TWI688182B - Battery pack, battery system and discharge method - Google Patents
Battery pack, battery system and discharge method Download PDFInfo
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- TWI688182B TWI688182B TW104115003A TW104115003A TWI688182B TW I688182 B TWI688182 B TW I688182B TW 104115003 A TW104115003 A TW 104115003A TW 104115003 A TW104115003 A TW 104115003A TW I688182 B TWI688182 B TW I688182B
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- secondary battery
- battery
- protection circuit
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02J—CIRCUIT ARRANGEMENTS OR SYSTEMS FOR SUPPLYING OR DISTRIBUTING ELECTRIC POWER; SYSTEMS FOR STORING ELECTRIC ENERGY
- H02J7/00—Circuit arrangements for charging or depolarising batteries or for supplying loads from batteries
- H02J7/0029—Circuit arrangements for charging or depolarising batteries or for supplying loads from batteries with safety or protection devices or circuits
- H02J7/0031—Circuit arrangements for charging or depolarising batteries or for supplying loads from batteries with safety or protection devices or circuits using battery or load disconnect circuits
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/42—Methods or arrangements for servicing or maintenance of secondary cells or secondary half-cells
- H01M10/48—Accumulators combined with arrangements for measuring, testing or indicating the condition of cells, e.g. the level or density of the electrolyte
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/42—Methods or arrangements for servicing or maintenance of secondary cells or secondary half-cells
- H01M10/48—Accumulators combined with arrangements for measuring, testing or indicating the condition of cells, e.g. the level or density of the electrolyte
- H01M10/488—Cells or batteries combined with indicating means for external visualization of the condition, e.g. by change of colour or of light density
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/20—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/50—Current conducting connections for cells or batteries
- H01M50/572—Means for preventing undesired use or discharge
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02H—EMERGENCY PROTECTIVE CIRCUIT ARRANGEMENTS
- H02H7/00—Emergency protective circuit arrangements specially adapted for specific types of electric machines or apparatus or for sectionalised protection of cable or line systems, and effecting automatic switching in the event of an undesired change from normal working conditions
- H02H7/18—Emergency protective circuit arrangements specially adapted for specific types of electric machines or apparatus or for sectionalised protection of cable or line systems, and effecting automatic switching in the event of an undesired change from normal working conditions for batteries; for accumulators
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02J—CIRCUIT ARRANGEMENTS OR SYSTEMS FOR SUPPLYING OR DISTRIBUTING ELECTRIC POWER; SYSTEMS FOR STORING ELECTRIC ENERGY
- H02J7/00—Circuit arrangements for charging or depolarising batteries or for supplying loads from batteries
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02J—CIRCUIT ARRANGEMENTS OR SYSTEMS FOR SUPPLYING OR DISTRIBUTING ELECTRIC POWER; SYSTEMS FOR STORING ELECTRIC ENERGY
- H02J7/00—Circuit arrangements for charging or depolarising batteries or for supplying loads from batteries
- H02J7/0029—Circuit arrangements for charging or depolarising batteries or for supplying loads from batteries with safety or protection devices or circuits
- H02J7/00302—Overcharge protection
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02J—CIRCUIT ARRANGEMENTS OR SYSTEMS FOR SUPPLYING OR DISTRIBUTING ELECTRIC POWER; SYSTEMS FOR STORING ELECTRIC ENERGY
- H02J7/00—Circuit arrangements for charging or depolarising batteries or for supplying loads from batteries
- H02J7/0029—Circuit arrangements for charging or depolarising batteries or for supplying loads from batteries with safety or protection devices or circuits
- H02J7/00306—Overdischarge protection
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Electrochemistry (AREA)
- General Chemical & Material Sciences (AREA)
- Power Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Charge And Discharge Circuits For Batteries Or The Like (AREA)
- Secondary Cells (AREA)
- Battery Mounting, Suspending (AREA)
Abstract
適當地釋放出電池組的內部電流,並且改善維護性。電池系統具備複數個電池組200與第2之IC18,上述複數個電池組200具有:鋰離子電池16;主電路,其與鋰離子電池16串聯地連接,且成為電源供給路徑;第2保護電路62,其與鋰離子電池16並聯地連接,且於特定條件下消耗內部電力;以及切換機構,其阻斷鋰離子電池16與主電路,並且連接鋰離子電池16與第2保護電路62;上述第2之IC18與各電池組200的主電路及第2保護電路分別連接,且對來自各電池組200之輸入輸出進行控制;第2之IC18於自電池組200的任一個保護電路檢測出輸出電流或電壓時,報知電池組的異常。 The internal current of the battery pack is appropriately discharged, and the maintainability is improved. The battery system includes a plurality of battery packs 200 and a second IC18. The plurality of battery packs 200 includes: a lithium-ion battery 16; a main circuit that is connected in series with the lithium-ion battery 16 and becomes a power supply path; and a second protection circuit 62, which is connected in parallel with the lithium ion battery 16, and consumes internal power under certain conditions; and a switching mechanism, which blocks the lithium ion battery 16 from the main circuit, and connects the lithium ion battery 16 and the second protection circuit 62; The second IC18 is connected to the main circuit and the second protection circuit of each battery pack 200, and controls the input and output from each battery pack 200; the second IC18 detects the output from any protection circuit of the battery pack 200 In the case of current or voltage, an abnormality of the battery pack is reported.
Description
本發明係關於電池組及包含複數個電池組之電池系統,尤其係關於能夠適當地自電池組內部放出剩餘電流之電池組、電池系統及放電方法。本申請案係以2014年5月13日在日本提出申請之日本專利申請案號特願2014-099714為基礎而主張優先權,該等申請案藉由參照而被援用於本申請案。 The present invention relates to a battery pack and a battery system including a plurality of battery packs, and particularly relates to a battery pack, a battery system, and a discharge method that can appropriately discharge a residual current from inside the battery pack. This application claims priority based on Japanese Patent Application No. Japanese Patent Application No. 2014-099714 filed in Japan on May 13, 2014, and these applications are incorporated into this application by reference.
能夠充電後反覆使用的二次電池大多被加工為電池組而提供給用戶。尤其對於重量能量密度高之鋰離子二次電池而言,為了確保用戶及電子機器的安全,一般於電池組中內置有過充電保護、過放保護等若干個保護電路,該保護電路具有於特定情形時阻斷電池組的輸出之功能。 Most secondary batteries that can be used repeatedly after being charged are processed into battery packs and provided to users. Especially for lithium ion secondary batteries with high weight energy density, in order to ensure the safety of users and electronic equipment, several protection circuits such as overcharge protection and overdischarge protection are generally built into the battery pack. The function of blocking the output of the battery pack in the case.
於此種保護元件中,已存在使用內置於電池組之FET(Field Effect Transistor,場效電晶體)開關而進行輸出或停止輸出,藉此,進行對於電池組之過充保護或過放保護動作者。然而,於FET開關因某些原因而短路損壞之情形時,於被施加雷電突波等而流動有瞬間大電流之情形時,或者於輸出電壓由於單電池(battery cell)的壽命而異常地降低,或相反地輸出過大之異常電壓之情形時,均必須保護電池組或電子機器不會發生起火等事故。因此,為了於如上所述的可想到之任何異常狀態下,均安全地阻斷單電池的輸出,使用由熔絲元件構成之保護元件,該熔絲元件具有根據來自 外部之訊號而阻斷電流路徑之功能。 In such protection elements, there are already FET (Field Effect Transistor) switches built in the battery pack to output or stop the output, thereby performing overcharge protection or overdischarge protection for the battery pack By. However, in the case where the FET switch is short-circuited and damaged due to some reasons, when a momentary large current flows due to the application of a lightning surge, etc., or the output voltage is abnormally reduced due to the life of the battery cell , Or vice versa, the battery pack or electronic equipment must be protected from accidents such as fire. Therefore, in order to safely block the output of the single cell in any abnormal state conceivable as described above, a protection element composed of a fuse element is used, which has a External signal to block the current path.
作為如上所述之面向鋰離子二次電池等之保護電路的保護
元件,如專利文獻1所揭示,已存在如下保護元件,該保護元件連接遍及電流路徑上的第1電極、連接於發熱體之導體層、及第2電極之間之可熔導體而形成電流路徑的一部分,藉由過電流所引起之自行發熱、或設置於保護元件內部之發熱體而熔斷該電流路徑上的可熔導體。於此種保護元件中,已熔融之液體狀的可熔導體集中於連接於發熱體之導體層上,藉此阻斷電流路徑。
As a protection circuit for lithium ion secondary batteries etc. as mentioned above
As disclosed in
又,對於LED照明裝置,已提出有如下構成:將短路元件 並聯地連接於串聯連接之各個LED(Light Emitting Diode)元件,於LED異常時,短路元件因特定電壓而短路,使正常之LED發光(專利文獻2)。專利文獻2所揭示之短路元件串聯地連接有複數個利用金屬包夾特定膜厚之絕緣障壁層而構成之元件。 In addition, for the LED lighting device, the following structure has been proposed: It is connected in parallel to each LED (Light Emitting Diode) element connected in series. When the LED is abnormal, the short-circuit element is short-circuited due to a specific voltage, causing the normal LED to emit light (Patent Document 2). The short-circuit element disclosed in Patent Document 2 is connected in series with a plurality of elements composed of an insulating barrier layer sandwiched by a metal with a specific film thickness.
[專利文獻1]日本特開2006-109596號公報 [Patent Document 1] Japanese Unexamined Patent Publication No. 2006-109596
[專利文獻2]日本特開2007-012381號公報 [Patent Document 2] Japanese Patent Application Publication No. 2007-012381
近年來,使用電池與馬達之EV(Electric Vehicle,電動車輛)或HEV(Hybrid Electric Vehicle,混合電動車輛)迅速普及。考慮到能量密度與輸出特性,逐漸使用鋰離子二次電池作為HEV或EV的動力源。於汽車應 用上,需要高電壓、大電流。因此,已開發出能夠承受高電壓、大電流之專用單電池,但由於製造成本上的問題,於多數情形下,係將複數個單電池串聯、並聯地連接,藉此,使用通用單電池確保必需之電壓電流。 In recent years, EVs (Electric Vehicles) or HEVs (Hybrid Electric Vehicles) using batteries and motors have rapidly spread. Considering the energy density and output characteristics, lithium ion secondary batteries are gradually used as the power source for HEV or EV. Yu Qiaoying For use, high voltage and high current are required. Therefore, dedicated battery cells that can withstand high voltages and large currents have been developed. However, due to manufacturing cost issues, in most cases, a plurality of battery cells are connected in series or parallel, thereby using universal battery cells to ensure Necessary voltage and current.
又,將串聯地連接複數個單電池而成之模組設為電池組,並 聯地配置複數個上述電池組而形成電池系統,而能以電池組為單位更換零件,藉此謀求提高維護性。 Furthermore, a module formed by connecting a plurality of single cells in series is set as a battery pack, and A plurality of the above battery packs are arranged in series to form a battery system, and parts can be replaced in units of battery packs, thereby improving maintainability.
然而,對於上述電池系統而言,於一個電池組發生故障之情形時,由於電池組並聯地配置,故而輸出電壓雖未下降,但輸出電流降低。即使能夠根據輸出電流的降低而檢知電池故障,卻無法判別哪一個電池組發生了故障,其成為妨礙維護性提高之主要原因。 However, in the battery system described above, when one battery pack fails, the battery packs are arranged in parallel, so the output voltage does not decrease, but the output current decreases. Even if it is possible to detect a battery failure based on a decrease in output current, it is impossible to determine which battery pack has a failure, which is a main cause that hinders the improvement of maintainability.
本發明係解決上述問題之發明,其目的在於提供使用電池組的保護電路來報知電池組的異常,藉此確保電池系統的安全並且提高維護性之電池組、電池系統及放電方法。 The present invention is an invention that solves the above problems, and aims to provide a battery pack, a battery system, and a discharge method that use a battery pack protection circuit to report an abnormality of the battery pack, thereby ensuring the safety of the battery system and improving the maintainability.
為了解決上述問題,本發明的電池組具備:二次電池;主電路,其與二次電池串聯地連接,且成為二次電池的充放電路徑;保護電路,其與二次電池並聯地連接,且於特定條件下消耗二次電池的電力;切換機構,其於特定條件下,阻斷二次電池與主電路,並且連接二次電池與保護電路;以及錯誤訊號輸出機構,其將向保護電路輸出之輸出電流作為錯誤訊號向外部輸出。 In order to solve the above problems, the battery pack of the present invention includes: a secondary battery; a main circuit connected in series with the secondary battery and serving as a charge/discharge path for the secondary battery; and a protection circuit connected in parallel with the secondary battery, And consume the power of the secondary battery under certain conditions; the switching mechanism, which blocks the secondary battery and the main circuit and connects the secondary battery and the protection circuit under certain conditions; and the error signal output mechanism, which will send to the protection circuit The output current is output to the outside as an error signal.
又,本發明的電池系統具備複數個電池組與控制機構,上述複數個電池組具有:二次電池;主電路,其與二次電池串聯地連接,且成 為電源供給路徑;保護電路,其與二次電池並聯地連接,且於特定條件下消耗內部電力;以及切換機構,其阻斷二次電池與主電路,並且連接二次電池與保護電路;上述控制機構與各電池組的主電路及保護電路分別連接,且對來自各電池組之輸入輸出進行控制;控制機構於檢測出自各電池組的任一個上述保護電路輸出之電流時,判斷出電池組的錯誤。 Furthermore, the battery system of the present invention includes a plurality of battery packs and a control mechanism. The plurality of battery packs includes: a secondary battery; a main circuit, which is connected in series with the secondary battery, and becomes It is a power supply path; a protection circuit that is connected in parallel with the secondary battery and consumes internal power under certain conditions; and a switching mechanism that blocks the secondary battery and the main circuit and connects the secondary battery and the protection circuit; The control mechanism is connected to the main circuit and the protection circuit of each battery pack, and controls the input and output from each battery pack; the control mechanism determines the battery pack when it detects the current output from any of the above protection circuits of each battery pack mistake.
又,本發明的放電方法係電池組的放電方法,本放電方法阻 斷與二次電池串聯地連接且成為電源供給路徑之主電路與上述二次電池,連接與二次電池並聯地連接且於特定條件下消耗內部電力之保護電路與二次電池,藉由保護電路進行內部放電,並且將向保護電路輸出之輸出電流的至少一部分作為錯誤訊號向電池組外輸出。 In addition, the discharge method of the present invention is a discharge method of a battery pack. A main circuit connected to the secondary battery in series and serving as a power supply path is connected to the above secondary battery, and a protection circuit and a secondary battery connected in parallel to the secondary battery and consuming internal power under certain conditions are connected by the protection circuit Internal discharge is performed, and at least a part of the output current output to the protection circuit is output as an error signal to the outside of the battery pack.
根據本發明,於檢測出電池組的異常之情形時,能夠切換至保護電路,並且輸出流動至電池組的保護電路之電流作為錯誤訊號,而可容易地根據此錯誤訊號報知電池組及電池系統的錯誤,並且確定輸出錯誤訊號之電池組,從而能夠提高電池組之維護性。 According to the present invention, when an abnormality of the battery pack is detected, it can be switched to the protection circuit, and the current flowing to the protection circuit of the battery pack can be output as an error signal, and the battery pack and the battery system can be easily notified according to the error signal Error, and determine the battery pack that outputs the error signal, which can improve the maintainability of the battery pack.
11‧‧‧負極端子 11‧‧‧Negative terminal
12‧‧‧正極端子 12‧‧‧Positive terminal
13‧‧‧第1之FET 13‧‧‧The first FET
14‧‧‧第2之FET 14‧‧‧ 2nd FET
15‧‧‧第1之IC 15‧‧‧ First IC
16‧‧‧鋰離子電池 16‧‧‧Lithium ion battery
17‧‧‧切換元件 17‧‧‧Switching element
18‧‧‧第2之IC 18‧‧‧ 2nd IC
19‧‧‧外部端子 19‧‧‧External terminal
20‧‧‧LED 20‧‧‧LED
21‧‧‧發熱電阻體 21‧‧‧Heating resistor
22‧‧‧過熱檢知感測器 22‧‧‧Overheat detection sensor
23‧‧‧碰撞感測器 23‧‧‧Collision sensor
31‧‧‧發熱電阻體 31‧‧‧Heating resistor
32‧‧‧可熔導體 32‧‧‧Fusable conductor
33‧‧‧開關 33‧‧‧ switch
41‧‧‧電流控制元件 41‧‧‧current control element
51‧‧‧接地端子 51‧‧‧Ground terminal
52‧‧‧控制端子 52‧‧‧Control terminal
53‧‧‧控制端子 53‧‧‧Control terminal
61‧‧‧第1保護電路 61‧‧‧The first protection circuit
62‧‧‧第2保護電路 62‧‧‧The second protection circuit
100‧‧‧電池系統 100‧‧‧ battery system
200‧‧‧電池組 200‧‧‧ battery pack
300‧‧‧控制單元 300‧‧‧Control unit
400‧‧‧報知部 400‧‧‧Notification Department
圖1係對電池系統進行說明之方塊圖。 FIG. 1 is a block diagram illustrating a battery system.
圖2係對電池組的構成進行說明之方塊圖。 FIG. 2 is a block diagram illustrating the structure of the battery pack.
圖3係對電池組的構成進行說明之方塊圖。 FIG. 3 is a block diagram illustrating the structure of the battery pack.
圖4係對切換元件的動作進行說明之電路圖。 FIG. 4 is a circuit diagram illustrating the operation of the switching element.
圖5係對電池組的動作進行說明之電路圖。 FIG. 5 is a circuit diagram illustrating the operation of the battery pack.
圖6係對電池組的動作進行說明之電路圖。 6 is a circuit diagram illustrating the operation of the battery pack.
圖7係對電池組的動作進行說明之電路圖。 7 is a circuit diagram illustrating the operation of the battery pack.
以下,一面參照圖式,一面詳細地說明應用有本發明之電池組、電池系統及放電方法。再者,本發明並非僅限定於以下之實施形態,當然能夠於不脫離本發明的宗旨之範圍內進行各種變更。又,圖式為模式化之圖式,各尺寸之比率等有時與現實不同。具體之尺寸等應考慮以下之說明而加以判斷。又,圖式相互之間當然亦包含彼此的尺寸關係或比率不同之部分。 Hereinafter, the battery pack, battery system, and discharge method to which the present invention is applied will be described in detail while referring to the drawings. Furthermore, the present invention is not limited to the following embodiments, and of course various changes can be made without departing from the scope of the present invention. In addition, the diagram is a model diagram, and the ratio of each dimension may be different from reality. The specific dimensions should be judged in consideration of the following description. In addition, the drawings also naturally include parts having different dimensional relationships or ratios.
以下,例舉並聯地配置有複數個用於EV等之鋰離子電池的模組的電池系統進行說明。 Hereinafter, a battery system in which a plurality of lithium ion battery modules for EVs and the like are arranged in parallel will be described as an example.
如圖1所示,電池系統100由複數個電池組200、與上述電池組200連接且控制對於各電池組200之充放電等之控制單元300、以及示出且報知已輸出後述的錯誤訊號之電池組200之報知部400構成。
As shown in FIG. 1, the
各電池組200之詳情後述,各電池組200係使鋰離子電池與保護電路模組化而成者,其係以能夠於電池異常時將錯誤訊號輸出至控制單元300,並且能夠消耗內部電流的方式構成。
The details of each
控制單元300係由IC電路等構成,控制對於各電池組200之充電、或來自各電池組200之供電,且進行向EV內部的例如馬達或各種電裝零件供給電流之控制。又,控制單元300基於來自後述之電池組200的錯誤訊號,檢知發出錯誤訊號之電池組200的異常,並使用報知部400
報知電池組200的異常。
The
報知部400與控制單元300連接,且由發光機構或聲響機構
構成,藉由發光或聲響報知電池組200的異常。報知部400的具體構成與後述設於電池組200內部之報知機構大致相同,因此省略說明。
The
如圖2所示,電池組200具有輸入輸出端子即負極端子11及正極端子12、第1之FET(Field Effect Transistor)13及第2之FET14、對第1之FET13及第2之FET14進行控制之第1之IC(Integrated Circuit,積體電路)15、鋰離子電池16、切換主電路與保護電路之切換元件17、控制切換元件17之第2之IC18、外部輸出端子19、LED(Light Emitting Diode,發光二極體)20及發熱電阻體21。
As shown in FIG. 2, the
負極端子11及正極端子12與電池系統100的控制單元300
連接,形成對於鋰離子電池16進行充放電之主電路(第1電路)。又,負極端子11及正極端子12與外部輸出端子19一併成為藉由連接器等與控制單元300連接之介面。
The
第1之FET13及第2之FET14係與鋰離子電池16串聯地配
置於主電路上之電晶體元件。第1之IC15與第1之FET13及第2之FET14連接,藉由第1之FET13及第2之FET14與第1之IC15形成第1保護電路。
The
第1保護電路的第1之IC15與未圖示之過熱檢知感測器等
連接,判斷電池組200內部的溫度是否為特定值以上,於判斷電池組200內部的溫度為特定值以上之情形時,為了保護處於過熱狀態之鋰離子電池16,驅動第1之FET13或第2之FET14而阻斷主電路。
The first IC15 of the first protection circuit and the overheat detection sensor (not shown), etc.
Connect to determine whether the internal temperature of the
又,第1保護電路的第1之IC15與未圖示之電流監視器等
連接,判斷主電路的電流值是否為特定值以上,於判斷主電路的電流值為特定值以上之情形時,處於過電流狀態,為了保護鋰離子電池16,驅動第1之FET13或第2之FET14而阻斷主電路。
In addition, the first IC15 of the first protection circuit and the current monitor (not shown), etc.
Connect to determine whether the current value of the main circuit is above a specific value. When determining that the current value of the main circuit is above a specific value, it is in an overcurrent state. In order to protect the
鋰離子電池16係以多段式地串聯配置複數個單電池以達到
所期望之電壓值之方式構成。此處,鋰離子電池16與鉛酸電池或鎳氫電池相比較,能量密度更高,且電動勢亦更高,因此,適合用於EV等。
切換元件17與鋰離子電池16串聯地配置於主電路上,第2
之IC18與切換元件17連接。此處,切換元件17構成對主電路與第2保護電路進行切換之切換機構。
The switching
此處,第2保護電路係旁通電路,其與鋰離子電池16並聯
地配置,一端連接於切換元件17,另一端連接於第2之FET14與鋰離子電池16之間。於第2保護電路中,分別依序串聯配置有外部輸出端子19、LED(Light Emitting Diode)20及發熱電阻體21。再者,該等構件之配置順序並無特別限定,但外部輸出端子19配置於切換元件17附近。
Here, the second protection circuit is a bypass circuit, which is connected in parallel with the
外部輸出端子19係與電池組200的外部連接之端子,其向
外部輸出已輸出至第2保護電路上之電流的至少一部分作為錯誤訊號。具體而言,外部輸出端子19連接於電池系統100的控制單元300,作為對電池系統100報知電池組200的錯誤之報知機構之一而發揮功能。
The
LED20設置於電池組200的未圖示之外裝部,且作為於電流
流動至第2保護電路時發光之發光機構而發揮功能。具體而言,LED20係作為向外部報知電池組200的異常之報知機構而發揮功能。再者,亦能夠
使用其他各種燈具作為發光機構,但以低電力進行動作且成本低於其他發光機構之LED尤佳。
The
又,LED20於第2保護電路中,亦作為放電機構的一部分而
發揮功能。亦即,因發光而消耗電力,因此,能夠消耗電池組200的內部電流,從而能夠消耗電池組200內的剩餘電力而保護鋰離子電池16。
Also, LED20 is also part of the discharge mechanism in the second protection circuit
Function. That is, since power is consumed by light emission, the internal current of the
發熱電阻體21係藉由發熱而消耗流動至第2保護電路之電
流而作為放電機構的一部分發揮功能。發熱電阻體21能夠消耗電池組200的內部電流,從而能夠消耗電池組200內的剩餘電力而保護鋰離子電池16。
The
此處,外部輸出端子19、LED20、發熱電阻體21分別串聯
地配置於與鋰離子電池16並聯之第2保護電路上,但該等構件之順序可適當調換,亦可分別並聯地配置於第2保護電路上,於能夠維持報知電池組200的錯誤之報知功能、與消耗電池組200內的剩餘電力之放電功能之範圍內,當然能夠適當地進行配置變更。
Here, the
其次,說明第2之IC18對於電路之切換。如圖3所示,電
池組200與過熱檢知感測器22及碰撞感測器23連接。第2之IC18分別連接於上述過熱檢知感測器22與碰撞感測器23。
Next, the switching of the second IC18 for the circuit will be described. As shown in Figure 3, electricity
The
過熱檢知感測器22例如能夠使用PTC(Positive Temperature
Coefficient,正溫度係數)熱阻器等。再者,過熱檢知感測器22較佳為內置於各電池組200,以對電池組200內的過熱進行檢測,但作為處於電池組200的外部之電池系統100所具有之構成進一步說明。
For the
碰撞感測器23例如能夠使用加速度感測器等。於使用加速
度感測器之情形下,當電池組200的加速度達到特定值以上時,能夠檢知
EV發生了碰撞等意外。再者,碰撞感測器23較佳為內置於電池組200,以對電池組200內的碰撞進行檢測,但亦可作為處於電池組200的外部之電池系統100所具有之構成。
For the
又,可裝入至整個EV的一部分,亦可由控制單元300自例
如未圖示之ECU(Engine Control Unit,引擎控制單元)等中央控制裝部獲得CAN(Controller Area Network,控制器區域網路)訊號,控制單元300對於各電池組200輸出作為CAN訊號而獲得之加速度資訊,藉此,能夠使整個EV的感測器之數量減少。
In addition, it can be incorporated into a part of the entire EV, or can be controlled by the
第2之IC18藉由過熱檢知感測器22而判斷電池組200內部
的溫度是否為特定值以上,於判斷為特定值以上之情形時,處於過熱狀態,為了保護鋰離子電池16而控制切換元件17,以阻斷主電路且切換至第2保護電路。
The second IC18 judges the inside of the
又,第2之IC18藉由碰撞感測器23判斷電池組200是否受
到特定碰撞,例如於判斷加速度為特定值以上之情形時,為了保護處於發生事故等意外之狀態之鋰離子電池16而控制切換元件17,以阻斷主電路且切換至第2保護電路。
In addition, the
再者,於上述內容中記載了第2之IC18與加熱檢知感測器
22及碰撞感測器23連接,自該等感測器獲得資訊,但亦可與其他感測器等連接而輸入保護電池組200所需之資訊。至少一個感測器資訊輸入至第2之IC18。再者,並不妨礙第2之IC18藉由計時器邏輯電路而定時地控制切換元件17之構成。
In addition, the second IC18 and the heating detection sensor are described in the above
22 is connected to the
又,雖分別地記載了第1之IC15與第2之IC18,但亦可由 一個IC構成。於由一個IC構成之情形時,能夠削減零件數。另一方面,於分為各個IC之情形時,能夠使第1保護電路與第2保護電路獨立地作動,能夠具有保護功能之重複性,從而成為更安全之電池組。 In addition, although the first IC15 and the second IC18 are described separately, One IC. In the case of one IC, the number of parts can be reduced. On the other hand, when divided into individual ICs, the first protection circuit and the second protection circuit can be operated independently, and can have the repeatability of the protection function, thereby becoming a safer battery pack.
具體地對切換元件17進行說明。如圖2及圖4所示,切換元件17係由第1端子a、第2端子b、第3端子c、以及第4端子d構成之4端子元件。切換元件17平面安裝於未圖示之絕緣基板上,且具有發熱電阻體31、可熔導體32與開關33。
The switching
切換元件17的第1端子a連接於鋰離子電池16的正極,第2端子b連接於電池組200的正極端子12,第3端子c與第2之IC18連接,第4端子d連接於保護電路。
The first terminal a of the switching
於切換元件17的內部,發熱電阻體31的一端、可熔導體32的一端與開關33的一端連接於第1端子a,可熔導體32的另一端連接於第2端子b。又,於切換元件17中,發熱電阻體31的另一端連接於第3端子c,開關33的另一端連接於第4端子d。
Inside the switching
切換元件17具有如圖4(A)(B)所示之電路構成。亦即,切換元件17的第1端子a與第2端子b於正常時連接,即,第1端子a與第3端子d於正常時絕緣。
The switching
切換元件17構成開關33,該開關33在可熔導體32因發熱電阻體31發熱而熔融時,因該熔融導體而短路(圖4(B))。而且,第1端子a與第4端子d構成開關33的兩個端子。又,可熔導體32與第2電極b連接。
The switching
而且,如上所述,切換元件17裝入至電池組200,藉此,開關33兩側的第1端子a及第4端子d與該電池組200的主電路並聯地連接,於該電池組200發生異常之情形時,使開關33短路,形成繞過該電池組200之旁通電流路徑(第2保護電路)。
Furthermore, as described above, the switching
具體而言,若並聯連接之鋰離子電池16或其他電子零件產生異常,則切換元件17自發熱電阻體31的第3端子c側供給電力,發熱電阻體31因通電而發熱。可熔導體32因該熱而熔融時,如圖4(B)所示,熔融導體凝聚於開關33上。藉此,第1電極a與第4電極d短路。亦即,切換元件17使開關33的兩個端子之間短路(圖4(B))。
Specifically, if an abnormality occurs in the
再者,當對發熱電阻體31通電時,主電路因可熔導體32熔斷而被阻斷,電流流向第2保護電路,因此,較佳為檢知該情形而停止自第3端子c供給電流。再者,本控制能夠藉由第2之IC18進行控制。
Furthermore, when the
藉由切換元件17而向第2保護電路輸出之電流係作為後述之錯誤訊號,向電池組200的外部輸出,且被用作報知電池組200的異常之觸發信號。
The current output to the second protection circuit by the switching
再者,切換元件17並不限定於如上所述之構造,能夠適當地設為選擇性地對主電路與第2保護電路進行切換之構成。例如亦可採用使用第1保護電路中所說明之兩個FET之方法。
In addition, the switching
[電池組的電路構成] [Battery pack circuit configuration]
其次,對裝入有切換元件17之電池組200的電路構成進行說明。內置有鋰離子電池16之電池組200的電路構成如圖5所示,具備鋰離子電池16、對第1之FET13及第2之FET14的動作進行控制之第1之IC15、短路元件
17、對短路元件17的動作進行控制之電流控制元件41及第2之IC18、保護電路上的LED20及發熱電阻體21,經由電池組200的正極端子12、負極端子11、接地端子51、控制端子52、53及外部端子19而連接於控制單元300。
Next, the circuit configuration of the
此處,電池組200具備:第1保護電路61,其控制鋰離子電池16之充放電;檢測電路,其檢測鋰離子電池16的電壓,並且將異常訊號輸出至對切換元件17的動作進行控制之電流控制元件41;以及第2保護電路62,其藉由切換元件17而與鋰離子電池16連接。
Here, the
第1保護電路61係由第1之FET13及第2之FET14與第1之IC15構成,上述第1之FET13及第2之FET14串聯連接於自控制單元300流動至鋰離子電池16之電流路徑,上述第1之IC15控制上述第1之FET13及第2之FET14的動作。
The
電池組200的切換元件17與鋰離子電池16串聯連接,切換元件17的第2端子b與鋰離子電池16的充放電路徑連接,第1端子a連接於鋰離子電池16的正極,藉此形成主電路。又,電池組200的切換元件17的發熱電阻體31經由第3端子c連接於電流控制元件41。
The switching
第1保護電路61的第1之IC15經由第2之IC18與鋰離子電池16連接,對各單電池的電壓值進行檢測,當鋰離子電池16達到過充電壓或過放電壓時,第1之IC15向第1之FET13及第2之FET14輸出異常訊號。再者,第1之IC15亦能夠設為直接對鋰離子電池16的電壓值進行檢測之電路構成。
The first IC15 of the
電流控制元件41例如為FET,且為如下開關元件,其根據
自第2之IC18輸出之檢測訊號進行動作,以於鋰離子電池16的電壓值超過特定之過放或過充狀態之電壓時,使電流流向發熱電阻體31。電流控制元件41使電流流向發熱電阻體31而將可熔導體32熔斷,以使開關33導通之方式使切換元件17進行動作,阻斷鋰離子電池16與主電路,並連接第2保護電路。
The
電流控制元件41能夠根據來自第2之IC18之控制而以如下
方式進行控制,即,與第1之FET13及第2之FET14的開關動作無關地阻斷鋰離子電池16的充放電電流路徑,並且使切換元件17的開關33短路,繞過主電路而形成第2保護電路62。
The
如上所述之電池組200於正常時,如圖5所示,切換元件17的開關33不短路,因此,電流經由可熔導體32而流向鋰離子電池16側。
As described above, when the
檢知鋰離子電池16的電壓異常等時,由第2之IC18將異常訊號輸出至電流控制元件41,切換元件17的第3端子c與接地連接。藉此,如圖6所示,電流流動至切換元件17的發熱電阻體31,發熱電阻體31發熱。
When it is detected that the voltage of the
接著,如圖7所示,切換元件17藉由發熱電阻體31對可熔導體32進行加熱,使其熔融,藉此,將第1端子a與第2端子b之間阻斷。藉此,如圖7所示,能夠自作為主電路之充放電電流路徑上,阻斷具有異常之單電池之該鋰離子電池16。再者,可熔導體32熔斷之後,藉由第2之IC18之控制而使電流控制元件41作動而不使電流流動,藉此停止向發熱電阻體31供電。
Next, as shown in FIG. 7, the switching
其次,於電池組200中,切換元件17的開關33被連接,鋰
離子電池16的電流流向第2保護電路62。藉此,第2保護電路62的LED20點亮,從而能夠報知電池組200的異常,另外,能夠藉由發熱電阻體21釋放內部電流。
Next, in the
此處,於電池組200中,外部端子19連接於第2保護電路
62,將流動至第2保護電路62之電流的至少一部分作為錯誤訊號向控制單元300輸出。控制單元300以停止對接收了錯誤訊號之電池組200充電之方式進行控制,並且藉由報知部400報知電池組200的異常。
Here, in the
再者,控制單元300可根據電流值對錯誤訊號進行監視,亦
可對電壓值進行監視。亦即,可對自外部端子19輸出之電流的電流值進行監視,亦可對負極端子11與外部端子19之間的電壓值進行監視。若監視之電流值或電壓值為特定值以上,則控制單元300判斷為接收了錯誤訊號。
再者,較佳為將特定值適當設定為除去雜訊等之程度的值。
Furthermore, the
具備複數個如上所述之電池組200之電池系統100,即使於
一個電池組200產生異常之情形時,亦能藉由停止對該電池組200進行充放電,利用剩餘的正常之電池組200以維持功能。
A
如上所述,於本發明的例子之電池系統100中,電池組200
於滿足特定條件時釋放出內部電流,並且向外部發出錯誤訊號,從而能夠報知錯誤,因此,能夠個別地檢知各電池組200的異常,且能夠提高電池組200的故障更換等之維護性。
As described above, in the
又,於本發明的例子之電池系統100中,能夠藉由發光之
LED20而目視確認已故障之電池組200,而且亦自各個電池組200輸出錯誤訊號,因此,容易確定故障部位。藉此,對於如EV等般搭載有多數個電池
組200且需要更換電池組200之裝置而言,能夠獲得尤其顯著之效果。
In addition, in the
11‧‧‧負極端子 11‧‧‧Negative terminal
12‧‧‧正極端子 12‧‧‧Positive terminal
13‧‧‧第1之FET 13‧‧‧The first FET
14‧‧‧第2之FET 14‧‧‧ 2nd FET
15‧‧‧第1之IC 15‧‧‧ First IC
16‧‧‧鋰離子電池 16‧‧‧Lithium ion battery
17‧‧‧切換元件 17‧‧‧Switching element
18‧‧‧第2之IC 18‧‧‧ 2nd IC
19‧‧‧外部端子 19‧‧‧External terminal
20‧‧‧LED 20‧‧‧LED
21‧‧‧發熱電阻體 21‧‧‧Heating resistor
200‧‧‧電池組 200‧‧‧ battery pack
a‧‧‧第1端子 a‧‧‧First terminal
b‧‧‧第2端子 b‧‧‧2nd terminal
c‧‧‧第3端子 c‧‧‧3rd terminal
d‧‧‧第4端子 d‧‧‧4th terminal
Claims (23)
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JP2014099714A JP6277057B2 (en) | 2014-05-13 | 2014-05-13 | Battery pack, battery system, and discharging method |
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KR102382961B1 (en) | 2022-04-06 |
CN106463947B (en) | 2019-05-21 |
JP6277057B2 (en) | 2018-02-07 |
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KR20170003565A (en) | 2017-01-09 |
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TW201607196A (en) | 2016-02-16 |
WO2015174398A1 (en) | 2015-11-19 |
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