TWI689642B - Device allowing cloth seam to pass for impregnation machine and operation method thereof - Google Patents
Device allowing cloth seam to pass for impregnation machine and operation method thereof Download PDFInfo
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Abstract
Description
本發明是有關一種過布頭裝置及其操作方法,特別是有關於一種用於含浸機之過布頭裝置及其操作方法。 The invention relates to a cloth passing device and an operating method thereof, in particular to a cloth passing device for an impregnation machine and an operating method thereof.
對於含浸技術(又稱塗佈技術)之技術領域,基布在經過塗料的塗佈後,需經過一組計量滾筒(又稱計量輥),用以將基布表面多餘之塗料或膠料去除,以確保產品之特性及厚度。一般而言,受限於生產程序,基布在生產時是以多匹基布相互連接而進行連續生產,因此,在不同匹的基布之連接處會存在有布頭,即在連接處的基布會彼此重疊設置,造成該處的基布厚度較厚。如此一來,布頭在通過一組計量滾筒之間時,因厚度的差異而需要改變設備的參數加以因應。 For the technical field of impregnation technology (also known as coating technology), the base fabric needs to pass through a set of metering rollers (also known as metering rollers) after the coating is applied to remove excess paint or glue on the surface of the base fabric To ensure the characteristics and thickness of the product. Generally speaking, due to the limited production process, the base fabric is produced by connecting multiple base fabrics to each other for continuous production. Therefore, there will be a cloth head at the connection of different base fabrics, that is, at the joint The base fabric will overlap each other, resulting in a thicker base fabric. In this way, when the cloth head passes between a group of metering rollers, the parameters of the equipment need to be changed due to the difference in thickness.
在現有技術中,一般是採用一組防爆變頻馬達,搭配齒輪和螺桿來調整一組計量滾筒之間的間隙。在一般的生產過程中,基布通過一組計量滾筒的兩支計量滾筒之間,兩支計量滾筒是朝向相同方反旋轉,且兩支計量滾筒之間的間距用以決定基布上之膠料層的厚度。在布頭通過兩支計量滾筒之間時,現有技術已知藉由改變兩支滾筒的旋轉方向來使得布頭得以順利通過。或是,現有技術可以藉由在承載兩支滾筒的基座上安裝 彈簧來調整兩支滾筒之間的距離。 In the prior art, a group of explosion-proof frequency conversion motors are generally used, with gears and screws to adjust the gap between a group of metering drums. In the general production process, the base fabric passes between the two measuring cylinders of a set of measuring cylinders. The two measuring cylinders rotate in the opposite direction, and the distance between the two measuring cylinders is used to determine the glue on the base fabric. The thickness of the material layer. When the cloth head passes between two measuring drums, the prior art is known to make the cloth head pass smoothly by changing the rotation direction of the two drums. Or, the prior art can be installed on the base carrying two rollers Spring to adjust the distance between the two rollers.
然而,現有技術中藉由改變計量滾筒的旋轉方向會造成布頭附近之布材由於膠量不均而被報廢,且使用彈簧調整間距是相當不精準的。 However, in the prior art, by changing the rotation direction of the metering drum, the cloth material near the cloth head is scrapped due to the uneven amount of glue, and it is quite inaccurate to adjust the spacing using a spring.
為了解決上述技術問題,本發明提供用於含浸機之過布頭裝置及其操作方法。本發明實施例是採用特殊的氣缸組3及間隙調整件4,用以克服現有技術之缺點。
In order to solve the above technical problems, the present invention provides an over cloth head device for an impregnation machine and an operation method thereof. The embodiment of the present invention adopts a
本發明之一實施例提供一種用於含浸機之過布頭裝置,其包含一固定軸承座、一活動軸承座、一氣缸組以及一間隙調整件。所述固定軸承座係用以承載一第一計量滾輪。所述活動軸承座係用以承載一第二計量滾輪。所述固定軸承座與所述活動軸承座是沿一水平方向設置,使得所述第一計量滾輪及所述第二計量滾輪之間具有得以供一布材通過之一間隙。所述氣缸組包括連接於所述固定軸承座的一第一氣缸及連接於所述活動軸承作的一第二氣缸。所述間隙調整件係設置於所述固定軸承座及所述活動軸承座之間,使得所述固定軸承座及所述活動軸承座通過所述間隙調整件相互頂抵。所述第一氣缸及所述第二氣缸係用以通過所述間隙調整件而驅動所述活動軸承座沿所述水平方向位移,以調整所述間隙之寬度。 An embodiment of the present invention provides an over cloth head device for an impregnation machine, which includes a fixed bearing seat, a movable bearing seat, a cylinder group, and a gap adjusting member. The fixed bearing seat is used to carry a first metering roller. The movable bearing seat is used to carry a second metering roller. The fixed bearing seat and the movable bearing seat are arranged along a horizontal direction, so that there is a gap between the first metering roller and the second metering roller for a cloth material to pass through. The cylinder group includes a first cylinder connected to the fixed bearing seat and a second cylinder connected to the movable bearing. The gap adjusting member is disposed between the fixed bearing seat and the movable bearing seat, so that the fixed bearing seat and the movable bearing seat abut against each other through the gap adjusting member. The first cylinder and the second cylinder are used to drive the movable bearing seat to move along the horizontal direction through the gap adjusting member to adjust the width of the gap.
本發明之另一實施例提供一種用於含浸機之過布頭裝置的操作方法,所述用於含浸機之過布頭裝置包含用以承載一第一計量滾輪的一固定軸承座、用以承載一第二計量滾輪的一活動軸承座、一氣缸組,以及設置於所述固定軸承座及所述活動軸承座之間的一間隙調整件,其中, 所述氣缸組包括連接於所述固定軸承座的一第一氣缸及連接於所述活動軸承座的一第二氣缸,且所述操作方法包含:在一第一狀態下,通過所述第二氣缸驅動所述活動軸承座,使所述活動軸承座通過所述間隙調整件而頂抵於所述固定軸承座,其中,所述第一計量滾輪及所述第二計量滾輪之間具有供一布材通過之一第一間隙;在一第二狀態下,啟動一電磁閥以使所述第二氣缸快速排氣,以通過所述第一氣缸並經由所述間隙調整件驅動所述活動軸承座,使所第一計量滾輪及所述第二計量滾輪之間具有供所述布材之布頭通過之一第二間隙,其中,所述第二間隙是大於所述第一間隙;以及關閉所述電磁閥,使所述第二氣缸再次驅動所述活動軸承座而回到所述第一狀態。 Another embodiment of the present invention provides an operation method of an over cloth head device for an impregnation machine. The over cloth head device for an impregnation machine includes a fixed bearing seat for carrying a first metering roller, A movable bearing block bearing a second metering roller, a cylinder group, and a gap adjusting member provided between the fixed bearing block and the movable bearing block, wherein, The cylinder group includes a first cylinder connected to the fixed bearing housing and a second cylinder connected to the movable bearing housing, and the operation method includes: in a first state, passing the second The cylinder drives the movable bearing seat, so that the movable bearing seat abuts against the fixed bearing seat through the clearance adjusting member, wherein there is a space between the first metering roller and the second metering roller The cloth material passes through a first gap; in a second state, a solenoid valve is activated to quickly exhaust the second cylinder to pass through the first cylinder and drive the movable bearing through the gap adjustment member A second gap between the first metering roller and the second metering roller for the cloth head of the cloth material to pass through, wherein the second gap is larger than the first gap; and closed The solenoid valve causes the second cylinder to drive the movable bearing housing again to return to the first state.
本發明的主要技術手段在於,本發明實施例所提供的用於含浸機之過布頭裝置及其操作方法,是通過氣缸組及間隙調整件的設計,來使得在生產過程中,布材的布頭得以順利通過兩支計量滾筒之間的間隙,卻不影響布材生產的效率並降低產品的報廢率。 The main technical means of the present invention is that the cloth passing device for the impregnation machine provided by the embodiments of the present invention and the operation method thereof are designed through the design of the cylinder group and the gap adjusting member to make the cloth material in the production process. The cloth head can smoothly pass through the gap between the two measuring rollers, but it does not affect the efficiency of cloth material production and reduce the scrap rate of the product.
D‧‧‧過布頭裝置 D‧‧‧Over cloth device
R‧‧‧架體 R‧‧‧frame
S‧‧‧滑軌 S‧‧‧slide
1‧‧‧固定軸承座 1‧‧‧Fixed bearing seat
10‧‧‧第一計量滾輪 10‧‧‧The first measuring roller
2‧‧‧活動軸承座 2‧‧‧movable bearing
20‧‧‧第二計量滾輪 20‧‧‧ Second measuring roller
3‧‧‧氣缸組 3‧‧‧Cylinder group
31‧‧‧第一氣缸 31‧‧‧ First cylinder
32‧‧‧第二氣缸 32‧‧‧Second cylinder
311、312、321、322‧‧‧氣缸本體 311, 312, 321, 322‧‧‧ cylinder body
323‧‧‧調速閥 323‧‧‧Speed control valve
324‧‧‧調速消音器 324‧‧‧Speed control silencer
4‧‧‧間隙調整件 4‧‧‧Gap adjuster
41‧‧‧氣缸接頭 41‧‧‧Cylinder joint
42‧‧‧調整螺絲 42‧‧‧Adjusting screw
5‧‧‧固定座 5‧‧‧Fixed seat
6‧‧‧電磁閥 6‧‧‧ Solenoid valve
7‧‧‧調壓閥 7‧‧‧pressure regulator
X、Y‧‧‧方向 X, Y‧‧‧ direction
G‧‧‧間隙 G‧‧‧Gap
S400、S402、S404‧‧‧步驟 S400, S402, S404 ‧‧‧ steps
圖1為本發明實施例所提供的用於含浸機之過布頭裝置的立體示意圖;圖2為本發明實施例所提供的用於含浸機之過布頭裝置的側視示意圖;圖3為本發明實施例所提供的用於含浸機之過布頭裝置的俯視示意圖;圖4為本發明實施例所提供的用於含浸機之過布頭裝置之氣缸組的氣路
圖;以及圖5為本發明實施例所提供的用於含浸機之過布頭裝置的操作方法的流程圖。
Fig. 1 is a perspective schematic view of an over cloth head device for an impregnation machine provided by an embodiment of the invention; Fig. 2 is a side schematic view of an over cloth head device for an impregnation machine provided by an embodiment of the invention; Fig. 3 is A top schematic view of the over cloth head device for the impregnation machine provided by the embodiment of the present invention; FIG. 4 is the air path of the cylinder block of the over cloth head device for the impregnation machine provided by the embodiment of the
以下是通過特定的具體實施例來說明本發明所揭露有關「用於含浸機之過布頭裝置及其操作方法」的實施方式,本領域技術人員可由本說明書所揭示的內容瞭解本發明的優點與功效。本發明可通過其他不同的具體實施例加以施行或應用,本說明書中的各項細節亦可基於不同觀點與應用,在不悖離本發明的精神下進行各種修飾與變更。另外,本發明的圖式僅為簡單示意說明,並非依實際尺寸描繪,先予敘明。以下的實施方式將進一步詳細說明本發明的相關技術內容,但所揭示的內容並非用以限制本發明的技術範疇。 The following are specific specific examples to illustrate the embodiments disclosed in the present invention related to the "over cloth head device for impregnation machine and its operating method". Those skilled in the art can understand the advantages of the present invention from the content disclosed in this specification With efficacy. The present invention can be implemented or applied through other different specific embodiments. Various details in this specification can also be based on different viewpoints and applications, and various modifications and changes can be made without departing from the spirit of the present invention. In addition, the drawings of the present invention are merely schematic illustrations, not drawn according to actual sizes, and will be described first. The following embodiments will further describe related technical contents of the present invention in detail, but the disclosed contents are not intended to limit the technical scope of the present invention.
首先,請參閱圖1至圖3。圖1至圖3為本發明實施例所提供的用於含浸機之過布頭裝置的立體示意圖、側視示意圖及俯視示意圖。如圖1至圖3所示,本發明實施例所提供的用於含浸機之過布頭裝置D包含固定軸承座1、活動軸承座2、氣缸組3以及間隙調整件4。固定軸承座1是用以承載第一計量滾輪10,活動軸承座2是用以承載第二計量滾輪20。由圖1所顯示的立體結構可知,固定軸承座1及活動軸承座2各自具有兩個分別設置在第一計量滾輪10及第二計量滾輪20兩側的組件。換句話說,固定軸承座1是具有兩個彼此分離的承載件,分別設置於第一計量滾輪10的兩端,而活動軸承座2亦是具有兩個彼此分離的承載件,分別設置於第二計量滾輪20的兩
端。
First, please refer to Figures 1 to 3. 1 to 3 are a schematic perspective view, a side schematic view and a top schematic view of a cloth passing device for an impregnation machine provided by an embodiment of the present invention. As shown in FIGS. 1 to 3, the cloth passing device D for an impregnation machine provided by an embodiment of the present invention includes a fixed bearing
請同樣參閱圖1至圖3。固定軸承座1是固定於含浸機的架體R上而不進行移動,而活動軸承座2是設置於含浸機的架體R上之滑軌S上,使得其可以通過驅動裝置驅動而沿著水平方向X移動。固定軸承座1與活動軸承座2是沿水平方向X設置,使得第一計量滾輪10及第二計量滾輪20之間具有得以供布材通過之間隙G。換句話說,固定軸承座1及活動軸承座2的設置方式可以使第一計量滾輪10及第二計量滾輪20沿水平方向X並列,以產生在第一計量滾輪10及第二計量滾輪20之間的間隙G。如此一來,通過含浸槽(未顯示)之布材(包括基布以及浸塗於其上的膠料)得以通過第一計量滾輪10及第二計量滾輪20之間的間隙G,藉此調控在基布表面之膠料的厚度。在本發明的實施例中,布材是包含基布,例如玻璃纖維布,以及基布表面的膠料。另外,布材是沿著圖1中所示之垂直方向Y通過第一計量滾輪10及第二計量滾輪20之間。
Please also refer to Figures 1 to 3. The fixed
承上所述,本發明實施例的第一計量滾輪10及第二計量滾輪20在布材的生產過程中是朝向相反方向旋轉,以通過兩個滾輪表面的夾持及擠壓力量來將多餘的膠料自基布表面移除。舉例而言,請參閱圖2,在布材的生產過程中,第一計量滾論10是以順時針的方式旋轉,而第二計量滾輪20是以逆時針的方式旋轉,從而調整基布表面膠料的厚度。
As described above, the
如前所述,當布材的布頭,即兩匹基布重疊之處,要通過兩個計量滾輪之間時,由於基布本身的厚度增加,原先兩個計量滾輪之間的間隙G也需要被對應地調整,否則會造成產品布材之損壞而降低良率。在現有技術中,在布材一般的生產程序中,是通過防爆變頻馬達搭配齒輪和螺
桿來調整間係G,此時間隙G在生產程序中所需的精密度約為0.003毫米(mm)。而在現有技術中,在布頭通過兩個滾輪之間時,一般的操作方式是使得兩個滾輪都改變旋轉方式,即,使得第一計量滾輪10由順時針旋轉改為逆時針旋轉,並使第二計量滾輪20由順時針旋轉改為逆時針旋轉。如此一來,可以使得計量滾輪的運轉方向變為順著布頭的運行方向(方向Y),進而減少滾輪對布頭的阻力。此時,較厚的布頭可以通過兩個滾輪之間的間隙。然而,現有技術之操作方式會造成在布頭附近地基布表面的膠料厚度與布材其他之處的膠料厚度不同,即,布頭附近之膠量塗佈不均,使得該處的產品無法使用而降低生產的效率。
As mentioned above, when the head of the cloth material, that is, where the two base fabrics overlap, passes between the two measuring rollers, the gap G between the two measuring rollers is also increased due to the increase in the thickness of the base fabric itself Need to be adjusted accordingly, otherwise it will cause damage to the product fabric and reduce the yield. In the prior art, in the general production process of cloth materials, gears and screw
The G is adjusted by the lever, and the precision required for the gap G in the production process is about 0.003 millimeters (mm). In the prior art, when the cloth head passes between two rollers, the general operation mode is to change the rotation mode of both rollers, that is, to change the
與現有技術不同的是,如圖1至圖3所示,本發明實施例所提供的用於含浸機之過布頭裝置D還包含經過特殊設計的氣缸組3及間隙調整件4。詳細而言,氣缸組3包括連接於固定軸承座1的第一氣缸31及連接於活動軸承座2的第二氣缸32,而間隙調整件4是設置於固定軸承座1及活動軸承座2之間,使得固定軸承座1及活動軸承座2得以通過間隙調整件4相互頂抵。值得一提的是,圖1至圖3所顯示之用於含浸機之過布頭裝置D並非是在生產程序進行之中的模式,因此,圖中所示之固定軸承座1及活動軸承座2並未通過間隙調整件4相互頂抵。
Different from the prior art, as shown in FIGS. 1 to 3, the cloth passing device D for the impregnation machine provided by the embodiment of the present invention further includes a specially designed
同樣參閱圖1至圖3,氣缸組3之第一氣缸31是附接在固定軸承座1上。雖然在圖1至圖3所顯示的實施例中,第一氣缸31是設置在固定軸承座上相反於第一計量滾筒10的一側,在本發明中,第一氣缸31的具體設置位置並不加以限制。只要在第一氣缸31是連接於固定軸承座1,且可以通過供給氣壓而直接或間接對活動軸承座2施力之前提下,第一氣缸31的具體
設置位置及形式可以進行修改或替換。
Referring also to FIGS. 1 to 3, the
另外,類似地,氣缸組3之第二氣缸32是附接在活動軸承座2上。然而,與第一氣缸31不同的是,第二氣缸32的氣缸本體是固定在含浸機的架體R上並連接於活動軸承座2,使得第二氣缸32可以對活動軸承座2施力,進而驅動第二氣缸32在方向X上往復移動。同樣地,只要第二氣缸32得以發揮上述功能,第二氣缸32地具體設置位置及形式可以進行修改及替換。
In addition, similarly, the
具體而言,本發明的其中一個技術特徵在於,本發明實施例中的第一氣缸31及第二氣缸32是用以通過間隙調整件4而驅動活動軸承座2沿水平方向X位移,以調整間隙G之寬度。換句話說,本發明的其中一個技術特徵在於,通過氣缸組3的設計與調控,可以瞬間改變第一計量滾輪10及第二計量滾輪20之間的間隙G的寬度。如此一來,不需要改變第一計量滾輪10及第二計量滾輪20的旋轉方向,大幅降低生產成本。再者,由於間隙G的寬度之改變的時間極短,即,兩個計量滾筒是瞬間回到原先進行生產的位置,在布頭附近之基布表面的膠量仍可以保持與其他處之基布表面的膠量一致,從而大幅提升生產效率。
Specifically, one of the technical features of the present invention is that the
接下來,請同時參閱圖4。圖4為本發明實施例所提供的用於含浸機之過布頭裝置之氣缸組的氣路圖。如圖所示,在本發明實施例中,第一氣缸31及第二氣缸32都連接到相同的氣源8。另外,如圖1至圖3所示,第一氣缸31及第二氣缸32分別具有第一缸徑及第二缸徑,且第一缸徑小於第二缸徑。舉例而言,第二缸徑可以是125毫米(mm),而第一缸徑可以是25毫米(mm)。因此,在兩個氣缸連接至相同的氣源,且兩個氣缸都受到
相同氣壓驅動的情形之下,具有較小第一缸徑的第一氣缸31的驅動力是低於具有較大第二缸徑的第二氣缸32。如此一來,在生產程序中,連接於第一氣缸31之固定承載座1及連接於第二氣缸32之活動承載座2彼此是通過間隙調整件4相互頂抵而產生適於布材通過的間隙G。事實上,在生產程序中,連接於固定軸承座1的第一氣缸31是無法將連接於第二氣缸32的活動軸承座2向右(方向X)推動。
Next, please also refer to Figure 4. FIG. 4 is a pneumatic circuit diagram of a cylinder block for a cloth passing device of an impregnation machine provided by an embodiment of the present invention. As shown in the figure, in the embodiment of the present invention, both the
請再次參閱圖4,並配合參考圖3。如前所述,由於在兩支計量滾筒的兩端都各自設有一個承載座的組件(第一計量滾筒10的兩端各自有一個固定承載座1之組件,而第二計量滾筒20的兩側各自有一個活動承載座2之組件),同樣地,如圖3所示,氣缸組3的第一氣缸31及第二氣缸32也各自具有兩個對應設置在第一計量滾筒10及第二計量滾筒20兩端的氣缸本體。在圖3中,為了維持圖面簡潔,僅針對兩支計量滾筒的一側之元件進行標號。如圖4所示,第一氣缸31是包含兩個汽缸本體311、312,而第二氣缸32是包含兩個氣缸本體321、322。
Please refer to FIG. 4 again, and refer to FIG. 3 together. As mentioned above, since the two metering drums are provided with a carrier assembly at both ends (the
另外,在第一氣缸31與第二氣缸32連接到氣源8的氣路中,都還設置有調壓閥7。除此之外,在具有較大缸徑之第二氣缸32連接到氣源的氣路中,還另外設置有一個電磁閥6。電磁閥6可以是例如五口三位的電磁閥(其中,中間位為使氣缸快速排氣者),然而,本發明對於調壓閥7及電磁閥6的種類都不加以限制。具體而言,電磁閥6是用以控制由氣源8通過氣路而供給第二氣缸32的氣壓,即,電磁閥6是用以切換對第二氣缸32供氣的狀態。因此,通過電磁閥6,可以調整第二氣缸32的驅動能力。除此之外,在第二氣缸32與氣源8之間的氣路中,還可以進一步設置有調速閥323及調
速消音器324。
In addition, in the gas path where the
接下來,請再次參閱圖1至圖3。如前所述,本發明所提供的用於含浸機之過布頭裝置D還包括間隙調整件4。具體而言,間隙調整件4包含氣缸接頭41以及調整螺絲42,氣缸接頭41是連接於第一氣缸31,調整螺絲42是連接於活動軸承座2。在本發明的實施例中,氣缸接頭31可以是經過表面高週波硬化處理,且調整螺絲32可以是經過表面硬化處理。另外,調整螺絲42可以固定於固定座5上。
Next, please refer to FIGS. 1 to 3 again. As mentioned above, the cloth passing device D for the impregnation machine provided by the present invention further includes the gap adjusting member 4. Specifically, the gap adjuster 4 includes a cylinder joint 41 and an
承上所述,在布材的生產程序中,氣缸接頭41及調整螺絲42是彼此相互頂抵。事實上,在布材的生產過程中,氣缸組3被啟動,使得氣缸組3的第二氣缸32驅動活動軸承座2而向方向X的反向移動,進而使固定軸承座1及活動軸承座2通過間隙調整件4相互頂抵。此時,雖然氣缸組3之第一氣缸31亦是被供給氣壓以通過間隙調整件4對活動軸承座2施力,如前所述,由於第一氣缸31的第一缸徑是小於第二氣缸32的第二缸徑,在第一氣缸31及第二氣缸32都受到相同的氣源8供給的氣壓時,第一氣缸31是無法向方向X推動第二氣缸32。在此狀態下,第一計量滾筒10及第二計量滾筒20之間的間隙G的寬度是由防爆變頻馬達搭配齒輪和螺桿來調控。
As mentioned above, in the production process of the cloth material, the cylinder joint 41 and the adjusting
接下來,在過布頭的程序中,即,當兩匹基布之連接處(稱作布頭)即將通過第一計量滾筒10及第二計量滾筒20之間的間隙G時,可以切換氣缸組3中在連接至第二氣缸32的氣路上的電磁閥6,使得電磁閥6被啟動至中位,進而將第二氣缸32內的氣壓排掉。此狀況類似使得第二氣缸32處於空檔的情況,如此一來,第二氣缸32在電磁閥6被啟動至中位的瞬間不具有驅動活動軸承座2的動力。此時,持續具有氣壓供給的氣缸組3中的第
一氣缸31在沒有受到第二氣缸32提供之阻力的情形下,就可以向X方向經由間隙調整件4的頂抵而推動活動軸承座2,使得固定軸承座1及活動軸承座2之間的距離在此瞬間增加,連帶使得第一計量滾筒10及第二計量滾筒20之間的間隙G增加而允許厚度較厚的布頭通過。在此狀態下,第一計量滾筒10及第二計量滾筒20之間的間隙G的寬度是由間隙調整件4的調整螺絲42來調控。
Next, in the process of passing the cloth head, that is, when the junction of the two base cloths (called the cloth head) is about to pass through the gap G between the
在本發明實施例中,在過布頭的程序中,經由切換電磁閥6而形成的間隙G的寬度可以是剛好讓布頭通過的寬度。具體而言,此時,間隙G的寬度較佳是在200至900微米(μm)的範圍內,更佳在400至850微米的範圍內,最佳在600至810微米的範圍內。另外,寬度的精確度可以保持在±3微米間。
In the embodiment of the present invention, in the process of passing the cloth head, the width of the gap G formed by switching the
在布頭通過第一計量滾筒1及第二計量滾筒2之間的間隙G後,需要快速將電磁閥6切換為原先進行布材生產程序的狀態,使得第二氣缸32再次具有足夠的氣壓而將活動軸承座2朝向方向X的反向而回到原先的位置,同時使得第一計量滾筒1及第二計量滾筒2之間的間隙G回到原先生產程序中,適於讓布材通過的寬度。此時,間隙G的寬度較佳是在100至450微米(μm)的範圍內,更佳是在200至425微米的範圍內,最佳是在300至405微米的範圍內。
After the cloth head passes through the gap G between the
接下來,本發明實施例還提供用於含浸機之過布頭裝置的操作方法。具體而言,本發明實施例所提供的操作方法是針對上述含浸機之過布頭裝置D而描述。因此,以下將僅針對操作方法之步驟進行說明,而對於先前已敘述之含浸機之過布頭裝置D的結構及元件間的相互關係,在此將 不再贅述。 Next, an embodiment of the present invention also provides an operation method for the over-cloth device of the impregnation machine. Specifically, the operation method provided by the embodiment of the present invention is described with respect to the cloth passing device D of the impregnation machine. Therefore, the following will only describe the steps of the operating method, and for the structure and the interrelationship of the components of the over-head device D of the impregnating machine that have been described previously, here will be No longer.
請參閱圖5。圖5為本發明實施例所提供的用於含浸機之過布頭裝置的操作方法的流程圖。首先,在步驟S400中,是在第一狀態下,通過第二氣缸32驅動活動軸承座2,使活動軸承座2通過間隙調整件4而頂抵於固定軸承座1,其中,第一計量滾輪10及第二計量滾輪20之間具有供布材通過之第一間隙。
See Figure 5. FIG. 5 is a flowchart of an operation method of a cloth passing device for an impregnation machine provided by an embodiment of the present invention. First, in step S400, in the first state, the
承上所述,第一狀態事實上是布材的生產程序,即,在塗佈有膠料的基布通過第一計量滾筒10及第二計量滾筒20之間的間隙G時,通過第一計量滾筒10及第二計量滾筒20去除多餘膠料的程序。如前所述,在此步驟中,氣缸組3連接到的氣源8是同時對第一氣缸31及第二氣缸32二者供給氣壓,但由於第一氣缸31之第一缸徑小於第二氣缸32之第二缸徑,此時,第二氣缸32是推動設置在滑軌上的活動軸承座2向方向X的反向移動而頂抵於固定軸承座1。
As mentioned above, the first state is actually the production process of the cloth material, that is, when the base fabric coated with the rubber passes through the gap G between the
接下來,在步驟S402中,是在第二狀態下,啟動電磁閥6以使第二氣缸32快速排氣,以通過第一氣缸31並經由間隙調整件4驅動活動軸承座2,使第一計量滾輪10及第二計量滾輪20之間具有供布材之布頭通過之第二間隙,其中,第二間隙是大於第一間隙。第一間隙的寬度較佳是在100至450微米(μm)的範圍內,更佳是在200至425微米的範圍內,最佳是在300至405微米的範圍內。第二間隙的寬度較佳是在200至900微米(μm)的範圍內,更佳在400至850微米的範圍內,最佳在600至810微米的範圍內。
Next, in step S402, in the second state, the
事實上,步驟S402所敘述的狀態是在布材的生產流程中,布頭通過兩支計量滾筒之間的狀態。如前所述,當布頭要通過兩支計量滾
筒之間的間隙G時,通過啟動電磁閥6至中位,可以使得第二氣缸32快速排氣,如此一來,失去第二氣缸32之阻力的第一氣缸31就能夠推動活動軸承座2(以及承載於活動軸承座2的第二計量滾筒20),進而使得兩支計量滾筒之間的間隙G加寬而允許布頭順利通過。如此一來,在步驟S402中,並不需要如同現有技術般調整或是改變兩支計量滾筒的旋轉方向,就能使布頭通過而不影響布材產品的生產效益。
In fact, the state described in step S402 is the state where the cloth head passes between the two measuring drums in the production process of the cloth material. As mentioned before, when the cloth head passes through two measuring rollers
During the gap G between the cylinders, the
最後,在步驟404中,關閉電磁閥,使第二氣缸32再次驅動活動軸承座2而回到第一狀態。事實上,步驟404即是在通過電磁閥6而使第二氣缸32瞬間迅速排氣之後,再立刻將電磁閥6切換為在布材的生產程序下的模式,如此一來,第二氣缸32瞬間被供給足夠的氣壓而再次驅動活動軸承座2朝向方向X的反向移動,並使得活動軸承座2通過間隙調整件4而頂抵於固定軸承座1。此時,用於含浸機之過布頭裝置D回到第一狀態,其中第一計量滾筒10及第二計量滾筒20之間的間隙G是剛好能夠使布材通過,且通過該間隙G(在方法流程中稱為第一間隙G),可以控制基布表面的膠量。
Finally, in step 404, the solenoid valve is closed, so that the
綜上所述,本發明的有益功效在於,本發明實施例所提供的用於含浸機之過布頭裝置D及其操作方法,是通過氣缸組3及間隙調整件4的設計,來使得在生產過程中,布材的布頭得以順利通過兩支計量滾筒之間的間隙G時卻不影響布材生產的效率並降低產品的報廢率。
In summary, the beneficial effect of the present invention is that the cloth passing device D for the impregnation machine provided by the embodiment of the present invention and the operation method thereof are designed by the
詳細而言,氣缸組3的第一氣缸31和第二氣缸32與間隙調整件4是相互配合以調控第一計量滾筒10及第二計量滾筒20之間的間隙G的寬
度。更具體而言,當布頭要通過間隙G時,第二氣缸32是被瞬間排氣,使得在極短時間內第二氣缸32不具備驅動活動軸承座2的能力,而讓第一氣缸31得以推動活動軸承座2,從而增加間隙G的寬度。再者,在布頭通過間隙G後,第二氣缸32是迅速再次獲得氣壓的供給而使得布材的整體生產流程能繼續進行。
In detail, the
如此一來,通過本發明實施例所提供的用於含浸機之過布頭裝置D及其操作方法,在布頭通過間隙G時,不需要如同現有技術般改變兩支計量滾筒的旋轉方向而可大幅降低生產成本,且由於第二氣缸32的驅動狀態是在極短時間內被切換,在布頭附近之基布上的膠料仍然能夠由第一計量滾筒10及第二計量滾筒20精確控制,藉此大幅降低布材的報廢率(例如,由5公尺(m)降低至1公尺),進而提升生產的效能。
In this way, through the cloth head device D for the impregnation machine provided by the embodiment of the present invention and the operation method thereof, when the cloth head passes through the gap G, there is no need to change the rotation directions of the two metering drums as in the prior art. The production cost can be greatly reduced, and since the driving state of the
雖然本發明之實施例係以上述較為詳細的方式揭示,所屬技術領域具有通常知識者可以了解本發明之各種修飾可以在不背離界定於所附之申請專利範圍中之本發明的範圍之下進行。因此,本發明之實例的進一步修飾將不會偏離本發明之申請專利範圍。 Although the embodiments of the present invention are disclosed in a more detailed manner as described above, those of ordinary skill in the art can understand that various modifications of the present invention can be made without departing from the scope of the present invention defined in the appended patent application. . Therefore, further modifications of the examples of the present invention will not deviate from the scope of the patent application of the present invention.
D‧‧‧過布頭裝置 D‧‧‧Over cloth device
R‧‧‧架體 R‧‧‧frame
S‧‧‧滑軌 S‧‧‧slide
1‧‧‧固定軸承座 1‧‧‧Fixed bearing seat
10‧‧‧第一計量滾輪 10‧‧‧The first measuring roller
2‧‧‧活動軸承座 2‧‧‧movable bearing
20‧‧‧第二計量滾輪 20‧‧‧ Second measuring roller
3‧‧‧氣缸組 3‧‧‧Cylinder group
31‧‧‧第一氣缸 31‧‧‧ First cylinder
32‧‧‧第二氣缸 32‧‧‧Second cylinder
4‧‧‧間隙調整件 4‧‧‧Gap adjuster
41‧‧‧氣缸接頭 41‧‧‧Cylinder joint
42‧‧‧調整螺絲 42‧‧‧Adjusting screw
5‧‧‧固定座 5‧‧‧Fixed seat
X、Y‧‧‧方向 X, Y‧‧‧ direction
Claims (9)
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TW108128531A TWI689642B (en) | 2019-08-12 | 2019-08-12 | Device allowing cloth seam to pass for impregnation machine and operation method thereof |
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Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4672705A (en) * | 1983-10-07 | 1987-06-16 | Triatex International Ag | Process for applying controlled amounts of liquids to a receptive material web |
WO2006040173A1 (en) * | 2004-10-16 | 2006-04-20 | Saurer Gmbh & Co. Kg | Device for the steam treatment of a moving fibre strand |
CN203807758U (en) * | 2014-04-30 | 2014-09-03 | 嘉兴职业技术学院 | Extrusion device in leather dyeing machine |
-
2019
- 2019-08-12 TW TW108128531A patent/TWI689642B/en active
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4672705A (en) * | 1983-10-07 | 1987-06-16 | Triatex International Ag | Process for applying controlled amounts of liquids to a receptive material web |
WO2006040173A1 (en) * | 2004-10-16 | 2006-04-20 | Saurer Gmbh & Co. Kg | Device for the steam treatment of a moving fibre strand |
CN203807758U (en) * | 2014-04-30 | 2014-09-03 | 嘉兴职业技术学院 | Extrusion device in leather dyeing machine |
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