: First limit wall 314: Second limit wall 315: Limit hole 32: fixed element 33: Supporting seat 331: Support wall 332: Extension wall 4: clamping unit 41: Clamping seat 411: bottom wall 412: Side wall 413: against the wall 414: Jaw 42: clamping bolt

Other features and functions of the present invention will be clearly presented in the embodiments with reference to the drawings, in which: FIG. 1 is a perspective view illustrating an embodiment in which a solar device is fixed on a mounting surface using the fixture of the solar device of the present invention; FIG. 2 is an exploded perspective view of the embodiment; Figure 3 is a side view of the embodiment after assembly; and FIG. 4 is a perspective view similar to FIG. 1, illustrating other variations of this embodiment.

10: Solar installation

315: Limit hole

101, 102: end

32: fixed element

200: Fixture

33: Supporting seat

2: Counterweight unit

331: Support wall

21: The first counterweight

332: Extension wall

211: fixing hole

4: clamping unit

22: Second counterweight

41: Clamping seat

3: connection unit

411: bottom wall

31: Bearing seat

412: Side wall

311: top wall

413: against the wall

312: Wall

414: Jaw

313: First limit wall

42: clamping bolt

314: Second limit wall

Claims (10)

A fixing jig for a solar device, used to cooperate with a counterweight unit to fix a solar device on an installation surface, the counterweight unit includes a first counterweight with a fixing hole, and a second counterweight , The fixture for the solar device includes: A connecting unit includes a bearing seat, a fixing element, and a supporting seat, the bearing seat is connected to the first weight of the weight unit, and has a top wall, at least one from the top wall A bearing wall extending downward and resting on the weight unit, and a first limiting wall extending downward from the top wall and adjacent to the bearing wall and having a limiting hole, the fixing element passes through The limiting hole of the first limiting wall and the fixing hole of the first counterweight are connected to the first counterweight, the supporting base is connected to the counterweight unit, and is spaced apart from the supporting base Spacing; and A clamping unit is connected between the supporting base and the supporting base of the connecting unit, and is used to fix the solar device. An installation module of a solar device, which is used to fix a solar device on an installation surface, and includes: A counterweight unit is installed on the installation surface and has a fixing hole; A connecting unit includes a bearing seat, a fixing element, and a bearing seat, the bearing seat is connected to the counterweight unit, and has a top wall, at least one extending downward from the top wall and abutting A bearing wall on the counterweight unit, and a first limiting wall extending downward from the top wall and adjacent to the bearing wall and having a limiting hole, the fixing element passes through the first limiting wall And the fixing hole of the counterweight unit are connected to the counterweight unit, the supporting base is connected to the counterweight unit, and is spaced apart from the supporting base; and A clamping unit is connected between the supporting base and the supporting base of the connecting unit, and is used to fix the solar device. The installation module of a solar device according to claim 2, wherein the counterweight unit includes a first counterweight and a second counterweight, the first counterweight has the fixing hole and is pressed against the The second weight is on the supporting base of the connecting unit, and is used to limit and fix the supporting base on the mounting surface. The installation module of a solar device according to claim 2, wherein the bearing seat of the connection unit further has a second limiting wall spaced from the first limiting wall on the top wall, the receiving seat The first limiting wall and the second limiting wall are used for clamping and fixing on the weight unit. According to the installation module of the solar device of claim 2, the bearing wall is arranged in a trapezoid shape, and a side adjacent to the first limiting wall is a wide side, and an opposite side is a narrow side. The installation module of a solar device according to any one of claim 2 to claim 5, wherein the clamping unit includes at least one clamping seat and at least one clamping bolt, and the clamping seat has a connection A bottom wall of the connection unit, a side wall extending upward from the bottom wall, a top wall connected to the side wall and defining a pinch with the bottom wall and the side wall, the pinch is provided for the solar device to pass through The clamping bolt is screwed on the bottom wall of the clamping base, and used to bear against the solar device against the top against the wall. The installation module of a solar device according to claim 6, the solar device includes two ends separated by a distance, wherein the clamping unit includes two clamping seats, and at least two clamping bolts, each clamping seat The chucks are provided for the end of the solar device. A solar device installation method using the solar device installation module described in claim 2 is suitable for installing a solar device on an installation surface and includes the following steps: Step (A): setting the weight unit on the mounting surface, and abutting the bearing seat of the connecting unit on the weight unit; Step (B): passing the fixing element through the fixing hole of the bearing seat and the counterweight unit and connecting it to the counterweight unit; and Step (C): Fix the solar device on the clamping unit, and connect the clamping unit to the bearing seat and the bearing seat of the connecting unit. The solar device installation method according to claim 8, further comprising step (D) before step (C), and the counterweight unit includes a first counterweight and a second counterweight, the first A weight member has the fixing hole, and the step (D): pressing the second weight member of the weight unit on the supporting base of the connecting unit. The method for installing a solar device according to claim 8, wherein in step (C), the clamping unit includes at least one clamping seat, and at least one clamping bolt, the clamping seat has a connection to the bearing The bottom wall of the top wall of the seat, a side wall extending upward from the bottom wall, a top wall connected to the side wall and defining a clamping opening with the bottom wall and the side wall, the clamping bolt is screwed on The bottom wall of the clamping seat is used to bear against the solar device against the top against the wall.

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