TWI684741B - Active dissipating heat uniformly system - Google Patents
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Description
本發明是有關於一種散熱系統,特別是有關於一種主動式均勻散熱系統。 The invention relates to a heat dissipation system, in particular to an active uniform heat dissipation system.
目前習知之移動式熱源加工機係可於其加工部之移動過程中穩定施加熱能,故可有效地熔融目標工件之部分區域以達成其加工目的,此移動式熱源加工機係可包含雷射加工機及點焊加工機,當移動式熱源加工機施加熱能至加工機台上之加工件時,加工件之各加工區域將具有不同之熱場梯度,而當持續地進行加工且未針對加工件進行散熱處理,將導致加工件之熱擴散均勻性不佳進而影響其機械性質。 At present, the conventional mobile heat source processing machine can stably apply heat energy during the movement of its processing part, so it can effectively melt part of the target workpiece to achieve its processing purpose. This mobile heat source processing machine can include laser processing Machine and spot welding processing machine, when the mobile heat source processing machine applies thermal energy to the processed parts on the processing machine table, the processing areas of the processed parts will have different thermal field gradients, and when continuous processing is performed and the processing parts are not targeted Conducting heat dissipation treatment will result in poor thermal diffusion uniformity of the processed parts and affect their mechanical properties.
目前針對此問題而進行改良之習知技術,係通常藉由紅外線熱像儀對加工中之工件進行溫度感測以取得感測訊號,並藉由計算裝置運算感測訊號以取得加工中之工件之溫度變化情形;然而,該些習知技術於取得工件之溫度變化情形後,僅可藉由觀察此溫度變化資訊而手動調整加工機台之參數,進而改善加工工件之溫度變化情形,但無法有效地藉由加工機台或其他輔助裝置於感測至加工工件之熱擴散均勻性不佳時,主動地進行散熱處裡以改善其熱擴散均勻性。 The conventional technology that is improved to solve this problem is usually to sense the temperature of the workpiece being processed by an infrared camera to obtain a sensing signal, and to calculate the sensing signal by a computing device to obtain the workpiece being processed The temperature change of the workpiece; however, after obtaining the temperature change of the workpiece, these conventional techniques can only manually adjust the parameters of the processing machine by observing the temperature change information, thereby improving the temperature change of the processed workpiece, but unable to Effectively, when the thermal uniformity of thermal diffusion of the processed workpiece is sensed by the processing machine or other auxiliary devices, the heat dissipation is actively carried out to improve the uniformity of thermal diffusion.
綜合上述問題,本發明之發明人設計了一種主動式均勻散熱系統,以針對習知技術之缺失加以改善,進而增進產業上之實施利用。 In view of the above problems, the inventor of the present invention has designed an active uniform heat dissipation system to improve the lack of conventional technology, thereby enhancing the implementation and utilization of the industry.
有鑑於上述習知之問題,本發明之目的係提供一種主動式均勻散熱系統,係鄰近於移動式熱源加工裝置,且移動式熱源加工裝置係施加熱源至加工件。主動式均勻散熱系統包含紅外線熱影像裝置、電腦數據擷取裝置、控制裝置及空氣噴嘴裝置;紅外線熱影像裝置係感測加工件而產生複數個熱影像感測訊號;電腦數據擷取裝置係連結紅外線熱影像裝置且整合複數個熱影像感測訊號而產生熱影像資訊;控制裝置係連結電腦數據擷取裝置且運算熱影像資訊而產生控制資訊;空氣噴嘴裝置係連結控制裝置且依據控制資訊調整噴射至加工件之氣流之噴射參數;其中,加工件係接收移動式熱源加工裝置所施加之熱能而具有第一熱擴散均勻性,加工件係接收空氣噴嘴裝置之氣流而具有第二熱擴散均勻性,第二熱擴散均勻性係高於第一熱擴散均勻性。 In view of the above-mentioned conventional problems, an object of the present invention is to provide an active uniform heat dissipation system, which is adjacent to a mobile heat source processing device, and the mobile heat source processing device applies a heat source to a processed part. The active uniform heat dissipation system includes an infrared thermal image device, a computer data acquisition device, a control device, and an air nozzle device; the infrared thermal image device senses a processed part and generates a plurality of thermal image sensing signals; the computer data acquisition device is connected Infrared thermal imaging device integrates multiple thermal image sensing signals to generate thermal image information; the control device is connected to a computer data acquisition device and calculates the thermal image information to generate control information; the air nozzle device is connected to the control device and adjusted according to the control information The jetting parameters of the airflow sprayed to the processed part; wherein, the processed part receives the heat energy applied by the mobile heat source processing device and has the first thermal diffusion uniformity, and the processed part receives the air flow of the air nozzle device and has the second thermal diffusion uniformity The second thermal diffusion uniformity is higher than the first thermal diffusion uniformity.
較佳地,紅外線熱影像裝置係可包含熱影像感測模組及熱影像運算模組,熱影像感測模組係感測加工件而產生熱影像訊息,熱影像運算模組係運算熱影像訊息而產生複數個熱影像感測訊號。 Preferably, the infrared thermal imaging device may include a thermal image sensing module and a thermal image computing module. The thermal image sensing module senses the processed part to generate a thermal image message, and the thermal image computing module calculates the thermal image Messages to generate multiple thermal image sensing signals.
較佳地,電腦數據擷取裝置係可進一步包含第一顯示模組,熱影像資訊係以文字、圖案或其組合顯示於第一顯示模組。 Preferably, the computer data acquisition device may further include a first display module, and the thermal image information is displayed on the first display module with text, patterns, or a combination thereof.
較佳地,控制裝置係可運算熱影像資訊而產生熱場梯度訊息及流場訊息,控制裝置係整合熱場梯度訊息及流場訊息而產生控制資訊。 Preferably, the control device can calculate the thermal image information to generate thermal field gradient information and flow field information, and the control device integrates the thermal field gradient information and flow field information to generate control information.
較佳地,控制裝置可進一步包含第二顯示模組,熱場梯度訊息及流場訊息係以文字、圖案或其組合顯示第二顯示模組。 Preferably, the control device may further include a second display module, and the thermal field gradient information and the flow field information display the second display module in text, pattern, or a combination thereof.
較佳地,控制裝置可進一步包含調整模組,調整模組係依據熱場梯度訊息及流場訊息變更控制資訊,以進一步變更空氣噴嘴裝置噴射至加工件之氣流之各噴射參數。 Preferably, the control device may further include an adjustment module. The adjustment module changes the control information according to the thermal field gradient information and the flow field information, so as to further change each injection parameter of the air flow injected by the air nozzle device onto the processed part.
較佳地,各噴射參數係可包含噴射角度、噴射流量、噴射頻率或其組合。 Preferably, each injection parameter may include an injection angle, an injection flow rate, an injection frequency, or a combination thereof.
較佳地,空氣噴嘴裝置係可包含噴嘴控制模組及噴嘴件,噴嘴件之一端係連結噴嘴控制模組,噴嘴件之另一端係對應加工件,噴嘴控制模組係連結控制裝置,且噴嘴控制模組依據控制資訊調整噴嘴件之各噴射參數,噴嘴件係依據各噴射參數而噴射氣流至加工件。 Preferably, the air nozzle device may include a nozzle control module and a nozzle piece, one end of the nozzle piece is connected to the nozzle control module, the other end of the nozzle piece corresponds to the processing piece, the nozzle control module is connected to the control device, and the nozzle The control module adjusts the jetting parameters of the nozzle piece according to the control information. The nozzle piece jets the airflow to the processed piece according to the jetting parameters.
較佳地,主動式均勻散熱系統可進一步包含電源供應裝置,電源供應裝置係連結控制裝置,且電源供應裝置係依據控制資訊提供電力至控制裝置。 Preferably, the active uniform heat dissipation system may further include a power supply device, the power supply device is connected to the control device, and the power supply device provides power to the control device according to the control information.
較佳地,主動式均勻散熱系統可進一步包含電流及電壓感測裝置,電流及電壓感測裝置係連結電源供應裝置且感測電力而產生電流資訊及電壓資訊,電流及電壓感測裝置係進一步包含第三顯示模組,電流資訊及電壓資訊係以文字、圖案或其組合顯示於第三顯示模組。 Preferably, the active uniform heat dissipation system may further include current and voltage sensing devices. The current and voltage sensing devices are connected to the power supply device and sense power to generate current information and voltage information. The current and voltage sensing devices are further The third display module is included, and the current information and voltage information are displayed on the third display module in text, pattern, or a combination thereof.
綜上所述,本發明之主動式均勻散熱系統具有下列優點: In summary, the active uniform heat dissipation system of the present invention has the following advantages:
(1)本發明之主動式均勻散熱系統與一般習知的散熱系統相比,本發明之主動式均勻散熱系統係可藉由紅外線熱影像裝置感測移動式熱源加工裝置所加工之工件,進而取得複數個熱影像感測訊號,並藉由電腦數據擷取裝置整合複數個熱影像感測訊號而形成熱影像資訊,此熱影像資訊可藉由文字、圖案或其組合呈現於第一顯示模組,以利於使用者進行確認與記錄,另藉由控 制裝置運算熱影像資訊而產生熱場梯度訊息及流場訊息,此熱場梯度訊息及流場訊息可藉由文字、圖案或其組合呈現於第二顯示模組,亦可利於使用者進行確認與記錄。 (1) Compared with the conventional heat dissipation system, the active uniform heat dissipation system of the present invention can sense the workpiece processed by the mobile heat source processing device by the infrared thermal imaging device, and Acquire a plurality of thermal image sensing signals, and integrate the plurality of thermal image sensing signals by a computer data acquisition device to form thermal image information. The thermal image information can be presented on the first display mode by text, patterns, or a combination thereof Group to facilitate the user to confirm and record, and by controlling The thermal image information is generated by the control device to generate thermal field gradient information and flow field information. The thermal field gradient information and flow field information can be presented on the second display module by text, patterns or a combination thereof, which can also be helpful for the user to confirm With records.
(2)其中控制裝置係可整合熱場梯度訊息及流場訊息而產生控制資訊並傳送至空氣噴嘴裝置之噴嘴控制模組,噴嘴控制模組係依據控制資訊而調整噴嘴件噴射至加工件之氣流之至少一噴射參數,其中噴射參數係可包含噴射角度、噴射流量、噴射頻率或其組合;此外,控制裝置係可進一步包含調整模組,使用者可藉由調整模組依據熱場梯度訊息及流場訊息而變更控制資訊,以進一步變更空氣噴嘴裝置之噴嘴件噴射至加工件之氣流之各噴射參數,故可有效地符合使用者之特殊加工需求;其中,當移動式熱源加工裝置施加熱能所加工之加工件接收空氣噴嘴裝置之氣流,係可有效地改善加工件之熱擴散均勻性,故可有效地避免因熱加工使加工件產生不良熱擴散均勻性進而影響其機械性質之情形。 (2) The control device can integrate the thermal field gradient information and the flow field information to generate control information and send it to the nozzle control module of the air nozzle device. The nozzle control module adjusts the nozzle part to the processing part according to the control information At least one injection parameter of the airflow, wherein the injection parameter may include an injection angle, an injection flow rate, an injection frequency, or a combination thereof; in addition, the control device may further include an adjustment module, and the user may adjust the module according to the thermal field gradient information And the flow field information to change the control information to further change the jetting parameters of the air flow from the nozzle part of the air nozzle device to the processed part, so it can effectively meet the special processing needs of the user; where, when the mobile heat source processing device applies The processed parts processed by thermal energy receive the air flow from the air nozzle device, which can effectively improve the thermal diffusion uniformity of the processed parts, so it can effectively avoid the situation that the processed parts have poor thermal diffusion uniformity due to thermal processing and thus affect their mechanical properties. .
為了讓上述目的、技術特徵及實際實施後之增益性更為明顯易懂,於下文中將係以較佳之實施範例輔佐對應相關之圖式來進行更詳細之說明。 In order to make the above-mentioned objectives, technical features and gains after actual implementation more obvious and understandable, in the following, the preferred embodiments will be supplemented with corresponding drawings to explain in more detail.
10‧‧‧主動式均勻散熱系統 10‧‧‧ Active uniform cooling system
20‧‧‧紅外線熱影像裝置 20‧‧‧Infrared thermal imaging device
30‧‧‧電腦數據擷取裝置 30‧‧‧ Computer data acquisition device
40‧‧‧控制裝置 40‧‧‧Control device
50‧‧‧空氣噴嘴裝置 50‧‧‧Air nozzle device
60‧‧‧電源供應裝置 60‧‧‧Power supply device
70‧‧‧電流及電壓感測裝置 70‧‧‧Current and voltage sensing device
80‧‧‧移動式熱源加工裝置 80‧‧‧Mobile heat source processing device
90‧‧‧加工件 90‧‧‧Machined parts
100‧‧‧熱影像感測模組 100‧‧‧ thermal image sensing module
110‧‧‧熱影像運算模組 110‧‧‧ Thermal Image Operation Module
120‧‧‧熱影像訊息 120‧‧‧hot image message
130‧‧‧熱影像感測訊號 130‧‧‧ Thermal image sensing signal
140‧‧‧熱影像資訊 140‧‧‧ thermal image information
150‧‧‧控制資訊 150‧‧‧Control information
160‧‧‧噴嘴控制模組 160‧‧‧ nozzle control module
170‧‧‧噴嘴件 170‧‧‧Nozzle
180‧‧‧電力 180‧‧‧Electricity
190‧‧‧電流資訊 190‧‧‧Current Information
200‧‧‧電壓資訊 200‧‧‧Voltage Information
211‧‧‧第一顯示模組 211‧‧‧The first display module
212‧‧‧第二顯示模組 212‧‧‧ Second display module
213‧‧‧第三顯示模組 213‧‧‧ third display module
220‧‧‧調整模組 220‧‧‧Adjust module
230‧‧‧紅外線 230‧‧‧Infrared
240‧‧‧氣流 240‧‧‧Airflow
第1圖係根據本發明之主動式均勻散熱系統之裝置連結示意圖。 FIG. 1 is a schematic diagram of the device connection of the active uniform heat dissipation system according to the present invention.
第2圖係根據本發明之主動式均勻散熱系統之系統配置圖。 Figure 2 is a system configuration diagram of an active uniform heat dissipation system according to the present invention.
在本發明的描述中,需要說明的是,術語「內」及「外」等指示的方位或位置關係為基於附圖所示的方位或位置關係,僅是為了便於描述本發明和簡化描述,而不是指示或暗示所指的裝置或元件必須具有特定的方位、以 特定的方位構造和操作,因此不能理解為對本發明的限制。此外,若使用術語「第一」、「第二」及「第三」僅用於描述目的,而不能理解為指示或暗示相對重要性。 In the description of the present invention, it should be noted that the orientation or positional relationship indicated by the terms "inner" and "outer" is based on the orientation or positional relationship shown in the drawings, only to facilitate the description of the present invention and simplify the description, Rather than indicating or implying that the device or element referred to must have a specific orientation, to The specific azimuth configuration and operation cannot be understood as a limitation of the present invention. In addition, the use of the terms "first", "second", and "third" are for descriptive purposes only and cannot be interpreted as indicating or implying relative importance.
在本發明的描述中,需要說明的是,除非另有明確的規定和限定,術語「連結」、「整合」、「施加」、「產生」、「設置」、「運算」、「控制」、「調整」、「噴射」及「顯示」應做廣義理解。對於所屬技術領域的通常知識者而言,可以具體情況理解上述術語在本發明中的具體含義。 In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "link", "integrate", "apply", "generate", "set", "compute", "control", "Adjustment", "jetting" and "display" should be understood in a broad sense. For those of ordinary knowledge in the technical field to which they belong, the specific meaning of the above terms in the present invention can be understood in specific situations.
以下將參照相關圖式,說明依本發明之主動式均勻散熱系統10之實施例,為使便於理解,下述實施例中之相同元件係以相同之符號標示來說明。 The following will describe an embodiment of the active uniform heat dissipation system 10 according to the present invention with reference to related drawings. For ease of understanding, the same elements in the following embodiments are denoted by the same symbols.
請參閱第1圖及第2圖,第1圖係為本發明之主動式均勻散熱系統之裝置連結示意圖,第2圖係為本發明之主動式均勻散熱系統之系統配置圖。如圖所示,本發明之目的係提供一種主動式均勻散熱系統10,係鄰近於移動式熱源加工裝置80,且移動式熱源加工裝置80係施加熱源至加工件90。主動式均勻散熱系統10包含紅外線熱影像裝置20、電腦數據擷取裝置30、控制裝置40及空氣噴嘴裝置50;紅外線熱影像裝置20係感測加工件90而產生複數個熱影像感測訊號130;電腦數據擷取裝置30係連結紅外線熱影像裝置20且整合複數個熱影像感測訊號130而產生熱影像資訊140;控制裝置40係連結電腦數據擷取裝置30且運算熱影像資訊140而產生控制資訊150;空氣噴嘴裝置50係連結控制裝置40且依據控制資訊150調整噴射至加工件90之氣流240之噴射參數;其中,加工件90係接收移動式熱源加工裝置80所施加之熱能而具有第一熱擴散均勻性,加工件
90係接收空氣噴嘴裝置50之氣流240而具有第二熱擴散均勻性,第二熱擴散均勻性係高於第一熱擴散均勻性;上述僅為舉例,並不以此為限。
Please refer to FIG. 1 and FIG. 2, FIG. 1 is a schematic diagram of the device connection of the active uniform heat dissipation system of the present invention, and FIG. 2 is a system configuration diagram of the active uniform heat dissipation system of the present invention. As shown in the figure, the object of the present invention is to provide an active uniform heat dissipation system 10 which is adjacent to the mobile heat
紅外線熱影像裝置20係包含熱影像感測模組100及熱影像運算模組110,熱影像感測模組100係感測加工件90而產生熱影像訊息120,熱影像運算模組110係運算熱影像訊息120而產生複數個熱影像感測訊號130;其中熱影像感測模組100係藉由紅外線230感測加工件90,故其與加工件90之設置距離係位於紅外線230之感測預設距離內;上述僅為舉例,並不以此為限。
The infrared
電腦數據擷取裝置30係進一步包含第一顯示模組211,熱影像資訊140係以文字、圖案或其組合顯示於第一顯示模組211,以利於使用者針對工件於加工過程中所呈現之熱影像資訊140進行確認與記錄;上述僅為舉例,並不以此為限。
The computer
控制裝置40係運算熱影像資訊140而產生熱場梯度訊息及流場訊息,控制裝置40係整合熱場梯度訊息及流場訊息而產生控制資訊150;上述僅為舉例,並不以此為限;上述僅為舉例,並不以此為限。
The
控制裝置40進一步包含第二顯示模組212,熱場梯度訊息及流場訊息係以文字、圖案或其組合顯示第二顯示模組212,以利於使用者針對工件於加工過程中所呈現之熱場梯度訊息及流場訊息進行確認與記錄;上述僅為舉例,並不以此為限。
The
控制裝置40進一步包含調整模組220,調整模組220係依據熱場梯度訊息及流場訊息變更控制資訊150,以進一步變更空氣噴嘴裝置50噴射至加工件90之氣流240之各噴射參數;舉例來說,當使用者於第二顯示模組212確認工件於加工過程中所呈現之熱場梯度訊息及流場訊息,則可視其加工需求而藉由
調整模組220變更控制資訊150,以使空氣噴嘴裝置50依據此變更後之控制資訊150而對應地調整其噴射參數;上述僅為舉例,並不以此為限。
The
各噴射參數係包含噴射角度、噴射流量、噴射頻率或其組合;上述僅為舉例,並不以此為限。 Each injection parameter includes an injection angle, an injection flow rate, an injection frequency, or a combination thereof; the above is only an example, and is not limited thereto.
空氣噴嘴裝置50係包含噴嘴控制模組160及噴嘴件170,噴嘴件170之一端係連結噴嘴控制模組160,噴嘴件170之另一端係對應加工件90,噴嘴控制模組160係連結控制裝置40,且噴嘴控制模組160依據控制資訊150調整噴嘴件170之各噴射參數,噴嘴件170係依據各噴射參數而噴射氣流240至加工件90;舉例來說,當控制裝置40傳送控制資訊150至噴嘴控制模組160,噴嘴控制模組160係可依據控制資訊150而調整噴嘴件170之噴射角度、噴射流量、噴射頻率或其組合,藉由噴射至工件之氣流240而改善移動式熱源加工裝置80所加工之加工件90之熱擴散均勻性;此外噴嘴控制模組160係可進一步連結氣體儲存裝置,故可將氣體儲存裝置之氣體導入噴嘴件170進而噴射至加工件90;上述僅為舉例,並不以此為限。
The
主動式均勻散熱系統10進一步包含電源供應裝置60,電源供應裝置60係連結控制裝置40,且電源供應裝置60係依據控制資訊150提供電力180至控制裝置40;上述僅為舉例,並不以此為限。
The active uniform heat dissipation system 10 further includes a
主動式均勻散熱系統10進一步包含電流及電壓感測裝置70,電流及電壓感測裝置70係連結電源供應裝置60且感測電力180而產生電流資訊190及電壓資訊200,電流及電壓感測裝置70係進一步包含第三顯示模組213,電流資訊190及電壓資訊200係以文字、圖案或其組合顯示於第三顯示模組213;舉例來說,電源供應裝置60係依據控制資訊150而提供對應之電力180至控制裝置40,
而電流及電壓感測裝置70係可感測此電力180而產生對應之電流資訊190及電壓資訊200,且藉由第三顯示模組213以文字、圖案或其組合呈現電流資訊190及電壓資訊200,以利於使用者針對加工過程中電源供應裝置60之電流資訊190及電壓資訊200進行確認及記錄;上述僅為舉例,並不以此為限。
The active uniform heat dissipation system 10 further includes a current and
本發明之主動式均勻散熱系統10與一般習知的散熱系統相比,本發明之主動式均勻散熱系統10係可藉由紅外線熱影像裝置20感測移動式熱源加工裝置80所加工之工件,進而取得複數個熱影像感測訊號130,並藉由電腦數據擷取裝置30整合複數個熱影像感測訊號130而形成熱影像資訊140,此熱影像資訊140可藉由文字、圖案或其組合呈現於第一顯示模組211,以利於使用者進行確認與記錄,另藉由控制裝置40運算熱影像資訊140而產生熱場梯度訊息及流場訊息,此熱場梯度訊息及流場訊息可藉由文字、圖案或其組合呈現於第二顯示模組212,亦可利於使用者進行確認與記錄。
Compared with the conventional heat dissipation system, the active uniform heat dissipation system 10 of the present invention can detect the workpiece processed by the mobile heat
其中控制裝置40係可整合熱場梯度訊息及流場訊息而產生控制資訊150並傳送至空氣噴嘴裝置50之噴嘴控制模組160,噴嘴控制模組160係依據控制資訊150而調整噴嘴件170噴射至加工件90之氣流240之至少一噴射參數,其中噴射參數係可包含噴射角度、噴射流量、噴射頻率或其組合;此外,控制裝置40係可進一步包含調整模組220,使用者可藉由調整模組220依據熱場梯度訊息及流場訊息而變更控制資訊150,以進一步變更空氣噴嘴裝置50之噴嘴件170噴射至加工件90之氣流240之各噴射參數,故可有效地符合使用者之特殊加工需求;其中,當移動式熱源加工裝置80施加熱能所加工之加工件90接收空氣噴嘴裝置50之氣流240,係可有效地改善加工件90之熱擴散均勻性,故可有效地避免因熱加工使加工件90產生不良熱擴散均勻性進而影響其機械性質之情形。
The
以上所述僅為舉例性,而非為限制性者。任何未脫離本發明之精神及範疇,而對其進行之等校修改或變更,均應包含於後附之申請專利範圍中。 The above is only exemplary, and not restrictive. Any modifications or changes made without departing from the spirit and scope of the present invention shall be included in the scope of the attached patent application.
20‧‧‧紅外線熱影像裝置 20‧‧‧Infrared thermal imaging device
30‧‧‧電腦數據擷取裝置 30‧‧‧ Computer data acquisition device
40‧‧‧控制裝置 40‧‧‧Control device
50‧‧‧空氣噴嘴裝置 50‧‧‧Air nozzle device
60‧‧‧電源供應裝置 60‧‧‧Power supply device
70‧‧‧電流及電壓感測裝置 70‧‧‧Current and voltage sensing device
80‧‧‧移動式熱源加工裝置 80‧‧‧Mobile heat source processing device
90‧‧‧加工件 90‧‧‧Machined parts
230‧‧‧紅外線 230‧‧‧Infrared
240‧‧‧氣流 240‧‧‧Airflow
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