TWI685522B - Manufacturing method of base material of plastic tile - Google Patents
Manufacturing method of base material of plastic tile Download PDFInfo
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- TWI685522B TWI685522B TW108105435A TW108105435A TWI685522B TW I685522 B TWI685522 B TW I685522B TW 108105435 A TW108105435 A TW 108105435A TW 108105435 A TW108105435 A TW 108105435A TW I685522 B TWI685522 B TW I685522B
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Description
本發明係有關於一種塑膠地磚底材製造方法,尤其是指一種不僅能有效降低製作成本,且成份極為穩定、不會在使用過程中揮發釋放出有毒物質,相對即不會對使用者產生健康上的危害,可具有極佳之使用安全性,而在其整體施行使用上更增實用功效特性者。The invention relates to a method for manufacturing a plastic floor tile substrate, in particular, it not only can effectively reduce the manufacturing cost, but also has extremely stable ingredients, and will not volatize and release toxic substances during use. The above hazards can have excellent safety in use, and those with more practical utility characteristics in their overall application.
按,目前現有的塑膠地磚其層狀結構之組成由下而上依序為底層、印刷層及保護層;其中,該底層一般皆係採用廢棄之聚氯乙烯[Polyvinylchloride,簡稱PVC]塑膠材質進行製造,將該廢棄之聚氯乙烯塑膠材質經過粉碎、添加石粉、壓縮成型步驟後,即完成底材之製作,而由於聚氯乙烯的整個生命週期都與毒性物質有關,因此,被國際綠色和平組織稱為「毒塑膠」,聚氯乙烯從原料的氯、生產過程的中間產物EDC[二氯乙烷]、到由EDC製成的VCM[氯乙烯,是用來聚合形成PVC的單體],然後是PVC合成後要製成各種產品時所需添加的安定劑[如鉛、鎘]與塑化劑[鄰苯二甲酸酯類,如DEHP]、以及廢棄後燃燒產生的鹽酸與世紀之毒戴奧辛,嚴重威脅著我們的環境與身體健康。According to the present, the layered structure of the existing plastic floor tiles is the bottom layer, the printed layer and the protective layer in order from bottom to top; wherein, the bottom layer is generally made of waste polyvinyl chloride [Polyvinylchloride, PVC for short] plastic material Manufacturing, after the waste PVC plastic material is crushed, added stone powder, and compression molding steps, the production of the substrate is completed. Since the entire life cycle of PVC is related to toxic substances, it is recognized by International Greenpeace The organization is called "toxic plastic". Polyvinyl chloride ranges from raw material chlorine and the intermediate product of the production process, EDC [dichloroethane], to VCM made from EDC [vinyl chloride, a monomer used to polymerize to form PVC] , Then the stabilizers [such as lead, cadmium] and plasticizers [phthalic esters, such as DEHP], and the hydrochloric acid generated after combustion and the century Dioxin is a serious threat to our environment and health.
緣是,發明人有鑑於此,秉持多年該相關行業之豐富設計開發及實際製作經驗,針對現有之結構及缺失再予以研究改良,提供一種塑膠地磚底材製造方法,以期達到更佳實用價值性之目的者。The reason is that, in view of this, the inventors have maintained rich design and development and practical production experience in the related industries for many years, and then studied and improved the existing structures and deficiencies to provide a method for manufacturing plastic floor tiles substrates in order to achieve better practical value Purpose.
本發明之主要目的在於提供一種塑膠地磚底材製造方法,其主要係不僅能有效降低製作成本,且成份極為穩定、不會在使用過程中揮發釋放出有毒物質,相對即不會對使用者產生健康上的危害,可具有極佳之使用安全性,而在其整體施行使用上更增實用功效特性者。The main purpose of the present invention is to provide a method for manufacturing plastic floor tile substrates, which not only can effectively reduce the manufacturing cost, but also has extremely stable ingredients, and will not release toxic substances during the use process. Health hazards can have excellent safety in use, and those with more practical utility characteristics in their overall application.
本發明塑膠地磚底材製造方法之主要目的與功效,係由以下具體技術手段所達成:The main purpose and effect of the manufacturing method of the plastic floor tile substrate of the present invention are achieved by the following specific technical means:
其主要係包括有下列步驟:The main system includes the following steps:
A.攪碎:取用膠合安全玻璃所使用的PVB[Polyvinyl Butyral Resin,聚乙烯醇縮丁醛]膜邊角料,且將該PVB膜邊角料進行攪碎處理;A. Crushing: take the PVB [Polyvinyl Butyral Resin, polyvinyl butyral] film scrap used in the glued safety glass, and crush the PVB film scraps;
B.加入CPVC:於攪碎後之該PVB膜邊角料內加入CPVC[Chlorinated Polyvinyl Chloride,氯化聚氯乙烯];B. Add CPVC: Add CPVC [Chlorinated Polyvinyl Chloride, Chlorinated Polyvinyl Chloride] to the PVB film scrap after crushing;
C.加入碳酸鈣:再予以加入碳酸鈣;C. Add calcium carbonate: add calcium carbonate again;
D.成形:將攪碎後之該PVB膜邊角料、該CPVC、該碳酸鈣進行混合,再予以經過壓縮成形,即可完成塑膠地磚底材之製作。D. Forming: The crushed PVB film scraps, the CPVC, and the calcium carbonate are mixed, and then subjected to compression molding to complete the production of the plastic floor tile substrate.
本發明塑膠地磚底材製造方法的較佳實施例,其中,攪碎後之該PVB膜邊角料、該CPVC、該碳酸鈣係以重量百分比10%~30%、3%~15%、55%~87%之比例進行混合。A preferred embodiment of the manufacturing method of the plastic floor tile substrate of the present invention, wherein the crushed PVB film scraps, the CPVC, and the calcium carbonate are 10%~30%, 3%~15%, 55%~ by weight Mix at a rate of 87%.
為令本發明所運用之技術內容、發明目的及其達成之功效有更完整且清楚的揭露,茲於下詳細說明之,並請一併參閱所揭之圖式及圖號:In order to make the technical content, the purpose of the invention and the effect achieved by the invention more complete and clear disclosure, it is described in detail below, and please refer to the drawings and figures disclosed:
首先,請參閱第一圖本發明之製作流程示意圖所示,本發明主要係包括有下列步驟:First of all, please refer to the first diagram of the manufacturing process diagram of the present invention. The present invention mainly includes the following steps:
A.攪碎:其係取用膠合安全玻璃所使用的PVB[Polyvinyl Butyral Resin,聚乙烯醇縮丁醛]膜邊角料,該PVB膜是一種常使用的支撐物,其具有強力的結合力、高光學清晰度、易黏於各種不同的表面、高韌性和高彈性的樹脂,使得其常見用來對安全玻璃進行膠合使用,而在膠合安全玻璃之過程中會產生有許多的PVB膜邊角料,該PVB膜邊角料本身係為一穩定無毒之材料,但其後續處理上卻容易造成環境污染的問題,使得即取用該PVB膜邊角料,且將該PVB膜邊角料進行攪碎處理;A. Crushing: It is made of PVB [Polyvinyl Butyral Resin] used in glued safety glass. The PVB film is a commonly used support, which has strong binding force and high The optical clarity, easy adhesion to various surfaces, high toughness and high elasticity resin make it commonly used for gluing safety glass. During the process of gluing safety glass, many PVB film scraps will be produced. The PVB film scrap is a stable and non-toxic material, but its subsequent treatment is easy to cause environmental pollution problems, so that the PVB film scrap is used immediately, and the PVB film scrap is crushed;
B.加入CPVC:CPVC[Chlorinated Polyvinyl Chloride,氯化聚氯乙烯]係由PVC[Polyvinyl Chloride,聚氯乙烯]單聚合體經過氯化作用形成的,該CPVC具有耐高溫、化性遲鈍不活潑、優異的機械性強度、非電導性、最安全的燃燒傳導性和發煙性等特性,使得於攪碎後之該PVB膜邊角料內加入該CPVC,即可具有耐高溫之特性;B. Adding CPVC: CPVC [Chlorinated Polyvinyl Chloride] is formed from PVC [Polyvinyl Chloride, polyvinyl chloride] single polymer through chlorination. This CPVC has high temperature resistance, chemical inertness, inactivity, Excellent mechanical strength, non-conductivity, the safest combustion conductivity and smoke generation, etc., so that the CPVC added to the PVB film scrap after crushing can have high temperature resistance characteristics;
C.加入碳酸鈣:再予以加入碳酸鈣,該碳酸鈣能增加整體重量,且具有耐磨、耐高溫之特性;C. Add calcium carbonate: add calcium carbonate, which can increase the overall weight, and has the characteristics of wear resistance and high temperature resistance;
D.成形:將攪碎後之該PVB膜邊角料、該CPVC、該碳酸鈣以重量百分比10%~30%、3%~15%、55%~87%之比例進行混合,再予以經過壓縮成形,即可完成塑膠地磚底材之製作。D. Forming: The crushed PVB film scraps, the CPVC and the calcium carbonate are mixed in the proportion of 10%~30%, 3%~15%, 55%~87% by weight, and then subjected to compression molding To complete the production of plastic floor tiles.
如此一來,使得即可將完成之該塑膠地磚底材於上端依序成形印刷層及保護層,以製作出完整之塑膠地磚供鋪設於地面,而由於該塑膠地磚底材係分別由攪碎後之該PVB膜邊角料、該CPVC、該碳酸鈣混合製成,其成份極為穩定、不會在使用過程中揮發釋放出有毒物質,相對即不會對使用者產生健康上的危害,以具有極佳之使用安全性。In this way, the finished plastic floor tile substrate can be formed into a printed layer and a protective layer in sequence at the upper end to produce a complete plastic floor tile for laying on the ground, because the plastic floor tile substrate is separately crushed Afterwards, the PVB film trim, CPVC, and calcium carbonate are mixed, and its ingredients are extremely stable, and will not release toxic substances during use. Relatively, it will not cause health hazards to users. Better use security.
藉由以上所述,本發明之使用實施說明可知,本發明與現有技術手段相較之下,本發明主要係具有下列優點:Based on the above, the description of the use and implementation of the present invention shows that, compared with the prior art means, the present invention mainly has the following advantages:
1.本發明由於係取用膠合安全玻璃所使用的PVB[Polyvinyl Butyral Resin,聚乙烯醇縮丁醛]膜邊角料進行攪碎,再分別予以混合入CPVC及碳酸鈣,使得其能有效降低製作成本。1. In the present invention, the PVB [Polyvinyl Butyral Resin] used in glued safety glass is crushed, and then mixed with CPVC and calcium carbonate respectively, which can effectively reduce the production cost .
2.本發明由於係分別為攪碎後之該PVB膜邊角料、該CPVC、該碳酸鈣混合製成,使得其成份極為穩定、不會在使用過程中揮發釋放出有毒物質,相對即不會對使用者產生健康上的危害,可具有極佳之使用安全性,而在其整體施行使用上更增實用功效特性者。2. The present invention is made by mixing the PVB film scraps, CPVC and calcium carbonate after being crushed, so that its ingredients are extremely stable and will not release toxic substances during volatilization during use. Users have health hazards and can have excellent use safety, and those who have more practical functional characteristics in their overall application.
然而前述之實施例或圖式並非限定本發明之產品結構或使用方式,任何所屬技術領域中具有通常知識者之適當變化或修飾,皆應視為不脫離本發明之專利範疇。However, the foregoing embodiments or drawings do not limit the product structure or usage of the present invention. Any appropriate changes or modifications by those with ordinary knowledge in the technical field should be regarded as not departing from the patent scope of the present invention.
綜上所述,本發明實施例確能達到所預期之使用功效,又其所揭露之具體構造,不僅未曾見諸於同類產品中,亦未曾公開於申請前,誠已完全符合專利法之規定與要求,爰依法提出發明專利之申請,懇請惠予審查,並賜准專利,則實感德便。In summary, the embodiments of the present invention can indeed achieve the expected use effect, and the specific structure disclosed by it has not only not been seen in similar products, nor has it been disclosed before application, and has fully complied with the provisions of the Patent Law To meet the requirements, I filed an application for a patent for invention according to law, and pleaded for the review, and granted the patent.
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第一圖:本發明之製作流程示意圖Figure 1: Schematic diagram of the manufacturing process of the present invention
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Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
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TW278087B (en) * | 1993-11-02 | 1996-06-11 | Monsanto Co | |
CN104995361A (en) * | 2014-01-27 | 2015-10-21 | 乐金华奥斯有限公司 | Flooring material and method for preparing same |
CN108342171A (en) * | 2017-01-23 | 2018-07-31 | 中国石油化工股份有限公司 | High-performance CPVC solvent-based adhesives and preparation method thereof |
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Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
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TW278087B (en) * | 1993-11-02 | 1996-06-11 | Monsanto Co | |
CN104995361A (en) * | 2014-01-27 | 2015-10-21 | 乐金华奥斯有限公司 | Flooring material and method for preparing same |
CN108342171A (en) * | 2017-01-23 | 2018-07-31 | 中国石油化工股份有限公司 | High-performance CPVC solvent-based adhesives and preparation method thereof |
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